BOA

Smart Vision System

Installation Manual

teledynedalsa.com/ipd
Version 11a

Notice
BOA Vision System Installation Manual
Document Number 405-00025-00
Revision: 11a; 17 September 2014
Copyright 2014 Teledyne DALSA Incorporated.
All rights reserved.
All copyrights in this manual, and the hardware and software described in it, are the
exclusive property of Teledyne DALSA Incorporated and its licensors.
Claim of copyright does not imply waiver of Teledyne DALSA Incorporated or its
licensors other rights in the work. See the following Notice of Proprietary Rights.
NOTICE OF PROPRIETARY RIGHTS
This manual and the related hardware and software are confidential trade secrets
and the property of Teledyne DALSA Incorporated and its licensors. Use,
examination, reproduction, copying, transfer and/or disclosure to others of all or
any part of this manual and the related documentation are prohibited except with
the express written consent of DALSA Incorporated.
The information in this document is subject to change without notice. Teledyne
DALSA Incorporated makes no representations or warranties with respect to the
contents of this manual and specifically disclaims any implied warranties of
merchantability or fitness for a particular purpose. Teledyne DALSA Incorporated
assumes no responsibility for errors or omissions in this document.
iNspect, Sherlock, and the DALSA logo are trademarks of Teledyne DALSA
Incorporated. All other trademarks are the property of their respective owners.
Teledyne DALSA Industrial Products
Information: info.ipd@teledynedalsa.com
Support: support.ipd@teledynedalsa.com
Web: http://www.teledynedalsa.com/ipd
700 Technology Park Drive
Billerica, MA, USA 01821
Tel 1.978.670.2002 Fax 1.978.670.2010

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Certifications
Declaration of Conformity
Manufacturer

Teledyne DALSA Incorporated

605 McMurray Road
Waterloo N2V 2E9
Ontario, Canada

CE

We declare that this product has been tested to comply with the
EC Directive for a class A digital device in accordance with
EN55022/CISPR22

FCC

We declare that this product has been tested and found to

comply with the limits for a class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses and can radiate radio
frequency energy and may cause harmful interference to radio
communication.

Other
IP67

This product meets the requirements for industrial applications

that require IP67 wash down protection - requires fitted sealing
lens cover and sealing plugs on unused connectors

CFR 21 Part 11

This product provides the tools needed for users to implement

an auditing program that could be in compliance with CFR 21
Part 11. These tools include:
System or software backup and restore
System software security (password login and access limits)
Protection of system backup files from modification.
Record of actions by users with time stamp information
Time stamp information on data output.

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Handling Precautions
Care should always be exercised when handling and operating your BOA Vision
System. Even though the system is encased within a rugged, industrial enclosure,
incorrect use or handling can result in damage to your investment. To prevent this, we
recommend you avoid the following:

Hot-plugging cables and devices. Be sure to shut the system down and remove
power before connecting or disconnecting anything to it.

Free-standing operation. It is advisable to mount the system properly to prevent it

from falling accidentally. Mounting holes are provided on each side of the system.

Operating the system in an environment outside of its recommended operating

conditions.

Electro Static Discharge

Avoid the damage that ESD can cause. Never expose the internal electronics to a
potentially hazardous environment by opening the enclosure. Doing so may cause
serious damage.

User Service Warning

This product has no field-replaceable components. Tampering with the unit will void the
product warranty.

Warranty
Teledyne DALSA warrants the BOA Vision System against defects in materials and
workmanship for a period of twenty four (24) months from the date of delivery. Teledyne
DALSA and its representatives expressly disclaim any and all other warranties.
Your sole remedy shall be repair or replacement of the BOA Vision System product and
associated optional components, provided that the defective product is returned within
the warranty period.
If you need to return the BOA Vision System, you must contact the Teledyne DALSA
representative who sold you the product. Do not return your product to Teledyne DALSA
without prior authorization.
Teledyne DALSA assumes no liability for damages resulting from the use of this manual.

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Table Of Contents
Introduction

Installation

Software

Specifications

Version 11a

BOA Vision System

...............................

Product Support

...............................

Components

...............................

Connections

...............................

Cable Pinouts

...............................

Cable Configurations

...............................

10

Panel Link Module

...............................

10

Ethernet Only Setup

...............................

11

Ethernet and I/O Setup

...............................

12

Getting Started

...............................

13

iDiscover Utility

...............................

14

BOA Web Server

...............................

15

Firmware Updating

...............................

16

The BOA Emulator

..

17

General Specifications

...............................

18

Input Specifications

...............................

19

Output Specifications

...............................

20

Output Control

..

21

Panel Link Specification

.....

22

PL-100 Wiring

..

23

PL-100 Wiring

..

24

PL-200 Wiring

..

25

Serial Port Connection

..

26

BOA Dimensions

...............................

27

PL-100 Dimensions

...............................

28

PL-200-IO Dimensions

...............................

29

Introduction
BOA Vision System Overview
BOA is a fully integrated vision system in a compact smart camera format that has
been specifically designed for industrial use. Packaged complete with application
software embedded, BOA provides an easy-to-deploy automated inspection system for
the factory floor.
BOA vision systems are configured and monitored remotely using an Ethernet
connection to a PC or factory network. An inspection can be quickly setup using a web
browser portal into the resident iNspect application. The software interface is fully
equipped with a suite of vision tools and capabilities that satisfy a range of inspection
needs, from positioning, identification and measuring, to verification and flaw detection.
BOA vision systems are small, rugged devices that can be easily integrated into existing
production lines, machinery or moving equipment. They are supported by standard
industrial M12 cordsets to further simplify and reduce implementation costs. Rated for
IP67 deployment when fitted with a compatible lens cover, BOA systems can be
mounted in wash down factory environments without the need for additional protective
enclosures.
For a complete list of specifications, refer to Specifications on page 18.

Product Support
In addition to this installation manual, the following information ships with the product:
1.
2.
3.
4.
5.

Online help: Fingertip help is available on every screen (panel) of the iNspect User
Interface
The iNspect User Manual is included on the CD that ships with the product
Self help material and sample job files are included on the CD
Factory support is available at support.ipd@teledynedalsa.com
Call, fax or email your local representative who sold you the product

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BOA Vision System Components

BOA vision systems are shipped with the components listed below. Take a few
moments to verify that everything has arrived in good condition. If your product has
been visibly damaged during shipment or is missing parts, please contact your Teledyne
DALSA representative immediately.
Standard components (ship with every BOA Vision System):
Component

Description

BOA Vision System

BVS-0640X-INS or,
BVS-1024X-INS or,
BVS-1280X-INS or,
BVS-1600M-INS

BOA Vision System. Fully integrated vision system with

640x480, 1024x768, 1280x960 monochrome or color sensor,
1600x1200 monochrome sensor, processing engine, iNspect
embedded software, communications and light control.
BVS50 model also available with faster processing.
(X: M=mono, C=color)

BVS-INS-CD

CD including PC emulation software and associated product

manuals.

Mounting Screw Kit

M4 screws for mounting the sensor (Qty 4)

Optional components (sold separately):

Component

Description

Cables
A-BVS-E8S-X
A-BVS-IO8S-X
A-BVS-L5S-X
A-BVS-PL8S-5
A-BVS-PL5S-5

M12-RJ45 Ethernet cordset (X; 5=5m, 10=10m)

M12 single-ended IO cordset (X; 5=5m, 10=10m)
M12 single-ended lamp cordset (X; 2=2m, 5=5m)
M12 I/O connector to PL-200 cable 5m
M12 Lamp connector to PL-200 cable 5m

BVS-PL-100

Panel Link breakout modules. Provide Ethernet power and

convenient panel access to BOA I/O.

BVS-PL-200 E, -IO, -EIO

Panel Link breakout modules with extended I/O capability.

A-MB-BVS-0

Right Angle mounting block with 8 M4 screws.

Lens

Various Lens options available from Teledyne DALSA.

A-BVS-LCG-X

Lens cover for BOA Vision System. Required for IP67

compliance. (x=35, 40 or 45 mm internal lens length).

A-BVS-LSS-F
A-BVS-M12-P

Set screws for Fujinon Lens

M12 plug for IP67 compliance

Lights

Various Lighting options available from Teledyne DALSA.

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Installation
Connecting the BOA Vision System
This section details how to connect the BOA vision system with its associated
components and factory environment.
Camera Connectors and Indicators

Designator

Definitions

LAN

10/100 BaseT Ethernet connection. Provides the primary

interface for configuring the camera, developing the application
and monitoring results.
NOTE: The camera can be powered from the Ethernet cable
directly (Passive Power over Ethernet)

I/O PWR

Provides access to the camera I/O 2 IN, 2 OUT Opto. Also

provides PWR input (12-30V). BEWARE: The LAN and I/O PWR
connectors are identical but the power pins are different.
Damage to the camera will result if you swap these cables!

LAMP

Provides PWR and strobe control to a local LED light source.

NOTE: The power is common to all 3 connectors. The camera
should be powered from a 12V source if the light requires a 12V
supply. (Recommend 24V supply) See page 10.

LAN LED

Red/Green/Yellow = Network activity

Blue = Warm Reset

LED2

Green = Inspection Pass (runtime)

Blue blink = Booting (should stop after 20 seconds)
Blue = Inspection Recycle (runtime);
Red = Inspection Fail (Runtime)

LED1

Blue Solid = Camera booted, not configured

Green blink = Solution loaded, acquisition in process
Green Solid = Solution loaded
Red = Camera Fault

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Cable Pinouts
The BOA vision system is compatible with M12 factory cordsets as show below:
LAN Connector Pinout and Cordset
Pin

Name

RJ45 Pin

PWR *

NC

GND *

TXD-

RXD+

TXD+

NC

RXD-

NOTE: For ProfiNet users, the BOA

LAN connection is different than
specified in the ProfiNet
interconnection technology guide.

A-BVS-E8S-X

I/O-PWR Connector Pinout and Cordset

Pin

Name

Color

TRIG

White

PWR

Brown

IN0

Green

OUT1

Yellow

IN CMN

Gray

OUT0

Pink

GND

Blue

OUT CMN

Red

A-BVS-IO8S-X

LAMP Connector Pinout

Pin

Name

Color

PWR

Brown

RS232 RX

White

GND

Blue

STRB

Black

RS232 TX

Gray

A-BVS-L5S-X

* For Passive Power over Ethernet

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Cable Configurations
The BOA vision system offers flexible cabling options to suit a number of application
configurations:
1.

For single cable applications, the Ethernet cable can be used to supply power
(referred to as Passive Power over Ethernet) and communications between the
camera and the control environment. Power is supplied by connecting a DC voltage
source between 12-30V to conductors 4 (pwr) and 8 (gnd) on the Ethernet RJ45
connector. Note: The PL-100 module does this automatically. In this configuration,
the camera I/O is unavailable.

2.

For single cable applications that do not require a runtime Ethernet connection, the
I/O-PWR cable provides limited communications and power between the camera
and the control environment. Note: Ethernet is still required for setup.

3.

For typical applications, both the Ethernet and I/O-PWR cables are connected to
provide flexibility between the camera and the control environment. In this
configuration, either or both cables can supply power provided they come from the
same power source. Do not connect different power sources to the BOA camera
connectors. Power is common to all three connectors.

4.

In all configurations, the Lamp cable can be connected between the camera and a
compatible LED light source. The BOA vision system supplies power and strobe
control to the external light. Power is routed from camera power input to the lamp.

BEWARE: Connecting a voltage on pin 1 of the lamp connector that is lower than
the input power voltage to BOA could result in damage to the camera!
The LAN and I/O PWR connectors are identical. Do not swap these cables.
Damage to the camera will result!

Panel Link Module (A-BVS-PL-100)

The PL-100 module is an optional module that provides a safe and
convenient way to interface BOA. It provides an isolation layer
between the factory and the camera (differential isolation), as well as
supplying power via the Ethernet cable for single cable applications.
The PL-100 also provides a manual trigger button and status lights
for application debug.

A-BVS-PL-100

NOTE: The BOA vision system does not support the IEEE 802.3af standard Power over
Ethernet (PoE) and should not be directly connected to a PoE supported router.

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10

Ethernet Only Setup with Lamp

1.

Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled LAN on the camera.

2.

Connect the RJ45 end of the Ethernet cordset to the RJ45 connector labeled
CAM LAN on the Panel Link breakout module (A-BVS-PL-100)

3.

Connect the RJ45 labeled LAN on the breakout module to the controlling PC,
PLC or the factory LAN

4.

Connect camera PWR and GND to the breakout screw terminals labeled PWR

5.

Connect the Lamp via corset A-BVS-L5S-X between the camera (M12-5 and the
lamp)

Setup Computer,
PLC or Factory
Network

A-BVS-PL-100
A-BVS-E8S-X
Cat5 Cable

BOA System

LED Lamp

Version 11a

A-BVS-L5S-X

11

Ethernet and I/O Setup with Lamp

1.

Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled LAN on the camera.

2.

Connect the RJ45 end of the Ethernet cordset to the RJ45 connector labeled
CAM LAN on the Panel Link breakout module (A-BVS-PL-100)

3.

Connect the RJ45 labeled LAN on the breakout module to the controlling PC,
PLC or the factory LAN

4.

Connect camera PWR, GND and I/O from the control panel to the breakout screw
terminals.

5.

Connect the M12-8 male end of the IO-PWR cordset (A-BVS-IO8S-X) to the M128 female connector on the camera labeled I/O PWR

6.

Connect the open-ended wires of the IO-PWR cordset to their respective

connections on the breakout module.
Setup Computer, PLC
or Factory Network

A-BVS-PL-100
A-BVS-E8S-X
A-BVS-IO8S-X
Cat5 Cable

BOA System
LED Lamp
A-BVS-L5S-X
BEWARE: The LAN and I/O PWR connectors are identical. Do not swap the cables. Damage
to the camera may result.

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12

Software Interface
Getting Started
The BOA vision system is supplied with the iNspect vision application embedded. This
application offers a suite of vision capabilities to satisfy a diverse range of automated
inspection needs. The application interface is accessed through the Ethernet
connection using a PC with Microsoft Internet Explorer 6 or higher. You do not need to
install software on your host system to setup or operate the BOA system.
Take note of the following before attempting to access the application:
1.

BOA vision systems are preconfigured with a default static IP address of

192.168.0.100

2.

The PC used to access BOA initially will need to be configured on the same
network neighborhood, but with a different address (i.e. 192.168.0.101). Consult
your system administrator for instructions on how to do this. The subnet mask
should be set automatically to 255.255.255.0

3.

This static IP address can be changed at any time through the BOA web server
interface to match your Local Area Network. Click on the Setup Device hot link to
change the network address. Remember to keep a record of what the new
address is set to. BOA supports both DHCP and Static IP addressing (preferred
since the address does not change).
NOTE: A power cycle is required before the new address will take effect.

4.

If you incorrectly set, or forgot, the new address of your BOA, you can run the
iDiscover utility. This program is installed automatically when you click on the
iNspect Express or upgrade hot links in the web server interface. This program
is also on the iNspect emulator CD that ships with the system.

5.

In most cases you will need administrator privileges on your PC to access BOA. It
may be necessary to customize the security settings on your browser to download
and run ActiveX controls.

6.

If for any reason you can not access BOA from your internet browser, you can
install the emulator application from the shipping CD and connect to the camera
through this interface. This step is explained in more detail later in the manual.

7.

BOA is compatible with host computers running the Windows XP operating

system. BOA has also been verified on the new Windows 7 O/S.
NOTE: See document on the CD Configuring Windows for BOA

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13

iDiscover Utility
The iDiscover utility is provided for discovering BOA cameras connected to the local PC
network. iDiscover is installed on the host system when a BOA camera is first
connected. It is also installed as part of the emulator installation.
The iDiscover program can be launched in one of two ways:
1.

If the connecting PC has previously been used to interface a BOA camera, then
the iDiscover program resides in the windows System32 directory. To invoke, open
the command prompt (Start programs -> Run), type iDiscover and click OK

2.

If the connecting PC has not previously been used to interface a BOA camera, you
must first install the iNspect software emulator. Once installed, the program can be
invoked from the iDiscover shortcut (Start programs -> IPD iNspect -> Discover
BOA Cameras).

Once launched the GUI below will be shown. The left panel shows the MAC addresses
of all reachable BOA cameras. Click on one of these to populate the associated network
configuration on the right. You can then modify the BOA IP address (click Apply) or
connect to the associated camera (click Connect To Device).

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14

BOA Web Server

The BOA web server is a portal through which the BOA system can be set up and
configured for an application. The web server is accessed from a host PC using
Microsoft Internet Explorer version 6 or higher as follows:
1.

Open Internet Explorer on the configured PC connected to the camera

2.

Enter the URL address of the camera: 192.168.0.100 and click go

3.

The camera web server interface will be displayed in the browser as follows:

4.

The web server provides a quick snapshot of the state of the camera and provides
controls for language selection, IP address setup, firmware upgrading and image
backup or restore. The web server is the portal into the inspect application and can
be set up to prevent unauthorized access.

5.

Click on the iNspect Express hot link to launch the application. The camera will
automatically install some software components on the host PC when it connects
for the first time. These components set up the remote access to the device.

6.

Using the iNspect software (refer to the iNspect Express users manual), set up
an application and store the solution on the camera. Exit the application and return
to the web server interface.

7.

The History Log hot link offers a quick and convenient way to view and store
inspection results to an Excel spreadsheet on your host PC. This feature is also
available from within the iNspect application using the scripting tool.

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15

When the application is set up and stored on the camera, the Ethernet connection can
be disconnected and the inspection will run autonomously.
The camera can easily store over 500 solutions in its flash storage memory. These
solutions can be switched through network commands, or through established PLC
register connections or through the iNspect application interface.
The camera administrator can setup user accounts with various levels of access
privilege. With password control enabled, the web server will prompt users for a valid
login and the application will only expose controls associated with that account.

Firmware Upgrading
BOA firmware may need to be updated occasionally to add new features or fix reported
problems. To do this, click on the Upgrade Device hotlink to launch the upgrade
control. To upgrade, simply browse to the location of the upgrade binary file (obtain from
your DALSA representative) on the connected PC and click the upgrade button. Note:
Export your saved solution files before upgrading the firmware.
The upgrade control also supports backup and restore of the entire camera image. This
is useful for safekeeping and camera replication. We highly recommend exporting
solutions after any modification.
After a firmware upgrade, it is recommended that the connecting PC be cleaned of old
or stale components associated with the previous firmware. To do this, go to the
windows command prompt and enter the iAssistant and click go. When the application
launches, click the Clean button.

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16

The BOA Emulator

BOA is shipped with a full-featured emulator that allows you to prepare or debug
solutions offline. The emulator is available on the CD that ships with the camera and is
very easy to install (load CD into your CD drive and follow the installation wizard). A
users manual for the emulator is included on the CD.
The emulator installation offers an alternate way to access the BOA camera for users
who do not wish to use the standard web browser interface. After the installation is
complete, the following related shortcuts will be available:

Windows Start -> All Programs -> Teledyne DALSA ->iNspect Express Emulator for BOA->

Emulator Access

BOA Access

Launch Emulator Config

Connect not using browser
Launch iDiscover program
Launch iDisplay App
Launch Online Help
Launch Emulator
Launch output logging

Start output logging

Generate report
Upgrade cameras

Note 1: When you access BOA through this interface, it is important that you maintain
version compatibility between the camera and the emulator.
Note 2: Some shortcuts and programs are only available with versions 1700 or above

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17

Specifications
General Specifications
This following table lists the specifications of the BOA vision system:
Specification

Definition

Memory

Storage

512MB Storage; 256MB Program

Image

Sensor

1/3 inch CCD; 7.4 m pixel size

Resolution

640x480 up to 1600x1200

Type

Mono or Color Progressive Scan

Exposure

22 us to 1000 ms

Acquisition

Async Reset, full-frame integration, 60f/s (application dependent)

Lens

C Mount

Trigger

1 opto-isolated hardware trigger input

I/O

Software trigger via Ethernet or internal timer

Inputs

1 General purpose opto-isolated.

Expandable via Ethernet I/O module

Outputs

2 General purpose opto-isolated

Expandable via Ethernet I/O module

Strobe

1 dedicated strobe output for LED light source

Status

Network + 2 application assigned LEDs

Network

Ethernet

10/100 BaseT

Serial

RS232

1 Port flying leads on lamp connector

Power

12-30V

Via Ethernet or IO connectors (not PoE compliant)

Device (BOA)

3.6 Watts; 150 mA maximum @ 24V

Lamp PWR

1A maximum (BOA powering light source directly, pin 1)

Material

Machined Aluminum with anodize/paint finish

Mounting

8 x M4 plus optional mounting block

Size

44mm x 44mm x 56mm (without lens cover)

Temp

-10C (14F) to 50C (122F) Operating (-60C to 80C) Storage

Protection

IP67 with cables attached

Shock

70 G

Mechanical

Environment

Certification

Version 11a

FCC Class A and EU CE

18

Input Specifications
The BOA vision system provides two dedicated opto-isolated, polarity independent
inputs. One of the inputs provides the acquisition Trigger function, while the other is
general purpose.
Specification
Voltage

Definition
ON

12-30 V

OFF

0-3 V (12 V nominal threshold)

Current

ON

7.5 mA typ (24 V applied)

Protection

Resistance

3K Ohms

Isolation

4000 V RMS

Common pin

Input

PWR or GND

Switch Time

ON

10 Microsecond

OFF

50 Microseconds

Trigger

62 Microseconds from trigger input to start of acquisition

Latency

The active polarity of each input is configured in the iNspect application. The camera
includes a noise filter on the input which is also configurable.
To connect with an NPN source, connect the camera trigger input (pin 1) to the NPN
source output and the camera common input (pin 5) to PWR. When the source output
turns ON, the camera input will be pulled down turning the opto-coupler ON.
To connect with an PNP source, connect the camera trigger input (pin 1) to the PNP
source output and the camera common input (pin 5) to GND. When the source output
turns ON, the camera input will be pulled up turning the opto-coupler ON.
Input Diagram

NPN Wiring

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PNP Wiring

19

Output Specifications
The BOA vision system provides two dedicated opto-isolated, solid state relay outputs
and a separate dedicated light strobe (pin 2 of lamp connector).
Specification

Definition

Voltage (Vin)

Load

24V maximum

Current

GPO[0:1]

100mA max (drives to OCMN when active)

STRB

100mA max (drives to Vin when active) Lamp connector pin 4

NOTE: Strobe timing selected in iNspect Sensor Panel

Protection

Fuse

PTC fuses to 100mA (GPO) & 100mA (STRB)

Common pin

Out

PWR or GND

Switch Time

ON

10 Microsecond

OFF

50 Microseconds

The active polarity of each output is configured in the iNspect application as detailed on
the following page.
To connect with an NPN input source, connect the camera output (pin 4 or 6) to the
NPN source input and the camera common output (pin 8) to GND. When the camera
output turns ON, the opto switch closes and OUTX = 0 (current flows through load)
To connect with an PNP input source, connect the camera output (pin 4 or 6) to the
PNP source input and the camera common output (pin 8) to PWR. When the camera
output turns ON, the opto switch closes and OUTX = output common.
Output Diagram

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20

Output Control via iNspect Express

The iNspect application provides two options for controlling the outputs on BOA. These
are selected in the Control panel of the GUI as shown:

Each BOA output can be configured by an equation in the script tool or a programmable
pulse based the inspection result (either Pass, Fail or Recycle):
Script Setting: Use the script tool to configure an output to provide a programmable
level or a pulse based on the application need (Note: the GUI pulse settings are
disabled in this mode shown as dark gray above). Script selection is nondeterministic, meaning the output timing may vary if the processor is heavily loaded.
This may occur, for example, when the trigger and inspection times are close and BOA
is serving images to a connected PC.
Example: A script equation that generates an active high 10ms pulse based on a PASS
result would be:
If (Result = 1) Global.GPO[0] = pulse( 1, 0 , 10)
Pulse Setting: This mode offers a deterministic output with an offset and duration
synchronized to the incoming trigger. In this mode, the output will pulse IF the result is
TRUE and the total inspection time is less than the pulse offset from the trigger. If the
pulse offset is too short, BOA will not generate a pass pulse even if the inspection
passes. In this case, BOA will always generate a FAIL pulse if FAIL is selected on the
second output. This would result in false rejects if the output is being used to control a
directional device.
Min Pulse Offset = Exposure Time + Acquisition Time + Inspection Time
Example: Pulse 10ms on GPO0 for a PASS result OR pulse 30ms on GPO1 for a FAIL
result. Sensor exposure time is 9ms, acquisition time is ~16ms and inspection time is
~35ms. Minimum Pulse Offset = 9+16+35=60ms. IF the minimum offset is satisfied,
BOA will output a PASS pulse on a good result, ELSE BOA will output a FAIL pulse
instead. The duration of the pulse is not significant in this decision. However, setting the
pulse longer than the trigger period is not advised. Max pulse duration is 64ms.
Note: Processing overhead can also affect the minimum pulse offset requirement. It is
good practice to calibrate this time based on your typical expected usage of the system
(i.e. inspection time overhead + system access overhead)

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21

PL-100 Specifications
The PL-100 module offers additional isolation for the BOA camera and simplifies wiring
at the control panel. The module also provides power over Ethernet for single cable
applications.
I/O connections to the BOA camera should be wired to the TOP connectors on the PL100 (J2 and J3) directly. NOTE: Avoid reversing PWR/GND on the I/O connector. Doing
so may make the PoE feature unusable. In this case power must always be supplied
through the IO cable.
I/O connections in the control panel (outside word) should be wired to the BOTTOM
connectors on the PL-100 (J5 and J6). Specification for these signals are as follows:
Specification

Definition

Voltage

Load

24V maximum

Current

GPO[0:1]

100mA max

Protection

Fuse

PTC fuses to 100mA (GPO)

Common

ICMN/OCMN

PWR or GND as wired on respective OPTOs

Switch Time

GPO[0:1]

100 Microsecond (ON or OFF)

PL-100 Connections
Ethernet
connection to BOA

I/O connections to
BOA (A-BVS-IO8)

Manual Trigger for

debugging

Ethernet
connection to PC

Version 11a

I/O connections to
control panel

22

PL-100 Wiring Illustration

NOTE: In the Scripting editor, the Trigger input is GPI(0) and IN0 is GPI(1) when
the PL-100 module is used
BOA side is a 1:1 connection using A-BVS-IO8
24V
GND
TRG
ICMN
IN0

PL Ethernet ports not

shown
24V

GND

TRG

ICMN

IN0

ERTH

To BOA
24V

GND

NC

OUT0

OCMN

OUT1

OUT1
OCMN

PL-100

OUT0
IN0TRGGND
24V

Inputs wired for sinking

(NPN) signals.

24V

GND

TRG+

TRG-

IN0+

IN0-

To Control Panel
OU0+

OUT0OUT1-

OU0-

OU1+

OU1-

NC

ERTH

Outputs wired for sourcing

(PNP) signals.

Note: Cable color code on panel side is user defined.

Version 11a

23

PL-100 Wiring Illustration

NOTE: In the Scripting editor, the Trigger input is GPI(0) and IN0 is GPI(1) when
the PL-100 module is used
BOA side is a 1:1 connection using A-BVS-IO8
24V
GND
TRG
ICMN
IN0

PL Ethernet ports not

shown
24V

GND

TRG

ICMN

IN0

ERTH

To BOA
24V

GND

NC

OUT0

OCMN

OUT1

OUT1
OCMN

PL-100

OUT0
IN0+
TRG+
GND
24V

Inputs wired for sourcing

(PNP) signals.

24V

GND

TRG+

TRG-

IN0+

IN0-

To Control Panel
OU0+

OUT0+
OUT1+

OU0-

OU1+

OU1-

NC

ERTH

Outputs wired for sinking

(NPN) signals.

Note: Cable color code on panel side is user defined.

Version 11a

24

PL-200 Wiring
The following diagram shows where to connect PWR (brown) and GND (blue) wires for
a typical PNP hookup. See PL-200 manual for more detailed information.

IN1

IN3

IN4

IN0-3
TRIG
CMN

IN5
TRIG
CMN

IN6
IN4-7
CMN

IN7

OUT0 OUT1

OUT3

OUT2

OUT4

OUT03 LAMP
CMN
OUT

OUT5

OUT6

OUT8

LAMP OUT47
OUT7
PWR CMN

OUT9

ERTH

STATUS

PWR

OUT 9

OUT 8

OUT 7

OUT 6

OUT 5

OUT 4

OUT 3

OUT 2

OUT 1

OUT 0

TRIG

IN 7

IN 6

IN 5

IN 4

IN 3
IN2

RS-232

Lamp
PWR

IN0

BOA
Lamp

IN 2

IN 1

IN 0

BOA
I/O

PWR

OUT89
GND
CMN

With the input common lines grounded, a valid signal will be detected if the selected
input line transitions beyond the input voltage threshold (12.5V min).
With the output common lines set to PWR, the outputs will transition to the PWR state
under program control.

POWER Specification

Version 11a

25

Serial Port Connection

The RS-232 serial port is accessible through the Lamp connector. By default, the serial
port settings are set as follows:
Port definition

Setting

Baud Rate

115200

Data Bits

Parity

None

Stop Bits

Flow Control

None

These port settings can be changed through the GUI by configuring the RS232 Stream
Settings in the Setup Control panel. Refer to the iNspect Express user manual for
details.
RS-232 Hardware Configuration
Electrically, three (3) signals are required to make a serial port connection between
BOA and another device as shown below. RS232 is a point-to-point connection, so the
Receive and Transmit lines must be crossed in the cable.

BOA LAMP M12-5 Connector

3rd Party DSUB-9 Connector

Pin

Name

Pin

Name

RS232 RX

White

TX

GND

Blue

GND

RS232 TX

Gray

RX

1,4

Not required

1,4,6,7,8,9

Not required

Color

Note: It is important to establish a common ground between BOA and the connecting
3rd party device.

Version 11a

26

BOA Mechanical Dimensions

Front View
Back View
Note: All dimensions in mm

Side View

Bottom View

Version 11a

27

PL-100 Mechanical Dimensions

Top View
Note: All dimensions in mm

Side View

Version 11a

28

Mechanical Interface
PL-200-IO Mechanical Dimensions

Version 11a

29