Kessel Grease Separator Euro
Kessel Grease Separator Euro
Kessel Grease Separator Euro
No corrosion
No negative effects on
wastewater treatment
plants
KESSEL
Everything for drainage
Page 2
SEPARATION UNITS
KESSEL
Contents
KESSEL Grease separators according to Euro-Norm prEN 1825-1
KESSEL version G underground grease separator
pages 4 - 5
page 6
The KESSEL version G free standing grease separator meets the requirements of prEN 1825-1. This separator is available in sizes NG 2, 4, 7 and 10 (NG reprsents
the separators max through flow capability in liters /
second). Accessories may be added after installation.
page 7
The KESSEL version D free standing grease separator meets the requirements of prEN 1825-1. This separator is available in sizes NG 2, 4, 7 and 10. This separator
is emptied through a permanently installed disposal line
which runs to an exterior wall of the building.
Accessories may be added after installation.
KESSEL version R free standing grease separator
page 8
The KESSEL version R free standing grease separator meets the requirements of prEN 1825-1. This separator is available in sizes NG 2, 4, 7 and 10. This separator
is equipped with an automated cleaning system and is
emptied through a permanently installed disposal line.
page 9
page 10
KESSEL
pages 11 - 13
pages 14 - 21
pages 22 - 26
SEPARATION UNITS
Page 3
Description
KESSEL Euro G Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For underground installation below the frost zone, with integrated sludge trap, polyethylene upper section which is vertically
adjustable, rotatable and tiltable up to 5, cast iron cover in
load class A 1.5 ton, B 12.5 ton or D 40.0 ton based on EN 124,
odor tight, removal key included.
Sludge trap capacity: ...... Liter Manufacturer: KESSEL
Separator capacity: ...... Liter Article #: ..................................
Weight:
...... kg
Accessories:
Sampling chamber for underground installation ........ page 11
Underground extension piece .................................... page 12
Pumps /lifting stations ............................................... page 13
Delivered:
Completely assembled.
Article # 93 004/120B
Installation
Size (l/sec)
Weight kg
NG 1
NG 2
NG 4
111 kg
120 kg
130 kg
540 to 840
610 to 910
490 to 800
93 001/80B
93 002/80B
93 004/80B
93 001/80D
93 002/80D
93 004/80D
NG 1
NG 2
NG 4
111 kg
120 kg
130 kg
800 to 1200
800 to 1200
800 to 1200
93 001/120B
93 002/120B
93 004/120B
93 001/120D
93 002/120D
93 004/120D
T = Installation depth
OD = Outside diameter
NG
DN
OD
h1
h2
1
2
4
100
100
100
110
110
110
1470
1470
1470
1300
1300
1300
1300
1550
1800
540
790
1040
610
860
1110
KESSEL
Advantages:
Adjustable
upper section:
tiltable
vertically adjustable
Storage volumes
Sludge trap
Grease trap
140 l
200 l
400 l
Fat storage
Weight
kg (approx)
70 l
120 l
160 l
111 kg
120 kg
130 kg
230 l
370 l
370 l
Smooth wax-like
surfaces for easy
cleaning
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
G = Standard version
Page 4
SEPARATION UNITS
KESSEL
Description
KESSEL Euro G Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene
For underground installation below the frost zone, with integrated sludge trap, polyethylene upper section which is vertically
adjustable, rotatable and tiltable up to 5, cast iron covers in
load class A 1.5 ton, B 12.5 ton or D 40.0 ton based on EN 124,
odor tight, removal key included.
Sludge trap capacity: ...... Liter Manufacturer: KESSEL
Separator capacity: ...... Liter Article #: ..................................
Weight:
...... kg
Accessories:
Sampling chamber for underground installation ........ page 11
Underground extension piece .................................... page 12
Delivered:
Completely assembled.
Larger sizes available upon request.
Article # 93 020/120B
Installation
Size (l/sec)
Weight kg
NG 7
NG 10
NG 15
NG 20
331 kg
403 kg
401 kg
473 kg
93 007/120B
93 010/120B
93 015/120B
93 020/120B
93 007/120D
93 010/120D
93 015/120D
93 020/120D
DN/OD
h1
h2
DN/OD
T = Installation depth
OD = Outside diameter
NG
DN
OD
h1
h2
7
10
15
20
150
150
200
200
160
160
210
210
2080
2860
2300
3060
1200
1200
1760
1760
1030
1030
1560
1560
1100
1100
1630
1630
KESSEL
Advantages:
Adjustable
upper section:
tiltable
vertically adjustable
Storage volumes
Sludge trap
Grease trap
700 l
1000 l
1500 l
2000 l
Fat storage
Weight
kg (approx)
280 l
400 l
600 l
800 l
331 kg
403 kg
401 kg
473 kg
1100 l
1500 l
3300 l
3700 l
Smooth wax-like
surfaces for easy
cleaning
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
G = Standard version
KESSEL
SEPARATION UNITS
Page 5
Description
KESSEL Euro G Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For free standing installation in frost free areas, with integrated
sludge trap, polyethylene quick release odor tight covers, inlet/
outlet fits SML pipe (DIN 19522) and plastic pipe (DIN 19560).
Sludge trap capacity: ...... Liter Test mark: certification pending
Separator capacity: ...... Liter Manufacturer: KESSEL
Weight:
...... kg Article #: ..................................
Accessories:
Inspection window in flow direction left or right ........ page 13
Refill equipment left or right ....................................... page 12
Inspection chamber with
horizontal or vertical outlet ......................................... page 11
Pumps /lifting stations ................................................ page 13
Delivered:
Completely assembled.
Article # 93 002
Installation
Size (l/sec)
Weight kg
Article #
NG 2
NG 4
NG 7
NG 10
50 kg
65 kg
100 kg
125 kg
93 002
93 004
93 007
93 010
free standing
in frost free areas
Delivery contents
Separator with quick
release covers
OD = Outside diameter
NG
DN
OD
2
4
7
10
100
100
150
150
110
110
160
160
940
1500
1600
2430
KESSEL
Advantages:
Access opening
l x b
1250
1810
1850
2700
650
650
920
920
Storage Volumes
Sludge trap
Grease trap
h1
h2
h3
930
930
1130
1130
1000
1000
1200
1200
1310
1310
1560
1560
Light weight,
compact,
transport friendly
200 l
400 l
700 l
1000 l
Smooth wax-like
surfaces for easy
cleaning
212 l
354 l
567 l
794 l
Weight
Fat storage kg (approx)
106 l
177 l
302 l
423 l
50 kg
65 kg
100 kg
125 kg
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
G = Standard version
Page 6
SEPARATION UNITS
KESSEL
Description
KESSEL Euro D Direct Disposal Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For free standing installation in frost free areas, with integrated
sludge trap, polyethylene quick release odor tight covers, with
direct disposal hook up pipe on left or right side for sludge
and grease trap disposal, with disposal flange DN 65, PN 10
(DIN 2501), Storz-B-coupling 2.5 inch for disposal truck connection, inlet/outlet fits SML pipe (DIN 19522) and plastic
pipe (DIN 19560).
Sludge trap capacity: ...... Liter Test mark: certification pending
Separator capacity: ...... Liter Manufacturer: KESSEL
Weight:
...... kg Article #: ..................................
Accessories:
Inspection window in flow direction left or right ........ page 13
Refill equipment left or right ....................................... page 12
Inspection chamber with
horizontal or vertical outlet ......................................... page 11
Pumps /lifting stations ................................................ page 13
Delivered:
Completely assembled.
Size (l/sec)
Weight kg
Article #
Delivery contents
93 002.00/D1
93 004.00/D1
93 007.00/D1
93 010.00/D1
54 kg
69 kg
104 kg
129 kg
NG 2
NG 4
NG 7
NG 10
b
OD = Outside diameter
b1
NG
DN
OD
2
4
7
10
100
100
150
150
110
110
160
160
920
1500
1600
2430
KESSEL
Advantages:
Access opening
l x b
1250
1810
1850
2700
650
650
920
920
b1
h1
h2
h3
840
840
1080
1080
930
930
1130
1130
1000
1000
1200
1200
1310
1310
1560
1560
Light weight,
compact,
transport friendly
Storage volumes
Sludge trap
Grease trap
200 l
400 l
700 l
1000 l
Weight
Fat storage kg (approx)
212 l
354 l
567 l
794 l
Smooth wax-like
surfaces for easy
cleaning
106 l
177 l
302 l
423 l
54 kg
69 kg
104 kg
129 kg
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
D = Direct disposal
KESSEL
SEPARATION UNITS
Page 7
Description
KESSEL Euro R Direct Disposal Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For free standing installation in frost free areas, with integrated
sludge trap, polyethylene quick release odor tight covers, with
direct disposal hook up pipe on left or right side for sludge and
grease trap disposal, with disposal flange DN 65, PN 10 (DIN 2501),
Storz-B-coupling 2.5 inch for disposal truck connection, with
high pressure cleaning/rinsing system with rotating spray jets,
3/4 inch cold/hot water connection and 3 meter flexible hose
to control unit, inlet/outlet fits SML pipe (DIN 19522) and plastic pipe (DIN 19560).
Sludge trap capacity: ...... Liter Manufacturer: KESSEL
Separator capacity: ...... Liter Article #: ..................................
Weight:
...... kg
Accessories:
Inspection window in flow direction left or right ........ page 13
Refill equipment left or right ....................................... page 12
Inspection chamber with
horizontal or vertical outlet ......................................... page 11
Pumps /lifting stations ................................................ page 13
Delivered: Completely assembled.
Installation
Weight kg
Article #
Delivery contents
84 kg
99 kg
134 kg
159 kg
NG 2
NG 4
NG 7
NG 10
free standing
in frost free areas
420
OD = Outside diameter
NG
DN
OD
2
4
7
10
100
100
150
150
110
110
160
160
920
1500
1600
2430
Access opening
l x b
1250
1810
1850
2700
650
650
920
920
b1
h1
h2
h3
840
840
1080
1080
930
930
1130
1130
1000
1000
1200
1200
1310
1310
1560
1560
Light weight,
compact,
transport friendly
DN/OD
b
b1
KESSEL
Advantages:
DN/OD
h1
h2
h3
596x370
Storage Volumes
Sludge trap
Grease trap
200 l
400 l
700 l
1000 l
Smooth wax-like
surfaces for easy
cleaning
212 l
354 l
567 l
794 l
Weight
Fat storage kg (approx)
106 l
177 l
302 l
423 l
84 kg
99 kg
134 kg
159 kg
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
R = Automated cleaning
Page 8
SEPARATION UNITS
KESSEL
KESSEL Euro E+S M Direct Disposal Grease Separator with automated cleaning
and disposal system, based on prEN 1825-1. Sizes NG 2, 4, 7 and 10 (NG = flow in
liters/second) for free standing installation in frost free areas.
Illustration
Description
KESSEL Euro E+S M Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For free standing installation in frost free areas, with integrated
sludge trap, polyethylene quick release odor tight covers, with
inspection window, with direct disposal hook up pipe on left or
right side for sludge and grease trap disposal, with disposal
flange DN 65, PN 10 (DIN 2501), Storz-B-coupling 2.5 inch for
disposal truck connection, manual switch over from cleaning
to disposal, with high pressure cleaning/rinsing system with
spray jets and flood jets, exterior (left or right) mounted submersible (IP 68) cutting pump (400 V, 50 Hz, with 2.6 kW > 25 m3/h
at 0.7 Bar at standard pumping heights or 4.0 kW > 30 m3/h at
1.0 Bar at standard pumping heigths), with control unit, with
refill equipment, inlet/outlet fits SML pipe (DIN 19522) and plastic pipe (DIN 19560).
Sludge trap capacity: ...... Liter Manufacturer: KESSEL
Separator capacity: ...... Liter Article #: ..................................
Weight:
...... kg
Delivered:
Completely assembled.
Installation
NG 2
NG 4
NG 7
NG 10
free standing
in frost free areas
Weight kg
Article #
Pump size
140 kg
155 kg
190 kg
215 kg
Pump
left
right
93 002.50/M1 93 002.00/M1
93 004.50/M1 93 004.00/M1
93 007.50/M1 93 007.00/M1
93 010.50/M1 93 010.00/M1
2,6 kW
2,6 kW
2,6 kW
4,0 kW
OD = Outside diameter
NG
DN
OD
2
4
7
10
100
100
150
150
110
110
160
160
940
1500
1600
2430
Access opening
l x b
1250
1810
1850
2700
650
650
920
920
b1
h1
h2
h3
950
950
1220
1220
930
930
1130
1130
1000
1000
1200
1200
1310
1310
1560
1560
Light weight,
compact,
transport friendly
DN/OD
b
b1
KESSEL
Advantages:
DN/OD
h1
h2
h3
420
Storage Volumes
Sludge trap
Grease trap
200 l
400 l
700 l
1000 l
Smooth wax-like
surfaces for easy
cleaning
Fat storage
212 l
354 l
567 l
794 l
106 l
177 l
302 l
423 l
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
KESSEL
SEPARATION UNITS
Page 9
Description
KESSEL Euro E+S PV Grease Separator NG ...
based on Euro-Norm prEN 1825-1.
Manufactured from Polyethylene.
For free standing installation in frost free areas, with integrated
sludge trap, polyethylene quick release odor tight covers, with
inspection window, with direct disposal hook up pipe on left or
right side for sludge and grease trap disposal, with disposal
flange DN 65, PN 10 (DIN 2501), Storz-B-coupling 2.5 inch for
disposal truck connection, automated switch over from cleaning to disposal, control unit, twin 1 inch solenoid valves, rinse/
refill inlet according to DIN 1988, high pressure cleaning/rinsing
system with spray jets and flood jets, exterior (left or right)
mounted submersible (IP 68) cutting pump (400 V, 50 Hz, with
2.6 kW > 25 m3/h at 0.7 Bar at standard pumping heights or
4.0 kW > 30 m3/h at 1.0 Bar at standard pumping heigths),
with control unit, with refill equipment, inlet/outlet fits SML
pipe (DIN 19522) and plastic pipe (DIN 19560).
Sludge trap capacity: ...... Liter Manufacturer: KESSEL
Separator capacity: ...... Liter Article #: ..................................
Weight:
...... kg
Delivered:
Completely assembled.
Size (l/sec)
Weight kg
NG 2
NG 4
NG 7
NG 10
NG 15
150 kg
165 kg
200 kg
225 kg
420 kg
free standing
in frost free areas
Article #
Pump left
93 002.50/P1
93 004.50/P1
93 007.50/P1
93 010.50/P1
93 015.50/P1
Pump size
Pump right
93 002.00/P1
93 004.00/P1
93 007.00/P1
93 010.00/P1
93 015.00/P1
2,6 kW
2,6 kW
2,6 kW
4,0 kW
4,0 kW
NG
DN
OD
2
4
7
10
15
100
100
150
150
150
110
110
160
160
160
940
1500
1600
2430
3180
Access opening
l x b
1250
1810
1850
2700
3450
650
650
920
920
1350
b1
h1
h2
h3
950
950
1220
1220
1750
930
930
1130
1130
1100
1000
1000
1200
1200
1030
1310
1310
1560
1560
1455
Light weight,
compact,
transport friendly
DN/OD
b
b1
a
OD = Outside diameter
KESSEL
Advantages:
DN/OD
h1
h2
h3
420
Storage Volumes
Sludge trap
Grease trap
200 l
400 l
700 l
1000 l
1500 l
Smooth wax-like
surfaces for easy
cleaning
Fat storage
212 l
354 l
567 l
794 l
1620 l
106 l
177 l
302 l
423 l
600 l
Accessories
Product
information
Technical
information
pages:
11 - 13
pages:
14 - 21
pages:
22 - 26
Page 10
SEPARATION UNITS
KESSEL
KESSEL-Accessories
Illustration
Description
KESSEL-Polyethylene Sampling Chamber 400
For underground installation. For connection after grease/starch separators for taking effluent samples.
Inlet and outlet are both DN 100 and DN 150 sizes and connect to polymer
piping according to DIN 19534, 400 mm interior diameter, vertically adjustable cover with clamp ring, odor tight, 120 mm inlet to outlet elevation
drop, covers available in Class A (1.5 ton), Class B (12.5 ton) and Class D
(40.0 ton) load classes.
Manufacturer: KESSEL
Inlet depth
T (mm)
* 400-1300
1330-1660
1330-1660
class A
Article #
class B
class D
KESSEL-Extension section
For deep installations
Extension height 600 mm (reducible)
Manufacturer: KESSEL
Type
Article #
915 402
Article #
horizontal outlet
915 871
KESSEL
Type
Article #
vertical outlet
915 870
SEPARATION UNITS
Page 11
KESSEL-Accessories
Illustration
Description
KESSEL-refill equipment (polyethylene)
According to DIN 1988, for connection to grease/starch separators for
rinsing and refilling. Double connection fasteners and DN 70 sealing
gasket.
Type
Article #
915 800
915 801
KESSEL-Extension section
Fits all KESSEL underground grease and starch separators. Increases
height by 400 mm. Complete with sealing gasket.
Type
Article #
917 402
Article #
class A
class B
class D
916 801
916 802
916 803
KESSEL-Replacement gasket
for manhole cover
Article #
917 101
KESSEL-Removal tool
for grease separator
for manhole cover
Article #
915 595
KESSEL-Cover
420
KESSEL-Replacement gasket
for cover 420
Article #
916 904
Article #
917 204
Article #
917 004
Page 12
SEPARATION UNITS
KESSEL
KESSEL-Accessories
Illustration
Description
KESSEL-Aqualift F Duo lifting station
for wastewater with or without sewage
For free standing installation
Output
Current
Outlet
size
Article #
1.1 kW
2.2 kW
400 V 3 phase
400 V 3 phase
DN 100
DN 100
28 652
28 634
KESSEL-Inspection window
Fits all KESSEL free standing grease separators. Can be placed on left
or right side of separator (based on direction of flow). Complete with
window cleaning lever.
Type
Article #
917 770
917 771
KESSEL-Remote control
For KESSEL above ground model E+S grease separators
according to DIN 4040 or prEN 1825.
Length of cable 10 m.
Type
Article #
916 601
Article #
915 890
Tip: Hole in separator for direct disposal pipe can be drilled out
with KESSEL Article # 50 101 drill attachment.
KESSEL
SEPARATION UNITS
Page 13
Product Information
Separator function based on prEN 1825
The KESSEL Euro separator based on Euro-Norm prEN 1825 (as seen
in the illustration below) consists of a grease separation chamber with
an integrated sludge trap located at the bottom. Following the separator is a sampling chamber.
Wastewater containing oils and grease is guided into the separator by
a pacifying pipe which allows the wastewater to be slowly and evenly
distributed into the separator preventing fast flowing wastewater from
disturbing the separation process inside the chamber. The separation
of the light material (grease and fats) and the heavier material (sludge)
from the wastewater is all accomplished by the force of gravity. Heavily
emulsified greases and oils may not be completely separable with the
gravity method.
In the grease separation chamber, organic greases and oils (being less
dense than water) separate from the wastewater and rise to the surface
of the chamber. As more wastewater enters the chamber, the layer of
separated greases and oils builds from the top down until the grease
separation chamber is full and the entire chamber is emptied.
Inlet
Ventilation pipe
Refill equipment
Separation chamber
Inspection window
Outlet
Sampling chamber
Page 14
SEPARATION UNITS
KESSEL
Product Information
Description of KESSEL Version G underground Euro separators
Installation hints
Notice
The
KESSEL
SEPARATION UNITS
Page 15
Product Information
Description of KESSEL Version G free standing Euro separators
To empty the contents of the separator the odor tight covers need to
be removed. The suction hose of the disposal truck is then used to
empty and rinse the inside of the separator.
Installation hints
Notice
Important
Page 16
SEPARATION UNITS
KESSEL
Product Information
Description of KESSEL Version D free standing Euro separators
Installation hints
Notice
Important
KESSEL
SEPARATION UNITS
Page 17
Product Information
Description of KESSEL Version R free standing Euro separators
and, using its own pump, suction out the entire contents of the separator without any unpleasant odors escaping. After the contents of the
separator have been emptied, the interior of the separator is automatically rinsed and cleaned with warm water. As an option, the entire automated system can be controlled by remote control.
According to DIN V 4040-2, the complete contents of the separator
should be emptied, the unit cleaned and refilled with clean cold water
every fourteen days or at a minimum of once every month.
Installation hints
Notice
Important
Page 18
SEPARATION UNITS
KESSEL
Product Information
Description of KESSEL Version E+S M free standing Euro separators
so that the pump(s) of the Version E+S M separator can pump the
separator contents into the waiting disposal truck without any unpleasant odors escaping. After the contents of the separator have been
pumped out, the interior of the separator is automatically rinsed and
cleaned with warm water in a multi-step process which is manually
controlled from the control unit.
According to DIN V 4040-2, the complete contents of the separator
should be emptied, the unit cleaned and refilled with clean cold water
every fourteen days or at a minimum of once every month.
Installation hints
Notice
Important
KESSEL E+S separators should be installed in all areas where nuisance odor problems are either undesired or not allowed.
In cases where the Version M separator is installed in an operation
producing large amounts of sludge (ie. slaughterhouses /butchers) it is
recommended that the separator be equipped with twin pumps - one
pump for the disposal of the sludge and the second pump for the disposal of wastewater and separated grease. For more information please contact KESSEL directly.
KESSEL
SEPARATION UNITS
Page 19
Product Information
Description of KESSEL Version E+S PV free standing Euro separators
Installation hints
Notice
KESSEL E+S separators should be installed in all areas where nuisance odor problems are either undesired or not allowed.
The KESSEL E+S PV systems allow the user to customize settings
to improve disposal performance and also allow the disposal vehicle
driver to handle the complete disposal procedure which can also be
conducted during off hours.
In cases where the Version PV separator is installed in an operation
producing large amounts of sludge (ie. slaughterhouses /butchers) it is
recommended that the separator be equipped with twin pumps - one
pump for the disposal of the sludge and the second pump for the disposal of wastewater and separated grease. For more information please contact KESSEL directly.
Page 20
SEPARATION UNITS
KESSEL
Product Information
Product Advantages
Compact - Lightweight
Acid resistant
The polyethylene material used in the construction of the separator is
extremely resistant to the aggressive acids contained in oil and fat
laden wastewater. This resistance provides the separator with a very
long life expectancy unlike separators manufactured from other materials such as steel and concrete. Additional acid resistant coatings
required on most steel and concrete separators are also not necessary with KESSEL Euro separators.
Easily Cleaned
The smooth wax-like surface of the separator
hinders the building up of coagulated oils and
fats. This allows for quick and easy cleaning
of the separator with minimal rinse water
usage.
Odor tight
The separators compact size means easy delivery and placement
on site. This also allows the separator to fit through most door or
passageways and will not take up valuable space in basements.
Easily transported
On site the chamber can be easily handled and maneuvered by
hand without the need of machinery.
Integrated forklift-grips allow the larger separators to be easily
handled by forklifts for stocking or loading operations.
Durable
Polyethylene guarantees a high durability against dents, cracks or
breaks in the material.
Adjustable cover
Upgrading
Options such as inspection windows, ventilation pipes or refill equipment can be ordered and connected at any time after the separator
has been installed.
The version G separator can even be upgraded to a version D
(Direct Disposal) separator at a later date.
Recyclable material
Polyethylene can be fully recycled and reused for the
production of high quality products.
Polyethylene
KESSEL
SEPARATION UNITS
Page 21
Technical Information
KESSEL-Calculation for Grease Separators
Based on DIN V 4040-2, February 99 and based on Euro-Norm prEN 1825-2
The KESSEL calculations sheets listed below serve to properly size the
separator to its facility and also to help choose the proper model.
1. General Information
1.1. Project/Location
Project/Site location
Builder
Planner
Version
1.2. Facility
Care facility (retirement home)
Hotel kitchen
Butter/margarine manufacturer
Business kitchen/cafeteria
Oil manufacturer
Hospital/University kitchen
Supermarket with
meat processing
Standard restaurant
Poultry slaughterhouse
Weekly operation
........................
hours /day
........................
Wastewater discharge
days /week
continuous
discontinuous
1.4. Legal limits for wastewater entering public / private sewage systems
(Consult local statutes or local water authority for legal limits / concentrations)
Values to be identified at the wastewaters point of entry into the (public) sewage system
Wastewater temperature C
........................
Page 22
Allowable pH-value
........................
SEPARATION UNITS
pH-value
KESSEL
Technical Information
2. Sizing the grease separator (NG - liters/second)
2.1. Calculating the maximum wastewater flow Qs
Method
1: Qs-Calculation based on maximum wastewater flow during peak kitchen operation measured with a flow metering device
..................................................
l/ s
Qs = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
Method
Qs = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
Equation
VM
Qs =
MM
VM: wastewater volume per warm meal in liters (l) (See Table 1)
t x 3600
F:
Inputs
x ........... x ...........
...........
Qs =
= ...........
x 3600
...........
VM (liters)
100
50
8.5
20
20
13
10
22
15
10
t (hours)
MM
Qs = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
Equation
VP
Qs =
MP
t x 3600
F:
Inputs
Qs =
...........
x ........... x ...........
= ...........
...........
x 3600
VP (Liter)
Small
up to 5 large livestock*
20
30
Medium
up to 10 large livestock*
15
35
Large
up to 40 large livestock*
10
40
MP (kg)
t (hours)
KESSEL
SEPARATION UNITS
Page 23
Technical Information
Method
Calculating
Qs (K) = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
cooking kettle
(outlet)
25
50
0.45
0.9
tiltable cooking
kettle (outlet)
70 100
0.45
1.35
0.62
1.24
0.62
1.86
0.5
0.75
1.5
0.75
2.25
0.6
0.84
1.68
0.84
2.52
1.2
2.4
1.2
1.4
2.8
1.4
1.6
3.2
Dish- tiltable
sinks without
washing frying
odor trap
40
50 machine pans
1.13
1.8
1.2
0.45
0.93
1.55
2.48
0.62
0.06
1.24
0.93
1.24
1.13
1.88
2.4
0.75
0.07
1.5
1.13
1.5
0.67
1.26
2.1
3.36
2.72
0.84
0.08
1.68
1.26
1.68
0.8
1.5
2.5
0.1
1.5
3.6
0.96
1.8
4.8
3.6
1.2
0.12
2.4
1.8
2.4
4.2
1.12
2.1
3.5
5.6
4.2
1.4
0.14
2.8
2.1
2.8
1.6
4.8
1.28
2.4
6.4
4.8
1.6
0.16
3.2
2.4
3.2
sinks with
odor trap
40
50
0.36
0.68
1.8
3.6
1.8
5.4
1.44
2.7
4.5
7.2
5.4
1.8
0.18
3.6
2.7
3.6
10
1.6
0.2
n > 10
n x 0.2
n x 0.4
n x 0.2
n x 0.3
n x 0.4
Total
*Potato peeling machines are to be connected to an independent starch separator.
The calculation below is based on summing the maximum output (flow) of each kitchen faucet. Please note that if a fixture in the above table has
already been included for calculation (for example a sink) that the faucet connected to this sink should not be counted. This would result in double
counting certain values. Please count one or the other.
Calculating
Qs (A) = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
DN 15
R 1/2
0.23
0.31
0.62
1.05
0.38
0.75
1.28
0.42
0.84
1.43
0.5
1.7
0.6
1.2
2.04
0.7
1.4
2.38
0.8
1.6
2.72
(n)
DN 25
R1
0.77
0.9
1.8
3.06
10
3.4
n > 10
n x 0.1
n x 0.2
n x 0.34
Total
Page 24
SEPARATION UNITS
Qs = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l/ s
KESSEL
Technical Information
2.2. Calculation of influencial factors
The following three factors (fd, ft, fr ) are required to properly size a grease separator.
2.2.1. Calculation of density factor fd
fd = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Density of oils and fats at 20C
up to 0.94
Density factor fd
1.0
g/cm3
1.5*
*for substances such as castor oil, wool fat, resin / rosin oil, beef drippings.
For wastewater from kitchens, restaurants, hospitals, slaughter/meat proecessing plants as well as fish processing plants a density factor (fd)
value of 1 is generally applicable.
2.2.2. Wastewater temperature factor ft
ft = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Incoming wastewater temperature
Temperature factor ft
up to 60C
1.0
over 60C
1.3
fr = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Are standard cleaners used in the kitchen ?
No
1.0
Yes
1.3
In special circumstances (Hospital for example) a cleaner solution factor of fr ! 1.5 could be required.
2.3. Calculating the separator size (NG) (liters/second) according to DIN V 4040-2, date 02/1999
NG = Qs x fd x ft x fr
NG =
..............
..............
Appropriate authority
Applicant
location, date
location, date
signature
signature
..............
..............
..............
NG
...............
x 100 liter =
KESSEL
...............
liter
Slaughter houses:
meat processing plants with slaughter
NG
...............
x 200 liter =
...............
liter
SEPARATION UNITS
Page 25
Technical Information
3.2. Type of grease separator
Installation location:
free standing in frost free area
Installation location:
Underground installation in frost free areas
Outdoor underground installation
...............
mm x
...............
mm
T=
......................
mm
Disposal hook-up
Refill pumps
left
left
left
right
right
right
Accessories
Manhole covers:
Class A (1.5 ton)
Class B (12.5 ton) passenger car
Class D (40 ton) tractor trailer
Accessories
Sampling chamber
Pump in collection chamber
Article Number
...........................................................................................................................
....................................................................
...........................................................................................................................
....................................................................
...........................................................................................................................
....................................................................
...........................................................................................................................
....................................................................
...........................................................................................................................
....................................................................
...........................................................................................................................
....................................................................
Page 26
SEPARATION UNITS
KESSEL
KESSEL
SEPARATION UNITS
Page 27
Inspection chambers
Company locations
Oslo
AmsterLondon dam
Zeewolde
Berlin
D
NL
Frankfurt
Paris
Lenting
Mnchen
Wien
Barcelona
Madrid
Rom
Plant 1, Lenting
NL
Plant 2, Zeewolde
Plant 3, Lenting
Plant 4, Barcelona
KESSEL
Everything for drainage
KESSEL GmbH Bahnhofstrae 31 D- 85101 Lenting
Tel. +49 84 56 / 27 - 195 Fax +49 84 56 / 27 - 188
http://www. kessel.de e-mail: info @ kessel.de
G E R M A N Y
Your distributor: