Boiler Light-Up Program

BOILER LIGHT-UP PROGRAMME.
Prior to Boiler light-up, charge PRDS from neighbouring unit & start HFO tank
heating,both LDOpumps .When HFO tank temperature reaches 50 deg.,start
both HFO pumps.
Start Air heater,ID&FD fans,adjust air flow to around 30% i.e.@ 750 to 800
T/Hr. Bring wind box to furnace DP 40 mmwclby adjusting SADC.
Take +300mm drum level & start one BCWpump, Drum level will drop, bring it to
+ 100mm & start second BCWpump
Now, maintain drum level to -200 mm before Light-up so as to avoid excess
draining of DM water during swelling & saving in heat energy.
00.00Hr:-Initiate furnace purge.After completion of ( 9 minutes) purging, Lightup the Boilerwith AB elevation(LDO-4 guns ) with LDO pressure 8
kg/cm2.Maintain firing rate such that drum metal tempearature rise is @ 1.5 to 2
deg./min. Start one CEP.&Start vacuum pulling activity at the same time.After
achieving vacuum of @640 mm of Hg, open Turbine side drains going to flash
tank and close CRH AND HRH ATMOSPHERIC drains. Try to achieve maximum
attainable vacuum before starting steam conditioning.
01.20Hr.-At drum pressure 2kg/cm2, close drum vents , S/H vents& R/H
vents. Keep start-up vents throttled.Take second Elevation guns ( CD elevation
) in service with HFO when hot air temp. at wind box ( i. e. Outlet temp. of
secondary air heaters ) is @ 80- 100 deg..
01.50Hr.At drum pressure 5kg/cm2,close S/H drains at 26 Mtr. Level (9
drains).Open Boiler outlet main valves bypass valvesMS-202 & 204 (Ensure MS
atmospheric drains should be crack open at Turbine side.) and start MS line
charging with bypass valves.After complete opening of bypass valves, open fully
MS-201 & MS-203, by inching operation gradually. After full charging of
MSline,checkAIR IS SUCKING through CRH atmospheric drain by slightly
opening it and close it again. Start steam conditioning by opening HP-LP
BYPASS valves .Start 2ndCEP.Closestart-up vents after establishing steam flow
through REHEATER. At 7kg/cm2 drum pressure, start 3RDBCW pump ( OR take
opportunity to start 3RDpump whenever excess swelling of drum level & same
can be used vice-versa while drum level sudden drop.)
02.20Hr:-Atdrum pressure 10 kg/cm2, give pegging steam to deaerator& start
MDBFP on recirculation.
02.20Hr:-Atdrum pressure 10 kg/cm2, startBoiler blow down by killing Boiler
fire. During blow down, maintain drum level& initiate furnace purge at the
earliest.
02.35Hr:-Light-up the boiler, after purging & completion of blow down, with AB
elevation. Ensure vacuum of 640 mm of Hg & opening of Turbine side drains
going to flash tank.
Keep MS atmospheric drain crack open. Start second CEP.
02.45Hr:-Open HP-LPbypass after ensuring warm-up valve operation & no
water is coming throughCRH atmospheric drain, start steam conditioning for
fulfilling the temperature.criterias for Turbine.Take second Elevation guns ( CD
elevation ) in service with HFO.Close start-up vents after opening of HP-LP

bypass and ensuring sufficient steam flow throughHP-LP bypass.
---***---***---***---***---***---
UNIT # 6 SADC DAMPER EXTERNAL

POSITION
(AS PERPOWER CYLINDER)
DATE:-22/02/2013
CORNER-1
0%
100%
CORNER-2
0%
100%
CORNER-3
0%
100%
CORNER-4
0%
100%
AA
90
90
90
90
90
90
90
90
00
100
00
100
100
00
00
AB
00
100
10
100
100
JAM
50
100
00
00
00
100
00
100
00
00
00
00
BC
100
100
100
100
100
100
00
100
00
100
00
100
00
100
00
100
CD
10
100
00
100
00
100
00
100
00
100
00
100
00
00
100
DE
00
90
50
100
10
00
JAM
100
50
100
00
100
00
100
00
00
00
00
EF
00
100
00
100
00
90
00
100
00
100
00
100
00
00
00
00
FG
10
100
10
100
50
100
100
00
100
50
100
00
00
100
JAM
00
GH
00
100
50
100
00
100
100
00
100
00
100
00
100
100
JAM
00
HH
00
100
00
100
00
00
00
100
100
00
UNIT # 6 SADC DAMPER INTERNAL

POSITION
(100% CLOSED FROM PCR )
AA
CORNER-1
100% OPEN
DATE:-22/02/2013
CORNER-2
100% OPEN
A
AB
05% OPEN
B
BC
50% OPEN
100% OPEN
CORNER-3
100% OPEN
CORNER-4
100% OPEN
100% OPEN
05% OPEN
60% OPEN
10% OPEN
30% OPEN
60% OPEN
100% OPEN
10% OPEN
10% OPEN
10% OPEN
10% OPEN
C
CD
D
30% OPEN
DE
E
05% OPEN
EF
30% OPEN
05% OPEN
F
FG
10% OPEN
20% OPEN
50% OPEN
05% OPEN
GH
05% OPEN
50% OPEN
50% OPEN
100% OPEN
60% OPEN
30% OPEN
HH
05% OPEN
BOILER LIGHT-UP PROGRAMME.

Prior to Boiler light-up, charge PRDS from
neighbouring unit & start HFO tank heating,
both LDO pumps .When HFO tank temperature reaches 50
deg., start both HFO pumps.
Start Air heater, ID &FD fans, adjust air flow to
around 30% i.e. @ 750 to 800 T/Hr. Bring wind box to furnace
DP 40 mmwcl by adjusting SADC.
Take +300mm drum level & start one BCW pump,
Drum level will drop, bring it to + 100mm & start second BCW
pump
Now, maintain drum level to -200 mm before Lightup so as to avoid excess draining of DM water during swelling &
saving in heat energy.
00.00 Hr:-Initiate furnace purge. After completion of ( 9
minutes) purging, Light-up the
Boiler with AB
elevation (LDO-4 guns ) with LDO pressure 8 kg/cm2.Maintain
firing rate such that drum metal tempearature rise is @ 1.5 to 2
deg./min. Start one CEP. & Start vacuum pulling activity at
the same time.After achieving vacuum of @ 640 mm of Hg,
open Turbine side drains going to flash tank and close CRH AND
HRH ATMOSPHERIC drains. Try to achieve maximum attainable
vacuum before starting steam conditioning.
01.20Hr.At drum pressure 2kg/cm2, close drum
vents , S/H vents & R/H vents. Keep start-up vents
throttled. Take second Elevation guns ( CD elevation ) in
service with HFO when hot air temp. at wind box ( i. e. Outlet
temp. of secondary air heaters ) is @ 80- 100 deg..
01.50Hr.
At drum pressure 5 kg/cm2, close S/H drains
at 26 Mtr. Level (9 drains). Open Boiler outlet main valves
bypass valves MS-202 & 204 (Ensure MS atmospheric drains

should be crack open at Turbine side.) and start MS line
charging with bypass valves. After complete opening of bypass
valves, open fully MS-201 & MS-203, by inching operation
gradually. After full charging of MSline,checkAIR IS
SUCKINGthrouhCRH atmospheric drain by slightly opening it
and close it again. Start steam conditioning by opening HP-LP
BYPASS valves .Start 2ndCEP.Close start-up vents after
establishing steam flow through REHEATER. At 7 kg/cm2 drum
pressure, start 3RD BCW pump ( OR take opportunity to start
3RD pump whenever excess swelling of drum level & same can
be used vice-versa while drum level sudden drop.)
02.20Hr:At drum pressure 10 kg/cm2, give pegging
steam to deaerator& start MDBFP on recirculation.
02.20Hr:At drum pressure 10 kg/cm2, start Boiler
blow down by killing Boiler fire. During blow down, maintain
drum level& initiate furnace purge at the earliest.
02.35Hr:-Light-up the boiler, after purging & completion of
blow down, with AB elevation. Ensure vacuum of 640 mm of
Hg & opening of Turbine side drains going to flash tank.
Keep MS atmospheric drain crack open. Start second
CEP.
02.45Hr:- Open HP-LP bypass after ensuring warm-up valve
operation & no water is coming through CRH atmospheric
drain, start steam conditioning for fulfilling the temperature.
criterias for Turbine. Take second Elevation guns ( CD
elevation ) in service with HFO. Close start-up vents after
opening of HP-LP bypass and ensuring sufficient steam flow
through HP-LP bypass.
---***---***---***---***---***---

Boiler Light-Up Program

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BOILER LIGHT-UP PROGRAMME.

elevation ) in service with HFO.Close start-up vents after opening of HP-LP

UNIT # 6 SADC DAMPER EXTERNAL

UNIT # 6 SADC DAMPER INTERNAL

BOILER LIGHT-UP PROGRAMME.

bypass valves MS-202 & 204 (Ensure MS atmospheric drains

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