Astm d412 1968 PDF
Astm d412 1968 PDF
Astm d412 1968 PDF
e
Document Name: ASTM D412: Standard Test Methods for Vulcanized
Rubber and Thermoplastic Elastomers-Tension
CFR Section(s):
Standards Body:
21 CFR 801.410(d)(2)
American Society for Testing and Materials
Official Incorporator:
THE EXECUTIVE DIRECTOR
~~r~
Designation: 0 412 - 68
Standard Method of
TENSION TESTING OF
l
VULCANIZED RUBBER
Standard. i~ issued u~der th~ fixed designatio~ p 412; the
This
the year of onglnal adoptIOn or,
year of last reapproval.
In
This method has been approved by the i!eI?art.ment of Defense to replace methods 4001,4116,4121, and 4411 of Federal
Test Method St~ndard N.0' 601 andfor hstmgm the DoD Index of Specifications and Standards. Future proposed revisions
should be coordmated with the Federal Government through the Army Materials and Mechanics Research Center Water.
'
town, Mass. 02172.
1. Scope
1.1 This method covers the effect of the
application of a tension load to vulcanized
rubber and similar rubber-like materials at
room temperature and elevated temperatures.
Covered are tests for tensile stress, tensile
strength, ultimate elongation, and set. The
method is not applicable to the testing of
material ordinarily classified as ebonite or
hard rubber.
1.2 This method starts with a piece taken
from the sample and covers (1) the preparation of the specimens for tension testing, and
. (2) the tension testing of the specimens.
3. Apparatus
3.1 Dies and Cutters-The shapes and dimensions of dumbbell dies for preparing
dumbbell specimens shall conform with those
shown in Fig. 1. The inside faces in the reduced seCtion shall be polished and perpendicular' to the plane formed by the cutting
edges for a depth of at least 5 mm (0.2 in.).
The dies shall be' sharp and free of nicks in
order to prevent ragged edges on the specimen. Dies and cutters for preparing ring
specimens shall be designed to produce one
of the standard ring specimens described in
4.4. A suggested cutter and holder are shown
in Fig. 2 for preparing standard ring specimens from sheets prepared in accordance with
ASTM Methods D 15, Compound and Sample Preparation for Physical Testing of Rubber
2. Defini tions
2.1 sample-a unit, collection of units, or a
section of a unit taken from a sampling lot.
2.2 piece-the portion of the sample that is
prepared for 'testing.
2.3 specimen-a piece of material appropriately shaped and prepared so that it is
ready to use for a test. A specimen may be a
complete article in the case of. small rubber
bands, gaskets, belts, and similar products
that are uniform in cross section and are capable of being tested without reduction in length
or cross sectional area.
2.4 tensile s tress-The applied force per
unit of original cross sectional area of specimen.
2.5 tensile strength-the maximum tensile
stress applied during stretching a specimen to
rupture.
2.6 elongation or strain-the extension of a
uniform section of a specimen, produced by a
tensile force applied to the specimen, ex-
I This method is under the jurisdiction of ASTM Committee 0-11 on Rubber and Rubber-Like Products and is
the direct responsibility of Subcommittee 0-11. \0 on Physical Testing.
Current edition effective Sept.- 13, 1968. Originally issued 1935. Replaces 0412 - 66.
92
D 412
Products. 2
NOTE "-Careful maintenance of die cutting
edges is of extreme importance and can be obtain~d by light .dai~y honing and touching up the
cuttmg edges wlt.h.Jewelers' h~rd Arkansas honing
~tones: T~e condItIOn of the dIe may be judged by
mvestlgatmg the rupture point on any series of broken specimens. When broken specimens are removed from the clamps of the testing machine it is
advantageous to pile these specimens and note if
there is any tendency to break at or near the same
portion of each specimen. Rupture points consistently at the same place may be the indication that
the. ~ie is dull, nicked, or bent at that particular
posItIon.
3.2 Bench Marker-The bench marker
shall have two parallel straight marking surfaces ground smooth in the same plane. The
surfaces shall be between 0.05 and 0.08 mm
(0.002 and 0.003 in.) in ~idth' and at least 15
mm (0.6 in.) in length. The angles between
the marking surfaces and the sides shall be at
least 75 deg. The distance between the centers of the marking surfaces shall be within
0.08 mm (0.003 in.) of the required distance.
3.3 Stamp Pad-The stamp pad shall have
plane unyielding surface (for example, hardwood, plate glass, or plastic). The ink shall
have no deteriorating effect on the specimen
and shall be of contrasting color to that of the
specimen.
3.4 Micrometers-The dial micrometer
used to measure the thickness of flat specimens shall be capable of exerting a pressure
of 25.8 4.8 kPa (3.6 0.7 psi) on the specimens (Note 2) and measuring the thickness
to within 0.025 mm (0.001 in.). The anvil
of the micrometer shall be at least 35 mm (1.4
. ). d
In. In
iameter and shall be parallel to the
face of the contact foot. The dial micrometer
used to measure the radial width of ring specimens having rectangular cross section shall
be equipped with curved feet to fit the curvature of the ring. The screw micrometer used
'ng specl'mens h
'
. Iar
aVlllg
a Clrcu
to measure rl
cross section shall be equipped with spherical
tips either 5 mm or 0.25 in. in diameter and
shall have graduations not exceeding 0.025
mm (0.001 in.).
NOTE 2-Dial micrometers exerting a force of 85
g on a circular. foot 6.35 mm (0.25 in.) in diameter,
or 20 g on a CIrcular foot 3.2 mm (0.125 in.) in diameter conform to this pressure requirement. A
2 in.)jmin (Note 5) for a distance of at least
micrometer should not be used to measure the
75 mm (30 in.).
thickness of specimens narrower in width than the - - - diameter of the foot.
21974 Annual Book of ASTM Standards, Part 37.
93
D 412
94
D 412
3.10.4 Provision shall be made for suspending specimens vertically near the grips for
conditioning prior to test. The specimens
should not touch each other or the sides of the
chamber except for momentary contact when
agitated by the circulating air.
3.10.5 Suitable fast-acting grips for manipulation a t high temperatures shall be provided
to permi t placing specimens in the grips without changing the temperature of the chamber.
3.10.6 The dynamometer shall be suitable
for use at the temperature of test or thermally
insulated from the chamber.
3.10.7 Provision shall be made for measuring elongation of specimens in the chamber.
If a scale is used to measure the extension between bench marks, the scale shall be located
parallel and close to the grip path during extension and shall be controlled from outside
the cham ber.
4. Test Specimens
95
0412
ance with Methods D 15, one of the following
standard ring specimens (Note 6) may bepre~
pared: (1) inside diameter 29.5 0.1 mm,
outside diameter 33.5 0.1 mm; for testing
with an apparatus graduated in metric units,
or (2) inside diameter 30 0.1 mm, outside
diameter 34 0.1 mm, for testing with an
apparatus graduated in U.S. customary units.
The radial width shall be uniform within 0.02
mm.
4.4.3 The cross~sectional area of a ring
specimen shall be calculated from its weight,
density, and me~n circumference: In control
testing, the cross sectional area of a ring spec~
imen having a rectangular section may be
calculated from its axial thickness and radial
width measured with the dial micrometer de~
scribed in 3.4. The thickness of a standard
ring specimen cut from a flat sheet may be
assumed to be the thickness of the disk cut
from inside the ring which can be measured
with the micrometer (Note 2). Curved feet
that fit the curvature of the ring shall be used
in measuring the radial width. For rings hav~
ing a circular cross section, the area may be
calculated from the axial thickness measured
with the ball~point micrometer described in
3.4, assuming radial width to be identical
with axial thickness. In measuring the axial
thickness, the ball-tips of the micrometer
shall be closed with the specimen resting on
them. Then the tips shall be slowly separated
until the specimen falls through of its own
weight. If the area is determined from axial
thickness and- 'radial width, three measurements shall be made at points distributed
around the circumference of the ring, and the
median of the three measurements shall be
taken [or the thickness or width of the specimen. The inside and outside diameters of ring
specimens cut from a sheet may be assumed
to be the same as that of the cutter determined from measurements of a ring of light
cardboard cut by the cutter. The inside diameter of other ring specimens shall be measured
by "the stepped cone described in 3.5, to the
nearest 2 percent interval, employing no
stress in excess of that n~cessary to overcome
any ellipticity of the ring. The inside circumference shall be obtained by multiplying the
inside diameter by 3.14. The mean circumference shall be obtained by multiplying the,$um
of the inside diameter and the radial width by
3.14.
NOTE 6-The standard specimens cut from
ASTM sheets are designed for autographic testing
machines to give 100 percent elongation for each
20 mm on recorder charts graduated in metric
units when the chart moves 200 mm/min while the
grips separate at 500 mm/min, or for each inch on
recorder charts graduated in U.S. customary units
when the chart moves lOin./min while the grips
separate at 20 in./min. The size of these specimens
gives the correct mean elongation within one percent when calculated in accordance with Note 9.
4.5 Straight Specimens-Straight specimens may be prepared where it is not prac'ticable to cut either a dumbbell or a ring
specimen, as in the case of narrow rubber
strip, small" tubing, or electrical insulation.
These specimens shall be of sufficient length
to permit their installation in the wedge or
toggle grip used in the test. Bench marks shall
be placed on the specimens as described for
dumbbell specimens in 4.2. To determine the
cross sectional area of straight specimens in
the form of tubes, the weight, length, and
density of the specimen shall be determined.
The cross sectional area shall then be calculated from these measurements as follows:
A = W/DL
h
were:
A = cross-sectional area, cm 2,
W = weight in air, g,
D = density, g/cm 3 , and
L = length, cm.
To determine the cross-sectional area' 'in
square inches, the area A in square centimeters shall be multiplied by 0.155.
5. Procedure
5. r Test Temperature-Unless otherwise
specified, the standard temperature (Note 8)
for testing shall be 23 1 C (73.4 1.8 F).
When testing at some other temperature is required, the temperature specified shall be one
of those listed in ASTM Recommended Practice D 1349, for Standard Test Temperatures
for Rubber and I{ubber-Like Materials,2 and
the report shall include -a statement of the
temperature at which the' test was made.
Specimens shall be conditioned for at least 3
h ifthe test temperature is 23 C.
'NOTE 7-This standard temperature is the same
as prescribed for the Standard Laboratory Atmosphere in ASTM Specification E 171, for Standard
Atmospheres for Conditioning and Testing Mate3
rials.
96
D 412
+C-
G]
where:
D = distance between the roller centers of
two grips,
E = specified elongation, percent,
C = inside circumference of the specimen,
M = mean circumference of the specimen,
and
G = circumference of one grip roller (if
each grip has two rollers, add twice the
distance between the centers of the rollers on one grip).
NOTE 8-This equation is an approximation
since changes in the cross sectional dimensions during extension have been neglected. For precision
measurements, substitute M - 3.14R (I
0.0 I E) -1/2 for C, where R is the radial width of the
specimen (or the axial thickness if the specimen
turns during extension so that the radial side is in
contact with the grips).
5.2.3 Record the stress at the predetermined distances between the centers of the
rollers and at the time of rupture, preferably
97
5.4 Determination of Set-Place the specimen in the grips of the testing apparatus and
adjust symmetrically so as to distribute the
tension uniformly over the cross section. Separate the grips at a rate of speed as uniformly
as practicable, requiring about 15 s to reach
the specified elongation. Then hold the specimen at the specified elongation for 10 min, release quickly without being allowed to snap
back, and allow to rest for an additional 10
min. At the end of the IO-min rest period,
measure the distance between the bench
marks to the nearest 1 percent of original
length. In stretching the specimen it has been
found convenient to use a measured rod of a
length equal to the exact distance required
between the two bench marks. Holding the
rod behind the test specimen while it is being
stretched simplifies the operation and reduces
the chance of stretching the specimen more
than the required amount. Use a stop watch
or equivalent timer for recording the time required for the various operations.
5.5 Set at Break-Set at break is the set
determined on the specimen when stretched
to rupture. Ten min after the specimen is broken, fit the two pieces carefully together so
that they are in contact over the full area of
the break. Measure the distance between the
bench marks. The calculation is the same as
0412
6. Calculation
where:
F = observed force, and
A = cross-sectional area of the un stretched
specimen.
Calculate the tensile strength by letting F in
the above equation for tensile stress be equal
to the force required to break the specimen.
Tensile stress and tensile strength are expressed in either kilograms-force per square
centimeter' or pounds per square inch. One
kilogram-force per square centimeter is about
14.22 psi.
6.1.2 Calculate the elongation as follows:
Elongation, percent
[(L
C)/C] X 100
Lo)/Lo] X 100
where:
,L = observed distance between the bench
marks on the stretched specimen, and
La = original distance between the bench
marks.
6.1.3 Calculate the ultimate elongation by
letting L in the above equation for elongation
be equal to the distance between the bench
marks at the time of rupture. Calculate the
tension set by substituting for L in the above
equation, ,the distance between the bench
marks after the lO-min retraction period.
6.2 Ring Specimens:
6.2.1 Calculate the tensile stress as follows:
Tensile stress
+G-
elongation
where:
D = distance between the centers of the
grip rollers at the time of rupture of the
specimen,
G = circumference of one roller (if each grip
has two rollers, add twice the distance
between the centers of the rollers on
one grip), and
C = inside circumference of the ring specimen
F/ A
ultimate
8. Report
8.1 The report shall indude the following:
8.1.1 Results calculated in accordance with
6. Calculation,
8.1.2 All observed and recorded data on
which the calculations are based,
8.1.3 Date of vulcanization of the rubber,
if known,
8.1.4 Date of Test,
8.1.5 Temperature of the test room shall be
stated if it is other than as provided for in 5.1,
8.1.6 Type of testing machine used,
8.1.7 Type and dimensions of specimens
used, and
. 8.1.8 When testing at elevated temperature, the temperature of the test chamber.
F/ A
where
F = observed force, and
A = twice the cross-sectional area calculated
from the axial thickness and radial
width of the unstretched ring.
Calculate the tensile strength by letting F in
the above equation for tensile stress be equal
to the force required to break the specimen.
6.2.2 Determine the elongation or strain
for an extension below rupture as described
in 5.2.
98
D 412
I,:
I
o3~
\1 ~ 0.5 mmAppro)(
:: I
I.!
!
rc--, L-~I
I
--
rW
~1-h
~_~-tJSpacer
18 to 22
~-- L ---~
I
C+IMax.
;-~X
I-
-I
-r-
Threod This
Side of Die
--@--@---~X
Section X-X
D
D-E
F
G
L
W
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
Tolerance
Die A
DieB
Diee
DieD
DieE
DieF
1
0.04
max
max
min
min
6b
0.25b
1
0.04
2
0.08
1
0.04
2
0.08
2
0.08
+0.05, -0.00
+0.002, -0.000
25
1
40
1.6
140
5.5
32
1.25
13
0,5
38
1.5
14
0.56
25
1
59
2.32
12
0.500
25
1
40
1.6
140
5.5
32
1.25
13
0.5
38
1.5
14
0.56
25
1
59
2.32
6
0.250
25
1
40
1.6
115
4.5
32
1.25
13
0,5
19
0.75
14
0.56
25
1
33
1.31
6
0.250
16
0.62
30
1.2
100
4
32
1.25
16
0.62
30
1.2
125
5
32
1.25
16
0.62
30
1.2
125
5
32
1.25
13
0.5
38
1.5
14
0.56
16
0.63
59
2.32
6
0.250
13
13
0.5
19
0.75
14
0.56
16
0.63
33
1. 31
3
0.125
0.5
38
1.5
14
0.56
16
0.63
59
2.32
3
0.125
a Dies whose dimensions are expressed in metric units are not exactly the same as dies whose dimensions are
expressed in U.S. customary units. However, equivalent results may be expected from either die. Dies dimensioned in metric units are intended for use with apparatus calibrated in metric units.
b For dies used in clicking machines it is preferable that this tolerance be 0.5 mm or 0.02 in.
99
~m~
D 412
HOLDER
ROTARY CUTTER
TAPER TO FIT
DRILL PRESS
jJ--fl~~ SEE NOTE
BL4DE
DEPTH
a CENTER
GAGE
"///."//~'/l
TO FIT BASE OF
DRILL PRESS
~
CUTTING BASE
100
~~l~
0 412
oa
Ob
C
0
E
F
0
mm
in,
14.75 0,05
15.00 0.05
16,75 0.05
17:00 0.05
15 min
3.0 to 3.5
50 min
30 max
25 0.5
0,581 0.002
0.591 0,002
0,659 0,002
0.669 0,002
0.6 min
0.12 to 0,14
2 min
1.2 max
1.00 0.02
Dimension
H
K
L
M
N
P
Q
R
a
b
mm
in,
39 max
3 to 4
0+ 0 ,1
-0
39 0,5
K 0,05
0+ 0 ,0
-0,1
40 0.5
75 min
1.54 max
0.12 to 0.16
0+ 0 ,004
-0,000
1.54 0,02
K 0.002
0+ 0 ,000
-0,004
1.57 0,02
3 min
Cutter for ring specimens tested with apparatus graduated in metric units.
Cutter for ring specimens tested with apparatus graduated in English units.
FIG.2-Continued
101
~m~
D 412
z r
()
()
:r:
s:
ITI
-l
ITI
::0
~------
------ - - - - 0 - -
- ---- -1--------'
~l>
en ~CD
~
{JJ
en
00
0
en
(J10
~ITI
()
-U
~~
~~~
SHAFT WITH PINS-TO ENGAGE SPOOLS
FIG. 3
SPOOL IS LOOSE ON
SHAFT AND SLOTTED
TO ENGAGE PIN WHICH
ACTS AS CLUTCH.
By publication of this standard no position is taken with respect to the validity of any patent rights in connection therewith, and the American Society for Testing and Materials does not undertake to insure anyone utilizing the standard
against liability for infringement of any Letters Patent nor assume any such liability.
102