Information Technology and Automation Systems in Industrial Applications

Information Technology and Automation Systems in Industrial Applications
Suppliers
Customers
Corporate
Management
Product
Development
Industrial
Automation
Main Focus
in our MSc Program IT & AS
Sales and
Customer Services
Office
Automation
Finance
Manufacturing
1
(C) 2000 Zimmermann
FHTE Esslingen
Office Automation
Information Technology and Automation Systems in a Networked Enterprise

Enterprise
Resource Planning
Accounting
and Reporting
Engineering
Applications
Development and
Simulation Tools
Intra- and Internet Services

Infosystems
E-Commerce
Communication
Office
Applications
Workflow
Management
Industrial Automation
Office Network
Manufacturing
Supervisory Control
and Data Aquisition
Factory Network
Manufacturing
Lines
Process Control
2
(C) 2000 Zimmermann
FHTE Esslingen
Mechanics
Sensors
CPU
Actuators
Embedded
Systems
PLCs
Robots
Field Bus Network
Merging Worlds: Information Technology and Automation Systems

Office meets Factory
Office software standard technology used in automation systems:
- Desktop operating systems like Windows NT or Linux used in real time control apps
- Desktop software technology like software components (RMI, Corba, DCOM, OPC)
or data bases (Oracle, Access, mySQL) used in automation systems
- C++ and Java used for embedded control software and real time apps
- Ethernet substitutes high reliable real time fieldbus networks
- Internet goes Embedded: TCP/IP protocol for inter-device communication and HTTP
based web browsers for visualization and user interfaces in process control and
monitoring apps
- Image and signal processing used in automatic product testing
- Voice and video communication poses real time demands for office networks
Engineering defines Pace and Cost

- Engineers need knowledge from both worlds
and hands-on experience
- Globally-acting enterprises require use of standard
technologies throughout the world
3
(C) 2000 Zimmermann
FHTE Esslingen
Planning and Project Management

25%
40%
25%
10%
Engineering
/ Software
Hardware
Maintenance
Typical Cost of Industrial Projects

(source: Siemens)
Information Technology in Industrial Applications

Software
Frameworks:
Simulation Tools
Virtual Reality,
Lotus Notes
SAP
Enterprise
Resource Planning
Accounting
and Reporting
Engineering
Applications
Development and
Simulation Tools

Infosystems
E-Commerce
Communication
Office
Applications
Workflow
Management
Information
Software
Technology:
C++, Java,
GUI, SQL, 3Tier
Data Base
Office Network
Manufacturing
Supervisory Control
and Data Aquisition
Factory Network
Technology
Communication
Technology:
Internet Protocols
TCP/IP, WWW, ...
Field Bus
Manufacturing
Lines
Process Control
Mechanics
Sensors
CPU
Actuators
Embedded
Systems
PLCs
Robots
Field Bus Network
4
(C) 2000 Zimmermann
FHTE Esslingen
Automation Systems Technology in Industrial Applications

Enterprise
Resource Planning
Accounting
and Reporting
Engineering
Applications
Development and
Simulation Tools

Infosystems
E-Commerce
Communication
Office
Applications
Workflow
Management
Engineering
Management:
Project Control
Teamworking
Creativity
Automation
Office Network
Manufacturing
Supervisory Control
and Data Aquisition
Factory Network
Manufacturing
Lines
Process Control
Mechanics
Sensors
CPU
Actuators
Embedded
Systems
PLCs
Robots
Field Bus Network
5
(C) 2000 Zimmermann
FHTE Esslingen
System Design:
Control Theory
Realtime Software
Mechatronics
Technology
Interface
Technology:
Sensors, Actuators
Mechanics
Image Processing
How IT and AS Technologies Map to Course Modules
S u b ject
G lobal
Engineering
System
Design
Infornation
Technonogy
Autom a tion
System s
Project
M o d u le
Q u a lity M a n a g e m e n t
C reativity
E n g ineering
Management
Software
T e c h n o lo g ies
X
X
X
X
X
Software
A p p lications
Communi
In t e r f a c e
-cation
T e c h n o lo T e c h n o lo g ies
g ies
X
X
System Development Process

Data Flow Design Methods
Control Flow Design Methods
Safety and Reliability
System Test
Computer Networks
D istributed Processing
C lient Server Technology
G raphical User Interfaces
M u ltim e d i a
V irtual Reality
Im a g e P r o c e s s i n g
Data Base Technology
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
M e c h a t r o n i c S y s t e m s a n d In t e r f a c e s
M icro Mechanical Systems
Programm able Logic Controllers
Field Busses
Sensors
Actuators
Power Converters
Robotics - Foundations
Robotics - Mechanical Components
A p p lication Project:
A u t o n o m o u s G a r b a g e C o lle c t i n g R o b o t
System
Design
X
X
X
X
X
X
X
X
X
X
X
X
6
(C) 2000 Zimmermann
FHTE Esslingen
Hands-On and Team Work Experience: Autonomous Garbage Collection Robot

Administrators
Workstation
Job Coordination
and
Scheduling
Database
Server
Network
7
(C) 2000 Zimmermann
FHTE Esslingen
Wireless
Communication
...
Floor Base Stations

Long Range
Navigation Control
Mobile Robot
MSc Project Idea:

Design a mobile robot system
to empty waste paper baskets
Short Range
Navigation
Control System
Position Sensing
Electrical Drives
Project Goal:
Apply IT & AS theory to a real world
development project
Practice interdisciplinary teamwork in a
real life engineering situation
Hints for presenting slides 1-3:

Slide 1:
Goal of the MSc IA program: Train students for jobs in engineering and engineering management in industry. We do not focus on
careers in research, even if a Ph.D. may be the next step in the students career, it will always be focused towards the industry, not
research. Become a Bill Gates (famous engineer) not an Einstein (famous scientist).
Successful engineers, especially successful engineering managers must have knowledge out of at least technical fields:
1. The implementation technology for their products, which in our course is typically software and computers, and
2. the application field, which in our course is industrial automation, i.e. automation of technical systems like production lines.
Many courses, especially those with a so called scientific focus, only deal with 1 but forget to deal with 2. The result is that these
students are fit for science and research, but not fit for industry and management.
MSc IA concentrates on industrial automation. Our IT technology can be applied to office automation as well as to industrial
automation. However, for successful office automation you need complementary knowledge in office workflows, sales and marketing.
This is the focus in our MBA program. Manufacturing technologies, which are still strongly oriented towards mechanical engineering,
are the major focus of our MSc AE program.
Slide 2, 3 (upper half):
Industrial companies are usually divided in an office floor, i.e. planning, accounting, sales, marketing and development, an a factory
floor, i.e. manufacturing. Manufacturing can be further subdivided in manufacturing management and control and in real
manufacturing.
Some years ago, office and factory were different worlds with different technologies and even different languages. Today, from a
technical standpoint, office and factory merge more and more (Office meets factory)
Use the keywords in the upper half of slide 3 to explain slide 2.
Slide 3 (lower half):
Cost structure of industrial projects: Automation is key for cost reduction, in future we need not only automation in manufacturing (this
reduces only theHardware share in diagram), but also in engineering (because this already today is the major share!)
People from countries like India or China always ask, why do we need automation technology, labor is cheap in our countries? Our
answer is:
In a global world the usage of technology also is global. Why do companies in India or China use computers for accounting or writing
simple letters, why do they use fax or email? There are so many people, who could write manually ... Technologies used in US, Europe
and Japan today will be used in India or China tomorrow!
Many advanced technologies, like e.g. computer boards, cannot be manufactured with old, i.e. manual, technologies.
8
(C) 2000 Zimmermann
FHTE Esslingen
Hints for presenting slides 4-7:

Slides 4,5,6:
Explain which technologies will be covered by our courses. Show students that we cover 3 fields:
1. Engineering management aspects like project planning and top level system design
2. IT technologies, like software and network technology, as the implementation know-how (how to make it)
3. AS technologies, as the application field, where IT is applied (what to make)
Slide 6 is only meant as a help for the presentator and a reference for the student, it is not meant to be discussed as a slide.
Slide 7:
A major strength of industry focused master programs, and especially a major strength of German Universities of Applied
Sciences like the FHTE, are case studies, i.e. not only theory, but practical hands-on experience. The MSc IA structure
is
1st semester: Major focus is on theory (many lectures), with some embedded case studies.
nd
2 semester: Major focus is on a big case study (the robot project), with accompanying theory (some lectures). In this
project, however, the technical solution is not in the foreground, we focus on non-technical aspects like project
management, planning, reporting and teamwork.
rd
3 semester: Complete focus on a single case study: The students masters thesis. This is where the students show their
ability to combine advanced technical solutions with excellent engineering management capabilities.

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Information Technology and Automation Systems in Industrial Applications

Information Technology and Automation Systems in a Networked Enterprise

Intra- and Internet Services

Merging Worlds: Information Technology and Automation Systems

Engineering defines Pace and Cost

Planning and Project Management

Typical Cost of Industrial Projects

Information Technology in Industrial Applications

Intra- and Internet Services

Automation Systems Technology in Industrial Applications

Intra- and Internet Services

How IT and AS Technologies Map to Course Modules

System Development Process

Hands-On and Team Work Experience: Autonomous Garbage Collection Robot

Floor Base Stations

MSc Project Idea:

Hints for presenting slides 1-3:

Hints for presenting slides 4-7:

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