Operation Manual Mm370-c
Operation Manual Mm370-c
Operation Manual Mm370-c
WELD CHECKER
MM-370C
OPERATION MANUAL
U06OM1187943-02
MM-370C
Thank you for your purchase of the Amada Miyachi Weld Checker MM-370C.
Please read this manual carefully to ensure correct use. Keep the manual handy after reading for future
reference.
Contents
1. Special Notes .............................................................................................................................1-1
(1) Safety Precautions.................................................................................................................................................1-1
(2) Handling Precautions ............................................................................................................................................1-4
(3) On Disposal............................................................................................................................................................1-4
(4) Model-Specific Function........................................................................................................................................1-4
2. Features .....................................................................................................................................2-1
3. Packing List ...............................................................................................................................3-1
(1) Accessories ............................................................................................................................................................3-1
a. MM-370C-00-00 .................................................................................................................................3-1
b. MM-370C-00-01/00-04 .....................................................................................................................3-1
(2) Options....................................................................................................................................................................3-2
a. For MM-370C-00-00/00-01/00-04 ...................................................................................................3-2
b. For MM-370C-00-01/00-04 ...............................................................................................................3-2
c. For MM-370C-00-01...........................................................................................................................3-3
d. For MM-370C-00-04...........................................................................................................................3-3
4. Name and Function of Each Part .............................................................................................4-1
(1) Front.........................................................................................................................................................................4-1
(2) Rear.........................................................................................................................................................................4-3
5. Operation Flow ..........................................................................................................................5-1
6. Installation and Connections....................................................................................................6-1
(1) Installing the MM-370C.......................................................................................................................................6-1
(2) Preparations for Measurement – Connection between the MM-370C and Measurement Devices .......6-2
a. Connecting the Toroidal Coil and the Voltage Detection Cord ...............................................................6-2
b. Connecting the Displacement Sensor (Force/displacement-equipped specification function) ...............6-4
c. Connecting the Force Sensor (Force/displacement-equipped specification function) ............................6-7
d. When Using an External ±10 V Voltage Input (Force/displacement-equipped specification function)....6-9
7. Basic Operation .........................................................................................................................7-1
(1) Startup.....................................................................................................................................................................7-1
(2) Using the Encoder .................................................................................................................................................7-2
a. Selecting Menus.....................................................................................................................................7-2
b. Moving the Cursor and Changing Parameters .......................................................................................7-3
c. Scrolling a Screen ..................................................................................................................................7-4
(3) Shutdown................................................................................................................................................................7-5
8. Operation Screens.....................................................................................................................8-1
(1) Operation Screen Organization ...........................................................................................................................8-1
(2) Description of the Operation Screens .................................................................................................................8-3
a. MEASUREMENT Screen.......................................................................................................................8-3
b. VIEW Screen..........................................................................................................................................8-4
c. WAVEFORM Screen..............................................................................................................................8-6
d. WAVEFORM Screen (Time Axis)...........................................................................................................8-7
e. WAVEFORM Screen (Vertical Axis).......................................................................................................8-8
1
MM-370C
2
MM-370C
f. Start Communication..........................................................................................................................12-23
13. Error List ................................................................................................................................13-1
14. Specification ..........................................................................................................................14-1
(1) Measurement Specification................................................................................................................................14-1
(2) Specification of the MM-370C .........................................................................................................................14-6
15. Calibration..............................................................................................................................15-1
16. Appearance ............................................................................................................................16-1
(1) MM-370C...........................................................................................................................................................16-1
(2) Displacement Sensor..........................................................................................................................................16-2
a. GS-1830A Type, Ono Sokki.................................................................................................................16-2
b. GS-1813 Type, Ono Sokki ...................................................................................................................16-3
c. LGK-110 Type, Mitutoyo ......................................................................................................................16-4
d. LGF-125L-B Type, Mitutoyo ................................................................................................................16-5
e. ST1278 Type, HEIDENHAIN................................................................................................................16-6
17. Schedule Data Table .............................................................................................................17-1
EU Declaration of Conformity
3
MM-370C
1. Special Notes
(1) Safety Precautions
Before using the weld checker, please read through the Safety Precautions carefully to
ensure proper use.
The precautions listed here are designed to ensure safe use and proactively prevent
risks and damage to the user and other people.
All precautions are critical for safety. Please read them all.
The hazard signs have the following meanings:
1. Special Notes
1-1
MM-370C
DANGER
WARNING
1. Special Notes
1-2
MM-370C
CAUTION
Wipe off dust from the power plug and securely insert it all the way.
Dust or improper insertion may lead to the plug heat up and catch fire.
1. Special Notes
1-3
MM-370C
(3) On Disposal
This product incorporates parts containing gallium arsenide (GaAs). At the time of
disposal, separate it from general industrial waste or domestic waste and carry out the
disposal in accordance with applicable laws and regulations.
Standard (no
force/displacement)
Force/displacement- *1 *2
equipped
1. Special Notes
1-4
MM-370C
2. Features
Amada Miyachi Weld Checker MM-370C is a measuring instrument designed for stationary
resistance welding machines.
The instrument can measure the current, voltage, current flow time, force*1, displacement*1,
and external input voltage (max. ± 10 V)*1 and display their waveforms.
(*1: Force/displacement-equipped specification function. You can select to measure force or
external input voltage in measurement section on the STATUS screen.)
The LCD screen ensures clear viewing of the welding current and force waveforms for optimal
welding quality control. Further, it is equipped with a printer, allowing to print measurement
values and waveforms without having to attach an external printer.
2. Features
2-1
MM-370C
3. Packing List
Check the contents of the package. In the case of damaged or missing items, please contact
Amada Miyachi Co., Ltd.
(1) Accessories
a. MM-370C-00-00
b. MM-370C-00-01/00-04
3. Packing List
3-1
MM-370C
(2) Options
a. For MM-370C-00-00/00-01/00-04
*1: Exclusively for the MM-370C. Do not use for other devices.
b. For MM-370C-00-01/00-04
3. Packing List
3-2
MM-370C
c. For MM-370C-00-01
d. For MM-370C-00-04
3. Packing List
3-3
MM-370C
5
1 6
2 7
8
9
3
○
11
Data Screen
measurement operation
HOLD button ON
No Yes
(Hold mode)
HOLD button OFF
Yes No
(Hold mode canceled)
(2) Rear
1 7
2
9
4 ○
11
5. Operation Flow
The operation flow is shown below.
Device connection
(Refer to (2) c,
Chapter 6)
Perform measurement
Current (current Voltage Displacement Force
flow time) measurement measurement *1 measurement *1
measurement
(Refer to (1) in (Refer to (1) in (Refer to (2) in (Refer to (3) in
Chapter 9) Chapter 9) Chapter 9) Chapter 9)
......: Option
*1: Force/displacement-equipped
specification function
5. Operation Flow
5-1
MM-370C
2) Connect the supplied power cable to the power cable connector on the rear panel.
Zoom
Toroidal coil
connector
Toroidal coil
Connect a toroidal coil suited to your operating environment.
The toroidal coils of the following sizes can be used:
Follow the steps described below to connect the toroidal coil and the voltage detection
cord.
1) Plug the toroidal coil’s connector into the toroidal coil connector on the rear panel
of the MM-370C.
Zoom
2) Fit the toroidal coil onto the welding machine’s arm or secondary conductor.
When fitting the coil, be careful with the following:
• Keep the toroidal coil’s hooking bracket as far away from the welding
machine’s arm (secondary conductor) as possible.
• Do not deform the circular form of the toroidal coil when fitting it.
Hooking
bracket
CAUTION
• If the toroidal coil is fitted in reverse orientation, the waveforms in the
WAVEFORM screen and the analog output waveforms measured with the
oscilloscope are also shown in reverse. The analog output (current and
voltage) is output in reverse side of the waveforms in the WAVEFORM
screen.
• For a band-type toroidal coil, do not deform it when fitting it. Repeated
bending and extension may break internal wires.
3) Plug the voltage detection cord connector into the voltage detection cord
connector on the rear panel of the MM-370C.
Voltage detection
cord connector
Toroidal coil
connector
Zoom
*1: When displacement sensors GS-1830A and GS-1813 are used with the
MM-370C-00-04, the following displacement sensor conversion cables are
required.
*2: When displacement sensors LGK-110, LGF-125L-B and ST1278 are used
with the MM-370C-00-01, the following displacement sensor conversion
cables are required respectively.
1) Plug the displacement sensor connector into the displacement sensor connector
on the rear panel of the MM-370C.
Displacement
sensor connector
Zoom
2) Install firmly the displacement sensor not so as to rattle in reference to the figure
below. Make sure the displacement sensor and the sensor head are insulated
before installed.
1
shaft of sensor
Detecting 2
3
retracts halfway 0
Plate 4
when electrode is 1
at bottom.
3
Displacement
Sensor
ATTENTION
As the figure (A) below, be sure to keep the displacement sensor
perpendicular to the Displacement Detecting Plate. If Displacement Sensor
is slantingly installed like (B) or (C), the life of the sensor becomes shorter.
Displacement
Sensor
Displacement
Shaft of Detecting Plate
Sensor
Retracting
Displacement
Sensor Extending
CAUTION
Before measuring force, be sure to set the force sensor’s offset to “0.” You
can set the offset to “0” by pressing the HOLD button to cancel the HOLD
mode. At this time make sure that no force is applied to the sensor.
1) Plug the force sensor connector into the force sensor connector on the rear panel
of the MM-370C.
Zoom
Force sensor
Electrode
CAUTION
• When using a current/force sensor, do not connect any device to the
toroidal coil connector.
• The MM-370C is calibrated one to one with the current/force sensor. Do
not use any other sensors. If you purchase a current/force sensor later,
the sensor and MM-370C must be adjusted as a set. In this case, please
contact Amada Miyachi Co., Ltd. When you purchased the MM-370C
and current/force sensor as a set, they have already been adjusted and
can be used as is.
• Before measuring force, be sure to set the force sensor’s offset to “0.”
You can set the offset to “0” by pressing the HOLD button to cancel the
HOLD mode. At this time make sure that no force is applied to the sensor.
1) Plug the current/force sensor connector into the multiconnector on the rear panel
of the MM-370C.
Multiconnector
Zoom
Electrode
Follow the steps described below to connect the external ±10 V voltage equipment.
1) External ±10 V Voltage Input Connection Diagram
GND GND
2) Plug the multiconnector into the multiconnector on the rear panel of the
MM-370C.
Multiconnector
Zoom
A force sensor with a voltage output in the ±10 V range can be used. (The
LA-1022 from TOYO SOKKI, for example, can be used.)
7. Basic Operation
(1) Startup
1) Set the main power switch on the rear panel to the ON position ( | side).
ON position
( | side)
Zoom
7. Basic Operation
7-1
MM-370C
You can perform the operations described in the table below by turning the encoder
clockwise or counterclockwise.
CW CCW
Changing parameter
+ (Up) - (Down)
(value)
Encoder Changing parameter
Next Previous
(setting)
You can confirm the selected menu or parameter by pressing the encoder.
a. Selecting Menus
1) Press the MENU button.
The menu list appears on the left side of the screen.
7. Basic Operation
7-2
MM-370C
2) Press the encoder to select an input field and make it ready for entry.
The parameter input field is selected, turning its background blue.
7. Basic Operation
7-3
MM-370C
c. Scrolling a Screen
If the SCROLL key appears among the function keys at the bottom of the operation
screen, you can scroll the screen using the encoder.
A B C D E
7. Basic Operation
7-4
MM-370C
(3) Shutdown
1) Set the main power switch on the rear panel to the OFF position (O side).
OFF position
(O side)
Zoom
7. Basic Operation
7-5
MM-370C
8. Operation Screens
(1) Operation Screen Organization
Press the MENU button to display the menu list, and select a menu using the encoder.
At this time, the operation screen for the selected menu appears. The MM-370C’s
operation screens are organized as shown below.
A: To SETUP (1) screen
A, B, C B: To SETUP (3) screen
MEASUREMENT E C: To STATUS screen
screen VIEW screen
E
B WAVEFORM
WAVEFORM screen
screen C E (Time Axis)
WAVEFORM
E D screen
E (Vertical Axis)
WAVEFORM
screen
E (Measurement Mode)
VIEW screen
E
ALL CYCLE A ALL CYCLE
screen screen
Menu list A (Force)
WAVEFORM
(FORCE)
screen
PRINT Previous B A
E
screen screen SETUP (4)
screen
COMMUNICATION A USB
screen screen
A
E Previous
screen
8. Operation Screens
8-1
MM-370C
8. Operation Screens
8-2
MM-370C
(1)
(2) (3)
(4)
8. Operation Screens
8-3
MM-370C
b. VIEW Screen
(1)
(2) (3)
(4)
8. Operation Screens
8-4
MM-370C
8. Operation Screens
8-5
MM-370C
c. WAVEFORM Screen
(1)
(3)
(2)
(4)
(5)
8. Operation Screens
8-6
MM-370C
(1)
(3)
(2)
(4)
(5)
8. Operation Screens
8-7
MM-370C
(1)
(3)
(2)
(4)
(5)
8. Operation Screens
8-8
MM-370C
(1)
(3)
(2)
(4)
Cursor (5)
(6)
8. Operation Screens
8-9
MM-370C
(1)
(2) (3)
(4)
*1: Conduction angle appears only when AC is selected for CURR and
CYC-50/60Hz, CYC-***Hz or CYC-LONG is selected for TIME in the SETUP (1)
screen.
*2: RMS per cycle does not appear if ms-SHORT is selected for TIME in the SETUP
(1) screen. RMS per cycle does not also appear if current is not measured.
8. Operation Screens
8-10
MM-370C
(1)
(2) (3)
(4)
8. Operation Screens
8-11
MM-370C
Note2: This screen is shown only when the WAVEFORM (FORCE) screen is selected
from the menu list. When the HOLD is canceled, the screen changes to the
other screen. To display the force waveforms, make settings in the
WAVEFORM screen.
(1)
(2) (3)
(4)
8. Operation Screens
8-12
MM-370C
*1: Shown when force and current are measured using the force external trigger.
*2: Shown when force and current are measured.
*3: Not shown if FORCE or FORCE TIME is not selected in the VIEW screen.
*4: Force/displacement-equipped specification function. To display these items,
select FORCE for TRIGGER and NORMAL for MODE in the SETUP (1) screen.
8. Operation Screens
8-13
MM-370C
There are two ways for measurement, a way to start when the weld force reaches the
preset force trigger level without using the force external trigger signal and a way to
start measurement using the force external trigger signal (force valve driving signal)
together.
In the first case, Force start time, Squeeze time and Force completion time cannot be
measured, but in the latter case, all items can be measured by inputting the force
external trigger signal (force valve driving signal).
Note: Force 1, Force 2 and force time are displayed when they are set in the VIEW
screen. (Refer to (2) b in Chapter 8.)
• Way to start when the weld force reaches the preset force trigger level
The timing from when the force starts, the current flows, until when the force ends is
measured. When the weld force exceeds the force trigger level, the measurement
starts. For the force trigger level, refer to the STATUS (1) screen. Taking the force start
point as the reference point of time axis (horizontal axis), force and current waveforms
are displayed and each timing can be observed. The unit of horizontal axis is ms.
Force 1, Force 2, Force time, Current stabilization time, Hold time, and Current start
time are displayed in the area of displaying measurement values.
Note: The force start point can be measured as the reference point of time axis within
200 ms from the time point that the weld force exceeds the force trigger level.
Waveforms before 200 ms are not displayed.
8. Operation Screens
8-14
MM-370C
• Way to start measurement using the force external trigger (force valve driving signal)
together
The timing from when the force valve driving signal of Head is input, the Head starts
applying force, the welding current flows, the force valve driving signal is turned off,
until when the force ends is measured.
The MM-370C treats the force external trigger signal as 24V DC. Therefore, if the
force valve driving signal is different from this, the signal of force external trigger is
input, instead of the actual force valve driving signal. The force external trigger works
with the voltage of 24V DC input from the input terminal of force external trigger. Turn
off this 24V DC by inputting simultaneously with the force valve driving signal of Head.
Prepare the 24V DC power supply separately. When the force valve uses the Head
with 24V DC specification, you can divide the force valve driving signal to input. The
input terminal of force external trigger signal does not have polarity.
Taking the timing of force external trigger input as the reference point of time axis
(horizontal axis), force external trigger, force and current waveforms are displayed on
the screen and each timing can be observed. The unit of horizontal axis is ms. Since
the screen is for measuring the timing, the vertical axis has no unit. Force 1, Force 2,
Force time, Force start time, Squeeze time, Force stabilization time, Hold time, Force
completion time, and Current start time are displayed in the area of displaying
measurement values.
8. Operation Screens
8-15
MM-370C
(1)
(2)
Displayed
only when
CYC-***Hz
is selected. (3)
NORMAL
Internal
Processing Time
(Continued The internal processing time varies depending on the force
to next and current flow time. As a result, the internal processing
may not be complete before next measurement.
page)
8. Operation Screens
8-16
MM-370C
8. Operation Screens
8-17
MM-370C
(Continued
to next The internal processing time varies depending on the force and
current flow time. As a result, the internal processing may not be
page) complete before next measurement.
8. Operation Screens
8-18
MM-370C
Wait state
until the next
force signal
is input after
displaying
the data on
screen
8. Operation Screens
8-19
MM-370C
(Continued
to next The internal processing time varies depending on the force and
current flow time. As a result, the internal processing may not be
page) complete before next measurement.
8. Operation Screens
8-20
MM-370C
8. Operation Screens
8-21
MM-370C
8. Operation Screens
8-22
MM-370C
8. Operation Screens
8-23
MM-370C
*1: 4000 ms max. for displacement measurement. However, 2000 ms max. for
current measurement.
8. Operation Screens
8-24
MM-370C
8. Operation Screens
8-25
MM-370C
(1)
Can be
switched
between
NO COOL
TRIG LVL (2)
Displayed
only when
FORCE is
selected. (3)
*1: 4000 ms max. for displacement measurement. However, 2000 ms max. for
current measurement.
8. Operation Screens
8-26
MM-370C
(Continued
to next
page)
8. Operation Screens
8-27
MM-370C
8. Operation Screens
8-28
MM-370C
8. Operation Screens
8-29
MM-370C
8. Operation Screens
8-30
MM-370C
8. Operation Screens
8-31
MM-370C
(1)
Can be switched
between EXT
START TIME
and EXT END
TIME
Displayed only
when FORCE
is selected.
(2)
(3)
8. Operation Screens
8-32
MM-370C
8. Operation Screens
8-33
MM-370C
8. Operation Screens
8-34
MM-370C
(1)
(2)
(3)
8. Operation Screens
8-35
MM-370C
8. Operation Screens
8-36
MM-370C
n. PRINT Screen
(1)
(2)
8. Operation Screens
8-37
MM-370C
8. Operation Screens
8-38
MM-370C
Print example of
HISTORY OUT OF LIM
8. Operation Screens
8-39
MM-370C
o. COMMUNICATION Screen
(1)
(2)
(3)
8. Operation Screens
8-40
MM-370C
8. Operation Screens
8-41
MM-370C
8. Operation Screens
8-42
MM-370C
p. USB Screen
(1)
(2)
(3)
8. Operation Screens
8-43
MM-370C
8. Operation Screens
8-44
MM-370C
ELECOM MF-SU308GSV 8 GB
MF-KSU2A16GSV 16 GB
MF-KSU2A32GSV 32 GB
MF-MSU3A04GBK 4 GB
I/O DATA U3-CPSL8G/BG 8 GB
BUFFALO RUF2-K8GR-BK 8 GB
RUF3-K8GA-WH 8 GB
RUF3-PS8G-BK 8 GB
RUF3-SMA8G-BL 8 GB
RUF3-SMA32G-BL 32 GB
The operations of USB memories listed above were confirmed by us and are not
guaranteed. Please note that we do not take responsibility for any damage caused by
using them.
CAUTION
• Do not remove the USB memory or turn off the power while the USB
memory mark is displayed and for 30 seconds after the mark disappears.
Otherwise, the data may be damaged.
• The USB memory is a static-sensitive device. When the USB memory is
plugged, regularly execute TEST to check the connection status. When
an error occurs, turn on the power of the MM-370C again.
8. Operation Screens
8-45
MM-370C
q. HISTORY Screen
(1)
Can be switched
between SAVE
(2)
8. Operation Screens
8-46
MM-370C
8. Operation Screens
8-47
MM-370C
(1)
Can be switched
between READ
(2)
8. Operation Screens
8-48
MM-370C
8. Operation Screens
8-49
MM-370C
○
A Waveform display before start of trigger
Specifies the start position in the range of
200ms before start of trigger to display.
○
B Waveform display after completion of trigger
Displays for 50ms after had been lower trigger.
8. Operation Screens
8-50
MM-370C
8. Operation Screens
8-51
MM-370C
8. Operation Screens
8-52
MM-370C
(1)
(2)
8. Operation Screens
8-53
MM-370C
8. Operation Screens
8-54
MM-370C
(1)
(2)
8. Operation Screens
8-55
MM-370C
(1)
(2)
8. Operation Screens
8-56
MM-370C
8. Operation Screens
8-57
MM-370C
8. Operation Screens
8-58
MM-370C
(1)
(2)
8. Operation Screens
8-59
MM-370C
(1)
(2)
8. Operation Screens
8-60
MM-370C
9. Measurement
(1) Measuring Current (Current Flow Time)/Voltage
1) Connect the MM-370C to a power supply, and plug the toroidal coil and the
power detection cord to the MM-370C. (For more information, refer to (1) and (2)
a in Chapter 6.)
2) Start the MM-370C. (For more information, refer to (1) in Chapter 7.)
3) Press the HOLD button.
MENU button
HOLD button
The MM-370C enters hold mode, allowing you to manipulate the screens.
4) Press the MENU button.
The menu list appears.
5) Using the encoder, select SETUP from the menu list.
Select SETUP.
9. Measurement
9-1
MM-370C
6) Select CURRENT for TRIGGER in the SETUP (1) screen, and select an arbitrary
mode selectable for that trigger. (For more information, refer to (2) j in Chapter 8.)
TRIGGER: CURRENT
MODE: arbitrary
7) Set up the MM-370C as follows according to the type of welding power supply
used:
Item Setting
CURRENT AC
TIME CYC-50/60Hz
MEAS START/ Referring to the figure shown below, set the
MEAS END current calculation interval.
Item Setting
CURRENT AC
TIME When making measurement by setting a frequency:
CYC-***Hz
When measuring current flow time in units of ms:
ms
9. Measurement
9-2
MM-370C
Item Setting
MEAS START/ Referring to the figure shown below, set the current
MEAS END calculation interval.
50 Hz M050 91 Hz M091
53 Hz M053 100 Hz M100
56 Hz M056 111 Hz M111
59 Hz M059 125 Hz M125
63 Hz M063 143 Hz M143
67 Hz M067 167 Hz M167
71 Hz M071 200 Hz M200
77 Hz M077 250 Hz M250
83 Hz M083
Item Setting
CURRENT DC
TIME When making measurement in units of cycle:
CYC-50/60Hz
When measuring current flow time in units of ms:
ms
9. Measurement
9-3
MM-370C
Item Setting
MEAS START/ Referring to the figure shown below, set the
MEAS END current calculation interval.
*1: You can set the current calculation end time also by CURR FALL
LEVEL (an item that sets the percentage relative to the current peak
to stop the calculation) in the SETUP (2) screen.
To set the CURR FALL LEVEL, proceed with Steps (2) and (3).
Operation
button A A B C D E
9. Measurement
9-4
MM-370C
Item Setting
CURRENT DC
TIME ms-SHORT
MEAS START/ Set a calculation interval.
MEAS END
8) Press the MENU button, and using the encoder, select MEASURE from the menu
list.
Select MEASURE.
A B C D E Operation button E
9. Measurement
9-5
MM-370C
10) According to the desired measurement item, set the following in one of
Measurement 1 to 5:
(For information on measurement items other than the below, refer to (2) b in
Chapter 8.)
9. Measurement
9-6
MM-370C
MENU button
HOLD button
The MM-370C enters hold mode, allowing you to manipulate the screens.
4) Press the MENU button.
The menu list appears.
5) Using the encoder, select SETUP from the menu list.
Select SETUP.
9. Measurement
9-7
MM-370C
6) Select CURRENT for TRIGGER, and NORMAL for MODE in the SETUP (1)
screen. (For more information, refer to (2) j in Chapter 8.)
TRIGGER: CURRENT
MODE: NORMAL
Operation
button A A B C D E
Item Setting
DIST DELAY TIME 0 to 999 ms
DIST LEVEL1 • When a sensor with 1 μm resolution or less is
DIST LEVEL2 used
Displacement level 1: -30.000 mm
Displacement level 2: +30.000 mm
• When a sensor with 1.1 μm resolution or more
is used
Displacement level 1: -300.00 mm
Displacement level 2: +300.00 mm
10) Press the MENU button, and using the encoder, select MEASURE from the menu
list.
Select MEASURE.
9. Measurement
9-8
MM-370C
A B C D E Operation button E
9. Measurement
9-9
MM-370C
CAUTION
• Before using the force sensor, be sure to turn off the power of the welding
machine and confirm that no welding current is flowing.
• Select an appropriate force sensor according to the force range you wish
to measure.
• Before measuring force, be sure to set the force sensor’s offset to “0.”
You can set the offset to “0” by pressing the HOLD button to cancel the
HOLD mode. At this time make sure that no force is applied to the sensor.
1) Connect the MM-370C to a power supply, and plug the force or current/force
sensor to the MM-370C. If you wish to measure the current and voltage as well
as the force at the same time, plug the current/force sensor. (For more information,
refer to (1) and (2) in Chapter 6.)
2) Start the MM-370C. (For more information, refer to (1) in Chapter 7.)
3) Press the HOLD button.
MENU button
HOLD button
The MM-370C enters hold mode, allowing you to manipulate the screens.
4) Press the MENU button.
The menu list appears.
5) Using the encoder, select STATUS from the menu list.
Select STATUS.
9. Measurement
9-10
MM-370C
Item Setting
SELECT MEAS Force
FORCE TRIGGER 2.0 to 99.9%
LEVEL
FORCE UNIT N, kgf, lbf
FORCE SENSOR Select the force sensor connected.
Select SETUP.
Operation
button A A B C D E
9. Measurement
9-11
MM-370C
Item Setting
FORCE START TIME 1 Referring to the figure shown below, set a force
to 2 calculation interval by the FORCE START TIME
FORCE END TIME 1 to 2 and FORCE END TIME.
12) Press the MENU button, and using the encoder, select MEASURE from the menu
list.
Select MEASURE.
A B C D E Operation button E
9. Measurement
9-12
MM-370C
16) As necessary, switch to the SETUP and STATUS screens and set other items.
(For more information, refer to (2) j, k, l, m, r, s and t in Chapter 8.)
17) Press the HOLD button.
The hold mode is canceled, putting the MM-370C into wait state until
measurement starts (the signal selected as trigger is input).
18) When the trigger signal is input to the MM-370C, measurement starts. Confirm
the measurement results on the MEASUREMENT and WAVEFORM screens. You
can also print measured values and waveforms from the PRINT screen, as
necessary. (For more information, refer to (1) and (2) in Chapter 8.)
9. Measurement
9-13
MM-370C
10. Interface
This chapter explains about the pins of the I/O connectors.
Input signals are described as contact inputs.
10. Interface
10-1
MM-370C
b. Input Connector
(Using voltage-output (source-type) PLC sequencer as input signals)
10. Interface
10-2
MM-370C
c. Output Connector
10. Interface
10-3
MM-370C
10. Interface
10-4
MM-370C
10. Interface
10-5
MM-370C
10. Interface
10-6
MM-370C
10. Interface
10-7
MM-370C
Welding current
SCH1 to 64
GOOD*
Welding current
CURR-H*
NG*
Welding current
NO CURR (input)
NO CURR* (output)
NG*
Item Description
System Select one option in the COMMUNICATION
screen.
RS-485-compliant, start-stop, half duplex,
RS-232C
Transfer rate Select one option in the COMMUNICATION
screen.
9600, 19200, 38400 bps
Data format 1 start bit, 8 data bits
1 stop bit, even parity
Character code ASCII
Checksum data None
Connector D-Sub 9-pin connector
Pin layout
RS-485: 5: SG, 6: RS+, 9: RS-
RS-232C: 2: RXD, 3: TXD, 5: SG
(2) Configuration
a. RS-485
MM-370C
Pin No. ホHost
ス トcomputer
コ ン ピ ュー タ 装 置No.1
Instrument
No.1
1
2
3
4 RS-232C RS-485
5
RS+ 6 RS+
RS-232C/RS-485 conversion
RS-232C/RS-485変 換 ア ダ プadapter
タ
7
8
RS- 9 RS- Note: The RS-232C/RS-485 conversion adapter is not
supplied with the product. So please have one
D-Sub 9-pin ready.
Male
Only one instrument can be connected.
b. RS-232C
DTR 4 4
GND 5 5 GND
DSR 6 6 RS-232C
RTS 7 7
CTS 8 8
Only one instrument can be connected.
9 9
D-Sub 9-pin D-Sub 9-pin
Female Male
(3) Protocol
a. Single-Directional Communication
1) Measured values
Data string:
!01,0001:
A B Header
001,11/14 18:41:55,
C D
00,N,02.98kA,
E F G
01,N,04.37kA,
H I J
Data
04,H,0010.0CYC,
K L M
11,N,5794N,
N O P
13, ,1071ms[CR]
QR S
[LF]
*3 Since the function to output the measured value of Continuous Force via
communication, the value is output as “-.”
*4 Since the function to output the measured value of Continuous External via
communication, the value is output as “-.”
*5 Since the function to output the measured value of Continuous Displacement via
communication, the value is output as “-.”
Judgment Table
*6 Normal, Upper limit error or Lower limit error is output when the measurement item is
Current (RMS, PEAK), Voltage (RMS, PEAK), Current Flow Time, Power,
Resistance, Force (Mean 1, Mean 2, Peak), External (Mean, Peak) or Displacement.
*7 Lack-of-current error is output when the measurement item is Current (RMS, PEAK),
Voltage (RMS, PEAK), Current Flow Time, Conduction Angle, Power or Resistance.
*8 Impulse error is output when the measurement item is Current (RMS, PEAK),
Voltage (RMS, PEAK), Current Flow Time, Conduction Angle, Power, Resistance or
Displacement.
*9 In case of Lack-of-current error, Overrange error or Impulse error, the value is output
as “-.”
2) Waveform
Data string:
!01,03191:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC,
A B C
11,N,5794N,13, ,1071ms[CR][LF]
0,1,2,4,[CR][LF],
DEF G
0000.0, 0.00, 0.0, 0.00, 1.85[CR][LF]
H I J K L
0000.5, 0.00, 0.0, 0.00, 1.90[CR][LF]
0001.0, 0.00, 0.0, 0.00, 1.90[CR][LF]
0001.5, 0.00, 0.0, 0.00, 1.90[CR][LF]
...
!01,00201:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC,
11,N,5794N,13, ,1071ms[CR][LF]
0,1,,4[CR][LF]
0000.0, 0.00, 0.0, 1.85[CR][LF]
0000.5, 0.00, 0.0, 1.90[CR][LF]
0001.0, 0.00, 0.0, 1.90[CR][LF]
0001.5, 0.00, 0.0, 1.90[CR][LF]
...
Even if the force or external is measured simultaneously with current etc., the data
of force or external are not output if waveform display of force or external is OFF in
the VIEW screen.
The data is as follows if the 4th item is OFF:
!01,00201:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC,
11,N,5794N,13, ,1071ms[CR][LF]
0,1,2,[CR][LF]
0000.0, 0.00, 0.0, 0.00[CR][LF]
0000.5, 1.02, 0.5, 0.51[CR][LF]
0001.0, 2.44, 0.7, 1.70[CR][LF]
0001.5, 3.12, 0.8, 2.49[CR][LF]
...
*2 May differ from the Waveform Decimation setting in the COMMUNICATION screen
depending on the stored waveform data.
5) History
Data string:
!01,0003:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC,
A B C
11,N,5794N,13, ,1071ms[CR][LF]
001,11/14 18:41:50,00,N,02.97kA,01,N,04.36kA,04,H,0010.0CYC,
11,N,5793N,13, ,1070ms[CR][LF]
001,11/14 18:41:45,00,N,02.95kA,01,N,04.34kA,04,N,0009.0CYC,
11,N,5783N,13, ,1075ms[CR][LF]
6) Error history
Data string:
!01,0002:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC,
A B C
11,N,5794N,13, ,1071ms[CR][LF]
001,11/14 18:41:50,00,N,02.97kA,01,N,04.36kA,04,H,0010.0CYC,
11,N,5793N,13, ,1070ms[CR][LF]
Error history is output when the history of Upper limit error, Lower limit error,
Lack-of-current error, Overrange error, Impulse error or Parity error exists.
Error codes E01 to E13 cannot be output via communication.
b. Bi-Directional Communication
Description of Symbols
ID1, ID2: Shows Device No.
Fixed to 2 digits (ID1=Ten’s place, ID2=One’s place)
SH1, SH2, SH3: Shows Schedule No.
Fixed to 3 digits (SH1=Hundred’s place, SH2=Ten’s place, SH3= One’s place)
DT1: Shows Data type.
Fixed to 1 digit (1: Measured value, 2: Current all cycles, 3: Force all
cycles, 4: Waveform data)
CR: Carriage return code (0x0d)
LF: Line feed code (0x0a)
2) System data
Data No. Item Setting Range
The following items are not included in the system data. Therefore, these items do not
change if the stored system data is returned.
STATUS (3) screen SAVE FORMAT
USB screen USB TYPE, FILE NUMBER, SCHEDULE AREA
COMMUNICATION COMM MODE, COMM TYPE, ID NUMBER,
screen COMM SPEED, COMM OUTPUT, WAVEFORM RES, UNIT
3) Various data
Data Type Format
Data Color
0 Black
1 Dark blue
2 Dark green
3 Dark light blue
4 Dark red
5 Dark purple
6 Brown
7 Light gray
8 Dark gray
9 Blue
A Green
B Light blue
C Red
D Purple
E Yellow
F White
f. Start Communication.
If the Hyper Terminal is displayed in the menu, go to c. Connect the Weld Checker
with a Computer.
4) When the Communications window appears, select [Hyper Terminal] and click
[OK] button. Installation of the Hyper Terminal starts.
3) The Hyper Terminal starts and the Connection Description window appears.
6) When the Connect To window appears, set [Connect using]. Select the connector
connecting the cable. [Connect to COM1] is set in the example.
8) Set [Bits per second], [Data bits], [Parity], [Stop bits] and [Flow control] as shown
the figure below.
10) Select [Exit] from [File] menu. When the message “Do you want to save session
COM?” appears, click [Yes] button.
The setting may not be saved depending on the computer to be used. In that case,
perform the steps from 1) again and skip the steps 10) and 11).
11) The set icon (COM.ht) is displayed in the Hyper Terminal window.
f. Start Communication.
1) Connect the Weld Checker with a computer.
3) Open the Hyper Terminal window from the start menu of a computer, double-click
the [COM.ht] icon.
4) When the COM - Hyper Terminal window appears, select [Capture Text] from
[Transfer] menu.
5) When the Capture Text window appears, type a filename including the path and
click [Start] button. “C:¥COM¥DATA.CSV” is typed in the example below.
ATTENTION
Be sure to type the extension “.csv” at the end of the filename.
6) When the communication ends, [END] is displayed at the bottom of the screen.
Point to [Capture Text] from [Transfer] menu, and then select [Stop].
7) Select [Exit] from [File] menu. When the message “You are currently connected.
Are you sure you want to disconnect now?” is displayed, click [Yes] button.
MEASURE HISTORY
MENT screen
screen
NOR None Measured value is between the upper and lower limits set in the
SETUP (4) screen.
HIGH H Measured value is greater than the upper limit set in the
SETUP (4) screen.
LOW L Measured value is smaller than the lower limit set in the SETUP
(4) screen.
NOCURR C Input must be fed to the NO CURR signal if you wish to use the
lack of current judgment feature in the event of lack of welding
current (if lack of current flow is detected). (Refer to Chapter 10,
“(2) Description of the External I/O Signals.”)
OVER O Measured value is outside the measurable range.
Check the range for each item. Check also whether the welding
power supply is operating properly.
INPULS I Current flow stopped before the set number of stages was
reached during impulse measurement.
Check the impulse settings. Check also whether the welding
power supply is operating properly.
PARITY P The total number of schedule selection and parity signals
closed is not odd.
Select the parity signal and close the schedule selection and
parity signals so that the total number of closed signals is odd.
This error occurs if you have selected ON for the parity terminal
in the I/O SET (2) screen.
COUNT None Count exceeds the preset value.
Check the preset counter or reset the count.
14. Specification
(1) Measurement Specification
Target Specification
14. Specification
14-1
MM-370C
Target Specification
Current:
RMS
<2.000 kA, 20.00 kA or 200.0 kA range>
Single-phase AC welding power supply
± (1%rdg+9dgt)
AC inverter welding power supply, DC inverter
welding power supply, transistor welding power
supply
± (1%rdg+15dgt)
<6.00 kA or 60.0 kA range>
Single-phase AC welding power supply
± (1%rdg+3dgt)
AC inverter welding power supply, DC inverter
welding power supply, transistor welding power
supply
± (1%rdg+5dgt)
Peak value
<2.000 kA, 20.00 kA or 200.0 kA range>
Single-phase AC welding power supply
± (1%rdg+9dgt)
AC inverter welding power supply, DC inverter
welding power supply, transistor welding power
supply
± (1%rdg+20dgt)
<6.00 kA or 60.0 kA range>
Measurement
accuracy Single-phase AC welding power supply
Current ± (1%rdg+3dgt)
AC inverter welding power supply, DC inverter
welding power supply, transistor welding power
supply
± (1%rdg+7dgt)
Time:
<CYC mode>
Single-phase AC welding power supply
±0 CYC
AC inverter welding power supply, DC inverter
welding power supply
±0.5 CYC
<ms mode>
AC inverter welding power supply, DC inverter
welding power supply, transistor welding power
supply
±1 ms
<ms-SHORT mode>
Transistor welding power supply
±0.05 ms
Detection Toroidal coil
method (Recommended: MB-800K, MB-400K, MB-45F)
14. Specification
14-2
MM-370C
Target Specification
Measurement
Arithmetic mean RMS/maximum (peak)
item
Measurement
± (Full scale error of load cell +2%rdg+29dgt)
accuracy
Detection Force sensor: MA-520A/MA-521A/MA-522A
method Current/force sensor: MA-770A/MA-771A
Input voltage
-10 V to +10 V
range
Measurement
5% to 100% of rated setting
range
External ±10V Measurement
1 to 6000 ms
voltage input* time
Measurement
Mean value/maximum (peak)
item
Measurement
± (2%rdg+15dgt)
accuracy
14. Specification
14-3
MM-370C
Target Specification
14. Specification
14-4
MM-370C
Target Specification
14. Specification
14-5
MM-370C
Item Specifications
MEASUREMENT screen
VIEW screen
WAVEFORM screen
ALL CYCLE screen
WAVEFORM (FORCE) screen
SETUP screens
PRINT screen
Display items
COMMUNICATION screen
USB screen
HISTORY screen
DATA READ screen
STATUS screens
I/O SET screens
I/O TEST screen
Printer output Printer is built in.
External data
RS-232C/RS-485
output
Schedules Number of schedules: 127
Power supply Single-phase 100 to 240 V AC±10% (50/60 Hz)
Operating
0°C to 45°C
temperature
Outer
269 mm (H) x 172 mm (W) x 290 mm (D) (excluding protrusions)
dimensions
Mass Approx. 5 kg
Power
22 W (50 W with printer running)
consumption
14. Specification
14-6
MM-370C
15. Calibration
Regular calibration is required to maintain the MM-370C performance.
Calibration is conducted at our facility.
For calibration, please send your toroidal coil and force sensor together with the MM-370C.
Depending on the operating environment, the extent of deterioration varies from one
MM-370C to another. Therefore, the MM-370C must be calibrated together with the toroidal
coil and the force sensor as a set.
For more information about calibration, contact Amada Miyachi Co., Ltd.
15. Calibration
15-1
MM-370C
16. Appearance
(1) MM-370C
(Unit: mm)
16. Appearance
16-1
MM-370C
34
Cable length: Approx. 1.9m
φ15.5
φ4
8.5
(3.5)
φ11
10.5
119.5
123
205.5
Surface
for fixing
2-φ
3.5
3.5
0
15.5
13 14±0.1 φ15-0.009
82.5
79
(63.5)
1 33 1 9
(20) 13
9 (12)
21
16. Appearance
16-2
MM-370C
34
Cable length: Approx. 1.9m
φ15.5
φ4 8.5
(3.5)
φ11
10.5
79.5
83
141.5
Surface
for fixing
2-φ
3.5
3.5
15.5
13 14±0.1 φ15 -0.009
58.5
55
(39.5)
1 33 1 9
(20) 13
9 (12)
21
16. Appearance
16-3
MM-370C
φ 12
73.1
125.5
Screw for fixing
Thrust Stem
M9.5 × 0.5 6.5
0
φ8 ー0.015
14
(h7)
31.9
10.6 or more
(Stroke)
16. Appearance
16-4
MM-370C
φ18
41
20.6 61.7
0.6 20 34
(Thread height)
30.7
Cable length=2m
114.7
8.6
(208.3)
0
φ15 -0.015
22
M14×0.5
6.5
13.8
16. Appearance
16-5
MM-370C
φ5.1
12
58.5 φ13
110.3
0
19.2
- 0.009
φ13
(h6)
16. Appearance
16-6
MM-370C
MODE NORMAL
CURRENT AC
TIME CYC-50/60Hz
FREQUENCY -
PULSE No. 00
Setting screen Setting item Initial value SCH SCH SCH SCH SCH
MEAS2 CURRENT(PEAK)
MEAS3 VOLTAGE(RMS)
MEAS4 VOLTAGE(PEAK)
WAVE1 CURRENT ON
WAVE2 VOLTAGE ON
WAVE3 POWER ON
WAVE4 RESISTANCE ON
ID NUMBER 01
UNIT ON
FILE NUMBER 0
CURR TRIGGER 90
FORCE UNIT N
FORCE MAX -
FORCE DECIMAL -
DATE -
TIME -
DIST UNIT mm
DIST NORMAL
OUTPUT4 GOOD
OUTPUT5 NO CURR
OUTPUT6 COUNT
OUTPUT7 TROUBLE
PARITY OFF