Fuji Course Catalog

America Corporation
Training Department
Course Catalog
For a real-time schedule of available classes, class descriptions, and online registration visit our web site at:
www.fujiamerica.com
Fuji offers comprehensive machine and

software training courses in our state-of-the art
training centers in Vernon Hills, Illinois and San
Jose, California. Our staff of instructors consists
of seasoned industry professionals. They bring
their own machine and application knowledge as
well as practical experience to the classroom with
the goal of teaching our students how to use Fuji
products correctly and efficiently.
Our classrooms encourage discussion,

the exchange of ideas, and hands-on experience
at individual workstations on actual Fuji
equipment. Bilingual instructors are available for
classes in Spanish. Our class sizes are small to
ensure each student receives individual
attention, including practical and detailed
product instruction and in-depth answers to
specific application questions. In addition, we
are constantly improving our courses through
the use of continuous feedback received from
evaluations completed by former students.
We offer a variety of standard classes on our

current machines at our training centers. We also offer
customized courses upon request. In general, we offer
two levels of training that build progressively upon each
other. Each customer receives one training credit for
every machine or Fuji Flexa license purchased; each
credit is good for 5 days of training.
Points of Contact
Scheduling, Training Coordination, Instruction- FAC and San Jose Training Sites
Chris Dayney
847-821-2478
Team Leader/Training
chrisd@fujiamerica.com
Administration, Manuals - FAC and San Jose Training Sites

Tracey Cusenza
847-821-2466
Training/Software Administrative Support

Vernon Hills, IL
traceyc@fujiamerica.com
Instructors
John Versigan
408-954-0967
Systems Engineer/Instructor
(San Jose, CA)
johnv@fujiamerica.com
Juan Matos
847-821-2400
Field Service Engineer/Instructor

(Vernon Hills, IL)
juanm@fujiamerica.com
Jaime Cassillas
408-954-0967
Field Service Engineer/Instructor

(Reynosa, Mexico)
jaimec@fujiamerica.com
Training FAX #:
847/ 913-1277
COURSE
PAGE#
3

FujiTrainingDepartment3
CourseOfferings4
TrainingClassPolicy5
TrainingRegistrationForm6
FlexaProgramming
3Day7
FlexaNXTProgramming
3Day8
FlexaAIMEXProgramming
3Day9
FlexaXPFProgramming
3Day10
AdvancedVPDNPI
2Day11
AdvancedPartDatacreation 2Day12
FujitraxBasicCourse
3Day13
NXTBasicCourse
3Day14
NXTMaintenance
3Day15
3Day16
AIMEXseriesBasicCourse
AIMEXseriesMaintenance
3Day17
PreventiveMaintenanceWorkshop
2Day18
NXT/AIMHeadRepair
3Day19
XPFBasicCourse
2Day20
XPFMaintenance
2Day21
ONSITE TRAINING COURSE OFFERINGS

TraintheTrainerBasicOperations(Custom)22
LineSupervisorSkillsWorkshop23
CP6SeriesMaintenanceandTroubleshooting24
CP7MaintenanceandTroubleshooting25
IP3MaintenanceandTroubleshooting26
QP351MaintenanceandTroubleshooting27
XPSeriesMaintenanceandTroubleshooting28
FujiStoreOrderForm29
TrainingClassPolicies
FREECLASSCERTIFICATES:
NewMachineSales:
OneFreeClasscertificateforuseinVernonHillsorSanJoseforeachnewmachinesold(inthecaseofNXT1
classper4modules)
RefurbMachineSales:
OneFreeClasscertificateforuseinVernonHillsorSanJoseforeachmachinesoldthatexceeds$100,000.
FlexaSoftwareSales:
TwoFreeClasscertificatesforuseinVernonHillsorSanJosewithanewfirsttimeFlexasoftwarepurchase.
NotesonFREECertificates:
1.TheFreeClasscertificatesareinterchangeablebetweensoftwareandmachineclasses.(ex.Flexacertificates
canbeusedformachinetrainingclasses,softwareformachine)
2.Certificatesexpireoneyearfromdateofissue.Theissuedateisthedatethesoftwareormachineisinstalled
perourservicereport.
3.Freeclasscertificatescannotbeusedforonsitetrainingclasses.InthecasethatFACsellsanewmachineto
acustomerandwedonotoffertrainingonthatmachinetype,wewillallowthecustomertousethefree
certificatesforonsitetraining.
4.FreeclasscertificatescannotbeusedforLevel3machinecalibrationclasses.
5.FreeclasscertificatesarenontransferableoutsideofFujiAmerica'sterritoryforuseatotherFujitraining
centers.
6.Freeclasscertificatesholdnocashvalueandcannotbetraded/boughtbackbeforeoraftertheirexpiration
date.
7.FreeFlexaclasscertificatescanbeusedforeitherthe3dayor5dayclass.
OnSiteTrainingClasses:
FACwillofferonsitetrainingonacasebycasesituation.MostFACtrainingisconductedatFujiAmericas
trainingcenterinanenvironmentthatwehavecarefullydesignedwithsafetyinmind.Sincewearelessableto
controlthetrainingenvironmentatthecustomersite,weaskthatthecustomersignalegalagreementstating
thatFACisnotresponsibleforanycoststhatoccurfromtheresultofmachinetraining(brokenparts,lossof
production)andalsolimitsFAC'sresponsibilityifsomeoneisinjuredduringtheclass.
Onsiteclasseswillbebilledataperstudentrateof$2,000.Wewillalsochargethecustomertheexpensesof
theinstructor:airfare,hotel,carandmeals.
Form
FAC,
171 Corporate Woods Parkway
Vernon Hills, IL 60061
Main Phone: 847-913-0162
Toregisterforanycourse,pleasecompletethisregistrationform.Emailto:chrisd@fujiamerica.comorFAXthecompleted
forto(847)9130186.Allclassesareonafirstcome,firstscheduledbasis.Allinformationmustbefilledoutcompletely
andsignedinorderfortheregistrationprocesstobecomplete.Ifyoudonotreceiveaconfirmationwith24hoursplease
call(847)8212478.
5
CANCELLATION POLICY
CANCELLATIONS ARE ACCEPTED UP TO 5 WORKING DAYS PRIOR TO YOUR SCHEDULED CLASS DATE. ANY CANCELLATIONS LESS THAN 5
DAYS PRIOR TO SCHEDULED CLASS DATE WILL BE INVOICED FOR 50% OF THE CLASS COST. IN CASES OF CERTIFICATES THAT CERTIFICATE
WILL BE FORFEITED
Please Print Clearly:

Company:
Students Name:
Address:
Phone:
Fax:
Training authorized by
E-mail:
Authorizing signature
Method of payment:
P.O.#
Certificate #
Visa
MasterCard
Credit Card #
American Express
Expiration date:
Name as it appears on Card

Pleaseselectthedesiredcourse.Includeapreferreddatetoattendandasecondarydateincaseyourfirst
choiceisunavailable.
DESIRED DATE:
ALTERNATE DATE:
BASIC
MAINTENANCE
OTHERS/CUSTOM(ONSITEONLY)
AIMEX
3DAYS($1200.00)
AIMEX
3DAYS($1200.00)
CP7/8
4.5DAYS($2000)
NXT
3DAYS($1200.00)
NXT
3DAYS($1200.00)
CP6/643
4.5DAYS($2000)
XPF
2DAYS($900.00)
XPF
2DAYS($900.00)
XPSERIES
4.5DAYS($2000)
AVAILABLEONREQUESTATFAC
TRAINTHETRAINER
3DAY($1200)
STUDENTSMUSTATTENDBASIC
GPX
4.5DAYS($1800)
LINESUPERVISOR
3DAY($1200)
COURSEBEFOREATTENDING
QP3
4.5DAYS($1800)
MAINTENANCECOURSE.
IP3
4.5DAYS($1800)
SOFTWARECOURSES
OTHERS
FUJIFLEXA
3DAY($1200) FUJITRAXBASIC
3DAY($1200)
FLEXANXT
3DAY($1200) ADVANCEDPARTDATAVPD(NXT/AIMEX)
2DAYS($900)
FLEXAAIMEX
3DAY($1200)
ADVANCEDPARTDATASMD3
2DAYS($900)
FLEXAXPF
3DAY($1200)
FUJIFLEXACUSTOM
3DAY($1200)
PMWORKSHOP(ONSITE)
2DAY($1200)
FLEXACLASSISREQUIREDPRIORTOINSTALL
FLEXA-1
Flexible Assembly (Flexa) Basic Programming 3 Day
DESCRIPTION
DURATION
OBJECTIVE

ThiscourseexplainsthemachinesoftwareusedtoprogramallFUJImachines.
Theclassisanextensivehandsoncoursewhichgivesstudentsabetterunderstanding
ofFujisFlexibleAssemblysoftwareanditsfunctionality.Thestudentswillcreate
workingprogramsusingcentroid,nativeandCCIMFCADdata.
3Days
Atthecompletionoftheclassthestudentwillhavethebasicskillstodothefollowing:
DescribeandunderstandtheapplicationswithinFlexaandwhentheyshouldbeused
CreateworkingprogramsandtestrunsuccessfullyonFujimachines
ExplainallprogramrelateditemsneededtoproducejobsonFujimachines
TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation
acquisitionfunction)
StartingJobBuilderProgramOrigin,CoordinateSystem(TOPside,BOTTOMside
FujiFlexaProgrammingFlow(explanationofworkflowfromimportingcoordinatedatatocreatingrecipe
reports)
ImportingCoordinateData(ImportingCentroiddata,MCS/F4Gdata,BOMdataandothertypesofdata)
Import/ExportData(Jobs,Parts,Shapes,Packages,MarksRecipes)
SpecKeeper
Requiredsettingsforeachmachinetype
PanelInformationSetting
Panelize(boardcreation/copying/editing/deleting/stepandrepeat/movingboardoutline/skippingthe
board)FlippingPanel
FiducialMarkSetting
Mark(panel/board/partsfiducialmark/boardandglobalskipmarks)
Partsdata(Relationalmode:partnumber,shapedata,packagedata
Explanationofpartnumber,shapedata,packagedata
Editingpartsinformation,moving,addinganddeletingparts
Editingtheclass,editingtheassignment,skip,cancellingskip
LineConfiguration,SelectingaLine
Linebalance/assigningparts
Optimizer,MultiMachineOptimizer,Options
Recipeandreportgeneration
Feeder(moving,deletion,next,alternate,feederskip
Transmittingrecipestothemachine
Changingrecipes,Deletingrecipes
Sendandreceivecalibrationdata/sendingstatusdata
MultiJobLineBalancer
Practicecreatingarecipewithsampledata
Useatrainingmachinetomountthepartsonapanel
Documentationforreportscreationandmodification
CreatingMacrosandtheiruses
ProductionDataAnalysis,LineMonitor,LineReporter
COURSECOST
$1200.00
Flexible Assembly (Flexa) NXT Programming 3 Day
FLEXA-NXT
DESCRIPTION
DURATION
OBJECTIVE

ThiscourseexplainsthemachinesoftwareusedtoprogramFujiNXTseries
machines.Theclassisanextensivehandsoncoursewhichgivesstudentsabetter
understandingofFLEXAandtheNXTrelatedsoftware.Thestudentswillcreateworking
programsusingcentroid,nativeandCCIMFCADdata.Thiscourseincludesusing
supporttools(MEDIT,VPD,AccessorySoftware)
3Days
DescribeandunderstandtheapplicationswithinFlexa,NXTaccessorysoftwareand
whentheyshouldbeused
Createworkingprograms,parts,shapesandtestrunsuccessfullyonFujimachines
TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation))
FujiFlexaProgrammingFlow(workflow,importingcoordinatedatatocreatingrecipereports)
ImportingCoordinateData(ImportingCentroiddata,BOMdataandothertypesofdata)
SpecKeeper
RequiredsettingsforNXTseries(machineconfiguration,AutomaticBackupPin,PanelStoppingPosition
CorrectionFunctionsetc.)
ChangingothertypeofJobtoJobforNXT
ExistingData(PartData)Compatibility
board)FlippingPanel
FiducialMarkSetting
VPDPlusexplanation,Hardware,etc
VPDDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19,ASG)
SelectingaLine,Linebalance/assigningparts
TransmittingJobstotheNXTmachine(Director,MEDIT)
EditJobswithMEDIT
MEDITJobTest(Simulation,PlaceandCheck)
NXTMultiJobLineBalancer
NXTDualProductionOptimizer
COURSECOST
$1200.00
8
Flexible Assembly (Flexa)AIMEX Programming 3 Day
FLEXA-AIM
DESCRIPTION
DURATION
OBJECTIVE

ThiscourseexplainsthemachinesoftwareusedtoprogramFujiAIMEXseries
understandingofFLEXAandtheAIMEXrelatedsoftware.Thestudentswillcreate
workingprogramsusingcentroid,nativeandCCIMFCADdata.Thiscourseincludes
usingsupporttools(MEDIT,VPD,AccsessorySoftware)
3Days
DescribeandunderstandtheapplicationswithinFlexa,AIMEXaccessorysoftware
andwhentheyshouldbeused
TOPICS
SpecKeeper
RequiredsettingsforAIMEXseries(machineconfiguration,AutomaticBackupPin,PanelStoppingPosition
CorrectionFunctionsetc.)
ChangingothertypeofJobtoJobforAIMEX
board)FlippingPanel
FiducialMarkSetting
VPDPlusexplanation,Hardware,etc
VPDDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19,ASG)
TransmittingJobstotheAIMEXmachine(Director,MEDIT)
EditJobswithMEDIT
MEDITJobTest(Simulation,PlaceandCheck)
NPIModeVPDAutoShapeGeneration
AIMEXMultiJobLineBalancer
COURSECOST
$1200.00
9
Flexible Assembly (Flexa)XPF Programming 3 Day
FLEXA-XPF
DESCRIPTION
ThiscourseexplainsthemachinesoftwareusedtoprogramFujiXPFseries
understandingofFLEXAandtheXPFseries.Thestudentswillcreateworkingprograms
usingcentroid,nativeandCCIMFCADdata.
DURATION
3Days
OBJECTIVE:
DescribeandunderstandtheapplicationswithinFlexa.
TOPICS
SpecKeeper
RequiredsettingsforXPFseries(machineconfiguration,AutomaticBackupPin,Revolver)
ChangingothertypeofJobtoJobforXPF
board)FlippingPanel
FiducialMarkSetting
PartDataWizardexplanation,(PartTypeDatatemplateeditor)
PDWDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19)
TransmittingJobstotheXPFmachine
FlexaDataSharingmodes
Calibrationdata(Properdata)Saving,Editing,Backup
MultiJobLineBalancer
COURSECOST
$1200.00
10
VPD-NPI
Advanced Visual Part Data (VPD) EditingNXT/AIMEX(NPI)
DESCRIPTION
ThiscourseenablesprogrammerstobetterunderstandtheNXT/AIMEXSeries
machineprocessingofPartDataentryitems.Theclassistaughtusingthe
NXT/AIMEXSeriesmachineVPDPlusandFujiFlexibleAssemblysoftware.Thisisa
handsoncourse.Studentsareinvitedtobringcomplexpartstheyneedhelpwithto
thetraining.
DURATION
AUDIENCE
PREREQUISITES
2Days
Programmers,EngineersandMaintenancetechnicians
ThestudentshouldbethoroughlyfamiliarwithFujisprogrammingsoftware.
IdeallythestudentshouldhavepreviouslyattendedoneofourProgramming
trainingcourses.
OBJECTIVE
TOPICS
COURSECOST
Uponsuccessfulcompletionofthiscoursethestudentshouldbeableto:
DescribetheNXT/AIMEXmachinevisionsystem
ExplaintheFujiFlexaNXT/AIMEXProgram(Shapedata)specificsettings.
DescribeVPD,LeadRadicals,Auto,SemiAutoleadgeneration.
CreatePartDatasofflinefromcomponentmanufacturersdataoractualparts.
CreatePartDatasonlinewithVPDPlusfromactualpartsprocessedbytheNXT.
Explaintherequiredpartdatafieldsforaspecificmoduleandheadtype.
Identifythecorrectvisiontypesandtheiruses.
Createconnector,BallGridArrayandcomplexpartdatas.
ExplainNPImodeconditions(ASGcapability)
UseNPIModeonAIMEXseriesmachines
ExplainVisionDataCorrectiononAIMEX
TroubleshootPart,Shape,Packagedataitemsonthemachine
1. Partdatarequiredfields.
2. Machinespecificdataentryitems
3. NXT/AIMEXVisiontypes
4. NXT/AIMEXmachineprocessdata
5. Troubleshootingpartdatatechniquesandtips.
6. BallGridArrays,connectors,oddformparts
7. Create/TestShapescreatedonline/offline
$900.00
11
PD-SMD3
Advanced Part Data Programming SMD3
DESCRIPTION
Thiscourseenablesprogrammerstobetterunderstandthemachineprocessing
ofPartDataentryitems.TheclassistaughtusingtheFujiFlexibleAssembly
softwareinterface.Thisisahandsoncourse.Studentsareinvitedtobringcomplex
partstheyneedhelpwithtothetraining.
DURATION
AUDIENCE
PREREQUISITES
2Days
Programmers,EngineersandMaintenancetechnicians
ThestudentshouldbethoroughlyfamiliarwithFujisprogrammingsoftware.
IdeallythestudentshouldhavepreviouslyattendedoneofourProgramming
trainingcourses.
OBJECTIVE
TOPICS
COURSECOST
Uponsuccessfulcompletionofthiscoursethestudentshouldbeableto:
CreatePartDatasfromcomponentmanufacturersdataoractualparts.
Explaintherequiredpartdatafieldsforaspecificmachinetype.
Identifythecorrectvisiontypesandtheiruses.
Showhowmachinevisioninspectionaffectspartprocessing
WriteBallGridArraypartdatas.
ExplainthepartdatainaCCIMFfileformat
1. Partdatarequiredfields.
2. Machinespecificdataentryitems
3. Visiontypes
4. Machinetypesandthevariousvisionsystems
5. Troubleshootingpartdatatechniquesandtips.
6. BallGridArrays
7. CCIMFpartdatafileformat
$900.00
12
TRAX
DESCRIPTION
FujitraxBasic3Day

ThiscourseprovidesthestudentabetterunderstandingoftheFujitrax
components.FujitraxVerifier,and/orProfilersoftwareisthoroughlydiscussed.The
classisanextensivehandsoncoursewhichgivesstudentsamoredetailed
understandingofFujitraxintegrationintothefactoryenvironment.Fujitraxisinstalled,
configuredandtestedonNXTseriesmachines.
DURATION
AUDIENCE
PREREQUISITES
OBJECTIVE
3Days
Programmers,Engineers
MSWindowsexperience.
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
DescribethefunctionofeachFujitraxComponent.
IdentifytermsanddefinitionsassociatedwiththeFujitraxsoftware,Hardware.
Installing/DeletingandsetupofOracledatabasesystemandservices
Install/SetuptheFujitraxdatabase,(Verifier,ProfilerandBackup).
DescribetheVerifierCentralServer,KitServerapplicationandservices
UsetheKitLineconfigurationtosetuptheTraxcomponentsforcommunication.
ExplaintheKitHandyPersonalDataAssistantconfigurationandusage
DescribetheFLPanditsconfiguration
ShowtheBL600(1D)andQuadrasEZ(2D)BarcodescannersforProfiler
SettinguptheVerifier,ProfilerNXT/AIMsettings
SettinguptheVerifier,ProfilerOtherMachinesettings
CreatingJobswith2Dbarcodes
DescribetheFujitraxWebcomponentandexplaintheusageofeachitem.
SettingupTemplates,METAFilters
UseKitManagertoRegisterParts,Feeders,CreateIDs
PreVerifyparts
PartsOutWarnings
ReplacingParts
DynamicAlternates
UsualResupply
DescribeSplicingpartsandVerifiersettingsforSpliceWarnings
ShowtheOperatorTracelog
ExplaintheAutoRecipeChangeoverfunctions
DescribePartsScheduler
DescribeAdvancedFeederMaintenance
Profilersystemsettings
TracingPanels,Parts,Feeders,ExportingReports
Troubleshooting
Verifierissues
Profilerissues
OracleDatabaseissues
COURSECOST
$1,200.00
13
NXT1
DESCRIPTION
DURATION
OBJECTIVE
NXTBasicCourse
Thiscourseteachestheskillsneededtosetup,loadandoperatetheNXTseriesmachine.Fujis
NXTseriesBasicOperationsclassisdesignedtoprovidethefoundationneededformachine
ownership(management).Thestudentswillbegivenhandsonexperienceinacontrolled
environment.Thestudentswillbeexpectedtocorrectlyoperate,monitor,andtroubleshootthe
NXTseriesmachinetomeetthecourseobjectives.
3Days
UnderstandtheNXTMachineStructureandConfiguration,OperateandMaintainthe
FujiNXTseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
troubleshootvisionrelatederrors.
TOPICS
SafetyRelatedItems
UnderstandtheNXTMachineStructureandConfiguration
Base(M2,M4)
Module(M3,M6)
Headtypes(H1,H4,H08,H12,V12,OF,GL)
Cameratypes(Parts/Mark)
TrayUnits
OperationPanelbuttons
OperationScreen
BasicOperations/Changeover
Supplying/CuttingPower
TransmittingJobs
ChangingJobs(foreachmoduleandentireequipment)
Removing/InsertingtheModule
HeadExchange
NozzleExchange
DevicePalletExchange(FeederChangeover)
SupplyingPartsto Feeder
SettingtheTrayParts/SpecifyingthefirstPickup
ExplainandusetheNXTAccessorysoftware.
FloorMonitor
AcquireData(Trace,Visionerrors,IPSimages)
RemoteCommand
Production
MarkReadErrorSolutions
RemovingPanelduringProduction
CheckingErrorCodes
AnalyzingVisionProcessingErrors
UseMeditandVPDplustomodifyprogramsatthemachine.
UsetheI/OMonitortoaccessmachinessignals
PerformandexplaintheAutoCalibrationfeature(ProductionandFullDirectLoad)
Showhowtomaintaintheintelligentfeeders.
PreventiveMaintenance
CleaningPointsforEachPart(upto3months)
Lubricatingpointforeachpart
Review
Q&Asession
COURSECOST
$1,200.00
14
NXT2
DESCRIPTION
DURATION
OBJECTIVE
NXTMaintenanceCourse

ThiscoursecoversthedetailedmachinestructureforFujiNXTseriesplacement
machine.Thisincludesoptionsandconfigurations,setup,machinefunctions,electrical,
servo,visionsystem.PreventiveMaintenancefor6monthandaboveitemsiscovered.
Inaddition,FeederMaintenanceandCalibrationprocedureispracticed.
3Days
UnderstandtheNXTMachineStructureandConfiguration,Operateand
MaintaintheFujiNXTseriesmachine.Performchangeoverforallmachine
relateditems.Analyzetroubleshootvisionrelatederrors.
TOPICS
COURSECOST
SafetyRelatedItems
DetailedMachineStructure
BaseCPUBox,RemoteI/O,Air,Vacuumetc.
ModuleCPUBox,ControlBox,ServoBox,RemoteI/Oetc.
PlacingHead
ReplacingConsumableParts
ConveyorBelt
BatteryBaseCPU,ModuleCPU,HeadServoAxis,ModuleServoAxis
Fusesetc.
ReplacingParts
PartsCamera
MarkCamera
WasteTapeProcessingUnitetc.
MaintenanceProcedurerelatedCommands
AcquiringTraceData
AdjustingSensorAmplifiers
UnclampingModule
Idling
PreventiveMaintenanceMaintenanceuptoevery6Monthandabove)
CleaningPointsforEachParts
LubricatingPointsforEachParts
GreaseGunKitUsingMethod
I/OCheck
I/OCheckUsingMethodPractice
FeederMaintenance
FeederMaintenancePoints
DisassemblyandCleaning
AssemblyProcedure
AccuracyMeasurementusingVision
ProcessingIntelligentFeederInspectionJig
Review
Q&Asession
$1,200.00
15
AIMEX1
DESCRIPTION
AIMEXBasicCourse

ThiscourseprovidesthestudentaBasicunderstandingoftheFujiAIMEXseries
placementmachine.Thecourseteachesoptionsandconfigurations,setup,machine
functions,electrical,servoandvisionsystem.StudentsperformPreventive
Maintenance(cleaning&lubrication)upto3months.Inaddition,theadvanced
operationsthrutheNXTAccessorysoftwarearepracticed.
3Days
DURATION
OBJECTIVE
UnderstandtheAIMEXMachineStructureandConfiguration,OperateandMaintainthe
FujiNXTseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
TOPICS
COURSECOST
SafetyRelatedItems
UnderstandtheAIMEXMachineStructureandConfiguration
Base/Gantry2axis,4axis
Headtypes(H1,H4,H08,H12,V12,OF,GL)
Cameratypes(Parts/Mark)
TrayUnits
OperationPanelbuttons
OperationScreen
BasicOperations/Changeover
Supplying/CuttingPower
TransmittingJobs
ChangingJobs(foreachmoduleandentireequipment)
Removing/InsertingtheModule
HeadExchange
NozzleExchange
DevicePalletExchange(FeederChangeover)
SupplyingPartsto Feeder
SettingtheTrayParts/SpecifyingthefirstPickup
ExplainandusetheNXTAccessorysoftware.
FloorMonitor
AcquireData(Trace,Visionerrors,IPSimages)
RemoteCommand
Production
MarkReadErrorSolutions
RemovingPanelduringProduction
CheckingErrorCodes
AnalyzingVisionProcessingErrors
UseMeditandVPDplustomodifyprogramsatthemachine.
UsetheI/OMonitortoaccessmachinessignals
PerformandexplaintheAutoCalibrationfeature(ProductionandFullDirectLoad)
Showhowtomaintaintheintelligentfeeders.
PreventiveMaintenance
CleaningPointsforEachPart(upto3months)
Lubricatingpointforeachpart
Review
Q&Asession
$1,200.00
16
AIMEX2
DESCRIPTION
DURATION
OBJECTIVE
AIMEXMaintenanceCourse

ThiscoursecoversthedetailedmachinestructureforFujiAIMEXseriesplacement
machine.Thisincludesoptionsandconfigurations,setup,machinefunctions,electrical,servo,
visionsystem.PreventiveMaintenancefor6monthandaboveitemsiscovered.Inaddition,
FeederMaintenanceandCalibrationprocedureispracticed.
3Days
UnderstandtheAIMEXMachineStructureandConfiguration,OperateandMaintainthe
AIMEXseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
TOPICS
SafetyRelatedItems
DetailedMachineStructure
BaseCPUBox,RemoteI/O,Air,Vacuumetc.
ModuleCPUBox,ControlBox,ServoBox,RemoteI/Oetc.
PlacingHead
ConveyorBelt
BatteryBaseCPU,ModuleCPU,HeadServoAxis,ModuleServoAxis
Fusesetc.
ReplacingParts
PartsCamera
MarkCamera
WasteTapeProcessingUnitetc.
MaintenanceProcedurerelatedCommands
AcquiringTraceData
AdjustingSensorAmplifiers
UnclampingModule
Idling
PreventiveMaintenanceMaintenanceuptoevery6Monthandabove)
CleaningPointsforEachParts
LubricatingPointsforEachParts
GreaseGunKitUsingMethod
I/OCheck
I/OCheckUsingMethodPractice
FeederMaintenance
FeederMaintenancePoints
DisassemblyandCleaning
AssemblyProcedure
AccuracyMeasurementusingVision
ProcessingIntelligentFeederInspectionJig
Review
Q&Asession
COURSECOST $1,200.00
17

XPF1
DESCRIPTION
XPFSeriesBasicCourse
ThiscourseprovidesthefrontlinetechnicianafullunderstandingoftheFujiXPFSeries
placementmachine.
2Days
MaintenanceTechnicians,Engineers,LineManagers
ThestudentmusthavecompletedXPFBasicTrainingfirst.
DURATION
AUDIENCE
PREREQUISITES
OBJECTIVE
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;Explainthemachinehardware
requiredmaintainingtheXPFmachine.
CourseOverview
Safety
MachineSpecifications
Demo XPFFeature StandardPerformance
MachineParts&Functions
SignalTower
OperationPanelMouse USBPort ControlBox
WasteTapeBox
TapeCutter
Side1UnitFixed/MFU) Side2UnitMTU/BTU
ServoBox
Head
MainSwitch Conveyor AirCylinder VacuumPump
MotorServo/Pulse PartsDisposeBox/Tray/Capsule MarkCamera PartsCamera
Mirror Parts Jig Sensor ColorSample Auto ToolStations
OperationPanel
TouchScreenPanel VirtualKeyboard NumericalKeys
OperationPanelSwitchover/FixedSwitch SupplyingPowerControl
PreparingforOperationCycle Stop
EmergencyStop
PreparingforProduction
StartsConditionsCheck RecipeEditor OperationConditionsSettings
StoppingtheBuzzer ConveyorWidthAdjustment
BackupPinSettings
SettingthePartsPartsSupplyUnit &Clamp/Unclamp
RelatedCommands
AutomaticProduction FeederInformation
TrayInformation
TapeCutter
EditingNozzleProductionInformation
BoardSkipEditor
HeadRetract
AutoToolOperation FileAdministrator
ConveyorOperation History/LogFile
Inching
HeadCalibrationSignalTowerDisplaySettingsI/OCheck
SystemConfiguration
Side2relatedCommands
SpecDataManagement
OperatorManagementCameraGainSettings FileAdministratorNetworkSettings
Date&TimeSettingsProperDataEditor
TouchPanelCalibration
TraceDataOutput EditingFiducialMarkRevolverAutoToolManagement
MaintenanceCleaning
WasteTapeBox
PartsDisposeBox/Tray/FilterGlass/ChipsPartsGage&Color
SampleFilterusedforVacuumPumpStrobeLightHalfMirrorMachineInteriorMFU
AirRegulator StrobeLightUnit MTUBTU AirFilterusedforControlBoxCoolingFan

MaintenanceLubrication
XYRobotHead Conveyor Tape CutterCableBear MTUBTU
MaintenanceReplacingParts StrobeLight NozzleFilter ConveyorBeltServoAmplifierBattery
MSA
CreatingPartTypeDatafor PartsVision
OnBoardProgramming
EditingEachRecipeData,Sequence /Panel/FeederSetup/Mark/PartNumber/PartType /
Packaging/NozzleData
ReflectingChangesintheFujiFlexaJobLibraryUse
DataCreationPractice
Q&ASessionCreatingPart TypeDataMounting Test DummyPanel/DummyParts
COURSECOST $1,080.00
18
XPF2
DESCRIPTION
DURATION
AUDIENCE
PREREQUISITES
OBJECTIVE
XPFSeriesMaintenance
ThiscourseprovidesthefrontlinetechnicianafullunderstandingoftheFujiXPFSeries
placementmachine.
2Days
ThestudentmusthavecompletedXPFBasicTrainingfirst.
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;Explainthe
machinehardwarerequiredtomaintaintheXPFmachine.
TOPICS
COURSECOST
CourseOverview
Safety
MachineMaintenance
PreventiveMaintenance(Cleaning&Lubrication)
MachinePartsReplacement
ReplacingDamagedHook
MachinePartsMaintenance
RevolverAutoToolCleaning/Lubrication
PlacementAccuracyMeasurement
FeederPreventiveMaintenance
IntelligentFeederCleaning/Lubrication
SensorrelatedSettings&Adjustment
XYAxisInterlockSensorAmplifierSettings
AutoToolPickupCheckSensor
PartsVacuumBreakCheckSensorSettings
AutoToolStations/SetCheckPinSensor
AirPressurerelatedAdjustment
PartsVacuumBreakPressureAdjustment
AutoToolPickupPressureMeasurement
ServorelatedAdjustment
ParameterCheck
EncoderReset
OriginPosition
Adjustment
MarkCameraBrightnessAdjustment
PartsCameraBrightnessAdjustment
BoardOriginMeasurement
PanelExistenceCheckOriginMeasurement
PanelHeightMeasurement
PartsPickupPosition&HeightMeasurement
ResetHeightoftheRevolverAutoToolMeasurement
HookHeightMeasurement
PartsDisposePositionMeasurement
MarkPositionMeasurement
SingleNozzlePlacementOffsetsMeasurement
$1,080.00
19
PM
DESCRIPTION
DURATION
AUDIENCE
TOPICS
PreventiveMaintenanceWorkshop
ThiscourseisconductedONSITEONLYusingcustomerstools/materials/machinestohelp
technicianslearncorrectprocedureforcleaningandlubricationof;NXT/AIMEXseriesmachines.
ALLPMchecksareperformedonbase/modules/headsbeingused.Techsareevaluated(quiz)
andgivenpreventiveplanningfeedbackforimprovements.
2Days
COURSECOST
PreventiveMaintenanceProcedures
Schedule
Tools/Materials
Precautions
PMChecklist
DailyCleaning
Rejectboxes
WasteBins
WeeklyCleaning
Pallets
Modules
2WeekCleaning
V12HeadPrism/Glasscover
H08MSyringe
Monthly
Heads/HeadFilters
Nozzles
CircumferenceofSyringe/Qgear
Quarterly
FlatCables
LMfanfilters
6month
X/Yaxis
VariousHeadlube(Arm,QRgear)
Yearly
CameraLens
NozzleChanger
12,000hour
HeadQRZgears
WasteTapeunit
Conveyor
TrayUnit
Vacuumpumpfilter
Irregular
Machineexterior
Nozzles
BeltTension
PCU
$900.00
20

HEADR
NXT/AIMEXHeadRepairCourse
DESCRIPTION
DURATION
AUDIENCE
TOPICS
Thiscourseisspecialconsiderationonly.StudentsmustfirstattendBasic/Maintenance
coursesforNXT/AIMEX.StudentsaregivenH04,H08,H12,H12HS,V12trainingheadto
performmaintenanceprocedures.
4Days
COURSECOST
DetailedHeadStructure
ExplanationofEachAxes
SyringeReplacementPractice
H04,H08,H12,H12HS,V12
MeasureHeadVacuumandVacuumBreakPressure
MTReset
PreventiveMaintenanceofEachHead
Schedule(PMChecklist)
Tools/Materials
Precautions
V12HeadPrism/Glasscover
CircumferenceofSyringe/Qgear
Arm,QRgear
HeadQRZgears
MechanicalValvereplace
PlacingAccuracyMeasurement
IPSAdjustment
V12Head
IPSCameraposition
Greyscalecheck/adjust
H08M
IPSCameraPosition
Greyscalecheck/adjust
Q&A
Review
$1800.00
21
802
Train the Trainer - Basic Operations
DESCRIPTION
This custom training course is designed to prepare those individuals that will be
responsible for providing Basic Machine Operator training. This is a hands on course with
coaching from a Fuji instructor. The class is tailored to meet the needs of the facility being
trained. It gives students a thorough understanding of both machine operations and the best
method of classroom delivery.
DURATION
Course duration varies with the experience of each individual. The key element of the
class is the co-training portion. A Fuji instructor will co-train with the new instructor and
coach them as they train the class. This mentorship training technique has proven to be the
most effective way of ensuring that your instructor presents the material in a manner that will
promote the greatest retention and best results.
AUDIENCE
This class is intended for those individuals with more than 1-year operator experience.
Students should have some level of technical knowledge (basic electricity/electronics and
mechanical aptitude).
PREREQUISITES
1 year of machine operator experience. Prior Basic Machine operations training.
OBJECTIVE
Upon successful completion of this course the student will be able to:
Identify and explain the function of all the major components of the machine.
Explain and perform the correct sequence of events for machine start up.
Properly shut down the equipment in: normal, abnormal, and emergency conditions.
Analyze and troubleshoot (when needed) the messages on the Operation panel.
Define the function of each of the Operation panel push buttons and keys.
Identify all types of feeders and their construction.
Perform Feeder set up and maintenance.
Explain and perform proper Feeder preventive maintenance.
Demonstrate different modes of operation on the Fuji SMT machine.
Recognize abnormal machine operation.
Demonstrate corrective actions for incorrect or inefficient machine operation.
Effectively train a Basic Operator class.
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST
Major machine components

Correct sequences of machine operation
Proper power on and off procedures
Operation panel messages
Types of feeders
Correct feeder loading procedures
Basic feeder maintenance
Operator level troubleshooting
Operator level preventative maintenance
Machine "management"
Effective training methods used for the Basic Operator Class
$1800.00
22
803
Line Supervisor Skills Workshop

The line supervisor course is intended to provide the essential skills to monitor
and supervise the assembly line as efficiently as possible. The class will cover five main
topics: Fuji SMT machine fundamentals, Machine Operation as it relates to production,
Feeders, Programming Fundamentals for line supervisors, and Supervisory Skills. This is
a site specific course tailored to the needs of the customer.
DESCRIPTION
DURATION
2 5 Days
AUDIENCE
Current and future line supervisors, maintenance technicians, engineers, inhouse trainers and senior operators.
PREREQUISITES
The student should have a solid understanding of machine operations.
OBJECTIVE
Upon successful completion of this course the student should be able to:
Identify and explain the differences between the types of machines (i.e. high mix low
volume, low mix/high volume).
Understand different machine options and theory of operation.
Describe the general overview of line specific machine components.
Identify the different feeders, perform correct loading and setup of feeders perform
basic cleaning, inspection and repair of feeders, and troubleshoot errors caused by
feeders.
Identify when the equipment is operating correctly and at optimum efficiency.
Be able to intelligently explain to programmers, technicians, and engineers the status
of the equipment.
Identify machine problems related to program problems.
Be able to use the line monitor to improve line output.
Describe what it takes to supervise.
Explain the dilemmas of being a supervisor
Learn to apply supervisory skills to their work situations.
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
COURSE COST
Machine fundamentals and overview

Production line configuration
Machine components including; conveyors, placement area, control boxes, moving
axes, cameras, danger areas.
Solder and Glue process
Safety
Operation panels and push button functions.
Machine Setup/Changeover
Feeder types
Feeder loading and setup
Feeder cleaning, inspection and repair.
Feeder troubleshooting
Overview of Jobs and recipes
Line balancing and Part assignments
Part data introduction
Machine process options
Line Monitor and Reports
Supervisory skills assessment questionnaire
Supervisory skills model
$1800.00
23
CP-643-2
CP-6 Series Maintenance and Troubleshooting-ONSITE ONLY

This course provides the front line technician a full understanding of the Fuji CP-6 series
chip shooters overview, placement, electrical, servo, loader & vision system. The goal is to have
the student gain valuable hands on troubleshooting skills that will help minimize machine
downtime in the future. The course is taught in a controlled environment, with an experienced
instructor inserting problems that the students troubleshoot and repair.
DURATION
4.5 Days
AUDIENCE
Maintenance Technicians, Engineers, Anyone who works on the machine on a

day to day basis
PREREQUISITES
The student should be able to perform Basic Operator functions and have an
understanding of machine operation.
OBJECTIVE
Upon successful completion of this course the student will be able to;
Identify general machine safety.
Identify the location and function of all assemblies, subassemblies, electrical
components, circuit boards, and sequences of machine operation.
Operate the main control panel and function keys to obtain any required screen.
Analyze normal and abnormal machine operation to include the vision system, placing
system, transport system, I/O system, servo system, electrical and control system.
Diagnose and repair mechanical and/or electrical problems.
Perform troubleshooting of operational problems including feeders.
Demonstrate preventative maintenance procedures.
Differentiate between machine and program errors
TOPICS
1. Machine safety
2. Machine overview
3. Operation overview
4. Special function keystrokes
5. I/O and control system
6. Machine electrical system
7. Troubleshooting
8. Servo system
9. Vision system
10. Stations of the turret assembly
11. Loader operation and menus
12. Loader I/O
COURSE COST
$1,800.00
24
CP 7-2
DESCRIPTION
CP-7 Maintenance and Troubleshooting-ONSITE ONLY

This course provides the front line technician a full understanding of the Fuji CP-7 series
chip shooters overview, placement, electrical, servo, loader & vision system. The goal is to have
the student gain valuable hands on troubleshooting skills that will help minimize machine
downtime in the future. The course is taught in a controlled environment with an experienced
instructor inserting problems that the students troubleshoot and repair.
DURATION
4.5 Days
AUDIENCE

day to day basis
PREREQUISITES
OBJECTIVE
Identify general machine safety.
Identify the location and function of all assemblies, subassemblies, electrical
components, circuit boards, and sequences of machine operation.
Operate the main control panel and function keys to obtain any required screen.
Analyze normal and abnormal machine operation to include the vision system, placing
system, transport system, I/O system, servo system, electrical and control system.
Diagnose and repair mechanical and/or electrical problems.
Perform troubleshooting of operational problems including feeders.
Demonstrate preventative maintenance procedures.
Differentiate between machine and program errors
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Machine safety
Machine overview
Operation overview
Special function keystrokes
I/O and control system
Machine electrical system
Troubleshooting
Servo system
Vision system
Stations of the turret assembly
Loader operation and menus
Loader I/O
Preventive Maintenance
COURSE COST $1,800.00
25
IP-3 Maintenance and Troubleshooting
IP3-2
DESCRIPTION
DURATION
This course provides the front line technician a full understanding of the Fuji IP-3 series
placement machine. Topics include; overview, placement, nozzles, electrical, servo, MFU, MTU
& vision systems. The goal is to have the student gain valuable hands on troubleshooting skills
that will help minimize machine downtime in the future. The course is taught in a controlled
environment with an experienced instructor inserting problems that the students troubleshoot and
repair.
4.5 Days
AUDIENCE
Maintenance Technicians, Engineers, Anyone who works on the machine on a day to

day basis
PREREQUISITES
OBJECTIVE
Identify terms and definitions associated with the IP3 machine.
Demonstrate proper safety precautions when working on the IP3machine.
Perform basic operation in support of production, preventive and corrective maintenance.
Identify subsystems and associated hardware.
Explain the layout of the electrical system schematics.
Give details on the theory of operation for the servo system.
Clarify the components used and theory of operation of the vision system.
Explain the layout of the MTU4 to include the electrical & servo system.
Troubleshoot any functional area of the machine, including; Power On/Boot up, PCB
Load/Unload, Fiducial Mark Read, Part Pickup, Part Placement, Part Inspection, and Nozzle
Change.
Identify the relationship between the Proper Data, and the Program.
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST
Machine safety
Machine component overview and layout
Communications to the Host system.
Electrical system and schematics
Nozzle nest configuration and nozzle changer system
Layout of major sensors and solenoids
Servo System theory of operation
Vision system theory of operation
Troubleshooting problems
MFU changeover
Preventive maintenance
$1,800.00
26
QP-351 Maintenance and Troubleshooting
QP351-2
DESCRIPTION
DURATION
This course provides the front line technician a full understanding of the Fuji QP-351
series placement machine. Topics include; overview, placement, nozzles, electrical, servo, MFU,
MTU & vision systems. The goal is to have the student gain valuable hands on troubleshooting
skills that will help minimize machine downtime in the future. The course is taught in a controlled
environment with an experienced instructor inserting problems that the students troubleshoot and
repair.
4.5 Days
AUDIENCE

day to day basis
PREREQUISITES
OBJECTIVE
Identify terms and definitions associated with the QP351 machine.
Demonstrate proper safety precautions when working on the QP351machine.
Give details on the theory of operation for the servo system.
Clarify the components used and theory of operation of the vision system.
Explain the layout of the MTU9 to include the electrical & servo system.
Change.
Perform the MFU to MTU changeover procedure.
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST
Machine safety
Vision system theory of operation
MFU changeover
$1,800.00
27
XP-2
XP Series Maintenance and Troubleshooting-ONSITE ONLY
DESCRIPTION
This course provides the front line technician a full understanding of the Fuji XP Series
placement machine. Topics include; overview, placement, nozzles, electrical, servo, & vision
systems. The goal is to have the student gain valuable hands on troubleshooting skills that will
help minimize machine downtime in the future. The course is taught in a controlled environment
with an experienced instructor inserting problems that the students troubleshoot and repair.
DURATION
3 Days
AUDIENCE

day to day basis
PREREQUISITES
OBJECTIVE
Identify terms and definitions associated with the XP machine.
Demonstrate proper safety precautions when working on the XP machine
Give details on the theory of operation for the dual vacuum holder system
Show how the head is used to pick and place components
Clarify the components used and theory of operation of the on the fly vision system.
Explain the layout of the PFU.
Change.
TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST
Machine safety
On the Fly Vision system theory of operation
PFU or MFU changeover
$1,080.00
28
Fuji Store Order Form

FUJI Golf Windshirts (khaki, green, navy)
FUJI Polo Shirts (S, M, L, XL, XXL, XXXL)
(blue, navy, sage)
Fuji A4 Portfolio, with pen/paper/ruler
Fuji Coffee Mug
Fuji Travel Mug
Flashlight
Calculator
FUJI Rulers
Fuji USB Thumb Drives 4G
FUJI Sweat Shirts (XL, XXL)
(Maroon, Forest, Black, Grey, Navy, Purple)
FUJI Badge Holder
FUJI Pin
FUJI White Shirt Long Sleeve (XXL, XXXL)
FUJI Feeder Cards
FUJI Silver/Blue Pen
Fuji Pen/Highlighter
$30.00
$25.00
Limited
stock
$15.00
$5.00
$7.00
$3.00
$3.00
$5.00
$10.00
$15.00 *SALE
$2.00
$2.00
$23.00
$1.00
$5.00
$1.50
Name: _______________________
Class _______________
Please specify color and sizes

Qty
Item
Price
Ext. Price
____
_______________________
_______
_________
____
_______________________
_______
_________
____
_______________________
_______
____
_______________________
_______
_________
____
_______________________
_______
_________
_________
Total:
_________
IF YOU PLAN TO USE A CREDIT CARD TO PURCHASE THESE ITEMS, WE NEED TO HAVE YOUR
ORDER BY THURSDAY AT NOON.
Method of Payment:
Cash
Credit Card #________________________________________________
Name as it appears on the card:_________________________ Exp. Date:_________
AMEX
VISA
Mastercard
Authorized Signature:_____________________________________
29
Date: ____________

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America Corporation

Fuji offers comprehensive machine and

Our classrooms encourage discussion,

We offer a variety of standard classes on our

Administration, Manuals - FAC and San Jose Training Sites

Training/Software Administrative Support

Field Service Engineer/Instructor

Field Service Engineer/Instructor

ONSITE TRAINING COURSE OFFERINGS

Please Print Clearly:

Name as it appears on Card

Flexible Assembly (Flexa) Basic Programming 3 Day

Flexible Assembly (Flexa) NXT Programming 3 Day

Flexible Assembly (Flexa)AIMEX Programming 3 Day

Flexible Assembly (Flexa)XPF Programming 3 Day

Advanced Visual Part Data (VPD) EditingNXT/AIMEX(NPI)

Advanced Part Data Programming SMD3

AirRegulator StrobeLightUnit MTUBTU AirFilterusedforControlBoxCoolingFan

Train the Trainer - Basic Operations

1 year of machine operator experience. Prior Basic Machine operations training.

Major machine components

Line Supervisor Skills Workshop

The student should have a solid understanding of machine operations.

Machine fundamentals and overview

CP-6 Series Maintenance and Troubleshooting-ONSITE ONLY

Maintenance Technicians, Engineers, Anyone who works on the machine on a

CP-7 Maintenance and Troubleshooting-ONSITE ONLY

Maintenance Technicians, Engineers, Anyone who works on the machine on a

COURSE COST $1,800.00

IP-3 Maintenance and Troubleshooting

Maintenance Technicians, Engineers, Anyone who works on the machine on a day to

QP-351 Maintenance and Troubleshooting

Maintenance Technicians, Engineers, Anyone who works on the machine on a

XP Series Maintenance and Troubleshooting-ONSITE ONLY

Maintenance Technicians, Engineers, Anyone who works on the machine on a

Fuji Store Order Form

Please specify color and sizes

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