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    Procedure of UT-Test

    Uploaded by

    John Sherman
    This document provides an ultrasonic test procedure for examining turbine shaft bars for the Kakrapar Atomic Power Project #3 &4. It outlines the applicable standards, personnel qualifications, equipment requirements, calibration process, scanning techniques, and acceptance criteria for identifying discontinuities in the round bars. The procedure involves using longitudinal wave probes between 1-5MHz to conduct radial and axial scanning of the bars' surfaces and evaluates any indications above 50% of the reference level.

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    © All Rights Reserved
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    Procedure of UT-Test

    Uploaded by

    John Sherman
    216 views2 pages
    This document provides an ultrasonic test procedure for examining turbine shaft bars for the Kakrapar Atomic Power Project #3 &4. It outlines the applicable standards, personnel qualifications, equipment requirements, calibration process, scanning techniques, and acceptance criteria for identifying discontinuities in the round bars. The procedure involves using longitudinal wave probes between 1-5MHz to conduct radial and axial scanning of the bars' surfaces and evaluates any indications above 50% of the reference level.

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    Procedure of ultrasonic testing

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    This document provides an ultrasonic test procedure for examining turbine shaft bars for the Kakrapar Atomic Power Project #3 &4. It outlines the applicable standards, personnel qualifications, equipment requirements, calibration process, scanning techniques, and acceptance criteria for identifying discontinuities in the round bars. The procedure involves using longitudinal wave probes between 1-5MHz to conduct radial and axial scanning of the bars' surfaces and evaluates any indications above 50% of the reference level.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    216 views2 pages

    Procedure of UT-Test

    Uploaded by

    John Sherman
    This document provides an ultrasonic test procedure for examining turbine shaft bars for the Kakrapar Atomic Power Project #3 &4. It outlines the applicable standards, personnel qualifications, equipment requirements, calibration process, scanning techniques, and acceptance criteria for identifying discontinuities in the round bars. The procedure involves using longitudinal wave probes between 1-5MHz to conduct radial and axial scanning of the bars' surfaces and evaluates any indications above 50% of the reference level.

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    © All Rights Reserved
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    Name of Project

    KAKRAPAR ATOMIC POWER PROJECT # 3 & 4

    Package

    Air Conditioning and Ventilation System

    Document Title
    Document No.

    Ultrasonic Test Procedure of Shaft


    AV2K14-060-V-157 (Rev. R0)

    Vendor

    Advance Ventilation Pvt. Ltd

    Date:
    27.02.20
    15

    TEST PROCEDURE FOR ULTRASONIC TEST OF SHAFT


    1.

    Scope: This procedure gives the technique and acceptance standard for
    Ultrasonic Examination of Round Bars.

    2.

    Applicable Document:
    ASME Section V Article 23 SA 388
    ASME Section III NB 2542
    PP-P-2012 Rev. 1

    3.

    Personnel Qualification Requirement: Personnel carrying out UT shall be


    qualified to minimum Level II to UT as per the guidelines of SNT-RC-IA of ASNT or by
    ISNT.

    4.

    Job Details:
    Project:
    Balance of Turbine Island Package Kakrapar Atomic Power Project 3 & 4
    NPCIL PO No.: CMM/MEQ/23-40-2-1040/PO/6086 & 6087 dated 28/09/2011
    Dodsal PO No.: 03/PEN/75/YAS/PO/057/059-00/13 dated 29.11.2013
    Material EN-8
    Size of Forging:

    5.

    Surface Condition: Surface of the bars shall be smooth and free from dirt,
    loose scales etc. which may impaiur beam transmission.

    6.

    Stage of examination: As rolled

    7.

    Instrument: Pulse-echo type A scan display meeting the requirements of


    ASME Section V Article 5 regarding linearity. EEC Ex 10, Einstein II TFT or equivalent
    may be used that can work in the frequency range of 1 to 5 MHz.

    8.

    Probe:
    Longitudinal Wave - 0 - 2 or 4 MHz 10 or 24 mm (Single type for > 50 mm)
    Leensar / NDT / EEC / Modsonic make shall be used
    Doc. No.: MES / R & DM / UT / Bars / 08-07-2014 Rev.1

    9.

    Couplant: Oil which shall not contain sulphur or halides more than 250 ppm.
    Couplant used for calibration and examination shall be same.

    10.

    Calibration block: Reference specimen containing flat-bottomed holes of


    size mentioned in the Table at D, D and D shall be used. Reference specimen

    Page 1 of 2

    Name of Project

    KAKRAPAR ATOMIC POWER PROJECT # 3 & 4

    Package

    Air Conditioning and Ventilation System

    Document Title
    Document No.

    Ultrasonic Test Procedure of Shaft


    AV2K14-060-V-157 (Rev. R0)

    Vendor

    Advance Ventilation Pvt. Ltd

    Date:
    27.02.20
    15

    shall be made from the same material of same heat and heat treatment received. A
    reference specimen of diameter D shall be valid for diameter 0.9 D to 1.5 D.
    11.

    Calibration: Using appropriate range and gain, the indication from FBH at
    D of the reference specimen shall be brought to 80 5% FSH and marked. Without
    changing the setting, the indication from D and D shall be peaked to maximum
    and marked. Join these marks to obtain DAC which shall be the reference level.

    12.

    Scanning: Scanning shall be done 100% in radial direction with 10% overlap.
    Scanning shall be done at + 6 dB of reference level. Evaluation shall be done at
    reference level. Scanning speed shall not exceed than what is demonstrated for
    picking up reference reflector at + 6 dB of reference level. Scanning shall be done in
    axial direction using back wall echo technique from end face. Scanning shall be done
    at + 6 dB. Evaluation shall be at reference sensitivity.

    13.
    (a)

    Acceptance Criteria: for Radial Scanning:


    Any indication of discontinuity exceeding reference level shall be not
    acceptable.
    Any indication of discontinuity causing complete loss of back echo shall be not
    acceptable
    For Axial Scanning:
    Any indication of discontinuity causing complete loss of back echo shall be not
    acceptable

    (b)

    14.

    Report: A report giving all relevant details including indications causing a


    reponse greater than 50% of reference level shall be furnished on completion of
    examination. Specimen Report format is attached.

    15.

    Post Cleaning: Post cleaning shall be done with dry cloth and followed by solvent
    moistened cloth to remove all traces of cpuplant used for examination.
    TABLE
    Diameter of Bar to be examined
    Up to 50 mm
    51 to 80 mm
    81 to 100 mm
    101 to 125 mm
    125 to 150 mm

    Size of FBH as reference reflector mm


    1.2
    1.8
    2.-0
    2.5
    3.0

    Page 2 of 2

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