Iom1338 2

OCP ECUADOR
SPM MONITORING AND CONTROL SYSTEM

Installation Operation and Maintenance Manual
Oceantech Ref.
Job No.
Issue
Date
Written by
Approved by
:
:
:
:
:
:
Copy Checked By
IOM1338
J659
2
15th July 2003
R. Blake
D. Martin
Copyright : This document remains the property of Ocean Technical

Systems Limited and may not be copied in part or in whole without
the written permission of Ocean Technical Systems Limited
OCEAN TECHNICAL SYSTEMS LIMITED

Oceantech House
Station Approach
Cheam
Surrey SM2 7AU
England
Tel : +44 (0) 020 8643 2233
Fax : +44 (0) 020 8643 6444
REVISION RECORD
REVISION RECORD
Issue
d1
1
2
Date
:
:
:
02/01/03
07/01/03
15/07/03
Modification
Author
Approved
Draft
Initial release
Revisions after review
R C Blake
R C Blake
R C Blake
n/a
DGM0029
[2]
OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]
CONTENTS
CONTENTS
1.
INTRODUCTION
1.1
1.2
2.
INVENTORY
2.1
2.2
2.3
2.4
3.
DOCUMENT
TERMINOLOGY
OCP Terminal
SPM Turntables
SPM Hulls
Portable Units
SYSTEM
3.1
OVERVIEW
3.2
TELEMETRY COMPONENTS
3.2.1 OCP Terminal Base Station
3.2.2 SPM Telemetry Equipment
3.2.3 Portable Unit
3.3
INSTRUMENTATION
3.3.1 SPM Turntable
3.3.2 SPM Hull
3.4
POWER SYSTEMS
3.4.1 Turntable
3.4.2 Hull
3.5
NAVIGATION AIDS
3.5.1 Foghorn
3.5.2 Navigation Lamp
3.5.3 Radar Reflector
4.
INSTALLATION
4.1
TURNTABLE EQUIPMENT
4.1.1 Outer Enclosure
4.1.2 Line Amplifier Junction box
4.1.3 Load Pin
4.1.4 Antennae
4.1.5 Solar Array
4.1.6 Navigation Aids
4.1.7 Pressure sensors
4.1.8 Field Cables
4.1.9 Power cables
4.1.10
RTU
4.2
HULL EQUIPMENT
4.2.1 RTU Enclosure
4.2.2 Field Cables
4.2.3 Battery Box
4.2.4 Power
4.2.5 Antenna
4.3
BASE STATION EQUIPMENT
4.3.1 MMI PC.
4.3.2 Base Station unit.
4.4
REMOTE RADIO EQUIPMENT
4.4.1 Antenna
4.4.2 Remote Radio unit
4.5
PORTABLE EQUIPMENT
7
7
8
9
9
10
11
11
12
12
13
13
15
15
16
16
17
18
18
18
19
19
19
19
20
20
20
20
20
21
21
21
21
21
22
22
23
23
23
23
23
23
24
24
24
25
25
25
26
CONTENTS
5.
6.
ELECTRICAL CHECKS
27
5.1
TURNTABLE
5.1.1 Power connection
5.1.2 RTU stand-alone checks
5.1.3 Antenna
5.2
HULL
27
27
27
27
28
28
28
COMMUNICATIONS
6.1
OVERVIEW
6.1.1 Base Station to Buoy Turntables
6.1.2 Buoy Turntable to Hull
6.1.3 Base Station to DCS
6.1.4 Base Station to Remote Radio
6.1.5 Portable Unit
6.1.6 Hardware
6.2
HEALTHY OPERATION
6.3
FAULTY INDICATIONS
7.
OPERATION
7.1
LOGIC
7.1.1 Emergency Shutdown
7.1.2 Product Pressure Discrepancy
7.1.3 Surge Tank Level Contention
7.1.4 Centrewell Valves
7.2
SOFTWARE INSTALLATION
7.3
MMI DISPLAY PAGES
7.3.1 Background Screen
7.3.2 Top level menu
7.3.3 System
7.3.4 Security
7.3.5 ESDs
7.3.6 Data
7.3.7 Hawsers
7.3.8 Histograms
7.3.9 Controls
7.3.10
Configuration
7.3.11
Diagnostics
7.4
RTUs
7.4.1 Use Of Diagnostic Terminal
7.4.2 Turntable RTU Diagnostic Terminal Screens
7.4.3 Hull RTU Diagnostic Terminal Screens
7.5
PORTABLE UNIT
7.5.1 General
7.5.2 On power up
7.5.3 Command mode
7.5.4 Alarm level setting
7.5.5 Portable Unit ESD
7.5.6 Portable Unit Screens
29
29
29
29
29
30
30
30
31
31
32
32
32
34
34
34
36
37
37
37
38
39
40
41
43
47
48
49
51
53
53
54
62
69
69
69
70
70
70
71
CONTENTS
8.
MAINTENANCE
8.1
BASE STATION
8.2
PORTABLE UNIT
8.3
TURNTABLE AND HULL EQUIPMENT
8.4
SCHEDULE
8.4.1 Recommended Daily Checks
8.4.2 Recommended Quarterly Checks
8.4.3 Recommended Checks prior to Tanker Berthing
9.
I/O SIGNALS
9.1
Hardware
9.2
Modbus
9.2.1 System Statuses read by DCS
9.2.2 System Commands sent by DCS
9.2.3 System Analogues read by DCS
10.
12.1
12.2
12.3
12.4
12.5
12.6
74
74
75
75
76
77
78
SPM130 LOAD PIN 1

SPM250 LOAD PIN 1
SPM250 LOAD PIN 2
PRESSURE TRANSDUCERS
78
79
80
81
SYSTEM COMPONENT DATA
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
11.13
11.14
12.
72
72
72
73
73
73
73
CALIBRATION CERTIFICATE
10.1
10.2
10.3
10.4
11.
72
YAGI ANTENNA TYPE S.12Y

OMNI DIRECTIONAL ANTENNA TYPE S.EFX
VEHICLE ANTENNA TYPE 472
SOLAR MODULE TYPE SP36
BATTERY BOX TYPE 1295
IS SIGNAL JUNCTION BOX TYPE PL615
PC TYPE VECTRA
MONITOR TYPE MULTISCAN
PRINTER TYPE 990
RADAR REFLECTOR TYPE 3030-0366
FOG SIGNAL TYPE LIEX
MARINE LANTERN TYPE FA-249HA
PRESSURE TRANSDUCER TYPE 387
LEVEL SWITCH TYPE T31
MANUALS
FOG SIGNAL TYPE LIEX
BATTERY BOX TYPE 1295
IS SIGNAL JUNCTION BOX TYPE PL615
82
82
83
84
85
87
88
89
90
91
92
93
95
99
101
102
102
117
118
119
120
121
CONTENTS
13.
DRAWINGS
LIEX-0051 Foghorn arrangement
LIEX-0051 Foghorn control wiring
Hull Battery Box arrangement
IS Line Amplifier connections and controls
Overall System block diagram
Telemetry system hook-up
Myers hub assembly
Base Station unit wiring
Remote Radio JB arrangement
Remote Radio JB assembly
Remote Radio JB wiring
Buoy T/T Outer Enclosure arrangement
Buoy T/T Outer Enclosure wiring
Turntable power hook-up
Solar panel array frame arrangement
Solar panel hook-up
Solar panel mechanical & wiring assembly
Turntable Exd JB assembly
Turntable Exd JB wiring
Turntable RTU wiring
Turntable RTU IIOC slat engraving
Single Line Amplifier JB arrangement
Single Line Amplifier JB wiring
Dual Line Amplifier JB arrangement
Dual Line Amplifier JB wiring
Load Pin standard connections
Load Pin detailed arrangement
Std Load Pin hose and cage assembly
IS Line Amplifier type 1506A
Hull RTU Exd JB arrangement
Hull RTU Exd JB wiring
Hull Battery Box isolator arrangement
122
Xc74719
Xc42314
PDE 02C00
FIG 1
SD-BD-802
SD-HU-809
MS-DA-764
EE-WD-1631
JB-AR-649
JB-AS-650
JB-WD-651
OE-AR-448
OE-WD-447
SD-WA-801
SOL-AR-154
SD-WA-808
SOL-WD-160
JB-AS-635
JB-WD-636
TU-WD-290
IO-ED-123
JB-AR-646
JB-WD-648
JB-AR-642
JB-WD-644
SP-WD-218
SP-DA-202
SP-DA-203
PC-CD-6061
JB-AR-638
JB-WD-640
ID-AR-198
(11 shts)
(2 shts)
(2 shts)
(sht 1 of 2)
Section 1 : INTRODUCTION
1.1 : Document
1.
1.1
INTRODUCTION
DOCUMENT
This document, Ocean Technical Systems Limited reference IOM1338, contains
installation operation and maintenance information for the SPM Control and Monitoring
System supplied to SOFEC Inc. for installation at the OCP Esmereldas terminal in
Ecuador. Together with the Functional Design Specification - Oceantech reference FDS
1336, it provides functional, operational and maintenance information for the system
designed and manufactured by Ocean Technical Systems Limited. The equipment was
supplied against SOFEC Order Number: 11380-013500 and has been designated J659
by Ocean Technical Systems.
The current issue of these documents represents the as-built state of the system.
Section 1 : INTRODUCTION
1.2 : Terminology
TERMINOLOGY
1.2
RTU
PU
BS
MMI
Remote Telemetry Unit

Portable (telemetry) Unit
Base Station
Man Machine Interface
I/O
DI
DO
AI
IIOC
Input/Output
Digital Input
Digital Output
Analog Input
Intelligent I/O Card (System 3 processor)
JB
P/b
PTx
LC
LA
Junction Box
Pushbutton
Pressure transmitter
Load cell
Line amplfier
CD
R/W
LCD
RAM
Compact disc
Read/Write
Liquid Crystal Display
Random Access Memory
SPM
T/T
PLEM
CALM
Single Point Mooring

(Buoy) turntable
Pipeline End Manifold
Catenary Anchor Leg Mooring
RF
UHF
Tx
Rx
Radio Frequency
Ultra High (radio) Frequency
Transmit
Receive
ESD
Emergency Shut Down
point to xxx
click on xxx
toggle
using the mouse, move the cursor arrow to active area xxx
point to xxx and operate left mouse button
switch ON and OFF
NDBS
AIS
OCIMF
New Dry Breaking Strength

Assumed Initial Strength (% of NDBS)
Oil Companies International Marine Forum
Section 2 : INVENTORY
2.1 : OCP Terminal
2.
INVENTORY
OCP Terminal
2.1
Item
Type
Osprey Base Station

Enclosure for:
Single board PC assy
RS232/RS485 converter
Power supply
Oceantech SCADAplus application software
Ethernet cable
Operator Station/MMI:
Desktop PC system unit c/w internal CD R/W drive
15 LCD colour monitor
A4 colour inkjet printer
Parallel printer cable
Remote Radio system
GRP enclosure for:
UHF Radio Modem
AC power supply
12V 6.5 ah lead acid gel standby battery
12 element UHF Yagi antenna
Lightning arrestor and bracket
Low loss N type RF connectors
Co-axial low loss antenna feeder cable
Glands
OTS 229
PCM 5896
Amplicon 485F25
OTS 60271
XP
OTS J659 Issue 3
stock
HP Vectra
Sony multiscan
HP
stock
OTS 649
Hoffman
Satel 3ASx
OTS 60271
Mascot 9940
Sonnenschein
Skymasts S12.Y
H&B
Andrews
Andrews LDF4-50
Hawke
2.2 : SPM Turntables
SPM Turntables
2.2
Item
Type
Buoy outer enclosure for:

ExN System 3 RTU
Exd terminal enclosure for:
Low power radio module
Solar panel monitor module
Solar panel regulator
Zener barriers
Terminals
12V 60Ah batteries
12V 115Ah batteries
Solar panel mounting frame
Omni directional antenna
Fin antenna
Lightning arrestor and bracket
Co-axial antenna feeder cable
N type RF connectors
Solar modules
Fog Horn
Navigation Lamp
6 core Foghorn cable
2 core Navigation lamp cable
Radar reflector
IS Pressure transducers
Needle isolation valves for Pressure transducers
PTx cable junction box
5pr combined PTx signal cable
1pr single PTx signal cable
Instrumented load pin
Load cell cable assembly c/w protection hose and fittings
Single/Dual Load cell line amplifier junction box:
Line Amp type
5pr L/C signal cable
Glands
OTS 448
OTS 197
OTS 635
OTS 60251
OTS 60261
Prostar 30
RTK
Klippon
Sonnenschein A600
AB Pharos 1295
OTS 154
Skymasts S.EFX
Skymasts 472
H&B
RG213
stock
Siemens
AB Pharos LIEX
AB Pharos FA-249
stock
standard
AB Pharos 3030-0366
Delta 387
Delta
Hawke PL615
stock
stock
OTS LCM
OTS LCM
OTS 646/642
Strainstall 1506A
stock
Hawke
10
2.3 : SPM Hulls
SPM Hulls
2.3
Item
Type
Exd RTU enclosure for:

System 4 RTU
Low power radio module
Zener barriers
Terminals
Battery enclosure
2 core Power cable
12V 115Ah batteries
IS Float level switch
Float level switch cable junction box
5pr combined Float switch signal cable
1pr single Float switch signal cable
Fin antenna
Co-axial antenna feeder cable
N type RF connectors
12 core HPU interface cable
2 core PTx cable
Glands
OTS 639
OTS 1619
OTS 60251
RTK
Klippon
AB Pharos 1295
stock
AB Pharos PDE02
Magnetrol Tuffy3
Hawke PL615
stock
stock
Skymasts 472
RG213
stock
stock
stock
Hawke
Portable Units
2.4
Item
Type
Marine Portable Telemetry Unit

Magnetic base antenna
Carry case
Battery charger
OTS 310
Panorama
OTS
Dartpoint
11
Section 3 : SYSTEM
3.1 : Overview
3.
3.1
SYSTEM
OVERVIEW
The system provides control and monitoring of functions at two single point mooring
buoys from a land-based operator station or from mobile portable units. Communication
between the remote location, the operator station and the portables is via half duplex
UHF radio links.
The system consists of nine separate installations
Base Station ~ runs SCADAplus application software
MMI ~ operator interface and display.
Remote Radio ~ communications to buoys.
SPM130 and SPM250 Turntable RTUs ~ monitoring of hawser load, product
pressure and RTU supply voltage, control of foghorn and load cell remote
calibration.
SPM130 and SPM250 Hull RTUs ~ monitoring of hydraulic accumulator and nitrogen
pressures, RTU supply voltage and surge tank level switches and control and
sensing of PLEM valve position.
SPM130 and SPM250 Portable Units ~ operator interface and display and control of
valves and emergency shutdown (ESD).
The buoy systems are powered by gel electrolyte lead-acid batteries which are charged
in the turntable enclosure by a solar power supply mounted on the enclosure roof. The
turntable system batteries in-use are charged continuously while those in the hull must
be cycled through the charging system in the turntable enclosure on a regular basis.
The hull RTU system has a very low power consumption which ensures that the
recharge change-out period is approximately 30 days dependant on usage and
environmental factors.
Warning: refer to section 8.3
The on-shore located base station is powered from 220v ac mains.
12
Section 3 : SYSTEM
3.2 : Telemetry Components
3.2
[2]
TELEMETRY COMPONENTS
3.2.1 OCP Terminal Base Station

The telemetry base station acts as a data gateway between the two single point
mooring buoys and the on-shore control system (provided by others). The base
station communicates with the buoys over a single UHF radio frequency using a time
division protocol. The base station communicates to the existing control system via
a Modbus RTU serial link. All data from the buoys is available on this link.
The base station equipment consists of three parts:
3.2.1.1
Operator Station (MMI)
The Operator Station provides a graphical display of the data for each buoy which
includes:
Real time mooring hawser tension (with alarms)
Real time and historic Trend (line) graph of hawser tension
Real time product pressure (with alarms)
Real time and historic Trend (line) graph of product pressure
Surge relief tank level (alarm)
Nitrogen pressure
Real time display of the remaining residual strength in the mooring hawser
(see below)
Historical Event List of all events, warnings, and alarms
Centre-well valve position with OPEN-CLOSE command
HPU accumulator pressure
HPU local/remote control
Fog horn on/off control
Mooring hawser load pin loop test function (calibration)
Diagnostic data on the telemetry system including solar panel charging

current, battery voltage, radio quality
The operator terminal consists of a Windows PC terminal computer with an LCD colour
screen, keyboard, and mouse. The total footprint of the terminal is 350W x 212D x
389H mm weighing 5.8kg.
The operator terminal computer is connected to the base station interface unit via the
supplied 30m Cat5e Ethernet cable. This allows the Operator Terminal to be located in
a convenient position (ie control room desk) while the Base Station interface unit may
be installed on a desk or in an existing equipment cabinet.
Data display and a graphical user interface are provided by the Ocean Technical
Systems Limited SCADAplus application software. The SCADAplus graphical user
interface provides a high level of integration including the monitored data, hawser
residual strength prediction data, and real time tanker berthing screens (if supplied) to
be displayed under a common user interface.
13
Section 3 : SYSTEM
3.2.1.2
Base Station interface
The base station interface unit contains the single board PC which runs the
SCADAplus application and serves as a junction box and housing for the various
interfaces between the on shore control system (Modbus link), the remote radio and
the operator terminal
The base station unit is housed in a painted steel cardframe with standard 19 fixings
measuring 483W x 88H x 390Dmm weighing 7.3kg. The unit can be installed on a
desk or in an existing equipment cabinet. All interface cables connect to the unit via
screw terminals mounted on the rear face of the cardframe. The unit is powered by an
external AC power connection (85-264VAC) consuming 50W max.
The base station interface unit contains the following:
Single board PC
Modbus RTU serial port (RS485 9600bps) for the on shore control system
Line driver for connection to the remote radio
Ethernet port for connection to the operator terminal
85-264VAC PSU
3.2.1.3
Remote Radio
As there is no line-of-sight radio path between the control room and the buoy
locations an appropriately placed remote radio installation is used. The unit is sited
on a hill approx 1.5km from the base station. The UHF radio is supplied in a weather
proof junction box suitable for mounting on the antenna mast. The junction box is
connected to the base station interface unit by 1500m armoured cable.
Power to operate the radio and the RS232/485 converter is provided by an 85264VAC PSU. Data is transmitted to the Base Station at 9600bps.
The remote junction box is manufactured in GRP and is weather protected to IP66,
all cables enter the unit via cable glands at the bottom of the junction box.
14
Section 3 : SYSTEM
3.2.2 SPM Telemetry Equipment
3.2.2.1
Turntable
The buoy turntable equipment consists of a compact Ocean Technical Systems Limited
SYSTEM III Remote Telemetry Unit and an Exd junction box for terminations housed in
a marine protected outer enclosure. The enclosure is suitable for installation on the
mooring arm of the SPM and provides a high level of mechanical and environmental
protection to the internal electronics. The enclosure is fabricated from mild steel and
painted with several layers of Shell Yellow marine grade paint. All equipment except
solar panels and instrumentation are housed inside the enclosure. A mast is located at
the rear of the enclosure for the antenna providing Base Station communications and a
mounting plate for the fin antenna used in Hull comms. All cables enter the enclosure
via a shrouded gland plate.
The enclosure is approximately 2000 x 800 x 1800 mm in size and may be either
welded or bolted to the turntable structure
3.2.2.2
Hull
The RTU is installed in one of the buoy hull compartments. The unit is a very low
power device powered from a rechargeable battery array and interfaces directly to
pressure sensors, surge tank level switches, and to the hydraulic control system
actuating the control valves.
The hull telemetry unit communicates with the turntable telemetry unit over a low power
radio link which requires low profile fin antennas to be mounted on the deck of the hull
and on the turntable enclosure. The hull antenna feeder cable passes through a
double glanded deck penetration.
The hull RTU is installed in an Exd (flameproof) enclosure with bulkhead mounting
brackets. All interface cables to the RTU enter the Exd enclosure via certified cable
glands.
The RTU has the capacity for a total of 16 inputs (4-20mA) and 8 outputs which may be
configured for a 12V pulse to power solenoid valves.
The unit is powered by 2 off 12V 115Ah valve regulated lead acid batteries housed in
an lockable IP56 galvanised steel enclosure suitable for operation in a Zone 1
hazardous area.
3.2.3 Portable Unit
The PTU is a small battery powered unit containing a UHF transceiver, microprocessor,
and a small 4 line LCD alphanumeric display. It provides the mooring master or pilot on
board the tanker with a display of all the monitored data from the buoy and also
includes an ESD push button which may be used to initiate a pump trip, buoy valve
open/close and foghorn activation.
Two portable units are supplied which can be configured for use at either buoy.
15
Section 3 : SYSTEM
3.3 : Instrumentation
3.3
[2]
INSTRUMENTATION
3.3.1 SPM Turntable

3.3.1.1
Load Pins
Standard SOFEC 200 tonne load pins and anti-rotation brackets are supplied.
The load pin is classified as intrinsically safe simple apparatus and is suitable for
installation is a Zone 1 hazardous area. It interfaces to the telemetry system via an
intrinsically safe load cell line amplifier and zener barriers.
The load cell cable is connected to the load pin via a wet-mateable connector and is
mechanically protected over its whole length by hydraulic hose supplied with the cable.
To terminate the hose a small IP67 external stainless steel junction box is supplied to
be installed close to the load pins. The junction box contains either one or two load cell
amplifiers (depending on number of load pins) which convert the load cell mv/v signal
into a 4-20mA instrumentation loop for onward transmission to the telemetry unit inside
the outer enclosure.
3.3.1.2
Load Cell calibrate
Each load pin line amplifier has a remote calibration facility. This feature allows the
integrity of the load cell pin gauges, cabling, line amplifier and RTU load channel to be
remotely checked without applying a real mooring load. Electrically, the function works
by switching a pre-calculated resistor across one arm of the Wheatstone bridge in the
load cell pin, which gives rise to an imbalance of 50% of full scale. This feature can
only work if the Wheatstone bridge is intact and so is a valuable test for the system.
This procedure is recommended as part of the regular maintenance check. It should
be noted that when the function is invoked, depending on the settings, alarms may be
generated and the load excursion may appear on the trend plot.
3.3.1.3
Pressure Transmitters
The product pressure is monitored after the swivel by three intrinsically safe, 4-20mA
loop powered, pressure transmitters, suitable for a Class 1 Division 1 hazardous area
in a two out of three voting arrangement.
The pressure transmitters are wired individually to a local junction box which connects
to the turntable telemetry unit by a single length of armoured cable. The RTU derives
the best value of product pressure and transmits actual measured and processed
values to the base station for display.
If any transducer indicates a value outside a predetermined range a discrepancy alarm
is raised.
The instruments are supplied with isolating needle valves, armoured cable and glands.
The process connection, flanges, and all other installation materials are supplied by
others
16
Section 3 : SYSTEM
3.3 : Instrumentation
3.3.2 SPM Hull
3.3.2.1
Level Sensors
The product transfers through the hull to the rotating turntable via a product fluid
swivel. A tank has been installed to collect any product that may be released through
the surge valve during pressure surges. Three hazardous area float level switches are
installed in the leak tank which operate when the tank fills above a pre set level. The
float switches are assessed on a two out of three voting arrangement.
The switches are wired individually to a local junction box which connects to the hull
telemetry unit by a single length of armoured cable.
The switches are low current devices which will provide a closing contact on detection
of high level to reduce quiescent current consumption.
17
Section 3 : SYSTEM
3.4 : Power Systems
3.4
POWER SYSTEMS
[2]
3.4.1 Turntable
A high capacity solar power system powers the turntable telemetry system, the on
board navigation equipment (Nav lantern and Fog horn), and provides a recharging
facility for the hull batteries (see below).
A total of six 36W solar panels are mounted in a galvanised steel frame with fixings and
installed on the roof of the outer enclosure. A total of twelve 60AH 12vDC sealed lead
acid batteries are fitted in a separate sealed compartment within the outer enclosure.
The battery voltage and charging current are monitored by the telemetry system and
transmitted to the base station for display.
As the hull telemetry system is powered from rechargeable batteries, a second battery
array is charged in the turntable outer enclosure in preparation for use in the hull. The
charged batteries from the enclosure then replace the discharged batteries from the
hull. Depending on the time of year and instrument loading the batteries will require
recharging approximately every 30 - 40 days. The removable hull batteries are sealed
lead acid gel valve regulated types with integral lifting handles to aid the change-out
process.
3.4.2 Hull
The hull RTU is powered from rechargeable sealed lead acid batteries. Depending on
the time of year and instrument loading the batteries will require recharging
approximately every 30 - 40 days.
The turntable outer enclosure is fitted with a second set of batteries being charged from
its solar power system (see above).
The hull batteries are supplied in a lockable battery box to be installed in the centrewell
of the hull deck or within the hull compartment next to the hull RTU. If the battery box is
mounted in the centrewell a deck penetration for power cable to the RTU will be
required.
The battery voltage is monitored and transmitted to the base station for display.
18
Section 3 : SYSTEM
3.5 : Navigation Aids
3.5
[2]
NAVIGATION AIDS
All equipment complies with IALA, SOLAS and ABS rules.
3.5.1 Foghorn
A half mile fog horn is supplied. The sound character is Morse code U with a 30
second repeat rate.
The unit is an Automatic Power medium range sound signal LIEX-710, it is hazardous
area approved for Zone 1 operation and has an IALA specified range of 0.5 nautical
miles.
Mounting is by 4 x 11mm dia holes equispaced on a 279mm pcd; for M10 fixings.
3.5.2 Navigation Lamp
A five mile Marine Lantern is supplied. The flash character is Morse code U with a 30
second repeat rate.
The unit is an Automatic Power marine lantern FA-249 with lamp autochanger, it is
hazardous area approved for Zone 1 operation and has an IALA specified range of 0.5
nautical miles.
The unit is supplied complete with a 155mm yellow Frensel lens with bird spike, six 12
volt lamps and stainless steel levelling bolts. It has an input voltage of 12VDC
Mounting is by 4 x 15.8mm dia holes equispaced on a 200mm pcd; for M12 fixings.
3.5.3 Radar Reflector
An Automatic Power octahedral radar reflector is supplied.
Mounting is by 4 x 14.3mm dia. holes equispaced on a 200mm pcd; for M12 fixings,
(compatible with the navigation lamp).
The unit is intended to be stacked with the navigation lamp.
19
Section 4 : INSTALLATION
4.1 : Turntable Equipment
4.
4.1
INSTALLATION
TURNTABLE EQUIPMENT
4.1.1 Outer Enclosure

Ensure proposed location of buoy enclosure allows adequate door swing and access to
internal equipment (drg. OE-AR-448).
Disconnect earth cables from deck angles.
Remove deck angles from enclosure.
Position deck angles based on dimensions of buoy enclosure plinth (drg.: OE-AR-448).
Weld or bolt deck angles in place.
Locate buoy enclosure on deck angles and bolt in place.
Reconnect earth cables to deck angles.
4.1.2 Line Amplifier Junction box
Ensure the proposed location of Line Amplifier JB allows adequate door swing and
access to internal equipment.
Mount junction box, fixing centres shown on drg. JB-AR-638.
4.1.3 Load Pin
Note:
Load Pins must be installed in the correct location, in association with the Line
Amplifiers with which they were calibrated:
Location
SPM130
Pin 1
SPM250
Pin 1
SPM250
Pin 2
Load Pin serial no.

OTS 02/11
OTS 02/09
OTS 02/10
Line amplifer serial no.

73406
67646
73374
Remove connector protection cage and disconnect cable from load cell.
Check load pin circuits for continuity and insulation:
Check resistance between all combinations of pairs of connector contacts ~ to
be 350 or 262.5 5.
Check insulation resistance between all connector contacts and pin body ~ to be
greater than 10M.
Resistance of 1050 or 700 between connector contacts indicates that an arm of
the strain gauge bridge is open circuit.
Replace connector protection cage.
Apply grease to all mating surfaces of load pin/shackle assembly.
Install the load pin and anti-rotation bracket into the mooring ensuring that no
excessive force is required and that components fit with appropriate working
clearances.
Re-connect load cell cable.to load cell.
Connect load cell cable(s) to Line Amplifier JB, to drgs. JB-WD-644 (dual line amp.
unit; SPM250) and JB-WD-648 (single line amp. unit; SPM130).
20
4.1.4 Antennae
Mount the omni-directional type S.EFX antenna onto the mast or hand-rail using 2 off
2 U bolts provided. The mounting bracket is compatible with horizontal and vertical
pipes.
Mount the fin antenna type 472 onto the outer enclosure using the bracket provided
(drg. OE-AR-448).
Connect both antennae via the enclosure gland plate to the RTU Exd box using RG213
co-ax feeder cable supplied.
Cover all external RF terminations with waterproof tape.
4.1.5 Solar Array
Remove lifting eyebolts from enclosure roof leaving fibre washers on eye bosses.
Attach solar panel support legs to enclosure roof using eyebolts; finger tighten only.
Bolt solar panel frame to support legs, do not tighten bolts until all are fitted.
Tighten eyebolts using a short round bar.
Connect supply cable (ident.: SOL-PNL) from enclosure to main solar array junction
box; back-off gland on main supply cable sufficient to allow rotation and having passed
cable through gland hole, screw gland in, fit back-nut and re-tighten.
Connect cable cores into designated terminals (drg SD-WA-808).
Install solar panels into mounting frames using nylon insulating spacers (drg. SOL-WD160).
Cover the solar panels to reduce output current while making connections.
Connect cables between solar panel junction boxes and main array junction box (drg
SD-WA-808).
Uncover solar panels and fit bird spikes (SOL-AR-154).
Connect earthing cable between solar panel frame welded leg and enclosure deck rail
earth stud.
4.1.6 Navigation Aids
Install Foghorn (drg Xc74719), Navigation lamp (specification) and Radar reflector in
proposed locations using following dimensional information:
Foghorn: 4 off 11mm dia holes on 279.6mm (11) pcd.
Navigation lamp: 4 off 15.5mm dia holes on 200mm pcd.
Radar reflector: 4 off 14.3mm dia holes on 200mm pcd, top and bottom (same fixing
centres as Navigation lamp to allow stacked installation with reflector providing
mounting base for lamp).
4.1.7 Pressure sensors
Three Intrinsically Safe pressure transmitters with isolation valves to be installed
appropriately to provide indications of product pressure.
A junction box mounted locally to the transmitters allows the multi-pair cable from the
RTU to be separated into three individual 2 core cables for connection to each
transmitter.
4.1.8 Field Cables
Remove the cover from the Turntable Enclosure Exd junction box ensuring:
flange flame-path faces are adequately protected
bolts are safely stored during wiring operations
21
enclosure is protected from ingress of contaminants
Make field connections with reference to drgs. SD-HU-809, JB-WD-636 and field
equipment data.
4.1.9 Power cables
Ensure that the isolators in the Outer Enclosure are set to OFF
In the Turntable Enclosure Exd junction box, remove the isolation block from the battery
sense line in the System Isolator cable and connect it to Rail 2 terminal 4 (drg. JB-WD636).
Check that the Battery Charge indicator is illuminated after this connection has been
made.
Replace the Exd junction box cover (temporarily, if proceeding immediately to Section
5).
4.1.10
RTU
Remove the transport cover from the System 3 RTU and install the unit into the
appropriate Turntable Outer Enclosure.
Fit the I/O A, I/O B, Antenna and Power cables into the appropriate connectors on the
front panel of the RTU.
22
4.2 : Hull Equipment
4.2
HULL EQUIPMENT
4.2.1 RTU Enclosure

Ensure proposed location of Hull RTU enclosure allows adequate door swing, area for
cable entry and access to internal equipment.
Mount RTU enclosure,fixing centres shown on drg. JB-AR-638.
Bolt Hull RTU enclosure in place.
4.2.2 Field Cables
Remove the cover from the Hull Enclosure Exd junction box ensuring:
flange flame-path faces are adequately protected
bolts are safely stored during wiring operations
enclosure is protected from ingress of contaminants
Make field connections to RTU enclosure with reference to drgs. JB-WD-640 and SDHU-809.
Refer to drg MS-DA-764 for details of deck and bulkhead hub penetrations.
5).
4.2.3 Battery Box
Refer to drg PDE 02C00 and battery box manual (section 12.2)
Ensure the proposed location of the battery box allows access for battery removal and
replacement.
Establish best side for isolator based on access and cable runs (drg ID-AR-198).
Locate isolator bracket onto battery box mounting angle and bolt through both bracket
and battery box angle onto deck or plinth as appropriate (2 bolts) - do not tighten
fixings.
Fit two remaining fixing bolts.
Tighten all four bolts.
4.2.4 Power
Make power connections between the RTU and the battery box isolator with reference
to drgs. JB-WD-640 and SD-HU-809.
Ensure that the isolator on the battery box bracket is OFF
Open battery box cover and wire batteries in parallel and connect to isolator.
Close battery box lid.
4.2.5 Antenna
Mount the fin antenna type 472 on the centre-well bracket.
Connect the antenna to the RTU, passing the unterminated cable through any deck
penetrators and the RTU enclosure gland before fitting connectors.
Cover all external RF terminations with waterproof tape.
23
4.3 : Base Station Equipment
4.3
BASE STATION EQUIPMENT
4.3.1 MMI PC.

Locate the MMI PC, Base Station unit and associated equipment as close as possible
to the incoming data cables and mains power outlet(s).
Connect the keyboard, mouse and monitor to the MMI PC system unit.
4.3.2 Base Station unit.
Connect the Ethernet ports of the MMI PC and the Base Station unit using the 30m
cable supplied.
Connect the DCS RS422/485 cable to the DCS Modbus connector on the rear face of
the Base Station unit.
Connect the data cable from the Remote Radio unit into the Remote Radio connector
on the rear face of the Base Station unit.
Connect the AC power cables to the MMI PC and Base Station units.
24
4.4 Remote Radio Equipment
4.4
REMOTE RADIO EQUIPMENT
4.4.1 Antenna
Mount the antenna using the bracket supplied ensuring that the boom is aligned
accurately to the mean bearing and elevation of the buoys.
Note: the antenna must be mounted with the elements vertical.
Mount the lightning arrestor at the base of the antenna mast/structure ensuring a good
bond to earth via the structure, if appropriate, or by an earth rod as near to the base as
possible.
Ensure that the feeder is fixed securely over its entire length and that all bends meet
the minimum bending radius specification:
Not less than 10cm for a single bend
Not less than 25cm for 5 repeated bends
4.4.2 Remote Radio unit
Open enclosure and check that fuse link Terminal 6 is open.
Remove fuse link in mains terminal L.
Install the Remote Radio enclosure on or near to the base of the antenna mast (see
drg. JB-AR-649 for mounting centre dimensions) and make connections to drg. JB-WD651 as follows:
Base Station
Remote Radio connector
ident
terminal
Y TX (RS485)
1
Z TX (RS485)
2
A RX (RS485)
4
B RX (RS485)
5
Screen
9
Spare I/P DI2
12
0V
13
to
>
>
<
<
X
<
<
Remote Radio enclosure

Terminal Rail
terminal
ident
9
A RX (RS485)
10
B RX (RS485)
11
Y TX (RS485)
12
Z TX (RS485)
No connection
Screen
14
AC GD
15
AC GD
With 208Vac 60Hz mains supply remotely isolated, make power connections to drg. JBWD-651.
Close Fuse linkTerminal 6.
Check that there is indication of dc power application to the radio (led illumination).
Insert the fuse link in mains terminal L.
Apply mains power.
Check that there is indication of ac power application to the charger (led illumination).
25
4.5 : Portable Equipment
4.5
PORTABLE EQUIPMENT
Ensure that the portable telemetry units are fully charged and located in the vicinity of
the appropriate buoy to enable communications to be checked.
Ensure that the charger and magnetic base antenna are at the site with the Portable
Unit.
26
Section 5 : ELECTRICAL CHECKS

5.1 : Turntable
5.
5.1
ELECTRICAL CHECKS
TURNTABLE

Set the RTU Isolator to ON and check that the incoming SOLAR dc supply at terminals
1 and 2 is between 11.5 and 15 Vdc and the polarity is correct according to the wiring
diagram JB-WD-636.
Check that the solar regulator display shows acceptable levels for:
BATTERY VOLTS
~
11 to 15V
and
SOLAR AMPS
~
> 0.2A
(dependant upon light level)
Note LOAD AMPS indication will be zero.
Set the BATTERY Isolator to ON and check that the hull change-out batteries are being
charged at > 0.2A (dependant upon light level).
6).
Set power switch on RTU to ON and after 1 minute operate LAMPS push button on
RTU front panel.
Check that power leds illuminate on all cards.
Check that WDOG led on IIOC card is NOT illuminated.
Check that TEST and NORMAL leds toggle on IF.1 card.
5.1.3 Antenna
Using a diagnostic terminal to initiate a radio test, check with an RF power meter in the
antenna feeder that forward power is greater than 0.5W and reflected power less that
50mW.
27
Section 5 : ELECTRICAL CHECKS

5.2 : Hull
5.2
HULL

Ensure that fuse terminal 67 is OPEN.
Set battery box isolator to ON and check the dc supply at terminals 66 and 67 is
between 11.5 and 15 Vdc and the polarity is correct according to the wiring diagram JBWD-640.
Set isolator to OFF and CLOSE fuse terminal 67.
Set isolator to ON and check that after 1 min the RTU CPU ACTIVE led flashes (the
system led is next to the processor fuse on the top face of the unit).
Set isolator to OFF and replace the Exd junction box cover (temporarily, if proceeding
immediately to Section 6).
28
Section 6 : COMMUNICATIONS
6.1 : Overview
6.
6.1
COMMUNICATIONS
[2]
OVERVIEW
6.1.1 Base Station to Buoy Turntables

The system uses Oceantech RADNET-TDA protocol wherein each location
communicates with the others using time division access. Each radio location (or
node) is allocated a timeslot to transmit its data on a common radio frequency. The
radio then switches to receive and attempts to receive the data transmitted from the
other nodes. During the transmission the node not only transmits its own data but
includes the data received from the other nodes. This has the effect of re-transmitting
the data around the network. If a node could not receive a message directly from one
node it may be able to receive it during the next time slot transmission from a different
node.
Thus the RADNET-TDA communication protocol passes data from one location to the
next ensuring that if one location doesnt receive a message (e.g. due to tanker
obstruction) it will receive it from another location that has a better radio path.
At each node a communication quality figure is generated for each link. If the node is
receiving data from the remote node via all possible paths the quality factor is 100%.
This figure is reduced as a particular path fails. The quality factor is used to signal a
link failure to the SCADA operators.
The RADNET-TDA protocol has been designed to operate on a single radio frequency,
typically in a UHF band (425 to 475MHz at 1W).
Communication parameters are 9,600 baud, 8 data bits, 1 stop bit, odd parity.
6.1.2 Buoy Turntable to Hull
The hull telemetry unit communicates with the turntable telemetry unit over a low power
radio link which requires low profile fin antennas to be mounted on the deck of the hull
and on the turntable enclosure. The hull antenna feeder cable passes through a
glanded deck penetration.
As the hull antenna is heavily obscured by the SPM structure, the hull telemetry unit
does not form part of the general radio network but communicates exclusively with the
turntable telemetry. Once the turntable unit has received the hull data it then re
transmits it combined with its own data to the rest of the RADNET-TDA network. To the
network the SPM appears as a single unit.
The short range low power protocol operates on a single radio frequency on one of 8
channels in the 433.2 to 434.6MHz (10mW) licence exempt band.
Communication parameters are 9,600 baud, 8 data bits, 1 stop bit, no parity.
6.1.3 Base Station to DCS
The SCADA system communicates with a local DCS using the Modbus protocol.
Controls are received from and data passed to the DCS over a two/four wire RS485
link. The Base Station operating as a Modbus Slave at address 1 responds to polls
from the DCS Modbus Master.
Communication parameters are 9,600 baud, 8 data bits, 1 stop bit, no parity.
Poll rate 5/sec maximum, 1/sec minimum.
29
6.1 : Overview
6.1.4 Base Station to Remote Radio
The Base Station communicates with the remote radio over a four wire RS485 link.
Communication parameters are as RADNET-TDA.
6.1.5 Portable Unit
The Portable is a RADNET-TDA node which eavesdrops on the main network for data
relating to its associated buoy but only transmits to allow its status to be logged or
when it has a command to send.
6.1.6 Hardware
6.1.6.1
Base Station antenna
A 12 element Yagi unit with a forward gain of 12dBd and 3dB beamwidth of 24 in the E
plane and 32 in the H plane.
The unit has a bandwidth of 4% of centre frequency.
6.1.6.2
Turntable antenna for Base Station communication
A broadband omnidirectional fibreglass dipole with 0dBd gain.
The unit has a bandwidth of 6% of centre frequency.
6.1.6.3
Turntable antenna for Hull communication
A quarter wave dc grounded fin type unit, omnidirectional with 0dBd gain.
The unit has a frequency range of 400 to 470 MHz.
30
6.2 : Healthy
6.2
HEALTHY OPERATION
Ensure that the MMI PC, Base Station and Remote Radio units are powered up and
that the application is running.
Power up the turntable and hull RTUs by setting isolators to ON.
Power up the portables on, or in the vicinity of, the buoys.
Allow approximately 5 minutes for the systems to self-check and establish
communications before proceeding with checks.
Observe Tx and Rx leds and COM, HULL and DATA Flt leds on the T/T RTU IIOC card:
Tx ON and Rx ON leds flash alternately at approximately once per 2 seconds,
HULL Tx and Rx leds flash alternately at approximately once per second,
All Flt leds are OFF.
Check at the MMI PC Diagnostic screen that all Comms. are shown as OK and all Data
as Current.
Check that the Portable Units show Comms. OK.
6.3
FAULTY INDICATIONS
Set all Auto ESD states to Disabled.
Ensure comms returns to OK between tests and on completion of tests.
Power down a Hull RTU and check comms. fail indications:
Turntable RTU IIOC HULL Rx led ceases to flash, HULL Flt led illuminates.
MMI comms diagnostics indicates:
o SPMnnn Hull Comms.:
Failed
Portable page M displays:
o SPMnnn
FLT
o (however note that and + continue to toggle showing that Rx from Turntable
RTU is OK but there is a general SPM comms fault).
Re-power Hull RTU and power down Portable, check comms. fail indications:
o PTU x:
Data NOT Current Comms Failed
o SPMnnn Turntable RTU from PTU x: Data NOT Current Comms Failed
Re-power Portable and power down Turntable RTU, check comms. fail indications:
o SPMnnn Turntable RTU:
Data NOT Current Comms
Failed
Portable page M displays:
o SPMnnn
FLT
o (and note that and + cease to toggle showing that Rx from Turntable RTU
has failed completely).
31
Section 7 : OPERATION
7.1 : Logic
7.
7.1
OPERATION
[2]
LOGIC
7.1.1 Emergency Shutdown

A buoy ESD may be initiated either automatically by conditions detected at the buoy or
manually from the Operator Station or the Portable Unit, or serially by the DCS.
The ESD function will close both centre-well valves at the selected buoy and will be
latched until reset.
Conditions for ESD are as follows:
ESD button pressed at communicating Portable local to buoy
ESD set at Operator Station
ESD sent by DCS Modbus coil
Surge tank level Hi; two out of three voted
Product (surge) pressure Hi; two out of three voted
Nitrogen pressure Lo
Communications failure ~ Base Station/Buoy or Turntable/Hull
The ESD initiate from the Operator Station or the Portable will continue to be
transmitted until an acknowledgment is received from the Buoy that the command has
been received.
The ESD state will be latched at the Hull RTU until reset either from the Operator
Station or the Portable Unit.
An ESD will be initiated regardless of whether the valves are already shut.
7.1.1.1
Operator Initiated ESD
ESD may be initiated at:
The Operator Terminal ~ a soft button is available on the appropriate page of the
operator terminal screen for each SPM.
The Portable Tanker Unit ~ by pressing the ESD and CMD buttons on the front
of the unit. Any given PTU will initiate an ESD only on the SPM to which it has
been assigned at power up.
These commands will be sent as fleeting controls to ensure their reliability.
7.1.1.2
Auto ESD
An Auto ESD will be initiated at the Hull RTU of either SPM on any one of following four
local conditions:
Processed Product Pressure High ~ this will be determined locally based on an
alarm level received from the base station. The ESD Alarm Level for each SPM
is individually setable. A local default value of the alarm level will exist, and will
be the same as the default value for the Base Station. Processed Product
Pressure will be received from the Turntable RTU.
Nitrogen Pressure Low ~ this will be determined locally based on an alarm level
received from the base station. The ESD Alarm Level for each SPM is
individually settable. A local default value of the alarm level will exist, and will be
the same as that for the Base Station.
Processed Surge Tank Level Alarm ~ this will be determined locally from the 3
Surge Tank Level switches.
32
7.1 : Logic
Comms failure ~ Loss of comms between Buoy (Turntable) and Base Station or
between Turntable and Hull for more than a preset period adjustable at the Base
Station in the range 0 to 999sec with default of 90sec.
Auto ESD functions, with the exception of initiation by loss of Turntable to Hull comms,
may be set inactive at the Base Station.
A Comms Auto ESD resulting from loss of Base Station to Turntable comms may be
over-ridden from the Portable Unit and then Reset to allow loading to continue under
Portable Unit control. If comms between the Portable Unit and the Turntable is
subsequently lost the ESD state will be re-initiated.
The ESD Alarm Levels received from the Base Station are entered at the Base Station
as any normal (LoLo and HiHi) Base Station analogue alarm levels, and are also used
for analogue alarms at the Base Station.
7.1.1.3
Serial DCS ESD
The DCS can send an ESD demand to the Base Station over the Modbus link by
setting a fleeting control; it will be executed exactly as if the command had originated at
the MMI. No ESD Reset is available to the DCS.
7.1.1.4
ESD Reset
ESD reset is available at the MMI and Portable Units, the DCS has no ESD Reset
capability.
Resetting does not have to be done at the same unit which initiated the original ESD.
ESD may be reset at:
The Operator Terminal ~ a soft button is available on the appropriate page of the
operator terminal screen for each SPM.
The Portable Tanker Unit ~ by executing the correct button sequence on the
ESD screen of the PTU. Any given PTU will reset an ESD only on the SPM to
which it has been assigned at power up.
These commands will be sent as fleeting controls to ensure their reliability.
Note:
ESD Reset can be executed only after the Valve Close command pulse has
completed.
Valves cannot be opened using the Valve controls, from any source, whilst the
ESD state is set.
Execution of ESD Reset will not open the centrewell valves
33
7.1 : Logic
7.1.2 Product Pressure Discrepancy
7.1.2.1
Surge Pressure Contention Alarm
The three Product Pressure analogue inputs to the Turntable RTU are used to generate
one Processed Product Pressure using a dedicated algorithm implemented at the
Turntable RTU.
The algorithm will:
Calculate the Average of the two closest inputs.
Test that the third input is within a set (programmable) Range of that Average.
If outside that Range, copy the Average to Result, and set the Contention status
point on.
Otherwise, calculate the Average of all three inputs, copy that to Result and set
the Contention status point off.
The Range value is entered as a percentage; 0 99% at the Turntable RTU. The
default value is 5.0%.
Setting the Range value to 0% will cause the average of all three transducers always to
be taken and the alarm never to be set.
7.1.3 Surge Tank Level Contention
7.1.3.1
Level Alarm
The three Surge Tank Level switch inputs at the Hull RTU are used to generate one
Processed Surge Tank Level Status, by means of a 2 out of 3 voting function (F2oo3)
implemented at the Hull RTU.
If 2 of the 3 inputs are On then the Level Alarm is turned On, otherwise the Level Alarm
is Off.
7.1.3.2
Inputs Contention Alarm
When all 3 inputs are in the same state the contention alarm timer is reset.
When any one (or more) of the inputs changes to the other state the timer is started.
If, when the timer has timed out, all three inputs are not in the other state the
contention fault is set.
If, during the timeout period, the changed input(s) revert to their original state, the
contention alarm timer is reset.
The timer can be set from the Hull RTU user interface in the range 0 999 seconds,
with a default of 30 seconds.
Setting the timer value to 0 seconds will cause the contention alarm never to be set.
7.1.4 Centrewell Valves
7.1.4.1
State Interpretation
Valve position is interpreted from pressure switches on the lines to the centrewell
valves; as the lines are only pressurised until the valve stroke is completed, the state is
latched and the position indication based on the last state detected.
34
7.1 : Logic
7.1.4.2
Solenoid Drive
The pulsed output to the solenoids controlling the centrewell valves is setable to
operate for between 1 and 999 seconds defaults to 200 seconds.
35
7.2 : Software Installation
7.2
SOFTWARE INSTALLATION
The SCADAplus software runs under Windows XP and is supplied pre-installed. All
system software including the application programs for MMI and Base Station and the
embedded code for the Turntable and Hull RTUs and the Portable Unit is supplied on a
CD ROM.
The Base Station system will start automatically when the unit is turned on; the MMI is
run as a typical Windows application.
To exit the SCADA application the user must be logged on ~ see Security Page
36
7.3 : MMI Display Pages
7.3
MMI DISPLAY PAGES
7.3.1 Background Screen

When the SCADAplus MMI application starts it displays the background shown below;
menus operate as for a typical Windows application
7.3.2 Top level menu
37
7.3.3 System
Operation of system controls, system status changes, and

the activation and acceptance of alarms are defined as
Events and the chronological list of these is displayed.
Start and End time and date

must be set for List printing of
event reports.
Status List will be printed on
demand.
Typical Events display:
38
7.3.4 Security
To prevent unauthorised users from

changing parameters operating
controls, or exiting from the
program, password protection is
included.
Logging-on is achieved by entering

one of two possible passwords which
should be alpha or numerical and of 5
to 32 characters length; defaults are:
65534 for Supervisor
and
43981 for System Manager.
Each password allows different levels

of access to the system; those
operations which are denied at the
current level are greyed out.
39
7.3.5 ESDs
Typical ESDs display:
40
7.3.6 Data
The SCADA system maintains trend graphs

for all of the analogue parameters. The
trend is displayed as a moving line graph
which is updated continuously.
The trend can be displayed over time
periods from 5 minutes to 24 hours.
Data accessed by
SPMnnn Process Data in
above menu
41
To change the displayed parameter, pull down

the Tag Displayed menu and click on the
appropriate parameter.
To change the time period,

click on the appropriate
.Time Span button.
The trend
graph may be
printed by
clicking on the
Print button.
In excess of 60 days (dependant upon

level of activity) of trend information is
stored on the Base Station hard disk
which can be accessed by changing the
display to Historic. This introduces a
scroll bar which allow the operator to
access the desired time period. Once
displayed the time scale can be changed
as described above.
42
7.3.7 Hawsers
Hawser data should be input based on manufacturers specifications and information.
Hawser Name, once input, will result in a file of that name being created on the hard
disk after the Apply button has been clicked.
There-after the hawser may be selected in the appropriate field.
Manufacturer, Construction, Material, Coating, and Comment fields may contain
any data or be empty, as their contents are not used in the calculation.
Fields A = and B = should not be altered from the defaults of 0.140 and 2.00
unless the OCIMF hawser life algorithm constants for the particular hawser are known
and verifiable.
Entries for New Dry Breaking Strain (NDBS) and Assumed Initial Strength (AIS)
must be input before hawser life processing can proceed and confirmed with the Apply
button.
Note: Inputing AIS allows the introduction of a used hawser
Hawser life processing is indicated by the status of Loading in Progress in the Live
Data window and starts automatically when the load on the pin exceeds 7 tonnes and
is suspended when the load has been below 7 tonnes for in excess of 5 hours.
Hawsers are installed, removed, re-installed etc. with the Fit to SPMnnn . and
Remove Hawser buttons with the appropriate hawser name in the name field.
Confirmation of operation may be obtained by cycle registration on the histogram and
by reducing indication of Residual Strength
NOTES:
Do not change data for a current hawser when Loading in Progress.
Changes of NDBS are not retrospective but will influence future calculations when
processing is active.
DISCLAIMER
Residual strength calculations are based on the empirical formula recorded by
OCIMF for Nylon Braidline hawsers. If the OCIMF test data-base load is exceeded
a warning will be displayed, the formula will, however, still be applied but the
operator should be aware of the resultant reduced accuracy of the calculations.
It should be noted that the calculated residual strength is not necessarily the
actual strength due to factors of usage that cannot be allowed for in the formula.
In general Oceantech recommend at least a 10% safety margin is input so that
subsequent results are conservative.
Please be aware, the value calculated for Residual Strength is for guidance only.
43
Proceed clockwise:
Click on Add to
allow entry of new
hawser name.
Type new hawser

name.
Apply to
confirm
hawser
name
Input data for

information
only not
used in
calculation
Connect
to pin
Apply to confirm all

input data
NDBS to be input
based on
manufacturers
data.
AIS based on
knowledge of
hawser history,
otherwise 100%
Set load value and period

of application which will
be signal the start of a
Loading
Alarm levels to be
set as required
44
[2]
Indication
of Hawser
Life
processing
activity
Load reversals are expressed as a percentage of NDBS and counted into 1% bins for
use in hawser life calculation algorithm.
Typical histogram of load reversals:
4 counts
in
9% bin
45
Typical display of Hawser Life prediction expressed in days:
Typical display of Hawser Life prediction expressed in loadings:
46
7.3.8 Histograms
The bar graphs have configurable LoLo, Lo, Hi, and HiHi alarm limits represented by
the inverted triangles above the main bar graph. If the hawser load moves outside
these limits an alarm is generated.
To change the limits the operator must first change the access level to Supervisor.
Then by clicking on the appropriate box the alarm limit field may be entered and the
new limits typed in (see Configuration Section 7.3.10).
When the new entry is finished, click APPLY to apply and save the new values.
Typical 0 to 200 Tonne display of Hawser Load:
A indicates average level

P indicates peak level
Typical Hi alarm
level indication
Typical 12.5A display of Battery Charge Current:
Live level indication
47
7.3.9 Controls
At the Supervisor access level the user may turn the Foghorn On and Off, exercise
the Load Cell Calibrate function, Open and Close the centrewell valves or initiate
an ESD by clicking on the appropriate control button.
The Auto ESD functions may also Enabled and Inhibited.
The Foghorn status will change to On or Off to indicate that the command has been
received.
The Calibrate status will change to Calibrate or Normal.
The centrewell valve state will be shown as Open Closed Moving or Faulty (note
that due to the the logic associated with position detection, the status may be displayed
as Unknown immediately after the Hull RTU has been powered up and before any
valve movement.
The user may also activate an ESD; operation of this control will require confirmation.
Note that this function may have important operational considerations.
48
Controls to
allow specific
alarms to
initiate an
ESD.
Indication of
state of
Comms Fail
Auto ESD
Inhibit setting
from PTU
7.3.10
Configuration
Auto ESD level:

Nitrogen Pressure
LoLo alarm
Auto ESD level:

Product Pressure
HiHi alarm
Auto ESD
Comms
timeout:
alarm
49
Medium priority type

Alarm setting:
No Acknowledgment
Not latched
No Sounds
High priority type

Alarm setting:
Acknowledgment required
Latched
Ack and Unack Sounds
50
7.3.11
Diagnostics
Typical Comms Diagnostics window with Alarms
51
Typical RTU Diagnostics window with process analogues and statuses:
Turntable RTU
processor alarms
Hull RTU
processor alarms
52
7.4 : RTUs
7.4
RTUs
No permanent operator controls are provided at either RTU.
Both RTUs have a serial interface to which a VT100 diagnostic terminal may be
connected. This allows I/O and other data relevant to the operation of the RTUs to
be viewed.
The interface on the Turntable RTU is accessible via a front panel mounted MILspec connector; the Hull RTU diagnostic connector is a 9 pin D type inside the
hull Exd enclosure.
Both interfaces communicate at 9600 baud, 8 data bits, 1 stop bit, no parity.
7.4.1 Use Of Diagnostic Terminal

To operate the terminal with a powered-up RTU, plug the serial comms. cable into
the socket on the unit.
Turn on the terminal and press the Y key to display the main menu screen
showing pages available:
The Process Data pages show the field data, in engineering units,
The I/O Data Menu pages show the raw analogue inputs and the digital
inputs and outputs at the RTU,
Diagnostics,
Log On.
To access the display pages:
Press the up and down arrow keys to select different menu options,
Press the right arrow key to enter the selected menu page,
Press R to return to the previous menu page.
If the connected RTU is switched off, powering it on will start the terminal from the
main menu page.
When logged on, the operator has the option of Freezing/Un-freezing inputs and
outputs, from the I/O Maintenance Menu. This allows the I/O to be forced into any
state/value, for diagnostic purposes.
The default password for logging on is 43981.
The Diagnostics pages show radio comms. data; individual errors, individual
replies, mandatory reply to poll, minutes since processor reset etc.
The operator is able to force a 5 second radio transmission from the Turntable
RTU on this page to check RF power output, and antenna & feeder integrity.
7.4 : RTUs
7.4.2 Turntable RTU Diagnostic Terminal Screens
123456789012345678901234567890123456789801234567890123456789012345678901234567890
12345678
1
2
3
4
5
6
7
8
9
10OceanTechnicalSystemsLtd.
11
12PROGRAMMABLELOGICCONTROLLER
13
14Copyright2002
15
16PressY/NForOptionsMenu
17
18
19
20
21
22
23
24
25
123456789012345678901234567890123456789801234567890123456789012345678901234567890
12345678
1PLCSTARTUPOPTIONSMENUSPMnnn*
2
3>RESETCONFIGURATIONDATA
4
5RESETPROCESSDATA
6
7PERFORMFULLMEMORYTESTS
8
9CHANGETOSPMnnn
10
11COMMENCENORMALOPERATION
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7.4 : RTUs
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12345678
1MAINMENUSPMnnn*
2
3>MAINTENANCEMENU
4
5DIAGNOSTICSMENU
6
7BUOYDATAMENU
8
9
10
11LOGON
12
13
14
15
16
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21
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23
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25
123456789012345678901234567890123456789801234567890123456789012345678901234567890
12345678
1MAINTENANCEMENUSPMnnn*
2
3>ANALOGUEINPUTS
4
5DIGITALOUTPUTS
6
7FREEZEINPUTS
8
9FREEZEOUTPUTS
10
11
12
13
14
15
16
17
18
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20
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7.4 : RTUs
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12345678
1DIAGNOSTICSMENUSPMnnn*
2
3>BUOYDIAGNOSTICSDATA
4
5TDARADIOCOMMSDIAGNOSTICS
6
7HULLRADIOCOMMSDIAGNOSTICS
8
9MUXBUSDIAGNOSTICS
10
11POSTRESULTS
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12345678
1BUOYDATAMENUSPMnnn*
2
3>BUOYANALOGUEDATA
4
5BUOYSTATUSDATA
6
7
8
9
10
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7.4 : RTUs
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12345678
1ANALOGUEINPUTSSPMnnn*
2
3**USERINCONTROL**
4>AI01>####
5AI02####
6AI03####
7AI04####
8AI05####
9AI06####
10AI07####
11AI08####
12AI09####
13AI10####
14AI11####
15AI12####
16AI13####
17AI14####
18AI15####
19AI16####
20
21
22
23
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12345678
1DIGITALOUTPUTSSPMnnn*
2
3**USERINCONTROL**
4>DO01SCC1aRTS>OFF
5DO02SCC1bRTSOFF
6DO03SCC1bDTROFF
7DO04SCC2bTxOFF
8DO05SCC2bRTSOFF
9
10
11
12
13
14
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22
23
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7.4 : RTUs
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12345678
1BUOYDIAGNOSTICSDATASPMnnn*
2
3SIGNALLIVEAVGETROUGH
4
5TurntableBatteryVoltage##.###.###.#Volts
6
7HullBatteryVoltage##.#Volts
8
9
10SIGNALLIVEAVGEPEAK
11
12SolarPanelCurrent+##.#+##.#+##.#Amps
13
14
15
16ProcessedProductPressureLowAlarmLevel###psig
17
18NitrogenPressureHighAlarmLevel####psig
19
20CommsTimeoutAlarmTime##secs
21
22
23
24
25
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12345678
1TDARADIOCOMMSDIAGNOSTICSSPMnnn*
2
3LINKRECEP.COMMSRXTX
4
5BS+FLTFLTERRERR
6PTU+FLTFLTERR
7SPMNNN+FLTFLTERR
8
9>RADIOTESTON
10
11ROUTINGDIAGS
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7.4 : RTUs
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12345678
1HULLRADIOCOMMSDIAGNOSTICSSPMnnn
2
3TURNTABLELINKCOMMSFLT
4
5RXERR
6
7
8
9>RADIOTESTON
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
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12345678
1MUXBUSCARDDIAGNOSTICSSPMnnn*
2
3CARDPASCON
4
5AIOFFOFF
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7.4 : RTUs
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12345678
1POSTRESULTSSPMnnn*
2
3CONTFLTCLOCKFLT
4W.DOGFLTSCC1AFLT
5TIMERFLTSCC1BFLT
6EEPROMFLTSCC2AFLT
7RAMFLTSCC2BFLT
8
9MinutesSinceReset#####
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
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12345678
1BUOYANALOGUEDATASPMnnn*
2
3SIGNALLIVEAVGEPEAKRESIDUAL
4
5Hawser1Load#############Tonne
6
7Hawser2Load#############Tonne
8
9ProcessedProductPressure#########psig
10
11ProductPressure1###psig
12
14
16
17
18
19ProductPressureContentionRange>nn%
20
21ProductPressureContentionStatus###
22
23
24
25
7.4 : RTUs
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12345678
1BUOYSTATUSDATASPMnnn*
2
3SIGNALOUTPUTSTATUS
4
5FoghornOFFOFF
6
7LoadCell1CalOFFOFF
8
9LoadCell2CalOFFOFF
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
In addition to the pages shown above, the OTS standard pages for resetting
configuration, changing Unit, performing full memory tests, Help, View, and
password entry/change are included.
7.4 : RTUs
7.4.3 Hull RTU Diagnostic Terminal Screens
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12345678
1
2
3
4
5
6
7
8
9
10OceanTechnicalSystemsLtd.
11
12PROGRAMMABLELOGICCONTROLLER
13
14Copyright2002
15
16PressY/NForOptionsMenu
17
18
19
20
21
22
23
24
25
123456789012345678901234567890123456789801234567890123456789012345678901234567890
12345678
1PLCSTARTUPOPTIONSMENUSPMnnn*
2
3>RESETCONFIGURATION
4
5RESETAUTOESDTRIGGERLEVELS
6
7PERFORMFULLMEMORYTESTS
8
9CHANGETOSPMnnn
10
11COMMENCENORMALOPERATION
12
13
14
15
16
17
18
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20
21
22
23
24
25
7.4 : RTUs
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12345678
1MAINMENUSPMnnn*
2
3>MAINTENANCEMENU
4
5DIAGNOSTICSMENU
6
7BUOYDATAMENU
8
9
10
11LOGON
12
13
14
15
16
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20
21
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1MAINTENANCEMENUSPMnnn*
2
3>ANALOGUEINPUTS
4
5DIGITALOUTPUTS
6
7FREEZEINPUTS
8
9FREEZEOUTPUTS
10
11
12
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7.4 : RTUs
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1DIAGNOSTICSMENUSPMnnn*
2
3>BUOYDIAGNOSTICSDATA
4
5RADIOCOMMSDIAGNOSTICS
6
7POSTRESULTS
8
9
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1BUOYDATAMENUSPMnnn*
2
3>HULLANALOGUEDATA
4
5HULLSTATUSDATA
6
7ESDSTATUS
8
9
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7.4 : RTUs
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1ANALOGUEINPUTSSPMnnn*
2
3**USERINCONTROL**
4>AI01>####
5AI02####
6AI03####
7AI04####
8AI05####
9AI06####
10AI07####
11AI08####Threshold
12AI09####>####DA01###
13AI10########DA02###
14AI11########DA03###
15AI12########DA04###
16AI13########DA05###
17AI14########DA06###
18AI15########DA07###
19AI16########DA08###
20
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1DIGITALOUTPUTSSPMnnn*
2
3**USERINCONTROL**
4>DO01>OFF
5DO02OFF
6DO03OFF
7DO04OFF
8
9
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7.4 : RTUs
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1BUOYDIAGNOSTICSDATASPMnnn*
2
3SIGNALLIVEAVGETROUGH
4
5HullBatteryVoltage##.###.###.#VOLTS
6
7
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1TURNTABLERADIOCOMMSDIAGNOSTICSSPMnnn
2
3HULLLINKCOMMSFLT
4
5RXERR
6
7TXERR
8
9>RADIOTESTON
10
11
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7.4 : RTUs
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12345678
1BUOYANALOGUEDATASPMnnn*
2
3SIGNALLIVEAVGEPEAK
4
5HPUAccumulatorPressure############psig
6
7NitrogenPressure############psig
8
9
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1BUOYSTATUSDATASPMnnn*
2
3SIGNALLASTCONTROLRECVDOUTPUTSTATUSPULSELENGTH
4
5OpenXY11x01OFFOpen>###Secs
6CloseXY11x01CloseOFF###Secs
7
8OpenXY11x02OpenOFF###Secs
9CloseXY11x02OFFClosed###Secs
10
11
12SIGNALSTATUS
13
14Local/RemoteHyd.ValveControlRemote
15
16ProcessedSurgeTankLevelStatusHigh
17SurgeTankLevelContentionStatusOK
18SurgeTankLevelContentionTimeout##Secs
19
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7.4 : RTUs
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1EMERGENCYSHUTDOWNSPMnnn*
2
3
4LEVEL
5SIGNALACTUAL:TRIGGERDEMANDSTATUSMODE
6ProcessedProductPressureESDAlarm####################
7
8NitrogenPressureESDAlarm####################
9
10CommsTimeoutESDAlarm####################
11
12ProcessedSurgeTankLevelESDAlarm####################
13
14
15
16BaseStationOperatorESD###
17
18PortableUnitOperatorESD###
19
20
21
22
23
24
25
In addition to the pages shown above, the OTS standard pages for password
entry/change are included.
7.5 : Portable Unit
7.5
PORTABLE UNIT
7.5.1 General
The portable units should have their batteries charged for approximately eight hours
prior to use.
To use the PU, open the carrying case, raise the stub antenna to vertical, and set the
ON/OFF switch to ON.
For use in low light conditions, the LCD may be back-lit for a brief, timed, period by
pressing the LEVEL + and LEVEL - buttons simultaneously.
If reception using the short stub antenna is weak (indicated by comms alarms, or
frequent comms errors as viewed on the LCD comms diagnostic screen), then a
magnetic base whip antenna (provided with the system), may be used; this has a
higher gain than the stub antenna and allows the antenna position to be varied
independantly of the PU, to improve reception.
If a PU battery alarm occurs during operation, then it is possible to continue operation
with the charger connected to the PU, and switched on.
Since the PU configuration data is in non-volatile memory, the alarm levels are retained
when the unit is powered down.
7.5.2 On power up
The LCD screen will flash and the audible alarm will sound briefly, followed by the OTS
Copyright and Memory Reset option pages being displayed.
The reset page times out if no action is taken and is replaced by the allocation page
which allows the unit to be assigned to a buoy.
To enter select mode, press CMD once.
The > prompt will be shown to the left of SELECT.
Press LEVEL + button to set the desired location (BUOY SPM130 or SPM250).
To confirm and store, press CMD again; normal operation will commence.
If new alarms are present in the system then the audible alarm will sound, one or more
alarm LEDs will flash, and the LCD will show the parameter(s) in alarm.
Pressing the AA (alarm accept) push button will silence the audible alarm and cause a
flashing alarm LED to become solidly on.
69
7.5 : Portable Unit
7.5.3 Command mode
On a page where commands are available (C, D, G, H, I & N):
to enter command mode press CMD once and the > prompt will be shown to the left of the first command
option,
press CMD again to access the next command option (if available),
press LEVEL + button to execute the command.
7.5.4 Alarm level setting
Press either LEVEL button to select the alarm limit page.
The parameter whose value is to be changed will have its name shown after the word
LIMIT, and its value & units shown underneath the name.
To select a different parameter, press CMD once.
The > prompt will be shown to the right of the word LIMIT.
Press LEVEL button(s) repeatedly, until the desired parameter name is displayed.
To edit the alarm level, press CMD again.
The > prompt will be shown next to the word VALUE.
Press LEVEL button(s) repeatedly until the desired alarm level is displayed.
To return to normal PU operation, press CMD again.
7.5.5 Portable Unit ESD
To initiate an ESD from the Portable Unit press the ESD and CMD buttons together.
On the ESD page C the indication SDG (sending) will appear to the right of
DEMAND to indicate that the command is being transmitted to the Turntable RTU. If
the transmission is successful the SDG indication will disappear; if the transmission is
unsuccessful, FLT will appear to the left of SDG when the latter disappears.
The ESD may be reset from the Portable Unit on page C by pressing the CMD button
to enter command mode and then pressing the LEVEL + button. The same SDG and
FLT indications apply for the ESD reset action as for ESD execution.
If an Auto ESD is initiated by loss of comms between the Buoy turntable and the Base [2]
Station, the ESD state may be reset by first disabling the Comms ESD (page D) and
then by Resetting the ESD (page C).
In this state a Comms Auto ESD will be re-initiated on subsequent loss of comms
between the Buoy turntable RTU and the Portable Unit (or the Hull RTU; loss of
comms between turntable and hull will always initiate an ESD).
70
7.5 : Portable Unit
7.5.6 Portable Unit Screens
Introductory and allocation:
OCEANTECH
PORTABLE UNIT
Copyright 2002
PRESS AA
& CMD
TO RESET
MEMORY
BUOY ------SELECT
Operational:
ABCDEFGHIJKLMNOP
TONNE LOAD RESID
HAW1: ### ####
HAW2: ### ####
ABCDEFGHIJKLMNOP
PROD: PSIG ####
HPU: PSIG ####
NITR: PSIG ####
ABCDEFGHIJKLMNOP
SPM130 ESD: ###
DEMAND: ### ###
>RESET: ### ###
ABCDEFGHIJKLMNOP
COMMS ESD
ENAB
>ENABLE:
DISABLE:
ABCDEFGHIJKLMNOP
AUTO ESD:
###
PROD:### NIT:###
TANK:### COM:###
ABCDEFGHIJKLMNOP
MANUAL ESD: ###
V1:#### V2:####
ABCDEFGHIJKLMNOP
FOGHORN:
###
>ON:
### ###
OFF
### ###
ABCDEFGHIJKLMNOP
XY-11101:
####
>OPEN:
### ###
CLOSE: ### ###
ABCDEFGHIJKLMNOP
XY-11102:
####
>OPEN:
### ###
CLOSE: ### ###
ABCDEFGHIJKLMNOP
CONTENTIONS
PROD PRESS: ###
TANK LEVEL: ###
ABCDEFGHIJKLMNOP
TT BATT: V ##.#
TT CURR: A ###.#
HU BATT: V ##.#
ABCDEFGHIJKLMNOP
HPU CTRL: ######
CALIBRATE 1: ###
CALIBRATE 2: ###
ABCDEFGHIJKLMNOP
DATA RECEPTION
BSTN:
+ ###
SPM130 * ###
ABCDEFGHIJKLMNOP
ABCDEFGHIJKLMNOP
ABCDEFGHIJKLMNOP
Limit Haws 1 Hi
Value
###
Units
TNE
Each of the limits listed can be

selected, and their values incremented /
decrement using the cmd and
left/right buttons
On the DATA RECEPTION page the +/* displays indicate when the data from the Unit in
question has been updated (determined by Data Set Counter) by toggling between +
and *.
On the DATA RECEPTION page the OK/FLT displays indicate Data Not Current
alarms. These occur when the data from the Unit in question has not been updated
(determined by Data Set Counter) for a period, and are cleared when data is updated. If
this flashes while the +/* indicates data being updated, then there is a Turntable-Hull
comms fault
71
7.5 : Portable Unit
72
Section 8 : MAINTENANCE
8.1 : Base Station
8.
MAINTENANCE
8.1
BASE STATION
The Base Station unit and MMI PC will under normal circumstances require no more
maintenance than a typical PC in a climate controlled environment.
8.2
PORTABLE UNIT
The battery alarm on the portable will indicate when the unit requires charging,
approximately 30 mins of use remain once the alarm occurs, dependant on variables:
transmissions initiated,
back light usage,
age of battery pack,
temperature.
The unit may be used while on charge.
No regular maintenance involving disassembly is required, the only reasons for which
may be:
Software upgrade by EPROM chip replacement.
Re-programming of telemetry radio.
Replacement of Nicad batteries.
8.3
TURNTABLE AND HULL EQUIPMENT

A full charged set of Hull batteries will run the unit for approximately 30 days at which
point they will need to be changed out for those on-charge in the Turntable enclosure.
The Hull RTU battery supply voltage must not be allowed to fall below
10.2V as damage to the cells is likely.
To prevent this occurring:
Warning Alarm levels for the Hull supply should be set to 11.0V and
Danger Alarm levels to 10.6V
No regular maintenance is specified for the Turntable or Hull RTUs, but the enclosure
and cable fixings should be regularly checked for integrity and corrosion.
Particular attention should be paid to the securing of the cover on the flameproof
enclosures and the integrity of any jointing compound or tape applied there-to.
The exposed sensors, mooring load pins & links, should be periodically checked for
damage, deposits, corrosion, freedom of movement, lubricant, and cable integrity.
The load cell pin and link assemblies will require frequent greasing and checks for
corrosion/fouling/wear and damage to cables.
The hull battery box should be periodically opened and the batteries inspected for
corrosion, damage, cleaning /regreasing of terminals and freedom from deposits.
Antennae should be checked for security of fixing and cable integrity.
73
Section 8 : MAINTENANCE
8.4 : Schedule
8.4
SCHEDULE
8.4.1 Recommended Daily Checks

Check the Hull RTU battery voltage (see section 8.3)
Ensure that the MMI PC shows no faults to be present in the system, (as viewed on
the diagnostic page).
Ensure that the display values are reasonable (ie not stuck at one value, or at line
fault values).
Review the live trend displays to check for reasonable, in-range profiles with no
unexpected gaps or changes (periods Out of Service or power down will be
displayed as gaps).
Ensure that all display pages are accessible, and that the keyboard is fully
operational.
Check that Hawser life is inactive (when no tanker at berth).
8.4.2 Recommended Quarterly Checks
As 8.4.1.
Operate the Fog Horn control and check for fault free operation.
On the buoy :
Ensure that the load pin is well greased and free to rotate within its shackle
and that the anti-rotation device is intact.
Check integrity of all enclosures.
Ensure that all external cables and glands/connectors are intact.
Check the load cell channel for zero indication with no hawser load and adjust line
amp offsets to re-zero if required.
Check calibration and verify that the value displayed is within 5 Tonnes of reading
taken at start-up.
Deploy and observe the PU operation.
8.4.3 Recommended Checks prior to Tanker Berthing
As 8.4.1
Check that Hawser Life processing is set to Active.
Deploy and observe the PU operation in vicinity of buoy.
74
Section 9 : I/O SIGNALS

9.1 : Hardware
9.
9.1
I/O Signals
Hardware
75

9.2 : Modbus
9.2
Modbus
9.2.1 System Statuses read by DCS
76

9.2 : Modbus
9.2.2 System Commands sent by DCS
77

9.2 : Modbus
9.2.3 System Analogues read by DCS
78
Section 10 : CALIBRATION CERTIFICATES

10.1 : SPM130 Load Pin 1
10. CALIBRATION CERTIFICATE
10.1 SPM130 LOAD PIN 1
79

80

81

10.4 : Pressure Transducers
10.4 PRESSURE TRANSDUCERS
82
Section 11 : SYSTEM COMPONENT DATA

11. SYSTEM COMPONENT DATA
11.1 YAGI ANTENNA TYPE S.12Y
83
11.2 OMNI DIRECTIONAL ANTENNA TYPE S.EFX
84
11.3 VEHICLE ANTENNA TYPE 472
85
11.4 SOLAR MODULE TYPE SP36
86
87
11.5 BATTERY BOX TYPE 1295
BATTERIES
WEIGHT
ELECTRICAL
CAPACITY
2 x ABP1295
12 V 230 Ah
85 Kg
2 x ABP1295
24 V 115 Ah
85 Kg
BATTERIES
WEIGHT
ELECTRICAL
CAPACITY
4 x APB1295
12 V 460 Ah
160 Kg
4 x APB1295
24 V 230 Ah
160 Kg
4 x APB1295
48 V 115 Ah
160 Kg
88
11.6 IS SIGNAL JUNCTION BOX TYPE PL615
Hawke_pl6_tecspec.pdf
Hawke_pl612_pl615entpos.pdf
Hawke_pl615_altspec.pdf
89
11.7 PC TYPE VECTRA

Handbook supplied with system.
90
11.8 MONITOR TYPE MULTISCAN

91
11.9 PRINTER TYPE 990

92
11.10
RADAR REFLECTOR TYPE 3030-0366
3030-0366.PDF
93
11.11FOG SIGNAL TYPE LIEX
94
95
11.12
Manual supplied with system
96
97
98
99
11.13
100
101
11.14
102
Section 12 : MANUALS
12.1 : Fog Signal Type LIEX
12. MANUALS
12.1 FOG SIGNAL TYPE LIEX
103
LIEX-23 Audible
Fog Signal
Document Part Number:

Issue Number:
Issue Date:
V-72047
3
March 2001
AB Pharos Marine Ltd

6 Steyning Way, Hounslow, Middlesex, TW4 6DL
Telephone: 020 8538 1100 Telefax: 020 8577 4170
104
PHAROS MARINE 1992

The copyright in this document is vested in A B Pharos Marine Ltd and
the document is issued in confidence for the purpose only for which it
is supplied. It must not be reproduced in whole or in part, or for
tendering or manufacturing purposes, except under an agreement, or
with the consent in writing of A B Pharos Marine Ltd, and then only on
the condition that this notice is included in any such reproduction.
DISCLAIMER
It is necessary to point out that the Company, or any of its
associates, cannot accept responsibility for any form, of personal
injury, however caused, to anyone other than its employees;
therefore every care should be taken to observe the normal rules of
safety.
105
CONTENTS
Section 1.
SYSTEM OVERVIEW
1.1.
GENERAL
1.2.
LIEX SIGNAL UNIT
1.3.
SYSTEM SPECIFICATION
1-1
1-2
1-3
Section 2. INSTALLATION
2.1.
GENERAL
2.2
PHYSICAL INSTALLATION
2.2.1.
LIEX- Location
2.3.
ELECTRICAL INSTALLATION
2.4.
EMITTER UNIT CONNECTION
2-1
2-3
2-3
2-4
2-4
Section 3.
MAINTENANCE
3.1.
GENERAL
3-1
3.2.
PRESSURE UNIT REMOVAL AND REPLACEMENT
3-2
FIGURES
Figure 1-1 :
Figure 1-2 :
Figure 2-1 :
Figure 2-2 :
Figure 2-3 :
Figure 2-4 :
Figure 2-5 :
Figure 4-1 :
Figure 4-2 :
Figure 4-3 :
System Schematic
LIEX Signal Unit
1-1
1-2
LIEX
Section of Single Emitter
LIEX Mounting Details
FSSA-660 to LIEX Connection Details
Cable Gland Details
Pressure Unit Assembly
Section of Single Emitter
Top View Pressure Unit
-
2-1
2-2
2-3
2-4
2-6
4-1
4-2
4-3
106
1. SYSTEM OVERVIEW
1.1. GENERAL
1.
SYSTEM OVERVIEW
1.1.
GENERAL
The LIEX-23 audible fog signal system emits pre-coded fog signals for a
range of 2 nautical miles and is comprised of an LIEX Signal Unit and a
FSSA-660 Controller.
Those units are connected to form the system as depicted by the schematic
diagram shown in Figure 1-1.
FSSA-660
CONTROLLER
INVERTER
MODULE
AV-9915
SUPPLY/CONTROL
LIEX
FOG
SIGNAL
CONTROL
MODULE
AV-9912
No.1 CODE
BOARD
SERVCE
OSCILLATOR
CODER
MODULE
OSCILLATOR
MODULE
INVERTER
MODULE
AV-9913
AV-9944
AV-9915
No.2 CODE
BOARD
STANDBY
OSCILLATOR
INVERTER
MODULE
MONITORING/ALARM
AV-9915
Figure 1-1
Figure 1-1 : System Schematic
107
1. SYSTEM OVERVIEW
1.2. LIEX SIGNAL UNIT
1.2. LIEX SIGNAL UNIT

The LIEX Audible Fog Signaling unit (see Figure 1-2) is completely
weatherproof, designed to comply with all statutory requirements for offshore
structures and certified for operation in Zone 1 hazardous areas.
3 EMITTER STACK
(2 MILE)
1 EMITTER
(0.5 or 1 MILE)
Figure 1-2
Figure 1-2 LIEX Signal Unit

The unit is made up of a series of die-cast sections fastened together using
M10 stainless steel bolts with either an O ring or gasket seal placed
between mating surfaces. A three coat stoving system gives protection
against the effect of a saliferous environment.
This fog signal is of modular construction comprising three main emitter units
assembled to form a stacked array.
Each emitter is fitted with a pressure unit mounted on an O ring above a
flame trap and amplifier trumpets. The assembly is enclosed in an explosion
proof cover into which approved terminal busings are fitted.
The fog signal is operated by a pulsed medium frequency ac. signal supplied
in phase to each sound emitter, from the FSSA-660 Controller.
108
1. SYSTEM OVERVIEW
1.3. SYSTEM SPECIFICATION
1.3. SYSTEM SPECIFICATION

Fog Signal
No. of Pressure Units
Nominal Power Input
Audible Range
Sound Pressure Level (at 1m)
Character
Frequency
NOTE
3
105.6 W
Main: 2 N.M.
134 dB
As Specified
660 Hz +/- 15 Hz
The Audible Range is as defined by the IALA committee

on sound signals.
109
2. INSTALLATION
2.1. GENERAL
2. INSTALLATION
2.1. GENERAL
The LIEX audible fog signal (see Figure 2-1) is a completely
weatherproof unit
designed to comply with all the statutory requirements for offshore
structures,
and is certified for operation in Zone 1 hazardous areas.
3 EMITTER STACK
(2 MILE)
1 EMITTER
(0.5 or 1 MILE)
Figure 1-2
Figure 2-1 LIEX

Individual sections are cast from aluminium alloy, and finished in baked
enamel which is corrosion resistant to the effect of salt water The main castings are
fastened together using M10 stainless steel bolts, with either an 0 ring or gasket seal
placed between the mating surfaces. Each unit is modular constructed with the upper
housing having an inspection cover and cable gland entry, it also houses the driver
Pressure Unit assembly. The lower section is designed as an omni-directiorial
acoustic chamber in the born, of a loaded born with flame trap, the Pressure Units
mounted directly above the flame trap and horn with an 0 ring seal, and is enclosed in
an explosion proof cover, having its coil connections terminated at approved bushed
stand-off spade terminal fittings (see Figure 2-2).
110
2. INSTALLATION
2.1. GENERAL
COVER
PRESSURE UNIT
ASSEMBLY
"O" RING SEAL

CABLE ANCHOR
CABLE BUSHING DETAIL
EMITTER UNIT
ACOUSTIC CHAMBER
Figure 2-2
Figure 2-2 Section of Single Emitter

Fog signal operation is by way of a pulsed medium frequency a.c. signal
supplied in phase to each sound emitter - pre-programmed to give the
required character. The three main fog signals are operated in unison.
All remaining electronic components such as the main and secondary
coder/oscillators and inverters, are housed within the control cubicle.
111
2. INSTALLATION
2.2.
2.2. PHYSICAL INSTALLATION
LIEX Location
The fog signal should be mounted on a rigid horizontal surface. In view of the
omni-directional characteristics of this type of fog signal, it should be sited
clear of any major obstructions in order to avoid interfering with the polar
sound pattern and the likelihood of creating anti-phase reflections.
Under general conditions these units are free-standing and self supporting,
but in situations where heavy machinery or high winds are likely to cause fog
signal motion additional bracing should be considered. Access to inspection
covers during routine service and maintenance must also be taken into
account when siting the unit. Four base flange mounting holes are provided,
arranged equally distant on a 280mm pitch circle diameter, designed to
accommodate type M10 bolts (see Figure 2-3).
4 HOLES 11.1 dia.

Equi-spaced on a 280 PCD
EYE NUTS in top Flange only
Figure 2-3: LIEX Mounting Details
112
2. INSTALLATION
2.3. ELECTRICAL INSTALLATION
2.3. ELECTRICAL INSTALLATION

The electrical connections between the FSSA-660 and the LIEX are detailed
in Figure 2-5.
NOTE
It is ESSENTIAL that the Green lead from the FSSA-660 is

connected to the Black terminal on the respective Emitter, whilst
the Yellow lead from the FSSA-660 is connected to the Emitters
Red terminal. This ensures the correct phasing on all Emitters.
FSSA-660
CONTROLLER
13
14
10
YELLOW
GREEN
LIEX
+
12-18vDC
-
FOG
SIGNAL
1
15
2
16
17
18
YELLOW
GREEN
YELLOW
GREEN
Figure 2-4
Figure 2-4 : FSSA-660 to LIEX Connection Details

2.4. EMITTER UNIT CONNECTION
Cable entry to each of the separate Emitter Units is via BASEEFA approved
20mm cable gland (see Figure 2-6), with the cables being terminated at
stand-off spade terminals located at the side of the pressure unit housing.
These are secured in place using explosion proof bushings. Should cable
length be such that there is a need for heavy duty cables, the cables must be
terminated at an explosion proof junction box, suitable for use in hazardous
areas and mounted close to the fog signal. Intermediate cables must be
used to connect the fog signal to the junction box.
113
2. INSTALLATION
2.5. CABLE GLAND DETAIL
RUBBER SEAL
BRASS ARMOUR
CLAMP
INNER
SHEATH
CABLE
CORES
SEALING
COMPOUND
OUTER
SHEATH
CABLE
CABLE
ARMOUR
Figure 2-5 : Cable Gland Details
114
3. MAINTENANCE
3.1. GENERAL
3. MAINTENANCE
3.1.
GENERAL
The LIEX fog signal has been designed to operate with a minimum of
maintenance, a periodic check of the trumpet throat opening should be
made, and any obstructions removed.
An annual inspection of the fog signal housing cover seal should also be
made, and checked for the entry of moisture. Where the seals are found
suspect, they must be replaced.
NOTE
Suitable ear protection must be worn when working in the vicinity of

the fog signals under operational conditions. Before removing fog
signal inspection covers, isolate the electrical supply at the control
cubicle. In order that the maximum efficiency of the fog signal is
obtained, make certain that the correct polarity is observed when
connecting cables.
W
9761
A
9674
A
9675
WASHER
SPRING
B
9673
WASHER
PLAIN
SCREW
2BA x / "
AW
9743
SUPPORT
SUB. ASSY
5
W
9661
DIAPHRAGM
W
9663
THROAT
W
9671
W
9670
INSULATION
PACKING
Fig. 4-1
Figure 4-1 : Pressure Unit Assembly
115
3. MAINTENANCE
3.2. PRESSURE UNIT REMOVAL AND REPLACEMENT
3.2 PRESSURE UNIT REMOVAL AND REPLACEMENT

In the event of pressure unit failure, it is recommended that this assembly be
replaced, as dismantling and repair can only be carried out under special
workshop conditions. To remove the assembly, cony out the following
procedure:
1.
Release the two stainless steel bolts securing the emitter housing cover
plate, and remove the cover by sliding to the left or right.
2.
Disconnect the cables from the stand-off spade terminals at the side of
the pressure unit, faking care to observe the polarity.
3.
Remove the eight M6 cap screws securing the emitter cover in position
and lift the cover clear (see Figure 4-2).
COVER
PRESSURE UNIT
ASSEMBLY
"O" RING SEAL

CABLE ANCHOR
CABLE BUSHING DETAIL
EMITTER UNIT
ACOUSTIC CHAMBER
Figure 2-2
Figure 4-2 Section of Single Emitter
116
3. MAINTENANCE
4.
3.2. PRESSURE UNIT REMOVAL AND REPLACEMENT
Referring to Figure 4-3 carefully disconnect the yellow and green fly-leads
from the pressure unit, at their spade end, or the ind=side, at the rear of
the spade terminal explosion proof bushes, again noting the polarity.
GREEN LEAD
YELLOW LEAD
COLOUR CODED
RED
NOTCH
COLOUR CODED
BLACK
Fig. 4-3
Figure 4-3 Top View Pressure Unit

-
5.
Raise the pressure unit and lift clear. Where conditions are exposed,
temporarily replace the emitter housing cover. Take care not to disturb the
'O' ring seal beneath the pressure unit base plate.
To replace the pressure unit, make certain the O ring seal is seated
correctly, and install the pressure unit with the domed acoustic diaphragm
in a downward direction, The pressure unit is seated into a recess with
clearance holes for both the screws and fly-lead. Make certain the unit is
seated correctly, and the fly-lead connections re not trapped.
6.
Continue re-assembly in the reverse order to the removal procedure

already described taking care to observe the correct polarity of all cable
connections.
NOTE
When checking the continuity of the pressure emitter coil, the

presence of the capacitor C4 will isolate the winding of the choke L2
from the reading. Therefore, it is not necessary to disconnect the
choke circuits (2.5 to 3.2 Ohm).
117
12.2 : Battery Box Type 1295
12.2 BATTERY BOX TYPE 1295
Document Part Number
Issue
Date of Issue
Pages
V-72079
1
Feb 2001
12
118
12.3 : Marine Lantern Type FA-249HA
12.3 MARINE LANTERN TYPE FA-249HA
Form Number
Pages
6310-0600
31
119
12.4 : Level Switch Type T31
12.4 LEVEL SWITCH TYPE T31
Bulletin Number
Date Effective
Pages
BE 44-605.7
Oct 2000
12
Tuffy2electr_UK_44-605.7.pdf
120
12.5 : IS Signal Junction Box Type PL615
12.5 IS SIGNAL JUNCTION BOX TYPE PL615
Document Part Number
Issue
Date of Issue
Pages
AI273
A
Jul 2001
4
Hawke_pl6_Ins t.pdf
121
12.6 : Pressure Transducer Type 387
12.6 PRESSURE TRANSDUCER TYPE 387
Pages
2 of A3
122
Section 13 : DRAWINGS
13. DRAWINGS
In document:
LIEX-0051 Foghorn arrangement
LIEX-0051 Foghorn control wiring
Hull Battery Box arrangement
IS Line Amplifier connections and controls
Xc74719
Xc42314
PDE 02C00
FIG 1
1
D
1
n/a
In wallets:
Overall System block diagram
SD-BD-802
Telemetry system hook-up

Myers hub assembly
SD-HU-809
MS-DA-764
A
A
(6 shts)
Base Station unit wiring
EE-WD-1631
(11 shts)
Remote Radio JB arrangement

Remote Radio JB assembly
Remote Radio JB wiring
JB-AR-649
JB-AS-650
JB-WD-651
A
A
A
Buoy T/T Outer Enclosure arrangement

Buoy T/T Outer Enclosure wiring
Turntable power hook-up
Solar panel array frame arrangement
Solar panel hook-up
Solar panel mechanical & wiring assembly
OE-AR-448
OE-WD-447
SD-WA-801
SOL-AR-154
SD-WA-808
SOL-WD-160
A
A
A
A
A
A
Turntable Exd JB assembly

Turntable Exd JB wiring
JB-AS-635
JB-WD-636
A
A
Turntable RTU wiring

Turntable RTU IIOC slat engraving
TU-WD-290
IO-ED-123
A
A
Single Line Amplifier JB arrangement

Single Line Amplifier JB wiring
Dual Line Amplifier JB arrangement
Dual Line Amplifier JB wiring
Load Pin standard connections
JB-AR-646
JB-WD-648
JB-AR-642
JB-WD-644
SP-WD-218
A
A
A
A
A
Load Pin detailed arrangement

Std Load Pin hose and cage assembly
IS Line Amplifier type 1506A
SP-DA-202
SP-DA-203
PC-CD-6061
C
E
C
Hull RTU Exd JB arrangement

Hull RTU Exd JB wiring
Hull Battery Box isolator arrangement
JB-AR-638
JB-WD-640
ID-AR-198
A
B
A
(2 shts)
(2 shts)
(sht 1 of 2)
[2]
123
124
125
126
127

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OCP ECUADOR

SPM MONITORING AND CONTROL SYSTEM

Copyright : This document remains the property of Ocean Technical

OCEAN TECHNICAL SYSTEMS LIMITED

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

SPM130 LOAD PIN 1

SYSTEM COMPONENT DATA

YAGI ANTENNA TYPE S.12Y

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

Remote Telemetry Unit

Single Point Mooring

Emergency Shut Down

New Dry Breaking Strength

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

Osprey Base Station

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

Buoy outer enclosure for:

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

Exd RTU enclosure for:

Marine Portable Telemetry Unit

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

3.2.1 OCP Terminal Base Station

Real time mooring hawser tension (with alarms)

Real time and historic Trend (line) graph of hawser tension

Real time product pressure (with alarms)

Real time and historic Trend (line) graph of product pressure

Surge relief tank level (alarm)

Historical Event List of all events, warnings, and alarms

Centre-well valve position with OPEN-CLOSE command

HPU accumulator pressure

HPU local/remote control

Fog horn on/off control

Mooring hawser load pin loop test function (calibration)

Diagnostic data on the telemetry system including solar panel charging

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

3.3.1 SPM Turntable

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

4.1.1 Outer Enclosure

Load Pin serial no.

Line amplifer serial no.

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

4.2.1 RTU Enclosure

OCP Ecuador ~ Installation Operation & Maintenance Manual IOM1338 [Issue 2]

BASE STATION EQUIPMENT