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    Demontare Caseta de Directie

    Uploaded by

    Serban Simi
    This document provides instructions for removing and installing a steering gear. It details removing components like the steering column and disconnecting hydraulic lines before removing the steering gear. Special tools are required and precautions around engaging steering locks and damaging components are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Demontare Caseta de Directie

    Uploaded by

    Serban Simi
    239 views8 pages
    This document provides instructions for removing and installing a steering gear. It details removing components like the steering column and disconnecting hydraulic lines before removing the steering gear. Special tools are required and precautions around engaging steering locks and damaging components are noted.

    Original Description:

    Demontare caseta directie audi

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    This document provides instructions for removing and installing a steering gear. It details removing components like the steering column and disconnecting hydraulic lines before removing the steering gear. Special tools are required and precautions around engaging steering locks and damaging components are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    239 views8 pages

    Demontare Caseta de Directie

    Uploaded by

    Serban Simi
    This document provides instructions for removing and installing a steering gear. It details removing components like the steering column and disconnecting hydraulic lines before removing the steering gear. Special tools are required and precautions around engaging steering locks and damaging components are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 8

    Steering Gear

    Page 1 of 8

    Steering Gear
    Special tools and workshop equipment required
    Steering centralizing bolt -V.A.G 1907Hose clamps, up to 25 mm diameter -VAS 3094Removing
    Remove plenum chamber cover.
    Remove battery.
    Caution
    Before disconnecting the battery, determine the correct
    coding for the anti-theft radio.
    Remove driver's side storage compartment, refer to Body
    Interior; Rep. Gr.68.
    Center steering wheel and remove ignition key.
    Move steering wheel slightly so that steering lock engages.
    Caution
    If the steering wheel is turned excessively with the steering
    gear removed, the spiral spring for the airbag system may be
    turned too far and damaged.
    Unscrew nut -1- at steering column universal
    joint.
    Release by turning eccentric bolt (Torx T50
    clockwise, and remove bolt.

    Swing universal joint clear.


    Pull bulkhead collar inward to remove.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 2 of 8

    Secure steering column with safety wire before


    removing steering column from steering gear
    pinion.
    Caution
    The splines between top and bottom
    parts of the steering column must not be
    separated during the removal and
    installation procedure.
    Turn the steering wheel into center
    position and do not alter position during
    repairs, otherwise the airbag unit spiral
    spring may be damaged.

    Pinch off suction and return lines using -VAS


    3094-.
    Remove front wheels.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 3 of 8

    Remove bolts -3- and -4-.


    Disconnect tie rod ends.

    Unscrew plastic nut -arrow-.


    Pry out clips and remove cover (clips not visible
    in illustration).
    Place drip tray underneath to catch hydraulic
    fluid.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 4 of 8

    Remove 22 mm banjo bolts and disconnect


    return line from steering gear.
    Caution
    Always dispose of used hydraulic fluid
    properly.

    Remove 19 mm banjo bolt and disconnect


    supply line from steering gear.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 5 of 8

    Remove steering gear mounting bolts -1-, -2and -3-.


    Remove steering gear through left-hand wheel
    housing (second technician required).
    Note
    Make sure that the bulkhead seal is not damaged
    by the steering gear pinion.
    Installing

    With the steering gear removed, -V.A.G 1907- is


    used to hold the rack in the in the center position
    during installation:
    Remove bolt -1- from steering gear.
    Align center mark -arrow- in rack with threaded
    hole -2- in steering gear.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 6 of 8

    Install -V.A.G 1907- hand-tight.

    Position steering gear in plenum chamber.


    Note
    Make sure threads and bolt contact surfaces are
    free of oil and grease.
    Install bolts -1- and -2- but do not tighten.
    Install bolt -3- and tighten to 65 Nm.
    Tighten bolts -1- and -2- to 65 Nm.
    Install return hose and tighten 22 mm banjo
    bolt.
    Tightening torque: 50 Nm.
    Install supply line and tighten 19 mm banjo
    bolt.
    Tightening torque: 40 Nm.
    Re-install sealing boot.
    Note
    Damaged seals must be replaced.
    Make sure seals are properly seated.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 7 of 8

    Release steering column lock.


    Center steering wheel, then connect universal
    joint to steering pinion.
    Install eccentric Torx T50 bolt, engage
    counterclockwise and tighten nut.

    Remove -V.A.G 1907- from steering gear.


    1 - Socket-head bolt (screw plug)
    2 - Threaded hole in steering gear
    Install socket-head bolt -1- to seal off steering
    gear.
    Tightening torque: 13 Nm.
    Tighten nut on tensioning bolt.
    Tightening torque: 40 Nm.
    Install driver's side storage compartment.
    Install wheel housing cover.
    After completely installing steering gear
    remove -VAS 3094-.
    Install battery and enter code for radio if
    necessary.
    Check level of hydraulic fluid, refer to
    Chapter Hydraulic Fluid Level, Checking.
    Bleed steering system, refer to Chapter
    Steering System, Bleeding.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

    Steering Gear

    Page 8 of 8

    Check steering system for leaks, refer to


    Chapter Steering System, Checking for
    Leaks.
    Check wheel alignment, refer to Chapter
    Wheel Alignment Adjustments.

    vw-wi://rl/A.en-US.USA5R0167.wi::41026054.xml?xsl=3

    20.08.2011

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