S290 LS User Manual
S290 LS User Manual
S290 LS User Manual
Thank you for choosing GCC and the LaserPro S290LS. You can be assured that this machine meets the
highest safety standards while using technological innovations shared by no other laser engraver. The
LaserPro S290LS is backed by GCC, a truly international company that is dedicated to help your business
grow.
We at GCC are proud to introduce the LaserPro S290LS, our most technologically advanced laser
engraver to date. This easy to operate machine has been designed with quality, productivity, and safety
TM
in mind. With innovations like the QSM , stellar quality under high speed, SmartFILE file management,
and the new Linear Low Maintenance Motion System, the S290LS is clearly on the cutting edge of all laser
systems.
GCC understands that a creative technical background is the key to successful growth in the everchanging information economy. We have a strong team of R&D experts who propel our company to new
heights. From product development to manufacturing, our engineers are dedicated to innovation and
quality.
Guiding our solid technical base is a world-class management team. At GCC, our leaders bring together
marketing, technical support, research development and distribution experts to create an international
network to meet your demands. Over the years, this network has been able to span throughout the globe.
Our technical support staff is committed to provide you with impeccable service, and when your business
is ready to grow, our team will be there!
Sincerely,
Leonard Shih
President of G.C.C.
Table of Contents
Chapter 1 ............................................................................................................................................ 1
Safety.................................................................................................................................................. 1
1.1 Principles of a Laser (DPSS & Fiber) ......................................................................... 2
1.2 Safety Ratings ................................................................................................................... 2
1.3 The Safety Interlock System ......................................................................................... 2
1.4 Safety Labels ..................................................................................................................... 2
1.5 Safety Measures ............................................................................................................... 7
1.6 Operating Environment .................................................................................................. 8
Chapter 2 ............................................................................................................................................ 8
Unpacking& Contents .................................................................................................................. 8
2.1Unloading/Unpacking / Repacking ................................................................................ 9
2.2 Contents and Accessories Checklist ....................................................................... 20
Chapter 3 .......................................................................................................................................... 13
Mechanical Overview..................................................................................................................... 13
3.1 Front View......................................................................................................................... 14
3.2 Top View ............................................................................................................................ 14
3.3 Right (Profile) View ........................................................................................................ 15
3.4 Left (Profile) View ........................................................................................................... 15
3.5 Rear View .......................................................................................................................... 16
Chapter 4 .......................................................................................................................................... 17
Setup and Installation.................................................................................................................... 17
4.1 Machine Setup................................................................................................................. 18
4.1.1 Powering Up the Machine.................................................................................. 18
4.1.2 Connecting the Computer ................................................................................. 18
4.2 Graphics Software Setup ............................................................................................. 19
4.2.1 Recommended Computer Configuration ...................................................... 19
4.2.2 How to check firmware loader version for suitable USB mode .............. 20
4.2.3 Installation of Common USB............................................................................. 21
4.2.4 Installation of GCC USB ..................................................................................... 22
4.2.5 Installation of the LaserPro Print Driver ........................................................ 27
4.2.6 Parallels Desktops.............................................................................................. 28
Chapter 5 .......................................................................................................................................... 28
Operating the LaserPro S290LS................................................................................................. 28
5.1 Using the Hardware ....................................................................................................... 29
5.1.1 Adjusting the LCD Display Screens Contrast Setting............................... 29
5.1.2 Graphic Control Panel Overview ..................................................................... 29
5.1.3 Graphic Control Panel Navigation Chart ....................................................... 32
5.1.4 Graphic Control Panel Function Pages ......................................................... 33
5.2 The LaserPro S290LS Print Driver ............................................................................ 62
5.2.1 Page Setup and Orientation .............................................................................. 62
5.2.2 Color Management............................................................................................... 64
5.2.3 Using the LaserPro S290LS Print Driver ....................................................... 65
5.2.3.1 LaserPro S290LS Print Driver >> Options Page............................... 66
5.2.3.2 S290LS Print Driver >> Pen Page........................................................ 72
5.2.3.3 LaserPro S290LS Print Driver >> Advanced Page........................... 76
5.2.3.4 LaserPro S290LS Print Driver >> Paper Page................................... 80
5.2.3.5 LaserPro S290LS Print Driver >> Language Page........................... 82
5.2.3.6 LaserPro S290LS Print Driver >> Raster Page ................................. 83
Chapter 6 .......................................................................................................................................... 84
Engraving and Cutting Techniques ........................................................................................... 84
6.1 Raster Engraving............................................................................................................ 85
6.2 Vector Cutting.................................................................................................................. 85
6.3 To modified image settings of a picture for better engraving quality............................. 86
Chapter 7 .......................................................................................................................................... 90
Optional Items Air Extraction System Option Air Compressor Option Items
SmartBOX Option........................................................................................................................... 90
7.1 Air Extraction System Option ..................................................................................... 91
7.2 Air Compressor Optional Item.................................................................................... 92
7.3 SmartBOX Option ........................................................................................................... 95
7.4 SmartMEMORY Module Option .................................................................................. 97
7.5 Rotary Attachment Option........................................................................................... 99
7.6 SmartGUARD fire alarm Option ............................................................................... 104
Chapter 8 ........................................................................................................................................ 105
Basic Maintenance .................................................................................................................... 105
8.1 Suggested Cleaning and Maintenance Supplies................................................ 106
8.2 Maintaining the Work table and Motion System ................................................. 107
8.2.1 Accessing the Work Table and Motion System ....................................... 107
8.2.2 Cleaning the Work Table and Motion System ............................................ 108
8.2.3 Lubrication of the Y Rails ................................................................................ 109
8.3 Cleaning the Optics System .....................................................................................110
8.3.1 Removing the Mirrors ........................................................................................110
8.3.2 Cleaning the Mirrors...........................................................................................112
8.3.3 Removing and Cleaning the Focal Lens.......................................................112
Chapter 9 .........................................................................................................................................113
Basic Troubleshooting ..............................................................................................................113
Chapter 10.......................................................................................................................................115
Appendix ........................................................................................................................................115
10.1 Glossary.........................................................................................................................116
10.2 LaserPro S290LS Specification Sheet..................................................................117
1
Chapter 1
Safety
Principles of a DPSS & Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment
WARNING
DO NOT operate the laser system if any component of the safety system is malfunctioning.
DO NOT attempt to remove or modify any component of the safety interlock system.
date of manufacture, description of product, model number, serial number, and compliance statement must
be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at the time of manufacture
to the LaserPro S290LS, attached on appropriate locations. These labels are not to be modified in any
way or removed for any reason. Please familiarize yourself with the specific labels and their locations on the
machine. Below is a list of all the safety labels and their locations on the machine.
Product Label
This label is located at the right-back side of machine. All the product information such as Serial Number,
Model Numbers, Laser Power and Electric power can be found here. Before requiring any further tech
support, always provide the service person with the information on this label.
CDRH Label
This label indicates the class level of CDRH.
CE Label
This label indicates the class level of CE
Warning Label
Warning Label is written with all the necessary information to be aware of in every operation.
CAUTION AVOID
PLACING YOUR EYES IN THE
RED BEAM PATH
DANGER
INVISIBLE LASER RADIATION WHEN OPEN.
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
Warning Label
This label is located on the laser case of 60W/80W only
LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns and
severe eye damage. Proper use and regular maintenance of this machine is important to the
safety of all people in the immediate area.
Prior to operation, carefully read and familiarize yourself with the warning labels located on both
your laser system and in this manual.
Never leave the machine unattended during the laser cutting and engraving process. The laser
may ignite combustible materials. A well-maintained fire extinguisher and operational smoke or
fire detector should be kept in the vicinity of the machine.
CautionUse of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
NOTE
SmartGUARD is an optional fire detection alarm system developed by GCC.
Contact your local GCC authorized distributor for more details to have this safety
option installed onto your system.
Enable the SmartAIR nozzle when engraving or cutting materials that may easily ignite, such as
acrylic, wood, or paper.
Always wear safety goggles that will filter out 1064nm laser when the laser system is in operation.
Reflective materials such as mirrors, enameled brass and anodized aluminum may partially-reflect
some of the invisible laser radiation. Severe eye damage may occur if proper safety goggles are
not worn.
NOTE
Each LaserPro S290LS machine is shipped with a single pair of safety goggles. If
additional safety goggles are required, please contact GCC directly or an authorized
GCC distributor. If you wish to purchase one on your own, please make sure the
safety goggles meet these requirements:
Connect the machine to a properly grounded power outlet. Ensure the voltage of the power source
is identical to the voltage of the machine.
Do not open the laser access panel when the machine is plugged in.
Do not attempt to remove or modify any component of the machines laser interlock safety system.
Ensure the immediate work area of the machine is well-ventilated. Odors, vapors, and dust are by
products generated during the laser engraving and cutting process. An exhaust system, vacuum
cutting box, and honeycomb table are recommended. Please contact GCC or your local GCC
distributor for more information.
Do not laser heat-sensitive surfaces or materials that may generate toxic fumes, such as PVC and
Teflon.
Regularly clean and maintain your machine according to our cleaning and maintenance instructions. Doing
so will ensure your machine will operate effectively and safely over a long period of time.
Avoid environments where the machine is exposed to high levels of dust, temperature
(temperatures exceeding 30C or 86F) or humidity ( humidity exceeding 70% or where the ambient
temperature is near the dew point).
Avoid placing the machine in small enclosed areas with poor ventilation.
Select a location that is large enough to accommodate the LaserPro S290LS, an exhaust system, a
computer and a work or storage table.
Select a location in which the ambient temperature remains between 15C and 30C (60F to 86F).
Select a location in which the relative humidity remains between 30% - 40%.
Select a location in which there is a short, direct path to the fume exhaust system.
Set the LaserPro S290LS on a floor surface that is completely even.
Make sure your smoke or fire detection system in the immediate area is functioning.
Setup the machine so that the back of the machine is at least 60 cm (2 feet) away from the wall in
order to assure proper ventilation.
2
Chapter 2
Unpacking& Contents
Unloading / Unpacking / Repacking
Contents and Accessories Checklist
2.1Unloading/Unpacking / Repacking
The LaserPro S290LS is shipped in one crate that contains the machine, the software, and all of the
necessary accessories. The following section shows detailed step-by-step instructions for unpacking and
assembly of the machine.
WARNING
More than one person may be needed when loading and unloading the shipping crate in
order to avoid body injury or damage to the machine.
NOTE
Please store the original shipping crate as it may be needed for transportation in the
future
GCC has used eco-friendly metal crates for GCC LaserPro laser engravers including Sprit, Spirit LS, Spirit GLS
and S290LS. Other models will change to metal packing crate in the near future.
For years, GCC LaserPro has been dedicated to reducing carbon footprint and becoming a greener company in
the industry.
10
10
Step 1: Remove the 6 metal clips that secures the top panel to the crate by using a flathead
screw driver
11
Step 3: Use a flathead screwdriver to remove the brackets that secures the bars in place.
12
12
Step 5: Use a flathead screwdriver to pry loose the side brackets and remove them.
13
Step 6: Pull the front panel and lower it to an angle of about 45 degrees and then pull it away
from the crate. Do the same for the rear panel.
Step 7: Remove the left and right panels in the same way after the front and rear panels have
been removed
14
14
Step 8: Unbuckle and remove the belts that holds the machine in place.
Step 9: Use a Philips screwdriver to remove the brackets that holds the machine in place
15
Step 10: Position the ramps as shown below and the machine can now be pushed off the base
board via the ramps. (The ramps are found in a box within the crate)
16
16
Step 2: Fasten the belts accordingly and make sure the machine is affixed on the iron plate.
17
18
18
Step 5: Place the top cover on the top of the machine and fix it with the fixers.
The machine is now repacked and ready for shipping.
19
ITEM
Cleaning Kit
QUANTITY
Cotton
Lens Tissue
1
2/each
20
Focusing Tool
Hose Connector
Warranty Card
20
3
Chapter 3
Mechanical Overview
Front View
Top View
Right ( Profile ) View
Left ( Profile ) View
Rear View
13
Please take some time to familiarize yourself with this section regarding the mechanical overview of
the LaserPro S290LS. References will be made back to the different parts of the LaserPro S290LS in
later sections.
TM
SmartEXT
Pass-Through Door
(Front)
TM
SmartLIGHT
Switch
Control Panel
14
Power ON/OFF
Switch
USB Port
Printer Port
Power Cable
Inlet
15
TM
SmartLID
Operation Handles
Ventilation
Openings
TM
SmartEXT Pass-Through
Door (Rear)
16
4
Chapter 4
17
CAUTION
Make sure both the LaserPro S290LS and the computer are turned off before
connecting either to a power source.
1)
Connect the male end of the power cord to a quality surge protector and then connect the
surge protector to a properly grounded outlet.
2)
3)
Connect the female end of the power cord to the machines power cable inlet located on the
right side of machine.
NOTE
The LaserPro S290LS has been designed to automatically switch from 100~240 VAC.
TIP
Please adjust the LCD Display Screens Contrast before plugging in the electrical cord of
your laser. LCD adjustment wheel is located underneath the control panel
USB Connectivity: Connect the included USB Port Cable to the USB Port on the right-hand
side of the LaserPro S290LS.
Printer Port Connectivity: Connect the included Printer Port Cable to the Printer Port on the
right-hand side of the LaserPro S290LS.
NOTE
If you have purchased additional Optional Accessories for the LaserPro S290LS,
please refer to chapter VII for instructions on how to properly setup your optional
accessories. These should be setup prior to working with your LaserPro S290LS.
18
Photoshop
CorelDRAW
Illustrator
AutoCAD
Other software such as EngraveLab and PhotoGrav may work with the LaserPro S290LS, but these are not
officially supported. Any software that can output to the LaserPro Print Driver should work.
NOTE
Support will not be offered, if you experience output problems with non-supported
graphics software.
Computer
CPU Pentium 90 (or equivalent) or greater
RAM 32 MB or higher
Software
The LaserPro S290LS drivers are designed for Windows 2000, XP, Window7 or other operating
systems developed subsequently.
19
4.2.2 How to check firmware loader version for suitable USB mode
USB mode
Two types of USB communication modes can be used to transfer data between the computer and the machine.
We recommend using the Common USB mode for most cases. However, if older operating system is used, users
can opt to install the GCC USB mode.
Please check the following table for the suitable USB communication mode based on your operating system and
the firmware loader version installed on your machine.
Windows XP/Windows Vista/Windows 7
Laser series
Loader version
32 bit
64 bit
New
Old
S290LS
X
Press and hold F4 on Control Panel then turn on the machine, if below page appears, the loader installed on
the machine is the new loader, if the control panel shows nothing, the loader is an old loader.
20
NOTE
Make sure the USB mode is set to Common_USB under the USB setup wizard firmware
menu.
21
NOTE
DO NOT connect the USB cable to the PC before you have completed both the
LaserPro USB driver and LaserPro print driver installation.
Install the LaserPro USB driver BEFORE installing the LaserPro S290 LS print driver.
This set of USB driver is not the same as the native USB drivers for Microsoft Windows.
1)
2)
Driver installation.
3)
The LaserPro USB Driver installation program will update your Windows USB driver. When the
notification pops up, select Yes to continue the installation.
4)
OS
Firmware Version
1.22_AAS or newer
22
Fig:
Vista Operation System
Installation process:
< Step1> Go to GCC Distributor Club and download the latest USB driver.
<Step 2> Please do the following steps to install the USB driver.
1.Run the remove.exe ( right mouse click and click Run as Administrator) to make sure that
we remove any previous of the USB driver
23
2.Run the USBSETUP.EXE file ( right click and click Run as Administrator)
24
3.Double check if the GCC USB driver has been installed correctly by going to the
Device Manager and locate the Universal Serial Bus Controllers
25
Fig: If the USB Print Support has been installed on the computer, it will be shown on
the above screen.
Turn to Port tab, select the proper port you want to set (in this case, its GCC USB)
26
NOTE
Make sure the USB mode is set to GCC_USB under the USB setup wizard firmware
menu.
2)
3)
When the Add Printer Wizard menu comes up, click Next to continue.
4)
At the Local or Network Printer page, select <Local printer attached to this computer>, then
click Next to continue.
5)
At the Select a Printer Port page, select <Use the following port> and select the port that the
LaserPro S290LS will be attached to, then click Next to continue.
6)
The next screen will prompt you with a list to select the manufacturer and model of your printer.
From this menu, click Have Disk. Another menu will now pop up for you to indicate the location
of the print driver. With the LaserPro CD still in your drive, click Browse, select the LaserPro
S290LS driver folder and locate the GLXXX.inf file. Click OPEN to have S290LS displayed as a
valid printer.
7)
Now select S290LS from the list of printers (S290LS should be the only printer
displayed on the list) and click Next to continue.
8)
If a screen comes up informing you of the detection of a previous driver and asks to keep the
existing driver or use the new one, select <Replace Existing Driver> and click Next to
continue.
9)
This screen will prompt you to provide a printer name. Simply type in <S290LS> and select
Yes or No if you want to use this printer as the default printer and click Next to continue.
NOTE
When working with the LaserPro S290LS Print Driver within your graphics software,
you will need to have the S290LS set as the default printer to get proper output. If you
select to not have the S290LS be the default printer, please remember to manually
change this on your own from within the graphic software printer selection area or
from the Windows
Control Panel
Printers and Faxes section.
10)
At the Printer Sharing screen, select <Do not share this printer> and click Next to continue.
11)
Select <No> when asked if you want to print a test page and click Next to continue.
12)
13)
Now the installation will proceed, if you get a Hardware Warning about the software you are
installing for this hardware has not passed Windows Logo testing, simply click Continue
Anyway to ignore this warning.
14)
15)
This step is required only for USB connections If you are using the S290LS USB
connection interface, then you will need to go to your Windows Control Panel Printer and
Faxes. Right-click on the S290LS listing, and select properties. Go to the Ports menu
and place a check next to GCC USB0, then click OK.
27
5) Press Active
9) Open Parallels Desktop (in the Applications folder) then choose File New
10) Press Install Windows from DVD or image file then press continue to install windows OS
13) Select how you would like to run your Windows program.
14) After the prior setting is complete the windows OS installation procedure will start automatically.
15) Windows OS installation is complete then you can refer to 4.2.5 Installation of the LaserPro Print Driver to
install GCC LaserPro Print Driver.
16) Install the AP that you want to use after the above installation is complete.
5
Chapter 5
28
Once you have installed the LaserPro USB Driver (for use with USB connection), LaserPro Print Driver,
and have connected the LaserPro S290LS to your computer, you will need to familiarize yourself with the
LaserPro S290LS control panel and LaserPro Print Driver. The print driver will be where specific laser
parameters for your jobs are configured, while the control panel will allow you to set repeat times,
manipulate file order, perform auto / manual focusing, and more.
* This picture was taken with the SmartLID opened to clearly show the location of the contrast
adjustment wheel.
29
Function Buttons
Directional and
Selection Buttons
Door - The door light will illuminate when either the top lid or external pass through doors on the
LaserPro S290LS are open or improperly closed.
Power - The power light will illuminate when the LaserPro S290LS is powered on.
Laser - The laser light will illuminate when the laser is active and in operation.
WARNING
DO NOT attempt to remove or modify any component of the safety interlock system.
If at any time, any of the access doors are open and the laser LED is illuminated,
unplug the laser system IMMEDIATELY and contact GCC technical support for service
instructions.
DO NOT operate the laser system if any component of the safety system is
malfunctioning.
30
31
SmartCENTER Page
Functions Page
32
The main work page is the page that the LaserPro S290LS will default to upon startup and will be the
home base for when navigating through the various functions of the control panel. This will be the
page that is displayed when you are processing your jobs. This page contains specific job information
such as the current jobs name, Speed, Power, Freq., DPI, processing / remaining times, and jobs
loaded.
Function
F1 (Prev)
F2 (Next)
F3 (SP)
F4 (Func)
Go to Functions Page
/ /
Directional
Start / Stop
Delete
Auto Focus
33
, ,
or F3
The Carriage / Work Table Adjustment Page allow you to manually increase and decrease the
height of the work table (Z-axis). In addition, you can manually adjust the Y-axis and X-axis of the
laser carriage.
Function
F1 (Back)
F3 (Down)
F4 (Up)
/ Directional
Directional
Start / Stop
Auto Focus
34
SmartCENTER Page
Navigating to this page:
Main
Work
Page
Main
Work
Page
press F3
SmartCENTER Page
Under SmartCENTER mode the job will begin after the system positions the carriage to the center
position between two or four points indicated by the user. The SmartCENTER mode has to be
enabled through the driver.
Enter SmartCENTER page by pressing the F3 button. You will be prompted to indicate and store
the position points. The positions can be indicated by moving the carriage by hand and pressing
enter to save the positions indicated by the red pointer. After all points are set, the carriage will
move to the center of the two entered points and the job will begin.
SmartCENTER Page
Relevant Buttons
Function
F1 (Back)
F2 (Reset)
F4 (Save)
/ Directional
Directional
Start / Stop
Auto Focus
35
Functions Page
Navigating to this page:
Functions Page
The Functions Page allows you to edit file management and machine settings. From this page,
you will be able to access the File Management, Machine Setting, and Machine Information pages.
File Management Page this page allows you to manage the files that you have loaded onto
the laser engraver.
Machine Setting Page this page allows you to access and modify various machine settings,
including: Set Lens, Tune Auto Focus, Set Table Down, Set Red Beam, Carriage Lock, Set
Command Mode, Save Position, Flash Memory, Set File Save Mode, Set Vector Mode, Tune
Image Power, Set Laser Wattage, Set Fine Mode, Other, Reset.
Machine Information Page this page allows you to view information regarding the system
such as the GCC logo, machine name, firmware version, and other information.
Functions Page
Relevant Buttons
Function
F1 (Back)
F3 (Help)
Display help
F4 (Recall)
/ Directional
Enter
Start / Stop
Auto Focus
36
Functions Page
Select<File Management>from the menu
The File Management Page allows you to manage the files that you have loaded onto the LaserPro
S290LS. You can scroll through your jobs, delete a selected job, delete all jobs, and go to the Link /
DLink Page to set and arrange multiple loaded jobs into a single job queue for processing.
Function
F1 (Back)
F2 (Link)
F3 (D-All)
F4 (Del)
/ Directional
Enter
Start / Stop
Auto Focus
37
Functions Page
Select<File Management
>from the menu
The Link / DLink Page allows you to set, arrange, and remove loaded jobs to and from a job queue
for processing. Use the directional keys to cycle through your loaded jobs, then simply press the
<F2 (Link)> key to add a file to the job queue. The job queue will be set in a sequential order based
on the order you link the files. To remove a job from your job queue, press the <F4 (DLink)> key.
The first column field (before the file name) displays the job number. The sequence for your job
queue is displayed in the two columns to the right of your file names. The first column to the right of
your job file name displays the job number of the previous file in the job queue sequence. The
second column after the file name displays that jobs next file in the job queue sequence. First and
last jobs in the job sequence you set will have a (---) in the first and second columns respectively. So
according to the image above, the job queue sequence has been set to be processed in this order:
03:Marble.cdr 01:Marble.cdr 02:Marble.cdr.
Function
F1 (Back)
F2 (Link)
F4 (DLink)
/ Directional
Start / Stop
Auto Focus
38
Functions Page
Select<File Management
>from the menu
The File Information Page allows you to view the speed, power, DPI, and Freq. settings of the
selected job. In addition, you will be able to go to the File Management Edit Page from this menu
to change raster / vector speed and power settings for the selected job.
Function
F1 (Back)
F4 (edit)
Start / Stop
Auto Focus
39
Functions Page
Page
Functions
Select<File Management>from the menu
The File Management Edit Page allows you the choice to modify your raster or vector settings for
the selected job, as well as setting the number of times to repeat the process of the selected job
(Repeat Num).
Function
Back to previous page
Scroll through the menu selections
/ ( Directional
Enter
Start / Stop
Auto Focus
40
Functions Page
Select<File Management>from the menu
The File Edit Raster Page allows you to edit the raster power and speed settings, as well as
enable or disable SmartACT for the selected job. These settings correspond to the same settings
found on the LaserPro S290LS print driver. This page allows you to easily adjust these values
to make immediate adjustments while processing your loaded jobs, even when you have
disconnected your computer from the LaserPro S290LS.
Raster Power: 0.0% - 100%
Raster Speed: 0.0% - 100%
SmartACT: YES / NO
Function
Back to previous page
Scroll through the menu selections
/ ( Directional
Start / Stop
Auto Focus
41
Functions Page
Select<File Management>from the menu
The File Edit Vector Page allows you to edit the vector pen, vector power, vector speed, and vector
freq. for the selected job. These settings correspond to the same settings found on the LaserPro
S290LS print driver. This page allows you to easily adjust these values to make immediate
adjustments while processing your loaded jobs, even when you have disconnected your computer
from the LaserPro S290LS.
Vector Pen: 1 - 16
Vector Power: 0.0% - 100%
Vector Speed: 0.0% - 100%
Vector freq.: 0% - 100%
Function
F1 (Back)
F4 (Save)
/ Directional
Directional
Start / Stop
Auto Focus
42
Functions Page
Select<File Management>from the menu
The Machine Setting Page allows you to access and modify various machine settings, including:
Set Lens, Tune Auto Focus, Set Table Down, Set Red Beam, Carriage Lock, Set Command
Mode, Save Position, Flash Memory, Set File Save Mode, Set Vector Mode, Tune Image Power,
Set Laser Wattage, Set Fine Mode, Other, and Reset.
Function
F1 (Back)
/ Directional
Enter
Start / Stop
Auto Focus
43
Functions Page
Select<Machine
Setting>from the menu
The Set Lens Page allows you to modify the lens settings after you have changed to a different
focal lens. Remember to save your settings after you have made the proper changes. Now by
pressing the Auto Focus button, the LaserPro S290LS will conduct auto focus accordingly
using the new lens. The default setting is <4.0">
Function
F1 (Back)
F4 (Save)
/ Directional
Start / Stop
Auto Focus
44
Functions Page
Select<Machine
Setting>from the menu
The Tune Auto Focus Page allows you to manually set the default auto focus distance / vertical
height of the worktable (Z-axis) when the Auto Focus button is pushed.
Function
F1 (Back)
F4 (Save)
/ Directional
Start / Stop
Auto Focus
45
Functions Page
Select<Machine
Setting>from the menu
The Set Table Down Page allows you to select whether or not the LaserPro S290LS displays a
warning prompt at startup. If the Table Down selection is set to <YES>, the LaserPro S290LS will
display a warning prompt: at startup, stating: Table will move down and remove objects on table.
Pressing the Enter key at this point will confirm the prompt to move the work table to its lowest
position. If the Table Down is set to <NO>, then the LaserPro S290LS will not display this warning
prompt at system startup.
Function
F1 (Back)
F4 (Save)
/ Directional
/ ( Directional
Start / Stop
Auto Focus
46
Functions Page
Select<Machine
Setting>from the menu
The Set Red Beam Page allows you to turn on or off the red dot laser pointer on the laser carriage.
Enabling this function will indicate the exact area the engraving laser will fire upon.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
47
Functions Page
Select<Machine
Setting>from the menu
The Carriage Lock Page allows you to set whether the laser carriage is to be locked or free. If the
Carriage Free setting is set to <YES>, then you will be able to manually move the laser carriage
along the X and Y axis by hand with the top door open. Whereas setting the Carriage Free to <NO>
will lock the laser carriage and movement or positioning can only be done by the control panel.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
48
Functions Page
Select<Machine
Setting>from the menu
The Command Mode Page allows you to configure vector settings when outputting in Default or
HPGL mode. Default mode is the standard Windows print driver and also recognized by the most
popular graphic software programs such as CorelDRAW, Photoshop, Illustrator, and more. Whereas,
HPGL mode is a less common output format generated from some RIP applications (signage
industry). Regardless of which format you will be working with, both output formats are supported.
Vector Pen: 1 - 16
Function
F1 (Back)
F4 (Save)
/ Directional
Directional
Start / Stop
Auto Focus
49
Functions Page
Select<Advanced
Options>from the menu
Advanced Options
The Save Position Function allows you to save the current X-axis and Y-axis positions of the laser
carriage and sets this position to be the origin for subsequent jobs.
Tip
This is an excellent function to use when you are processing identical items or
engraving relatively smaller objects positioned away from the default start
position (top left) of the work table.
Recall Position
Navigating to this page:
Functions Page
Select<Recall> by pressing F4
To recall the saved position, simply go to Functions page and press F4 again to recall the saved
position. The laser carriage will be moved to the saved position.
50
Functions Page
Select<Advanced
Options>from the menu
SmartMEMORY Page
The SmartMEMORY Page allows you to read and write data with the optional SmartMEMORY
module installed. Selecting <Save to SmartMEMORY> will copy all current jobs on the LaserPro
S290LS to the SmartMEMORY module. Selecting <Load SmartMEMORY> will copy all job files
from the SmartMEMORY module to the machine.
SmartMEMORY Page
Relevant Buttons
F1 (Back)
/ Directional l
Function
Back to previous page
Scroll through the menu selections
Enter
Start / Stop
Auto Focus
51
Functions Page
Select<Machine
Setting>from the menu
The Set File Save Mode Page allows you to set whether or not the LaserPro S290LS automatically
deletes each job file after processing. Setting File Save to <NO> will automatically and immediately
delete each job file from the LaserPro S290LS after the engraving or cutting process. Setting File
Save to <YES> will retain all job files on the LaserPro S290LS.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
52
Functions Page
Select<Machine
Setting>from the menu
Under the Vector mode, users can adjust and balance vector quality and speed settings based on
your specific job. The Speedy Vector Option offers the highest output speed with average quality,
whereas Quality Vector Option offers the highest quality at a slower output speed. Keep in mind
that speed and quality are usually at a tradeoff. The LaserPro S290LS systems default setting is
set to <Fine Vector>.
Function
F1 (Back)
F4 (Save)
/ Directional
Directional
Start / Stop
Auto Focus
53
Functions Page
Select<Machine
Setting>from the menu
The USB Setup Wizard Page allows you to switch between GCCUSB or COMMONUSB setting.
When operating under Windows XP environment, users can use the GCCUSB setting to receive
files from the computer after installing the USB driver provided by GCC. If Windows Vista is the
operating system used on the computer, users can set the USB connection to COMMONUSB
connection can be detected and used under this setting.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
54
Functions Page
Select<Machine
Setting>from the menu
The Set Auto-Standby Mode Page allows you to turn ON or turn OFF the auto-standby timer. The
machine will set itself to standby mode after being idle for 20 minutes when the Auto-Standby mode is
turned ON.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
55
Functions Page
Select<Machine
Setting>from the menu
The Adjust image offset function allows you to align the position of rastered object against vector
outputs.
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
56
Functions Page
Select<Machine
Setting>from the menu
Turn on and turn off the APC (Auto power compensation function)
2.
3.
The APC function allows automatic power adjustments to the laser to keep the laser power output
constant. The Auto Standby function will set the laser diode to hibernation mode in order to conserve
its lifetime. (A warm up period will be allocated after leaving the standby mode)
APC calibration updates the APC power settings. We recommend users to run this function when
power output seems to be unstable.
APC: Yes/No
APC calibration
Function
F1 (Back)
F4 (Save)
Directional
Start / Stop
Auto Focus
57
Functions Page
Select<Machine
Setting>from the menu
Others Page
The Others Page allows you to change various settings that correspond to the control panel. The
Language setting will allow users to change available languages displayed on the control panel.
The Unit setting will allow you to change whether the units displayed by the control panel is in the
metric or imperial system. The EOF (end of file) Alarm setting will enable or disable an audible
notification when jobs are complete. The Air Delay setting allows you to specify the delay in
seconds of the SmartAIR air-assist after the point of laser firing.
Tip
Depending on the material you are engraving with, your laser settings, and the
desired results, please experiment with the air delay to achieve your desired results.
Others Page
Relevant Buttons
Function
F1 (Back)
F4 (Save)
/ Directional
Directional
Start / Stop
Auto Focus
58
Others Page
Reset Page
Functions Page
Select<Machine
Setting>from the menu
Reset Page
The Reset Page allows you to reset all changes made to the Machine Settings Page to their
default settings. This does not affect the settings saved to an image file on the computer. The
User Reset setting will set all settings back to default. After any firmware updates, you must use
the System Reset setting (your previous settings are saved).
User Reset (a confirmation will pop up, press Enter to confirm and continue)
System Reset (a confirmation will pop up, press Enter to confirm and continue)
Reset Page
Relevant Buttons
Function
F1 (Back)
/ Directional
Enter
Start / Stop
Auto Focus
59
SmartGUARD Page
Navigating to this page:
Functions Page
Select<Advanced
Options>from the menu
SmartGUARD Page
After hardware installation, please enter the function menu on the control panel to enable the
SmartGUARD fire alarm.
Sensitivity
Press directional key (left or right) to set the sensitivity of SmartGUARD. There are five sensitivity
settings (1, 3, 5, 7, 9 seconds) that can be selected. Sensitivity is defined by the delay time from
when a fire is detected until the fire alarm alerts user, and automatically shuts down the system. For
example, if the sensor delay switch is set to the 3 second position, the SmartGUARD will start an
alarm and automatically shutdown the laser system after detecting fire for 3 seconds.
Function
F1 (Back)
F4 (Save)
/ Directional
Directional
60
Functions Page
Select<Machine
Information>from the
menu
The Machine Information Page allows you to view information regarding the system such as the
GCC logo, machine name, firmware version, and other information.
Function
F1 (Back)
/ Directional
Start / Stop
Auto Focus
61
NOTE
Please make sure the LaserPro S290LS is set to the default printer before proceeding
to the page and layout setup.
Ensure that the LaserPro S290LS has been selected as the DEFAULT PRINTER. You can do so by
going into your Windows Control Panel Printers and Faxes.
If the LaserPro S290LS is not selected as DEFAULT PRINTER, you may set it up through the graphics
software as well. The following example takes CorelDRAW to demonstrate how to set up LaserPro
S290LS as the Printer.
1)
2)
Set page size horizontal length to 640 mm (25 inches) or 740 mm (29 inches) and
vertical height to 460 mm (18 inches).
62
PAGE SETUP.
4)
5)
6)
Ensure the Paper Width and Height dimensions match the work table dimensions
of 640 mm (25.197 inches) and 460 mm (18.110 inches) or 740 mm (29.134
inches) x 460 mm (18.110 inches).
7)
PAGE
SIZE.
Tip
Instead of manually selecting the Landscape and setting the Paper Width and
Height, you can simply click the Set From Printer function and CorelDraw will
automatically set the proper orientation and dimensions based on the work
table. (You MUST have the LaserPro S290LS set as the default printer prior to
doing this.)
63
From the primary menu, click TOOLS COLOR MANAGEMENT and CorelDRAWs
Color Management will appear.
2)
Under the Style pull down menu, select COLOR MANAGEMENT OFF.
3)
64
NOTE
For this screenshot example, CorelDRAW was used as the software application.
The LaserPro S290LS Print Driver consists of seven primary sections (pages) in which you
will be able to choose various engraving / cutting options and settings:
Options Page
Pen Page
Advanced Page
Paper Page
Language Page
65
Tip
The following sections describe the specific functions for each of the settings
found in the LaserPro S290LS Print Driver. If you are new to laser engraving,
it is recommended that you first familiarize yourself with the general
principles of the laser process in Section 6, especially the Vector Cutting and
Raster Engraving concepts. This will make it easier to understand the
various descriptions and terminologies used in this section.
66
Tip
The Black & White mode interprets the processed image by the varying colors
and shades. For the best results, we suggest you convert the image to a grayscale
image with your graphics software prior to engraving in the Black & White mode.
NOTE
Selecting the Black & White mode will enable the Raster page on the LaserPro S290LS
Print Driver
125
250
300*
380
500
600*
760
1000
Actual
DPI
127
254
381
381
508
762
762
1016
67
NOTE
Outputting a full-table (29" x 18") job using 300 or 600 DPI will result in a truncation error;
this is due to the large differences in set DPI vs. actual DPI output for those two particular
DPI settings. Therefore, when processing a 29" x 18" job using 300 DPI, we recommend
you move to the next higher DPI setting of 380. Similarly, for a 29" x 18" job using 600
DPI, we recommend you use 760 DPI.
Mirror Effect
Invert Effect
68
Tip
There is a greater performance gain when enabling SmartACT for designs that
are vertically longer than they are horizontally wide, as the SmartACT optimization
modifies the movement of the X-axis of the laser carriage.
History File: This section contains a list of the recent files you have recently created and
worked with.
SAVE: This function will save the current print driver parameter settings to
a file and location on your computer of your selection. (Saved parameter setting files will
be tagged with the .H2O extension)
LOAD: This function allows you load previously saved print driver parameters or LaserPro
parameter database.
ORIGINAL: This function will load the print drivers original factory parameter settings.
SAVE TO DEFAULT: This function allows you to save your current print driver parameters
as the default startup settings.
DELETE: This function will delete the file you select from the History File section. Please
note the Delete function only removes the file from the history file section, it does not
remove the Spi file from your hard drive, if you wish to completely remove the file from
your hard disk, then you will have to manually delete the file from your operating system.)
NOTE
If you are using Windows 2000/XP/Win7 as your operating system, then make sure you
log in with an administrator or administrator-rights account in order to properly save
laser parameter settings.
TIP
LaserPro material database settings allow you easy to load the several parameters. If
you are loading LaserPro parameter database as your operating parameter, please
direct load from several build-in parameter folders.
69
70
71
72
If you would like to specify your own colors to designate to a particular laser setting, then all you have to
do is to double-click on that particular pen color from the pen menu and a color manager window will open
where you can select define custom colors to define your own color (shown in the picture below). This is
useful when your image is composed of colors that are not part of the pen menus default color selection,
and instead of modifying your image, you simply assign the laser settings based on the existing colors
depicted from your current image.
NOTE
The LaserPro S290LS print driver cannot store more than 16 pen colors or different laser
parameter
73
Tip
Cutting / engraving depth and quality are determined by a combination of power
and speed. Slower speeds at higher power will produce deeper cuts and engravings,
whereas higher speeds at lower power will produce more shallow cuts and
engravings.
Raster Checked
Raster Unchecked
Vector Checked
Vector Unchecked
Processes both Vector and Raster Processes only the Raster functions for
functions for that particular color
that particular color (Vector functions
ignored)
Processes only the Vector functions D o e s n o t p r o c e s s Ve c t o r o r R a s t e r
f o r t h a t p a r t i c u l a r c o l o r ( R a s t e r functions for that particular color
functions ignored)
74
With the 40W laser, we can choose if we want to operate the laser under Pulse mode or
C/W mode.
Pulse mode: In general, higher power can be achieved with Pulse mode since higher peak
power can be achieved.
PPI (pulses-per-inch) represents the number of times the laser pulses (fires) per linear inch,
exclusive for vector cutting. Higher PPI settings will generate deeper, overlapping laser pulses,
resulting in cleaner cuts. Lower PPI settings (lower than 150) will result in the individual laser pulses
being spread apart, resulting in a perforated effect (similar to the perforation in the paper between
mailing stamps).
75
If you drag the PPI slider to the furthest right (maximum), the value will change to X. This
completely disables the PPI control and continuously fires the laser non-stop, without pulsing. Think
of setting PPI to X as being equivalent to turning a water facet on with the water continuously
flowing out. This also disables the power ramp functionality, which automatically controls the PPI
depending on the speed of the laser carriage (such as vector cutting around the corner of a square).
C/W mode: C/W mode is great for cutting sensitive material such as ITO when a steady
source of laser power is required.
76
Home: Resets the positioning of the laser head to the home position (upper-right) before
and after each job.
Without Home: The laser head will start the next job based on the position from its graphic
application software setting, from the last position of the previous job. Upon completion of
the current job, the laser head will remain at the last position of the previous job.
Relative: This mode sets the current laser head position to correspond to the origin (top
left) position of the graphic software. Therefore, the laser head will process the job from its
current position relative to its setting in the graphics software.
Center: Sets the current position of the laser head as the center point for your subsequent
job. As an example, if the subsequent job is to vector cut a circle and you have the Position
Mode set to Center, then the LaserPro S290LS will vector cut a circle around the initial
position of the laser head.
SmartCENTER: The SmartCENTER mode is an enhanced version of the center mode and
will determine the center point between two/four positions. User can pinpoint and save two
or four distinct points by moving the pen carriage and using the red beam as a reference.
When this mode is selected, the machine will prompt the user to move the lens carriage to
store the location of the first position and then prompt the user to move the lens carriage
rd
th
again to store a second position or continue to a 3 and a 4 position depending on whether
the 2-point mode is selected or the 4-point mode is selected. Once the positions are stored,
the pen carriage will automatically position itself to the center of the saved positions.
Tip
The SmartCENTER function is a quick and easy way to precisely locate the center
point between two points. The SmartCENTER function is a great tool for users
whose jobs often require engraving on specific locations.
Tip
It is highly recommended you enable the red dot laser pointer when setting /
adjusting the Position Modes, as this will ease your job positioning with enhanced
accuracy.
77
Top To Bottom: Selecting this will force the system to process the current task by moving
the laser carriage from the top to the bottom of the image (rear end to front end of the
work table).
Bottom To Top: Selecting this will force the system to process the current task by moving
the laser carriage from the bottom to the top of the image (front end to rear end of the
work table)
Normally, the LaserPro S290LS engraves from left to right, top to bottom. Selecting Bottom Up will
force the machine to start from the bottom and work its way to the rear of the working table.
Tip
In situations where the material you will be working with may produce a lot of dust
byproducts and you are utilizing the optional air extraction system, it is recommended
that you select the Bottom To Top image output direction option. This will minimize
the amount of dust byproducts lodged in the engraved sections as the air extraction
system is vented from the rear of the machine, the same direction as the image is
processed.
NOTE
If you wish to use the Border and Cluster function simultaneously, then the Border
Thickness value must be less than the Distance value specified in the Cluster setting.
Normal: This selection will not apply any special advanced vector function to your job. This
is the default Vector Function setting.
All Raster Output: This selection will instruct the print driver to process your entire image
as a raster engraving. Any vector lines within the image will be treated as raster data and
outputted as a raster engraving, similar to a dot-matrix printer.
78
Inside out Cutting: When performing a vector cutting job in which your image has one vector
cut area enclosed within another vector cut area, select the Vector Sorting mode. This mode
will automatically instruct the print driver to process the inside vector image and moving
outwards. If you try to process a vector image that has multiple layers without using this mode,
what may occur is the laser engraver may process the outer vector cutting first, and any inner
vector cutting will not be possible as your centerpiece material may have dropped to the
cutting table. This setting will always automatically direct the laser to cut from the inner most
vector shape and move outwards.
Cutting Path Optimization: This is a setting that will minimize your process time. When
selected, the print driver will analyze your image and automatically determine the most
efficient processing path to process your image.
NOTE
If you wish to use the Border and Cluster function simultaneously, then the Border
Thickness value must be less than the Distance value specified in the Cluster setting.
79
80
When you look at your engraved test square under a magnifying glass, you may notice the edges
of your square may be slightly offset, with every consecutive engraved even or odd line protruding
past the squares ideal edge. This occurrence may occur on the left or right side of the square and
can be compensated for by the image tuning setting. In the diagram below, the arrows refer to the
direction the laser head is moving to generate that engraved line. If the first and every other line
protrude to the left of the squares ideal edge, you will want to set the image tuning to a negative
value. If the first and every other consecutive line protrude to the right of the squares ideal edge,
you will want to set the image tuning to a positive value. The further the protruding lines are from
the squares ideal edge, the larger you will need to set the Image Tuning value to compensate.
The following is an example that has the proper image tuning, and demonstrates this significance
when engraving fine, small, intricate text. The following two pictures show engraved text magnified
with no image tuning (left picture) and image tuning enabled (right picture).
81
NOTE
With the Extend function enabled, the following functions are disabled: SmartACT
(Options Page), Disable Skip White (Advanced), and Auto Focus (Pen Page).
82
NOTE
The Raster Page is only available when Black & White Mode Setting is selected from
the Options Page, this page offers a number of advanced Raster Engraving output
options.
Tip
There are other ways to adjust an engraved images contrast such as: adjust the
power / speed settings or simply adjust the contrast of the image in software with the
graphic software application.
83
Dithering: Interprets and outputs the raster engraving via the dithering method. This mode will
allow you to select the Pattern Type and Dithering Matrix, and Enhanced Dithering.
o
Dot
Bayer
Corner
2 x 2 Dithering
8 x 8 Dithering
2 x 2 Enhance
Dithering
84
8 x 8 Enhance
Dithering
Error Diffusion (Raster Page): Interprets and outputs the raster engraving via the error
diffusion method. This mode will allow you to select from three diffusion types: Floyd, Stucki,
and Jarvis.
o
Floyd
Stucki
Jarvis
Tip
There is no correct or best setting when using the Raster options. The most
appropriate settings will be based on a variety of factors: your design, the material
you are engraving on, and the results you wish to achieve, etc. Please take some
time to experiment with the multitude of raster options to get the one you feel is the
best for your piece. This is where much of the fun in engraving is.experimentation!
85
6
Chapter 6
84
The LaserPro S290LS Print Driver determines which sections should be raster engraved or vector cut
based on the outline width of that particular area or section of the design. In order to prep a particular
section for vector cutting, you will need to set that objects fill color to white and set its outline thickness
between 0.001" (0.025 mm) to 0.004" (0.1 mm) via the graphics software.
85
Below is an example of how to prep an area (in this case, we will use a section of text) for vector cutting.
CorelDRAW will be used as the selected graphics software.
1)
With the text function, create a string of characters and select those characters by clicking
on the text.
2) Change the text fill color of the selected characters to white by left clicking on the white
color from the CorelDRAW Color Palette (located on the right hand side of the screen)
3)
Change the outline color of the selected characters outline by right clicking on the desired
color from the CorelDRAW Color Palette.
4)
Change the selected characters outline thickness to the thinnest width by right clicking on the
selected text select <Properties> Click on the <Outline> tab and change the Width to its
thinnest dimension. Click on OK to apply the changes.
5)
Now your string of characters has been properly designated as an area to be vector cut.
Simply print your job (output the file to the LaserPro S290LS) and watch as your string of
characters is vector cut.
5.
Convert the image to Bitmap by selecting the image and click on Bitmaps/Convert to Bitmap
86
6.
Change the Bitmap settings by setting Color to Grayscale (8-bit) and Resolution to 300 dpi and
click OK.
7.
87
8.
Now you are ready to output the modified image by clicking File/Print
Note:
This instruction is a simple example for general use. There are many tips and tricks to
achieve a good engraving quality. It takes a lot of practice and experience to achieve a
good engraving quality. Different picture may need different modifications and different
material may need different parameters.
88
7
Chapter 7
Optional Items
Air Extraction System Option
Air Compressor Option Items
SmartBOX Option
SmartMEMORY Module Option
Rotary Attachment Option
SmartGUARD Fire Alarm Option
90
When purchasing the LaserPro S290LS from your local authorized GCC distributor, you will be provided
with a chance to purchase optional items to enhance your experience with the acquired system. If
anytime after the purchase of your LaserPro S290LS, should you ever consider to purchase any optional
item, please contact your local authorized GCC distributor.
Purchase an exhaust system at your local industrial supply store, we suggest that you have a
contractor install the exhaust system. We highly recommend you to install the exhaust system
outside of the building for both noise considerations and if it does not possess filtering
capabilities.
2) Mount the exhaust system in an obvious and accessible location, not too far from the LaserPro
S290LS, so it can be routinely switched on prior to laser engraving. The maximal distance you
should mount the exhaust system away from the LaserPro S290LS depends on the blowers
vacuum capacity. We recommend that you consult with the vendor regarding the units vacuum
force, maximal distances, based on the available models.
3) Connect rigid and smooth walled tubing such as PVC or sheet metal with a 4 diameter to the
ventilation opening located on the rear side of the LaserPro S290LS. (As shown in the picture
below). Try to keep this tubing as straight as possible as bends reduce the exhaust efficiency.
Use the appropriate sized tube clamps and sealants to ensure a tight and secure attachment.
91
Power Cord B
92
INSTALLATION:
1)
Remove the plugs on the air compressor to expose the air inlets.
2)
Fasten the included air tube fastener valve to the outgoing air inlet (indicated by 2a) and
the air filter into the ingoing air inlet (indicated by 2b).
2b
2a
Plugs
3)
Connect a 1/4" tubing to the air tube fastener valve on the air compressor.
NOTE
It is important that the 1/4" air tubing has clean, straight cuts on each end. Jagged or
slanted cuts will not produce adequate sealing capabilities.
4)
Open the bottom doors found on the front side of the S290LS to locate both the Air-Assist
Valve and Internal Power Sockets. As indicated below:
93
5) Plug the air compressors power cord A into the AC internal power socket.
6)
Plug the female end of power cord B to the AC internal power socket and the male end to
an external power outlet.
7)
Take the unattached end of the 1/4" air tubing (other end already connected to air compressor)
and connect it to the air tube connector on the air assist valve. Make sure you press down on
the air tube fastener when inserting the 1/4" air tubing, to form a tight, secure attachment as
indicated in the diagram below.
Turn CounterClockwise to
decrease
8)
Congratulations, you have finished setting up the air compressor. Make sure you have the
proper SmartAIR nozzle installed (depending on your application), before you turn on and
utilize the air compressor.
94
OPERATION:
(1) Switch on the air compressor unit and make sure that the airflow regulator on the air assist
value is opened (turn clockwise to increase the airflow, counter-clockwise to decrease the
airflow). The air nozzle under the laser head should emit a steady flow of air.
With the SmartAIR nozzle and air compressor properly installed and operating, all configurations and
settings relating to air-assist functions are controlled through the print driver and hardware control panel.
Please refer to the LaserPro S290LS print driver and graphic control panel sections of this manual for
details on how to enable and configure air-assist functionalities.
SmartBOX Components
Thumb Screws(d)
c
d
It is highly recommended that you use different setups of the SmartBOX depending on the physical
properties of the material you will be working with. Here is the recommended SmartBOX component
setups based on your working material.
Component
Cutting Box
Honeycomb Table
Material Support
Stands
Required
Required
Not Required
Required
Not Required
Required
Application
95
NOTE
Experienced users may choose to try other component setups to suit their particular
engraving / cutting techniques or working material. Feel free to explore different ways to
setup the various SmartBOX components to generate results you wish to achieve.
Insert the cutting box and attached honeycomb table through the open front pass-through door
onto the work table, with the air extraction opening facing towards the back end of the LaserPro
S290LS. Ensure the rear and left side of the cutting box is aligned to the edges of the left and
right rulers on the work table.
3)
Lift the honeycomb table to find the four screw holes at the bottom of the cutting box. With the
included thumbscrews, secure the cutting box to the work table and close the honeycomb
table.
4)
[OPTIONAL] If you have an air extraction system option installed, then you will need to attach
the air extraction systems pipe connector to the SmartBOXs air extraction opening from the
rear side. (For detailed instructions to setup the air extraction system, please see the AIR
EXTRACTION UNIT section in section 7.1).
Congratulations, you are now ready to position your thin, flexible materials on top of your
honeycomb table / cutting box and commence your tasks.
Remove the honeycomb table. Please keep in mind the honeycomb table surface is fragile;
therefore, it is suggested to keep it in a safe place.
3) Open the front pass-through door and lower the work table to the lowest possible position
through the control panel.
4)
Insert the cutting box through the open front pass-through door and place it onto the work
table, with the air extraction opening facing towards the back end of the LaserPro S290LS.
Ensure the rear and left-hand side of the cutting box is aligned to the edges of the left and
right rulers on the work table.
5)
Find the four screw holes at the bottom of the cutting box. With the included thumbscrews,
secure the cutting box to the work table.
6)
On the front right hand side of the cutting table, there will be a metal guard, which must be
swiveled so that it is perpendicular to the front side of the cutting table (as shown in the picture
below). This allows the LaserPro S290LS to properly account for the extra height the cutting
table which adds to the cutting table.
96
CAUTION
Damage may occur to the system if you try to raise the work table without proper setting
of the metal guard.
7)
Now position the included material support stands so they support the thick, firm material
you will be working with, while avoiding the laser path. In other words, avoid placing the
support stands underneath any section of the material that will be lasered, especially during
laser cutting.
INSTALLATION:
CAUTION
It is highly recommended you completely turn off the LaserPro S290LS and unplug its
cord from the power source before installing or removing the SmartMEMORY module.
1)
To install the SmartMEMORY module, you will need to first access the systems motherboard.
To do so, use a screwdriver to remove the two screws securing the panel on the right hand side
of the LaserPro S290LS.
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SmartMEMORY Module
Motherboard
OPERATION:
With the SmartMEMORY module installed, you will be able to SAVE to and LOAD from the
SmartMEMORY :
NOTE
In order to properly use the SmartMEMORY module with the LaserPro S290LS, please
keep in mind, the capacity of the SmartMEMORY module is 4MB, please do not save files
that exceed this limit.
Navigate to the Write to Memory function. From the Control Panel, press F4 (Function)
MACHINE SETTING SmartMEMORY Save to SmartMEMORY.
2)
By selecting the Write Flash Memory function, the tasks stored on the LaserPro S290LS will
be transferred over to the SmartMEMORY module.
Navigate to the Load from Memory function. From the Control Panel, press F4 (Function)
MACHINE SETTING SmartMEMORY READ SmartMEMORY.
2)
By selecting the Read from Memory function, the tasks stored on the SmartMEMORY module
will be transferred over to the machine.
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7 kg (15 lbs.)
Minimum Diameter
Maximum Diameter
INSTALLATION:
1)
2)
Set the rotary attachment onto the engraving table so that the bottom mounting screws
correspond to the positional holes on the engraving table. In addition, the top end of the rotary
attachment must be leveled against the engraving table with the rotarys positional indicator
(center point of the top of the rotary attachment) aligned to the center position on the
engravers vertical axis.
With the rotary attachment properly positioned, tighten the mounting screws to secure the
rotary attachment.
3)
4) Open the front panel of the S290LS and connect the rotary attachment cable to the
rotary attachment port located inside front panel (shown in the picture below).
5) Close the front panel.
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6) The rotary attachment is now properly installed. Power on the S290LS and the rotary
attachment will be automatically detected and the engraving table will automatically
move to its lowest position.
Rotary
Attachment
Port
To load the object, you can use the enclose tools to widen or tighten the metallic claws. Simply insert the two
metal bars into the holes on the turn-dial and turn it to widen or tighten the claws to hold the engraving object.
There are two different ways that the rotary attachment can hold an object, by sliding the clamps inwards or
outwards to hold the object as shown below.
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The rear end of the rotary attachment can be adjusted using an Allen key as shown below.
The clamps on the rotary attachment can be detached and reverted for better fitting of objects of different sizes.
Note that the clamps should be assembled by lining up the correct numbers.
Please remember to lubricate the detachable clamps along the groove regularly after each use.
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OPERATION:
1) Use a ruler to measure the diameter (at the point on the work piece you will be engraving) and
length of the work piece you will be engraving. Make a record of this.
2) Load the work piece onto the rotary attachment by first listing the lever on the rotary attachment,
unlocking the adjustable end of the rotary attachment. Slide the adjustable end to accommodate
the length of the work piece. Load the working piece by centering the open end of the work piece
against the rubber wheel and slide the adjustable end to fit the bottom of work piece firmly. Now
simply lower the lever to secure the work piece with the rotary attachment.
3) Prepare the graphic you would like to engrave with the rotary attachment and go to the Paper
Page of the S290LS print driver.
CAUTION
Please make sure that the lens carriage will not collide with the rotary attachment
prior to starting work.
4)
From the Paper Page, the first thing you must do is to check the Rotary Fixture. The Paper
Size options and Rotary Parameter will change to allow for proper input based on your rotary
attachment.
a)
b)
c)
Under Paper Size, the X value represents the length of your working piece. Enter the
length of your work piece in this field.
Under Paper Size, the Diameter value represents the diameter of your working piece (at
the position you wish to engrave). Enter the diameter of your work piece in this field.
Again remember the proper diameter value would be the diameter location on your work
piece you will be engraving.
Under Rotary Parameter, the Offset value represents distance from the open end of your
work piece to the base of the padded rubber wheel. This value will be displayed on the
LCD panel. Enter the proper offset value in this field.
5)
Your S290LS print driver settings are now properly set. Manually position the laser carriage to
the proper X / Y location on the object you will be engraving and position the auto focus pin
over the area to be engraved on your work piece. Hit the Auto Focus button and the S290LS
will now properly focus at the location to be engraved.
6)
Go back to the S290LS Print Driver to print your design and let the engraving begin.
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NOTE
The maximum diameter and length of the to-be-engraved object is 120 mm and 410 mm
respectively. Its maximum weight should not exceed 5 kg.
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INSTALLATION:
If you have purchased your system with SmartGUARD, then no installation is required, as your system will
arrive with SmartGUARD pre-installed.
For system owners that did not initially purchase this option, but would now like to add the SmartGUARD,
they will need to contact your local authorized GCC distributor to have this great feature installed.
1.
SmartLID Handles
Y motor PCB
Protective Cover
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2.
3.
Front View
Top View
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4.
Connect the wire from the SmartGUARD sensor board to the Y motor PCB.
5.
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OPERATION MENU:
Navigating to this page:
Functions Page
Select<Advanced
Options>from the menu
After hardware installation, please enter the function menu on the control panel to enable the
SmartGUARD fire alarm.
Sensitivity:
Press directional key (left or right) to set the sensitivity of SmartGUARD. There are five sensitivity settings
(1,3,5,7,9 seconds) that can be selected. Sensitivity is defined by the delay time from when a fire is detected until the fire alarm alerts user of fire and automatically shuts down the system. For example, if the
sensor delays switch is set to the 3 second position, the SmartGUARD will start an alarm and
automatically shutdown the laser system after detecting a fire for 3 seconds.
Function
F1 (Back)
F4 (Save)
Directional
Directional
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8
Chapter 8
Basic Maintenance
Suggested Cleaning and Maintenance Supplies
Maintaining the Work table and Motion System
- Accessing the Work table and Motion System
-
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Keeping your LaserPro S290LS clean and well maintained will ensure quality output, consistent reliability,
and extended product life. Smoke, dust or residue build-up inside the laser system or the mechanical
components can cause a reduction in the laser power, irregularities in the motion system, reduced product
life cycle, and a host of other avoidable problems. This section will cover how to perform regular
maintenance on the worktable, motion system, mirrors, and focal lens.
The frequency of the cleaning schedule will depend on number of variables such as the types of material
you work with, the immediate work environment, the frequency of use, the quality of the exhaust system, etc.
WARNING
Electrical shock may occur if you do not turn off and unplug the LaserPro S290LS before
cleaning.
Damage may occur to the system if you do not turn off and unplug the LaserPro S290LS
before cleaning.
Always turn off and unplug the LaserPro S290LS before cleaning!
Acetone
Vacuum Cleaner with a Flexible Nozzle
Special notes
Supplied
Supplied
Supplied
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The top lid of the machine can be lifted open by using the handles from the rear side of the
LaserPro S290LS. Lift the lid to the maximum (indicated by a small click) to engage the
latch (as shown in the picture below).
2)
Manually lock the SmartLID via the two sliding locks found on each side of the metal support
rails by sliding them to the locked position (as shown in the picture below).
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WARNING
Anytime you have the SmartLID open, always make sure you have properly engaged the
SmartLID manual locks on both sides of the metal support rails. Failure to do so may pose a
crush risk if any part of your body is within the vicinity of the work area.
Disengage both of the sliding locks found on each side of the metal support rails by sliding
them away from you and into the unlock position.
2)
Push the SmartLID away from you and move to the maximum position to disengage the latch
(indicated by a small click) and gently close the SmartLID.
Turn the power off and unplug the LaserPro S290LS before cleaning.
2)
Use a vacuum cleaner with a flexible nozzle to remove dust and debris from the work table
and motion system.
3)
Apply small amounts of all-purpose cleaner, alcohol, or acetone to a paper or cotton towel to
clean the working table.
4)
Apply a soap solution, all-purpose cleaner, or alcohol to a paper or cotton towel to wipe down
the rails of the motion system.
5)
Wait for all cleaning residue to dry completely before plugging in and operating the LaserPro
S290LS.
TIP
Please clean the AutoFocus pin each time after completing the engraved job to make sure the
AutoFocus pin is free to move
CAUTION
Never pour or spray alcohol or acetone directly to the work table.
Oil, alcohol and acetone can cause fires or smoke build-up if improperly used.
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NOTE
Always clean and lubricate the rails after working with materials that produce lots
of debris (such as wood).
Too much oil or PS2 grease applied to the Y rails will accelerate the build up of debris.
NOTE
Mirrors should be removed for cleaning one at a time to avoid beam misalignment
after placing them back to the lens holders.
Refer to section 8.3.2 on how to clean the mirrors.
The following section will illustrate the location of the four mirrors found in the machine for
cleaning.
Mirror 1
This mirror is located inside the bottom left access panel of the LaserPro S290LS.
1)
Use a #2 Phillips Screwdriver to remove the access panel located on the bottom left side of the
LaserPro S290LS.
2)
Loosen the thumbscrew and remove the dust cover securing the mirror. (As shown in the picture
below).
3)
Thumbscrew
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4)
5)
6)
Mirror 2, 3, 4
These mirrors are located in the work table area of the LaserPro S290LS.
Mirror 2
Mirror 4
Mirror 3
Mirror 2
1)
2)
3)
4)
5)
6)
Mirror 3
1)
2)
3)
4)
Mirror 4
1)
Loosen the three thumbscrews securing the laser carriage panel and remove the laser carriage
panel to reveal mirror 4 and the focal lens.
2)
Loosen the top thumbscrew to remove mirror 4 (as shown in the picture below).
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Top Thumbscrew
3)
4)
5)
6)
Reinstall the laser carriage panel and tighten the three thumbscrews.
Hold the mirror with the reflective side up, without touching the reflective side of the mirror
(DO NOT apply any finger pressure or any other cleaning solutions to the mirror surface).
2)
3)
Apply a few drops of lens cleaner on the tissue covered mirror (apply enough so that the tissue
absorbs just enough solution to cover the mirror surface).
4)
5)
Repeat the cleaning processes if the mirror is not completely clean after the first attempt.
6)
Make sure that the mirror is completely dry before reinstalling it.
CAUTION
If the center of the mirror is scratched, contact your GCC LaserPro dealer for a
replacement.
4)
Remove the three thumbscrews (front face of the laser head) securing the laser carriage
panel and remove the laser carriage panel to reveal the focal lens.
Carefully pull out the focal lens.
Clean the focal lens with a cotton swab and lens cleaner solution. Be sure to clean both
sides of the focal lens (DO NOT apply any finger pressure or other cleaning solutions to
the lens surface).
After cleaning, use a cotton swab to gently dry the focal lens and lens cover.
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9
Chapter 9
Basic Troubleshooting
113
Quality Problems
Check focal length setting under F4 function key Machine Setting Set Focus Lens to see if it
matches the type of the lens installed.
Check if the focal lens is installed correctly or if focal lens is not fixed properly.
Check if it is caused by the debris or dust builds up in the bearing tracks of X rail.
Check if it is caused from the damaged or dirty focal lens and mirror 4 in the laser carriage which
can not deliver the laser beam effectively.
Non-operational Problems
Other Problems
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10
Chapter 10
Appendix
Glossary
LaserPro S290LS Specification Sheet
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10.1 Glossary
Color Fill Term within the awards and engraving industry used to describe the variety of techniques
used to add color or contrast to engraving.
DPI Dots Per Inch or Pixels Per Inch. The resolution of an image is defined by the amount of dots/pixels
included in an inch. The DPI setting of 500, will tell the machine to include 500 laser firings within an inch.
Driver A software program that allows the computer to communicate with its components and
peripherals: printers, scanners, monitors, etc.
Error Diffusion (Dithering Method) - This effect uses a series of random black and white pixels to
represent shading.
Firmware Programming permanently set into a computers ROM chips. This information is burned into
the computer chips and can only be changed by replacing the chips, or in the case of EEROM, by special
procedure.
Parallel Cable The cable connection between the computer and another device (usually the printer).
This allows the computer to send several bits of data simultaneously.
Parallel Port An outlet on your computer or electronic device that allows the computer and device
to be connected and share information simultaneously. Another common name for the parallel port is the
LPT port.
Frequency Adjusting the Frequency determines the peak power of the laser which affects the
color variation and depth of the laser marking. A lower frequency will produce a deeper marking.
Raster The process of rendering a cutting or engraving by multiple horizontal lines. For example: when
cutting out or engraving a square, the raster setting will make the laser use numerous horizontal lines to fill
in the outlined space.
Raster Image An image that is defined as a collection of arranged pixels in a rectangular array of
lines. A raster image is similar to a Bitmap graphics image.
Raster Line A raster line is the individual horizontal line that makes up the raster image.
Vector The process of cutting or engraving an image by using single horizontal, vertical and curved
lines. For example: when cutting out or engraving the outline of a square, the vector setting will make the
laser use a thin single line to follow the outline of the shape.
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S290LS-20SHS
S290LS-20LRM
S290LS-40HHS
Fiber 20W
Fiber 20W
Fiber 40W
Wavelength
1064 nm
Work Area
All doors
Max. Part Size closed
(W x L x H)
All doors
open
Table Size
Dimensions
Cooling
Air Cool
Drive
80 IPS
Speed Control
Power Control
Distance Accuracy
Z-Axis Movement
Automatic
Resolution (DPI)
Computer Interface
Memory Buffer
Display Panel
4-line LCD panel showing current file name, total working time, laser
power, engraving speed, file(s) loaded into memory buffer, setup
and diagnostic menus
Safety
Facility Requirements
Electrical
Power Consumption
Air Exhaust System
1320W
1320W
Speed is not equal to throughput. See dealer or visit www.gccworld.com for more details.
CautionUse of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
Specifications are subject to change without prior notice.
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