Doc.

No: Page No: TABLE OF CONTENTS

TABLE OF CONTENTS 1. DESIGN DATA
2 3 1.1 1.2 1.3 SUMMARY OF DESIGN DATA PVELITE INPUT DATA SKETCH OF FUEL GAS SCRUBBER 01H-5310

DC12118-01 1

1 2
2 3 9

2. 3. 4. 5.
2 6. 3

INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS ANSI FLANGE MAWP WEIGHT CALCULATION CENTRE OF GRAVITY NOZZLE THICKNESS AND REINFORCEMENT CALCULATIONS
6.1. 6.2. NOZZLES N1, N4, N6 & PG: DN 50 CLASS 1500 RTJWN NOZZLES N2, N3 & N5 : DN 25 CLASS 1500 RTJWN

10 13 14 16 17
17 28

7.
2 8. 3

LEG SUPPORT CALCULATION LIFTING LUG CALCULATIONS

8.1. 8.2. LONG LIFTING LUG SHORT LIFTING LUG

39 42
42 45

9. SUPPORT ATTACHMENT CALCULATIONS 10. 11. MDMT CALCULATIONS SUMMARY OF CALCULATION RESULTS

48 52 53

Doc. No: Page No: 1. DESIGN DATA 1.1 SUMMARY OF DESIGN DATA

DC12118-01 2

CODE SPECIFICATIONS DESIGN PRESSURE DESIGN TEMPERATURE MAXIMUM ALLOW. WORKING PRESSURE HYDROSTATIC TEST PRESSURE RADIOGRAPHY JOINT EFFICIENCY CORROSION ALLOWANCE PWHT MDMT IMPACT TEST ASME CODE STAMP LOADINGS (AS PER UG-22): (a) INTERNAL OR EXTERNAL DESIGN PRESSURE (b) WEIGHT OF VESSEL AND NORMAL CONTENTS UNDER OPERATING OR TEST CONDITIONS (c) SUPERIMPOSED STATIC REACTIONS (d) ATTACHMENT OF: (1) INTERNALS (2) VESSEL SUPPORTS (e) CYCLIC AND DYNAMIC REACTIONS (f) WIND, SNOW, AND SEISMIC REACTIONS (g) IMPACT REACTIONS (h) TEMPERATURE GRADIENTS AND DIFFERENTIAL THERMAL EXPANSION (i) ABNORMAL PRESSURE (j) TEST PRESSURE AND COINCIDENT STATIC HEAD ACTING DURING THE TEST

ASME SECTION VIII DIV.1 2010 ED ADD 2011 CODE CASE 2714 15 MPA 115 C 15 MPA 19.5 MPA FULL 1.0 3 MM NO -29 C @ 15 MPA NO YES

2 1

YES YES YES YES NONE NONE NONE NONE NONE YES

Doc. No: Page No: 1.2 PVELITE INPUT DATA

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 2 Input Echo : Step: 1 4:19p Sep 18,2012 PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 [V] 15.000 115 UG99-b Horizontal 0.0000 0.0000 -29 Welded Air/Water/Steam RT 1 5.0 Y N N N N N N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+EW NP+VO+OW FS+BS+IP+OW FS+BS+EP+OW ASCE-7 2010 158.40 C: Open Terrain 1.0 Rough (D`/D = 0.02) 0.0000 MPa C mm mm C

DC12118-01 3

MPa MPa MPa

Wind Design Code Basic Wind Speed Surface Roughness Category Importance Factor Type of Surface Base Elevation

km/hr

mm

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 3 Input Echo : Step: 1 4:19p Sep 18,2012 Percent Wind for Hydrotest Using User defined Wind Press. Vs Elev. Height of Hill or Escarpment H or Hh Distance Upwind of Crest Lh Distance from Crest to the Vessel x Type of Terrain ( Hill, Escarpment ) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled) Seismic Design Code Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating 10 20 Elliptical 39.868 131.80 15.958 3.0000 18.237 0.0000 15.000 115 0.0000 34 1.2 SA-234 WPB 117.90 117.90 153.28 0.007750 31.750 218.10 mm mm mm mm mm mm MPa C MPa C No Yes Yes Yes No Yes No 33.0 N 0.0000 0.0000 0.0000 Flat 0.0100 0.0000 0.0000 No Seismic Y N Y N

DC12118-01 4

mm mm mm

Current w/Addenda or Code Year

MPa MPa MPa kg/cm mm MPa

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 4 Input Echo : Step: 1 4:19p Sep 18,2012 UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor B CS-2 K03006 Smls. & wld. fittings 1.0 1.0 2.0 10 Insulation Ins: 10 -34.925 74.793 50.800 0.0002300

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Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density

mm mm mm kg/cm

-------------------------------------------------------------------Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation 20 30 Cylinder 1104.9 139.73 14.275 3.0000 14.275 0.0000 15.000 115 0.0000 34 1.2 SA-106 B 117.90 117.90 153.28 0.007750 31.750 218.10 B CS-2 K03006 Smls. pipe 1.0 1.0 20 Insulation INS 0.0000 1104.9 50.800 mm mm mm mm mm mm MPa C MPa C MPa MPa MPa kg/cm mm MPa

mm mm mm

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 5 Input Echo : Step: 1 4:19p Sep 18,2012 Density Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 0.0002300 20 Nozzle N4 82.700 2.0 XXS 1500 0.0 N 132.83 GR 1.1 SA-106 B 20 Nozzle PG 381.90 2.0 XXS 1500 0.0 N 244.14 GR 1.1 SA-106 B 20 Nozzle N6 932.70 2.0 XXS 1500 0.0 N 132.83 GR 1.1 SA-106 B 20 Nozzle N3 82.700 1.0 XXS 1500 180.0 Y 63.417 GR 1.1 SA-106 B

DC12118-01 6

kg/cm

mm in.

mm in.

mm in.

mm in.

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 6 Input Echo : Step: 1 4:19p Sep 18,2012 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Miscellaneous Weight Offset from Element Centerline 20 Nozzle N2 507.70 1.0 XXS 1500 180.0 N 36.493 GR 1.1 SA-106 B 20 Nozzle N1 932.70 2.0 XXS 1500 180.0 N 132.83 GR 1.1 SA-106 B 20 Nozzle N5 657.70 1.0 XXS 1500 0.0 Y 36.493 GR 1.1 SA-106 B 20 Weight BUNDLE 938.69 1382.7 0.0000

DC12118-01 7

mm in.

mm in.

mm in.

mm N mm

-------------------------------------------------------------------Element From Node Element To Node Element Type Description 30 40 Flange

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 7 Input Echo : Step: 1 4:19p Sep 18,2012 Distance "FROM" to "TO" Flange Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Perform Flange Stress Calculation (Y/N) Weight of ANSI B16.5/B16.47 Flange Class of ANSI B16.5/B16.47 Flange Grade of ANSI B16.5/B16.47 Flange Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density 171.45 154.18 82.550 3.0000 14.275 0.0000 15.000 115 0.0000 34 1.2 SA-105 137.90 137.90 179.27 0.007750 31.750 224.31 B CS-2 K03504 Forgings Y 0.0000 mm mm mm mm mm mm MPa C MPa C

DC12118-01 8

MPa MPa MPa kg/cm mm MPa

30 Insulation Ins: 30 0.0000 171.45 50.800 0.0002300

mm mm mm kg/cm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: Page No: 1.3 SKETCH OF FUEL GAS SCRUBBER 01H-5310
PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 8 XY Coordinate Calculations : Step: 2 4:19p Sep 18,2012 XY Coordinate Calculations | | | | | | From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) | | | mm | mm | mm | mm | -------------------------------------------------------------10| 20| 39.8678 | ... | 39.8678 | ... | 20| 30| 1144.77 | ... | 1104.90 | ... | 30| 40| 1316.22 | ... | 171.450 | ... |

DC12118-01 9

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Node 10

Node 30

Node 20 Node 40

Doc. No: Page No:

DC12118-01 10

2. INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 9 Internal Pressure Calculations : Step: 4 4:19p Sep 18,2012 Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press | Nominal | Total Corr| Element | Allowable | From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| | | MPa | mm | mm | mm | MPa | --------------------------------------------------------------------------10| 20| 15.000 | 18.237 | 3.0000 | 131.80 | 117.90 | 20| 30| 15.000 | 14.275 | 3.0000 | 139.73 | 117.90 | 30| 40| 15.000 | 14.275 | 3.0000 | 154.18 | 137.90 | Element Required Thickness and MAWP : | | Design | M.A.W.P. | M.A.P. | Minimum | Required | From| To | Pressure | Corroded | New & Cold | Thickness | Thickness | | | MPa | MPa | MPa | mm | mm | ---------------------------------------------------------------------------10| 20| 15.0000 | 22.9935 | 27.8752 | 15.9575 | 11.3949 | 20| 30| 15.0000 | 16.6946 | 21.4601 | 14.2748 | 13.0358 | 30| 40| 15.0000 | 23.0733 | 25.5315 | 82.5500 | No Calc | Minimum 16.695 21.460 MAWP: 13.139 MPa, limited by: Nozzle Reinforcement. Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2010, 2011a Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 115 C Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]: = (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c) = (15.000*137.8006*0.946)/(2*117.90*1.00-0.2*15.000) = 8.3949 + 3.0000 = 11.3949 mm Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c) = (2*117.90*1.00*12.9575)/(0.946*137.8006+0.2*12.9575) = 22.993 MPa Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*117.90*1.00*15.9575)/(1.000*131.8006+0.2*15.9575) = 27.875 MPa Actual stress at given pressure and thickness, corroded [Sact]: = (P*(Kcor*D+0.2*t))/(2*E*t) = (15.000*(0.946*137.8006+0.2*12.9575))/(2*1.00*12.9575) = 76.916 MPa Straight Flange Required Thickness:

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 10 Internal Pressure Calculations : Step: 4 4:19p Sep 18,2012 = (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1) = (15.000*68.9003)/(117.90*1.00-0.6*15.000)+3.000 = 12.490 mm Straight Flange Maximum Allowable Working Pressure: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (117.90 * 1.00 * 15.2372 )/(68.9003 + 0.6 * 15.2372 ) = 23.020 MPa Factor K, corroded condition [Kcor]: = ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6 = ( 2 + ( 137.801/( 2 * 35.950 ))^(2))/6 = 0.945528 MDMT Calculations in the Knuckle Portion: Govrn. thk, tg = 15.958 , tr = 8.395 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.648 , Temp. Reduction = 20 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Min Metal Temp. w/o impact per UG-20(f) MDMT Calculations in the Head Straight Flange: Govrn. thk, tg = 18.237 , tr = 9.490 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.623 , Temp. Reduction = 21 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Min Metal Temp. w/o impact per UG-20(f) -10 C -31 C -29 C -14 C -34 C -29 C

DC12118-01 11

Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 115 C Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (15.000*72.8627)/(117.90*1.00-0.6*15.000) = 10.0358 + 3.0000 = 13.0358 mm Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (117.90*1.00*11.2748)/(72.8627+0.6*11.2748) = 16.695 MPa Maximum Allowable Pressure, New and Cold [MAPNC]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (117.90*1.00*14.2748)/(69.8627+0.6*14.2748) = 21.460 MPa Actual stress at given pressure and thickness, corroded [Sact]: = (P*(R+0.6*t))/(E*t)

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 11 Internal Pressure Calculations : Step: 4 4:19p Sep 18,2012 = (15.000*(72.8627+0.6*11.2748))/(1.00*11.2748) = 105.937 MPa Minimum Design Metal Temperature Results: Govrn. thk, tg = 14.275 , tr = 10.036 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.890 , Temp. Reduction = 6 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Min Metal Temp. w/o impact per UG-20(f) -18 C -24 C -29 C

DC12118-01 12

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F Hydrostatic Test Pressure Results: Pressure Pressure Pressure Pressure Pressure per per per per per UG99b UG99b[34] UG99c UG100 PED = = = = = 1.3 * M.A.W.P. * Sa/S 1.3 * Design Pres * Sa/S 1.3 * M.A.P. - Head(Hyd) 1.1 * M.A.W.P. * Sa/S 1.43 * MAWP 17.081 19.500 27.897 14.453 18.789 MPa MPa MPa MPa MPa

UG-99(b), Test Pressure Calculation: = Test Factor * MAWP * Stress Ratio = 1.3 * 13.139 * 1.000 = 17.081 MPa Horizontal Test performed per: UG-99b Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered when determining the hydrotest pressure for those test types that are based on the MAWP of the vessel. Stresses on Elements due to Hydrostatic Test Pressure: From To 10 20 20 30 Stress 72.3 93.9 Allowable 153.3 153.3 Ratio 0.471 0.612 Pressure 17.08 17.08

Elements Suitable for Internal Pressure. PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: Page No: 3. ANSI FLANGE MAWP

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 14 Nozzle Flange MAWP : Step: 7 4:19p Sep 18,2012 Nozzle Flange MAWP Results : Nozzle Description

DC12118-01 13

----- Flange Rating Operating Ambient Temperature Class Grade|Group MPa MPa C ---------------------------------------------------------------------------N4 23.1 25.5 115 1500 GR 1.1 PG 23.1 25.5 115 1500 GR 1.1 N6 23.1 25.5 115 1500 GR 1.1 N3 23.1 25.5 115 1500 GR 1.1 N2 23.1 25.5 115 1500 GR 1.1 N1 23.1 25.5 115 1500 GR 1.1 N5 23.1 25.5 115 1500 GR 1.1 ---------------------------------------------------------------------------Minimum Rating 23.1 25.5 MPa Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: Page No: 4. WEIGHT CALCULATION

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 12 Element and Detail Weights : Step: 6 4:19p Sep 18,2012 Element and Detail Weights

DC12118-01 14

| | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | kgm | ltr | kgm | ltr | kgm | --------------------------------------------------------------------------10| 20| 6.46449 | 0.84379 | 5.40109 | 0.93728 | 0.32322 | 20| 30| 59.1417 | 16.9450 | 47.6225 | 18.4315 | 2.95709 | 30| 40| 77.5906 | 3.32378 | 75.6221 | 3.45550 | 3.87953 | --------------------------------------------------------------------------Total 143 21.11 128 22.82 7 Weight of Details | | Weight of | X Offset, | Y Offset, | From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description | | kgm | mm | mm | ------------------------------------------------10|Insl| 0.88772 | 2.47142 | ... | Ins: 10 20|Insl| 8.89602 | 552.450 | ... | INS 20|Nozl| 14.2231 | 82.7000 | 90.3351 | N4 20|Nozl| 26.1417 | 381.900 | 90.3351 | PG 20|Nozl| 14.2231 | 932.700 | 90.3351 | N6 20|Nozl| 6.79054 | 82.7000 | 78.6067 | N3 20|Nozl| 3.90757 | 507.700 | 78.6067 | N2 20|Nozl| 14.2231 | 932.700 | 90.3351 | N1 20|Nozl| 3.90757 | 657.700 | 78.6067 | N5 20|Wght| 141.002 | 938.693 | ... | BUNDLE 30|Insl| 2.32876 | 85.7250 | ... | Ins: 30 Total Weight of Each Detail Type Total Weight of Insulation 12.1 Total Weight of Nozzles 83.4 Total Weight of Weights 141.0 --------------------------------------------------------------Sum of the Detail Weights 236.5 kgm Weight Summation Fabricated Shop Test Shipping Erected Empty Operating -----------------------------------------------------------------------------150.4 233.8 150.4 233.8 150.4 386.9 ... 21.1 ... ... ... ... 83.4 141.0 83.4 ... ... ... ... ... ... 12.1 ... ... ... ... ... ... 12.1 ... ... ... ... ... ... 141.0 ... ... ... ... ... -141.0 ... ... ... ... 83.4 ... ... ... ... ... 141.0 ...

Doc. No: Page No:

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 13 Element and Detail Weights : Step: 6 4:19p Sep 18,2012

DC12118-01 15

-----------------------------------------------------------------------------233.8 395.9 245.9 386.9 386.9 386.9 kgm Miscellaneous Weight Percent: 5.0 % Note that the above value for the miscellaneous weight percent has been applied to the shells/heads/flange/tubesheets/tubes etc. in the weight calculations for metallic components. Note: The shipping total has been modified because some items have been specified as being installed in the shop. Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Oper. Wt. + CA Field Test Wt. Note: Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt + Operating Liq. Uncorroded Corr Wt. + Operating Liquid Empty Weight + Water (Full) 233.8 395.9 245.9 386.9 386.9 386.9 371.6 408.0 kgm kgm kgm kgm kgm kgm kgm kgm

The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements | | Surface | From| To | Area | | | mm | ---------------------------10| 20| 51770.8 | 20| 30| 584107. | 30| 40| 273015. | ---------------------------Total 908892.438 mm PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: Page No: 5. CENTRE OF GRAVITY

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 15 Center of Gravity Calculation : Step: 8 4:19p Sep 18,2012 Shop/Field Installation Options : Insulation is installed in the Shop.

DC12118-01 16

Note : The CG is computed from the first Element From Node Center Center Center Center of of of of Gravity Gravity Gravity Gravity of of of of Insulation Nozzles Added Weights (Operating) Added Weights (Empty) 671.784 553.039 978.560 978.560 mm mm mm mm

Center of Gravity of Bare Shell New and Cold Center of Gravity of Bare Shell Corroded Vessel CG in the Operating Condition Vessel CG in the Fabricated (Shop/Empty) Condition

911.579 mm 942.784 mm 860.038 mm 851.178 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: Page No:

2 1

DC12118-01 17

6. NOZZLE THICKNESS AND REINFORCEMENT CALCULATIONS 6.1. NOZZLES N1, N4, N6 & PG: DN 50 CLASS 1500 RTJWN
PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 29 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 INPUT VALUES, Nozzle Description: N1 P Temp S Sa D t c co From : 15.0000 115 20 MPa C

Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Physical Maximum for Diameter Limit Dmax Physical Maximum for Thickness Limit Tmax Distance from Bottom/Left Tangent

SA-106 B 117.90 MPa 117.90 MPa 139.73 14.2748 3.0000 0.0000 93.8886 0.0000 972.5679 -29.00 mm mm mm mm mm mm mm C

User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck can E1 En tn

Sn Sna

SA-106 B K03006 Smls. pipe 117.90 MPa 117.90 MPa ID 180.00 2.0000 Minimum XXS SA-105 RTJWn 3.0000 1.00 1.00 215.0000 7.0000 14.2748 0.0000 0.0000 None 1500 GR 1.1 mm deg in.

Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange

mm mm mm mm mm

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 30 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N1 ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45 Actual Inside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (15.00*72.8627)/(117*1.00-0.6*15.00) = 10.0358 mm Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (15.00*23.47)/(117*1.00-0.6*15.00) = 3.2330 mm UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Wall Thickness for Internal/External pressures ta Wall Thickness per UG16(b), tr16b Wall Thickness, shell/head, internal pressure trb1 Wall Thickness tb1 = max(trb1, tr16b) Wall Thickness tb2 = max(trb2, tr16b) Wall Thickness per table UG-45 tb3 Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 13.036 , 5.500 ) ] = 6.4200 mm Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.2330 , 6.4200 ) = 6.4200 mm Press.] = 6.2330 mm = 5.5000 mm = 13.0358 mm = 13.0358 mm = 5.5000 mm = 6.4200 mm 1.612 0.382 in. in.

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 31 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 Available Nozzle Neck Thickness = 9.6901 mm --> OK Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code (see 319.4.4 and 302.3.5): Sustained : 49.8, Allowable : 117.9 MPa Passed Expansion : 0.0, Allowable : 244.9 MPa Passed Occasional : 23.0, Allowable : 156.8 MPa Passed Shear : 18.6, Allowable : 82.5 MPa Passed

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Note : The number of cycles on this nozzle was assumed to be 7000 or less for the determination of the expansion stress allowable. Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, Curve: B ---------------------------------------------------------------------Govrn. thk, tg = 9.690 , tr = 3.233 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.483 , Temp. Reduction = 36 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C Curve: B

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 9.690 , tr = 3.233 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.483 , Temp. Reduction = 36 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -29 C -48 C -48 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 15.00/25.53 = 0.588 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Nozzle Calculations per App. 1-10: Thickness of Nozzle [tn]: = thickness - corrosion allowance = 9.690 - 3.000 = 6.690 mm Effective Pressure Radius [Reff]: Internal Pressure Case: -29 C -48 C -48 C

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 32 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 = Di/2 + corrosion allowance = 139.725/2 + 3.000 = 72.863 mm Effective Length of Vessel Wall [LR]: = 8 * t = 8 * 11.275 = 19.782 mm Note: LR is governed by the user entered diameter limit. Thickness Limit Candidate [LH1]: = t + 0.78 * sqrt( Rn * tn ) = 11.275 + 0.78 * sqrt( 23.472 * 6.690 ) = 21.049 mm Thickness Limit Candidate [LH2]: = Lpr1 + T = 215.000 + 11.275 = 226.275 mm Thickness Limit Candidate [LH3]: = 8( t + te ) = 8( 11.275 + 0.000 ) = 90.198 mm Effective Nozzle Wall Length Outside the Vessel [LH]: = min[ LH1, LH2, LH3 ] = min[ 21.049 , 226.275 , 90.198 ) = 21.049 mm Effective Vessel Thickness [teff]: = t = 11.275 mm Determine Parameter [Lamda]: = min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) ) = min( 10, (46.94 + 6.690 )/( sqrt((145.73 + 11.275 ) * 11.275 )) ) = 1.275 Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) : Area Contributed by the Vessel Wall [A1]: = t * LR * max( Lamda/4, 1 ) = 11.275 * 19.782 * max( 1.275/4, 1 ) = 223.036 mm Area Contributed by the Nozzle Outside the Vessel Wall [A2]: = tn * LH = 6.690 * 21.049 = 140.821 mm Area Contributed by the Outside Fillet Weld [A41]:

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 33 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 = 0.5 * Leg41^(2) = 0.5 * 7.000^(2) = 24.500 mm The total area contributed by A1 through A43 [AT]: = A1 + frn( A2 + A3 ) + A41 + A42 + A43 = 223.036+1.000(140.821+0.000)+24.500+0.000+0.000 = 388.357 mm Allowable Local Primary Membrane Stress [Sallow]: = 1.5 * S * E = 1.5 * 117.905 * 1.000 = 176.9 MPa Determine Force acting on the Nozzle [fN]: = P * Rn( LH - t ) = 15.000 * 23.472 ( 21.049 - 11.275 ) = 3441.1 N Determine Force acting on the Shell [fS]: = P * Reff * ( LR + tn ) = 15.000 * 72.863 * ( 19.782 + 6.690 ) = 28929.8 N Discontinuity Force from Internal Pressure [fY]: = P * Reff * Rnc = 15.000 * 72.863 * 23.472 = 25651.8 N Area Resisting Internal Pressure [Ap]: = Rn( LH - t ) + Reff( LR + tn + Rnc ) = 23.472 ( 21.049 - 11.275 ) + 72.863 ( 19.782 + 6.690 + 23.472 ) = 3868.5 mm Maximum Allowable Working Pressure Candidate [Pmax1]: = Sallow /( 2 * Ap/AT - Rxs/teff ) = 176.857/( 2 * 3868.505/388.357 - 72.863/11.275 ) = 13.1 MPa Maximum Allowable Working Pressure Candidate [Pmax2]: = S[t/Reff] = 117.905 [11.275/72.863 ] = 18.2 MPa Maximum Allowable Working Pressure [Pmax]: = min( Pmax1, Pmax2 ) = min( 13.139 , 18.245 ) = 13.139 MPa Average Primary Membrane Stress [SigmaAvg]: = ( fN + fS + fY ) / AT = ( 3441.133 + 28929.758 + 25651.758 )/388.357 = 149.418 MPa

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 34 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 General Primary Membrane Stress [SigmaCirc]: = P * Reff / teff = 15.000 * 72.863/11.275 = 96.9 MPa Maximum Local Primary Membrane Stress [PL]: = max( 2 * SigmaAvg - SigmaCirc, SigmaCirc ) = max( 2 * 149.418 - 96.937 , 96.937 ) = 201.9 MPa Summary of Nozzle Pressure/Stress Results: Allowed Local Primary Membrane Stress Sallow Local Primary Membrane Stress PL Maximum Allowable Working Pressure Pmax 176.86 201.90 13.14 MPa MPa MPa

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Strength of Nozzle Attachment Welds per 1-10 and U-2(g) Discontinuity Force Factor [ky]: = ( Rnc + tn ) / Rnc = ( 23.472 + 6.690 )/23.472 = 1.285 For set-in Nozzles Weld Length of Nozzle to Shell Weld [Ltau]: = pi/2 * ( Rn + tn ) = pi/2 * ( 23.472 + 6.690 ) = 47.379 mm Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]: = 4.950, 0.000, 0.000, mm Weld Load Value [fwelds]: = min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 ) = min(25651*1.29,1.5*117.9(140.821+0.000),pi/4*15.0*23.47^2*1.29^2) = 10717.140 N Weld Stress Value [tau]: = fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) ) = 10717.140/(47.379 (0.49*4.950 + 0.6*11.275 + 0.49*0.000 ) ) = 24.615 < or = to 117.905 Weld Size is OK Weld Size Calculations, Description: N1 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 4.6831 = 0.7 * tmin. Actual Thickness 4.9490 = 0.7 * Wo mm MPa Tmin 6.6901 mm

Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 13.1394 The Drop for this Nozzle is : 6.8467 mm

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 35 Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012 The Cut Length for this Nozzle is, Drop + Ho + H + T : 236.1215 mm

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Tabular Results Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2. Analysis Time Stamp: Tue Sep 18 13:19:57 2012.

Model Notes Input Echo: Model Type Parent Outside Diameter Thickness Fillet Along Shell : Cylindrical Shell : : : 168.280 mm. 14.270 mm. 9.000 mm.

Parent Properties: Material DB # 1008218. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm.(NOT USED) Nozzle Outside Diameter Thickness Length Nozzle Weld Length Nozzle Tilt Angle Distance from Top Distance from Bottom : : : : : : : 60.330 6.690 215.000 9.000 0.000 552.500 552.500 mm. mm. mm. mm. deg. mm. mm.

Nozzle Properties Material DB # 1008218. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm. (NOT USED) Design Operating Cycles Ambient Temperature (Deg.) : : 7000. 21.00

The following temperatures have been specified for the analysis: Nozzle Nozzle Vessel Vessel Nozzle Vessel Inside Temperature Outside Temperature Inside Temperature Outside Temperature Pressure Pressure : : : : : : 115.00 115.00 115.00 115.00 15.000 15.000 deg. deg. deg. deg. MPa MPa

User Defined Load Input Echo: Loads are given at the End of Nozzle Loads are defined in Global Coordinates Forces( Load Case N ) Moments (N-m) FX FY FZ MX MY MZ

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--------------------------------------------------------------------------OPER: 2205.0 -1800.0 2205.0 375.0 530.0 375.0 FEA Model Loads: These are the actual loads applied to the FEA model. These are the User Defined Loads translated to the end of the nozzle and reported in global coordinates. Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ --------------------------------------------------------------------------OPER: 2205.0 -1800.0 2205.0 375.0 530.0 375.0 The "top" or "positive" end of this model is "free" in the axial and translational directions. Stresses ARE nodally AVERAGED. Vessel Centerline Vector Nozzle Orientation Vector : : 0.000 1.000 1.000 0.000 0.000 0.000

ASME Code Stress Output Plots 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 2) Qb < SPS (SUS,Bending) Case 1 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3

ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios Header Next to Nozzle Weld Pl 83 MPa 46% Branch Next to Header Weld Pl 52 MPa 29% Branch Transition Pl 56 MPa 31% Header away from Junction Pl 77 MPa 43% Branch away from Junction Pl 56 MPa 31% (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1

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Highest Secondary Stress Ratios Header Next to Nozzle Weld Pl+Pb+Q 98 MPa 21% Branch Next to Header Weld Pl+Pb+Q 86 MPa 18% Branch Transition Pl+Pb+Q 93 MPa 20% Header away from Junction Pl+Pb+Q 80 MPa 17% Branch away from Junction Pl+Pb+Q 63 MPa 13% SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 SPS 459 MPa Primary+Secondary (Outer) Load Case 3 Plot Reference: 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3

Doc. No: Page No: 6.2. NOZZLES N2, N3 & N5 : DN 25 CLASS 1500 RTJWN
PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 16 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 INPUT VALUES, Nozzle Description: N2 P Temp S Sa D t c co From : 15.0000 115 20 MPa C

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Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Physical Maximum for Diameter Limit Dmax Physical Maximum for Thickness Limit Tmax Distance from Bottom/Left Tangent

SA-106 B 117.90 MPa 117.90 MPa 139.73 14.2748 3.0000 0.0000 93.8886 0.0000 547.5679 -29.00 mm mm mm mm mm mm mm C

User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck can E1 En tn

Sn Sna

SA-106 B K03006 Smls. pipe 117.90 MPa 117.90 MPa ID 180.00 1.0000 Minimum XXS SA-105 RTJWn 3.0000 1.00 1.00 215.0000 7.0000 14.2748 0.0000 0.0000 None 1500 GR 1.1 mm deg in.

Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange

mm mm mm mm mm

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 17 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N2 ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45 Actual Inside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (15.00*72.8627)/(117*1.00-0.6*15.00) = 10.0358 mm Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (15.00*11.74)/(117*1.00-0.6*15.00) = 1.6176 mm UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Wall Thickness for Internal/External pressures ta Wall Thickness per UG16(b), tr16b Wall Thickness, shell/head, internal pressure trb1 Wall Thickness tb1 = max(trb1, tr16b) Wall Thickness tb2 = max(trb2, tr16b) Wall Thickness per table UG-45 tb3 Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 5.946 , max( 13.036 , 5.500 ) ] = 5.9464 mm Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 4.6176 , 5.9464 ) = 5.9464 mm Press.] = 4.6176 mm = 5.5000 mm = 13.0358 mm = 13.0358 mm = 5.5000 mm = 5.9464 mm 0.689 0.313 in. in.

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 18 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 Available Nozzle Neck Thickness = 7.9566 mm --> OK Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code (see 319.4.4 and 302.3.5): Sustained : 87.9, Allowable : 117.9 MPa Passed Expansion : 0.0, Allowable : 206.8 MPa Passed Occasional : 14.7, Allowable : 156.8 MPa Passed Shear : 53.4, Allowable : 82.5 MPa Passed

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Note : The number of cycles on this nozzle was assumed to be 7000 or less for the determination of the expansion stress allowable. Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, Curve: B ---------------------------------------------------------------------Govrn. thk, tg = 7.957 , tr = 1.618 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.326 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.957 , tr = 1.618 , c = 3.0000 mm , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.326 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -29 C -104 C -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 15.00/25.53 = 0.588 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Nozzle Calculations per App. 1-10: Thickness of Nozzle [tn]: = thickness - corrosion allowance = 7.957 - 3.000 = 4.957 mm Effective Pressure Radius [Reff]: Internal Pressure Case: -29 C -48 C -104 C

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 19 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 = Di/2 + corrosion allowance = 139.725/2 + 3.000 = 72.863 mm Effective Length of Vessel Wall [LR]: = 8 * t = 8 * 11.275 = 33.244 mm Note: LR is governed by the user entered diameter limit. Thickness Limit Candidate [LH1]: = t + 0.78 * sqrt( Rn * tn ) = 11.275 + 0.78 * sqrt( 11.744 * 4.957 ) = 17.226 mm Thickness Limit Candidate [LH2]: = Lpr1 + T = 215.000 + 11.275 = 226.275 mm Thickness Limit Candidate [LH3]: = 8( t + te ) = 8( 11.275 + 0.000 ) = 90.198 mm Effective Nozzle Wall Length Outside the Vessel [LH]: = min[ LH1, LH2, LH3 ] = min[ 17.226 , 226.275 , 90.198 ) = 17.226 mm Effective Vessel Thickness [teff]: = t = 11.275 mm Determine Parameter [Lamda]: = min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) ) = min( 10, (23.49 + 4.957 )/( sqrt((145.73 + 11.275 ) * 11.275 )) ) = 0.676 Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) : Area Contributed by the Vessel Wall [A1]: = t * LR * max( Lamda/4, 1 ) = 11.275 * 33.244 * max( 0.676/4, 1 ) = 374.817 mm Area Contributed by the Nozzle Outside the Vessel Wall [A2]: = tn * LH = 4.957 * 17.226 = 85.381 mm Area Contributed by the Outside Fillet Weld [A41]:

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 20 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 = 0.5 * Leg41^(2) - Area cut by thickness limit = 0.5 * 7.000^(2) - 0.550 = 23.950 mm The total area contributed by A1 through A43 [AT]: = A1 + frn( A2 + A3 ) + A41 + A42 + A43 = 374.817+1.000(85.381+0.000)+23.950+0.000+0.000 = 484.148 mm Allowable Local Primary Membrane Stress [Sallow]: = 1.5 * S * E = 1.5 * 117.905 * 1.000 = 176.9 MPa Determine Force acting on the Nozzle [fN]: = P * Rn( LH - t ) = 15.000 * 11.744 ( 17.226 - 11.275 ) = 1048.2 N Determine Force acting on the Shell [fS]: = P * Reff * ( LR + tn ) = 15.000 * 72.863 * ( 33.244 + 4.957 ) = 41747.2 N Discontinuity Force from Internal Pressure [fY]: = P * Reff * Rnc = 15.000 * 72.863 * 11.744 = 12834.3 N Area Resisting Internal Pressure [Ap]: = Rn( LH - t ) + Reff( LR + tn + Rnc ) = 11.744 ( 17.226 - 11.275 ) + 72.863 ( 33.244 + 4.957 + 11.744 ) = 3709.0 mm Maximum Allowable Working Pressure Candidate [Pmax1]: = Sallow /( 2 * Ap/AT - Rxs/teff ) = 176.857/( 2 * 3708.965/484.148 - 72.863/11.275 ) = 20.0 MPa Maximum Allowable Working Pressure Candidate [Pmax2]: = S[t/Reff] = 117.905 [11.275/72.863 ] = 18.2 MPa Maximum Allowable Working Pressure [Pmax]: = min( Pmax1, Pmax2 ) = min( 19.963 , 18.245 ) = 18.245 MPa Average Primary Membrane Stress [SigmaAvg]: = ( fN + fS + fY ) / AT = ( 1048.238 + 41747.168 + 12834.349 )/484.148 = 114.912 MPa

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 21 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 General Primary Membrane Stress [SigmaCirc]: = P * Reff / teff = 15.000 * 72.863/11.275 = 96.9 MPa Maximum Local Primary Membrane Stress [PL]: = max( 2 * SigmaAvg - SigmaCirc, SigmaCirc ) = max( 2 * 114.912 - 96.937 , 96.937 ) = 132.9 MPa Summary of Nozzle Pressure/Stress Results: Allowed Local Primary Membrane Stress Sallow Local Primary Membrane Stress PL Maximum Allowable Working Pressure Pmax 176.86 132.89 18.24 MPa MPa MPa

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Strength of Nozzle Attachment Welds per 1-10 and U-2(g) Discontinuity Force Factor [ky]: = ( Rnc + tn ) / Rnc = ( 11.744 + 4.957 )/11.744 = 1.422 For set-in Nozzles Weld Length of Nozzle to Shell Weld [Ltau]: = pi/2 * ( Rn + tn ) = pi/2 * ( 11.744 + 4.957 ) = 26.233 mm Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]: = 4.950, 0.000, 0.000, mm Weld Load Value [fwelds]: = min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 ) = min(12834*1.42,1.5*117.9(85.381+0.000),pi/4*15.0*11.74^2*1.42^2) = 3285.513 N Weld Stress Value [tau]: = fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) ) = 3285.513/(26.233 (0.49*4.950 + 0.6*11.275 + 0.49*0.000 ) ) = 13.629 < or = to 117.905 Weld Size is OK Weld Size Calculations, Description: N2 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.4696 = 0.7 * tmin. Actual Thickness 4.9490 = 0.7 * Wo mm MPa Tmin 4.9566 mm

Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 16.6946

Note: The MAWP of this junction was limited by the parent Shell/Head.

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PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 22 Nozzle Calcs. : N2 Nozl: 12 4:19p Sep 18,2012 The Drop for this Nozzle is : 2.0255 mm The Cut Length for this Nozzle is, Drop + Ho + H + T : 231.3003 mm

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Tabular Results Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2. Analysis Time Stamp: Tue Sep 18 16:36:01 2012.

Model Notes Input Echo: Model Type Parent Outside Diameter Thickness Fillet Along Shell : Cylindrical Shell : : : 168.280 mm. 14.280 mm. 9.525 mm.

Parent Properties: Material DB # 1008218. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm.(NOT USED) Nozzle Outside Diameter Thickness Length Nozzle Weld Length Nozzle Tilt Angle Distance from Top Distance from Bottom : : : : : : : 33.400 4.957 186.567 9.525 0.000 552.500 552.500 mm. mm. mm. mm. deg. mm. mm.

Nozzle Properties Material DB # 1008218. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm. (NOT USED) Design Operating Cycles Ambient Temperature (Deg.) : : 7000. 21.00

The following temperatures have been specified for the analysis: Nozzle Nozzle Vessel Vessel Nozzle Vessel Inside Temperature Outside Temperature Inside Temperature Outside Temperature Pressure Pressure : : : : : : 115.00 115.00 115.00 115.00 15.000 15.000 deg. deg. deg. deg. MPa MPa

User Defined Load Input Echo: Loads are given at the End of Nozzle Loads are defined in Global Coordinates Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ ---------------------------------------------------------------------------

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OPER: 1565.0 -1280.0 1565.0 200.0 290.0

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200.0

FEA Model Loads: These are the actual loads applied to the FEA model. These are the User Defined Loads translated to the end of the nozzle and reported in global coordinates. Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ --------------------------------------------------------------------------OPER: 1565.0 -1280.0 1565.0 200.0 290.0 200.0 The "top" or "positive" end of this model is "free" in the axial and translational directions. Stresses ARE nodally AVERAGED. Vessel Centerline Vector Nozzle Orientation Vector : : 0.000 1.000 1.000 0.000 0.000 0.000

ASME Code Stress Output Plots 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 2) Qb < SPS (SUS,Bending) Case 1 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3

ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios Header Next to Nozzle Weld Pl 72 MPa 40% Branch Next to Header Weld Pl 38 MPa 21% Branch Transition Pl 41 MPa 23% Header away from Junction Pl 73 MPa 41% Branch away from Junction Pl 40 MPa 22% (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1 (1.5)(S) 177 MPa Primary Membrane Load Case 1 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 1

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Highest Secondary Stress Ratios Header Next to Nozzle Weld Pl+Pb+Q 76 MPa 16% Branch Next to Header Weld Pl+Pb+Q 134 MPa 29% Branch Transition Pl+Pb+Q 177 MPa 38% Header away from Junction Pl+Pb+Q 74 MPa 16% Branch away from Junction Pl+Pb+Q 85 MPa 18% SPS 459 MPa Primary+Secondary (Outer) Load Case 3 Plot Reference: 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 SPS 459 MPa Primary+Secondary (Outer) Load Case 3 Plot Reference: 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3 SPS 459 MPa Primary+Secondary (Inner) Load Case 3 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3

Doc. No: Page No: 7. LEG SUPPORT CALCULATION

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2 1

8. LIFTING LUG CALCULATIONS 8. LIFTING LUG CALCULATIONS 8.1. LONG LIFTING LUG 8.1. LONG LIFTING LUG

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Doc. No: Page No: 8.2. 8.2. SHORT LIFTING LUG SHORT LIFTING LUG

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Doc. No: Page No: 9. SUPPORT ATTACHMENT CALCULATIONS

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Tabular Results Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.

Model Notes Input Echo: Model Type Parent Outside Diameter Thickness Fillet Along Shell : Cylindrical Shell : : : 168.280 mm. 14.275 mm. 19.050 mm.

Parent Properties: Material DB # 1014518. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm.(NOT USED) Structural Attachment Type Thickness Height Length Rectangular Pad Width Rectangular Pad Height Rectangular Pad Thick Nozzle Tilt Angle Distance from Top Distance from Bottom : : : : : : : : : : Longitudinal Lug 12.700 mm. 100.000 mm. 128.400 mm. 41.900 150.000 12.700 0.000 0.000 1281.000 mm. mm. mm. deg. mm. mm.

Nozzle Properties Material DB # 1008218. (See Output Reports for Allowables.) Elastic Modulus (Amb) : 202700.0 MPa Poissons Ratio : 0.300 Expansion Coefficient : 0.1220E-04 mm./mm./deg. Weight Density : 0.0000E+00 N /cu.mm. (NOT USED) Design Operating Cycles Ambient Temperature (Deg.) : : 7000. 21.00

The following temperatures have been specified for the analysis: Nozzle Nozzle Vessel Vessel Nozzle Vessel Inside Temperature Outside Temperature Inside Temperature Outside Temperature Pressure Pressure : : : : : : 115.00 115.00 115.00 115.00 0.000 15.000 deg. deg. deg. deg. MPa MPa

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User Defined Load Input Echo: Loads are given at the End of Nozzle Loads are defined in Global Coordinates Forces( N ) Moments (N-m)

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Load Case FX FY FZ MX MY MZ --------------------------------------------------------------------------WEIGHT: 0.0 0.0 -2013.0 0.0 0.0 0.0 OPER: 0.0 0.0 -2013.0 0.0 0.0 0.0 OCC: 0.0 0.0 -2013.0 0.0 0.0 0.0 FEA Model Loads: These are the actual loads applied to the FEA model. These are the User Defined Loads translated to the end of the nozzle and reported in global coordinates. Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ --------------------------------------------------------------------------WEIGHT: 0.0 0.0 -2013.0 0.0 0.0 0.0 OPER: 0.0 0.0 -2013.0 0.0 0.0 0.0 OCC: 0.0 0.0 -2013.0 0.0 0.0 0.0 The "top" or "positive" end of this model is "free" in the axial and translational directions. Stresses ARE nodally AVERAGED. Vessel Centerline Vector Nozzle Orientation Vector : : 0.000 1.000 1.000 0.000 0.000 0.000

ASME Code Stress Output Plots 1) Pl < (1.5)(S) (SUS,Membrane) Case 2 2) Qb < SPS (SUS,Bending) Case 2 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4 5) Pl+Pb+Q < SPS (OPE,Outside) Case 4

ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios Shell SCR at Plate # 1 Pl 77 MPa 37% Long Plate SCR for Plate # 1 Qb 85 MPa 23% Pad SCR for Plate # 1 Pl 45 MPa 25% Long Plate for Plate # 1 Qb 48 MPa 13% SPS 354 MPa Primary Bending Load Case 2 Plot Reference: 2) Qb < SPS (SUS,Bending) Case 2 (1.5)(S) 177 MPa Primary Membrane Load Case 2 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 2 SPS 354 MPa Primary Bending Load Case 2 Plot Reference: 2) Qb < SPS (SUS,Bending) Case 2 (1.5)(S) 207 MPa Primary Membrane Load Case 2 Plot Reference: 1) Pl < (1.5)(S) (SUS,Membrane) Case 2

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Highest Secondary Stress Ratios Shell SCR at Plate # 1 Pl+Pb+Q 87 MPa 17% Long Plate SCR for Plate # 1 Pl+Pb+Q 89 MPa 19% Pad SCR for Plate # 1 Pl+Pb+Q 47 MPa 10% Long Plate for Plate # 1 Pl+Pb+Q 49 MPa 10% SPS 459 MPa Primary+Secondary (Inner) Load Case 4 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4 SPS 459 MPa Primary+Secondary (Inner) Load Case 4 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4 SPS 459 MPa Primary+Secondary (Inner) Load Case 4 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4 SPS 499 MPa Primary+Secondary (Inner) Load Case 4 Plot Reference: 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4

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Doc. No: Page No: 10. MDMT CALCULATIONS

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 42 MDMT Summary : Step: 18 4:19p Sep 18,2012 Minimum Design Metal Temperature Results Summary :

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Basic Reduced UG-20(f) Thickness Gov E* MDMT MDMT MDMT ratio Thk Notes C C C mm ---------------------------------------------------------------------------Nozzle Flg [4] -29 -104 0.000 [10] B -14 -34 -29 0.648 15.958 1.000 [7] B -10 -31 -29 0.623 18.237 1.000 [8] B -18 -24 -29 0.890 14.275 1.000 N4 [1] B -29 -48 0.483 9.690 1.000 Nozzle Flg [4] -29 -48 0.483 PG [1] B -29 -48 0.483 9.690 1.000 Nozzle Flg [4] -29 -48 0.483 N6 [1] B -29 -48 0.483 9.690 1.000 Nozzle Flg [4] -29 -48 0.483 N3 [1] B -29 -104 0.326 7.957 1.000 Nozzle Flg [4] -29 -104 0.326 N2 [1] B -29 -104 0.326 7.957 1.000 Nozzle Flg [4] -29 -104 0.326 N1 [1] B -29 -48 0.483 9.690 1.000 Nozzle Flg [4] -29 -48 0.483 N5 [1] B -29 -104 0.326 7.957 1.000 Nozzle Flg [4] -29 -104 0.326 ---------------------------------------------------------------------------Required Minimum Design Metal Temperature -29 C Warmest Computed Minimum Design Metal Temperature -29 C Description Notes: [ ! ] - This was an impact tested material. [ 1] - Governing Nozzle Weld. [ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c). [ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b). [ 6] - MDMT Calculations at the Shell/Head Joint. [ 7] - MDMT Calculations for the Straight Flange. [ 8] - Cylinder/Cone/Flange Junction MDMT. [ 9] - Calculations in the Spherical Portion of the Head. [10] - Calculations in the Knuckle Portion of the Head. [11] - Calculated (Body Flange) Flange MDMT. [12] - Calculated Flat Head MDMT per UCS-66(3) UG-84(b)(2) was not considered. UCS-66(g) was not considered. UCS-66(i) was not considered. Notes: Impact test temps were not entered in and not considered in the analysis. UCS-66(i) applies to impact tested materials not by specification and UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c). The Basic MDMT includes the (30F) PWHT credit if applicable. PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Curve

Doc. No: Page No: 11. SUMMARY OF CALCULATION RESULTS

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD FileName : 01H5310 R1---------------------------------------- Page 43 Vessel Design Summary : Step: 19 4:19p Sep 18,2012 Design Code: ASME Code Section VIII Division 1, 2010, 2011a Diameter Spec : 139.725 mm ID Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell Material Specification Head Material Specification Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: MPa Element Desc | Design Pres. | External | M.A.W.P | Corrosion | + Stat. head | Pressure | | Allowance --------------------------------------------------------------------Ellipse 15.000 0.000 22.993 3.0000 Cylinder 15.000 0.000 16.695 3.0000 Body Flg 15.000 0.000 23.073 3.0000 1316.22 39.99 mm mm

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SA-106 B SA-234 WPB 115 15.000 34 13.139 17.081 -29 -29 C MPa C MPa MPa C C ASCE-2010 No Seismic

Element "To" Elev Length Element Thk R e q d T h k Joint Eff Type mm mm mm Int. Ext. Long Circ ----------------------------------------------------------------------Ellipse -0.1 39.9 18.2 11.4 5.5 1.00 1.00 Cylinder 1104.8 1104.9 14.3 13.0 No Calc 1.00 1.00 Body Flg 1276.2 171.4 82.5 No Calc No Calc 1.00 1.00 Element thicknesses are shown as Nominal if specified, otherwise are Minimum Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full) 233.8 395.9 245.9 386.9 386.9 386.9 408.0 kgm kgm kgm kgm kgm kgm kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012