Electromagneticbraking

TL117000
TL117000
Selection
Guide
Telma Retarder Inc.

870 Lively Blvd
Wood Dale
Illinois 60191
Toll Free: 800.797.7714
Tel: 847.593.1098
Fax: 847.593.3592
www.TelmaUSA.com
Page 1 of 26
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TL117000
TABLE OF CONTENTS
1.
GENERAL INFORMATION
1.1 Comparison Matrix of Secondary Braking Systems
1.2
2.
3.
4.
SPECIFICATIONS
2.1 AE 30-32
2.2
AF50-55
2.3
AXIAL RANGE
2.4
FOCAL RANGE
CALCULATIONS
3.1 Vehicle Data Worksheet and Torque Factor Calculation
3.2
Tire Radius Table
3.3
Model Selection and Shaft Torque Limits
3.4
Flange Yoke Selection
AXIAL UNIVERSAL INSTALLATIONS

4.1 Universal Axial Installation Selection
4.2
5.
6.
Range and Model Cross Reference
Grouped Universal Axial Kits
AXIAL KITS BY APPLICATION

5.1 Ford E350 / E450 Cutaway
5.2
Ford F350 Cab Chassis
5.3
Ford F450/550 Cab Chassis
5.4
Navistar HC
5.5
Freightliner MB55/65
5.6
Mack with Inside Brackets
5.7
Autocar with Inside Brackets
FOCAL UNIVERSAL INSTALLATIONS

6.1 Universal Focal Installation Selection
6.2
Meritor RS145 Single Axle
6.3
Meritor RS160-185 Single Axle
6.4
Dana 060/090/105 S/D Single Axle
6.5
Dana D170/D190 Tandem Axle
6.6
Grouped Universal Focal Kits
7. ORDER FORM
Page 2 of 26
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TL117000
1. GENERAL INFORMATION
1.1 COMPARISON MATRIX OF SECONDARY BRAKING SYSTEMS
Performance Measured
BRAKING
HORSEPOWER
Exhaust Brake
Engine Brake
Hydraulic System
Telma
50%
60% -110%
110% to 200%
110% to 300%
{% of Rated Engine
Horsepower}
BRAKING POWER
LIMITATIONS
ACTIVATION ~
DEACTIVATION
Cooling system
determines capacity
ENGINE SIZE
ENGINE SIZE
RPM RATING
EXH. VALVE
SPRING SIZE
RPM RATING
COMPRESSION
RATING
.20 to 2.00
seconds
100 to 200
milliseconds
.20 to 2.00
seconds
NO
100 to 200
milliseconds
NO
UNIT SIZE
COOLING SYSTEM
CAPACITY
TELMA SIZE
1.60 to 2.25 seconds
120 milliseconds
RESPONSE TIME
ABS COMPATIBILITY
+ Deactivation Time
+ Progressive Reactivation
MODULATION
HEAT DISSIPATION
BRAKING
EFFECTIVENESS
NOISE
TOTAL ON or TOTAL TOTAL ON or TOTAL

OFF
OFF
ENGINE COOLING
SYSTEM
LOW FREQUENCY
RUMBLE
BRAKE LOADS
Page 3 of 26
PROGRESSIVE
UNEVEN DOWNSHIFT
INERTIA
TRANSMISSION
COOLING SYSTEM
ENGINE COOLING
SYSTEM
NONE IN NEUTRAL or NONE IN NEUTRAL LIMITED BRAKING AT

TORQUE
or TORQUE
LOW AND
CONVERSION.
CONVERSION.
HIGH VEHICLE SPEEDS.
CONSTANTLY
CONSTANTLY
VARYING WITH RPM & VARYING WITH
GEAR
RPM & GEAR
CHANGES CHANGES DOWNSHIFTING
DOWNSHIFTING
REQUIRED TO
REQUIRED TO
MAXIMIZE
MAXIMIZE
LOW FREQUENCY
POPPING
TRANSMISSION
INTERNAL
BRAKE LOADS
CARRIED BY
TRANSMISSION
INTERNAL
COMPONENTS
COMPONENTS
IMPACT ON EQUIPMENT CARRIED BY
WEIGHT
ENGINE COOLING
SYSTEM
1.60 to 2.25 seconds 60 -100 milliseconds

NO
YES
NON FACTOR
NON FACTOR
ALMOST SILENT
BRAKE LOADS CARRIED
BY
TRANSMISSION
INTERNAL
COMPONENTS (INPUT
UNITS)
110 LBS (INCLUDES
COOLER)
PROGRESSIVE
SMOOTH
SELF AIR COOLED
BRAKING ACTION
CONSTANT
THROUGHOUT ENTIRE
VEHICLE OPERATING
SPEED RANGE
NONE
NONE
FV61-41, 286 LBS
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TL117000
1.2 RANGE AND MODEL CROSS REFERENCE**
AXIAL Range
FOCAL Range
Previous Model
New Model
----AC 50-55
AE 30-32
AF 50-55
AC 50-65
AC 50-80
AC 51-00
AC 61-25
AC 61-35
AC 61-60
AC 72-00
AD 50-90
AD 50-90
AD 50-90
AD 61-30
AD 61-30
AD 61-55
AD 72-00
AC 82-45
AD 72-45
Example
Index
Number
Rotor Diameter
3
5
6
7
8
251 to 300 mm
351 to 400 mm
401 to 450 mm
450 to 505 mm
506 to 550 mm
AC 82-45
Index
Letter
Index
Number
Previous Model
New Model
FN 50-85
FV 61-00
FV 61-30
FV 61-40
FV 71-70
FN 72-00
FN 72-20
FN 72-40
------------FV 61-40
------FN 71-65
FN 71-95
-------------
A
X
I
A
L
F
O
C
A
L
E
C
D
F
CE Range
AC Range
AD Range
AF Range
V
N
Old Generation Rotor

New Rotor
*Note: Not all of these are available for the North American market
Index Letter
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TL117000
2. SPECIFICATIONS
2.1 AE30-32
DIMENSIONS
HORSE MAXIMUM
SHAFT
Length POWER BRAKING WEIGHT AIR GAP TORQUE AMPS
PER
MODEL
rotor
AT
TORQUE
LBS
INCHES LIMIT
height width
STAGE
to
2500 rpm LB.-FT
LB.-FT
rotor
AE30-32 13 5/8 13 3/8
8 1/4
120
258
179
0.039
2460
16
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TL117000
2. SPECIFICATIONS
2.2 AF RANGE
DIMENSIONS
MODEL
AF50-55 14 1/4
Page 6 of 26
14 3/4
8 3/4
HORSE MAXIMUM
SHAFT
AMPS
POWER BRAKING WEIGHT AIR GAP TORQUE
PER
TORQUE
LBS
INCHES LIMIT
AT
STAGE
LB.-FT
2500 rpm LB.-FT
140
413
209
0.028
7380
22
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TL117000
2. SPECIFICATIONS
2.3 AD RANGE
DIMENSIONS
MODEL REPLACES
HORSE MAXIMUM
SHAFT
AMPS
POWER BRAKING WEIGHT AIR GAP TORQUE
PER
AT
TORQUE
LBS
INCHES LIMIT
STAGE
2500 rpm LB.-FT
LB.-FT
AD50-90
AC51-00
14 1/4
15 3/4
10 1/4
300
664
276
0.039
7380
48
AD61-30
AC61-25
18
19 1/2
11 7/16
350
959
419
0.039
9440
33
AD61-55
AC61-60
18
19 1/2
11 7/16
450
1180
434
0.055
9440
54
AD72-00
AC72-00
18 3/4 20 7/16
11 1/4
600
1475
507
0.055
23300
60.5
AD72-45
AC82-45
19 1/2 20 7/16
11 1/2
680
1770
551
0.047
23300
61
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TL117000
2. SPECIFICATIONS
2.4 FOCAL RANGE
DIMENSIONS
INCHES
MODEL
REPLACES
A
FV61-00
------
18 1/4
18 1/4
8 1/2
18 1/4
18 1/4
8 1/2
MAXIMUM
AMPS
HORSEPOWER BRAKING WEIGHT AIR GAP PER
AT 2500 rpm TORQUE
LBS
INCHES STAGE
LB.-FT
12V
263
738
256
0.051
37
FV61-40
------
351
1024
286
0.051
52.5
FN71-65
FV71-70
20 5/16 20 5/16 9 7/16
450
1180
359
0.055
50
FN71-95
FN72-00
20 5/16 20 5/16 9 7/16
540
1401
362
0.061
58.4
FN72-20
------
20 5/16 20 5/16 9 7/16
585
1623
381
0.061
69.4
FN72-40
------
20 5/16 20 5/16 9 1/2
702
1722
407
0.061
75
Page 8 of 26
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TL117000
3. CALCULATIONS
3.1 Vehicle Data Worksheet and Torque Factor Calculation
The following information is needed to calculate the Torque Factor

GVWR / GCWR (lbs.)*
Rear Tire Size
Static Loaded Radius
(SLR - inches) see Tire Radius Table
Rear axle final drive ratio

* Gross Vehicle Weight Rating (GVWR) straight trucks
Or Gross Combination Weight Rating (GCWR)- tractors or straight trucks with trailers
Or Final vehicle or combination weight if less than GVWR / GCWR
Torque Factor =
(GVW or GCW) x (Loaded tire radius in inches)
(Drive Axle Ratio) x (88.5)
x
x
88.5
For control system kit selection indicate:
Type of Brakes (hydraulic or air activated) -----------------ABS (yes or no) ------------------------------------------------------Type of Telma Control System (hand / foot / dual) --------
For flange yoke selection indicate u-joint series: -------
For Axial Series shaft torque limit calculation indicate:
Engine maximum torque rating (lb-ft) ------------------------Transmission lowest gear ratio (first or reverse) --------Automatic transmission torque converter ratio
or 1.0 for manual transmission ---------------------------------
Transmission make and model: ----------------------------
Axle make and model (Focal applications): ---------------
Page 9 of 26
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TL117000
3. CALCULATIONS
3.2 Tire Radius Table
Tire Size
Radius
Tire Size
Radius
Tire Size
Radius
10-22.5
19.2
11.00R-24.5
20.6
14.00-24
25
10.00-20
19.7
11R-22.5
19.7
14.00-25
25.3
10.00-22
20.6
11R-24.5
20.7
14/80R-20
19.6
10.00-24
21.6
12-22.5
20.1
15-19.5
18.4
10.00R-20
19.7
12.00-20
21
15-22.5
19.8
10.00R-22
20.7
12.00-24
22.9
15R-22.5
19.6
10R-22.5
19.5
12.00R-20
20.4
16-25
28.2
11-22.5
19.7
12.00R-22
21.4
16.5-19.5
18.9
11-24.5
20.6
12.00R-24
22.4
16.5-22.5
20.5
11.00-18
19.2
12R-22.5
20.7
16.5R-22.5
20.1
11.00-20
20.1
12R-24.5
20.2
18-19.5
19.5
11.00-22
21.1
13.00-20
22
18-22.5
20.9
11.00-24
22
13.00R-20
21.2
18R-22.5
21.5
11.00R-20
20.2
13/80R-20
19.1
19.5-19.5
20.3
11.00R-22
21
14-17.5
16.5
20.5R-25
25.8
11.00R-24
22
14.00-20
23
215/75R-17.5
14.2
215/85R-16
14.3
7.00-16
14.4
8.25-18
17.2
21R-25
28
7.00-20
16.9
8.25-20
18.2
225/70R-19.5
15
7.00R-16
14.3
8.25R-15
15.5
225/75R-16
13.6
7.50-16
15
8.25R-17
16
235/80R-22.5
17.4
7.50-17
16
8.25R-20
18.1
235/85R-16
14.7
7.50-18
16.4
8.75-16.5
13.8
245/70R-19.5
15.7
7.50-20
17.4
8R-19.5
15.7
245/75R-22.5
17.4
7.50R-16
14.6
9-19.5
16.9
255/70R-22.5
17.1
7.50R-17
15.8
9-22.5
18.1
265/75R-22.5
18.2
7.50R-20
17
9.00-18
18
275/80R-22.5
18.8
7.75-15
13.1
9.00-20
19
275/80R-24.5
19.3
8-17.5
14.9
9.00R-20
19.1
285/75R-24.5
19.7
8-19.5
16
9R-17.5
15.5
295/75R-22.5
19
8.00-16.5
13.4
9R-22.5
18.1
315/75R-22.5
19.2
8.25-15
15.6
315/80R-22.5
19.7
8.25-17
16.7
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TL117000
3. CALCULATIONS
3.3 Axial Model Selection and Shaft Torque Limits
(Skip this page for focal applications)
Use the table below to choose the model with a Torque Rating as close as possible to the calculated
Torque Factor and for the u-joint series of the vehicle.
Example: For a calculated Torque Factor of 1256 and a u-joint series of 1610, the appropriate AXIAL
model would be AD61-30 part number BC301158.
Axial Model Selection Table

Torque
Rating
U-Joint
Series
Model
Part
Number
550
1410 (SPL36) / 1480 (SPL55) / 1550 (SPL70)
AF 50-55
LFA101156
900
1480 (SPL55) / 1550 (SPL70) / 1610 / SPL90 / SPL100
AD 50-90
BB301158
1300
1480 (SPL55) / 1550 (SPL70) / 1610 / SPL90 / SPL100
AD 61-30
BC301158
1300
1610 / SPL90 / 1710 / SPL140
AD 61-30
BC301152
1600
1610 / SPL90 / 1710 / SPL140
AD 61-55
BD301152
2000
1710 / 1760 / 1810 / SPL140* / SPL170 / SPL250
AD 72-00
BE301157
2400**
1710 / 1760 / 1810 / SPL140* / SPL170 / SPL250
AD 72-45
BH301157
*Flange yoke holes must be enlarged to 7/16 diameter
**Divide 2400 by the calculated torque factor. If the result is less than 0.70, contact Telma technical support for application approval.
Divide the torque rating by the calculated torque factor. The result should not exceed 1.2
Note: All part numbers listed are for 12-volt systems. Contact Telma for other applications.
Comparing Driveline Torque to Shaft Limits

Estimate maximum driveline torque by making the following calculation and comparing to shaft torque limits
in the table below. The driveline torque calculation should not exceed the Telma shaft torque limits. For
applications such as off road applications with special gearing, obtain lowest gear ratios of main
transmission, auxiliary transmission or transfer case. Contact Telma for more detailed analysis.
Multiply
Engine Maximum Torque Rating (lb-ft)
X
Transmission lowest gear ratio (5.0 typical)
X
Torque converter ratio (2.0 typical) =
Model
AF 50-55
AD 50-90
AD 61-30
AD 61-55
AD 72-00
AD 72-45
Page 11 of 26
Shaft Torque Limit (lb-ft)

7380
7380
9440
23300
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TL117000
3. CALCULATIONS
3.4 Flange Yokes for Axial Applications
(Skip this page if you want to choose a focal retarder)
Choose the Flange Yokes

Axial model installations require two flange yokes for each installation. Some Spicer flange yokes
needed for applications are available from Telma. Use the figure and table below to identify the
driveline series and select the flange yoke for your application.
The flange index refers to the last three digits of the Telma part number.
Flange Yoke Selection Table

Driveline
u-joint
Series
E
Approximate
Distance
across lugs
D
Approximate
Bearing
diameter
Flange index
(last 3 digits
of the part
number)
Telma
flange yoke
part
number
Spicer
flange
yoke part
number
1350 (SPL30)
3 7/8
1 3/16
154
TIF01082
3-2-119
1410 (SPL36)
4 7/16
1 3/16
155
TIF01080
3-2-429
1480 (SPL55)
4 7/16
1 3/8
155
TIF01081
3-2-479
1480 (SPL55)
4 7/16
1 3/8
158
TIF01086
3-2-499
1550 (SPL70)
5 1/4
1 3/8
158
TIF01088
4-2-689
SPL90/SPL100
1 5/8
158
TIF01089 n/a
90-2-19
SPL90/SPL100
1 5/8
152
n/a
90-2-69-1
1610
5 5/16
1 7/8
158
TIF01091
5-2-279
1610
5 5/16
1 7/8
152
TIF01090
5-2-629
SPL140
1 15/16
152/157**
TIF01085 n/a
140-2-19
1710
1 15/16
152
TIF01093*
6-2-749-1
1710
1 15/16
157
TIF01094*
6-2-779-1
1760
1 15/16
157
TIF01095*
6.3-2-19-1
SPL170
6 7/16
2 3/16
157
TIF01084 n/a
170-2-19
1810
7 1/2
1 15/16
157
TIF01097*
6.5-2-329-1
SPL250
6 7/16
2 3/8
157
TIF01101 n/a
250-2-19
* Half Round flange yoke

** Flange yoke holes must be enlarged to 7/16 diameter for 157 index
Page 12 of 26
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TL117000
4. AXIAL UNIVERSAL INSTALLATIONS

4.1 Universal Installation Selection (Skip this page if you want to choose a focal retarder)
Choose one part number from each category for a complete installation.
1. Telma
Choose the Telma part number based on the Torque Factor calculation and driveline series
2. Universal Outside Mounting Kit

Choose mounting kit TIK03000 for all models except AD50-90.
For AD50-90 choose TIK03
Note: If inside mount chassis brackets are necessary notify Telma technical support at time of installation
3. Universal Control System Kit (12V) with Wiring Harness

Choose one part number based on the application.
Foot control kits TIK10103 and TIK10104 include Telma Control Module (TRCM) (P/N TIG31062). No TRCM is
required for hand control kit TIK10100.
Hand Control
Hydraulic Brake Foot Control
Air Brake Foot Control
TIK10100
TIK10103*
TIK10104
IMPORTANT
* TIK10103 does not contain foot switch mounting brackets. Contact Telma technical support to find out if
brackets are available for your application. If not, brackets must be designed and fabricated by the
installer.
Note 1: For dual control: Order hand control switch (P/N JL210304) in addition to foot control system kit TIK10103
or TIK10104.
Note 2: Refer to telmausa.com technical website for general wiring diagrams.
Contact vehicle manufacturer or Telma Technical Department for specific wiring connections.
4. Flange Yokes
Choose a flange yoke part number based on the u-joint series and order a quantity of two.
5. Additional Requirements
Driveline modification: to be provided by the installer.
An electrical system upgrade may be necessary, depending on vehicle electrical needs, Telma model used, and
vehicle vocation. As an example, a 200-amp alternator and 4 group-31 high cycle batteries are recommended for
some refuse applications.
6. Installation Time
Average install time including Telma mounting and wiring is 16 20 hours. Refer to Axial Series installation
procedure TIL03022 and wiring installation procedure TIL03024 for more details.
Page 13 of 26
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TL117000
4. AXIAL UNIVERSAL INSTALLATIONS

4.2 GROUPED UNIVERSAL AXIAL KITS
1. Telma Unit
The Telma unit is included in the kit
Choose the kit below based on the Torque Factor calculation and the shaft torque limits.
2. Mounting kit
Mounting kits use universal outside mounting chassis brackets TIB10304 and retarder
brackets TIB10305, TIB10306.
Note: Contact Telma Technical support if your application requires inside mounting chassis
brackets
3. Controls
Controls included may be hand control or universal foot control for air brakes
Note 1: Foot control kits listed below include Telma Control Module (TRCM). No TRCM included with hand control kits TIK10201 and
TIK13090.
4. U-joint size
Two flange yokes are included in the kit.
Choose a kit below based on the flange yokes needed.
Choose a kit from the table below based on the items mentioned above.
Torque Rating
Telma
Model
Controls
1300
AD 61-30
foot
1710
Allison
Air
TIK13097
1600
AD 61-55
hand
1710
Allison
Air / Hyd
TIK10201
1600
AD 61-55
foot
1710
Allison
Air
TIK13089
2000
AD 72-00
hand
1710
Allison
Air / Hyd
TIK13090
2000
AD72-00
foot
1710
Allison
Air
TIK13094
2000
AD72-00
foot
1760
Allison
Air
TIK13095
2000
AD72-00
foot
1810
Allison
Air
TIK13096
2450
AD72-45
foot
1710
Allison
Air
TIK13084
2450
AD72-45
foot
1760
Allison
Air
TIK13085
2450
AD72-45
foot
1810
Allison
Air
TIK13087
Page 14 of 26
U-Joint
Brakes
Part
Transmission
Series
Air / Hyd Number
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TL117000
5. AXIAL KITS BY APPLICATION

5.1 Ford Econoline Cutaway
2009 and beyond Ford Econoline Cutaway chassis with dual rear wheels
1. Installation Kit (includes Telma model AF50-55 / p/n LFA101156)
E350 and E450 all wheelbases
Order installation kit part number TIK10678
Note 1: This kit includes Telma model AC50-55 / part number CN201155 and complete wiring harness and TRCM
control module.
Note 2: This kit does not include drivelines or flange yokes
2. Flange Yokes
Order 1410 flange yokes for 155 Telma flange index (quantity of 2)
Telma part number TIF01080 from Telma
or
Spicer part number 3-2-429 from your drive shaft modifier
Driveline modification: to be provided by the installer
Average install time including Telma mounting and wiring is 8 10 hours for a chassis without a
body. Refer to installation procedure TL113005 for more details.
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TL117000

5.2 F 350 Cab Chassis
F 350 from model year 2011
1. Telma
F350 all wheelbases
Choose Telma part number - LFA101156
2. Installation kit
F350 all wheelbases
Order installation kit part number CALL
Note 1: This kit includes wiring harness and foot switch brackets for 2011 and newer chassis
Note 2: This kit does not include retarder, drivelines or flange yokes
3. Foot Switch Brackets

The installation kit includes foot switch brackets for 2011 and newer chassis.
For older chassis choose pedal bracket, and foot switch bracket from the table below.
Chassis
Pedal Bracket
Foot Switch Bracket
1996 and earlier

1997-1998
1999-2007
2008-2010
TIB05011
TIB05011
TIB05041
included
TIB05026
TIB05024
TIB05040
TIB05051
NOTE: Adjustable brake pedal (if equipped) must be disabled for Telma applications
4. Flange Yokes
Order a quantity of 2 flange yokes for 1410 u-joints / 156 Telma flange index
Telma part number TIF01080 (Spicer part number 3-2-429)
Average install time including Telma mounting and wiring is 8 10 hours
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TL117000

5.3 Ford F450/550
F450/550 from model year 2011
1. Installation kit (includes Telma model AD50-90 / p/n BB301158)
F450/550
Order installation kit part number TIK10675
Note 1: This kit includes Telma model AD50-90 (p/n BB301158), wiring harness and foot switch brackets for 2011 and newer chassis
Note 2: This kit does not include drivelines or flange yokes
2. Foot Switch Brackets

The installation kit includes foot switch brackets for 2011 and newer chassis.
For older chassis choose pedal bracket, and foot switch bracket from the table below.
Chassis
Pedal Bracket
Foot Switch Bracket
1996 and earlier

1997-1998
1999-2007
2008-2010
TIB05011
TIB05011
TIB05041
included
TIB05026
TIB05024
TIB05040
TIB05051
NOTE: Adjustable brake pedal (if equipped) must be disabled for Telma applications
3. Flange Yokes
Order a quantity of 2 flange yokes for 1480 u-joints / 158 Telma flange index
Telma part number TIF01086 (Spicer part number 3-2-499)
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TL117000

5.4 Navistar HC
1.
Installation kit
Order installation kit part number
TIK11203 for hydraulic brakes
TIK11204 for air brakes
Note 1: These kits include AD50-90 retarder (BB301158), flange yokes, wiring harness, and foot switch brackets (TIK11203 hydraulic brakes)
or pressure switch manifold (TIK11204 air brakes)
Note 2: These kits do not include drivelines
2. Flange Yokes
Navistar HC chassis is equipped with SPL90 u-joint series.
SPL90 flange yokes Spicer part number 90-2-19 are not always available.
1610 flange yokes are supplied in the kit to be used at each side of the retarder.
Page 18 of 26
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TL117000

5.5 Freightliner MB55
1. Installation kit
Order installation kit part number
TIK10905 for hydraulic brakes / 1550 u-joints
TIK10906 for air brakes / 1550 u-joints
Note 1: These kits include AD50-90 retarder (BB301158), TRCM, 1550 flange yokes, wiring harness, and foot switch brackets (TIK10905
hydraulic brakes) or pressure transducer (TIK10906 air brakes)
Note 2: These kits do not include drivelines
5.6 Mack with inside chassis brackets

1. Telma Unit
Telma model AD72-45 is included in the kit
2. Mounting kit
Mounting kits use inside chassis brackets TIB06000 and TIB05043
3. Controls
Universal foot control for air brakes is included
Note: Refer to www.telmausa.com technical website for general wiring diagrams.
4. U-joint size
Choose a kit based on the flange yokes needed.
Page 19 of 26
Driveline Series
Kit part number
1710
1760
1810
TIK13101
TIK13102
TIK13103
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TL117000

5.7 Autocar with inside chassis brackets
1. Telma Unit
Telma model AD72-45 is included in the kit
2. Mounting kit
Mounting kits use brackets TIB06000 and TIB05044
3. Controls
Universal foot control for air brakes is included
Note: Refer to www.telmausa.com technical website for general wiring diagrams.
4. U-joint size
Choose a kit based on the flange yokes needed.
Page 20 of 26
Driveline Series
Kit part number
1710
1760
1810
TBD
TBD
TBD
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TL117000
6. FOCAL UNIVERSAL INSTALLATIONS

6.1 Universal Focal Installation Selection
1. Telma
Choose the Telma from the table based on the

Torque Factor calculation.
Torque Rating
Model
Telma 12V
Part Number
Equipped with Rotor Spacer
1000
FV61-00
FU831310
1400
FV61-40
FJ791310
1600
FN71-65
DV311279
1900
FN71-95
DU311279
2200
FN72-20
DJ311279
2400
FN72-40
DK311279
2. Focal Mounting Kit

Choose a mounting kit based on the Telma model
chosen and the axle models in sections 6.2, 6.3,
6.4, and 6.5.
3. Rent or Buy the

Telma Spot Facing Tool
The pinion cage of the axle must be spot faced before the Telma can be installed. Spot facing is a simple
procedure to machine the surface of the pinion cage bolt holes. This avoids the need for a special pinion cage. A
tool and procedure to perform this operation can be rented or purchased from Telma. Use the table below for
correct Spot Face Tool kits. Contact Telma technical department for more details.
Axle
Make/Model
Meritor RS/RD/RP145/160
Dana 105S
Dana 090S
Dana 060S
4. Flange Yokes
Kit Includes
Basic Tool and
1 3/16 Counterbore
1/2 Pilot
1 1/2 Counterbore
3/4 Pilot
1 3/8 Counterbore
5/8 Pilot
1 3/16 Counterbore
9/16 Pilot
RENT
Spot Face Tool P/N
BUY
Spot Face Tool P/N
TIR04000
TIT04000
TIR04001
TIT04001
TIR04002
TIT04002
TIR04003
TIT04003
Driveline Series
Flange Yoke Part Number
1610
1710
1760
1810
VB107389
VB107149
VB107793
VB107148
Choose only one of the flange yokes from the table below.
5. Universal Control System Kit (12V) with

Wiring Harness
Choose one part number based on the application.

Foot control kits TIK10103 and TIK10104 include Telma Control Module (TRCM) (P/N TIG31062). No TRCM is
required for hand control kit TIK10100.
Hand Control
Hydraulic Brake Foot Control
Air Brake Foot Control
TIK10100
TIK10103*
TIK10104
IMPORTANT
* TIK10103 does not contain foot switch mounting brackets. Contact Telma technical support to find out if
brackets are available for your application. If not, brackets must be designed and fabricated by the
installer.
Note 1: For dual control: Order hand control switch (P/N JL210304) in addition to foot control system kit TIK10103
or TIK10104.
Page 21 of 26
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TL117000

6.1 Universal Focal Installation Selection (continued)
Driveline modification: to be provided by the installer.
An electrical system upgrade may be necessary, depending on vehicle electrical needs, Telma model used, and
vehicle vocation. As an example, a 200-amp alternator and 4 group-31 high cycle batteries are recommended for
some refuse applications.
Average install time including Telma mounting and wiring is 8-12 hours.
Page 22 of 26
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TL117000

6.2 Meritor RS145 Single Axle
Focal Mounting Kit
Choose a mounting kit from the table below based on the Telma model chosen and the axle.
Refer to section 6.1 Universal Focal Installation for other items needed.
Telma
Model
Mounting
Kit
Part
Number
FV61-00
FV61-40
TIK02323
A2 3200-A-1873
FN7165
FN7195
TBD
A2 3200-L-1676
FV61-00
FV61-40
TIK02324
FN7165
FN7195
FN72-40
TBD
Differential
Assembly
Number
Differential Rough
Casting Number
Pinion Cage
Outside
Diameter
Axle
Ratio
Driver Controlled
Differential Lock
(DCDL)
A2 3200-S-1865
3200-R-1864
8.5
3.427.17
3200-K-1675
NO
NO
A2 3200-U-1919
9.65
2.647.17
A2 3200-G-1879
3200-F-1878
YES
A2 3200-F-1904
This kit contains the stator carrier, companion flange and the necessary hardware to mount the Telma focal to the axle.
6.3 Meritor RS160-185 Single Axle

Focal Mounting Kit

Choose a mounting kit based on
the Telma model chosen.
Telma Model
Part Number
FV61-00
FV61-40
FB940100
FN71-65
FN71-95
FN72-20
FN72-40
FD983100
2. Flange Kit for spot faced pinion cages

Choose a flange kit according to axle model. These kits are for spot
faced axles only and include a Meritor Telma ready pinion companion
flange. A special pinion cage is not needed or included. See details
below.
Page 23 of 26
Axle Model
Part Number
RS160 axle
TIK02321
RS180-185 axle
TIK02322
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TL117000
6.4 DANA 060/090/105 S/D SINGLE AXLE

DANA APPLICATION APPROVAL FORM MUST BE COMPLETED AND SUBMITTED BEFORE INSTALLATION IS ALLOWED
Focal Mounting Kit

Telma Model
Kit Part Number
Axle Model
060S
090S
105S
FV61-00
FV61-40
TIK12507
----------
-------------
FN71-65
FN71-95
FN72-20
FN72-40
TIK12506
TIK12501
TIK12500
This kit contains the stator carrier, companion flange and the necessary hardware to mount the Telma focal to the axle.
6.5 Dana D170/D190 Tandem Axle

DANA APPLICATION APPROVAL FORM MUST BE COMPLETED AND SUBMITTED BEFORE INSTALLATION IS ALLOWED
1. Telma
Choose Telma part number DK311415.

This kit contains the stator carrier, companion flange and the necessary hardware to mount the
Telma focal to the axle.
Kit Part Number
Page 24 of 26
D170
D190
TIK12504
TIK12505
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TL117000
6.6 GROUPED UNIVERSAL FOCAL KITS

1. Telma Unit
The Telma unit is included in the kit
Choose the kit below based on the Torque Factor calculation.
2. Mounting kit
The focal mounting kit is included in the kit
3. Controls
Controls included may be may hand control or universal foot control for air brakes
Note 1: Foot control kits listed below include Telma Control Module (TRCM).
4. U-joint size
The Telma flange yoke is included in the kit.
Choose a kit below based on the u-joint size.
Choose a kit from the table below based on the items mentioned above.
Torque
Rating
Telma
Model
Meritor
Axle
Controls
UJoint
Series
Transmission
Brakes
Air /
Hyd
Part
Number
1600
FN71-65
RS160
foot
1710
Allison
Air
TIK13061
2200
FN72-20
RS160
foot
1710
Allison
Air
TIK13062
2400
FN72-40
RS160
foot
1710
Allison
Air
TIK13063
1600
FN71-65
RS160
foot
1810
Allison
Air
TIK13064
2200
FN72-20
RS160
foot
1810
Allison
Air
TIK13065
2400
FN72-40
RS160
foot
1810
Allison
Air
TIK13066
1600
FN71-65
RS180
foot
1710
Allison
Air
TIK13067
2200
FN72-20
RS180
foot
1710
Allison
Air
TIK13068
2400
FN72-40
RS180
foot
1710
Allison
Air
TIK13069
1600
FN71-65
RS180
foot
1810
Allison
Air
TIK13070
2200
FN72-20
RS180
foot
1810
Allison
Air
TIK13071
2400
FN72-40
RS180
foot
1810
Allison
Air
TIK13072
* refer to section 6.2 for details on how to identify standard small bore RS145
Page 25 of 26
19jul13jh
Date: ________________
TL117000
Customer number: ________________
Order Form
Shipment Number: ________________
Application Data
Vehicle year / make / model
Wheelbase
GVW
Axle Ratio
Tire Size
Driveline Series
Transmission make / model
Axle make / model
End User/Vocation
Alternator/Batteries
Telma Control System
(foot / hand / dual)
Bill to:
Ship to:
Company
Company
Address
Address
City
City
State
Zip
State
Phone
Phone
Attention
Attention
Customer P. O.
Qty
Date Needed
Telma Part Number
Shipment Date
DESCRIPTION
Zip
Ship Via
Ordered By
Net price
Price each Price Total
Special Instructions:
Approval for Telma model and Installation Kit:
Please attach customer purchase order
Page 26 of 26
Date:
19jul13jh

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TL117000

Telma Retarder Inc.

Tire Radius Table

Model Selection and Shaft Torque Limits

Flange Yoke Selection

AXIAL UNIVERSAL INSTALLATIONS

Range and Model Cross Reference

Grouped Universal Axial Kits

AXIAL KITS BY APPLICATION

Ford F350 Cab Chassis

Ford F450/550 Cab Chassis

Mack with Inside Brackets

Autocar with Inside Brackets

FOCAL UNIVERSAL INSTALLATIONS

Meritor RS145 Single Axle

Meritor RS160-185 Single Axle

Dana 060/090/105 S/D Single Axle

Dana D170/D190 Tandem Axle

Grouped Universal Focal Kits

1.60 to 2.25 seconds

TOTAL ON or TOTAL TOTAL ON or TOTAL

NONE IN NEUTRAL or NONE IN NEUTRAL LIMITED BRAKING AT

IMPACT ON EQUIPMENT CARRIED BY

1.60 to 2.25 seconds 60 -100 milliseconds

SELF AIR COOLED

FV61-41, 286 LBS

Old Generation Rotor

20 5/16 20 5/16 9 7/16

20 5/16 20 5/16 9 7/16

20 5/16 20 5/16 9 7/16

20 5/16 20 5/16 9 1/2

The following information is needed to calculate the Torque Factor

Rear axle final drive ratio

For control system kit selection indicate:

For flange yoke selection indicate u-joint series: -------

For Axial Series shaft torque limit calculation indicate:

Transmission make and model: ----------------------------

Axle make and model (Focal applications): ---------------

Axial Model Selection Table

1410 (SPL36) / 1480 (SPL55) / 1550 (SPL70)

1480 (SPL55) / 1550 (SPL70) / 1610 / SPL90 / SPL100

1480 (SPL55) / 1550 (SPL70) / 1610 / SPL90 / SPL100

1610 / SPL90 / 1710 / SPL140

1610 / SPL90 / 1710 / SPL140

1710 / 1760 / 1810 / SPL140* / SPL170 / SPL250

1710 / 1760 / 1810 / SPL140* / SPL170 / SPL250

*Flange yoke holes must be enlarged to 7/16 diameter

Comparing Driveline Torque to Shaft Limits

Shaft Torque Limit (lb-ft)

Choose the Flange Yokes

Flange Yoke Selection Table

* Half Round flange yoke

4. AXIAL UNIVERSAL INSTALLATIONS

2. Universal Outside Mounting Kit

3. Universal Control System Kit (12V) with Wiring Harness

4. AXIAL UNIVERSAL INSTALLATIONS

5. AXIAL KITS BY APPLICATION

5. AXIAL KITS BY APPLICATION

3. Foot Switch Brackets