Vessel Calculation

Table of Contents
Cover Page
Title Page
Warnings and Errors :
Input Echo :
XY Coordinate Calculations :
Internal Pressure Calculations :
External Pressure Calculations :
Element and Detail Weights :
Nozzle Flange MAWP :
Natural Frequency Calculation :
Wind Load Calculation :
Earthquake Load Calculation :
Wind/Earthquake Shear, Bending :
Wind Deflection :
Longitudinal Stress Constants :
Longitudinal Allowable Stresses :
Longitudinal Stresses Due to . .
Stress due to Combined Loads :
Center of Gravity Calculation :
Basering Calculations :
Nozzle Calcs. : Noz N1
Nozzle Calcs. : Noz N3 (8")
Nozzle Calcs. : Noz(10")
Nozzle Calcs. : Noz MH
Nozzle Schedule :
Nozzle Summary :
MDMT Summary :
Vessel Design Summary :
Problems/Failures Summary :
1
2
3
4
12
13
19
25
28
29
30
33
34
35
36
37
38
40
49
50
54
63
70
77
84
91
100
101
102
103
105
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 2
ASME Code Version
: 2013
Analysis Performed by : L&T HED

Job File
: C:\USERS\20057061\DESKTOP\RIL\HECK.PVDB
Date of Analysis
: Mar 14,2015
PV Elite 2014 SP1,
March 2014
1:41pm
Title Page
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.
PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Warnings and Errors :
Step:
Page 3 of 105
1:41pmMar 14,2015
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

FileName : heck
Input Echo :
Step:
Page 4 of 105
1:41pmMar 14,2015
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
Equipment Class
Topography Factor
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
19.830
454
Hydrostatic
Horizontal
0.0000
0.0000
16
Welded
None
N
N
N
N
N
N
Y
No
31.110
0.0000
24.600
MPa
C
mm
mm
C
MPa
MPa
MPa
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
IS-875
70.000
1
0.0000
33.0
1.0
1
1
1.0
0.0100
0.0000
0.0000
IS-1893-SCM
km/hr
mm

FileName : heck
Input Echo :
Step:
Importance Factor for IS-1893

Soil Factor
Zone Number
Percent Seismic for Hydrotest
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Page 5 of 105
1:41pmMar 14,2015
1.000
1.000
1.000
33.000
Y
N
Y
N
Configuration Directives:
Using Metric Material Databases, ASME II D
Using ASME VIII-1 Code Case 2695
No
No
Complete Listing of Vessel Elements and Details:
Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam
10
20
Skirt Sup.
Skirt-CS
6700.0 mm
6087.0 mm
6087.0 mm
28.000 mm
0.0000 mm
28.000 mm
0.0000 mm
100 C
100 C
1.4
SA-516 60
147.00 MPa
134.00 MPa
209.60 MPa
0.007750 kg/cm
0.0000 mm
201.20 MPa
C
CS-2
K02100
Plate
1.0
1.0
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Nominal Thickness
20
30
Skirt Sup.
Skirt
1000.0 mm
6087.0 mm
6087.0 mm
26.000 mm
0.0000 mm
26.000 mm
0.0000 mm

FileName : heck
Input Echo :
Step:

Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Head-to-Skirt or Circ. Seam
Page 6 of 105
1:41pmMar 14,2015
454
454
1.4
SA-336 F22V
244.10
199.30
393.00
0.007750
0.0000
338.00
B
CS-2
K31835
Forgings
1.0
1.0
C
C
MPa
MPa
MPa
kg/cm
mm
MPa

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Design Internal Pressure
Design External Pressure
Material Name
Efficiency, Circumferential Seam
30
40
Spherical
Bottom Head
0.0000
5661.0
147.00
0.0000
162.00
0.0000
19.830
454
0.1020
454
1.2
SA-336 F22V
1.0
1.0
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density
30
Insulation
INS
-2830.5
2830.5
150.00
0.0002400
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
30
Nozzle
Noz N1
0.0000
389.0
DIN4.0
None
0.0
N
0.0000
None
SA-336 F22V
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
mm
kg/cm
mm
mm

FileName : heck
Input Echo :
Step:
Page 7 of 105
1:41pmMar 14,2015
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
Noz N3 (8")
2165.0
212.0
DIN4.0
None
0.0
N
0.0000
None
SA-336 F22V
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
Noz N2 (20")
2165.0
469.0
DIN4.0
None
90.0
N
0.0000
None
SA-336 F22V
mm
mm
mm
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
40
50
Cylinder
Shell-1
3950.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
40
Insulation
INS-1
0.0000
3950.0
150.00
0.0002400
Element From Node

Detail Type
Detail ID
40
Weight
WEIGHT-1
0.0000
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
mm
kg/cm
mm

FileName : heck
Input Echo :
Step:
Miscellaneous Weight
Offset from Element Centerline
Page 8 of 105
1:41pmMar 14,2015
1.37E+06
0.0000
N
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
50
60
Cylinder
Shell-2
3950.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
50
Insulation
INS-2
0.0000
3950.0
150.00
0.0002400
Element From Node

Detail Type
Detail ID
50
Weight
WEIGHT-2
0.0000
1.37E+06
0.0000
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
mm
kg/cm
mm
N
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
60
70
Cylinder
Shell-3
3350.0
5515.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

FileName : heck
Input Echo :
Step:
Page 9 of 105
1:41pmMar 14,2015
Element From Node

Detail Type
Detail ID
Density
60
Insulation
INS
0.0000
3350.0
150.00
0.0002400
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
60
Nozzle
Noz(10")
500.00
266.0
DIN4.0
None
0.0
N
3852.3
None
SA-336 F22V
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
60
Nozzle
Noz N6 (6")
300.00
164.0
DIN4.0
None
180.0
N
0.0000
None
SA-336 F22V
Element From Node

Detail Type
Detail ID
60
Weight
WEIGHT-3
0.0000
1.37E+06
0.0000
mm
mm
mm
kg/cm
mm
mm
mm
mm
mm
N
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
70
80
Cylinder
Shell-4
3356.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

FileName : heck
Input Echo :
Step:
Material Name
Page 10 of 105
1:41pmMar 14,2015
SA-336 F22V
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
70
Insulation
INS
0.0000
3356.0
150.00
0.0002400
Element From Node

Detail Type
Detail ID
70
Weight
WEIGHT-5
0.0000
1.37E+06
0.0000
mm
mm
mm
kg/cm
mm
N
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
80
90
Spherical
Top Head
0.0000
5659.0
147.00
0.0000
162.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
80
Insulation
INS
0.0000
2829.5
150.00
0.0002400
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
80
Nozzle
Noz MH
0.0000
778.0
DIN4.0
None
0.0
N
0.0000
None
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
mm
kg/cm
mm
mm

FileName : heck
Input Echo :
Step:
Nozzle Matl
Element From Node
Detail Type
Detail ID
Page 11 of 105
1:41pmMar 14,2015
SA-336 F22V
80
Weight
WEIGHT-3
0.0000
1.37E+06
0.0000
mm
N
mm

FileName : heck
XY Coordinate Calculations :
Step:
Page 12 of 105
1:41pmMar 14,2015
XY Coordinate Calculations
|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------Skirt-CS|
... |
6700.00 |
... |
6700.00 |
Skirt|
... |
7700.00 |
... |
1000.00 |
Bottom Hea|
... |
7700.00 |
... |
... |
Shell-1|
... |
11650.0 |
... |
3950.00 |
Shell-2|
... |
15600.0 |
... |
3950.00 |
Shell-3|
... |
18950.0 |
... |
3350.00 |
Shell-4|
... |
22306.0 |
... |
3356.00 |

FileName : heck
Step:
Page 13 of 105
1:41pmMar 14,2015
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
MPa
|
mm
|
mm
|
mm
|
MPa
|
--------------------------------------------------------------------------Skirt-CS|
... |
28.000 |
... |
6031.0 |
... |
Skirt|
... |
26.000 |
... |
6035.0 |
... |
Bottom Hea|
19.830 |
162.00 |
... |
5661.0 |
199.30 |
Shell-1|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Shell-2|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Shell-3|
19.830 |
289.00 |
... |
5515.0 |
199.00 |
Shell-4|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Top Head|
19.830 |
162.00 |
... |
5659.0 |
199.30 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
MPa
|
MPa
|
MPa
|
mm
|
mm
|
---------------------------------------------------------------------------Skirt-CS|
... |
No Calc |
No Calc |
28.0000 |
No Calc |
Skirt|
... |
No Calc |
No Calc |
26.0000 |
No Calc |
Bottom Hea|
19.8300 |
20.1814 |
24.7179 |
147.000 |
144.376 |
Shell-1|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Shell-2|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Shell-3|
19.8300 |
19.8341 |
24.3292 |
289.000 |
288.937 |
Shell-4|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Top Head|
19.8300 |
20.1883 |
24.7264 |
147.000 |
144.325 |
Minimum
19.834
24.600
MAWP: 19.834 MPa, limited by: Shell-3.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 2, 2013
Spherical Head From 30 To 40 SA-336 F22V , Fig. 3.8M Curve B at 454 C
Bottom Head
Spherical Shell Calculation - Section 4.3.5.1
Computed Minimum Required Thickness [t]:

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 5661.000/2*(exp( 0.5 * 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 144.3764 + 0.000 + 0.000 = 144.3764 mm
Computed Maximum Allowable Working Pressure [MAWP]:
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 199.3 * 1.000 * Ln( ( 2*147.000 + 5661.000 )/5661.000 ) - 0.000
= 20.181 - 0.000 = 20.1814 MPa
Computed Maximum Allowable Pressure New & Cold [MAPnc]:
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 244.100 * 1.000 * Ln( ( 2*147.000 + 5661.000 )/5661.000 )
= 24.7179 MPa

FileName : heck
Step:
Page 14 of 105
1:41pmMar 14,2015
Computed Stress Intensity at Design Pressure [S]:

= P * D^2 / ( E( Do^2 - D^2 ) )
= P * 19.830^2/( 5661.00 ( 1.000^2 - 5955.000^2 ) )
= 186.082 MPa
MDMT Calculations in the Spherical Portion:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature :
User entered Minimum Design
Temperature :
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is
-27 C
16 C
: B
:
-19 C
:
9 C
: 0.798
The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.363 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
Cylindrical Shell From 40 To 50 SA-336 F22V , Fig. 3.8M Curve B at 454 C
Shell-1
Cylindrical Shell Calculation - Section 4.3.3.1

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5513.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 288.3754 + 0.000 + 0.000 = 288.3754 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 ) - 0.000
= 19.871 - 0.000 = 19.8709 MPa
= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 )
= 24.3376 MPa
= P * D / ( E( Do - D ) )
= 19.830 * 5513.000/( 1.00 ( 6091.000 - 5513.000 ) )
= 189.1398 MPa
Minimum Design Metal Temperature Results:
Computed Minimum Design Metal Temperature : -2978 C
Temperature :
16 C
: B
: -2970 C
:
8 C
: 0.807

FileName : heck
Step:
Page 15 of 105
1:41pmMar 14,2015
= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Shell-2

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5513.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 288.3754 + 0.000 + 0.000 = 288.3754 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 ) - 0.000
= 19.871 - 0.000 = 19.8709 MPa
= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 )
= 24.3376 MPa
= P * D / ( E( Do - D ) )
= 19.830 * 5513.000/( 1.00 ( 6091.000 - 5513.000 ) )
= 189.1398 MPa
Temperature :
16 C
: B
: -2970 C
:
8 C
: 0.807

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Shell-3

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5515.000 *(exp( 19.830/(199.000 *1.000 ))-1) + 0.000 + 0.000
= 288.9370 + 0.000 + 0.000 = 288.9370 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq

FileName : heck
Step:
Page 16 of 105
1:41pmMar 14,2015
= 199.000 * 1.000 * Ln( ( 2*289.000 + 5515.000 )/5515.000 ) - 0.000

= 19.834 - 0.000 = 19.8341 MPa

= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5515.000 )/5515.000 )
= 24.3292 MPa
= P * D / ( E( Do - D ) )
= 19.830 * 5515.000/( 1.00 ( 6093.000 - 5515.000 ) )
= 189.2084 MPa
Temperature :
16 C
: B
: -2970 C
:
8 C
: 0.808

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.413 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.808
Shell-4

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5513.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 288.3754 + 0.000 + 0.000 = 288.3754 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 ) - 0.000
= 19.871 - 0.000 = 19.8709 MPa
= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 )
= 24.3376 MPa
= P * D / ( E( Do - D ) )
= 19.830 * 5513.000/( 1.00 ( 6091.000 - 5513.000 ) )
= 189.1398 MPa

FileName : heck
Step:
Temperature :

Page 17 of 105
1:41pmMar 14,2015
16 C
: B
: -2970 C
:
8 C
: 0.807

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Spherical Head From 80 To 90 SA-336 F22V , Fig. 3.8M Curve B at 454 C
Top Head
Spherical Shell Calculation - Section 4.3.5.1

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 5659.000/2*(exp( 0.5 * 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 144.3254 + 0.000 + 0.000 = 144.3254 mm
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 199.3 * 1.000 * Ln( ( 2*147.000 + 5659.000 )/5659.000 ) - 0.000
= 20.188 - 0.000 = 20.1883 MPa
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 244.100 * 1.000 * Ln( ( 2*147.000 + 5659.000 )/5659.000 )
= 24.7264 MPa
= P * D^2 / ( E( Do^2 - D^2 ) )
= P * 19.830^2/( 5659.00 ( 1.000^2 - 5953.000^2 ) )
= 186.015 MPa
MDMT Calculations in the Spherical Portion:
Temperature :
-27 C
16 C
: B
:
-19 C
:
9 C
: 0.798

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.321 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
Hydrostatic Test Pressure Results:
User Defined Hydrostatic Test Pressure at High Point

Test Pressure at high point in vessel per Equation 8.1
= 1.43 * MAWP
31.110
MPa

FileName : heck
Step:
Page 18 of 105
1:41pmMar 14,2015
= 1.43 * 19.8341
= 28.363 MPa
Test Pressure at high point in vessel per Equation 8.2

= 1.25 * MAWP * ST/S
= 1.25 * 19.8341 * 1.225
= 30.366 MPa
Horizontal Test performed per: max( 1.43*MAWP, 1.25*MAWP*ST/S)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Bottom Head
285.5
393.0
0.726
30.42
Shell-1
290.1
393.0
0.738
30.42
Shell-2
290.1
393.0
0.738
30.42
Shell-3
290.3
393.0
0.739
30.42
Shell-4
290.1
393.0
0.738
30.42
Top Head
285.4
393.0
0.726
30.42
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:

Description
Pad/Nozzle
Ambient
Operating
ratio
---------------------------------------------------------------------Noz N1
Nozzle
244.10
199.30
1.225
Noz N3 (8")
Nozzle
244.10
199.30
1.225
Noz N2 (20")
Nozzle
244.10
199.30
1.225
Noz(10")
Nozzle
244.10
199.30
1.225
Noz N6 (6")
Nozzle
244.00
199.00
1.226
Noz MH
Nozzle
244.10
199.30
1.225
---------------------------------------------------------------------Minimum
1.225
Stress ratios for Vessel Elements:

Description
Ambient
Operating
ratio
---------------------------------------------------------------------Skirt-CS
147.00
134.00
1.097
Skirt
244.10
199.30
1.225
Bottom Head
244.10
199.30
1.225
Shell-1
244.10
199.30
1.225
Shell-2
244.10
199.30
1.225
Shell-3
244.10
199.00
1.227
Shell-4
244.10
199.30
1.225
Top Head
244.10
199.30
1.225
---------------------------------------------------------------------Minimum
1.097
Elements Suitable for Internal Pressure.


FileName : heck
Step:
External Pressure Calculation Results :

Spherical Head From 30 to 40 Ext. Chart: CS-2 at 454 C
Bottom Head
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 0.075 * Ey * ( t / Ro )
= 0.075 * 178967 * ( 147.000/2977.500 )
= 662.674 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Sy
= 662.7 / 338.0
= 1.961
Predicted Buckling Stress [Fic]:
Since Fr > 1.6 and Fr < 6.25, Fic = 1.31 * Fy /( 1.15 + Sy/Fhe )
= 1.31 * 338.00/( 1.15 + 338.000/662.674 )
= 266.726 MPa
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 1.6 and Fr < 6.25, Fha = 1.31 * Fy / ( FS * (1.15 + Sy/Fhe) )
= 1.31 * 338.00/( 1.82 * (1.15 + 338.00/662.67 ) )
= 146.372 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha[t/Ro]
= 2 * 146.372 [147.000/2977.500 ]
= 14.453 MPa
Cylindrical Shell From 40 to 50 Ext. Chart: CS-2 at 454 C
Shell-1
Determine Parameter [Mx]:
= L / sqrt( Ro * t )
= 16492.666/sqrt( 3045.500 * 289.000 )
= 17.580
Compute the Factor [Ch]:
Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.580^(-1.058)
= 0.0540
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.989 MPa
= Fhe / Fy
Page 19 of 105
1:41pmMar 14,2015

FileName : heck
Step:
= 733.0/338.0
= 2.169

Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
Compute the Factor of Safety [FS]:
Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00
= 1.700
Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Shell-2
= 16492.666/sqrt( 3045.500 * 289.000 )
= 17.580
= 1.12 * 17.580^(-1.058)
= 0.0540
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.989 MPa
= Fhe / Fy
= 733.0/338.0
= 2.169
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00
Page 20 of 105
1:41pmMar 14,2015

FileName : heck
Step:
= 1.700

= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Shell-3
= 16492.668/sqrt( 3046.500 * 289.000 )
= 17.577
= 1.12 * 17.577^(-1.058)
= 0.0540
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6093.000 )
= 732.875 MPa
= Fhe / Fy
= 732.9/338.0
= 2.168
= 0.7 * 338.00 * 2.17^(0.4)
= 322.448 MPa
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.45/338.00
= 1.700
= 0.7 * 338.0/1.700 * 2.168^(0.4)
= 189.665 MPa
= 2 * Fha * ( t / Do )
= 2 * 189.665 * ( 289.000/6093.000 )
= 17.992 MPa
Page 21 of 105
1:41pmMar 14,2015

FileName : heck
Step:
Shell-4
= 16492.670/sqrt( 3045.500 * 289.000 )
= 17.580
= 1.12 * 17.580^(-1.058)
= 0.0540
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.988 MPa
= Fhe / Fy
= 733.0/338.0
= 2.169
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00
= 1.700
= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Spherical Head From 80 to 90 Ext. Chart: CS-2 at 454 C
Top Head
= 0.075 * Ey * ( t / Ro )
= 0.075 * 178967 * ( 147.000/2976.500 )
= 662.897 MPa
Page 22 of 105
1:41pmMar 14,2015

FileName : heck
Step:
Page 23 of 105
1:41pmMar 14,2015
= Fhe / Sy
= 662.9 / 338.0
= 1.961

Since Fr > 1.6 and Fr < 6.25, Fic = 1.31 * Fy /( 1.15 + Sy/Fhe )
= 1.31 * 338.00/( 1.15 + 338.000/662.897 )
= 266.754 MPa
Since Fr > 1.6 and Fr < 6.25, Fha = 1.31 * Fy / ( FS * (1.15 + Sy/Fhe) )
= 1.31 * 338.00/( 1.82 * (1.15 + 338.00/662.90 ) )
= 146.392 MPa
= 2 * Fha[t/Ro]
= 2 * 146.392 [147.000/2976.500 ]
= 14.460 MPa
External Pressure Calculations
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
MPa
|
--------------------------------------------------------------------------10| 20|
7700.00 |
... |
... |
No Calc |
No Calc |
20| 30|
7700.00 |
... |
... |
No Calc |
No Calc |
30| 40|
No Calc |
5955.00 |
147.000 |
No Calc |
No Calc |
40| 50|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
50| 60|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
60| 70|
16492.7 |
6093.00 |
289.000 |
No Calc |
No Calc |
70| 80|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
80| 90|
No Calc |
5953.00 |
147.000 |
No Calc |
No Calc |
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
MPa
|
MPa
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
... |
No Calc |
... |
No Calc |
30| 40|
147.000 |
8.83954 |
0.10200 |
14.4528 |
40| 50|
289.000 |
28.8024 |
0.10200 |
17.9997 |
50| 60|
289.000 |
28.8024 |
0.10200 |
17.9997 |
60| 70|
289.000 |
28.8079 |
0.10200 |
17.9922 |
70| 80|
289.000 |
28.8025 |
0.10200 |
17.9997 |
80| 90|
147.000 |
8.83657 |
0.10200 |
14.4596 |
Minimum
14.453
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
7700.00 |
No Calc |
No Calc |
No Calc |
20| 30|
7700.00 |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |

FileName : heck
40|
50|
60|
70|
80|
50|
60|
70|
80|
90|
16492.7
16492.7
16492.7
16492.7
No Calc
|
|
|
|
|
25.40E+06
25.40E+06
25.40E+06
25.40E+06
No Calc
Step:
|
|
|
|
|
4
No
No
No
No
No
Calc
Calc
Calc
Calc
Calc
Page 24 of 105
1:41pmMar 14,2015
|
|
|
|
|
Elements Suitable for External Pressure.

No
No
No
No
No
Calc
Calc
Calc
Calc
Calc
|
|
|
|
|

FileName : heck
Step:
Page 25 of 105
1:41pmMar 14,2015
Element and Detail Weights
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
ltr
|
kgm
|
ltr
|
kgm
|
--------------------------------------------------------------------------10| 20|
32397.2 |
... |
32397.2 |
... |
... |
20| 30|
3837.04 |
... |
3837.04 |
... |
... |
30| 40|
66891.4 |
47503.5 |
66891.4 |
47503.5 |
... |
40| 50|
161270. |
94306.3 |
161270. |
94306.3 |
... |
50| 60|
161270. |
94306.3 |
161270. |
94306.3 |
... |
60| 70|
136820. |
80039.4 |
136820. |
80039.4 |
... |
70| 80|
137018. |
80124.6 |
137018. |
80124.6 |
... |
80| 90|
66845.5 |
47453.2 |
66845.5 |
47453.2 |
... |
--------------------------------------------------------------------------Total
766348
443733.28
766348
443733.28
0
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kgm
|
mm
|
mm
|
------------------------------------------------30|Insl|
2221.52 |
... | -1415.25 |
INS
30|Nozl|
355.590 |
... | -2830.50 |
Noz N1
30|Nozl|
158.420 |
2165.00 | -1823.32 |
Noz N3 (8")
30|Nozl|
483.092 |
... | -1823.32 |
Noz N2 (20")
40|Insl|
2787.85 |
... |
1975.00 |
INS-1
40|Wght|
140000. |
... |
... |
WEIGHT-1
50|Insl|
2787.85 |
... |
1975.00 |
INS-2
50|Wght|
140000. |
... |
... |
WEIGHT-2
60|Insl|
2365.14 |
... |
1675.00 |
INS
60|Nozl|
392.854 |
2890.50 |
500.000 |
Noz(10")
60|Nozl|
307.240 |
2839.50 |
300.000 |
Noz N6 (6")
60|Wght|
140000. |
... |
... |
WEIGHT-3
70|Insl|
2368.62 |
... |
1678.00 |
INS
70|Wght|
140000. |
... |
... |
WEIGHT-5
80|Insl|
2220.03 |
... |
1414.75 |
INS
80|Nozl|
841.750 |
... |
3134.30 |
Noz MH
80|Wght|
140000. |
... |
... |
WEIGHT-3
Total Weight of Each Detail Type
Total Weight of Insulation

14751.0
Total Weight of Nozzles
2538.9
Total Weight of Weights
700000.0
--------------------------------------------------------------Sum of the Detail Weights
717289.9 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------766348.2
768887.2
766348.2
768887.2
766348.2
1343638.1
...
443462.4
...
...
...
...
2538.9
...
2538.9
...
...
...
...
...
...
14751.0
...
...

FileName : heck
Step:
Page 26 of 105
1:41pmMar 14,2015
...
...
...
...
14751.0
...
...
...
...
...
...
700000.0
...
...
...
...
...
-560000.0
...
...
...
...
2538.9
...
...
...
...
...
560000.0
...
-----------------------------------------------------------------------------768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1 kgm
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1
1227100.6
800112.4
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
mm
|
---------------------------10| 20|
128.1E+06 |
20| 30|
19.12E+06 |
30| 40|
56.27E+06 |
40| 50|
75.58E+06 |
50| 60|
75.58E+06 |
60| 70|
64.12E+06 |
70| 80|
64.22E+06 |
80| 90|
56.23E+06 |
------------------------------Total
539254400.000 mm
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kgm
|
kgm
|
kgm
|
N-mm
|
kgm
|
--------------------------------------------------------------------------10| 20|
32397.2 |
32397.2 |
32397.2 |
... |
32397.2 |
20| 30|
3837.04 |
3837.04 |
3837.04 |
... |
3837.04 |
30| 40|
70110.0 |
70110.0 |
117585. | 3.365E+06 |
70110.0 |
40| 50|
304057. |
304057. |
258306. |
... |
304057. |
50| 60|
304057. |
304057. |
258306. |
... |
304057. |
60| 70|
279885. |
279885. |
219876. | 19.70E+06 |
279885. |
70| 80|
279387. |
279387. |
219462. |
... |
279387. |
80| 90|
69907.3 |
209907. |
117332. |
... |
209907. |
Cumulative Vessel Weight

FileName : heck
Step:
Page 27 of 105
1:41pmMar 14,2015
|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kgm
|
kgm
|
kgm
|
------------------------------------------------------10| 20|
1.484E+06 | 1.484E+06 |
1.227E+06 |
20| 30|
1.451E+06 | 1.451E+06 |
1.195E+06 |
30| 40|
1.447E+06 | 1.447E+06 |
1.191E+06 |
40| 50|
1.377E+06 | 1.377E+06 |
1.073E+06 |
50| 60|
1.073E+06 | 1.073E+06 |
814976. |
60| 70|
769179. |
769179. |
556670. |
70| 80|
489294. |
489294. |
336794. |
80| 90|
209907. |
209907. |
117332. |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-mm
|
N-mm
|
N-mm
|
------------------------------------------------10| 20| 23.06E+06 | 23.06E+06 | 23.06E+06 |
20| 30| 23.06E+06 | 23.06E+06 | 23.06E+06 |
30| 40| 23.06E+06 | 23.06E+06 | 23.06E+06 |
40| 50| 19.70E+06 | 19.70E+06 | 19.70E+06 |
50| 60| 19.70E+06 | 19.70E+06 | 19.70E+06 |
60| 70| 19.70E+06 | 19.70E+06 | 19.70E+06 |
70| 80|
... |
... |
... |
80| 90|
... |
... |
... |

FileName : heck
Nozzle Flange MAWP :
Step:
Page 28 of 105
1:41pmMar 14,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
There does not appear to be any valid flange data to process.


FileName : heck
Natural Frequency Calculation :
Step:
Page 29 of 105
1:41pmMar 14,2015
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 2.30397 Hz.
The Natural Frequency for the Vessel (Ope...) is 2.30397 Hz.

FileName : heck
Step:
Page 30 of 105
1:41pmMar 14,2015
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Actual Vessel Height to Diameter ratio

Force Coefficient per IS:875 Table 23, Cf
User Entered Basic Wind Speed
Base Elevation
Wind Zone Number
Risk Factor (k1)
Terrain Category
Equipment Class
Topography Factor (k3)
Use Gust Response Factor (Dynamic Analysis)
User entered Beta Value ( Operating Case )
3.548
0.752
70.0 km/hr
0.00 mm
1
1.0000
1
A
1.0000
No
0.0100
Checking the requirement for Dynamic Effect of wind (7.1):

Vessel Operating Natural Frequency
Vessel Height to Diameter ratio
2.304 Hz
3.548
Note: Vessel Natural frequency is >= 1 Hz.

Note: Vessel height to diameter ratio (3.548) is <= 5.
Note: Dynamic wind analysis is not required.
From
fo`
FO
E
S
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
20
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
30
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
40
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
50
169.10
34.62
0.0171
0.0317
1.0000
1.0000
1.0000
60
164.10
33.59
0.0174
0.0326
1.0000
1.0000
1.0000
70
160.59
32.87
0.0177
0.0332
1.0000
1.0000
1.0000
80
158.91
32.53
0.0178
0.0334
1.0000
1.0000
1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
Element Wind Load :

= Wind Area * Cf * Height Factor
From
Height
k1
k2
k3
Vz
Cf
mm
m/sec
-----------------------------------------------------------10
3350.00
1.0000
1.0548
1.0000
20.51
0.7516
20
7200.00
1.0000
1.0548
1.0000
20.51
0.7516
30
7699.98
1.0000
1.0548
1.0000
20.51
0.7516
40
9675.00
1.0000
1.0548
1.0000
20.51
0.7516
50
13625.00
1.0000
1.0822
1.0000
21.04
0.7516
60
17275.00
1.0000
1.1031
1.0000
21.45
0.7516
70
20628.00
1.0000
1.1188
1.0000
21.75
0.7516
80
23632.91
1.0000
1.1309
1.0000
21.99
0.7516

FileName : heck
Step:
Page 31 of 105
1:41pmMar 14,2015
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Correction factor for natural frequency

Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm
Total length of conical section(s) of vessel mm
Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user km/hr
Critical wind velocity km/hr
Maximum wind speed at top of structure km/hr
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/22306.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 20.62/73.18 ) * 10^(4) = 38.510 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr)
= 14548551/( 22306.00 * 5513.601 )
= 0.21455E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Platform Load Calculations
ID
Wind Area
Elevation
Pressure
Force
Cf
mm
mm
kPa
N
-------------------------------------------------------------------------
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
Elevation
Pressure
Force
mm
mm
kPa
N
------------------------------------------------------------------------WEIGHT-1
0.00
7700.00
0.25
0.00
WEIGHT-2
0.00
11650.00
0.26
0.00
WEIGHT-3
0.00
15600.00
0.27
0.00
WEIGHT-5
0.00
18950.00
0.28
0.00
WEIGHT-3
0.00
22305.97
0.29
0.00

FileName : heck
Step:
Page 32 of 105
1:41pmMar 14,2015

Wind Load Calculation
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
mm
|
kPa
|
N
|
--------------------------------------------------------------------------10| 20|
3350.00 |
8521.80 | 57.10E+06 |
0.25247 |
10830.2 |
20| 30|
7200.00 |
8521.80 | 8.522E+06 |
0.25247 |
1616.45 |
30| 40|
7699.98 |
7506.00 |
228.783 |
0.25247 |
0.043396 |
40| 50|
9675.00 |
8947.40 | 35.34E+06 |
0.25247 |
6703.85 |
50| 60|
13625.0 |
8947.40 | 35.34E+06 |
0.26573 |
7055.98 |
60| 70|
17275.0 |
8950.20 | 29.98E+06 |
0.27613 |
6220.47 |
70| 80|
20628.0 |
8947.40 | 30.03E+06 |
0.28404 |
6408.06 |
80| 90|
23632.9 |
8754.20 | 21.50E+06 |
0.29018 |
4686.65 |

FileName : heck
Earthquake Load Calculation :
Step:
Page 33 of 105
1:41pmMar 14,2015
Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.
Soil Factor
Importance Factor as Entered by User
Zone Number
Value of Alpha o per table 2 and Zone
1.0000
I 1.0000
1
0.0100
Horizontal Seismic Coefficient (Alpha h):

= * I * Alpha o
= 1.0000 * 1.0000 * 0.0100
= 0.0100
Earthquake Element Load, for the first Element:
= Earthquake Weight * Alpha h

= 317686.69 * 0.0100
= 3176.9 N

Earthquake Load Calculation
|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
3350.00 |
317687. |
3176.87 |
3176.87 |
20| 30|
7200.00 |
37626.0 |
376.260 |
376.260 |
30| 40|
7699.98 |
687499. |
6874.99 |
6874.99 |
40| 50|
9675.00 | 2.982E+06 |
29815.9 |
29815.9 |
50| 60|
13625.0 | 2.982E+06 |
29815.9 |
29815.9 |
60| 70|
17275.0 | 2.745E+06 |
27445.5 |
27445.5 |
70| 80|
20628.0 | 2.740E+06 |
27396.6 |
27396.6 |
80| 90|
22306.0 | 2.058E+06 |
20583.5 |
6855.10 |

FileName : heck
Wind/Earthquake Shear, Bending :
Step:
10
Page 34 of 105
1:41pmMar 14,2015
The following table is for the Operating Case.

Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-mm
|
N-mm
|
--------------------------------------------------------------------------10| 20|
3350.00 |
43521.7 |
145486. | 559.5E+06 | 2.288E+09 |
20| 30|
7200.00 |
32691.5 |
142309. | 304.1E+06 | 1.323E+09 |
30| 40|
7699.98 |
31075.1 |
141932. | 272.2E+06 | 1.181E+09 |
40| 50|
9675.00 |
31075.0 |
135057. | 272.2E+06 | 1.181E+09 |
50| 60|
13625.0 |
24371.2 |
105242. | 162.7E+06 | 706.2E+06 |
60| 70|
17275.0 |
17315.2 |
75425.7 | 80.32E+06 | 349.2E+06 |
70| 80|
20628.0 |
11094.7 |
47980.1 | 32.71E+06 | 142.4E+06 |
80| 90|
22306.0 |
4686.65 |
20583.5 | 6.221E+06 | 27.32E+06 |

FileName : heck
Wind Deflection :
Step:
11
Page 35 of 105
1:41pmMar 14,2015
Wind Deflection Calculations:
The following table is for the Operating Case.

Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
43521.7 | 0.0059308 | 0.021683 |
0.00001 |
20| 30|
32691.5 |
0.024717 | 0.027927 |
0.00001 |
30| 40|
31075.1 |
0.027927 | 0.027927 |
0.00001 |
40| 50|
31075.0 |
0.041070 | 0.054423 |
0.00001 |
50| 60|
24371.2 |
0.067936 | 0.081566 |
0.00001 |
60| 70|
17315.2 |
0.093188 |
0.10485 |
0.00001 |
70| 80|
11094.7 |
0.11655 |
0.12827 |
0.00001 |
80| 90|
4686.65 |
0.12827 |
0.12827 |
0.00001 |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
km/hr
|
km/hr
|
------------------------------------10| 20|
352.460 |
2202.87 |
20| 30|
352.460 |
2202.87 |
30| 40|
310.446 |
1940.29 |
40| 50|
370.062 |
2312.89 |
50| 60|
370.062 |
2312.89 |
60| 70|
370.178 |
2313.61 |
70| 80|
370.062 |
2312.89 |
80| 90|
362.072 |
2262.95 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 111.530
Actual Deflection : 0.128 mm

FileName : heck
Longitudinal Stress Constants :
Step:
12
Page 36 of 105
1:41pmMar 14,2015
Longitudinal Stress Constants
|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------10| 20|
532978. |
532978. | 803.6E+06 | 803.6E+06 |
20| 30|
495070. |
495070. | 747.0E+06 | 747.0E+06 |
30| 40| 2.682E+06 | 2.682E+06 | 3.801E+09 | 3.801E+09 |
40| 50| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
50| 60| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
60| 70| 5.270E+06 | 5.270E+06 | 7.302E+09 | 7.302E+09 |
70| 80| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
80| 90| 2.681E+06 | 2.681E+06 | 3.798E+09 | 3.798E+09 |

FileName : heck
Longitudinal Allowable Stresses :
Step:
13
Page 37 of 105
1:41pmMar 14,2015
Longitudinal Allowable Stresses
|
|
| Hydrotest
|
| Hydrotest
|
From| To |
Tensile
| Tensile
| Compressive | Compressive |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
------------------------------------------------------------------10| 20|
134.000 |
209.600 |
-89.4807 |
-107.377 |
20| 30|
199.300 |
393.000 |
-46.3226 |
-104.751 |
30| 40|
199.300 |
393.000 |
-66.3090 |
-145.890 |
40| 50|
199.300 |
393.000 |
-72.8100 |
-147.277 |
50| 60|
199.300 |
393.000 |
-72.8100 |
-147.277 |
60| 70|
199.000 |
393.000 |
-72.8068 |
-147.277 |
70| 80|
199.300 |
393.000 |
-72.8100 |
-147.277 |
80| 90|
199.300 |
393.000 |
-66.3125 |
-145.893 |

FileName : heck
Longitudinal Stresses Due to . . .
Step:
14
Page 38 of 105
1:41pmMar 14,2015
Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
|
MPa
|
MPa
|
MPa
|
------------------------------------------------10| 20|
... |
... |
... |
20| 30|
... |
... |
... |
30| 40|
186.082 |
-1.05916 |
284.948 |
40| 50|
89.8593 |
-0.56421 |
137.602 |
50| 60|
89.8593 |
-0.56421 |
137.602 |
60| 70|
89.8935 |
-0.56439 |
137.654 |
70| 80|
89.8593 |
-0.56421 |
137.602 |
80| 90|
186.015 |
-1.05881 |
284.845 |
|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
-27.2990 |
-27.2990 |
... |
0.028689 |
0.028689 |
20| 30|
-28.7476 |
-28.7476 |
... |
0.030865 |
0.030865 |
30| 40|
-5.29206 |
-5.29206 |
... | 0.0060658 | 0.0060658 |
40| 50|
-2.56407 |
-2.56407 |
... | 0.0026988 | 0.0026988 |
50| 60|
-1.99801 |
-1.99801 |
... | 0.0026988 | 0.0026988 |
60| 70|
-1.43147 |
-1.43147 |
... | 0.0026969 | 0.0026969 |
70| 80|
-0.91090 |
-0.91090 |
... |
... |
... |
80| 90|
-0.76774 |
-0.76774 |
... |
... |
... |
|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
... |
0.69605 |
2.84571 |
... |
... |
20| 30|
... |
0.40702 |
1.77078 |
... |
... |
30| 40|
... |
0.071601 |
0.31061 |
... |
... |
40| 50|
... |
0.037299 |
0.16180 |
... |
... |
50| 60|
... |
0.022289 | 0.096753 |
... |
... |
60| 70|
... |
0.010997 | 0.047811 |
... |
... |
70| 80|
... | 0.0044820 | 0.019513 |
... |
... |
80| 90|
... | 0.0016375 | 0.0071916 |
... |
... |
|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
2.44195 |

FileName : heck
20|
30|
40|
50|
60|
70|
80|
30|
40|
50|
60|
70|
80|
90|
...
...
...
...
...
...
...
|
|
|
|
|
|
|
...
...
...
...
...
...
...
Step:
|
|
|
|
|
|
|
Page 39 of 105
1:41pmMar 14,2015
14
...
...
...
...
...
...
...
|
|
|
|
|
|
|
1.45954
0.25305
0.13182
0.074204
0.032707
0.010701
0.0023951
|
|
|
|
|
|
|
|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
|
|
MPa
|
MPa
|
------------------------------------10| 20|
... |
... |
20| 30|
... |
... |
30| 40|
... |
... |
40| 50|
... |
... |
50| 60|
... |
... |
60| 70|
... |
... |
70| 80|
... |
... |
80| 90|
... |
... |
Long. Stresses due to User Forces and Moments
|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
60| 70|
... |
... |
... |
... |
70| 80|
... |
... |
... |
... |
80| 90|
... |
... |
... |
... |

FileName : heck
Step:
15
Page 40 of 105
1:41pmMar 14,2015
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
For Division 2, stress Sigma1 is the hoop stress due to internal
pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).
The positive magnitude of Sigma3 is the 0.5 times the pressure.
The stresses are combined per equation 4.3.44 to determine
the overall stress intensity.
An asterisk (*) in the final column denotes overstress.
Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From
Node
10
20
30
40
Stress
Intensity
18.79
20.02
3.69
1.78
All. Stress
Intensity
134.00
199.30
199.30
199.30
Compressive
Stress
-28.02
-29.19
-5.37
-2.60
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
S. I.
Ratio
0.1402
0.1004
0.0185
0.0090
Comp.
Ratio
0.2913
0.1881
0.0367
0.0128

FileName : heck
50
60
70
80
1.40
1.00
0.64
0.54
199.30
199.00
199.30
199.30
Step:
-2.02
-1.45
-0.92
-0.77
15
Page 41 of 105
1:41pmMar 14,2015
202.76
202.76
202.76
146.39
0.0070
0.0050
0.0032
0.0027
0.0100
0.0071
0.0045
0.0053
Compressive
Stress
-29.77
-30.24
-5.55
-2.70
-2.07
-1.47
-0.92
-0.77
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1310
0.0967
0.0179
0.0086
0.0068
0.0050
0.0032
0.0027
Comp.
Ratio
0.3095
0.1948
0.0379
0.0133
0.0102
0.0072
0.0045
0.0053
Compressive
Stress
-28.02
-29.19
-5.37
-2.60
-2.02
-1.45
-0.92
-0.77
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1402
0.1004
0.0185
0.0090
0.0070
0.0050
0.0032
0.0027
Comp.
Ratio
0.2913
0.1881
0.0367
0.0128
0.0100
0.0071
0.0045
0.0053
Compressive
Stress
-30.17
-30.55
-5.61
-2.73
-2.10
-1.48
-0.93
-0.77
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1289
0.0956
0.0177
0.0085
0.0067
0.0049
0.0032
0.0027
Comp.
Ratio
0.3137
0.1968
0.0383
0.0135
0.0103
0.0073
0.0046
0.0053
Compressive
Stress
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
All. Comp.
Stress Fxa
107.38
104.75
145.89
147.28
147.28
147.28
147.28
145.89
S. I.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Compressive
Stress
0.00
0.00
0.00
All. Comp.
Stress Fxa
107.38
104.75
145.89
S. I.
Ratio
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
Analysis of Load Case 2 : NP+EW+EE+FS+BS
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
17.56
19.27
3.56
1.72
1.36
0.99
0.64
0.54
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 3 : NP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
18.79
20.02
3.69
1.78
1.40
1.00
0.64
0.54
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
17.27
19.05
3.52
1.70
1.34
0.98
0.63
0.54
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 5 : NP+HW+HI
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
All. Stress
Intensity
209.60
393.00
393.00
393.00
393.00
393.00
393.00
393.00
Analysis of Load Case 6 : NP+HW+HE
From
Node
10
20
30
Stress
Intensity
0.00
0.00
0.00
All. Stress
Intensity
209.60
393.00
393.00

FileName : heck
40
50
60
70
80
0.00
0.00
0.00
0.00
0.00
393.00
393.00
393.00
393.00
393.00
Step:
0.00
0.00
0.00
0.00
0.00
15
Page 42 of 105
1:41pmMar 14,2015
147.28
147.28
147.28
147.28
145.89
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Compressive
Stress
-28.02
-29.19
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1402
0.1004
0.9706
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.2913
0.1881
Compressive
Stress
-30.17
-30.55
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1289
0.0956
0.9712
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.3137
0.1968
Compressive
Stress
-28.02
-29.19
-6.43
-3.17
-2.59
-2.01
-1.48
-1.83
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1402
0.1004
0.0223
0.0110
0.0090
0.0070
0.0052
0.0065
Comp.
Ratio
0.2913
0.1881
0.0439
0.0156
0.0128
0.0099
0.0073
0.0125
Compressive
Stress
-30.17
-30.55
-6.67
-3.29
-2.66
-2.05
-1.49
-1.83
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1289
0.0956
0.0214
0.0105
0.0087
0.0069
0.0052
0.0065
Comp.
Ratio
0.3137
0.1968
0.0456
0.0162
0.0131
0.0101
0.0074
0.0125
Compressive
Stress
0.00
0.00
All. Comp.
Stress Fxa
107.38
104.75
S. I.
Ratio
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
18.79
20.02
193.44
172.40
172.40
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
17.27
19.05
193.56
172.40
172.39
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 9 : EP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
18.79
20.02
4.44
2.18
1.79
1.40
1.04
1.29
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 10 : EP+OW+EQ+FS+BS
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
17.27
19.05
4.27
2.10
1.74
1.38
1.03
1.29
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 11 : HP+HW+HI
From
Node
10
20
Stress
Intensity
0.00
0.00
All. Stress
Intensity
209.60
393.00

FileName : heck
30
40
50
60
70
80
284.95
137.60
137.60
137.65
137.60
284.85
Step:
393.00
393.00
393.00
393.00
393.00
393.00
15
Page 43 of 105
1:41pmMar 14,2015
145.89
147.28
147.28
147.28
147.28
145.89
0.7251
0.3501
0.3501
0.3503
0.3501
0.7248
Compressive
Stress
0.00
0.00
All. Comp.
Stress Fxa
107.38
104.75
145.89
147.28
147.28
147.28
147.28
145.89
S. I.
Ratio
0.0000
0.0000
0.7251
0.3501
0.3501
0.3503
0.3501
0.7248
Comp.
Ratio
0.0000
0.0000
Compressive
Stress
-27.33
-28.78
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.2841
0.1854
Compressive
Stress
-27.30
-28.75
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1441
0.1020
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.2838
0.1852
Compressive
Stress
-27.33
-28.78
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.2841
0.1854
Compressive
Stress
-27.33
All. Comp.
Stress Fxa
96.20
S. I.
Ratio
0.1439
Comp.
Ratio
0.2841
Analysis of Load Case 12 : HP+HW+HE
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
0.00
0.00
284.95
137.60
137.60
137.65
137.60
284.85
All. Stress
Intensity
209.60
393.00
393.00
393.00
393.00
393.00
393.00
393.00
Analysis of Load Case 13 : IP+WE+EW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 14 : IP+WF+CW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.30
20.33
193.41
172.40
172.40
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 15 : IP+VO+OW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 16 : IP+VE+EW
From
Node
10
Stress
Intensity
19.28
All. Stress
Intensity
134.00

FileName : heck
20
30
40
50
60
70
80
20.31
193.41
172.40
172.40
172.45
172.39
195.55
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Step:
15
-28.78
Page 44 of 105
1:41pmMar 14,2015
155.19
146.37
202.76
202.76
202.76
202.76
66.31
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812
0.1854
Compressive
Stress
-27.33
-28.78
-5.30
-2.57
-2.00
-1.43
-0.91
-0.77
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1439
0.1019
0.0188
0.0091
0.0071
0.0051
0.0032
0.0027
Comp.
Ratio
0.2841
0.1854
0.0362
0.0127
0.0099
0.0071
0.0045
0.0052
Compressive
Stress
-27.33
-28.78
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31
S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812
Comp.
Ratio
0.2841
0.1854
Compressive
Stress
-27.33
-28.78
-6.36
-3.13
-2.56
-2.00
-1.48
-1.83
All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39
S. I.
Ratio
0.1439
0.1019
0.0225
0.0111
0.0091
0.0071
0.0052
0.0065
Comp.
Ratio
0.2841
0.1854
0.0434
0.0154
0.0127
0.0099
0.0073
0.0125
Analysis of Load Case 17 : NP+VO+OW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.28
20.31
3.74
1.81
1.41
1.01
0.64
0.54
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 18 : FS+BS+IP+OW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Analysis of Load Case 19 : FS+BS+EP+OW
From
Node
10
20
30
40
50
60
70
80
Stress
Intensity
19.28
20.31
4.49
2.21
1.81
1.41
1.04
1.29
All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30
Absolute Maximum of the all of the Stress Ratio's
0.9812
Governing Element: Top Head

Governing Load Case 8 : IP+OW+EQ+FS+BS
Additional Results per Section 4.4, see 4.4.15
Nomenclature :
L
- Section Length mm
Fxa - Allowable comp mem stress due to compression with lamc <=
Fba - Allowable all comp mem stress due to bending moment, MPa
Fva - Allowable shear stress when only shear is present, MPa
Fha - Allowable hoop comp memb stress under ext pressure alone,
Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15,
Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15,
0.15, MPa
MPa
MPa
MPa

FileName : heck
Step:
Page 45 of 105
1:41pmMar 14,2015
15
Faha - Allowable axial comp w/hoop compression and lamc > 0.15, MPa
Fbha - Allowable axial comp from bending w/hoop compression, MPa
Fhba - Allowable hoop comp w/long compression due to moment, MPa
Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW

From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 5 : NP+HW+HI
From Lamc
L
Fxa
Fba
Fva
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
40 0.315 16492
202
260
103
50 0.315 16492
202
260
103
60 0.315 16492
202
260
103
70 0.315 16492
202
260
103
80
Fha
189
189
189
189
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895

FileName : heck
Step:
Allowable Stress Results for Case 6 : NP+HW+HE

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW

From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
6895
Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
6895
Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189
230
50 0.315 16492
202
260
103
189
229
60 0.315 16492
202
260
103
189
216
70 0.315 16492
202
260
103
189
172
80
146 6895
Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189
230
50 0.315 16492
202
260
103
189
229
60 0.315 16492
202
260
103
189
216
70 0.315 16492
202
260
103
189
172
80
146 6895
Allowable Stress Results for Case 11 : HP+HW+HI
From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
Fxha
6895
6895
Page 46 of 105
1:41pmMar 14,2015
15
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Fhxa
96
155
202
202
202
202
Fhxa
96
155
96
123
162
203
Fhxa
96
155
96
123
162
203
Fhxa
96
155
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
221
220
207
165
6895
Fbha
6895
6895
6895
7
4
2
6895
Fhba
6895
6895
6895
188
188
189
189
6895
Faha
6895
6895
6895
221
220
207
165
6895
Fbha
6895
6895
6895
28
17
8
3
6895
Fhba
6895
6895
6895
183
186
187
189
6895
Faha
6895
6895
Fbha
6895
6895
Fhba
6895
6895

FileName : heck
30
40
50
60
70
80
0.315
0.315
0.315
0.315
16492
16492
16492
16492
202
202
202
202
260
260
260
260
103
103
103
103
Step:
189
189
189
189
6895
6895
6895
6895
6895
6895
Page 47 of 105
1:41pmMar 14,2015
15
202
202
202
202
Allowable Stress Results for Case 12 : HP+HW+HE

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Allowable Stress Results for Case 13 : IP+WE+EW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Allowable Stress Results for Case 14 : IP+WF+CW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Allowable Stress Results for Case 15 : IP+VO+OW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Allowable Stress Results for Case 16 : IP+VE+EW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
Fxha
6895
6895
6895
6895
6895
6895
Fhxa
96
155
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Faha
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895

FileName : heck
70 0.315 16492
80
202
260
103
Step:
189
Page 48 of 105
1:41pmMar 14,2015
15
6895
6895
202
6895
6895
6895
6895
6895
6895
Allowable Stress Results for Case 17 : NP+VO+OW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
146
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Allowable Stress Results for Case 18 : FS+BS+IP+OW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
Fxha
6895
6895
6895
6895
6895
6895
6895
6895
Fhxa
96
155
Faha
6895
6895
6895
6895
6895
6895
6895
6895
Fbha
6895
6895
6895
6895
6895
6895
6895
6895
Fhba
6895
6895
6895
6895
6895
6895
6895
6895
Allowable Stress Results for Case 19 : FS+BS+EP+OW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80
146
Fxha
6895
6895
6895
230
229
216
172
6895
Fhxa
96
155
Faha
6895
6895
6895
221
220
207
165
6895
Fbha
6895
6895
6895
Fhba
6895
6895
6895
189
189
189
6895
6895
202
202
202
202
202
202
202
202
96
123
162
203
6895
6895

FileName : heck
Center of Gravity Calculation :
Step:
16
Page 49 of 105
1:41pmMar 14,2015
Shop/Field Installation Options :
Insulation is installed in the
Shop.
Note : The CG is computed from the first Element From Node

Center
Center
Center
Center
of
of
of
of
Gravity
Gravity
Gravity
Gravity
of
of
of
of
Insulation
Nozzles
Added Weights (Operating)
Added Weights (Empty)
15002.152
15016.432
15241.194
13475.001
mm
mm
mm
mm
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
14470.746 mm
14470.746 mm
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
Vessel CG in the Test Condition
14840.471 mm
14062.604 mm
14295.723 mm

FileName : heck
Step:
Page 50 of 105
1:41pmMar 14,2015
17
Skirt Data :
Skirt
Skirt
Skirt
Skirt
Skirt
Outside Diameter at Base

Thickness
Material
Basering Input:
SOD
STHK
SCA
6087.0000
28.0000
0.0000
0.0000
SA-516 60
mm
mm
mm
mm
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
TBA
BASOPE
DI
DOU
57.0000
38.00
SA-516 60
146.79
220.54
5755.7998
6467.0000
mm
C
56.0000
0.0000
SA-193 B7
172.38
34
6278.0000
100.000
mm
mm
MPa
MPa
mm
mm
Nominal Diameter of Bolts

Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
Bolt Allowable Shear Stress
BND
BCA
Ultimate Comp. Strength of Concrete

Allowable Comp. Strength of Concrete
Modular ratio Steel/Concrete
FPC
FC
20.7
10.0
9.833
MPa
MPa
Thickness of Gusset Plates

TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
20.0000
190.0000
190.0000
201746.0
220.5
300.0000
80.0000
40.0000
2
mm
mm
mm
MPa
MPa
mm
mm
mm
Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
TTA
TOPWTH
BHOLE
38.0000
190.0000
72.0000
mm
mm
mm
CA
0.0000
mm
DW
ROW
EQMOM
WIMOM
ppl
13175711.0
14548552.0
2287633152.0
559547520.0
100.0

Dead Weight of Vessel
Operating Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Percent Bolt Preload
SA
RN
DC
Use AISC A5.2 Increase in Fc and Bolt Stress

Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Brownell and Young Basering Analysis : Analyze Option
No
No
1.0000
MPa
mm
MPa
N
N
N-mm
N-mm

FileName : heck
Step:
17
Page 51 of 105
1:41pmMar 14,2015
Note: This analysis is based on Neutral Axis shift method for Steel on
Concrete (or a material with significantly different Young's modulus).
No Tensile loads on the Bolts

Governing Bolt Load Condition, **** No Tensile Bolt Loads ****
Area Available in one Bolt
Abss :
1862.7250
Area Available in all the Bolts
Abss * RN :
63332.6523
Trial#
k
2
0.165
4
0.206
6
0.175
8
0.167
10
0.168
knew
0.247
0.185
0.170
0.169
0.168
Cc
1.102
1.237
1.137
1.111
1.113
Ct
2.739
2.647
2.716
2.733
2.732
z
0.466
0.458
0.464
0.466
0.466
j
0.773
0.776
0.774
0.773
0.773
Ft
471387.9
469456.1
470868.8
471255.7
471222.8
mm
mm
Fc
730.7
727.7
729.9
730.5
730.5
The Actual Stress in a Single Bolt [Sbolt]:
= 2 * Ft / ( T1 * Dc * Ct )
= 2 * 471222.8/( 3.211 * 6278.000 * 2.732 )
= 17.116 MPa , Should be less than 172.4
Thickness of the Band of Bolting Steel [T1]
= RN * Bolt Area / ( 3.14159 * Dc )

= 34 * 1862.725/( 3.14159 * 6278.000 )
= 3.211 mm
Check the Bearing Stress in the Concrete [fc(max)]
= fc`[( 2kd + t3 ) / ( 2kd )]

= 226.674[(2*0.168*6278.000+355.600)/(2*0.168*6278.000)]
= 0.411 MPa , Should be less than 10.0
Values for table 10.3, l = 190.000 , b = 290.043 , l/b = 0.655076
Maximum Moment per unit width [Mmax]:
= Max( Mx, My ) = Max( 1863.526 , 3459.026 ) = 3459.026 N

Reqd Thickness of Basering, Brownell & Young Method [T]:
= ( 6 * Mmax / fallow ) + Ca
= ( 6 * 3459.026/145.6 ) + 0.000
= 11.941 mm
Nomenclature:
a = ( Dc-Ds )/2
P = Sa * Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
g = Flat distance / 2
Fb
Skirt Distance to Bolt Circle

Maximum Load on one Bolt
Average Gusset Width
Constant Term f( b/l )
Constant Term f( b/l )
Nut 1/2 Dimension (from Tema)
Allowable Bending Stress
Values for table 10.6, l = 190.000 , b = 80.000 , b/l = 0.421053

As b/l (0.421 ) is less than 1, inverting b/l = 2.375 .
Moment Term, based on geometry [Mo]:
= P/(4pi) [ 1.3(ln((2lsin(pi*a/l)/(pi*g))) + 1 ] - [ (0.7-g2)P/(4pi) ]

= 321059.94/(4*3.14) [1.3( ln((2*190.000 *SIN(3.14* 95.500/190.000 ))/
(3.14 * 45.000 )) ) + 1] - [(0.7 - -0.007 )* 321059.94/(4 * 3.14)]
= 40314.0117 N
Required Thickness of Continuous Top Ring [Tc]:
= ( 6 * Abs(Mo) / Fb )
+ Ca

FileName : heck
Step:
17
Page 52 of 105
1:41pmMar 14,2015
= ( 6 * Abs( 40314.01 )/220.19 ) + 0.0000

= 33.1454 mm
Required Gusset Plate Thickness [tg]:
= P / ( Stress Term * l ) + Ca
= 321059.94/( 124.1100 * 190.000 ) + 0.000
= 13.616 (not less than 9.525 + 0.000 ) mm
Bolt spacing [m]:
= pi * Bolt Circle Diameter / number of Bolts

= 3.142 * 6278.00/34 = 580.086 mm
Req. Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:
= 1.76 * ( P*a/( m * ( h + tba ) * 1.5 * Sktope) )^(2/3) * r^(1/3) + Ca

= 1.76*(321059*95.500/(580.09*357.00*201))^(2/3)*3043.50^(1/3)+Ca
= 20.804 + 0.000 = 20.804 mm
Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 145485/( 2 * 1862.72 * 34 )
= 1.1 MPa. Must be less than 100.0 MPa
.
Summary of Basering Thickness Calculations
Required Basering Thickness (tension)

Actual Basering Thickness as entered by user
11.9415
57.0000
mm
mm
Required Thickness of Chair Cap

Actual Top Ring Thickness as entered by user
33.1454
38.0000
mm
mm
Required Gusset thickness, + CA

Actual Gusset Thickness as entered by user
13.6164
20.0000
mm
mm
20.8042
28.0000
171.6423
mm
mm
mm
Required Thickness of Skirt for Local Stress

Given Thickness of Skirt
Required Gusset Height to meet local stress
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 30.173 * ( 28.000 - 0.000 )
= 844.78 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]

= 844/[( 0.4 * 201 ) * 2 * 0.707]
= 7.424 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 321059.9/( 164.000 + 2 * ( 300.000 + 38.000 ) )
= 382.214 N/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )

= 321059.9 * 95.500/(164.000 * (338.000 ) + 0.6667 * (338.000 ) )

FileName : heck
Step:
17
Page 53 of 105
1:41pmMar 14,2015
= 232.997 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 382.21 + 233.00)
= 447.633 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 447.63/[( 0.4 * 201 ) * 2 * 0.707]
= 3.934 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )

= 321059.9/( 2 * 190.000 )
= 844.895 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )

= 321059.9 * 95.50/( 2 * 338.000 * 190.000 )
= 238.720 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 844.89 + 238.72)
= 877.972 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 877.97/[( 0.4 * 201 ) * 2 * 0.707]
= 7.716 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required
Required
Required
Required
Basering to Skirt Double Fillet Weld Size

Gusset to Skirt Double Fillet Weld Size
Top Plate to Skirt Weld Size
Gusset to Top Plate Double Fillet Weld Size
7.4241
6.3500
7.7158
7.7158
mm
mm
mm
mm

FileName : heck
Nozl:
INPUT VALUES, Nozzle Description: Noz N1
From : 30
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Temperature for External Pressure
P
Temp
Pext
Tempex
Page 54 of 105
1:41pmMar 14,2015
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
t
c
co
5661.00
147.0000
0.0000
0.0000
mm
mm
mm
mm
Distance from Head Centerline
L1
0.0000
mm
16.00
User Entered Minimum Design Metal Temperature
SA-336 F22V
199.30 MPa
244.10 MPa
Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
ID
0.00
389.0000
Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle
SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa
tn
deg
mm.
Actual
34.0000 mm
h
L`
( tn or x+tp )
150.0000
79.0000
109.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
User Defined Nozzle/Shell Centerline Angle
500.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
|
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
Page 55 of 105
1:41pmMar 14,2015
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N1
ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
389.000
34.000
mm.
mm
Nozzle input data check completed without errors.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*389.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 20.3479 + 0.000 + 0.000 = 20.3479 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*34.000 + 389.000 )/389.000 ) - 0.000
= 32.108 - 0.000 = 32.1080 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.328 in.
8.340 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
108.8, Allowable :
199.3 MPa Passed
Expansion :
0.0, Allowable :
445.5 MPa Passed
Occasional :
52.2, Allowable :
265.1 MPa Passed
Shear
:
26.5, Allowable :
139.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 109.000 - 0.000
= 109.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 34.000 - 0.000
= 34.000 mm

FileName : heck
Nozl:
Page 56 of 105
1:41pmMar 14,2015
Shell Diameter to Thickness ratio [D/t]:

= Di/t
= 5661.000/147.000
= 38.510 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5661.000/2 + 0.000
= 2830.500 mm
Effective Length of Vessel Wall [LR]:
= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2830.500 * 147.000 ), 2 * 194.500 )
= 389.000 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/109.000 )^0.35, 1 )
= min( 1.110 , 1 )
= 1.000
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(147.000+0.000+1.000*sqrt(194.500*109.000),500.000+147.000)
= 292.604 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/389.000)
= 147.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 147.000 * 389.000
= 57182.996 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 109.000 * 292.604
= 31893.824 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 57182.996+1.000(31893.824+0.000)+50.000+0.000+0.000
= 89126.820 mm
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 109.000/ln[ 1 + 109.000/194.500 ]

FileName : heck
Nozl:
Page 57 of 105
1:41pmMar 14,2015
= 244.972 mm
Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.300 * 1.000
= 299.0 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 19.830 * 244.972 * 292.604
= 1421287.0 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 389.000 + 109.000 )/2
= 14334724.0 N
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 194.500 )/2
= 5598602.0 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 14334724 + 5598602 + 1421287 )/19.830
= 1076975.8 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 298.950/( 2 * 1076975/89126.820 - 2903.382/(2*147.000 ) )
= 20.9 MPa
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.918 , 20.181 )
= 20.181 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 1421287 + 14334724 + 5598602 )/89126.820
= 239.618 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

FileName : heck
Nozl:
Page 58 of 105
1:41pmMar 14,2015
= max( 2 * 239.618 - 195.830 , 195.830 )

= 283.4 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
PL
Pmax
298.95
283.41
20.18
MPa
MPa
MPa
Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 194.500 + 109.000 )/194.500
= 1.560 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 194.500 + 109.000 )
= 476.737 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(5598602*1.56,1.5*199.3(31893.824+0.000),pi/4*19.8*194.50^2*1.56^2
= 1434475.250 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1434475/(476.737 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 32.828 < or = to 199.300 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
= tn / ln[1 + tn/Rn ]
= 109.000/ln[ 1 + 109.000/194.500 ]
= 244.972 mm
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
= Shell Fha Value
= 146.372
= 146.4 MPa
= P * Rxn * LH
= 0.102 * 244.972 * 292.604
= 7310.7 N
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 389.000 + 109.000 )/2
= 73733.8 N

FileName : heck
Nozl:
Page 59 of 105
1:41pmMar 14,2015
Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 194.500 )/2
= 28797.7 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 73733.8 + 28797.7 + 7310.7 )/0.102
= 1076975.8 mm
= 146.372/( 2 * 1076975/89126.820 - 2903.382/(2*147.000 ) )
= 10.2 MPa
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
= min( 10.242 , 14.822 )
= 10.242 MPa
= ( fN + fS + fY ) / AT
= ( 7310.704 + 73733.836 + 28797.650 )/89126.820
= 1.233 MPa
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
= max( 2 * 1.233 - 1.007 , 1.007 )
= 1.5 MPa
Maximum Allowable External Pressure
Sallow
PL
Pmax
146.37
1.46
10.24
MPa
MPa
MPa
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

---------------------------------------------------------------------This element is Post Weld Heat Treated PWHT
Temperature :
16 C
: B
As the Stress Ratio < 0.241, the MDMT is

: -104 C
: 0.151

FileName : heck
Nozl:
Page 60 of 105
1:41pmMar 14,2015

= ( tr * E* ) / ( tnom - ci - cext )
= ( 16.460 * 1.00 )/( 109.000 - 0.000 - 0.000 )
= 0.151
Governing MDMT of all the sub-joints of this Junction
-104 C
The Drop for this Nozzle is : 16.3184 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 663.3183 mm
Input Echo, WRC107/537 Item
1,
Description: Noz N1
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
454.00
SA-336 F22V
Smc
244.10
Smh
199.30
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
Can
Dn
Tn
Dp
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(Vl)
Circumferential Shear
(SUS)
(Vc)
Circumferential Moment (SUS)
(Mc)
Longitudinal Moment
(SUS)
(Ml)
Torsional Moment
(SUS)
19.830
No
P
75000.0
V1
75000.0
V2
75000.0
M1 173000144.0
M2 173000144.0
Mt 173000144.0
Version
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
C
MPa
MPa
Round
Hollow
ID
0.0000
389.000
109.000
SA-336 F22V
SNmc
244.10
SNmh
199.30

Include Pressure Thrust
Use Interactive Control

WRC107 Version
ID
Spherical
0.0000 mm
5661.000 mm
147.000 mm
No
March
mm
mm
mm
MPa
MPa
MPa
N
N
N
N-mm
N-mm
N-mm
1979
No
No
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment
(VC)
(VL)
(MC)
(ML)
P
V2
V1
M1
M2
MT
75000.0
75000.0
75000.0
173000144.0
173000144.0
173000144.0
N
N
N
N-mm
N-mm
N-mm

FileName : heck
Dimensionless Param: U =
Nozl:
0.46 TAU =
Page 61 of 105
1:41pmMar 14,2015
5.00 (
2.28) RHO =
1.35
Dimensionless Loads for Spherical Shells at Attachment Junction:
-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.07858
(A,B,C,D)
M(x)
/ P
SP 2
0.07930
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.16564
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.20782
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.16564
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.20782
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
2
2
2
2
2
2
Stress Concentration Factors Kn = 1.00,
0.16389
0.04146
0.11034
0.14077
0.11034
0.14077
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
Rad. Bend. P |
-1.7
1.7
-1.7
1.7
-1.7
1.7
-1.7
1.7
Rad. Memb. MC |
0.0
0.0
0.0
0.0
-2.0
-2.0
2.0
2.0
Rad. Memb. MC |
0.0
0.0
0.0
0.0 -15.3
15.3
15.3 -15.3
Rad. Memb. ML |
-2.0
-2.0
2.0
2.0
0.0
0.0
0.0
0.0
Rad. Bend. ML | -15.3
15.3
15.3 -15.3
0.0
0.0
0.0
0.0
|
Tot. Rad. Str.| -19.2
14.6
15.4 -11.9 -19.2
14.6
15.4 -11.9
-----------------------------------------------------------------------Tang. Memb. P |
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
Tang. Bend. P |
-0.9
0.9
-0.9
0.9
-0.9
0.9
-0.9
0.9
Tang. Memb. MC |
0.0
0.0
0.0
0.0
-1.4
-1.4
1.4
1.4
Tang. Bend. MC |
0.0
0.0
0.0
0.0 -10.3
10.3
10.3 -10.3
Tang. Memb. ML |
-1.4
-1.4
1.4
1.4
0.0
0.0
0.0
0.0
Tang. Bend. ML | -10.3
10.3
10.3 -10.3
0.0
0.0
0.0
0.0
|
Tot. Tang. Str.| -13.1
9.3
10.3
-8.7 -13.1
9.3
10.3
-8.7
-----------------------------------------------------------------------Shear VC |
0.5
0.5
-0.5
-0.5
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0
-0.5
-0.5
0.5
0.5
Shear MT |
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
|
Tot. Shear|
2.6
2.6
1.5
1.5
1.5
1.5
2.6
2.6
-----------------------------------------------------------------------Str. Int. |
20.2
15.7
15.8
12.5
19.6
15.0
16.4
13.3
-----------------------------------------------------------------------WRC 107/537 Stress Summations:

FileName : heck
Nozl:
Page 62 of 105
1:41pmMar 14,2015
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(MPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Rad. Pl (SUS) |
-2.3
-2.3
1.8
1.8
-2.3
-2.3
1.8
1.8
Rad. Q (SUS) | -16.9
16.9
13.6 -13.6 -16.9
16.9
13.6 -13.6
-----------------------------------------------------------------------Long. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Long. Pl (SUS) |
-1.9
-1.9
0.8
0.8
-1.9
-1.9
0.8
0.8
Long. Q (SUS) | -11.2
11.2
9.5
-9.5 -11.2
11.2
9.5
-9.5
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0.5
0.5
-0.5
-0.5
-0.5
-0.5
0.5
0.5
Shear Q (SUS) |
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
-----------------------------------------------------------------------Pm (SUS)
| 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 194.3 194.3 197.8 197.8 194.3 194.3 197.8 197.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 183.6 211.5 211.6 187.7 183.0 210.8 212.3 188.6
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
MPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
195.83
199.30
|
Passed
Pm+Pl (SUS)
|
197.82
298.95
|
Passed
Pm+Pl+Q (TOTAL)|
212.28
665.10
|
Passed
------------------------------------------------------------------------

FileName : heck
INPUT VALUES, Nozzle Description: Noz N3 (8")
Nozl:
Page 63 of 105
1:41pmMar 14,2015
From : 30

P
Temp
Pext
Tempex
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
S
Sa

D
t
c
co
5661.00
147.0000
0.0000
0.0000
mm
mm
mm
mm
L1
2165.0000
mm
16.00
SA-336 F22V
199.30 MPa
244.10 MPa

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
0.00
212.0000

Actual Thickness
SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa
tn
deg
mm.
Actual
18.5000 mm
h
L`
( tn or x+tp )
150.0000
63.5000
82.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
700.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance

| |
| |
/ |
/
|
|
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
Page 64 of 105
1:41pmMar 14,2015
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N3 (8")

212.000
18.500
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*212.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 11.0894 + 0.000 + 0.000 = 11.0894 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*18.500 + 212.000 )/212.000 ) - 0.000
= 32.061 - 0.000 = 32.0607 MPa
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
= 82.000 - 0.000
= 82.000 mm
= 18.500 - 0.000
= 18.500 mm
= Di/t
= 5661.000/147.000
= 5661.000/2 + 0.000
= 2830.500 mm
8.110 mm

FileName : heck
Nozl:
Page 65 of 105
1:41pmMar 14,2015

= min( sqrt( 2830.500 * 147.000 ), 2 * 106.000 )
= 212.000 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/82.000 )^0.35, 1 )
= min( 1.227 , 1 )
= 1.000
= 9999999.000
= min(147.000+0.000+1.000*sqrt(106.000*82.000),700.000+147.000)
= 240.231 mm
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/212.000)
= 147.000 mm
= t * LR
= 147.000 * 212.000
= 31164.000 mm
= tn * LH
= 82.000 * 240.231
= 19698.936 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 31164.000+1.000(19698.936+0.000)+50.000+0.000+0.000
= 50912.934 mm
= tn / ln[1 + tn/Rn ]
= 82.000/ln[ 1 + 82.000/106.000 ]
= 143.106 mm
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
= 1.5 * S * E
= 1.5 * 199.300 * 1.000

FileName : heck
Nozl:
Page 66 of 105
1:41pmMar 14,2015
= 299.0 MPa

= P * Rxn * LH
= 19.830 * 143.106 * 240.231
= 681666.1 N
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 212.000 + 82.000 )/2
= 8462669.0 N
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 106.000 )/2
= 3051166.2 N
= ( fS + fY + fN )/P
= ( 8462669 + 3051166 + 681666 )/19.830
= 615054.9 mm
= 298.950/( 2 * 615054/50912.934 - 2903.382/(2*147.000 ) )
= 20.9 MPa
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
= min( 20.927 , 20.181 )
= 20.181 MPa
= ( fN + fS + fY ) / AT
= ( 681666 + 8462669 + 3051166 )/50912.934
= 239.557 MPa
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
= max( 2 * 239.557 - 195.830 , 195.830 )
= 283.3 MPa
Sallow
PL
Pmax
298.95
283.28
20.18
MPa
MPa
MPa

FileName : heck
Nozl:
Page 67 of 105
1:41pmMar 14,2015

= ( 106.000 + 82.000 )/106.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 106.000 + 82.000 )
= 295.310 mm
= 7.071,
0.000,
0.000, mm
= min(3051166*1.77,1.5*199.3(19698.936+0.000),pi/4*19.8*106.00^2*1.77^2
= 550416.438 N
= 550416/(295.310 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 82.000/ln[ 1 + 82.000/106.000 ]
= 143.106 mm
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
= Shell Fha Value
= 146.372
= 146.4 MPa
= P * Rxn * LH
= 0.102 * 143.106 * 240.231
= 3506.3 N
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 212.000 + 82.000 )/2
= 43529.6 N
= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 106.000 )/2
= 15694.3 N
= ( fS + fY + fN )/P
= ( 43529.6 + 15694.3 + 3506.3 )/0.102
= 615054.9 mm

FileName : heck
Nozl:
Page 68 of 105
1:41pmMar 14,2015

= 146.372/( 2 * 615054/50912.934 - 2903.382/(2*147.000 ) )
= 10.2 MPa
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
= min( 10.246 , 14.822 )
= 10.246 MPa
= ( fN + fS + fY ) / AT
= ( 3506.301 + 43529.613 + 15694.350 )/50912.934
= 1.232 MPa
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
= max( 2 * 1.232 - 1.007 , 1.007 )
= 1.5 MPa
Sallow
PL
Pmax
146.37
1.46
10.25
MPa
MPa
MPa

Temperature :
16 C
: B

: -104 C
: 0.109

= ( tr * E* ) / ( tnom - ci - cext )
= ( 8.971 * 1.00 )/( 82.000 - 0.000 - 0.000 )
= 0.109

-104 C

FileName : heck
Nozl:
Page 69 of 105
1:41pmMar 14,2015

FileName : heck
Nozl:

Page 70 of 105
1:41pmMar 14,2015
From : 30
P
Temp
Pext
Tempex
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
S
Sa

D
t
c
co
5661.00
147.0000
0.0000
0.0000
mm
mm
mm
mm
L1
2165.0000
mm
16.00
SA-336 F22V
199.30 MPa
244.10 MPa

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
90.00
469.0000

Actual Thickness
SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa
tn
deg
mm.
Actual
25.5000 mm
h
L`
( tn or x+tp )
150.0000
93.5000
119.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
700.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance

| |
| |
/ |
/
|
|
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
Page 71 of 105
1:41pmMar 14,2015
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)


469.000
25.500
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*469.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 24.5326 + 0.000 + 0.000 = 24.5326 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*25.500 + 469.000 )/469.000 ) - 0.000
= 20.573 - 0.000 = 20.5730 MPa
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
= 119.000 - 0.000
= 119.000 mm
= 25.500 - 0.000
= 25.500 mm
= Di/t
= 5661.000/147.000
= 5661.000/2 + 0.000
= 2830.500 mm
8.340 mm

FileName : heck
Nozl:
Page 72 of 105
1:41pmMar 14,2015

= min( sqrt( 2830.500 * 147.000 ), 2 * 234.500 )
= 469.000 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/119.000 )^0.35, 1 )
= min( 1.077 , 1 )
= 1.000
= 9999999.000
= min(147.000+0.000+1.000*sqrt(234.500*119.000),700.000+147.000)
= 314.049 mm
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/469.000)
= 147.000 mm
= t * LR
= 147.000 * 469.000
= 68943.000 mm
= A2A + A2B
= 35343.000 + 1883.537
= 37226.535 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 68943.000+1.000(37226.535+0.000)+50.000+0.000+0.000
= 106219.539 mm
= tn / ln[1 + tn/Rn ]
= 119.000/ln[ 1 + 119.000/234.500 ]
= 289.941 mm
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
= 1.5 * S * E
= 1.5 * 199.300 * 1.000

FileName : heck
Nozl:
Page 73 of 105
1:41pmMar 14,2015
= 299.0 MPa

= P * Rxn * LH
= 19.830 * 289.941 * 314.049
= 1805484.6 N
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 469.000 + 119.000 )/2
= 16925338.0 N
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 234.500 )/2
= 6749985.5 N
= ( fS + fY + fN )/P
= ( 16925338 + 6749985 + 1805484 )/19.830
= 1285071.8 mm
= 298.950/( 2 * 1285071/106219.539 - 2903.382/(2*147.000 ) )
= 20.9 MPa
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
= min( 20.875 , 20.181 )
= 20.181 MPa
= ( fN + fS + fY ) / AT
= ( 1805484 + 16925338 + 6749985 )/106219.539
= 239.909 MPa
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
= max( 2 * 239.909 - 195.830 , 195.830 )
= 284.0 MPa
Sallow
PL
Pmax
298.95
283.99
20.18
MPa
MPa
MPa

FileName : heck
Nozl:
Page 74 of 105
1:41pmMar 14,2015

= ( 234.500 + 119.000 )/234.500
= pi/2 * ( Rn + tn )
= pi/2 * ( 234.500 + 119.000 )
= 555.276 mm
= 7.071,
0.000,
0.000, mm
= min(6749985*1.51,1.5*199.3(37226.535+0.000),pi/4*19.8*234.50^2*1.51^2
= 1946052.500 N
= 1946052/(555.276 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 119.000/ln[ 1 + 119.000/234.500 ]
= 289.941 mm
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
= Shell Fha Value
= 146.372
= 146.4 MPa
= P * Rxn * LH
= 0.102 * 289.941 * 314.049
= 9286.9 N
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 469.000 + 119.000 )/2
= 87059.2 N
= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 234.500 )/2
= 34720.0 N
= ( fS + fY + fN )/P
= ( 87059.2 + 34720.0 + 9286.9 )/0.102
= 1285071.8 mm

FileName : heck
Nozl:
Page 75 of 105
1:41pmMar 14,2015

= 146.372/( 2 * 1285071/106219.539 - 2903.382/(2*147.000 ) )
= 10.2 MPa
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
= min( 10.221 , 14.822 )
= 10.221 MPa
= ( fN + fS + fY ) / AT
= ( 9286.910 + 87059.227 + 34720.047 )/106219.539
= 1.234 MPa
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
= max( 2 * 1.234 - 1.007 , 1.007 )
= 1.5 MPa
Sallow
PL
Pmax
146.37
1.46
10.22
MPa
MPa
MPa

Temperature :
16 C
: B

: -104 C
: 0.167

= ( tr * E* ) / ( tnom - ci - cext )
= ( 19.845 * 1.00 )/( 119.000 - 0.000 - 0.000 )
= 0.167

-104 C

FileName : heck
Nozl:
Page 76 of 105
1:41pmMar 14,2015

FileName : heck
Nozl:
INPUT VALUES, Nozzle Description: Noz(10")
From : 60

10
P
Temp
Pext
Tempex
Page 77 of 105
1:41pmMar 14,2015
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
S
Sa
SA-336 F22V
199.00 MPa
244.10 MPa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
5515.00
16492.6680
289.0000
0.0000
0.0000
mm
mm
mm
mm
mm
8400.0010
mm
16.00
Distance from Bottom/Left Tangent


Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
0.00
266.0000

Actual Thickness
SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa
tn
deg
mm.
Actual
54.5000 mm
h
L`
( tn or x+tp )
150.0000
80.5000
135.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
500.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance

| |
| |
/ |
/
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
10
Page 78 of 105
1:41pmMar 14,2015
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz(10")

266.000
54.500
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*266.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 13.9140 + 0.000 + 0.000 = 13.9140 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*54.500 + 266.000 )/266.000 ) - 0.000
= 68.446 - 0.000 = 68.4455 MPa
= min[Sn/S, 1]
= min[199.3/199.0 , 1]
= 1.000
= 135.000 - 0.000
= 135.000 mm
= 54.500 - 0.000
= 54.500 mm
= Di/t
= 5515.000/289.000
= 5515.000/2 + 0.000
= 2757.500 mm
8.340 mm

FileName : heck
Nozl:
10
Page 79 of 105
1:41pmMar 14,2015

= min( sqrt( 2757.500 * 289.000 ), 2 * 133.000 )
= 266.000 mm
Thickness Limit Candidate [LH1]:
= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*289.000 , 0.000 ] + sqrt( 133.000 * 135.000 )
= 133.996 mm
= Lpr1
= 500.000
= 500.000 mm
= 8( t + te )
= 8( 289.000 + 0.000 )
= 2312.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 133.996 , 500.000 , 2312.000 ) + 0.000
= 422.996 mm
= t + (( A5 * frp ) / LR )
= 289.000+((0.000*1.00)/266.000)
= 289.000 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*133.00 + 135.000 )/( sqrt((5515.00 + 289.000 ) * 289.000 )) )
= 0.310
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 289.000 * 266.000 * max( (0.310/5)^(0.85), 1 )
= 76873.992 mm
= tn * LH
= 135.000 * 422.996
= 57104.492 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 76873.992+1.000(57104.492+0.000)+50.000+0.000+0.000
= 134028.484 mm

FileName : heck
Nozl:
10
Page 80 of 105
1:41pmMar 14,2015
= tn / ln[1 + tn/Rn ]
= 135.000/ln[ 1 + 135.000/133.000 ]
= 192.682 mm

= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
= 1.5 * S * E
= 1.5 * 199.000 * 1.000
= 298.5 MPa
= P * Rxn * LH
= 19.830 * 192.682 * 422.996
= 1616078.8 N
= P * Rxs( LR + tn )
= 19.830 * 2899.599 ( 266.000 + 135.000 )
= 23055158.0 N
= P * Rxs * Rnc
= 19.830 * 2899.599 * 133.000
= 7646723.5 N
= ( fS + fY + fN )/P
= ( 23055158 + 7646723 + 1616078 )/19.830
= 1629889.4 mm
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 298.500/( 2 * 1629889/134028.484 - 2899.599/289.000 )
= 20.9 MPa
= S[t/Rxs]
= 199.000 [289.000/2899.599 ]
= 19.8 MPa
= min( 20.891 , 19.834 )
= 19.834 MPa
= ( fN + fS + fY ) / AT
= ( 1616078 + 23055158 + 7646723 )/134028.484
= 241.148 MPa
= P * Rxs / teff
= 19.830 * 2899.599/289.000
= 199.0 MPa

FileName : heck
Nozl:
10
Page 81 of 105
1:41pmMar 14,2015

= max( 2 * 241.148 - 198.959 , 198.959 )
= 283.3 MPa
Sallow
PL
Pmax
298.50
283.34
19.83
MPa
MPa
MPa

= ( 133.000 + 135.000 )/133.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 133.000 + 135.000 )
= 420.973 mm
= 7.071,
0.000,
0.000, mm
= min(7646723*2.02,1.5*199.3(57104.492+0.000),pi/4*19.8*133.00^2*2.02^2
= 1118523.750 N
= 1118523/(420.973 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 135.000/ln[ 1 + 135.000/133.000 ]
= 192.682 mm
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
= Shell Fha Value
= 189.665
= 189.7 MPa
= P * Rxn * LH
= 0.102 * 192.682 * 422.996
= 8312.7 N

FileName : heck
Nozl:
10
Page 82 of 105
1:41pmMar 14,2015
= 0.102 * 2899.599 ( 266.000 + 135.000 )

= 118589.3 N

= P * Rxs * Rnc
= 0.102 * 2899.599 * 133.000
= 39332.6 N
= ( fS + fY + fN )/P
= ( 118589.3 + 39332.6 + 8312.7 )/0.102
= 1629889.4 mm
= 189.665/( 2 * 1629889/134028.484 - 2899.599/289.000 )
= 13.3 MPa
= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 189.665 [289.000/2899.599 ]
= 18.9 MPa
= min( 13.274 , 18.904 )
= 13.274 MPa
= ( fN + fS + fY ) / AT
= ( 8312.659 + 118589.320 + 39332.617 )/134028.484
= 1.240 MPa
= P * Rxs / teff
= 0.102 * 2899.599/289.000
= 1.0 MPa
= max( 2 * 1.240 - 1.023 , 1.023 )
= 1.5 MPa
Sallow
PL
Pmax
189.66
1.46
13.27
MPa
MPa
MPa

Temperature :
16 C
: B
-104 C

FileName : heck
Nozl:
10
Page 83 of 105
1:41pmMar 14,2015
: 0.083

= ( tr * E* ) / ( tnom - ci - cext )
= ( 11.256 * 1.00 )/( 135.000 - 0.000 - 0.000 )
= 0.083

-104 C

FileName : heck
Nozl:
11
Page 84 of 105
1:41pmMar 14,2015
From : 60

P
Temp
Pext
Tempex
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
S
Sa
SA-336 F22V
199.00 MPa
244.10 MPa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
5515.00
16492.6680
289.0000
0.0000
0.0000
mm
mm
mm
mm
mm
8200.0010
mm
16.00
Distance from Bottom/Left Tangent


Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
180.00
164.0000

Actual Thickness
SA-336 F22V
K31835
Forgings
199.00 MPa
244.00 MPa
tn
deg
mm.
Actual
35.5000 mm
h
L`
( tn or x+tp )
150.0000
126.5000
162.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
500.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance

| |
| |
/ |
/
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
11
Page 85 of 105
1:41pmMar 14,2015
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)


164.000
35.500
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*164.000 *(exp( 19.830/(199.000 *1.000 ))-1) + 0.000 + 0.000
= 8.5921 + 0.000 + 0.000 = 8.5921 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.000 * 1.000 * Ln( ( 2*35.500 + 164.000 )/164.000 ) - 0.000
= 71.584 - 0.000 = 71.5841 MPa
= min[Sn/S, 1]
= min[199.0/199.0 , 1]
= 1.000
= 162.000 - 0.000
= 162.000 mm
= 35.500 - 0.000
= 35.500 mm
= Di/t
= 5515.000/289.000
= 5515.000/2 + 0.000
= 2757.500 mm
8.110 mm

FileName : heck
Nozl:
11
Page 86 of 105
1:41pmMar 14,2015

= min( sqrt( 2757.500 * 289.000 ), 2 * 82.000 )
= 164.000 mm
= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*289.000 , 0.000 ] + sqrt( 82.000 * 162.000 )
= 115.256 mm
= Lpr1
= 500.000
= 500.000 mm
= 8( t + te )
= 8( 289.000 + 0.000 )
= 2312.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 115.256 , 500.000 , 2312.000 ) + 0.000
= 404.256 mm
= t + (( A5 * frp ) / LR )
= 289.000+((0.000*1.00)/164.000)
= 289.000 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*82.00 + 162.000 )/( sqrt((5515.00 + 289.000 ) * 289.000 )) )
= 0.252
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 289.000 * 164.000 * max( (0.252/5)^(0.85), 1 )
= 47396.000 mm
= tn * LH
= 162.000 * 404.256
= 65489.512 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 47396.000+1.000(65489.512+0.000)+50.000+0.000+0.000
= 112935.508 mm

FileName : heck
Nozl:
11
Page 87 of 105
1:41pmMar 14,2015
= tn / ln[1 + tn/Rn ]
= 162.000/ln[ 1 + 162.000/82.000 ]
= 148.563 mm

= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
= 1.5 * S * E
= 1.5 * 199.000 * 1.000
= 298.5 MPa
= P * Rxn * LH
= 19.830 * 148.563 * 404.256
= 1190836.6 N
= 19.830 * 2899.599 ( 164.000 + 162.000 )
= 18743098.0 N
= P * Rxs * Rnc
= 19.830 * 2899.599 * 82.000
= 4714521.5 N
= ( fS + fY + fN )/P
= ( 18743098 + 4714521 + 1190836 )/19.830
= 1243093.9 mm
= 298.500/( 2 * 1243093/112935.508 - 2899.599/289.000 )
= 24.9 MPa
= S[t/Rxs]
= 199.000 [289.000/2899.599 ]
= 19.8 MPa
= min( 24.914 , 19.834 )
= 19.834 MPa
= ( fN + fS + fY ) / AT
= ( 1190836 + 18743098 + 4714521 )/112935.508
= 218.271 MPa
= P * Rxs / teff
= 19.830 * 2899.599/289.000
= 199.0 MPa

FileName : heck
Nozl:
11
Page 88 of 105
1:41pmMar 14,2015

= max( 2 * 218.271 - 198.959 , 198.959 )
= 237.6 MPa
Sallow
PL
Pmax
298.50
237.58
19.83
MPa
MPa
MPa

= ( 82.000 + 162.000 )/82.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 82.000 + 162.000 )
= 383.274 mm
= 7.071,
0.000,
0.000, mm
= min(4714521*2.98,1.5*199.0(65489.512+0.000),pi/4*19.8*82.00^2*2.98^2)
= 927161.500 N
= 927161/(383.274 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 162.000/ln[ 1 + 162.000/82.000 ]
= 148.563 mm
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
= Shell Fha Value
= 189.665
= 189.7 MPa
= P * Rxn * LH
= 0.102 * 148.563 * 404.256
= 6125.3 N

FileName : heck
Nozl:
11
Page 89 of 105
1:41pmMar 14,2015
= 0.102 * 2899.599 ( 164.000 + 162.000 )

= 96409.3 N

= P * Rxs * Rnc
= 0.102 * 2899.599 * 82.000
= 24250.2 N
= ( fS + fY + fN )/P
= ( 96409.3 + 24250.2 + 6125.3 )/0.102
= 1243093.9 mm
= 189.665/( 2 * 1243093/112935.508 - 2899.599/289.000 )
= 15.8 MPa
= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 189.665 [289.000/2899.599 ]
= 18.9 MPa
= min( 15.830 , 18.904 )
= 15.830 MPa
= ( fN + fS + fY ) / AT
= ( 6125.332 + 96409.281 + 24250.186 )/112935.508
= 1.123 MPa
= P * Rxs / teff
= 0.102 * 2899.599/289.000
= 1.0 MPa
= max( 2 * 1.123 - 1.023 , 1.023 )
= 1.2 MPa
Sallow
PL
Pmax
189.66
1.22
15.83
MPa
MPa
MPa

Temperature :
16 C
: B
-104 C

FileName : heck
Nozl:
11
Page 90 of 105
1:41pmMar 14,2015
: 0.043

= ( tr * E* ) / ( tnom - ci - cext )
= ( 6.942 * 1.00 )/( 162.000 - 0.000 - 0.000 )
= 0.043

-104 C

FileName : heck
Nozl:
INPUT VALUES, Nozzle Description: Noz MH
From : 80

12
P
Temp
Pext
Tempex
Page 91 of 105
1:41pmMar 14,2015
19.8300
454
0.10
454
MPa
C
MPa
C
Shell Material
S
Sa

D
t
c
co
5659.00
147.0000
0.0000
0.0000
mm
mm
mm
mm
L1
0.0000
mm
16.00
SA-336 F22V
199.30 MPa
244.10 MPa

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
0.00
778.0000

Actual Thickness
SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa
tn
deg
mm.
Actual
316.0000 mm
h
L`
( tn or x+tp )
80.0000
20.0000
316.0000
mm
mm
mm
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
100.0000
10.0000
147.0000
0.0000
0.0000
90.0000
Corrosion Allowance

| |
| |
/ |
/
|
|
|
mm
mm
mm
mm
mm
deg.

FileName : heck
Nozl:
12
Page 92 of 105
1:41pmMar 14,2015
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz MH

778.000
316.000
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*778.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 40.6958 + 0.000 + 0.000 = 40.6958 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*316.000 + 778.000 )/778.000 ) - 0.000
= 118.507 - 0.000 = 118.5075 MPa
8.340 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
11.5, Allowable :
199.3 MPa Passed
Expansion :
0.0, Allowable :
542.7 MPa Passed
Occasional :
8.7, Allowable :
265.1 MPa Passed
Shear
:
2.3, Allowable :
139.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
= 316.000 - 0.000
= 316.000 mm
= 316.000 - 0.000
= 316.000 mm

FileName : heck
Nozl:
12
Page 93 of 105
1:41pmMar 14,2015

= Di/t
= 5659.000/147.000
= 5659.000/2 + 0.000
= 2829.500 mm
= min( sqrt( 2829.500 * 147.000 ), 2 * 389.000 )
= 644.931 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/316.000 )^0.35, 1 )
= min( 0.765 , 1 )
= 0.765
= 9999999.000
= min(147.000+0.000+0.765*sqrt(389.000*316.000),100.000+147.000)
= 247.000 mm
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/644.931)
= 147.000 mm
= t * LR
= 147.000 * 644.931
= 94804.914 mm
= tn * LH
= 316.000 * 247.000
= 78051.992 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 94804.914+1.000(78051.992+0.000)+50.000+0.000+0.000
= 172906.906 mm
= tn / ln[1 + tn/Rn ]
= 316.000/ln[ 1 + 316.000/389.000 ]

FileName : heck
Nozl:
12
Page 94 of 105
1:41pmMar 14,2015
= 531.433 mm

= 147.000/ln[ 1 + 147.000/2829.500 ]
= 2902.382 mm
= 1.5 * S * E
= 1.5 * 199.300 * 1.000
= 299.0 MPa
= P * Rxn * LH
= 19.830 * 531.433 * 247.000
= 2602743.8 N
= P * Rxs * ( LR + tn )/2
= 19.830 * 2902.382 * ( 644.931 + 316.000 )/2
= 27650484.0 N
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2902.382 * 389.000 )/2
= 11193346.0 N
= ( fS + fY + fN )/P
= ( 27650484 + 11193346 + 2602743 )/19.830
= 2090272.1 mm
= 298.950/( 2 * 2090272/172906.906 - 2902.382/(2*147.000 ) )
= 20.9 MPa
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2902.382 ]
= 20.2 MPa
= min( 20.897 , 20.188 )
= 20.188 MPa
= ( fN + fS + fY ) / AT
= ( 2602743 + 27650484 + 11193346 )/172906.906
= 239.725 MPa
= P * Rxs / ( 2 * teff )
= 19.830 * 2902.382/( 2 * 147.000 )
= 195.8 MPa

FileName : heck
Nozl:
12
Page 95 of 105
1:41pmMar 14,2015
= max( 2 * 239.725 - 195.763 , 195.763 )

= 283.7 MPa

Sallow
PL
Pmax
298.95
283.69
20.19
MPa
MPa
MPa

= ( 389.000 + 316.000 )/389.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 389.000 + 316.000 )
= 1107.411 mm
= 7.071,
0.000,
0.000, mm
= min(11193346*1.81,1.5*199.3(78051.992+0.000),pi/4*19.8*389.00^2*1.81^
= 7740230.500 N
= 7740230/(1107.411 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 316.000/ln[ 1 + 316.000/389.000 ]
= 531.433 mm
= 147.000/ln[ 1 + 147.000/2829.500 ]
= 2902.382 mm
= Shell Fha Value
= 146.392
= 146.4 MPa
= P * Rxn * LH
= 0.102 * 531.433 * 247.000
= 13387.8 N
= P * Rxs * ( LR + tn )/2
= 0.102 * 2902.382 * ( 644.931 + 316.000 )/2
= 142226.4 N

FileName : heck
Nozl:
12
Page 96 of 105
1:41pmMar 14,2015

= ( P * Rxs * Rnc )/2
= ( 0.102 * 2902.382 * 389.000 )/2
= 57575.5 N
= ( fS + fY + fN )/P
= ( 142226.4 + 57575.5 + 13387.8 )/0.102
= 2090272.1 mm
= 146.392/( 2 * 2090272/172906.906 - 2902.382/(2*147.000 ) )
= 10.2 MPa
= 2 * Fha * [t/Rxs]
= 2 * 146.392 * [147.000/2902.382 ]
= 14.8 MPa
= min( 10.233 , 14.829 )
= 10.233 MPa
= ( fN + fS + fY ) / AT
= ( 13387.789 + 142226.391 + 57575.457 )/172906.906
= 1.233 MPa
= P * Rxs / ( 2 * teff )
= 0.102 * 2902.382/( 2 * 147.000 )
= 1.0 MPa
= max( 2 * 1.233 - 1.007 , 1.007 )
= 1.5 MPa
Sallow
PL
Pmax
146.39
1.46
10.23
MPa
MPa
MPa

-27 C
Temperature :
16 C
: B
:
-19 C
:
9 C
: 0.798

FileName : heck
Nozl:
Page 97 of 105
1:41pmMar 14,2015
12

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.296 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
-27 C

Input Echo, WRC107/537 Item
1,
Description: Noz MH
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
454.00
SA-336 F22V
Smc
244.10
Smh
199.30
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
Can
Dn
Tn
Dp
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(Vl)
(SUS)
(Vc)
Circumferential Moment (SUS)
(Mc)
Longitudinal Moment
(SUS)
(Ml)
Torsional Moment
(SUS)
19.830
No
P
-139534.2
V1
139534.2
V2
139534.2
M1 526758464.0
M2 526758464.0
Mt 526758464.0
Version
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
C
MPa
MPa
Round
Hollow
ID
0.0000
778.000
316.000
SA-336 F22V
SNmc
244.10
SNmh
199.30

Include Pressure Thrust
Use Interactive Control

WRC107 Version
ID
Spherical
0.0000 mm
5659.000 mm
147.000 mm
No
March
mm
mm
mm
MPa
MPa
MPa
N
N
N
N-mm
N-mm
N-mm
1979
No
No
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment
(VC)
(VL)
(MC)
(ML)
P
V2
V1
M1
M2
MT
-139534.2
139534.2
139534.2
526758464.0
526758464.0
526758464.0
N
N
N
N-mm
N-mm
N-mm

FileName : heck
Dimensionless Param: U =
Nozl:
1.08 TAU =
Page 98 of 105
1:41pmMar 14,2015
12
5.00 (
1.73) RHO =
0.47
Dimensionless Loads for Spherical Shells at Attachment Junction:
-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 1
0.03753
(A,B,C,D)
M(x)
/ P
SP 1
0.03905
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 1
0.04329
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 1
0.06827
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 1
0.04329
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 1
0.06827
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
1
1
1
1
1
1
Stress Concentration Factors Kn = 1.00,
0.06025
0.01127
0.05953
0.02175
0.05953
0.02175
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Rad. Bend. P |
1.5
-1.5
1.5
-1.5
1.5
-1.5
1.5
-1.5
Rad. Memb. MC |
0.0
0.0
0.0
0.0
-1.6
-1.6
1.6
1.6
Rad. Memb. MC |
0.0
0.0
0.0
0.0 -15.3
15.3
15.3 -15.3
Rad. Memb. ML |
-1.6
-1.6
1.6
1.6
0.0
0.0
0.0
0.0
Rad. Bend. ML | -15.3
15.3
15.3 -15.3
0.0
0.0
0.0
0.0
|
Tot. Rad. Str.| -15.1
12.4
18.7 -14.9 -15.1
12.4
18.7 -14.9
-----------------------------------------------------------------------Tang. Memb. P |
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Tang. Bend. P |
0.4
-0.4
0.4
-0.4
0.4
-0.4
0.4
-0.4
Tang. Memb. MC |
0.0
0.0
0.0
0.0
-2.2
-2.2
2.2
2.2
Tang. Bend. MC |
0.0
0.0
0.0
0.0
-4.9
4.9
4.9
-4.9
Tang. Memb. ML |
-2.2
-2.2
2.2
2.2
0.0
0.0
0.0
0.0
Tang. Bend. ML |
-4.9
4.9
4.9
-4.9
0.0
0.0
0.0
0.0
|
Tot. Tang. Str.|
-6.3
2.6
7.9
-2.7
-6.3
2.6
7.9
-2.7
-----------------------------------------------------------------------Shear VC |
0.4
0.4
-0.4
-0.4
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0
-0.4
-0.4
0.4
0.4
Shear MT |
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
|
Tot. Shear|
1.6
1.6
0.7
0.7
0.7
0.7
1.6
1.6
-----------------------------------------------------------------------Str. Int. |
15.4
12.6
18.7
15.0
15.2
12.4
18.9
15.1
-----------------------------------------------------------------------WRC 107/537 Stress Summations:

FileName : heck
Nozl:
12
Page 99 of 105
1:41pmMar 14,2015
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(MPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Rad. Pl (SUS) |
-1.4
-1.4
1.9
1.9
-1.4
-1.4
1.9
1.9
Rad. Q (SUS) | -13.8
13.8
16.8 -16.8 -13.8
13.8
16.8 -16.8
-----------------------------------------------------------------------Long. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Long. Pl (SUS) |
-1.8
-1.8
2.6
2.6
-1.8
-1.8
2.6
2.6
Long. Q (SUS) |
-4.4
4.4
5.3
-5.3
-4.4
4.4
5.3
-5.3
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0.4
0.4
-0.4
-0.4
-0.4
-0.4
0.4
0.4
Shear Q (SUS) |
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
-----------------------------------------------------------------------Pm (SUS)
| 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 194.6 194.6 198.6 198.6 194.6 194.6 198.6 198.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 189.8 208.4 214.5 193.1 189.6 208.2 214.6 193.3
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
MPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
195.76
199.30
|
Passed
Pm+Pl (SUS)
|
198.57
298.95
|
Passed
Pm+Pl+Q (TOTAL)|
214.64
665.10
|
Passed
------------------------------------------------------------------------

FileName : heck
Nozzle Schedule :
Step:
24
Page 100 of 105

1:41pmMar 14,2015
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------Noz N6 (6")
164
None 235.000 35.500
799
Noz N3 (8")
212
None 249.000 18.500
853
Noz(10")
266
None 375.000 54.500
802
Noz N1
389
None 457.000 34.000
663
Noz N2 (20")
469
None 520.000 25.500
869
Noz MH
778
None 1410.00 316.00
336
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------Noz N6
SA-336 F22V
147.000
10.000
Noz N3
SA-336 F22V
147.000
10.000
Noz(10"
SA-336 F22V
147.000
10.000
Noz N1
SA-336 F22V
147.000
10.000
Noz N2
SA-336 F22V
147.000
10.000
Noz MH
SA-336 F22V
147.000
10.000
Nozzle
Material
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------Noz N6 (6")
8199.976
180.00
500.00
0.00
Shell-3
Noz N3 (8")
0.00
700.00
0.00
Bottom Head
Noz(10")
8399.975
0.00
500.00
0.00
Shell-3
Noz N1
0.00
500.00
0.00
Bottom Head
Noz N2 (20")
90.00
700.00
0.00
Bottom Head
Noz MH
0.00
100.00
0.00
Top Head
Nozzle

FileName : heck
Nozzle Summary :
Step:
25
Page 101 of 105

1:41pmMar 14,2015
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC Table 4.5.2 Weld
--------------------------------------------------------------------------Noz N1
20.1814
OK
...
OK
OK
Passed
Noz N3 (8")
20.1814
OK
...
OK
OK
Passed
Noz N2 (20")
20.1814
OK
...
OK
OK
Passed
Noz(10")
19.8341
OK
...
OK
OK
Passed
Noz N6 (6")
19.8341
OK
...
OK
OK
Passed
Noz MH
20.1883
OK
...
OK
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
19.8341 Noz N6 (6"
Min. Shell&Flgs
19.8341 60
70
24.600
Computed Vessel M.A.W.P.
19.834
MPa
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
30
30
30
60
60
80
Nozzle Description
Noz N1
Noz N3 (8")
Noz N2 (20")
Noz(10")
Noz N6 (6")
Noz MH
Y Coordinate,
0.000
0.000
0.000
8400.001
8200.001
0.000
Layout Angle,
0.000
0.000
90.000
0.000
180.000
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

Inside Radius
194.500
106.000
234.500
133.000
82.000
389.000

FileName : heck
MDMT Summary :
Step:
26
Page 102 of 105

1:41pmMar 14,2015
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced
PWHT Thickness
Gov
E*
MDMT
MDMT
ratio
Thk
Notes
C
C
mm
---------------------------------------------------------------------------Bottom Head
[9]
B
-19
-27
Yes
0.798 147.000
1.000
Top Head
[9]
B
-19
-27
Yes
0.798 147.000
1.000
Noz N1
[1]
B
-104
-104
Yes
0.151 109.000
1.000
Noz N3 (8")
[1]
B
-104
-104
Yes
0.109 82.000
1.000
Noz N2 (20") [1]
B
-104
-104
Yes
0.167 119.000
1.000
Noz(10")
[1]
B
-104
-104
Yes
0.083 135.000
1.000
Noz N6 (6")
[1]
B
-104
-104
Yes
0.043 162.000
1.000
Noz MH
[1]
B
-19
-27
Yes
0.798 147.000
1.000
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
16 C
Warmest Computed Minimum Design Metal Temperature
-27 C
Description
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.1.
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.3.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per 3.11.2.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

FileName : heck
Step:
27
Page 103 of 105

1:41pmMar 14,2015
Diameter Spec : 5513.000 x 5515.000 x 5513.000 mm ID

Vessel Design Length, Tangent to Tangent
14606.00
mm
Distance of Bottom Tangent above Grade

Distance of Base above Grade
Specified Datum Line Distance
7700.00
0.00
7700.03
mm
mm
mm
Skirt Material
Shell Material
SA-336 F22V
SA-336 F22V
Internal Design Temperature

Internal Design Pressure
454
19.830
C
MPa
External Design Temperature

External Design Pressure
454
0.102
C
MPa
19.834
14.453
30.366
MPa
MPa
MPa

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
16
-27
Wind Design Code

Earthquake Design Code
C
C
IS-875
IS-1893 SCM
Element Pressures and MAWP: MPa
Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Bottom Head
19.830
0.102
20.181
0.0000
Shell-1
19.830
0.102
19.871
0.0000
Shell-2
19.830
0.102
19.871
0.0000
Shell-3
19.830
0.102
19.834
0.0000
Shell-4
19.830
0.102
19.871
0.0000
Top Head
19.830
0.102
20.188
0.0000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
-1000.0
6700.0
28.0
No Calc No Calc 1.00 1.00
Skirt
0.0
1000.0
26.0
No Calc No Calc 1.00 1.00
Sphere
0.0
0.0
162.0
144.4
8.8
1.00 1.00
Cylinder
3950.0
3950.0
289.0
288.4
28.8
1.00 1.00
Cylinder
7900.0
3950.0
289.0
288.4
28.8
1.00 1.00
Cylinder 11250.0
3350.0
289.0
288.9
28.8
1.00 1.00
Cylinder 14606.0
3356.0
289.0
288.4
28.8
1.00 1.00
Sphere
14606.0
0.0
162.0
144.3
8.8
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
From| To |
Support| Wind Shear |
Shear |
Wind | Earthquake |
Bending |
Bending |

FileName : heck
Step:
Page 104 of 105

1:41pmMar 14,2015
27
|
|
mm
|
N
|
N
|
N-mm
|
N-mm
|
--------------------------------------------------------------------------10| 20|
3350.00 |
43521.7 |
145486. | 559.5E+06 | 2.288E+09 |
20| 30|
7200.00 |
32691.5 |
142309. | 304.1E+06 | 1.323E+09 |
30| 40|
7699.98 |
31075.1 |
141932. | 272.2E+06 | 1.181E+09 |
40| 50|
9675.00 |
31075.0 |
135057. | 272.2E+06 | 1.181E+09 |
50| 60|
13625.0 |
24371.2 |
105242. | 162.7E+06 | 706.2E+06 |
60| 70|
17275.0 |
17315.2 |
75425.7 | 80.32E+06 | 349.2E+06 |
70| 80|
20628.0 |
11094.7 |
47980.1 | 32.71E+06 | 142.4E+06 |
80| 90|
22306.0 |
4686.65 |
20583.5 | 6.221E+06 | 27.32E+06 |
Abs Max of the all of the Stress Ratio's : 0.9812
Basering Data : Continuous Top Ring W/Gussets
Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
Thickness of Gusset Plates
Average Width of Gusset Plates
Height of Gussets
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate
57.0000
5755.7998
6467.0000
56.0000
6278.0000
34
mm
mm
mm
mm
mm
20.0000
190.0000
300.0000
80.0000
38.0000
164.0000
190.0000
mm
mm
mm
mm
mm
mm
mm
Total Wind Shear on Support

Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support
43522.
145486.
559547520.
2287633152.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1
1227100.6
kgm
kgm
kgm
kgm
kgm
kgm
kgm
N
N
N-mm
N-mm

FileName : heck
Problems/Failures Summary :
Step:
28
Page 105 of 105

1:41pmMar 14,2015
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Error: Maximum Temperature Exceeded when computing compressive allowables !
Please review all reports carefully!

Vessel Calculation

Uploaded by

Copyright:

Available Formats

Vessel Calculation

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Vessel Calculation

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What codes and standards are referenced?

What codes and standards are referenced?

Table of Contents

Analysis Performed by : L&T HED

PV Elite 2014 SP1,

Note: PV Elite performs all calculations internally in Imperial Units

PV Elite 2014 SP1 Licensee: L&T HED

Class From To : Basic Element Checks.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Wind Design Code

PV Elite 2014 SP1 Licensee: L&T HED

Importance Factor for IS-1893

Complete Listing of Vessel Elements and Details:

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Design Temperature Internal Pressure

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite 2014 SP1 Licensee: L&T HED

Element Thickness, Pressure, Diameter and Allowable Stress :

MAWP: 19.834 MPa, limited by: Shell-3.

Computed Minimum Required Thickness [t]:

PV Elite 2014 SP1 Licensee: L&T HED

Computed Stress Intensity at Design Pressure [S]:

The computed stress ratio [sr]: