Mud Flow Meter Diamec U-Series Ed.0
Mud Flow Meter Diamec U-Series Ed.0
Mud Flow Meter Diamec U-Series Ed.0
70000285 A
Diamec U-Series
Contents
Contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Meter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overhauling instructions
Safety instructions
1.0 General
This Overhauling instruction book is part of the
complete delivery of your new diamond core drill.
1.1. Hydraulic and electrical systems are of a
complex nature - and can cause injury or
damage if not handled with care. Repair and
service shall be carried out by personnel with
documented experience for these systems.
1.3. After repair make sure that the rig has been
inspected and approved by the proper
authorities before being brought back to normal
operation.
1.4. Never make alterations or modifications to
components of the unit. The manufacturers
approval should be requested for any
modification done to the unit.
1.5. Use extreme caution while handling starter
batteries. Wear gloves and protective glasses
when servicing batteries. The batteries contain
strong acid, which can seriously burn eyes, skin
and damage cloth, insulation and metal. First aid
in case of acid in the eyes: wash with plenty of
clean water and seek medical help.
Disconnect the earth cable from the battery
before carrying out service in the electrical
system.
The battery gas is explosive! Never use matches
when checking the acid level.
70000283 A
Overhauling instructions
2.0 Description of
components
2.1 CFP meter unit
The CFP meter unit consists of an electro magnetic
flow meter and a pressure meter. The CFP -4 operates
with a pressure up to 40 bar and the CFP- 10 up to
100 bar pressure.
The electromagnetic flow meter feeds the recorder
with 0-1kHz signal proportional to the flow. The flow
meter is calibrated, including setting of flow range
0-200 l/min. This is done at the factory.
The pressure meter consists of a pressure sensor that
feeds the recorder with a 4-20 mA signal, proportional
to the pressure. The space between the rubberhose
and the steeltube is filled with glycerol. That transmits
the pressure to the pressure sensor fitted to the steel
tube.
Maintenance
It is advisable to now and then check the grout
pressure against a test gauge.
Connect the test gauge in-line with the meter unit and
compare the two values.
Calibration of the flow meter ought to be done once a
year or when a major work is to be started.
All service and zero calibration of the flow meter must
be done by a company authorized by Atlas Copco.
Filling of glycerol
Remove the pressure sensor (pos. 7, fig.2.1). Take out
the vent screw (pos 11, fig. 2.1) and the ball (pos 12,
fig. 2.1) from the air nipple.
zzKeep the transmitter unit in horizontal position with
the sensor and air nipple openings upwards.
zzFill glycerol through the sensor opening until it
overflows in the vent opening. Rock the transmitter
unit slightly, to be sure that no air is trapped inside.
zzMount the ball. Check that the hole in the vent screw
is open. Mount but do not tighten.
zzCheck that the glycerol level is about halfway up in
the sensor opening.
zzMount the pressure sensor. Let the excessive
glycerol slowly escape through the vent screw until
no pressure remains.
zzClose the vent screw.
zzDrain the system after use in cold condition, risk of
freeze damage.
Overhauling instructions
Fig 2.1b
Overhauling instructions
4.0 Operation
4.1 Settings
Flow meter
Flow meter size
DN 25 mm
IP 67
0-200 l/min
PN 40=4 MPa
(40 bar)
or
PN 100=10 MPa
(100 bar)
Flow min:
8,8 l/min
Flow max:
200 l/min
Pulse output:
100 Hz
Sensor
cable
D511,X11 Water
flow
Sensor
cable
D511,X16 Water
pressure
3716 6329 88
CFP-10
meter
unit
100 Hz
Grouting
type (0100 l/
min)
Current output:
Fig 4.1
Overhauling instructions
Use the yellow highlighted area and change the values to use 2 pumps.
When using 3 pumps the area called water pump under "water pressure release" must be changed.
8
Overhauling instructions
4.1.2 Water settings
Meter Unit
CFP10-G5
3716 6329 88
12
10
Quantity Description
Remark
3716 6383 04
3716 6368 00
Flange
3716 6367 00
Flange
3716 6245 00
Bracket
0291 1128 18
Lock nut
0663 2100 63
O-ring
32.3 x 3 90
3716 5258 00
Pressure sensor
3716 5796 00
Adapter
0661 1026 00
10
3716 6073 00
Air nipple
11
3715 3028 00
Nozzle
1.0 M8
12
0517 1112 00
Bearing ball
RB-6.35/III
13
3716 5655 00
Casing
14
3716 5656 00
Cover
15
0211 1251 00
12
Cap screw
MC6S 6 x 35
16
3716 5750 00
Hose
PRESSURE TRANSMITTING
17
0147 1342 03
Screw
18
0301 2335 00
Washer 8
19
3715 7550 00
Nipple
G1"xG1"
20
0661 1049 00
Seal washer
TREDO 23
21
0147 1340 03
Screw
M6S 8 x 100
22
0147 1244 03
Screw
M6S 6 x 12 FZB
23
0301 2321 00
Washer 6
3716 6329 90
LOGAC G5
TREDO 16-3/8"
Pressure sensor
16
Hose
11
www.atlascopco.com
6991 5106 01
Copyright 2010, Atlas Copco Craelius AB Mrsta, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings. Illustrations and photos in this document may show equipment with optional extras.
Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.