Corrosion Titanium
Corrosion Titanium
Corrosion Titanium
t i ta n i u m
TIMET
T h e w o r l d s
complete titanium resource
Alloys
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FORWARD
CONTENTS
Forward ........................................................................... i
Introduction ...................................................................... 1
Chlorine, Chlorine Chemicals, and Chlorides ............................ 2
Chlorine Gas
Chlorine Chemicals
Chlorides
Bromine, Iodine, and Fluorine ............................................... 4
Resistance to Waters ........................................................... 5
Fresh Water Steam
Seawater
General Corrosion
Erosion
Stress Corrosion Cracking
Corrosion Fatigue
Biofouling/MIC
Crevice Corrosion
Galvanic Corrosion
Acids ............................................................................... 8
Oxidizing Acids
Nitric Acid
Red Fuming Nitric Acid
Chromic Acid
Reducing Acids
Hydrochloric Acid
Sulfuric Acid
Phosphoric Acid
Hydrofluoric Acid
Sulfurous Acid
Other Inorganic Acids
Mixed Acids
A l k a l i n e M e d i a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I n o r g a n i c S a l t S o l u t i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
O r g a n i c C h e m i c a l s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
O r g a n i c A c i d s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
O x y g e n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
H y d r o g e n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
S u l f u r D i o x i d e a n d H y d r o g e n S u l f i d e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
N i t r o g e n a n d A m m o n i a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
L i q u i d M e t a l s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A n o d i z i n g a n d O x i d a t i o n T r e a t m e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T y p e s o f C o r r o s i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General Corrosion
Crevice Corrosion
Stress Corrosion Cracking
Anodic Breakdown Pitting
Hydrogen Embrittlement
Galvanic Corrosion
R e f e r e n c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
A p p e n d i x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
INTRODUCTION
Ta bl e 1
ASTM
Grade
UNS
Designation
1
2
3
4
5
7
9
11
12
16
17
18
R50250
R50400
R50550
R50700
R56400
R52400
R56320
R52250
R53400
R52402
R52252
R56322
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
25,000
40,000
55,000
70,000
120,000
40,000
70,000
25,000
50,000
40,000
25,000
70,000
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
C.P. Titanium*
C.P. Titanium*
C.P. Titanium*
C.P. Titanium*
6% AI, 4% V
Grade 2+0.15% Pd
3.0% AI, 2.5% V
Grade 1+0.15% Pd
0.3% Mo, 0.8% Ni
Grade 2+0.05% Pd
Grade 1+0.05% Pd
Grade 9+0.05% Pd
CHLORINE, CHLORINE
CHEMICALS AND CHLORIDES
Chlorine Gas
Titanium is widely used to handle
moist chlorine gas and has earned a
reputation for outstanding performance
in this service. The strongly oxidizing
nature of moist chlorine passivates
titanium resulting in low corrosion rates
in moist chlorine.
FIGURE 1
*Welded Samples
50-190 (10-88)
220
(104)
Nil-0.02 (0.001)
T E M P E R AT U R E F ( C )
200
(93)
180
(82)
AREA OF
U N C E R TA I N T Y
160
(71)
POSITIVE
REACTION
140
(60)
NO
REACTION
120
(49)
100
(38)
80
(27)
190 (88)
86 (30)
||{{
,,
zyy
{{
,,
zyy
,,
zyy
|{{
,,
zyy
|{{
P R E L I M I N A R Y D ATA R E F L E C T I N G
P E R C E N T WAT E R C O N T E N T
N E C E S S A R Y T O PA S S I VAT E
U N A L L O Y E D T I TA N I U M I N
CHLORINE GAS
Wet Chlorine
Water Saturated,
Chlorine Cell Gas
Dry Chlorine
Ta bl e 2
Temperature
F (C)
Chlorine Chemicals
Environment
Chlorides
0.065* (0.002)
Rapid Attack,
Ignition
0.035* (0.001)
60
(16)
0.1
0.2
0.3
0.4
0.5
0.6
0.7
P E R C E N T O F W AT E R B Y W E I G H T I N C H L O R I N E G A S
Table 3
Chloride
Aluminum chloride
Ammonium chloride
Barium chloride
Calcium chloride
Cupric chloride
Cuprous chloride
Ferric chloride
Lithium chloride
Magnesium chloride
Manganous chloride
Mercuric chloride
Nickel chloride
Potassium chloride
Stannic chloride
Stannous chloride
Sodium chloride
Zinc chloride
Concentration
%
Temperature
F (C)
5-10
10
10
20
25
25
40
All
5-25
5
10
20
55
60
62
73
1-20
40
50
1-20
1-40
50
50
50
5
20
50
5-20
1
5
10
55
5-20
Saturated
Saturated
5
Saturated
3
20
29
Saturated
Saturated
20
50
75
80
140 (60)
212 (100)
302 (150)
300 (149)
68 (20)
212 (100)
250 (121)
68-212 (20-100)
212 (100)
212 (100)
212 (100)
212 (100)
220 (104)
300 (149)
310 (154)
350 (177)
212 (100)
Boiling
194 (90)
70 (21)
Boiling
Boiling
302 (150)
300 (149)
212 (100)
212 (100)
390 (199)
212 (100)
212 (100)
212 (100)
212 (100)
215 (102)
212 (100)
70 (21)
140 (60)
212 (100)
70 (21)
Boiling
165 (74)
230 (110)
70 (21)
Boiling
220 (104)
302 (150)
392 (200)
392 (200)
Corrosion Rate
mpy (mm/y)
0.12
0.09
1.3
630
0.04
258
4300
<0.5
<0.01
0.02
0.3
0.6
0.02
<0.01
2-16
84
<0.5
0.2
<0.1
<0.5
0.16
<0.7
0.03
0.4
0.2
0.01
0.42
0.04
0.14
<0.01
0.12
0.01
0.01
0.01
24
8000
(0.003)
(0.002)
(0.033)
(16.0)
(0.001)
(6.55)
(109.2)
(<0.013)
(<0.000)
(0.001)
(0.008)
(0.015)
(0.001)
(<0.000)
(0.051-0.406)
(2.13)
(<0.013)
(0.005)
(<0.003)
Nil
(<0.013)
(0.004)
(<0.018)
Nil
(0.001)
(0.010)
(0.005)
Nil
(0.000)
(0.011)
(0.001)
Nil
(0.004)
Nil
(<0.000)
(0.003)
Nil
(0.000)
(0.000)
(0.0003)
Nil
Nil
Nil
Nil
(0.610)
(203.2)
BROMINE IODINE
AND FLUORINE
FIGURE 2
E F F E C T O F T E M P E R AT U R E a n d P H
on Crevice Corrosion of
u n a l l o y e d T i ta n i u m ( T I M E T A L 5 0 A )
i n S at u r at e d N a C L B r i n e
14
12
,,,,
yyyy
yyyy
,,,,
,,,,
yyyy
,,,,
yyyy
,,,,
yyyy
,,,,
yyyy
IMMUNE
10
8
pH
CREVICE CORROSION
100
(38)
200
300
400
500
(93)
(149)
(204)
(260)
T E M P E R AT U R E F ( C )
600
(316)
FIGURE 3
E F F E C T O F T E M P E R AT U R E a n d
on Crevice Corrosion of
TIMETAL Code 12
i n S at u r at e d N a C L B r i n e
PH
14
12
yyyy
,,,,
,,,,
yyyy
,,,,
yyyy
IMMUNE
10
pH
CREVICE CORROSION
100
(38)
200
300
400
500
(93)
(149)
(204)
(260)
T E M P E R AT U R E F ( C )
600
(316)
FIGURE 4
E F F E C T O F T E M P E R AT U R E a n d
on Crevice Corrosion of
TIMETAL 50A .15PD
i n S at u r at e d N a C L B r i n e
PH
14
12
yyyy
,,,,
,,,,
yyyy
,,,,
yyyy
IMMUNE
10
pH
CREVICE CORROSION
100
(38)
200
300
400
500
(93)
(149)
(204)
(260)
T E M P E R AT U R E F ( C )
600
(316)
R E S I S TA N C E T O WAT E R S
Seawater
General Corrosion
Titanium resists corrosion by seawater to
temperatures as high as 500F (260C).
Titanium tubing, exposed for 16 years to
polluted seawater in a surface condenser,
was slightly discolored but showed no
evidence of corrosion.(8) Titanium has
provided over thirty years of trouble-free
seawater service for the chemical, oil
refining and desalination industries.
Exposure of titanium for many years to
depths of over a mile below the ocean
surface has not produced any
measurable corrosion (9) (Table 5). Pitting
and crevice corrosion are totally absent,
even if marine deposits form. The
presence of sulfides in seawater does
not affect the resistance of titanium to
corrosion. Exposure of titanium to
marine atmospheres or splash or tide
zone does not cause corrosion.(10,11,12,13)
Table 4
resistance of titanium to
crevice corrosIOn in boiling solutions
Environment
pH
TIMETAL
50A
ZnCl2 (saturated)
10% AlCl3
42% MgCl2
10% NH4Cl
NaCl (saturated)
NaCl (saturated) + Cl2
10% Na2SO4
10% FeCl3
3.0
4.2
4.1
3.0
2.0
2.0
0.6
F
F
F
F
F
F
F
F
R
R
R
R
R
R
R
R
Table 5
Alloy
Unalloyed titanium
TIMETAL 6-4
Shallow
2,362-6,790 (720-2070)
4,264-4,494 (1300-1370)
5-6,790 (1.5-2070)
5,642 (1720)
5-6,790 (1.5-2070)
5,642 (1720)
5,642 (1720)
Corrosion Rate
mpy (mm/y)
3.15 x 10-5 (0.8 x 10-6)
<0.010 (<0.00025)
<0.010 (<0.00025)
(0.0)
0.002 (0.00004)
<0.010 (<0.00025)
3.15 x 10-5 (8 x 10-6)
0.039 (0.001)
Reference
(10)
(9)
(9)
(9)
(12)
(9)
(12)
(13)
Table 6
Seawater Velocity
ft/sec (m/sec)
0-2 (0-0.61)
25 (7.6)
120 (36.6)
0.4 (0.010)
Erosion
Titanium has the ability to resist erosion
by high velocity seawater (Table 6).
Velocities as high as 120 ft./sec. cause
only a minimal rise in erosion rate.(14) The
presence of abrasive particles, such as
sand, has only a small effect on the
corrosion resistance of titanium under
conditions that are extremely detrimental
to copper and aluminum base alloys
(Table 7). Titanium is considered
one of the best cavitation-resistant
materials available for seawater
service (15) (Table 8).
Ta bl e 7
(7.2)
(2)
(2)
(3.5)
(4.1)
(7.2)
Suspended Matter
in Seawater
Duration
Hrs.
None
40 g/l 60 Mesh Sand
40 g/l 10 Mesh Emery
1% 80 Mesh Emery
4% 80 Mesh Emery
40% 80 Mesh Emery
10,000
2,000
2,000
17.5
17.5
1
TIMETAL 50A
70 Cu-30 Ni*
Aluminum
Brass
Nil
(0.0025)
(0.0125)
(0.0037)
(0.083)
(1.5)
Pitted
3.9 (0.10)
Severe Erosion
1.1 (.028)
2.6 (.065)
78.7 (2.0)
Pitted
2.0 (0.05)
Severe Erosion
0.1
0.5
0.15
3.3
59.1
Ta bl e 8
Duration
Months
Mediterranean Sea
32.2 (9.8)
3.3 (1)
27.9 (8.5)
29.5 (9)
23.6 (7.2 [Plus Air])
2.0-4.3(0.6-1.3)
29.5 (9)
23.6 (7.2 [Plus Air])
12
54
2
2
1
6
2
0.5
Dead Sea
0.5
Location
Brixham Sea
Kure Beach
Wrightsville Beach
**Sample perforated.
TIMETAL 50A
<0.098
3x10-5
4.9x10-3
1.1x10-2
0.020
0.004
0.007
(<0.0025)
(0.75 x 10-6)
(0.000125)
(0.000275)
(0.0005)
(0.0001)
(0.000175)
0.5
mg/day
0.2
mg/day
70 Cu-30 Ni*
Aluminum
11.8 (0.3)
1.9 (0.048)
81.1 (2.06)
4.7 (0.12)
0.9 (0.022)
8.9
mg/day
9
mg/day
39.4 (1.0**)
19.3
mg/day
6.7
mg/day
Stress Corrosion
Cracking
Microbiologically
Influenced Corrosion
Corrosion Fatigue
Titanium, unlike many other materials,
does not suffer a significant loss of
fatigue properties in seawater.(11,18,19) This
is illustrated by the data in Table 9.
Biofouling
Titanium does not display any toxicity
toward marine organisms. Biofouling can
occur on surfaces immersed in seawater.
Cotton et al. (1957) reported extensive
biofouling on titanium after 800 hours
immersion in shallow seawater.(11) The
integrity of the corrosion resistant oxide
film, however, is fully maintained under
marine deposits and no pitting or crevice
corrosion has been observed.
It has been pointed out that marine
fouling of titanium heat exchanger
surfaces can be minimized by
maintaining water velocities in excess of
2 m/sec.(20) Chlorination is recommended
for protection of titanium heat
exchanger surfaces from biofouling
where seawater velocities less than
2 m/sec are anticipated.
Crevice Corrosion
Localized pitting or crevice corrosion is
a possibility on unalloyed titanium in
seawater at temperatures above 180F
(82C). TIMETAL Code 12 and
TIMETAL 50A .15Pd offer resistance to
crevice corrosion in seawater at
temperatures as high as 500F (260C)
and are discussed more thoroughly in
the section on chlorides.
Galvanic Corrosion
Titanium is not subject to galvanic
corrosion in seawater, however, it may
accelerate the corrosion of the other
member of the galvanic couple
(see Galvanic Corrosion).
Table 9
EFFECT OF SEAWATER ON
FATIGUE PROPERTIES OF TITANIUM
(R E F. 11, 19)
Alloy
Unalloyed
TIMETAL 6-4
54 (372)
60 (410)
ACIDS
Oxidizing Acids
Ta bl e 1 0
Metal
Temperature F (C)
240 (116)
275 (135)
310 (154)
150-518 (3.8-13.2)
676-2900 (17.2-73.7)
722-2900 (18.3-73.7)
Ta bl e 1 1
Percent
Chromium
0.0
0.0005
0.005
0.05
0.01
3.5-3.8 (0.09-0.10)
0.9-1.6 (0.022-0.041)
0.1-1.4 (0.003-0.036)
Ta bl e 1 2
Titanium Ion
Added (mg/l)
0
10
20
40
80
Duration of Test: 24 hours
8.6 (0.22)
1.9 (0.05)
0.8 (0.02)
31.8
0.8
2.4
0.4
0.4
(0.81)
(0.02)
(0.06)
(0.01)
(0.01)
FIGURE 5
R e s i s ta n c e o f T i ta n i u m t o P u r e N i t r i c a c i d
40
(1.02)
TIMETAL CODE 12
TIMETAL 50A
C O R R O S I O N R AT E M P Y ( M M / Y )
(0.81)
24
(0.61)
16
(0.41)
8
(0.20)
0
10
20
30
40
50
60
70
80
B O I L I N G W T. % H N O 3
Table 13
* Samples suspended in vapors above boiling 70% HNO3 Azeotrope. 144 hour exposure.
FIGURE 6
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,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
,,,,,,,,
yyyyyyyy
40
POSITIVE REACTION
30
NO2 %
A R E A O F U N C E R TA I N T Y
NO REACTION
20
10
2
H2O %
Ta bl e 1 4
10
Acid Concentration
%
Temperature
F (C)
Corrosion Rate
mpy (mm/y)
Reference
20
10
10
20
70 (21)
Boiling
Boiling
Room
(26)
(27)
(28)
(29)
Chromic Acid
The data on chromic acid is not as
extensive as that on nitric acid. However,
the corrosion resistance of titanium to
chromic acid appears to be very similar
to that observed in nitric acid. This is
shown by the data in Table 14 and by
service experience.
Reducing Acids
Titanium offers moderate resistance to
reducing acids such as hydrochloric,
sulfuric, and phosphoric. Corrosion
rates increase with increasing acid
concentration and temperature. The
TIMETAL 50A .15Pd alloy offers best
resistance to these environments,
followed by TIMETAL Code 12,
unalloyed titanium, and TIMETAL 6-4.
FIGURE 7
C o r r o s i o n o f T i ta n i u m A l l o y s i n N at u r a l ly
A e r at e d H C L S o l u t i o n s
|||
zzz
,,,
yyy
{{{
zzz
|||
,,,
yyy
{{{
zzz
|||
,,,
yyy
{{{
zzz
|||
,,,
yyy
{{{
275
(135)
250
(121)
5 m p y ( 0 . 1 2 7 m m / y ) I S O- C OR R OS I ON L INES
BOILING POINT
225
(107)
T E M P E R AT U R E F ( C )
Hydrochloric Acid
200
(93)
175
(79)
150
(66)
125
(52)
100
(38)
75
(24) 0
10
15
20
25
30
35
WEIGHT % HCl
Ta bl e 1 5
FeCl3
added
Temp.
TIMETAL
50A
1
2
3
5
8
1
2
3
5
8
3
4
2g/l
2g/l
Room
Room
Room
Room
Room
Boiling
Boiling
Boiling
Boiling
Boiling
200F (93C)
200F (93C)
Nil
Nil
0.5 (0.013)
0.2 (0.005)
0.2 (0.005)
85 (2.16)
280 (7.11)
550 (14.0)
840 (21.3)
>2000 (>50.8)
0.2 (0.005)
0.4 (0.010)
260 (6.60)
520 (13.2)
1030 (26.2)
1900 (48.3)
0.2
0.1
0.5
0.5
0.2
1.4
10.0
400
1500
3000
1.0
2.0
(0.005)
(0.003)
(0.013)
(0.013)
(0.005)
(0.036)
(0.254)
(10.2)
(38.1)
(76.2)
(0.025)
(0.050)
TIMETAL
50A .15Pd
0.1
0.2
0.4
0.6
0.1
0.8
1.8
2.7
10.0
24.0
0.1
0.3
(0.003)
(0.006)
(0.010)
(0.015)
(0.025)
(0.020)
(0.046)
(0.069)
(0.254)
(0.610)
(0.003)
(0.008)
11
FIGURE 8
0 ppm Fe+3
30 ppm Fe+3 = .0087% FeCl3
60 ppm Fe+3 = .0174% FeCl3
121
107
T E M P E R AT U R E ( C )
93
79
66
52
38
24
0
10
15
20
WEIGHT % HCl
12
25
30
35
FIGURE 9
0 ppm Fe+3
30 ppm Fe+3 = .0087% FeCl3
60 ppm Fe+3 = .0174% FeCl3
121
107
T E M P E R AT U R E ( C )
93
79
66
52
38
24
0
10
15
20
25
30
35
WEIGHT % HCl
13
FIGURE 10
E f f e c t of F e r r ic Io n s o n t h e C or r o s io n of T I M E T A L 5 0 A . 1 5 p d,
5 mpy ( 0 . 1 2 7 mm/ y) I s o - C or r o s io n L i n e
125
0 ppm Fe+3
30 ppm Fe+3 = .0087% FeCl3
60 ppm Fe+3 = .0174% FeCl3
121
107
T E M P E R AT U R E ( C )
93
79
66
52
38
24
0
10
15
20
WEIGHT % HCL
14
25
30
35
FIGURE 11
I s o - C o r r o s i o n C h a rt f o r T i ta n i u m A l l o y s i n
H 2S O 4 S olu t io n s
250
(121)
225
(107)
200
(93)
T E M P E R AT U R E F ( C )
Sulfuric Acid
175
(79)
150
(66)
125
(52)
100
(38)
75
(24) 0
10
20
30
40
50
60
W E I G H T % H 2 S O 4 ( N A T U R A L LY A E R A T E D )
Table 16
% H2SO4
Addition
Temperature F (C)
Corrosion Rate
mpy (mm/y)
20
20
None
2.5 Grams Per Liter
Copper Sulfate
16 Grams Per Liter
Ferric Ion
210 (99)
210 (99)
>2400 (>61.8)
<2 (<0.051)
20
Boiling
5 (0.127)
15
Phosphoric Acid
Unalloyed titanium is resistant to
naturally aerated pure solutions of
phosphoric acid up to 30 percent
concentration at room temperature
(Figure 12). This resistance extends to
about 10 percent pure acid at 140F
(60C) and 2 percent acid at 212F
(100C). Boiling solutions significantly
accelerate attack.
Hydrofluoric Acid
Sulfurous Acid
FIGURE 12
C o r r o s i o n o f T i ta n i u m A l l o y s i n n at u r a l ly a e r at e d
H 3p O 4 S olu t io n s
250
(121)
225
(107)
T E M P E R AT U R E F ( C )
200
(93)
Mixed Acids
The addition of nitric acid to hydrochloric
or sulfuric acids significantly reduces
corrosion rates. Titanium is essentially
immune to corrosion by aqua regia
(3 parts HCl: 1 part HNO3) at room
temperature. TIMETAL 50A, TIMETAL
Code 12 and TIMETAL 50A .15Pd show
respectable corrosion rates in boiling
aqua regia (Table 17). Corrosion rates
in mixed acids will generally rise with
increases in the reducing acid component
concentration or temperature.
175
(79)
150
(66)
125
(52)
100
(38)
10
20
30
40
50
WEIGHT % H3PO4
16
75
(24)
60
70
80
ALKALINE
MEDIA
I N O R G A N I C S A LT
SOLUTIONS
Table 17
TIMETAL 50A
TIMETAL Code 12
TIMETAL 50A .15Pd
44 (1.12)
24 (0.61)
44 (1.12)
Table 18
Wt %
5-10
40
40
40
50
50
50
50-73
73
73
73
75
10
25
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
KOH
KOH
Temperature
F (C)
70
150
200
250
100
150
250
370
230
240
265
250
217
226
(21)
(66)
(93)
(121)
(38)
(66)
(121)
(188)
(110)
(116)
(129)
(121)
(103)
(108)
Corrosion Rate
mpy (mm/y)
0.04
1.5
2.5
5.0
0.06
0.7
1.3
>43
2.0
5.0
7.0
1.3
5.1
11.8
(0.001)
(0.038)
(0.064)
(0.127)
(0.002)
(0.018)
(0.033)
(>1.09)
(0.051)
(0.127)
(0.178)
(0.033)
(0.13)
(0.30)
17
ORGANIC CHEMICALS
Titanium generally shows good
corrosion resistance to organic media
(Table 19) and is steadily finding
increasing application in equipment for
handling organic compounds. Kane (4)
points out that titanium is a standard
construction material in the Wacker
Process for the production of
acetaldehyde by oxidation of ethylene
in an aqueous solution of metal
chlorides. Successful application has also
been established in critical areas of
terephthalic and adipic acid production.
Ta bl e 1 9
Medium
Acetic anhydride
Adipic acid + 15-20% glutaric + acetic
Adiponitrile solution
Adipyl-chloride + chlorobenzene
Aniline hydrochloride
Aniline + 2% aluminum chloride
Benzene + HCl, NaCl
Carbon tetrachloride
Chloroform
Chloroform + water
Cyclohexane + traces formic acid
Ethylene dichloride
Formaldehyde
Tetrachloroethylene
Tetrachloroethane
Trichlorethylene
18
Concentration %
Temperature F (C)
99-99.5
25
Vapor
5-20
98
Vapor and Liquid
99
100
100
37
100
100
99
68-Boiling (20-Boiling)
380-392 (193-200)
700 (371)
95-212 (35-100)
600 (316)
176 (80)
Boiling
Boiling
Boiling
302 (150)
Boiling
Boiling
Boiling
Boiling
Boiling
<5 (<0.127)
Nil
0.3 (<0.008)
0.1 (0.003)
<0.03 (<0.001)
804 (20.4)
0.2 (0.005)
<5 (<0.127)
0.01 (0.000)
5 (0.127)
0.1 (0.003)
<5 (<0.127)
<5 (<0.127)
<5 (<0.127)
<5 (<0.127)
<0.1 (<0.003)
ORGANIC ACIDS
Table 20
Acid
Acetic
Acetic
Acetic
Acetic
Acetic
Citric
Citric (aerated)
Citric (nonaerated)
Formic (aerated)
Formic (aerated)
Formic (aerated)
Formic (aerated)
Formic (nonaerated)
Formic (nonaerated)
Formic (nonaerated)
Formic (nonaerated)
Lactic
Lactic
Lactic
Lactic (nonaerated)
Lactic (nonaerated)
Lactic (nonaerated)
Oxalic
Oxalic
Oxalic
Stearic
Tartaric
Tannic
Concentration
%
5
25
50
75
99.5
50
50
50
10
25
50
90
10
25
50
90
10
10
85
10
25
85
1
1
25
100
50
25
Temperature
F (C)
Corrosion Rate
mpy (mm/y)
212 (100)
212 (100)
212 (100)
212 (100)
212 (100)
212 (100)
212 (100)
Boil
212 (100)
212 (100)
212 (100)
212 (100)
Boil
Boil
Boil
Boil
140 (60)
212 (100)
212 (100)
Boil
Boil
Boil
95 (35)
140 (60)
212 (100)
360 (182)
212 (100)
212 (100)
Nil
Nil
Nil
Nil
Nil
(<0.0003)
( <0.127)
(0.356)
(<0.127)
(<0.127)
(<0.127)
(<0.127)
(>01.27)
(>01.27)
(>01.27)
(>01.27)
(0.003)
(0.048)
(0.008)
(0.014)
(0.028)
(0.010)
(0.151)
(4.50)
(49.4)
(<0.127)
(0.005)
Nil
<.01
<5
14
<5
<5
<5
<5
>50
>50
>50
>50
0.12
1.88
0.33
0.55
1.09
0.40
5.96
177
1945
<5
0.2
Table 21
Acid Solution
50% Citric
10% Sulfamic
45% Formic
88-90% Formic
90% Formic
(Anodized Specimens)
10% Oxalic
TIMETAL
50A
14
538
433
83-141
90
(0.356)
(13.7)
(11.0)
(2.1-3.6)
(2.29)
3,700 (94.0)
0.5 (0.01)
455 (11.6)
Nil
0-22 (0-0.56)
2.2 (0.056)
4,100 (104)
0.6 (0.015)
14.6 (0.371)
Nil
0-2.2 (0-0.056)
Nil
1,270 (32.3)
19
OXYGEN
FIGURE 13
I g n i t i o n a n d P r o pa g at i o n L i m i t s o f U n a l l o y e d
T i ta n i u m i n H e l i u m - O x y g e n a n d S t e a m - O x y g e n M i x t u r e s
( R E F. 3 6 )
2200
1800
S TAT I C T E S T S
T O TA L P R E S S U R E P S I
1400
IGNITION
REGION
DYNAMIC
TESTS
1000
P R O PA G AT I O N
(HELIUM-OXYGEN)
600
P R O PA G AT I O N
(STEAM-OXYGEN)
200
P R O PA G AT I O N
REGION
0
0
20
40
60
80
100
FIGURE 14
E f f e c t o f T e m p e r at u r e o n S p o n ta n e o u s i g n i t i o n o f
R u p t u r e d u n a l l o y e d t i ta n i u m i n O x y g e n
( R E F. 3 6 )
2192
(1200)
T E M P E R AT U R E F ( C )
1832
(1000)
1472
(800)
IGNITION
1112
(600)
752
(400)
NO IGNITION
392
(200)
0
0
20
50
100
150
200
OXYGEN PRESSURE PSI
250
300
350
HYDROGEN
Table 22
Temperature
F (C)
300
300
300
600
600
600
(149)
(149)
(149)
(316)
(316)
(316)
Hydrogen
Pressure
psi
Freshly
Picked
Atmospheric
400
800
Atmospheric
400
800
0
58
28
0
2,586
4,480
0
0
0
0
516
10,000
*96 hour exposures. Oxygen was removed by passing hydrogen over an incandescent platinum filament
and then through silica gel to remove moisture.
Table 23
% H2O
0
0.5
1.0
2.0
3.3
5.3
10.2
22.5
37.5
56.2
4,480
51,000
700
7
10
17
11
0
0
0
21
SULFUR DIOXIDE
AND HYDROGEN SULFIDE
22
Table 24
Gas
Sulfur dioxide (dry)
Sulfur dioxide (water saturated)
Hydrogen sulfide (water saturated)
Temperature
F (C)
Corrosion Rate
mpy (mm/y)
70 (21)
70 (21)
70 (21)
Nil
<0.1 (<0.003)
<5.0 (<0.127)
L I Q U I D M E TA L S
Ta bl e 2 5
Environment
Liquid Anhydrous Ammonia
Anhydrous Ammonia
NH3, Steam Water
28% NH4OH
70% NH4OH, Boiling
NH4OH, (NH4)2CO3, NH4Cl, NaCl
NH4OH, (NH4)2CO3, NH4Cl, NaCl, (NH4)2S
10% NH4Cl (pH 4.1)
Temperature
F (C)
Duration
Days
75 (24)
104 (40)
431 (221)
75 (24)
210 (99)
150 (66)
150 (66)
Boiling
30-240
21
220
220
21
Corrosion Rate
mpy (mm/y)
0 to wt. Gain
5.1 (0.13)
440.0 (11.2)
0.10 (0.0025)
Nil*
0.003 (0.00008)
0.20 (0.005)
Nil**
References
(40)
(41)
(41)
(42)
(41)
(43)
(43)
(41)
**No corrosion experienced on TIMETAL 50A, TIMETAL Code 12 or TIMETAL 50A .15Pd.
**No corrosion on TIMETAL Code 12 or TIMETAL 50A .15Pd; crevice corrosion on TIMETAL 50A.
23
ANODIZING AND
O X I D AT I O N
T R E AT M E N T S
Ta bl e 2 6
Liquid Metal
Temperature F (C)
Magnesium
Mercury*
Mercury*
NaK
Tin
Gallium
Gallium
Cadmium*
Lithium
Lead
1380
300
600
1000
930
750
840
930
140
1500
(749)
(149)
(316)
(538)
(499)
(399)
(449)
(499)
(60)
(816)
Resistance
Good
Good
Poor
Good
Good
Good
Poor
Poor
Poor
Poor
*May cause stress corrosion. Silver and gold have also been reported to cause stress corrosion.
Ta bl e 2 7
Boiling
wt. % HCl
0.05
0.10
0.20
0.50
0.70
0.80
0.90
1.00
Pickled
0.08
3.0
7.6
30.0
47.0
57.9
(0.002)
(0.076)
(0.193)
(0.762)
(1.19)
(1.47)
75.0 (1.91)
0.09
3.5
8.3
30.0
48.3
56.0
(0.002)
(0.089)
(0.211)
(0.762)
(1.23)
(1.42)
80.0 (2.03)
0.11 (0.003)
Nil
0.07 (0.002)
0.07 (0.002)
0.07 (0.002)
0.11 (0.003)
73.0 (1.85)
85.8 (2.18)
Ta bl e 2 8
Surface Condition
Pickled
Anodized
Thermally
Thermally
Thermally
Thermally
24
Oxidized
Oxidized
Oxidized
Oxidized
(677C)
(677C)
(760C)
(760C)
(1
(5
(1
(5
min.)
min.)
min.)
min.)
164
140
94
92
82
42
TYPES OF CORROSION
Table 29
Acid
General Corrosion
Applied
Potential
Volts
(H2)
40%
37%
60%
50%
25%
20%
(1)
60C
Sulfuric (1)
Hydrochloric (1)
Phosphoric (1)
Formic (2)
Oxalic (2)
Sulfamic (3)
(2)
B.P.
(3)
2.1
1.7
2.7
1.4
1.6
0.7
Corrosion Rate
mpy (mm/y)
0.2
2.7
0.7
3.3
9.8
0.2
(0.005)
(0.068)
(0.018)
(0.083)
(0.250)
(0.005)
Reduction
of
Corrosion
Rate
11,000X
2,080X
307X
70X
350X
2,710X
90C
Crevice Corrosion
This is a localized type of attack that
occurs only in tight crevices. The
crevice may be the result of a
structural feature such as a flange or
gasket, or it may be caused by the
buildup of scales or deposits. Figure 15
shows a typical example of crevice
corrosion under a deposit.
Dissolved oxygen or other oxidizing
species present in the solution are
depleted in restricted volume of solution
in the crevice. These species are
consumed faster than they can be
replenished by diffusion from the bulk
solution.(44) As a result, the potential of
the metal in the crevice becomes more
negative than the potential of the metal
exposed to the bulk solution. This sets
up an electrolytic cell with the metal in
the crevice acting as the anode and the
The presence of small amounts of multivalent ions in the crevice of such metals
as nickel, copper or molybdenum, which
act as cathodic depolarizers, tends to
drive the corrosion potential of the
titanium in the crevice in the positive
direction. This counteracts the effect of
oxygen depletion and low pH and
effectively prevents crevice corrosion.
Gaskets impregnated with oxides of
FIGURE 16
S c h e m at i c D i a g r a m o f a c r e v i c e c o r r o s i o n c e l l
( R E F. 4 8 )
+
Na
O2
OH
O2
O2
CI
OH
+
Na
M+
O2
M+
CI
M+
CI
CI
H+
CI
O2
OH
O2
O2
OH
OH
M+
M+
CI
M+
M+
M+
26
H+
M+
M+
M+
CI
CI
CI
CI
M+
CI
Stress Corrosion
Cracking (SCC)
Anodic Breakdown
Pitting
This type of corrosion is highly localized
and can cause extensive damage to
equipment in a very short time. Pitting
occurs when the potential of the metal
exceeds the breakdown potential of the
protective oxide film on the titanium
surface.(52) Fortunately, the breakdown
potential of titanium is very high in most
environments so that this mode of failure
is not common. The breakdown potential
in sulfate and phosphate environments is
in the 100 volt range. In chlorides it is
about 8 to 10 volts, but in bromides and
iodides it may be as low as 1 volt.
Increasing temperature and acidity tend
to lower the breakdown potential so that
under some extreme conditions the
potential of the metal may equal or
exceed the breakdown potential and
spontaneous pitting will occur. This
type of corrosion is most frequently
encountered in applications where an
anodic potential exceeding the
Hydrogen Embrittlement
Titanium is being widely used in
hydrogen-containing environments and
under conditions where galvanic couples
or cathodic protection systems cause
hydrogen to be evolved on the surface
of titanium. In most instances, no
problems have been reported. However,
there have been some equipment
failures in which embrittlement by
hydride formation was implicated.
An example of a hydrided titanium tube
is shown in Figure 19. This is a
photomicrograph of a cross section of
the tube wall. The brown-black
needle-like formations are hydrides.
Note the heavy concentration at the
bottom which indicates the hydrogen
entered from this surface.
Magnification 75X
Figure 19. - Hydrided Titanium
28
Galvanic Corrosion
The coupling of titanium with dissimilar
metals usually does not accelerate the
corrosion of the titanium. The exception
is in reducing environments where
titanium does not passivate. Under
these conditions, it has a potential
similar to aluminum and will undergo
accelerated corrosion when coupled to
other more noble metals.
Figure 20 gives the galvanic series in
seawater. In this environment, titanium is
passive and exhibits a potential of about
0.0V versus a saturated calomel
reference cell(56) which places it high on
the passive or noble end of the series.
FIGURE 20
G a lva n i c S e r i e s o f Va r i o u s M e ta l s i n F l o w i n g Wat e r
at 2 . 4 t o 4 . 0 m/ s f o r 5 t o 1 5 d ay s at 5 t o 3 0 C
( R E F. 5 6 )
(ACTIVE)
-1.6
V O LT S V E R S U S S A T U R A T E D C A L O M E L R E F E R E N C E E L E C T R O D E
-1.4
-1.2
-1.0
-0.8
-0.6
-0.4
-0.2
(NOBLE)
+0.2
GRAPHITE
P L AT I N U M
Ni-Cr-Mo
ALLOY C
T I TA N I U M
Ni-Cr-Mo-Cu-Si ALLOY B
NICKEL-IRON CHROMIUM ALLOY 825
A L L O Y 2 0 S TA I N L E S S S T E E L S , C A S T A N D W R O U G H T
S TA I N L E S S S T E E L - T Y P E S 3 1 6 , 3 1 7
NICKEL-COPPER ALLOYS 400, K-500
S TA I N L E S S S T E E L - T Y P E S 3 0 2 , 3 0 4 , 3 2 1 , 3 4 7
S I LV E R
NICKEL 200
S I LV E R B R A Z E A L L O Y S
NICKEL-CHROMIUM ALLOY 600
NICKEL-ALUMINUM BRONZE
70-30 COPPER NICKEL
LEAD
S TA I N L E S S S T E E L T Y P E 4 3 0
80-20 COPPER NICKEL
90-10 COPPER NICKEL
N I C K E L S I LV E R
S TA I N L E S S S T E E L - T Y P E S 4 1 0 , 4 1 6
TIN BRONZES (G&M)
SILICON BRONZE
MANGANESE BRONZE
A D M I R A LT Y B R A S S , A L U M I N U M B R A S S
Pb-Sn SOLDER (50/50)
COPPER
TIN
N AVA L B R A S S , Y E L L O W B R A S S , R E D B R A S S
ALUMINUM BRONZE
AUSTENITIC NICKEL CAST IRON
LOW ALLOY STEEL
MILD STEEL, CAST IRON
CADMIUM
ALUMINUM ALLOYS
BERYLIUM
ZINC
MAGNESIUM
N O T E : G R E E N B O X E S I N D I C AT E A C T I V E B E H AV I O R O F A C T I V E - PA S S I V E A L L O Y S
FIGURE 21
T h e d i s s i m i l a r M e ta l s P r o b l e m
(REF 11)
1
2 5 0 0 H O U R I N S E AWAT E R
1/10
10/1
A N O D E / C AT H O D E
A R E A R AT I O
Ti
mpy
10
G A LV A N I C
Ti
(mm/y)
2
(.254)
AT TA C K
3
ADDITION
NORMAL
UNCOUPLED
(.203)
(.152)
(.102)
CORROSION
(.051)
8
3
5
6
7
8
10
9
10
0
30
REFERENCES
31
32
APPENDIX
75
100
5 to 99.7
33-vapor
65
58
99.7
31.2
62.0
99.5
300 (149)
300 (149)
188 (87)
255 (124)
Boiling
250 (121)
266 (130)
255 (124)
Boiling
Boiling
Boiling
100-500
(38-260)
0.02 (0.001)
Nil
Nil
Nil
Nil
0.1 (0.003)
15.0 (0.381)
0.1 (0.003)
10.2 (0.259)
10.7 (0.272)
0.5 (0.013)
<1.0 (<0.025)
25
390 (199)
Nil
67
450 (232)
Nil
Nil
Aluminum
Aluminum fluoride
Aluminum nitrate
Aluminum sulfate
Aluminum sulfate + 1% H2SO4
Amines, synthesis of organic
Vapor
10
25
10
25
Molten
Saturated
Saturated
Saturated
Saturated
0.3 (0.008)
0.09 (0.002)*
124 (3.15)*
1.3 (0.033)*
258 (6.55)*
6480 (164.6)
Nil
Nil
Nil
Nil
15 (0.381)
10
Molten
Ammonia anhydrous
Ammonia, steam, water
Ammonium acetate
Ammonium bicarbonate
Ammonium bisulfite, pH 2.05
100
10
50
Spent
pulping
liquor
50
Saturated
300 g/l
700 (371)
212 (100)
212 (100)
302 (150)
212 (100)
1250 (677)
Room
Room
Room
Room
300-400
(149-204)
Room
662-716
(350-380)
104 (40)
431 (222)
Room
212 (100)
159 (71)
212 (100)
212 (100)
122 (50)
Nil
<0.5 (<0.013)
0.1 (0.003)
Acetate, n-propyl
Acetic acid
Acetic acid
Acetic acid + 109 ppm Cl
Acetic acid + 106 ppm Cl
Acetic anhydride
Acidic gases containing CO2,
H2O, Cl2, SO2, SO3, H2S,
O2, NH3
Adipic acid + 15-20% glutaric
+ 2% acetic acid
Adipic acid
Adipyl chloride (acid
chlorobenzene solution)
Adiponitrile
Aluminum chloride, aerated
Aluminum chloride, aerated
Aluminum chloride, non-aerated
Ammonium carbamate
Ammonium chloride
Ammonium chlorate
(+ 215-250 g/l NaCl)
(+ 36 g/l NaClO4)
Ammonium fluoride
Ammonium hydroxide
Ammonium nitrate
Ammonium nitrate
+ 1% nitric acid
Ammonium oxalate
Ammonium perchlorate
Ammonium sulfate
Ammonium sulfate
+ 1% H2SO4
Aniline
Aniline + 2% AlCl3
Aniline + 2% AlCl3
Aniline hydrochloride
Aniline hydrochloride
Antimony trichloride
Aqua regia
Aqua regia
Nil
Very rapid
<5.0 (<0.127)
440 (11.2)
Nil
Nil
0.6 (0.015)
10
28
28
28
Room
Room
Boiling
Boiling
4.0 (0.102)
0.1 (0.003)
Nil
Nil
Saturated
20
10
Saturated
Room
190 (88)
212 (100)
Room
Nil
Nil
Nil
0.4 (0.010)
100
98
98
5
20
27
3:1
3:1
Room
316 (158)
600 (316)
212 (100)
212 (100)
Room
Room
175 (79)
Nil
>50 (>1.27)
840 (21.3)
Nil
Nil
Nil
Nil
34.8 (0.884)
Arsenous oxide
Barium carbonate
Barium chloride
Barium hydroxide
Barium hydroxide
Barium nitrate
Barium fluoride
Benzaldehyde
Benzene (traces of HCl)
Benzene (traces of HCl)
Benzene
Benzene + trace HCl,
NaCl and CS2
Benzoic acid
Bismuth
Bismuth/lead
Saturated
Saturated
5
20
25
Saturated
27
Room
Room
212 (100)
212 (100)
212 (100)
Room
Boiling
10
Saturated
100
Vapor
& liquid
Liquid
Liquid
Room
Room
Room
176 (80)
Nil
Nil
Nil
0.01 (0.000)
Nil
Nil
Some
small pits
Nil
Nil
Nil
0.2 (0.005)
122 (50)
Room
176 (80)
1.0 (0.025)
Nil
0.2 (0.005)
Saturated
Molten
Molten
Room
Nil
1500 (816) High
572 (300) Good
resistance
Room
Nil
Boiling
Nil
86 (30)
Rapid
86 (30)
<0.1 (<0.003)
70 (21)
Dissolves
rapidly
Room
Nil
140 (60)
1.2 (0.030)
some
cracking
757 (19.2)
Room
Nil
79 (26)
0.02 (0.001)
Boric acid
Boric acid
Bromine
Bromine, moist
Bromine, gas dry
Saturated
10
Liquid
Vapor
Bromine-water solution
Bromine-methyl alcohol solution
500 ppm
5
Undiluted
Cooking
liquor
Saturated
5
10
20
55
60
62
Calcium carbonate
Calcium chloride
Calcium hydroxide
Calcium hydroxide
Calcium hypochlorite
Carbon dioxide
Carbon tetrachloride
73
Saturated
Saturated
2
6
18
Saturated
slurry
100
99
Liquid
Vapor
>0.7 H2O
>0.95 H2O
<1.5 H2O
Liquid
water on
surface
Boiling
212 (100)
212 (100)
212 (100)
220 (104)
300 (149)
310 (154)
350 (177)
Room
Boiling
212 (100)
212 (100)
70 (21)
Nil
0.02 (0.005)*
0.29 (0.007)*
0.61 (0.015)*
0.02 (0.001)*
<0.1 (<0.003)*
2.0 and 16
(0.051 and
0.406)*
84 (2.13)*
Nil
Nil
0.05 (0.001)
0.05 (0.001)
Nil
Nil
Boiling
Boiling
Boiling
Room
284 (140)
392 (200)
Room
Excellent
0.18 (0.005)
Nil
Nil
Nil
Nil
Nil
Nil
33
Saturated
207 (97)
207 (97)
Nil
0.03 (0.001)
<0.5 H2O
5 in steam
gas
15
Room
180 (82)
May react
<0.1 (<0.003)
110 (43)
Nil
Fluorine, HF free
5
Up to 15
210 (99)
110 (43)
Nil
Nil
100
<86 (30)
Chloracetic acid
Chloracetic acid
Chlorosulfonic acid
30
100
100
180 (82)
Boiling
Room
Chloroform
Vapor &
liquid
100
10
15
15
50
50
240 g/l
plating salt
5
10
25
50
50 aerated
50
Boiling
Vigorous
reaction
<5.0 (<0.127)
<5.0 (<0.127)
7.5-12.3
(0.191-0.312)
0.01 (0.000)
203 (95)
Boiling
75 (24)
180 (82)
75 (24)
180 (82)
171 (77)
0.1 (0.003)
0.1 (0.003)
0.2 (0.006)
0.6 (0.015)
0.5 (0.013)
1.1 (0.028)
58.3 (1.48)
70 (21)
212 (100)
212 (100)
140 (60)
212 (100)
Boiling
62
Saturated
50
Saturated
Saturated
300 (149)
Room
Boiling
Room
Ambient
<0.1 (<0.003)
0.36 (0.009)
0.03 (0.001)
0.01 (0.000)
<5.0 (<0.127)
5-50
(0.127-1.27)
Corroded
Nil
Nil
0.7 (0.018)
Nil
20
40
55
Chloropicrin
Chromic acid
Copper nitrate
Copper sulfate
Copper sulfate + 2% H2SO4
Cupric carbonate
+ cupric hydroxide
Cupric chloride
Cupric cyanide
Cuprous chloride
Cyclohexylamine
Cyclohexane (plus traces of
formic acid)
Dichloroacetic acid
Dichloroacetic acid
Dichlorobenzene + 4-5% HCl
Diethylene triamine
Ethyl alcohol
Ethyl alcohol
Ethylene dichloride
Saturated
50
100
Boiling
Boiling
246 (119)
(Boiling)
Room
194 (90)
Room
302 (150)
100
100
100
95
100
100
212 (100)
Boiling
355 (179)
Room
Boiling
Room
Boiling
Ethylene diamine
Ferric chloride
100
10-20
10-30
10-40
50
Room
Room
212 (100)
Boiling
236 (113)
(Boiling)
302 (150)
Room
34
50
10
Nil
0.2 (0.005)
0.1 (0.003)
Nil
<0.1 (<0.003)
Nil
0.1 (0.003)
<0.5 (<0.013)
0.29 (0.007)
4 (0.102)
Nil
0.5 (0.013)
Nil
0.2-5.0
(0.005-0.127)
Nil
Nil
<0.5 (<0.127)
Nil
Nil
0.1 (0.003)
Nil
30
175 (79)
0.2 (0.006)
Saturated
5-20
Gas-liquid
alternated
Nil
Rapid
18-34
(0.457-0.864)
Liquid
Gas
Liquid
Gas
10
37
10
Room
Elevated
Gas 109(43)
Liquid
-320 (-196)
-320 (-196)
-320 (-196)
-320 (-196)
Room
Ambient
Boiling
572 (300)
212 (100)
25
212 (100)
50
212 (100)
90
212 (100)
10
25
50
90
9
100
50
Air mixture
5
10
20
37.5
1
3
5
3
212 (100)
212 (100)
Boiling
212 (100)
122 (50)
Room
Room
Room
Ambient
95 (35)
95 (35)
95 (35)
95 (35)
Boiling
Boiling
Boiling
374 (190)
<0.43 (0.011)
0.42 (0.011)
1870 (47.5)
No attack
Nil
Nil
0.18
(0.005)**
0.04
(0.001)**
0.04
(0.001)**
0.05
(0.001)**
>50 (>1.27)**
96 (2.44)**
126 (3.20)**
118 (3.00)**
<5 (<0.127)
Nil
Nil
Nil
Nil
1.5 (0.038)
40 (1.02)
175 (4.45)
1990 (50.6)
>100 (>2.54)
550 (14.0)
400 (10.2)
>1120 (>28.5)
374 (190)
>1120 (>28.5)
10
374 (190)
>1120 (>28.5)
3
5
10
5
10
36
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
Room
>1120 (>28.5)
>1120 (>28.5)
>1120 (>28.5)
<1 (<0.025)
>1120 (>28.5)
17.0 (0.432)
5
5
5
5
5
5
8.5
1
1
100 (38)
200 (93)
100 (38)
200 (93)
100 (38)
200 (93)
176 (80)
Boiling
Boiling
Nil
3.6 (0.091)
0.84 (0.025)
1.2 (0.030)
Nil
7.2 (0.183)
2.0 (0.051)
2.9 (0.074)
Nil
10.2
10.2
176 (80)
175 (79)
0.37 (0.009)
0.25 (0.006)
12
0.08 (0.002)
12
Fluorine, HF free
Fluorine, HF free
Fluorosilicic acid
Food products
Formaldehyde
Formamide vapor
Formic acid, aerated
Formic acid
Furfural
Gluconic acid
Glycerin
Hydrogen chloride, gas
Hydrochloric acid, aerated
Hydrochloric acid
Hydrochloric acid,
nitrogen saturated
Hydrochloric acid,
nitrogen saturated
Hydrochloric acid,
nitrogen saturated
Hydrochloric acid,
oxygen saturated
chlorine saturated
Hydrochloric acid, 200 ppm Cl2
Hydrochloric acid,
+ 1% HNO3
+ 1% HNO3
+ 5% HNO3
+ 5% HNO3
+ 10% HNO3
+ 10% HNO3
+ 3% HNO3
+ 5% HNO3
+ 5% HNO3 + 1.7 g/l TiCl4
Hydrochloric acid
+ 2.5% NaClO3
+ 5.0% NaClO3
5
5
5
5
100
200
100
200
(38)
(93)
(38)
(93)
Nil
1.2 (0.031)
0.72 (0.018)
1.2 (0.031)
5
5
5
5
5
5
5
5
5
5
100 (38)
200 (93)
100 (38)
200 (93)
100 (38)
200 (93)
100 (38)
200 (93)
Boiling
Boiling
1.56 (0.040)
3.6 (0.091)
3.6 (0.091)
2.4 (0.061)
1.2 (0.031)
3.6 (0.091)
0.8 (0.020)
2.4 (0.061)
2.5 (0.064)
3.3 (0.084)
10
150 (66)
10
10
150 (66)
150 (66)
+ 1% CuSO4
+ 0.05% CuSO4
+ 0.5% CuSO4
+ 0.2% CuSO4
+ 0.2% organic amine
Hydrofluoric acid
Hydrofluoric acid, anhydrous
10
10
10
10
150 (66)
Boiling
Boiling
Boiling
0.68-1.32
(0.017-0.025)
Nil
Nil-0.68
(0.023)
0.68 (0.023)
11.6 (0.295)
11.4 (0.290)
9.0 (0.229)
1.48
100
Room
Room
Hydrofluoric-nitric acid
1-HF
-15 HNO3
3
6
30
7.65
Room
+ 0.20% CuSO4
+ 0.5% CuSO4
Hydrogen peroxide
17
Saturated
10-85
10
<5 (<0.127)
<5 (<0.127)
<12 (<0.305)
Nil
<4 (<0.102)
Nil
Pitted
<5.0 (<0.127)
<5.0 (<0.127)
Attacked
Good
Lead acetate
Linseed oil, boiled
Lithium, molten
Saturated
Lithium chloride
Magnesium
50
Molten
Magnesium chloride
5-20
Magnesium chloride
Magnesium hydroxide
Magnesium sulfate
Manganous chloride
Maleic acid
Mercuric chloride
5-40
Saturated
Saturated
5-20
18-20
1
5
10
Saturated
Boiling
Room
Room
212 (100)
95 (35)
212 (100)
212 (100)
212 (100)
212 (100)
100
91
5
20
50
10
20
30
40
50
60
70
10
20
30
40
50
60
70
40
70
20
35
Room
Up to
100 (38)
Room
700 (371)
700 (371)
700 (371)
700 (371)
700 (371)
95 (35)
212 (100)
212 (100)
Room
Room
Room
Room
Room
Room
Room
Room
104 (40)
104 (40)
122 (50)
122 (50)
140 (60)
140 (60)
158 (70)
392 (200)
518 (270)
554 (290)
176 (80)
70
176 (80)
17
Boiling
35
Boiling
70
Boiling
Room
Room
Liquid
or vapor
<about
2% H2O
>about
2% H2O
40
40
Boiling
40
Boiling
40
Boiling
Mercury + Fe
Mercury + Cu
Mercury + Zr
Mercury + Mg
Methyl alcohol
Nickel chloride
Nickel chloride
Nickel nitrate 6 H20
Nitric acid, aerated
Rapid
5.0-50
(0.127-1.27)
Rapid
Room
Room
Room
200-230
(93-110)
104 (40)
100 (38)
70 (21)
Room
Room
212 (100)
Boiling
1500 (816)
615-1100
(324-593)
Room
Room
600-900
(316-482)
300 (149)
1400 (760)
& 1750
(954)
212 (100)
Mercuric cyanide
Mercury
Nitric acid
1.2 (0.031)
0.001 (0.000)
Nil
Nil
Nil
Nil
Limited
resistance
<0.4
(<0.010)*
Nil
Nil
Nil
Nil
.06 (0.002)
0.01 (0.000)
0.42 (0.011)
0.04 (0.001)
<5 (<0.127)
Saturated
100
180 (82)
252 (122)
320 (160)
Room
Room
Boiling
Nil
Satisfactory
Nil
119.4 (3.03)
3.12 (0.079)
2.48 (0.063)
1.28 (0.033)
3.26 (0.083)
Nil
0.17 (0.004)
0.11 (0.003)
Nil
0.19 (0.005)
9.69 (0.246)
0.17 (0.004)
0.08 (0.002)
0.08 (0.002)
0.02 (0.001)
0.18 (0.005)
0.10 (0.003)
0.21 (0.005)
0.61 (0.015)
0.64 (0.016)
1.46 (0.037)
1.56 (0.040)
1.56 (0.040)
24 (0.610)
48 (1.22)
12 (0.305)
2-4
(0.051-0.102)
1-3
(0.025-0.076)
3-4
(0.076-0.102)
5-20
(0.127-0.508)
2.5-37
(0.064-0.940)
0.1 (0.003)
Nil
6.0 (0.152)
<5.0 (<.127)
<5.0 (<.127)
Ignition
sensitive
Not ignition
sensitive
0.12-0.99
(0.003-0.025)
4.8-7.4
(0.122-0.188)
Nil-0.62
(Nil-0.016)
0.12-1.40
(0.003-0.036)
35
Perchloryl fluoride
+ liquid ClO3
Perchloryl fluoride
+ 1% H2O
Phenol
Phosphoric acid
Potassium iodide
Potassium permanganate
Potassium perchlorate
(Ti specimen cathodic)
Potassium perchlorate
+ NaClO4, 600-900 g/l
KCl, 0-500 g/l, NaCl,
0-250 g/l, NaClO3, 6-24 g/l
Potassium sulfate
Potassium thiosulfate
Propionic acid
Pyrogaltic acid
Salicylic acid sodium salt
Seawater
Seawater, 4 1 2-year test
Sebacic acid
36
33-45
245 (118)
Nil
65
260 (127)
Nil
20.8
Boiling
27.4
Boiling
Ambient
1
1
25
Saturated
100
98.6 (37)
Boiling
140 (60)
Room
86 (30)
5-11.6
(0.127-0.295)
19-115
(0.483-2.92)
0.26-23.2
(0.007-0.589)
12 (0.025)
4247 (107.9)
470 (11.9)
20 (0.508)
0.07 (0.002)
99
86 (30)
Liquid
11.4 (0.290)
Vapor
0.1 (0.003)
4.0 (0.102)
Saturated
solution
10-30
70 (21)
30-80
Room
1
10
30
10
81
Boiling
Boiling
Boiling
176 (80)
190 (88)
0.8-2
(0.020-0.051)
2-30
(0.051-0.762)
10 (0.254)
400 (10.2)
1030 (26.2)
72 (1.83)
15 (0.381)
100
Saturated
Saturated
Saturated
Saturated
Saturated
10
Saturated
13
Room
Room
Room
Room
Room
140 (60)
Room
Room
85 (29)
0.14 (0.004)
Nil
<5.0 (<0.127)
Nil
Nil
Nil
<.01 (0.000)
Nil
Nil
Nil
Nil
50
10
25
50
50 to
anhydrous
Saturated
Saturated
20
80 (29)
Boiling
Boiling
Boiling
465-710
(241-377)
Room
Room
Room
0.4 (0.010)
<5.0 (<0.127)
12 (0.305)
108 (2.74)
40-60
(1.02-1.52)
Nil
Nil
0.12 (0.003)
0-30
122 (50)
0.1 (0.003)
10
1
Vapor
355 g/l
Saturated
Room
374 (190)
Room
Room
76 (24)
464 (240)
Nil
Nil
Rapid
Nil
Nil
Nil
Nil
0.3 (0.008)
Room
Silver nitrate
Sodium
50
100
Sodium acetate
Sodium aluminate
Sodium bifluoride
Sodium bisulfate
Sodium bisulfate
Sodium bisulfite
Sodium bisulfite
Sodium carbonate
Sodium chlorate
Sodium chlorate
+ NaCl 80-250 g/l
+ Na2Cr2O3 14 g/l
carbon 0.3-0.9 g/l
Sodium chloride
Sodium chloride pH 1.5
Sodium chloride pH 1.2
Sodium chloride, titanium in
contact with teflon
Sodium chloride, pH 1.2
some dissolved chlorine
Sodium citrate
Sodium cyanide
Sodium dichromate
Sodium fluoride
Sodium hydrosulfide + unknown
amounts of sodium sulfide
and polysulfides
Sodium hydroxide
Saturated
25
Saturated
Saturated
10
10
25
25
Saturated
0-721 g/l
Room
to 1100
(593)
Room
Boiling
Room
Room
150 (66)
Boiling
Boiling
Boiling
Room
104 (40)
Saturated
23
23
23
Room
Boiling
Boiling
Boiling
23
Boiling
Nil
Nil*
28 (0.711)*
Corrosion
in crevice
Nil*
Saturated
Saturated
Saturated
Saturated
5-12
Room
Room
Room
Room
230 (110)
Nil
Nil
Nil
0.3 (0.008)
<0.1 (<0.003)
5-10
10
28
40
50
73
50-73
6
1.5-4
70 (21)
Boiling
Room
176 (80)
135 (57)
265 (129)
370 (188)
Room
150-200
(66-93)
0.04 (0.001)
0.84 (0.021)
0.1 (0.003)
5.0 (0.127)
0.5 (0.0127)
7.0 (0.178)
>43 (>1.09)
Nil
1.2 (0.030)
Saturated
Saturated
900 g/l
Saturated
25
10-20
Saturated
10
Saturated
Saturated
25
20
Room
Room
122 (50)
Room
Boiling
Boiling
Room
Boiling
Room
Boiling
Boiling
Room
Nil
Nil
0.1 (0.003)
Nil
Nil
Nil
Nil
1.08 (0.027)
Nil
Nil
Nil
Nil
5
24
100
Saturated
Ambient
212 (100)
Boiling
150 (66)
Room
180 (82)
Nil
0.12 (0.003)
1.76 (0.045)
Nil
Nil
0.01 (0.000)
Sodium hypochlorite
Sodium hypochlorite
+ 12-15% NaCl + 1% NaOH
+ 1-2% sodium carbonate
Sodium nitrate
Sodium nitrite
Sodium perchlorate
Sodium phosphate
Sodium silicate
Sodium sulfate
Sodium sulfate
Sodium sulfide
Sodium sulfide
Sodium sulfite
Sodium thiosulfate
Sodium thiosulfate
+ 20% acetic acid
Soils, corrosive
Stannic chloride
Stannic chloride
Stannic chloride, molten
Stannic chloride
Steam + air
Nil
Good
Nil
3.6 (0.091)
Rapid
Nil
72 (1.83)
Nil
Nil
Nil
Nil
0.1 (0.003)
Sulfuric acid
Sulfuric acid
+ 0.25% CuSO4
+ 0.25% CuSO4
+ 0.25% CuSO4
+ 0.5% CuSO4
+ 0.5% CuSO4
+ 1.0% CuSO4
+ 1.0% CuSO4
+ 1.0% CuSO4
+ 0.5% CrO3
+ 0.5% CrO3
Sulfuric acid vapors
Sulfuric acid,
+ 10% HNO3
+ 30% HNO3
+ 50% HNO3
+ 70% HNO3
+ 90% HNO3
+ 90% HNO3
+ 50% HNO3
+ 20% HNO3
Sulfuric acid saturated
with chlorine
200-230
(93-110)
356 (180)
365 (185)
Room
Room
Boiling
Boiling
Boiling
464 (240)
395 (202)
Room
600 (316)
0.1 (0.003)
Nil
Nil
Nil
Nil
108 (2.74)
1.2 (0.030)
Nil
>43 (>1.09)
0.1 (0.003)
0.2 (0.006)
1
3
5
10
40
75
75
75
1
3
5
80
80
Concentrated
Concentrated
1
3
5
1
5
140 (60)
140 (60)
140 (60)
95 (35)
95 (35)
95 (35)
Room
Boiling
212 (100)
212 (100)
212 (100)
Room
Boiling
Room
0.3 (0.008)
0.5 (0.013)
190 (4.83)
50 (1.27)
340 (8.64)
42 (1.07)
427 (10.8)
6082 (154.5)
0.2 (0.005)
920 (23.4)
810 (20.6)
316 (8.03)
7460 (189.5)
62 (1.57)
Boiling
212 (5.38)
212 (100)
212 (100)
212 (100)
Boiling
Boiling
282 (7.16)
830 (21.1)
1060 (26.9)
700 (17.8)
1000 (25.4)
5
30
30
30
30
30
30
30
5
30
96
96
96
200 (93)
100 (38)
200 (93)
100 (38)
200 (93)
100 (38)
200 (93)
Boiling
200 (93)
200 (93)
100 (38)
150 (66)
200-300
(93-149)
Nil
2.4 (0.061)
3.48 (0.088)
2.64 (0.067)
32.4 (0.823)
0.78 (0.020)
34.8 (0.884)
65 (1.65)
Nil
Nil
Nil
Nil
0.4-0.5
(0.010-0.013)
90
70
50
30
10
10
50
80
45
Room
Room
Room
Room
Room
140 (60)
140 (60)
140 (60)
75 (24)
18 (0.457)
25 (0.635)
25 (0.635)
4.0 (0.102)
Nil
0.45 (0.011)
15.7 (0.399)
62.5 (1.59)
0.13 (0.003)
62
5
82
40
6
25
60 (16)
374 (190)
122 (50)
212 (100)
Room
212 (100)
0.07 (0.002)
<1 (<0.025)
>47 (>1.19)
Passive
Nil
Nil
100
100
Saturated
Saturated
3.75 g/l
7.5 g/l
7.5 g/l
100
Major
Near 100
18
Nil
Tartaric acid
10-50
10
25
50
10
25
50
212
140
140
140
212
212
212
Terepthalic acid
Tetrachloroethane,
liquid and vapor
Tetrachloroethylene + H2O
Tetrachloroethylene
Tetrachloroethylene,
liquid and vapor
stabilized with ethyl alcohol
Tin, molten
Titanium tetrachloride
Titanium tetrachloride
77
100
425 (218)
Boiling
<5 (<0.127)
0.10 (0.003)
0.10 (0.003)
0.02 (0.001)
0.13 (0.003)
Nil
0.2-0.49
(0.0050.0121)
Nil
0.02 (0.001)
100
100
Boiling
Boiling
Boiling
5 (0.127)
Nil
0.02 (0.001)
930 (499)
572 (300)
Room
Resistant
62 (1.57)
Nil
Trichloroacetic acid
Trichloroethylene
100
99.8
Concentrated
100
99
Boiling
Boiling
Uranium chloride
Saturated
Uranyl ammonium
phosphate filtrate + 25%
chloride + 0.5% fluoride,
1.4% ammonia
+ 2.4% uranium
Uranyl nitrate
containing 25.3 g/l Fe3+,
6.9 g/l Cr3+, 2.8 g/l Ni2+,
5.9 molar NO3, 4.0 molar H+,
1.0 molar ClUranyl sulfate + 3.1 molar Li2SO4
+ 100-200 ppm O2
Uranyl sulfate + 3.6 molar Li2SO4,
50 psi O2
Urea-ammonia reaction mass
20.9
70-194
(21-90)
165
573 (14.6)
0.1-5
(0.003-0.127)
Nil
120 g/l U
Boiling
0.012 (0.000)
3.1 molar
482 (250)
3.8 molar
662 (350)
28
Elevated
temp. and
pressure
360 (182)
<0.078
(<0.020)
0.22-17
(0.006-0.432)
No attack
600 (316)
200 (93)
Nil
Nil
100
95 (35)
Room
Molten
20
50
75
80
Saturated
220 (104)
302 (150)
392 (200)
392 (200)
Room
Nil
Nil
Withstood
several
thousand
contact cycles
Nil*
Nil*
24 (0.610)*
8000 (203.2)*
Nil
Zinc chloride
Zinc sulfate
(100)
(60)
(60)
(60)
(100)
(100)
(100)
<0.1 (<0.003)
3.1 (0.079)
37
Hydrochloric acid,
air saturated
Hydrochloric acid,
O2 saturated
Hydrochloric acid,
Cl2 saturated
Hydrochloric acid
Hydrochloric acid
+ 5 g/l FeCl3
+ 16 g/l FeCl3
+ 16 g/l FeCl3
+ 16 g/l CuCl2
+ 16 g/l CuCl2
Nitric acid
38
10
25
62
73
10
30
50
1-15
20
25
1
5
10
15
20
25
3
5
10
15
1 and 5
10
15
20
25
3
5
10
3 and 5
10
5
10
15
20
212 (100)
212 (100)
310 (154)
350 (177)
Room
Room
Boiling
Boiling
Boiling
Room
Room
Room
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
374 (190)
374 (190)
374 (190)
374 (190)
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
Boiling
Boiling
Boiling
Boiling
<1 (<0.25)
1 (0.25)
Nil
Nil
Slight gain
<1 (<0.025)
Slight gain
Slight gain
3 (0.076)
<1 (<0.025)
4 (0.102)
11 (0.279)
3 (0.076)
3 (0.076)
7 (0.178)
13 (0.330)
61 (1.55)
169 (4.29)
1 (0.025)
4 (0.102)
350 (8.89)
1620 (41.1)
<1 (<0.025)
2 (0.050)
6 (0.152)
26 (0.660)
78 (1.98)
5 (0.127)
5 (0.127)
368 (9.34)
<1 (<0.025)
1140 (29.0)
7 (0.178)
32 (0.813)
267 (6.78)
770 (19.6)
10
10
20
10
20
30
30
65
65
65
60
10
Boiling
Boiling
Boiling
Boiling
Boiling
374 (190)
482 (250)
Boiling
374 (190)
482 (250)
Boiling
Boiling
11 (0.279)
3 (0.076)
113 (2.87)
5 (0.127)
146 (3.71)
94 (2.39)
Slight gain
26 (0.66)
Slight gain
Slight gain
15.5 (0.394)
5.8 (0.147)
200 (93)
Sodium chloride
Sulfuric acid,
N2 saturated
10
5
10
40
60
80
95
5
10
40
60
80
96
1
5
10
20
1
5
10
20
30
1 and 5
10
20
30
5
10
40
60
80
96
5
10
20
374 (190)
Room
Room
Room
Room
Room
Room
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
374 (190)
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
158 (70)
Boiling
Boiling
Boiling
0.0005
(0.000)
<1 (<0.025)
<1 (<0.025)
1 (0.025)
9 (0.229)
34 (0.864)
645 (16.4)
68 (1.73)
6 (0.152)
10 (0.254)
87 (2.21)
184 (4.67)
226 (5.74)
62 (1.57)
5 (0.127)
5 (0.127)
59 (1.50)
355 (9.02)
5 (0.127)
3 (0.076)
5 (0.127)
59 (1.50)
2440 (62.0)
<1 (<0.025)
2 (0.05)
15 (0.38)
3060 (77.7)
3 (0.08)
4 (0.10)
37 (0.94)
392 (10.0)
447 (11.4)
83 (2.1)
20 (0.05)
59 (1.5)
207 (5.3)
10
10
20
40
15
Boiling
Boiling
Boiling
Boiling
Boiling
7 (0.18)
<1 (<0.025)
6 (0.15)
87 (2.2)
25 (0.64)
23
to 212
(100)
Boiling
Boiling
Boiling
Boiling
84 (2.13)
Sulfuric acid,
O2 saturated
Sulfuric acid,
Cl2 saturated
Sulfuric acid,
air saturated
Sulfuric acid
Sulfuric acid
+ 0.5 g/l Fe2 (SO4)3
+ 16 g/l Fe2 (SO4)3
+ 16 g/l Fe2 (SO4)3
+ 40 g/l Fe2 (SO4)3
Sulfuric acid
+ 15% CuSO4
Sulfuric acid + 10% FeSO4
11% solids, and 170 g/l TiO2
Sulfuric acid + 0.01% CuSO4
+ 0.05% CuSO4
+ 0.50% CuSO4
+ 1.0% CuSO4
30
30
30
30
1090 (27.7)
1310 (33.3)
79 (2.01)
69 (1.75)
30
10
(1 part HNO3
-3 parts HCl)
10
50
45
88
90
5
5
5
2
3.32
4.15
0.54
1.08
1.62
Saturated
10
Saturated
Boiling
Boiling
Boiling
Nil
Nil
24 (0.610)
No hydrogen pick-up
500 hours
Boiling
190 (88)
Boiling
Boiling
Boiling
Boiling
120 (49)
150 (66)
200 (93)
200 (93)
196 (91)
196 (91)
Boiling
Boiling
Boiling
Boiling
Boiling
Boiling
600 (316)
Nil
.035 (0.001)
0.5 (0.013)
Nil
Nil
20.5 (0.521)
0.1 (0.003)
0.2 (0.005)
1176 (29.9)
1.2 (0.031)
1.0 (0.025)
2.3 (0.058)
0.6 (0.015)
35.4 (0.899)
578 (14.7)
0.8 (0.020)
Nil
Nil
2.4 (0.061)
Nil
500 hours
3700 hours
Natural aeration
Natural aeration
Natural aeration
500 hours
Acidified to pH 1
500 hours
500 hours
39
Wo r l d H e a d q u a r t e r s
Divisional Headquarters
TIMET Castings
150 Queen Avenue SW
P.O. Box 908
Albany, Oregon 97321 USA
Phone: (541) 926-7711
Fax:
(541) 967-7786
Titanium Hearth Technologies, Inc.
900 Hemlock Road
Morgantown Business Park
Morgantown, Pennsylvania 19543 USA
Phone: (610) 286-6100
Fax:
(610) 286-3831
TIMET EUROPE
P.O. Box 704, Witton
Birmingham B6 7UR England
Phone: 44-121-356-1155
Fax:
44-121-356-5413
Printed in USA
1997 Titanium Metals Corporation
HQ-10/97-BG105-4M