TR - Food Processing NC I Rev
TR - Food Processing NC I Rev
TR - Food Processing NC I Rev
REGULATIONS
FOOD PROCESSING NC I
PROCESSED FOOD AND BEVERAGES SECTOR
TECHNICAL EDUCATION AND SKILLS DEVELOPMENT
AUTHORITY
East Service Road, South Superhighway, Taguig City, Metro Manila
TABLE OF CONTENTS
PROCESSED FOOD AND BEVERAGES SECTOR
FOOD PROCESSING NC I
Page/s
Section 1
Section 2
COMPETENCY STANDARDS
Basic Competencies
Common Competencies
Core Competencies
3
17
33
TRAINING STANDARDS
3.1. Curriculum Design
3.1.1. Basic
3.1.2. Common
3.1.3. Core
3.2. Training Delivery
3.3. Trainee Entry Requirements
3.4. List of Tools, Equipment and Materials
3.5. Training Facilities
3.6. Trainers Qualifications
3.7. Institutional Assessment
74
74
75
77
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79
80
84
84
85
Section 3
Section 4
86
COMPETENCY MAP
87
DEFINITION OF TERMS
89
ACKNOWLEDGMENT
92
BASIC COMPETENCIES
Receive and respond to workplace communication
Work with others
Demonstrate work values
Practice housekeeping procedures
Code
AGR741201
AGR741202
AGR741203
AGR741207
COMMON COMPETENCIES
Code
AGR741305
AGR741306
AGR741307
AGR741308
AGR741309
AGR741310
AGR741311
CORE COMPETENCIES
Implement sampling procedures
Inspect and sort materials and product
Dispense non-bulk ingredients
Prepare raw/packaging materials for processing
Operate basic equipment
Clean and sanitize equipment and processing/packaging area
Load and unload raw materials, products and supplies
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SECTION 2
COMPETENCY STANDARDS
These guidelines are set to provide the Technical Vocational Education and
Training (TVET) providers with information and other important requirements to consider
when designing training programs for FOOD PROCESSING NC I. These units of
competency are categorized into basic, common and core competencies.
BASIC COMPETENCIES
UNIT OF COMPETENCY: RECEIVE AND RESPOND TO WORKPLACE
COMMUNICATION
UNIT CODE
UNIT DESCRIPTOR
ELEMENT
1. Follow routine
spoken messages
2. Perform workplace
duties following
written notices
500311101
PERFORMANCE CRITERIA
Bold italicized terms are elaborated in the Range of Variables
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RANGE OF VARIABLES
VARIABLE
1. Written notices and
instructions
RANGE
It refers to:
1.1. Handwritten and printed material
1.2. Internal memos
1.3. External communications
1.4. Electronic mail
1.5. Briefing notes
1.6. General correspondence
1.7. Marketing materials
1.8. Journal articles
2. Organizational
Guidelines
It may include:
2.1. Information documentation procedures
2.2. Company policies and procedures
2.3. Organization manuals
2.4. Service manual
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning
Knowledge and
Attitudes
3. Underpinning Skills
4. Resource
Implications
5. Methods of
Assessment
6. Context of
Assessment
2.1
2.2
2.3
Communication process
3.1
3.2
Pens
4.2.
Note pads
Direct Observation
5.2.
Oral interview
5.3.
Written Evaluation
5.4.
6.1.
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UNIT OF COMPETENCY :
UNIT CODE
500311102
UNIT DESCRIPTOR
ELEMENT
PERFORMANCE CRITERIA
Bold italicized terms are elaborated in the Range of Variables
1. Develop effective
1.1 Duties and responsibilities are done in a positive
workplace relationship
manner to promote cooperation and good
relationship
1.2 Assistance is sought from workgroup when
difficulties arise and addressed through discussions
1.3 Feedback provided by others in the team is
encouraged, acknowledged and acted upon
1.4 Differences in personal values and beliefs are
respected and acknowledged in the development
2. Contribute to work
group activities
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RANGE OF VARIABLES
VARIABLE
1. Duties and
responsibilities
RANGE
1.1 Job description and employment arrangements
1.2 Organizations policy relevant to work role
1.3 Organizational structures
1.4 Supervision and accountability requirements
including OHS
1.5 Code of conduct
2. Work group
3. Feedback on
performance
4. Providing support to
team members
4.1 Explaining/clarifying
4.2 Helping colleagues
4.3 Providing encouragement
4.4 Providing feedback to another team member
4.5 Undertaking extra tasks if necessary
5. Organizational
requirements
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EVIDENCE GUIDE
1. Critical aspects of
competency
2. Underpinning
Knowledge and
Attitudes
3. Underpinning skills
1.2.
1.3.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
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3.7.
4. Resource implications
5. Methods of
assessment
6. Context for
assessment
4.2.
5.2.
5.3.
6.1.
6.2.
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UNIT OF COMPETENCY :
UNIT CODE
500311103
UNIT DESCRIPTOR
ELEMENT
1. Define the
purpose of work
2. Apply work
values/ethics
4. Maintain integrity
of conduct in the
workplace
1.1 Ones unique sense of purpose for working and the whys of
work are identified, reflected on and clearly defined for
ones development as a person and as a member of
society.
1.2 Personal mission is in harmony with companys values
2.1 Work values/ethics/concepts are classified and reaffirmed
in accordance with the transparent company ethical
standards, policies and guidelines.
2.2 Work practices are undertaken in compliance with industry
work ethical standards, organizational policy and
guidelines
2.3 Personal behavior and relationships with co-workers and/or
clients are conducted in accordance with ethical
standards, policy and guidelines.
2.4 Company resources are used in accordance with
transparent company ethical standard, policies and
guidelines.
3.1 Company ethical standards, organizational policy and
guidelines on the prevention and reporting of unethical
conduct are accessed and applied in accordance with
transparent company ethical standard, policies and
guidelines.
3.2 Work incidents/situations are reported and/or resolved in
accordance with company protocol/guidelines.
3.3 Resolution and/or referral of ethical problems identified are
used as learning opportunities.
4.1 Personal work practices and values are demonstrated
consistently with acceptable ethical conduct and
companys core values.
4.2 Instructions to co-workers are provided based on ethical,
lawful and reasonable directives.
4.3 Company values/practices are shared with co-workers
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2. Work practices
RANGE
May include but are not limited to:
1.1 Commitment/ Dedication
1.2 Sense of urgency
1.3 Sense of purpose
1.4 Love for work
1.5 High motivation
1.6 Orderliness
1.7 Reliability
1.8 Competence
1.9 Dependability
1.10 Goal-oriented
1.11 Sense of responsibility
1.12 Being knowledgeable
1.13 Loyalty to work/company
1.14 Sensitivity to others
1.15 Compassion/Caring attitude
1.16 Balancing between family and work
1.17 Pakikisama
1.18 Bayanihan spirit/teamwork
1.19 Sense of nationalism
2.1 Quality of work
2.2 Punctuality
2.3 Efficiency
2.4 Effectiveness
2.5 Productivity
2.6 Resourcefulness
2.7 Innovativeness/Creativity
2.8 Cost conciousness
2.9 5S
2.10 Attention to details
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3. Incidents/situations
VARIABLE
RANGE
4. Company resources
5. Instructions
5.1 Verbal
5.2 Written
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EVIDENCE GUIDE
1. Critical aspects
of competency
2. Underpinning
Knowledge and
Attitudes
3. Underpinning skills
4. Resource
implications
5. Methods of
assessment
6. Context for
assessment
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UNIT OF COMPETENCY:
UNIT CODE
500311104
UNIT DESCRIPTOR
ELEMENT
1. Sort and remove
unnecessary items
2. Arrange items
4. Follow standardized
work process and
procedures
5. Perform work
spontaneously
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RANGE
1. Unnecessary items
2. Identification marks
2.1 Labels
2.2 Tags
2.3 Color coding
3. Decorum
4. Minor repair
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EVIDENCE GUIDE
1. Critical aspects of
competency
2. Underpinning
Knowledge and
Attitudes
2.1
2.2
2.3
2.4
2.5
2.6
Principles of 5S
Work process and procedures
Safety signs and symbols
General OH&S principles and legislation
Environmental requirements relative to work safety
Accident/Hazard reporting procedures
3. Underpinning skills
3.1
3.2
3.3
3.4
4. Resource implications
5. Methods of
assessment
6. Context for
assessment
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COMMON COMPETENCIES
UNIT OF COMPETENCY: APPLY FOOD SAFETY AND SANITATION
UNIT CODE
: AGR741201
UNIT DESCRIPTOR: This unit deals with the skills, knowledge and attitudes required to
apply food safety and sanitation in the workplace
ELEMENTS
11. Wear Personal
Protective Equipment
2. Observe Personal
Hygiene and Good
Grooming
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.1Personal protective equipment are checked
according to manufacturers specifications
1.2Personal protective equipment are worn according
to the job requirement
2.1 Personal hygiene and good grooming is practiced in
line with workplace health and safety
requirements
3. Implement Food
Sanitation Practices
4. Render Safety
Measures and First Aid
Procedures
5. Implement
housekeeping activities
5.1
5.2
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RANGE OF VARIABLES
VARIABLES
1. Manufacturers
Specifications
RANGE
Manufacturers specifications may include but not
limited to:
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2. Personal Protective
Equipment
Handling
Operating
Discharge Label
Reporting
Testing
Positioning
Refilling
4. Safety Measures
Health/Medical Certificate
DOLE requirements
BFAD requirements
Personal Hygiene and good grooming
Plant Sanitation and waste management
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6. Hazards
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EVIDENCE GUIDE
1. Critical Aspects
of Competency
2. Underpinning
Knowledge
3. Underpinning
Skills
4. Methods of
Assessment
5. Resource
Implications
6. Context of
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Assessment
workplace
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UNIT OF COMPETENCY
UNIT CODE
AGR741202
UNIT DESCRIPTOR
ELEMENT
1. Identify Standard
Measuring Devices and
Instruments
3. Follow Procedures of
Using Measuring Devices
and Instruments
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RANGE OF VARIABLES
VARIABLES
1. Standard Measuring
Devices
RANGE
Standard Measuring Devices may include but not
limited to the following:
1.1 Weighing scales and balances of various
capacities and sensitivities
1.2 Measuring cups of varying capacities for dry
ingredients
1.3 Measuring cups of varying capacities for liquid
ingredients
2. Standard Measuring
Instruments
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning Knowledge
3. Underpinning Skills
3.1
3.2
3.3
3.4
3.5
4. Methods of Assessment
5. Resource Implications
6. Context of Assessment
Communication skills
Calibrating skills
Sanitary handling of devices and instruments
Measuring devices and instruments
Stowing measuring devices and instruments
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UNIT OF COMPETENCY :
UNIT CODE
AGR741203
UNIT DESCRIPTOR
ELEMENT
1. Perform PreOperation Activities
2. Operate Food
processing
Equipment
1.1.
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3. Manufacturers
Specifications
Salting
Curing
Smoking
Fermentation
Pickling
Canning
Bottling
Sugar concentration
Drying
Dehydration
Handling requirements
Operating requirements
Discharge Label
Reporting
Testing
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3.6. Positioning
3.7. Refilling
5. Condition of Machine
Machine temperature
Hydraulic fluid
Wear and surface condition
Crack
Leak detection
Vibration
Corrosion/erosion
Electric insulation
5.1 Serviceable
5.2 Repairable
5.3 Defective
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning
Knowledge
3. Underpinning
Skills
4. Methods of
Assessment
5. Resource
Implications
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Competency
6. Context of
Assessment
6.1
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UNIT OF COMPETENCY:
UNIT CODE
AGR741207
UNIT DESCRIPTOR
ELEMENTS
1. Identify requirements
for GMP related to own
work
1.1.
2. Observe personal
hygiene and conduct to
meet GMP
requirements
2.1.
1.2.
2.2.
2.3.
3. Follow GMP
requirements when
carrying out work
activities
3.1.
3.2.
3.3.
3.4.
3.5.
4. Complete workplace
documentation to
support GMP
4.1.
4.2.
PERFORMANCE CRITERIA
italicized terms are elaborated in the
Range of Variables
Sources of information on GMP requirements are
located according to workplace procedures
GMP requirements and responsibilities related to own
work are identified according to workplace procedures
Personal hygiene is observed in line with GMP
requirements
Appropriate clothing and footwear is prepared, used,
stored and disposed of according to GMP and
workplace procedures
Personal movement around the workplace is made in
line with area entry and exit procedures
Raw materials, product and packaging components are
handled according to GMP and workplace procedures
Work area, materials, equipment and product are
routinely monitored to ensure compliance with GMP
requirements
Contamination is identified and appropriate control
measures relating to work responsibilities are followed
in accordance with GMP requirements
Processes, practices or conditions which are not
consistent with GMP are identified and reported
according to workplace reporting procedures
The workplace is kept clean and tidy in line with GMP
housekeeping standards
Documentation and recording requirements are
identified according to workplace procedures and GMP
requirements
Information is recorded according to workplace
reporting procedures to meet GMP requirements
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RANGE OF VARIABLES
VARIABLES
1. Sources of
information
2. Workplace
procedures
3.
GMP
requirements
4.
Personal
hygiene
RANGE
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
GMP manuals
Standard Operating Procedures (SOPs)
Workplace procedures and policies
Quality assurance procedures
Standard forms and reports
Relevant legislations/regulations
1.6.1. Food processing and food safety regulations
1.6.2. Department of Health Food Establishments
Code of Sanitation of the Philippines (PD 586)
1.6.3. Department of Environment and Natural
Resources Environmental Management Bureau
regulations regarding emissions, waste treatment,
noise and effluent treatment and control
2.1. Standard operating procedures (SOPs)
2.2. Production and cleaning schedules and instructions
2.3. Materials Safety Data Sheets (MSDS)
2.4. Manufacturers' advice
2.5. Written or verbal instructions
2.6. Standard forms and reports
May relate to:
3.1. Own work
3.2. Personal hygiene
3.3. Use, storage and disposal of personal protective
equipment
3.4. Personal movement
3.5. Work area, including materials, equipment and utensils
3.6. Product handling and monitoring
3.7. Contamination
3.8. Pest management (e.g. flies, ants, roaches, rodents)
3.9. Recording and reporting systems
Health practices that include but not limited to:
4.1. Cleaning the body (e.g. daily bath, etc.)
4.2. Hand care (e.g. washing, maintaining nails, etc.)
4.3. Feet care
4.4. Hair care
4.5. Use of clean clothing
4.6. Personal habits (e.g. smoking, touching of mouth, nose,
etc.)
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning
Knowledge and
Attitudes
33
3. Underpinning Skills
Attitudes
2.18. Maintain work area in a clean and tidy state
2.19. Obedience
2.20. Accuracy
2.21. Environment-conscious
2.22. Positive work values
2.23. Work ethics
2.24. Cost consciousness
2.25. Safety consciousness
2.26. Personal hygiene
3.1. Locate and follow workplace information relating to
GMP responsibilities
3.2. Use, store and dispose of appropriate clothing /
footwear as required by work tasks and consistent
with GMP
3.3. Carry out relevant checks and inspections as
required
3.4. Identify and respond to out-of-specification or
unacceptable conditions or performance within
area of responsibility
3.5. Identify and report situations that do or could
compromise GMP
3.6. Handle and/or dispose of out-of-specification or
contaminated materials, packaging
components/consumables and product, waste and
recyclable material according to GMP as required
by work responsibilities
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3.7.
3.8.
3.9.
3.10.
4. Methods of
Assessment
5. Resource Implications
6. Context of
Assessment
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CORE COMPETENCIES
UNIT OF COMPETENCY: IMPLEMENT SAMPLING PROCEDURES
UNIT CODE
UNIT DESCRIPTOR:
: AGR741305
This unit deals with the skills, knowledge and attitudes
required to implement sampling procedures. It involves
understanding the requirements of sampling plans, collecting
and transferring samples while retaining sample integrity.
PERFORMANCE CRITERIA
ELEMENT
1. Prepare for sampling
2. Collect samples
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RANGE OF VARIABLES
VARIABLE
1. Sampling
requirements
RANGE
May involve collection and transfer of samples:
1.1 under controlled conditions
1.1.1 Time
1.1.2 Temperature
1.1.3 Light
1.1.4 Humidity
1.1.5 Sanitary conditions
1.2
2. Samples
3. OHS requirements
4. Workplace
requirements
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5. Sample
information
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2.
Underpinning
Knowledge and
Attitudes
3.
Underpinning
Skills
Attitudes:
2.7. Accurate
2.8. Environment-conscious
2.9. Positive work values
2.10. Cost conscious
2.11. Safety conscious
2.12. Honest
2.13. Cooperative
3.1
Select and use appropriate personal protective
equipment
3.2
Follow work procedures
3.3
Oral and written communication skills
3.4
Working with others and in teams
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4.
Methods of
Assessment
5.
Resource
Implications
6.
Context of
Assessment
3.5
Basic mathematical skills (percentage)
3.6
Recording and reporting skills
3.7
Time management
Competency must be assessed through:
4.1. Direct observation with oral questioning
4.2. Demonstration with oral questioning
4.3. Portfolio
The following resources must be provided:
5.1 Specific work area/station
5.2 Equipment and tools for sampling
5.3 Materials relevant to the proposed activity
5.4 Relevant workplace procedures, schedules and
records
6.1 Assessment should occur on the job or in a simulated
workplace
6.2 Ability to apply competency over time and on a number
of occasions.
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: AGR741306
UNIT DESCRIPTOR:
This unit deals with the skills, knowledge and attitudes required
to inspect and sort materials and product.
ELEMENT
1. Prepare
Equipment and
Tools
PERFORMANCE CRITERIA
1.1 Equipment and tools for inspection and sorting are
prepared in accordance with manufacturers
specifications and workplace requirements
1.2 Equipment and tools are checked, cleaned and sanitized
in accordance with manufacturers specifications and
workplace requirements
1.3 Office equipment and materials/supplies needed are
prepared in accordance with approved specifications
2. Inspect and
Sort the
Materials and
Product
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3. Complete
Inspection and
Sorting Activity
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RANGE OF VARIABLES
VARIABLE
RANGE
1. Equipment and
May include any one but not limited to:
Tools
1.1
Weighing scales
1.2
Jack lifts, trolleys and wheelers
1.3
Carts
1.4
Stainless steel tables / Receiving tables
1.5
Belt and roller sorter
1.6
Screens
1.7
Image processing
2. Inspection and
2.1 Manual
sorting
2.2 Mechanical
3. Manufacturers
May include but not limited to:
specifications
3.1 Handling requirements
3.2 Operating requirements
3.3 Work-in-progress tags/labels
3.4 Testing
3.5 Positioning
3.6 Refilling
4. Workplace
May include but not limited to:
requirements
4.1 Company policies and procedures
4.2 Standard operating procedures
4.3 Work instructions
4.4 Production schedules
4.5 Forms and Reports
5. Office equipment
May include but not limited to:
and
5.1 Calculator
materials/supplies
5.2 Bond papers
5.3 Reporting and recording forms/logbooks
5.4 Pencils/ball pen
5.5 Desk
6. Raw Materials and May include any one but not limited to:
Product
6.1. Fruits and vegetables
6.2. Livestock meat and products
6.3. Poultry and poultry products
6.4. Fish and other marine products
6.5. Cereals and starches
6.6. Sugar and sweeteners
6.7. Fats and oils
6.8. Processing supplies
6.8.1. Salt
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6.8.2.
6.8.3.
6.8.4.
6.8.5.
6.8.6.
Sugar
Condiments
Spices
Herbs
Sauces
7. OHS requirements
8. Defects
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9. Physical Property
10. Records
11. Reports
11.1. Oral
11.2. Written
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EVIDENCE GUIDE
1. Critical Aspects
of Competency
2. Underpinning
Knowledge and
Attitudes
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4. Methods of
Assessment
5. Resource
Implications
6. Context of
Assessment
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: AGR741307
UNIT DESCRIPTOR
ELEMENT
1. Prepare to dispense
ingredients
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RANGE OF VARIABLES
VARIABLE
1. Materials
2. Workplace
requirements
3. Measuring/Dispensing
equipment
4. Pre-start checks
RANGE
Non-bulk ingredients / additives which may include but not
limited to:
1.1 Colors
1.2 Flavors
1.3 Buffered acids
1.4 Preservatives
1.5 Processing aids
1.6 Sanitizing agents
1.7 GRAS (Generally Recognized As Safe) and E
numbers
May include but not limited to:
2.1. company policies and procedures
2.2. standard Operating Procedures (SOPs)
2.3. specifications, production/dispensing schedules and
instructions
2.4. batch/recipe instructions
2.5. manufacturers' advice
2.6. standard forms and reports
May include any one of the following:
3.1 Scales
3.2 Pipettes
3.3 Graduated cylinders (dry and liquid)
3.4 Measuring cups
3.5 Thermometer
3.6 pH meter
3.7 Refractometer
3.8 Other dispensing instruments and adjuncts
May include but not limited to:
4.1 Inspecting equipment for calibration records and
sticker
4.2 Inspecting equipment condition for any signs of wear
and tear
4.3 Selecting appropriate settings
4.4 Confirming that equipment is clean and correctly
configured for dispensing
4.5 Ensuring safety guards are in place
4.6 Ensuring that sensors and controls are correctly
positioned
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5. Manufacturers
specifications
6. Personal protective
equipment (PPE)
7. OHS requirements
8. Label
9. Record
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EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning
Knowledge and
Attitudes
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Attitudes:
2.14. Accurate
2.15. Honest
2.16. Environment-conscious
2.17. Positive work values
2.18. Cost conscious
2.19. Safety conscious
2.20. Personal hygiene
3. Underpinning Skills
3.1
4. Methods of
Assessment
5. Resource Implications
6. Context of
Assessment
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UNIT OF COMPETENCY:
UNIT CODE
AGR741308
UNIT DESCRIPTOR
ELEMENT
1. Select
raw/packaging
materials and
supplies for
processing
2. Prepare
raw/packaging
materials
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RANGE OF VARIABLES
VARIABLE
1. Raw/Packaging
Materials and
Supplies
RANGE
1.1 Raw materials and supplies in this Unit of Competency
may include any one but not limited to:
1.1.1 Fruits and vegetables
1.1.2 Livestock meat and products
1.1.3 Poultry and poultry products
1.1.4 Fish and other marine products
1.1.5 Cereals and starches
1.1.6 Sugar and sweeteners
1.1.7 Fats and oils
1.1.8 Processing supplies
1.1.8.1 Salt
1.1.8.2 Sugar
1.1.8.3 Condiments
1.1.8.4 Spices
1.1.8.5 Herbs
1.1.8.6 Sauces
1.2 Packaging materials and supplies may include but not
limited to:
1.2.1. Containers / Bottles / Cans
1.2.2. Caps
1.2.3. Cap seals
1.2.4. Labels
1.2.5. Trays
2. Workplace
requirements
3. OHS
requirements
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55
3.7
4. Specifications
PPE requirements
3.6.1 apron/laboratory gown
3.6.2 mouth masks
3.6.3 gloves
3.6.4 rubber boots
3.6.5 head gears such as caps, hairnets, ear plugs
Specifications may include but not limited to requirements in
terms of:
4.1 Size
4.2 Shape
4.3 Weight
4.4 Color
4.5 Variety
4.6 Maturity
4.7 Freshness
5. Washing
6. Cleaning
7. Preparation
For raw materials, preparation may include any one but not
limited to:
7.1 Cutting
7.2 Chopping
7.3 Grinding
7.4 Crushing
7.5 Mashing
7.6 Draining
7.7 Weighing
8. Records
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56
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57
EVIDENCE GUIDE
1. Critical Aspects
of Competency
2. Underpinning
Knowledge and
Attitudes
Attitudes:
2.10. Time conscious/punctual
2.11. Cost conscious
2.12. Environment and pollution conscious
2.13. Flexible / adaptable
2.14. Honest
2.15. Socially responsible
2.16. Dependable
2.17. Alert
2.18. Systematic and organized
2.19. Good team worker
2.20. Good listener and fast learner
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3. Underpinning
Skills
4. Methods of
Assessment
5. Resource
Implications
6. Context of
Assessment
2.21. Creative
3.1
Communication skills (oral and written)
3.2
Working with others and in teams
3.3
Basic mathematical skills (weights and measurements,
ratios and proportions)
3.4
Recording and reporting skills
3.5
Sanitary food handling practices
Competency must be assessed through:
4.1. Direct observation with oral questioning
4.2. Demonstration with oral questioning
4.3. Portfolio
The following resources must be provided:
5.1 Work area/ station
5.2 Equipment and tools to prepare raw/packaging
materials for processing
5.3 Materials relevant to the proposed activity
5.4 Relevant workplace procedures, schedules and records
6.1
Assessment should occur on the job or in a simulated
workplace.
6.2
Ability to apply competency over time and on a
number of occasions.
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59
: AGR741309
: This competency standard covers the skills, knowledge and
attitudes required to select, prepare, operate and maintain
basic equipment. It involves equipment requiring limited
application of equipment and process knowledge and limited
equipment
adjustment.
Competency
also
requires
knowledge of the functions associated with operational
equipment, including undertaking routine maintenance and
reporting faults to appropriate persons. This unit is generic
and should be customized for a given piece of equipment.
PERFORMANCE CRITERIA
ELEMENT
1. Select and prepare
equipment for use
2. Operate equipment
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60
3. Maintain equipment
and resources
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61
RANGE OF VARIABLES
VARIABLE
1. Basic machine/
equipment
2.
Workplace
requirements
3.
Manufacturers
specifications
RANGE
May include any one of the following:
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
Mixer
Blender
Roaster
Grinder
Chopper
Food processor
Scales
Washing equipment
1.9.
1.10.
1.11.
1.12.
1.13.
1.14.
Frying equipment
Oven
Conveyor
Freezer
Cutter
Molder
1.15.
1.16.
1.17.
1.18.
1.19.
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4.
Pre-operational
checks
5.
Personal
protective
equipment (PPE)
6.
OHS requirements
7.
Records and
reports
3.7. Refilling
May include but not limited to:
4.1. Checking log books
4.2. Reading manufacturer's instructions
4.3. Observing and monitoring noise levels for correct
operation
4.4. Cleaning
4.5. Priming
4.6. Tightening
4.7. Basic repairs and adjustments
4.8. Routine maintenance
4.9. Identification and segregation of unsafe or faulty
equipment for repair or replacement
May include but not limited to:
5.1. Masks
5.2. Safety boots
5.3. Head protection
5.4. Safety glasses
5.5. Gloves
5.6. Apron
Occupational Health and Safety requirements may include
but not limited to:
6.1 Health/medical certificate
6.2 DOLE requirements
6.3 Personal hygiene and good grooming
6.4 Plant sanitation and waste management
6.5 Relevant permits
6.6 BFAD requirements
6.7 PPE requirements
May include but not limited to:
7.1. Operational details
7.2. Equipment faults
7.3. Recommended repairs or disposal of equipment
7.4. Materials used
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63
EVIDENCE GUIDE
1.
Critical Aspects of
Competency
2.
Underpinning
Knowledge
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64
Attitudes:
2.14. Accurate
2.15. Environment-conscious
2.16. Positive work values
2.17. Cost conscious
2.18. Safety conscious
2.19. Personal hygiene
3.
Underpinning
Skills
4.
Methods of
Assessment
5.
Resource
Implications
6.
Context of
Assessment
3.1.
3.2.
3.3.
3.4.
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65
UNIT OF COMPETENCY:
UNIT CODE
AGR741310
UNIT DESCRIPTOR
ELEMENT
1. Prepare for
cleaning
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RANGE OF VARIABLES
VARIABLE
1. Cleaning/Sanitation
supplies and
materials
2. Utilities
3. Workplace
requirements
RANGE
May include but not limited to:
1.1. Chemicals (cleaners, sanitizers, etc.)
1.2. Cleaning and scouring pads
1.3. Washcloth
1.4. Brush
1.5. Pail
1.6. Basin
1.7. Dipper
1.8. Hose
1.9. Mop
1.10. Mop wringer
1.11. Squeegee
1.12. pressure washer
1.13. vacuum cleaner
1.14. Garbage bin / Trash bag
1.15. Sink
1.16. Towel dispenser
1.17. litmus paper (for testing effectiveness of cleaning)
1.18. ATP (adenosine triphosphate) quick test
May include but not limited to:
2.1. Power
2.2. Water
2.3. Steam
2.4. Compressed air
2.5. Instrumentation air
May include but not limited to:
3.1. Company policies and procedures
3.2. Standard Operating Procedures
3.3. Production and cleaning schedules and instructions
3.4. Materials Safety Data Sheets
3.5. Supervisors oral and written instructions
3.6. Manufacturers advice
3.7. Operators manuals
3.8. Standard forms and reports
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67
4. Manufacturers
specifications
5. Cleaning and
sanitation
6. Occupational Health
and Safety (OHS)
requirements
7. Regulatory/
Legislative
requirements
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68
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69
EVIDENCE GUIDE
1. Critical Aspects of
Competency
2. Underpinning
Knowledge and
Attitudes
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70
2.7.
2.8.
2.9.
2.10.
2.11.
2.12.
2.13.
2.14.
2.15.
2.16.
2.17.
2.18.
2.19.
Attitudes:
2.20. Accurate
2.21. Systematic and organized
2.22. Environment-conscious
2.23. Positive work values
2.24. Cost conscious
2.25. Safety conscious
2.26. Personal hygiene
3. Underpinning Skills
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71
operating order
3.7. Follow work procedures
3.8. Oral and written communication skills
3.9. Recording and reporting skills
4. Methods of
Assessment
5. Resource
Implications
6. Context of
Assessment
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UNIT OF COMPETENCY:
UNIT CODE
UNIT DESCRIPTOR
ELEMENT
1. Load and unload raw
materials, products and
supplies.
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73
3. Complete
documentation
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74
RANGE OF VARIABLES
VARIABLE
1. Workplace
requirements
2.
Occupational
Health and Safety
(OHS)
requirements
3.
Raw materials,
products and
supplies
RANGE
May include but not limited to:
1.1. Company policies and procedures
1.2. Standard Operating Procedures
1.3. Workplace operations manual
1.4. Work instructions
1.5. Production schedules
1.6. Manufacturers' specifications
1.7. Warehouse plan/layout
1.8. Labels and codes
1.9. Safety signs and symbols
1.10.Standard forms and reports
May include but not limited to:
2.1. Health/medical certificate
2.2. DOLE requirements
2.3. Personal hygiene and good grooming
2.4. Plant sanitation and waste management
2.5. Relevant permits
2.6. BFAD requirements
2.7. PPE requirements
2.1.1. high visibility clothing / coveralls
2.1.2. head gears such as caps, hairnets, ear plugs
2.1.3. safety glasses
2.1.4. mouth masks
2.1.5. gloves
2.1.6. rubber boots
May include but not limited to:
5.1. Raw materials
5.2. Goods in process
5.3. Finished goods
5.4. Packaging materials and supplies
5.5. Tools and equipment
5.6. Office and stationery supplies
5.7. Forms, brochures and documents
May also be:
5.8. Irregularly shaped
5.9. Packaged or unpackaged
5.10. Labeled or unlabelled
5.11. In palettes or not
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75
4.
Regulatory and
legislative
requirements
5.
6.
Records
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76
EVIDENCE GUIDE
1. Critical Aspects of
Competency
2.
Underpinning
Knowledge and
Attitudes
77
2.14.
2.15.
2.16.
2.17.
2.18.
Environment-conscious
Positive work values
Cost conscious
Safety conscious
Personal hygiene
3.
Underpinning
Skills
3.1.
3.2.
3.3.
3.4.
4.
Methods of
Assessment
5.
Resource
Implications
6.
Context of
Assessment
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78
CURRICULUM DESIGN
Course Title: FOOD PROCESSING
Nominal Training Duration:
NC Level: NC I
28 hours (Basic)
88 hours (Common)
364 hours (Core)
-------------------------------480 hours (TOTAL)
Course Description:
This course is designed to enhance the knowledge, desirable skills and attitudes
Food Processing NC l in accordance with industry standards. It covers the basic,
common and core competencies.
BASIC COMPETENCIES
(28 hours)
Unit of
Competency
1. Participate in
workplace
communication
2. Work in a team
environment
Learning Outcomes
Assessment
Approach
Methodology
Group
discussion
Interaction
Demonstration
Observation
Interviews/
questioning
Demonstration
Observation
Interviews/
questioning
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TR - Food Processing NC I
Discussion
Interaction
79
3. Practice career
professionalism
4. Practice
occupational
health and safety
procedures
Discussion
Interaction
Demonstration
Observation
Interviews/
questioning
Discussion
Plant tour
Symposium
Observation
Interview
COMMON COMPETENCIES
(88 hours)
Unit of
Competency
1. Apply Food
Safety and
Sanitation
2. Use Standard
Measuring
Devices/Instrum
ents
Learning Outcomes
Methodology
Demonstration
Demonstration
_________________________________________
TR - Food Processing NC I
Dual training
Dual training
Individual Self-
paced Learning
Lecture
Assessment
Approach
Written
examination
Demonstration of
practical skills
Direct observation
Interview
Written
examination
Demonstration
of practical skills
Direct
observation
Interview
80
3. Use Food
Processing
Tools,
Equipment and
Utensils
Demonstration
Dual training
Individual Selfpaced Learning
Lecture
Written
examination
Demonstration of
practical skills
Direct
observation
Interview
4. Perform
Mathematical
Computations
5. Follow work
procedures to
maintain Good
Manufacturing
Practice
_________________________________________
TR - Food Processing NC I
Lecture
Practical
exercise
Lecture
Practical
exercise
Written
examination
Practical
exercise
Direct
Observation
Written
examination
Demonstration of
practical skills
Direct
observation
Interview
81
CORE COMPETENCIES
(364 hours)
Unit of Competency
Learning Outcomes
1. Implement
sampling
procedures
1.1
1.2
2.1
2.2
3.1
3.2
3.3
4. Prepare
raw/packaging
materials for
processing
2.3
3. Dispense nonbulk ingredients
Methodology
4.1
4.2
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TR - Food Processing NC I
Lecture
Discussion
Demonstration
Lecture
Discussion
Demonstration
Lecture
Discussion
Demonstration
Lecture
Demonstration
Discussion
Assessment
Approach
Observation
Demonstration
Questioning
Observation
Demonstration
Questioning
Observation
Demonstration
Questioning
Observation
Demonstration
Questioning
82
5. Operate basic
equipment
5.1
5.2
5.3
6. Clean and
sanitize
equipment and
processing /
packaging area
6.1
6.2
7.1
7.2
7.3
3.2
Lecture
Discussion
Demonstration
Lecture
Discussion
Demonstration
Lecture
Discussion
Demonstration
Observation
Demonstration
Questioning
Observation
Demonstration
Questioning
Observation
Demonstration
Questioning
TRAINING DELIVERY
The delivery of training should adhere to the design of the curriculum. Delivery
should be guided by the 10 basic principles of competency-based TVET.
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TR - Food Processing NC I
83
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84
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85
TOOLS
Description
EQUIPMENT
QTY
Description
QTY
MATERIALS
Description
Measuring
cups (dry)
Measuring
cups (liquid)
Measuring
spoons
5
2
Weighing scales
(2 10 kg
capacity)
Dietetic scales
(1-kg capacity)
Electronic scales
5 sets
Mixing bowls,
stainless steel
Jacklift
1 set
Funnels,
assorted sizes
Trolley
5
10
1
1
Wheeler
Image processor
10 kg Fresh vegetables
10
Dressed poultry
pcs
20 kg Fresh fish and
other marine
products (medium
size)
20 kg Fresh fish and
other marine
products (medium
size)
10 kg Fresh meat
5 doz Fresh eggs
Stoves
(2-burner)
2
sets
10
Saucepan,
stainless steel
3 kg
10
Roasting pans
Laboratory scale
cabinet drier or
forced draft oven
Oven
10
Stock pots
Roller sorter
5 sets
5 sets
5 sets
10
_________________________________________
TR - Food Processing NC I
A. FOOD
10 kg Fresh fruits
1
sack
3 gal
Curing ingredients
(for pork ham
and/or longanisa or
tocino)
Salt
Refined sugar
Vinegar
86
Double boilers
10
Hard plastic
chopping
boards
Wooden
chopping
boards
Spoons,
wooden
Spoons,
basting
Spoons,
slotted
Skimmers
Paddles,
wooden
Wire whips
Food tongs
Wire baskets
Soaking
container
Fermenting
containers
10
10
10
10
5
1 gal
Mother vinegar
2 gal
1 set
Food processor
1 kg
Citric acid
Washing
equipment
Stainless steel
table
Mixers
1 kg
Sodium benzoate
1 kg
Firming agent
2 gal
Pineapple juice
1
5
Blenders
5
5
5
5
Cutters
5 sets
Packaging
materials can,
paper, plastic,
bottle, glass,
carton, laminates
5
5
Molders
Frying equipment
2 gal
20
Ingredient bins
Storage
containers
Utility trays
5 pcs
Pipettes
Pressure cooker
(5 10 gallons)
Pressure canner
(10 liters)
Whisks
Headspace
gauge
5 pcs
Disinfectants/
sanitizers
Bar soaps/
detergents
Various cleaning
agents (e.g
abrasives,
degreasers, acid
cleaners, organic
solvent)
Cleaning and
scouring pads
5
10
5
5
5
20
10
Roasters
Grinders
Chopper
Graters
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TR - Food Processing NC I
B. NON - FOOD
2 sets
87
5
5
10 pcs
2
10 pcs
5
Peelers
Heavy duty
can openers
Scrapers
Mortar and
pestle
Clocks /
Timers
5
5
2
Scalers
Kitchen shears
Paring knives
Carborundum
5 pcs
5 pcs
5 pcs
5 pcs
Washclothes
Brushes
Pails
Basins
5
1
Chiller
Refrigerator
Freezer
Steam jacketed
kettle
Smoking trays
Fish smoker
5 pcs
5 pcs
Dippers
Hoses
1
1
Meat grinder
Stuffer/linker
5 pcs
2 pcs
Mops
Mop wringer
Filling machine
5 pcs
Squeegees
Sealing machine
10 sets
Capping
machine
Packing
equipment
Labeling
equipment
Vacuum
cleaner / polisher
Pressure washer
1 pack
ATP (adenosine
triphosphate)
quick test
Litmus paper
10
Steamers
Brix
refractometers
(0-20 o Brix)
Salinometer
5
Spray bottles
5 packs Deodorizers
1
1
1
2
1
1
1
1
2
2
1
2 sets
Thermometers,
varying
temperature
ranges
(0 - 300o C )
Dial
thermometers
_________________________________________
TR - Food Processing NC I
10 bun-
dles
5 pcs
1 pack
Corrugated
cartons
Firewood
Garbage
cans/baskets
Trash bags
2
bottles
1 pack
Glue
2 sets
Tags/labels
88
5 sets
Glasswares cylinders,
beakers, flasks,
varying
graduations
5 sets
Personal
protective
equipment*
Receiving tables
2
2
1
1
2 sets
Shelves / Racks
Utility carts
Kitchen hood
Demonstration
table with
overhead
mirror
Fire fighting
equipment
C. TRAINING MATERIALS
Books /
References
Manuals
Audio visual
materials
Calculator
Bond paper
Pencils / Pens
Reporting and
recording
forms/log books
* Apron/laboratory gown; Mouth masks; Gloves; Rubber boots/safety shoes; Head gears such as caps,
hair nets, ear plugs
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89
SIZE IN METERS
AREA IN SQ.
METERS
TOTAL AREA IN
SQ. METERS
A. Building (permanent)
Laboratory area
6 x10
60
60
Tool room & S/M storage
4x5
20
20
area
Learning resource area
5x6
30
30
Wash area/comfort room
2.5 x 4
10
10
(male & female)
Total
120
Facilities/Equipment/
40
Circulation (30% of
teaching accommodation)
B. Experimental Land
n/a
Area
Total workshop area
160
Note: Size of experimental area may change according to availability of land.
3.6 TRAINERS QUALIFICATIONS FOR FOOD PROCESSING NC I
TRAINER QUALIFICATION (TQ I)
90
INSTITUTIONAL ASSESSMENT
Institutional Assessment is to be undertaken by the learner who enrolled
in a structured learning program to determine the achievement of competencies.
It is administered by the trainer/assessor at end of each learning module.
The result of the institutional assessment may be considered as an
evidence for national assessment.
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91
SECTION
4.
CERTIFICATION
4.1
NATIONAL
ASSESSMENT
ARRANGEMENTS
AND
Successful candidates
Competency (COCs).
shall
be
awarded
Certificates
of
4.3 Accumulation and submission of all COCs acquired for the relevant units of
competency comprising a qualification, an individual shall be issued the
corresponding National Certificate
4.4 Assessment shall focus on the core units of competency. The basic and
common units shall be integrated or assessed concurrently with the core
units.
4.5
4.6
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92
Implement sampling
procedures
Participate in sensory
analysis
Process Food by
Fermentation and Pickling
Participate in an audit
process
Prepare raw/packaging
materials for processing
Operate a boiler
Handle dangerous
goods/hazardous substances
Participate in a HACCP
team
Package Finished /
Processed Food Products
Monitor workplace
performance and participate
in improvement processes
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93
Implement Environmental
Policies and Procedures
Perform Mathematical
Computation
Participate in Workplace
Communication
Work in a Team
Environment
Utilize specialized
communication skills
Practice Career
Professionalism
Practice Housekeeping
Procedures
Practice Occupational
Health and Safety
Procedures
Food Processing NC I
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94
DEFINITION OF TERMS
For the purpose of this competency standard, the following words are defined:
1.
2.
3.
4.
5.
6.
E numbers - all numbers prefixed with E are food additives which are legal
in the whole of the European Union. Those prefixed with (E) are licensed for
use in the United Kingdom and possibly other countries but not throughout
the EU generally (International Dictionary of Food and Cooking, 1998).
7.
8.
9.
10.
11.
12.
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95
13.
14.
15.
Hazard the potential to cause harm which may include bacteria, virus,
toxin, parasite, chemical or physical hazard. Operational malpractices or
other operations/processes can also become hazards if they lead to
unacceptable contamination or growth and survival of organisms and
microorganisms.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
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TR - Food Processing NC I
96
26.
27.
28.
29.
30.
31.
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97
ACKNOWLEDGMENT
The Technical Education and Skills Development Authority (TESDA) wishes to
extend thanks and appreciation to the many representatives of business, industry,
academe and government agencies who donated their time and expertise to the
development and validation of this Training Regulation.
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98
Goldilocks
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99