NL1002 e

Linear guide systems
NL 1002 E
Linear and Motion Solutions
Linear guide systems
Summary
Heavy-Line
Guide rails GU..M, GU..MT

Guide Rollers RKU
Guide Wheels FKU
Floating Guide Rollers RKUL
Lubricator LUBU
Guide pins SAG
Guide rails GP..MC
Ground guide rails GP..M
Guide Rollers PK
Guide Wheels FK
Guide Rollers GC
Cam followers FG (needle) and FGU (roller)
Lubricator LUBP
Rolbloc
Guide rails GU..M, GU. .MT

Carriages ROLBLOC MBL
Carriages ROLBLOC BL
Adjustment plates PR
V-Line
Sand blasted guide rails FS..MT

Ground guide rails FS..M
Sand blasted guide rails FSH..MT, FSX..MT
Ground guide rails FSH..M, FSX..M
Guide Rollers FR..EU
Guide Rollers FR..EU AS, FR..EU AZ
Guide Rollers FRN..EI
Guide Rollers RKY, RKX
Guide Rollers FKY, FKX
Floating Guide Rollers FRL..EU
Floating Guide Rollers RKXL, RKYL
Spacers FS and FSH
Lubricator LUBY - LUBX
20
21
22
For medium-heavy loads
23
24
25
28
29
30
31
Dirty environment
32-33
34-35
36
41
42
43
44

Dirty environment
48
49
50
51
52
53
54
55
56
57
58
59
60-61
Summary
Multi-Motion-Line
Circular rails FSR..M

Oval circuit FSRO
Ring circuit FSRQ
Steering carriages T4R...
C-Line
Guide Rails LS
Guide Rollers RCS
Guide Rollers RAS
Carriages C3 RCS, C3 RAS, C3 RYS
Base-Line
Guide rails DC
Guide rails C
Guide Rollers PFV
Guide Rollers RKO
Carriages T4PFV
Wipers NAID
Lubricator LUBC
Guide rails FWS
Guide rails FWH
Guide Rollers FR..EU
Floating Guide Rollers FRL..EU
Carriages T4FR
Flexi-Line 645
Guide rails FWN

Carriages TA4, TB4
67
69
70
For all applications
71
78
79
80
81
For light-medium loads
82
83
87
88
89
90
For medium loads

Aggressive environment
91
92
93
96
97
98
99
100
101
105
106-107
Summary
U-Line
Guide rails LM
Guide Rollers RCL, RCP, PFV
Floating Guide Rollers RAL
Guide Wheels GLA
Carriages C3RCL, C3RAL, C3RYL
Carriages C4RCL, C4RAL, C4RYL
Carriages T4RCL, T4RCP, T4PFV, T4RAL, T4RYL
Lubricator LUBM
Guide rails LML 20
112
113
114
115
116
116
117
117
119
Technical features
Nadella linear systems
With this line of products, NADELLA confirms the aim
to provide manufacturing solutions tailored to the
users needs in order to achieve simple automation at
a low cost.
The process under way of transferring production
automation and relevant handling onto increasingly
heavier and cumbersome units has prompted us to
seek original and flexible components for the different
commodity sectors.
We have accumulated sound working experience in the
following sectors:
- marble-working machinery
- foundry machinery
- metal sheet working machinery
- special lifting machines
- pick up
- automatic warehouses
- textile machines
- machine tool protections and utilities
- oxygen cutting machines
Junction
B
The standard boring layout is designed to fit most

common application requirements, but connection
strength has to be evaluated on the application case.
Steel guides
Our Technical Department works with Customers and

recommends the best component choice by making
the calculations needed to determine the best life.
Guides
Length
The maximum length of each single guide component
is shown on the dimensional tables.
The standard lengths of the rails are determined by
adding the product of the fixing hole centre distance
and the number of holes to twice the end dimension
(see dimensional tables).
Length
150
< 420
420
< 1.050
1.050
< 2.040
2.040
< 4.020
4.020
< 5.280
Length
tolerance
0,5
0,8
1,2
2,5
Joints
For strokes of greater length, the guide components
can be joined after grinding the end faces (suffix R or
RR). To maintain the hole centre distance tolerance,
when ordering always specify the number of individual
rails making one continuous length.
Please specify in the order when rails have to
be matched. The junctions are marked (letters and
numbers) to avoid a mix-up of different rails.
Fixing holes
The guides are available with standard holes, as
shown in dimensional tables, with special hole
layout or without holes (see order code referencing)
Standard tolerance for hole position is 0,25 mm.
0,5 A B
General
Steel rails are made of bearing steel to give best stability
and durability. Raceways are induction hardened to
achieve 58 HRC hardness minimum. The rail core
remains soft to allow easy machining.
Rails can be provided with different finishes to meet
specific application requirements.
Guide rails MT type. Profile is produced by cold
drawing process, raceways are induction hardened
and sandblasted to improve surface strength and
finish.
Guide rails M type. Profile is usually produced by cold
drawing process, induction hardened on raceways and
ground to improve surface finish and profile geometry
and to remove the partially decarburised surface (0.1
mm max on cold drawn rails ..MT). Ground rails have to
be used when there are high loads, heavy-duty cycles
or when there is a high accuracy requirement.
Guide rails MC type (flat rail GP..MC only). MC rails are
induction-hardened on every side and finished by-arough grinding.
Options
Corrosion protection
For use in oxidising environments or in the presence of
corrosive agents, the guides are available with chemical
nickel-plating protective anticorrosion treatment (suffix
NW.).
This treatment features substantial mechanical
characteristics together with a resistance to salty mist
corrosion superior to that of hard chrome. On request
many rails are available in stainless-steel version (suffix
NX)
Circular rail
On request circular rails can be provided. Circular rails
can be used as an alternative to rotating devices or as
junction between straight rails.
Technical features
Standard rail straightness (for non-mounted rails) is
0.5 mm/m max. Higher accuracy can be supplied on
request.
Technical features
Temperature
Standard operating temperature range is 20C up
to 150C. In lower or higher temperature applications
please contact Nadella Technical Service. Special care
is required if guide rollers are operating at maximum
temperature.
Aluminium guides
General
Made by joining an aluminium alloy support element and
hardened steel rods that form the sliding surfaces.
The best features of the two materials and relevant
working technologies are combined to give the lightness
of the alloy and the hardness and surface finish of the
rods.
Guides of this type can be used for structural functions;
they have a high moment of inertia that enables them to
be used in many applications as carrying structures.
Aluminium extruded profiles are stabilised and anodised.
Sliding rods are induction hardened and ground.
Options
For use in oxidising environments or in the presence of
corrosive agents, the guides of this series can feature
stainless-steel bars (suffix NX).
Chromium-plated rods
Optional chromium-plated rods are available (suffix CH);
the thickness of the chromium plating is 10 5 m with
hardness 800 HV.
Please check option availability in dimensional tables.
Joints
In case rail made by multiple C-DC or LM rails the most
efficient joint can be realized with the insertion of a
dowel pin inside the rods. This solution allows for simple
assembly at the site and maintains alignment under
load.
Technical features
Standard rails straightness (for non mounted rails) is
0.5 mm/m maximum. Higher accuracy can be supplied
on request.
Temperature
Standard operating temperature range is 20C up to
70C. Applications with frequent temperature variation
should be avoided. For operating conditions outside the
given range please contact Nadella Technical Service.
Guide rollers
General
Nadella provide a wide range of guide rollers to be able
to meet different technical and economic requirements.
All guide rollers are produced in concentric and
eccentric versions to allow backlash adjustment during
assembly on final equipment. Eccentric rollers are
identified by additional R in the code.
The sides of the races of the guide roller are slightly
convex. Besides reducing rolling friction, this also
permits offsetting slight guide flexing or small assembly
alignment errors.
Guide rollers are fitted with seals or shields for bearing
protection and lubricant retention as described in
dimensional tables.
Guide rollers based on needle or tapered roller
bearings (FRN..EI,RK..,PK..) are recommended for
critical applications with heavy axial loads and/or shock
loading. Guide rollers based on ball bearings (FR..EU,
PFV, RCL) are more suitable for lighter loads or high
dynamic systems.
The carriages based on Rolblocs system are
recommended for applications with heavy loads, high
frequency of work and aggressive environment (dust,
abrasive).
For rails FWS the joint can be realised by protruding the

rods of one rail in order to engage them in the profile
of the next rail. In the final configuration there will be
a small gap between the aluminium profiles (see next
drawing).
When mounting guide rails opposite to each other

with connected carriages, as shown in the next sketch,
a high level of parallelism between the guide rails is
required when axially rigid rollers are used.
To avoid operating problems it is recommended to
use axial rigid fixed rollers on one carriage e.g. FR..
EU/FRREU and axial movable rollers on the other
Technical features
carriage e.g. FRL..EU/FRLR..EU

Movable rollers allow a little misalignment between the
opposite mounted guide rails.
Accessories
Tables and carriages
Standard table and carriages for C-DC and LM systems
incorporate a black anodised aluminium plate fitted with
guide rollers.
Wipers
Standard wipers NAID for C-DC rails are made from
NBR compound moulded on a steel plate.
Another solution is to use one profiled guide rail e.g. FS

and on the opposite side a flat rail e.g. GP in connection
with rollers GC or PK.
Lubricators
Are composed by two main parts: a plastic box with the
same shape profile of the rail, and a lubricated felt; the
felt is slightly pressed on the raceways by a spring. The
plastic box, that drags the raceways, works as a wiper,
ve dust and shavings.
and remove
FS
GP
Technical features
Lubrication
Guide roller FRN..EI permits bearing relubrication. All
other guide rollers are long life lubricated.
Temperature
Guide roller should not operate at constant temperature
above 80C. For short durations 100C can be accepted.
For higher temperature please see the option section.
Speed limit
Max velocity has to be determined for each application
relevant to the guide roller type, size and load conditions.
As general value, in normal conditions maximum speed is
4 m/sec but, with the correct chose of the components,
the speed can reach 10 m/s. Contact Nadella Technical
service in case of specific request.
Options
For uses in oxidising environments or in the presence
of corrosive agents, the guide rollers are available in
stainless steel (suffix NX) the guide rollers with tapered
rollers (RKU, RKY/X, FKU, FKY/X) and needles (FRN)
are equipped with standard bearings. Check in the
dimensional table component availability.
High temperature
On request guide rollers can be equipped with Viton seals
to operate at temperature up to 120 (suffix V). Check in
the dimensional table component availability.
10
The plastic box can be mounted directly on the guide

rollers plate by the appropriate aluminium plate included
in the kit.
In the lubricators for guide rollers size 52 or higher, the
grease nipple allows an easy connection with a relubrication system.
For the simply lubrication of the rails you can use one
lubricator only on each raceway; in order to wipe the
raceways it is better to mount two lubricators, before
and after the carriage.
The lubricators are supplied with the felt already lubricated.
Use in dirty environment
Due to the design cam rollers with profile are especially
adapted to the use in rough and dirty environment. This
properly has proved true in many applications such
as welding plants, steel and grinding machines and is
superior to recirculating ball bearing guides in continuous
operation.
Technical features
Lubrication
Bearing lubrication
All the guide rollers, except for the FRN..EI, based on
needle bearings, are equipped with long life lubricated
bearings. This means that the grease inside the
bearing is enough for the entire life of the roller guide.
The roller guide type FRN..EI, with needle bearings,
accommodates the re-lubrication of the bearings.
Rail lubrication
Rails must be lubricated. This allows reducing the
friction, to reach the calculated lifetime of the system
and to work at high speed.
No or insufficient lubrication will cause rapid
deterioration. The typical signal of tribocorrosion is the
presence of a red/dark oxide and rapid wearing of the
rail and guide rollers.
The lubrication of the rail, the working environment and
the load must be considered all together for a correct
estimation of the lifetime of the guide system.
Generally speaking, for application with low duty
frequency, a periodic relubrication with a grease
or with a viscous oil will sufficiently maintain the
lubrication film. The re-lubrication interval depends on
the application and must always be tested in the real
working conditions. In a system with ground rails and
short stroke without lubricators, you can consider a relubrication interval every 100,000 cycles. Increasing the
load, speed or stroke, or using an under sized bearing
will increase lubrication demand and result in a shorter
lubrication interval. For a constant lubrication we
suggest the use of felt lubricators to ensure a constant
layer of lubricant between guide rollers and raceways.
Felt lubricators enlarge the lubrication interval more
than ten times.
so that any movement caused by vibration will cause the

nut to be tightened. Ensure the preload is not increased
when tightening the nut.
A simple way of setting a roller preload is as follows:
1 move the slider on the guide, holding the roller being
adjusted with two fingers to prevent it from rotating
2 increase the preload by means of the wrench
3 repeat step 1 making sure the roller slides without
rolling
4 when it is no longer possible to prevent roller rolling,
slightly decrease the preload and fully tighten the lock
nut, thereby setting the position of the eccentric.
When correctly adjusted it is just possible to cause the
guide roller to slip on the guide rail when a torque is
applied to the roller.
Guides
For single guide rail type FS, FWS, DC and LM no
special assembly instructions are necessary. For multiple
parallel rails parallelism has to be checked to avoid
guide rollers overload or excessive carriage play. When
constant preload is required parallelism error has to be
lower that 0.050 mm.
Connection between the rail and the mounting surface
has to be designed accordingly with the operating
condition to ensure proper product positioning and
functionality.
The direction and intensity of the load, the number
and strength of the screws, the geometry of mounting
surfaces, use of pins or wedges have to be evaluated
to fully utilize the linear guide load capacity.
The recommended lubricants are greases and oil for

bearings, linear rails or chains, with a high viscosity of
the basic oil and with EP additives, in order to separate
the metallic surfaces even with low speed.
Assembly instructions
Guide rollers
The eccentric guide rollers allows the preload or
clearance of the carriage to be adjusted independently
of the guide roller mounting hole positioning tolerance or
the distance between the rails.
Recommended mounting hole tolerance is H7.
When adjusting the eccentric guide roller care has to be
taken to avoid excessive preload. Excessive preload can
reduce the life of the linear system.
Set the preload turning the guide roller counterclockwise
Carriages
Carriages are supplied with concentric guide rollers
nut tighten already. Eccentric guide rollers have to be
set and tighten during final assembly operation by
customer.
11
Technical features
Calculation procedure
Diagram a)
load F applied parallel to axis Y
Calculation is carried out in two steps, first defining

the forces on the most heavily loaded roller and then
estimating the safety factors and life.
a)
zF
xF
Calculating the loads on the guide

rollers
Iy
In the case of complex load situations, with forces acting

in different directions, calculating the reactions on the
rollers is difficult and hard to simplify.
In the event of the applied load having a direction
parallel to one of the co-ordinate axes, the radial
Pr and axial Pa components of the reactions on the
most loaded roller can be obtained using elementary
formulas.
With reference to the diagrams shown, we obtain the
load components on the rollers relevant for checking
and calculating the life, applying the following methods.
Angle in the formulas is half the groove angle. Look in
the dimensional table notes for the correct value.
Distance Ic is the effective contact distance. With the
exception of ROLBLOC system the correct value is
calculated as the guide rollers centre distance across
the rail plus or minus the outer guide roller diameter De,
depending if the guide is outside or between the rollers.
Guide between the rollers
Guides outside the rollers
Ix
F s zF
Pa =
2 s Ic
Pr =
F s zF s tan
F s ( Ix + 2 s xF )
+
2 s Ix
2 s Ic
Diagram b)
load F applied parallel to axis Z
b)
Y
xF
F
yF
Iy
Ix
Iy
Ic
Ic
Iy
F
Pa =
Ic = Iy - De
I c = I y + De
In case of ROLBLOC the distance Ic is the distance

between the rails basis.
Guides between the rollers
Guides outside the rollers
F s xF
2 s Ix
F s yF
2 s Ic
Pr = Pa s tan
Diagram c) load F applied parallel to axis X
c)
Y
z1
F1
Ih
Ih
y1
Iy
Ic
Ic Iy
Iy
Z
y2
F2
Ic = Iy - 2sIh
12
Ic = Iy + 2sIh
Ix
z2
Technical features
In this case the external load F1, applied at the point of

co-ordinate y1 z1, should be considered together with
reaction F2 = -F1, applied at the point of co-ordinate
y2 z2. Calling y the absolute value of y2-y1 and z
the absolute value of z2-z1, the following formula is
used:
Pa =
F1 s z
2 s Ix
Pr =
F1
z tan
Ix
estimation is performed using overload factor f w as

follows:
1.0 1.2 smooth operation at low speed at constant
load without shocks
1.2 1.5 smooth operation with load variation
1.5 2.0 operation with small shocks and vibrations
2.0 ~ 4.0 high acceleration, shocks and vibrations
Once Pa and Pr has been defined we can proceed to
calculate the equivalent load Peq (not for FRN..EI).
+ y
Guide roller calculation

In the table for each roller the following data is specified:
Cw basic dynamic load, it is the radial load [N] that
applied to the guide roller gives 100 km nominal life*.
Fr limit radial load, it is the maximum radial load [N] that
can be applied on the guide roller; for the guide wheels
is the limit radial load of the wheel.
Fa limit axial load, it is the maximum axial load [N] that
can be applied on the guide roller; for the guide wheels
is the limit axial load of the wheel.
X and Y coefficients to define the equivalent load for
bearing life.
is the contact angle dependent on the guide roller
type.
Rollers FRN..EI work as combined bearings, the basic
dynamic load is defined as:
Cwr basic radial dynamic load, it is the radial load [N]
that applied to the guide roller gives 100 km nominal life*.
Cwa basic axial dynamic load, it is the axial load [N] that
applied to the guide roller gives 100 km nominal life*.
Note*: ISO 281 states the nominal life will be exceeded
by 90% of bearings before the first sign of material
fatigue.
Peq = X Pr + Y Pa
[N]
Coefficients X and Y can be obtained from guide rollers

tables.
In case of pure radial guide roller as PK and GC or
floating bearings FRL, RAL, RKXL, RKUL.
Peq = Pr
[N]
Nominal bearing life:
L10 = 100
Cw
PeqsFw
[km]
Where coefficient p is:

p = 3 for ball bearing guide rollers
(FR..EU, RCL.., PFV.., RAL, MBL)
p = 10/3 for roller bearing guide rollers
(PK.., RKY, RKX, ROLBLOC, GC, FRL..)
In case of guide rollers based on needle bearings
type FRN..EI nominal bearing life is calculated as the
minimum between:
L10 = 100
Cwr
PrsFw
10/3
[km]
and
Nominal life calculation

System life is the minimum life of either the bearings in
the guide roller or the rail/roller contact surfaces.
For the rail/roller surface see the lubrication paragraph.
For the bearings life proceed as follows.
The loads Pr and Pa are calculated for ideal condition.
However, in practice, because of the structure and
operating conditions a better calculation and life
L10 = 100
Cwa
PasFw
10/3
[km]
Checking the guide roller max load

The values of the radial limit loads Fr and axial limit
loads Fa shown in the catalogue refer to extreme
operating conditions, meaning:
Pa = 0 (pure radial load)
Pr = Pa tan (maximum axial load)
13
Technical features
In intermediate cases, when the ratio is included

between the extreme values, the equivalent limit load
Fk to be considered must be calculated according to
ratio k = Pa/Pr.
Fk =
Fr s Fa
k s Fr + ( 1 - k tan ) s Fa
scheme 1
[N]
F
Ix
Y
To check the strength of the guide roller, in relation to

the limit load, the safety factor has to be greater than 1
Fk/Pr > 1
y2
y1
Note: in the following common cases it is not necessary to

calculate Fk and the evaluation can be completed easily.
Rollers that allow axial movement (FRL, PK, RKYL, RKUL,
GC) don't support axial loads.
z2
z1
In case of loads acting in the guide roller plane (Fx or

Fy acting with Z=0) the axial load is also zero (0) (see
calculation example n 3).
In these cases it has to be
Fr/Pr > 1
Load on rollers
In case of load Fz acting perpendicular at guide roller

plane the axial load is maximum (example n 4).
1800 s 350
Pa =
Fa/Pa > 1
= 1050 N
2 s 300
1800
Pr =
350 tan 40
s 500 = 3881 N
300
2
Examples of calculation
Nominal life
1) A fork-lift truck featuring vertical movement
(scheme 1).
The resulting magnitude of the weight passes through
point 1, while the vertical force that balances this, for
instance the traction of a timing belt, passes through
point 2.
Guide rollers type RKY 52 are used with guide rail type
FS 62 MT
overload factor
center distance
F = 1800 N
fw
Ix
z1
z2
z
= 1,0
= 300 mm
= 100 mm
= - 250 mm
= 350 mm
X=1
Equivalent dynamic load

Peqss.
L10 =100
Iy = 144,3 mm
y1 = - 150 mm
y2 = 350 mm
y = 500 mm
40750
7430 s 1
10/3
= 29093 km
Limit load check

Equivalent limit load Fk
K=Pa/Pr=0,27
Fk =
14
Y = 3,38
11900 s 4250
0.27 s11900 + (1 - 0.27 tan 40) s 4250
= 7780 N
Technical features
Limit load check
Guide roller safety coefficient

Fk/Pr = 7780 / 3881 = 2
K=Pa/Pr = 2087/5087 = 0,41
2) The horizontal axis of a manipulator in steel

industry
The centre of gravity of the vertical axis and load is
placed in the middle of the horizontal centre-axis lx and
160 mm distance from the guide axis.
The dirty environment and the possibility of shocks
lead to the choice to ROLBLOC system.
Fk =
16800 s 8400
= 11915 N
0.41 s16800 + (1 - 0.41 tan 45) s 8400
Fk/Pr = 11915 / 5087 = 2.3
3) The sliding door of a machine tool (rail on top)

Y
ly
lc
lx
ZF
Guide rollers BL252 are used with guide GU62M

Overload factor fw = 1,4
Centre distance lx = 350 mm ly = 400 mm
F = 6000 N x = 0 y = -1000 zF = 160 mm
Load on rollers
The effective center axis lc is 400 85 85 = 230 mm
s
Pa =
s
The door is supported by the rail DC type on the upper

edge and driven on bottom side by an auto-aligning
carriage C3RAL on LM guide rail type. Because of the
effect of the bottom rail there isnt any torque applied at
the DC rail. The door weight acts in a plane coincident
with the roller/rail vertical axis and as such there is no
over turning moment. In this case, limit load calculation
can be easily carried out from basic data Fr without Fk
calculation.
Of course the calculation is always the same.
= 2087 N
scheme 3
ly
scheme 2
lx
F
XF
s sTAN
+
= 5087 N
Pr =
ss
Nominal life
From the ROLBLOC table X=1, Y=1
Peqss.
L10 =100
59000
7174 s 1.4
Guide rail DC18.65 is used with carriage

T4 PFV 3518 250
F=450 N x=-300 y=-500 z = 0
(because of LM rail) mm
10/3
= 36577 km
15
Technical features
Load on rollers
The effective centeraxis lc is 113 35 = 78 mm
s
Pa =
s
s
+
= 370 N
Pa =
s
= 0N
ss sTAN

+
= 859 N
Pr =
ss
Nominal life
L10 = 100
Nominal Life
4570
5600
310 s
10/3
= 840000 km
= 11300 km
859 s
L10a = 100
Fr/Pr = 2120 / 859 = 2,4
2100
370 s
10/3
= 17760 km
L10 = 17760 km
Limit load check
4) Transfer unit
The box weight loads the carriage with max axial
load. In this load configuration the limit load check
calculation can be easily done directly by the Fa value
without Fk calculation.
scheme 4
F
Z
Y
X
Iy
Ix
Pr = 370 tan 40 = 310 N
L10r = 100
Limit load check
YF
Guide rollers FRN(R)32EI with rails FSH32M

F=400 N x=0 y=650 z = 50 mm
16
Load on rollers
The effective center axis lc is 450 + 32 = 482 mm
Fa/Pa = 950 / 370 = 2.5
For further details, contact the NADELLA Technical Service.
Guide rail order code
Steel rail
FSH 62 MT 1500 SB NW RR
GU profile type
FS
FSH
FSX
GP
profile size
M
ground
MT cold drawn and sandblasted
MC rough - ground
length (mm)
NX
NW
R
RR
Stainless steel
nickel plating
one ground end
both ground ends
SB
NZ
NF
A
B
standard drilling
finished to drawing
without holes
boring layout A (only GP range)
boring layout B (only GP range)
CH
R
RR
NX
chromium plate
one ground end
both ground ends
stainless steel rods
Alluminium rail
FWS 40 / 2000 NF NX
FWN profile type

FWS
FWH
C
DC
LM
LML
profile size
length (mm)
SB standard drilling
NZ finished to drawing
NF without holes
17
Heavy-Line
GU System
Heavy-Line
90 10'
GU...MT
G
H
sm
+ 0,05
I1
90 5'
GU...M
0,02 AB
H
+ 0,05
0,1 B
0,02 B
The longitudinal slot, made with + 0.05 tolerance, permits using reference elements SAG for guide positioning.
Dimensions (mm)
Type
0.05
0.05
0.05
+ 0.1
+ 0.05
0.05
GU 28 MT
19,0
11,0
28.8
5.5
10
5.7
10
GU 35 MT
23.9
15.7
35.5
6.6
11
6.8
GU 50 MT
35.5
21,0
50.8
11,0
18
11,0
Weight
(kg/m) (2)
sm
l1
2.5
0.7x45
90
30
1.97
10
3.8
1x45
90
30
3.35
16
4.3
1x45
90
30
6.89
max length in single element L=6 000 mm (1)
Dimensions (mm)
Type
0.05
0.05
0.05
+ 0.1
+ 0.05
0.05
GU 28 M
18,0
10
28
5.5
10
5.7
10
GU 35 M
23,9
15
35
6.6
11
6.8
GU 50 M
34.5
20
50
11,0
18
11,0
Weight
(kg/m) (2)
l1
2,5
90
30
1.8
10
3.3
90
30
3.2
16
3.8
90
30
6.8
max length in single element L=4 020 mm (1)
(1) Longer rails are supplied in sections with ground butt joints - (2) Weight without holes
Rails finishing
- drawn, induction hardened and sandblasted tracks (MT);
- drawn, induction hardened and ground (M)
- Induction hardening on raceways only
Hole layout
- holes according to catalogue (SB)
- finishes to drawing (NZ)
- without holes (NF)
20
Optional features
- ground one end (R)
- ground both ends (RR)
- chemical Nickel-plating (NW)
Example of standard designation : GU 35 MT 4300 SB

See page 17 for standard codification
Heavy-Line
Guide rollers RKU
concentric
eccentric
90
P
SW2
k=1
M
SW1
De
SW1
d1
S min.
I1
The sides of the race are convex with radius R = 400.
Type
Dimensions (mm)
concentric
eccentric
De
d1 (1)
S min.
I1
SW1
SW2
RKU 55
RKUR 55
55
21
M 20 x 1.5
14.6
19.8
15
13.4
73
35
41
14
28
30
RKU 65
RKUR 65
65
27
M 24 x 1.5
18.7
20.8
19
15.4
83
37
44
18
35
10
36
RKU 75
RKUR 75
75
36
M 30 x 1.5
23.7
27.8
19
21.6
100
45
RKU 95
RKU 115
RKUR 95
RKUR 115
Type
95
115
38
42
M 36 x 1.5
M 36 x 1.5
25.5
33.5
30.8
24
34.8
33
115
24.6
135
24.6
53
60
55
18
44
12
46
56(5)
62
23
50
14
55
63(5)
70
32
56
14
55
Cw (6)
radial Fr
axial Fa
Torque
wrench (2)
settings
(Nm)
Dynamic load
(N)
Limit loads
(N)
Life coefficients
Weight
(kg)
RKU 55
RKUR 55
41 650
11 900
4 250
3.42
80
0.6
RKU 65
RKUR 65
46 800
22 100
6 800
3.06
160
0.9
RKU 75
RKUR 75
66 700
31 300
10 100
2.95
300
1.6
RKU 95
RKUR 95
116 800
43 700
12 600
3.74
450
2.8
RKU 115
RKUR 115
182 450
55 600
17 900
3.64
450
4.9
1) Housing bore tolerance: H7

2) The torque wrench settings are given for non-lubricated threads; for lubricated threads, multiply figure by 0.8
3) Standard seals: material NBR, RS type
4) On request, the guide rollers can be supplied with external parts in stainless steel (suffix NX) and with Viton seals for operating
temperatures up to 120C (suffix V, not available for RKU 115). Internal rolling elements in standard bearing steel.
5) Dimensions relating to the stainless-steel rollers (suffix NX)
6) Cw basic load for 100 km
7) The guide rollers include self-locking washers and hexagonal nut (DIN 439B) for fitting
8) Pressure angle for load calculation: 45
21
Heavy-Line
Guide wheels FKU
d2
90
De M
dH8
F
T
m
A
B +0
- 0.1
Dimensions (mm)
Type
De
d2 (4)
FKU 55
55
15
14.6
21,0
35
42
25
2.5
30
FKU 65
65
20
18,0
22.5
37
45
29
3,0
35
FKU 75
75
25
23.7
28,0
45
FKU 95
FKU 115
Type
95
28
115
35
Dynamic load
(N)
25.5
32,0
33.5
36,0
53
60
56
37
4,0
44
56(2)
64
42
4,0
49
63(2)
72
52
4,0
59
Limit loads
(N)
Life coefficients
Weight
(kg)
Cw (3)
radial Fr
axial Fa
FKU 55
41 650
11 900
4 250
3.42
0.5
FKU 65
46 800
22 100
6 800
3.06
0.6
FKU 75
66 700
31 300
10 100
2.95
1.2
FKU 95
116 800
43 700
12 600
3.74
2.3
FKU 115
182 450
55 600
17 900
3.64
3.9
temperatures up to 120C (suffix V not available for FKU 115). Internal rolling elements in standard bearing steel
4) To prevent rotation between roller and shaft a pin can be fitted in one of the holes d2 positioned in the side flange
22
Heavy-Line
Floating guide rollers RKUL
concentric
eccentric
X
90
SW2
SW1
De
d1
S min.
m
L
B
l1
Type
concentric
Dimensions (mm)
d
S min.
A 4)
I1
M 20 x 1.5
14.6
21.0
15
13.4
83
35
42
51
14
30
19
15.4
93
37
45
54
18
35
10
36
19
21.6 110
45
56
65
18
44
12
46
24.6 128 53 564) 64

24.6 148 60 634) 72
75
23
49
14
55
83
32
59
14
55
eccentric
De
RKUL 55
RKULR 55
55
RKUL 65
RKULR 65
65
27
M 24 x 1.5
18.0
22.5
RKUL 75
RKULR 75
75
36
M 30 x 1.5
23.7
28.0
RKUL 95
RKULR 95
95
38
M 36 x 1.5
25.5
32.0
3.5
24
RKUL 115
RKULR 115
115
42
M 36 x 1.5
33.5
36.0
3.5
33
Type
d1
1)
21
Dynamic load (N)
Limit load (N)
Cw3)
radial Fr
Torque wrench
settings 2)
(Nm)
SW1 SW2
8
30
k
1
Weight
(g)
RKUL 55
RKULR 55
41650
3050
80
800
RKUL 65
RKULR 65
46800
6850
160
1100
RKUL 75
RKULR 75
66700
11200
300
1800
RKUL 95
RKULR 95
116800
13800
450
3000
RKUL 115
RKULR 115
182450
24000
450
5100

2) The torque wrench settings are given for non-lubricated threads; for lubricated threads multiply figure by 0.8
3) Cw = Basic load for 100 KM
4) Dimensions for stainless steel (NX) version
On request the guide rollers can be supplied with external parts in stainless steel (suffix NX). Internal rolling elements in standard bearing steel
Standard seals: material NBR, RS type
On request guide rollers can be supplied with Viton seals for operating temperatures up to 120C (suffix V, not available for RKUL 115)
The guide rollers include self-locking washers and hexagonal nut (DIN 439B) for fitting
Pressure angle for load calculation: 45
23
Heavy-Line
Lubricator LUBU
X min
26
M6
DIN 71412
m
10
5
M5 pf.12 (2x)
B
(1)
M5
U2
U1
A
C
(1)
(1)
roller axis
mounting
rollers-plate
Dimensions (mm)
X
U1
U2
Weight
(g)
LUBU 55
35
12
14
40
19.8
25.5
10.0
34
20.0
38
16.5
18.5
65
RKU 55 RKUR 55 FKU 55
LUBU 65
40
14
12
40
20.8
25.5
10.0
34
20.0
38
18.5
16.5
65
LUBU 75
45
19
11
50
27.0
25.5
10.0
43
25.4
44
24.0
16.0
85
LUBU 95
55
21
60
30.0
30.0
16.5
50
24.9
58
31.0
19.0
140
LUBU 115
65
30
63
34.0
30.0
16.5
50
24.9
58
40.0
10.0
140
Type
Suggested combinations
1) The dimension of the plastic part refers to the centre of the regulation-slot. Allows a translation of +/- 3 mm.
2) The lubricator is supplied with the felt already lubricated. The lubricant has a mineral oil base.
3) During the mounting fix the aluminium support to the rollers plate, adjust the height of the plastic part in order to put it in contact with
the raceways and than block it in that position with the M5 screws.
Optional features
- felt without lubricant (D)
24
Heavy-Line
Guide pins SAG
D h7
L
P
d m6
Dimensions (mm)
Pin type
Guide type
D
d (1)
SAG 28
GU 28 MT
10
10.0
12.3
SAG 35
GU 35 MT
10
10.0
13.5
SAG 50
GU 50 MT
16
10
11.2
15.0
Guide roller combinations (RKU, FKU, RKUL)
Ih
Ih (mm)
Roller
RKU, FKU, RKUL 55
RKU, FKU, RKUL 65
RKU, FKU, RKUL 75
RKU, FKU, RKUL 95
RKU, FKU, RKUL 115
GU 28 MT
33.6
37,0
GU 28 MT
32.6
36,0
GU 35 MT
41.9
47.6
GU 35 MT
41
46.7
GU 50 MT
61
69
GU 50 MT
60
68
Guide
25
Heavy-Line
Mounting Examples
s'UIDERAILSTYPEGU 35 MT and rollers

type RKU 75 operated on light-alloy
structure.
26
Heavy-Line
GP System
Heavy-Line
Guide rail GP...MC
D
G
Boring layout A
l1
2x45
g
S
e
Boring layout B
Dimensions (mm)
Type
0.05
0.05
l1
Weight (2)
(kg/m)
GP 2626 MC
26
26
9.0
15
9,0
(3)
120
50
5.3
GP 3232 MC
32
32
9,0
15
9,0
(3)
150
60
8.1
GP 3617 MC
36
17
6.5
11
6.8
12.5
120
50
4.8
GP 4321 MC
43
21
9,0
15
9,0
11.5
150
60
7.0
GP 5050 MC
50
50
18,0
26
17,0
(3)
180
60
19.6
GP 6222 MC
62
22
9,0
15
9,0
21.0
150
60
10.7
GP 7232 MC
72
32
13.5
20
13,0
24,0
180
70
18.1
GP 8222 MC
82
22
13.5
20
13,0
20,0
180
70
14.2
Max length of single guide element L = 5 800 mm (1)
1) Longer rails are supplied in sections with ground butt joints

2) Weight without holes
3) For boring layout A only
Rails finishing
- material: C60 or C45
- induction hardened on every side
- surface finished by a rough grinding (MC)
Hole layout
- holes according to catalogue (A or B)
28
Optional features
- chemical nickel plating (NW)
Example of standard designation: GP 6222 MC 4300 B

Heavy-Line
Guide rails GP...M
D
G
Boring layout A
0,02 A
0,02
l1
1x45
g
A
S
0,02
Boring layout B
Dimensions (mm)
Type
l1
Weight (2)
(kg/m)
0.05
0.05
GP 2525 M
25
25
9.0
15
8.5
(3)
120
50
4.9
GP 3131 M
31
31
9.0
15
8.5
(3)
150
60
7.5
GP 3516 M
35
16
6.5
11
6.8
12,0
120
50
4.4
GP 4220 M
42
20
9,0
15
9,0
11,0
150
60
6.5
GP 6121 M
61
21
9,0
15
9,0
20.5
150
60
10.5
GP 7131 M
71
31
13.5
20
12.5
23.5
180
70
17.3
GP 8121 M
81
21
13.5
20
13,0
19.5
180
70
13.4
Max length of single guide element L = 4 020 mm
(1)
1) Longer rails are supplied in sections with ground butt joints (max. length with treatment NW on request)
2) Weight without holes
3) Only available according to figure A
Rails finishing
- material: C60 or C45
- induction hardened and ground tracks on every side (M);
Hole layout
- holes according to catalogue (A or B)
Optional features
- ground both ends ( RR )
Example of standard designation : GP 6121 M 2070 B
29
Heavy-Line
Guide rollers PK
concentric
eccentric
C
SW2
k=1
M
SW1
De
SW1
d1
S min.
A
B
Type
I1
Dimensions (mm)
concentric
eccentric
De
PK 52C
PKR 52C
52
PK 62C
PKR 62C
PK 72C
(1)
d1
S min.
I1
SW1
SW2
21
M 20 x 1.5
19.8
15
13.4
73
35
41
29
800
14
28
30
62
27
M 24 x 1.5
20.8
19
15.4
83
37
44
29
800
18
35
10
36
PKR 72C
72
36
M 30 x 1.5
27.5
19
21.6
100
45
55
33
1 200
18
44
12
46
PK 90C
PKR 90C
90
38
M 36 x 1.5
30.8
24
24.6
115
56(5)
62
45
1 200
23
50
14
55
PK 110C
PKR 110C
110
42
M 36 x 1.5
34.8
33
24.6
135
63(5)
70
48
1 200
32
56
14
55
Type
53
60
Dynamic load
(N)
Limit load
(N)
Cw (6)
radial Fr
Torque (2)
wrench setting
(Nm)
Weight
(Kg)
PK 52C
PKR 52C
42 100
11 900
80
0.6
PK 62C
PKR 62C
47 750
22 100
160
0.9
PK 72C
PKR 72C
67 450
31 300
300
1.6
PK 90C
PKR 90C
118 000
43 700
450
2.8
PK 110C
PKR 110C
185 000
55 600
450
4.9

temperatures up to 120C (suffix V, up to dimension PK 90 C included). Internal rolling elements in standard bearing steel
7) The guide rollers are complete with self-locking washers and hexagonal nut for fitting
30
Heavy-Line
Guide wheels FK
d2
FK
Rotelle di guida
De M
dH8
C
A
+0
B - 0.1
Dimensions (mm)
Type
De
d2
FK 52C
52
15
35
42
29
800
25
2.5
30
FK 62C
62
20
37
45
29
800
29
3,0
35
FK 72C
72
25
45
FK 90C
FK 110C
90
110
28
35
53
60
56
33
1 200
37
4,0
44
56(3)
64
45
1 200
42
4,0
49
63(3)
72
48
1 200
52
4,0
59
Dynamic load
(N)
Limit load
(N)
Cw (4)
radial Fr
FK 52C
42 100
11 900
0.5
FK 62C
47 750
22 100
0.6
FK 72C
67 450
31 300
1.2
FK 90C
118 000
43 700
2.3
FK 110C
185 000
55 600
3.9
Type
Weight
(kg)

temperatures up to 120C (suffix V, up to dimension FK 90 C included). Internal rolling elements in standard bearing steel
31
Heavy-Line
Guide rollers GC
B
A
concentric
GC
GC...EE with plastic seals
GC...EEM with metal shields
De t
td M
esecution EE, EEM
Perni folli a rullini
GC
R
L
B
A
eccentric
S
l1
GCR
GCR...EE with plastic seals
GCR...EEM with metal shields
De M t
M1
t d d1
f
L
l
GCR 62
GCR 19 52
Holes (1) and (2) beginning from De=30 mm
Dimensions (mm)
Type
(1)
De
B
max
d1
(7)
L
max
l
max
pitch
r
min
M
(6)
M1
P
(2)
l1
GC 19
GCR 19
19
11
12.2
11
0.5
32.7
20.5
10
1.25
0.3
15.3
10,0
GC 22
GCR 22
22
12
13.2
10
14
1,0
36.7
23.5
12
1.25*
0.3
18.2
11,0
GC 24
GCR 24
24
12
13.2
10
14
1,0
36.7
23.5
12
1.25*
0.3
18.2
11,0
GC 26
GCR 26
26
12
13.2
10
14
1,0
36.7
23.5
12
1.25*
0.3
20.8
11,0
GC 28
GCR 28
28
12
13.2
10
14
1,0
36.7
23.5
12
1.25*
0.3
20.8
11,0
GC 30
GCR 30
30
14
15.2
12
16
1,0
40.7
25.5
13
1.55*
0.6
24.8
11,0
GC 32
GCR 32
32
14
15.2
12
16
1,0
40.7
25.5
13
1.55*
0.6
24.8
11,0
GC 35
GCR 35
35
18
19.6
16
21
1,5
52.6
33,0
17
1.55*
0.6
28.8
10
14,0
GC 40
GCR 40
40
20
21.6
18
24
1,5
58.6
19
1.55*
1,0
33.8
12
16,0
GC 47
GCR 47
47
24
25.6
20
27
2,0
66.6
41,0
21
1.55*
1,0
38.7
14
17.5
GC 52
GCR 52
52
24
25.6
20
27
2,0
66.6
41,0
21
1.55*
1,0
38.7
14
17.5
GC 62
GCR 62
62
29
30.6
24
36
3,0
80.6
50,0
25
1.55*
1,0
11
44
12
18,0
37,0
* These threads may be supplied with pitch of 1 mm (clamping torque 13 Nm)

- Housing bore tolerance: H7
- The guide rollers are complete with washers and hexagonal nut for fitting
32
52
Heavy-Line
Guide rollers GC
DIRECTION FOR ADJUSTMENT
OF THE EXCENTER
1) Specification for followers with cylindrical outer ring: GCL,

GCRL, GCL...EE, GCL...EEM, GCRL...EEM. On request the
followers can be supplied possessing a screw driver slot at
the threaded end of the stud (suffix AK).
2) Followers with outer diameter up to 28 mm included possess
a screw driver slot on the head. Followers with outer diameter
from 30 to 52 mm included can possess the screw driver slot
or the hexagonal socket. For outer diameter above 52 mm the
followers possess the hexagonal socket.
NA
3) The load shown is limited by the strengths of the stud and

outer ring.
4) With oil lubrication of followers without seals GC, GCR, GCL e

GCRL, these speeds can be increased by 30% for continuous
rotation or up to 50% momentarily.
5) These torques are shown for dry threads. For lubricated
threads, take 0,8 of these values.
6) Minimum recommended abutment diameter in case of high
axial load or in the presence vibrations.
7) The eccentric collar is tightly fitted on the follower stud.
8) Cw dynamic load for 100 Km
Limit load (3) (N)
Dynamic load
(N)
S
GC...
GCR...
Speed limit grease

lubrication
r.p.m. (4)
Torque wrench
setting (Nm) (5)
Cw (8)
Dyn. Fr
Stat. For
Dyn. Fr
Stat. For
160
4 900
2 830
5 200
2 830
4 500
7 600
14,5
200
5 600
4 900
8 100
4 900
5 600
6 300
20
16
11.5
14,5
200
6 300
5 200
9 200
5 200
5 600
6 300
20
16
11.5
14,5
200
8 400
5 200
9 600
5 200
6 100
5 500
20
16
11.5
14,5
200
9 200
5 200
9 600
5 200
6 100
5 500
20
16
11.5
14.5
250
12 700
7 700
14 300
7 700
10 400
4 800
26
22
11.5
14.5
250
13 800
7 700
14 300
7 700
10 400
4 800
26
22
14.5
19,5
320
19 800
11 400
24 000
11 000
11 000
3 850
64
55
16.5
22,5
400
21 400
14 200
27 000
12 300
12 300
3 150
90
75
18,5
25,5
500
31 800
21 400
40 000
21 400
23 700
2 700
120
100
18,5
25,5
500
39 400
21 400
40 000
21 400
23 700
2 700
120
100
18.5
25.5
640
51 300
31 000
57 500
28 800
28 800
2 330
220
180
min
max
10.5
13,5
11.5
GC...
GCR...
Favourite sizes are: 19/22/26/30/35/40/52/62

Track rollers in stainless steel are available on stock in the following sizes: 19/26/30/35/40 (suffix NX). Internal rolling elements in
standard bearing steel
33
Heavy-Line
FG series without seals
FGEEM series with metal shields
FGU
FGU...MM series: with metal shields
B
B
A
A
r
r1
De
r1
Di
D1
Di
D1
De
R
Dimensions (mm)
Type
34
De
Di
B max
D1
FG 6 19
19
11
12
8.5
FG 10 30
30
10
14
15
FG 12 32
32
12
14
FG 15 35
35
15
FG 17 40
40
FG 20 47
M (1) min
r min
r1 min
12
0.3
0.3
160
13.8
19.5
0.6
0.3
250
15
16
21.5
0.6
0.3
250
18
19
18.7
24
0.6
0.3
320
17
20
21
22
28
0.6
0.3
400
47
20
24
25
25.7
32.5
0.3
500
FG 25 52
52
25
24
25
30.5
37
0.3
500
FG 30 62
62
30
28
29
35.2
44
0.3
640
FG 35 72
72
35
28
29
41
50
0.6
640
FG 40 80
80
40
30
32
46.7
56
0.6
800
FG 50 90
90
50
30
32
59.1
69
0.6
800
FGU 55 100
100
55
34
36
64
75.8
1.5
0.6
800
FGU 60 110
110
60
34
36
69.5
81.5
1.5
0.6
800
FGU 65 120
120
65
40
42
74.5
86.7
1.5
0.6
900
FGU 75 130
130
75
40
42
84
97
1.5
0.6
900
Heavy-Line
1) Minimum recommended abutment diameter.

2) Cw dynamic load 100 KM. These capacities are to be used for all types when the convex outer ring rotates directly on a cam. They take
account of the repetitive loads on the follower and consequent deformation of the outer ring.
3) The load shown is limited by the strength of the outer ring when mounted in a housing.
4) With oil lubrication of followers without seals FG, FGL types, these speeds can be increased by 30% for continuous rotation or, up to 50%
momentarily
Dynamic load (N) (2)

Cw
Limit loads (3) (N)
Speed limit grease

lubrication (4) r.p.m.
Dyn. F
Sta. Fo
4 960
4 050
6 700
7 600
12 670
8 500
15 500
4 800
12 910
8 300
16 200
4 200
18 510
12 200
25 600
3 750
23 870
14 200
31 000
3 150
31 800
21 400
44 500
2 700
33 590
23 600
48 000
2 330
47 000
38 000
73 000
2 050
55 560
49 000
90 000
1 800
71 180
66 000
123 000
1 620
69 650
74 000
123 000
1 300
111 350
53 400
109 000
1 900
127 630
64 000
129 000
1 770
163 760
89 000
174 000
1 650
170 796
97 000
185 000
1 480
35
Heavy-Line
Lubricator LUBP
X min.
26
M6
DIN 71412
10
5
M5 pf.12 (2x)
B
(1)
M5
U2
U1
V
C
(1)
roller axis
mounting
rollers plate
Dimensions (mm)
C
Weight
(g)
10
32.5
38
16.5
18.5
65
PK 52 C PKR 52 C FK 52 C
25.5
10
32.5
38
18.5
16.5
65
27
25.5
10
40
44
24
16
85
PK 72 C PKR 72 C FK 72C
60
30
30
16.5
43.5
58
31
19
140
63
34
30
16.5
43.5
58
40
10
140
PK 110 C PKR 110 C FK 110 C
Type
X
U1
U2
LUBP 52
33.5
12
14
40
19.8
25.5
LUBP 62
38.5
14
12
40
20.8
LUBP 72
43.5
19
11
50
LUBP 90
52.5
21
LUBP 110
62.5
30
1) The dimension of the plastic part refers to the centre of the regulation slot. The regulation slot allows a translation of +/- 3 mm
2) The lubricator is supplied with the felt already lubricated. The lubricant has a mineral oil base
3) During the mounting fix the aluminiun support to the rollers plate, adjust the height of the plastic part in order to put it in contact with
the raceways and than block it in that position with the M5 screws.
Optional features
36
Heavy-Line
Guide rollers combinations
Layout 1
Layout 2
hole pattern A and B
Layout 1
GP2626MC / GP2525M
only hole pattern B
GC
PK/FK
19
22
24
26
28
30
32
35
40
GP3232MC / GP3131M
GP3617MC / GP3516M
GP4321MC / GP4220M
47
52
62
52
62
72
90
110
GP5050MC
s
GP6222MC / GP6121M
s
s
GP7232MC / GP7131M
GP8222MC / GP8121M
Layout 1
GP2626MC / GP2525M
FG/FGU
6 19
10 30
12 32
15 35
17 40
20 47
25 52
30 62
35 72
40 80
50 90
GP3232MC / GP3131M
GP3617MC / GP3516M
GP4321MC / GP4220M
55 100 65 120 75 130
s
s
GP5050MC
s
GP6222MC / GP6121M
s
s
GP7232MC / GP7131M
GP8222MC / GP8121M
Layout 2
GP3617MC / GP3516M
GC
PK/FK
19
22
24
26
28
30
32
s
s
GP4321MC / GP4220M
GP6222MC / GP6121M
35
40
GP7232MC / GP7131M
47
52
62
52
62
72
GP3617MC / GP3516M
GP4321MC / GP4220M
GP6222MC / GP6121M
GP7232MC / GP7131M
GP8222MC / GP8121M
110
s
s
GP8222MC / GP8121M
Layout 2
90
GC
6 19
10 30
12 32
s
s
15 35
17 40
20 47
25 52
30 62
35 72
40 80
50 90 55 100 60 110 65 120 75 130
In the tables above the suggested combinations. Other combinations are possible but guide rollers must not run over the holes.
37
Heavy-Line
Mounting examples
MARBLE MACHINERY
Heavy-Line systems
GU and GP
38
Rolbloc
Rolbloc System
Rolbloc
Rolbloc system
The carriages based on Rolblocs system are
recommended for applications with heavy loads, high
frequency of work and aggressive environment (dust,
abrasive).
For the proled guide rollers, the contact beween the
rollers and the rail takes place on the ground raceways,
which are inclined respect the rotation axis of the guide
roller. Due to this inclination angle in the contact area
there is a dragging proportional to the dimension of the
contact area and to the value of the inclination angle.
In the ROLBLOC system the rotation axes of the roller
guides are parallel to the raceways of the rail, with
the following pure rolling. The pure rolling recudes the
supercial stress and the effects of the dust between
the surfaces.
Technical features
ROLBLOC carriages BL2.. and BL4.. are composed by
a body in burnished steel on which are mounted two or
four roller guides equipped wi th tapered rollers (similar
to at roller guides type PK..C). The nal part of the code
(that can be 52, 75 or 115) shows the external diameter
of the roller guides.
MBL carriages are composed by an alluminium body
provided, on one side, with four threaded screws that
allow the direct mounting on the xing plate. Besides,
in order to facilitate the aligning, there are also two pin
screws. The body is equipped with guide rollers with a
double row angular contact ball bearing.
On the body are mounted three guide rollers according
to the following combinations:
s MBL 335-1: three concentric guide rollers, of which
one on the xing side;
s MBL 335-2: three concentric guide rollers, of which
two on the xing side;
s MBLR 335-1: three concentric guide rollers, of which
one on the xing side;
sMBLR 335-2: three concentric guide rollers, of which
two on the xing side.
MBL 335-.. carriages are dissymmetrical components.

In order to fully utilize the load capacity of the carriages
it is necessary to consider the main load direction and
than put the two coupled guide rollers in that direction.
40
MBL(R)
335-1
Fixing side
Main load
direction
MBL(R)
335-2
Main load
direction
MBL(R)
335-2
MBL components are checked with the same method

used for ROLBLOC BL, but it is very important to
consider the exact bearing ratings that must be correct
for the load direction. When the axial load (perpendicular
to the xing side of the carriage, or parallel to the xing
side of the rail) is in the direction of the two coupled
guide rollers, as for the sketch above, you must use the
coefcient with the sufx 2 (Fa2, Y2), otherwise with the
sufx 1 (Fa1, Y1).
Mounting instructions
For the mounting of the carriages BL or MBL, with two,
three and four guide rollers, are necessary at least two
carriages on every rail. A slider realised with only two
carriages for rail is not steady (see sketch below).
Ix
YES
NO
Pay the maximum attention during the setting of the

eccentricity of the eccentric guide rollers in order to
avoid excessive preloads that can reduce the lifetime
of the system. Setting the eccentric guide rollers by
rotating the stud anticlockwise (respect the head side
of the guide roller).
Rolbloc
90 10'
GU 62 MT
GU 35 MT
GU 80 MT
sm
+ 0,05
I1
GU 62 M
90 5'
GU 35 M
GU 80 M
0,02 AB
H
+ 0,05
0,1 B
0,02 B
The longitudinal slot of rail GU 35 permits using reference elements SAG for guide positioning.
Dimensions (mm)
Type
0.05
0.05
0.05
+ 0.1
GU 35 MT
23.9
15.7
35.5
GU 62 MT
43.5
32.5
63.5
11
18
GU 80 MT (3)
56.7
41.5
81.5
13.5
20
6.6
+ 0.05
0.05
10
11
13
11
6.8
Weight
(kg/m) (2)
sm
l1
3.8
1x45
90
30
3.35
2x45
120
30
11.80
2x45
120
30
20.30
l1
max length in single element L = 6 000 mm (1)
Dimensions (mm)
Type
0.05
0.05
0.05
+ 0.1
6.6
G
11
g
6.8
Weight
(kg/m) (2)
+ 0.05
0.05
10
3.3
90
30
3.2
GU 35 M
23
15
35
GU 62 M
42
31
62
11
18
11
120
30
10.9
GU 80 M
55.2
40
80
13.5
20
13
120
30
20
max length in single element L = 4 020 mm (1)

(1) Longer rails are supplied in sections with ground butt joints - (2) Weight without holes - (3) Max length in single element 5 000 mm for GU 80 MT
Rails finishing
- drawn, induction hardened and ground (M)
- induction hardening on raceways only
Hole layout
Optional features
Example of standard designation : GU 62 MT 4300 SB
41
Rolbloc
Carriages MBL
RADIAL
Direction
C
e
Pin-hole 4H7 (depth 6mm)
= =
= =
A
m
p
b
Z
AXIAL
Direction
f
T
De
S
=
MBL(R) 335-1 (carriage with 1 guide roller on he fixing side)

MBL(R) 335-... (carriage with three guide rollers)
C
e
= =
= =
Pin-hole 4H7 (depth 6 mm)
Ih
b
Z
Pattino
Guida
MBL(R) 335-2
(carriage with 2 guide rollers on the fixing side)
GU 35 MT
GU 35 M
Type
Ih(mm)
MBL/MBLR
41,5
40,6
Dimensions (mm)
concentric
eccentric
MBL 335-1
MBLR 335-1
MBL 335-2
MBLR 335-2
k (2)
De
87.5
127
16.5
44.5
110
21
35
M10
0.75
17.6
39
35
Dynamic
load
(N)
Type
MBL 335-1
MBLR 335-1
MBL 335-2
MBLR 335-2
Weight (kg)
Limit loads
(N)
Life coefficients
Y
axial Fa
Cw (3)
radial Fr
14 500
7 000
Fa1 (5)
Fa2 (6)
3 500
7 000
1) Standard shields metallic ZZ

2) Maximum value of eccentricity for carriages MBLR, where all the guide rollers are eccentric
3) Cw basic load for 100 km, radial load
5) Bearing ratings you must use when the axial load is in the direction of the side with one guide roller only
6) Bearing ratings you must use when the axial load is in the direction of the side with two guide rollers
42
0.94
Y1 (5)
Y2 (6)
Rolbloc
Carriages BL
C
e
BL 2... two guide rollers block
A
B
m
P
Q
Z
f
P1
P2 T
C
BL 4... four guide rollers block
Q
Z
Dimensions (mm)
Weight
(kg)
Type
A
P1
P2
BL 2 52
136
90
56
54
14
16
M4x 7
70
40
M 8
BL 4 520
136
90
112
54
14
16
M4x 7
70
48
BL 2 75
170
125
76
56
15
40
M5x 8
85
56
BL 4 750
170
125
152
56
15
40
M5x 8
85
BL 2 115
243
170
125
80
15
70
M5x10
BL 4 115
243
170
250
80
15
70
M5x10
Type
Dynamic
load (N)
12
43
47
2.4
M 8
12
43
47
4.8
10
M 12
17.1
71.5
70
6.5
66
10
M 12
17.1
71.5
70
13
120
95
15
M 14
22
99.8
93
21.6
120
110
15
M 14
22
99.8
93
43.2
Limit loads
(N)
Life coefficients
Cw (3)
Radial Fr (4)
Axial Fa (5)
BL 2 522
59 000
16 800
8 400
BL 4 522
118 000
33 600
16 800
BL 2 752
96 300
44 200
22 100
BL 4 752
192 600
88 400
44 200
BL 2 115
264 500
78 600
39 300
BL 4 115
529 000
157 200
78 600

2) On request, the guide rollers can be supplied in stainless steel (suffix NX) and with Viton seals for operating temperatures up to
120C (suffix V, up to dimension BL.... 75 included). Internal rolling elements in standard bearing steel
3) Cw basic load for 100 km, load perpendicular to the roller side fixing surface
4) Loads perpendicular to the roller side fixing surface
5) Loads parallel to the roller side fixing surface
6) Pressure angle for loads checking calculation: 45
43
Rolbloc
Adjustment plates PR
L
A +0.7
20
setting
screw
20
S =A 0.7
L
A
0 - 10
10 - 0
Ih
L
A -0.7
20
20
Dimensions (mm)
Weight (kg)
Combination with
ROLBLOC carriages
13.5
0.5
BL 252
88
13.5
1.0
BL 452
96
123
13.5
1.0
BL 275
PR 475
172
123
13.5
1.9
BL 475
PR 2115
145
168
17
2.9
BL 2115
PR 4115
270
168
17
5.7
BL 4115
Type
L
PR 252
76
88
PR 452
132
PR 275
The adjusting plates allows to easily set the proper component preload during the mounting on the machine.
The two steel plates are placed in between the standard ROLBLOC and the mounting surface. Setting is done by the setting screw
before the final tightening of the screws used to mount the ROLBLOC.
Dimension W of plates is 2 mm lower than the block of ROLBLOC. Use the ROLBLOC side are reference for the block position.
When the plates are set in the mid position (thickness 13.5 mm) they can be shifted 10 mm from the block centreline. The possible
shift is reduced with the regulation since it become null at the end of allowed setting, minimum or maximum height. Consider 10 mm of
space over the plate length on each side (20 mm over the block length) to use the full thickness setting capability +/- 0,7 mm
44
Rolbloc
Guide/carriage combinations
MBL
BL
lh
Ih
Carriage
Guide
Ih (mm)
MBL / MBLR
BL 2 52
BL 4 52
BL 2 75
BL 4 75
BL 2 115
BL 4 115
GU 35 MT
41.5
GU 35 MT
40.6
GU 62 MT
86.5
86.5
115,0
115,0
GU 62 MT
85
85
113.5
113.5
GU 80 MT
156.5
156.5
GU 80 MT
155.5
155.5
Mounting examples
45
Rolbloc
Mounting example
Palletising equipment
Rolbloc
V-Line
Multi-Motion-Line
46
V-Line
FS System
V-Line
Guide rails FS..MT
c
from FS 19 MT up to FS 62 MT
80
l1
a
S
e
FS 72 MT
Dimensions (mm)
Type
0.1
0.1
0.1
(3)
+ 0.05
(3)
l1
Weight (2)
(kg/m)
FS 19 MT
22.20
21.0
5.3
6.5
15
90
30
0.8
FS 22 MT
28.80
27.0
5.8
6.5
15
90
30
1.1
FS 32 MT
43.80
42.0
6.8
6.5
15
90
30
2.1
FS 35 MT
48.80
47.0
8.8
9.0
20
90
30
3.0
FS 40 MT
64.50
62.0
8.8
9.0
20
90
30
4.1
FS 47 MT
80.15
77.2
11.0
11.5
20
90
30
6.3
FS 52 MT
91.35
88.2
13.0
13.5
20
90
30
8.5
FS 62 MT
106.00
103.0
15.7
13.5
20
90
30
11.7
FS 72 MT
124.60
121.0
19.0
10
17.5
30
30.5
60
90
30
16.9
Maximum length of single guide element L = 6 000 mm (1)

1) Longer rails are supplied in sections with ground butt joints - 2) Weight without holes
3) Standard layout without pin holes (pin holes only on request)
Rails finishing
- drawn,induction hardened and sandblasted tracks (MT);
Hole layout
48
Optional features
- pin holes
Example of standard designation : FS 52 MT 5280 SB
V-Line
Guide rails FS..M
c
from FS 19 M up to FS 62 M
80
0,02
l1
H
a
A
e
S
FS 72 M
Dimensions (mm)
Type
FS 19 M
FS 22 M
(4)
FS 32 M
FS 35 M
(4)
FS 40 M
FS 47 M
(4)
d (3)
0.05
0.1
0.05
+ 0.05
c (3)
l1
Weight (2)
(kg/m)
20.95
20
4.5
6.5
15
90
30
0.6
27.86
26
6.5
15
90
30
0.9
42.86
41
6.5
15
90
30
1.8
47.86
46
20
90
30
2.6
63.58
61
20
90
30
3.7
78.58
76
10
11.5
20
90
30
5.6
FS 52 M
89.78
87
12
13.5
20
90
30
7.7
FS 62 M
104.76
102
15
13.5
20
90
30
11.2
FS 72 M
122.98
120
18
10
17.5
30
30
60
90
30
15.8
Maximum length of single guide element L = 4 020 mm (1)

3) Standard layout without pin holes (pin holes only on request) - (4) Size 22, 35 and 47 available in stainless steel (NX)
Rails finishing
- drawn, induction hardened and ground profile (M);
Hole layout
Optional features
- stainless steel (NX) (4)
- pin holes
Example of standard designation : FS 40 M 2760 SB
49
V-Line
Guide rails FSH..MT, FSX..MT
FSH 80
FSX 90
c
D
H
h
e
l1
l
L
Dimensions (mm)
Type
H
0.1
0.1
0.1
FSH 22 MT
23.90
23.0
5.8
FSH 32 MT
29.90
29.0
FSH 40 MT
37.20
FSH 52 MT
(3)
Weight (2)
(kg/m)
c (3)
l1
6.5
15
90
30
1.0
6.8
6.5
15
11
90
30
1.5
36.0
8.8
9.0
20
16
90
30
2.4
40.75
39.2
13.0
13.5
20
17
90
30
3.7
FSH 62 MT
50.75
49.2
16.0
13.5
20
17
90
30
5.7
FSH 72 MT
60.85
59.2
19.0
10
17.5
30
20
90
30
8.2
FSX 90 MT
62.85
61.0
26.5
10
13.5
30
22
90
30
11.6
+ 0.05
Maximum length of single guide element L = 6 000 mm(1)

Rails finishing
- induction hardening on raceways and base only
Hole layout
50
Optional features
- pin holes
Example of standard designation : FSH 52 MT 5280 SB
V-Line
Guide rails FSH...M, FSX...M
FSH 80
FSX 90
0,02 AB
D
H
h
e
l1
Dimensions (mm)
Type
H
0.05
0.1
0.05
FSH 19 M
18.98
18.5
4.5
FSH 22 M
22.93
22.0
FSH 32 M
28.93
28.0
FSH 40 M
36.29
FSH 52 M
39.39
FSH 62 M
FSH 72 M
FSX 90 M
(3)
Weight (2)
(kg/m)
c (3)
l1
6.5
15
90
30
0.6
5.0
6.5
15
90
30
0.8
6.0
6.5
15
11
90
30
1.2
35.0
8.0
9.0
20
16
90
30
2.1
38.0
12.0
13.5
20
17
90
30
3.4
49.38
48.0
15.0
13.5
20
17
90
30
5.2
59.49
58.0
18.0
10
17.5
30
20
90
30
7.6
61.79
60.0
26.0
10
13.5
30
22
90
30
11.0
+ 0.05
Maximum length of single guide element L = 4 020 mm(1)

Rails finishing
- drawn, induction hardened and ground profile (M);
- induction hardening on raceways and base only
Hole layout
Optional features
- pin holes
Example of standard designation : FSH 40 M 2760 SB
51
V-Line
Guide rollers FR..EU
concentric
eccentric
80
M
SW2
k
SW3
De
SW1
d1
d
T
S min.
l1
The sides of the race are slightly convex
Type
concentric
FR 22
EU(4)
FR 32
EU(4)
Dimensions (mm)
eccentric
De
d1
(1)
Smin
7.7
9.4
6.5
12
12
15
18.5
FRR 22
EU(4)
22
FRR 32
EU(4)
32
14
M 10 x 1.25
11.8
12.6
FR 40 EU(4) FRR 40 EU(4)
40
16
M 12 x 1.5
14.6
15.5
FR 52 EU
FRR 52 EU
52
21
M 16 x 1.5
19.1
19.8
FR 62 EU
FRR 62 EU
62
27
M 20 x 1.5
22.1
20.8
Type
M 6x1
Dynamic load
(N)
I1
SW1
SW2
SW3
36.8
15
18
14
10
0.8
8.5
48.9
20.2
22.9
11
20
17
10.4
58.5
25
29.5
11
22
19
11.4
69.5
32
36.5
14
28
24
1.5
12.4
80
33.6
39
17.5
35
30
Limit loads
(N)
Cw (3)
radial Fr
Life coefficients
axial Fa
Torque wrench
settings (2) (Nm)
Y
FR 22 EU
FRR 22 EU
2 900
1 400
420
FR 32 EU
FRR 32 EU
5 800
2 000
800
FR 40 EU
FRR 40 EU
8 500
3 650
1 400
FR 52 EU
FRR 52 EU
11 700
8 500
FR 62 EU
FRR 62 EU
13 900
11 000
45
1.9
20
125
1.9
26
230
3 000
1.9
64
510
3 500
1.9
120
765

4) FR/R 22, 32, 40 are available in stainless steel (NX)
The guide rollers are complete with self-locking washers and hexagonal nut (DIN439B) for fitting
NBR seals RS type
52
Weight
(g)
V-Line
AS
concentric
eccentric
80
SW
k
d1
Q De
s
m
l1
d1 M
80
AZ
SW
k
De
l1
m
lg
d1 M
FR 22 EU
AS(6)
Type
concentric
Dimensions (mm)
eccentric
FRR 22 EU
AS(6)
De d1(1)
d(2)
7.7
9.4 21.8 15
SW
Ig (7)
19.8 2
1.9
14
10
4.5
10
25.6 2.5
2.5
20
17
15
1.5 (4) 0.5
l1
22
M 5
FR 32 EU AS(6) FRR 32 EU AS(6) 32
M 6 11.8 12.6 28.1 20.2
FR 40 EU AS(6) FRR 40 EU AS(6) 40
11
M 8 14.6 15.5 33.5 25
31
2.5
22
22
6.5
20
2 (4)
FR 52 EU AS
FRR 52 EU AS
52
16
M10 19.1 19.8 43.2 32
40
3.2
3.8
28
27
24
2.5(4) 1.5
FR 62 EU AS
FRR 62 EU AS
M12 22.1 20.8 46
41.8 4.2
35
30
26
2.5(5) 1.5
21.9 2
1.9
14
11
18.9
13
28.9 2.5
2.5
6.2
20
17
24.9
17
0.5
62
19
FR 22 EU AZ(6) FRR 22 EU AZ(6) 22
5.1
FR 32 EU AZ(6) FRR 32 EU AZ(6) 32
8.1 11.8 12.6 31.4 20.2
FR 40 EU AZ(6) FRR 40 EU AZ(6) 40
11
10.1 14.6 15.5 38
25
35.5 2.5
7.5
22
22
30.5
26
0.8
FR 52 EU AZ
FRR 52 EU AZ
52
16
14.1 19.1 19.8 49.5 32
46.3 3.2
3.8 10.5
28
27
39.3
5.5
27
1.5
FR 62 EU AZ
FRR 62 EU AZ
62
19
16.1 22.1 20.8 54.5 33.6
50.3 4.2
35
32
42.3
6.5
30
1.5
Guide roller size
Dynamic load (N)

Cw (3)
7.7
33.6
0.5
9.4 23.9 15
Limit loads (N)

radial Fr
12.7
Life coefcients
axial Fa
0.5
Weight
AS
(g)
Weight
AZ
(g)
On request
for AZ screw
DIN7984
22
2 900
470
210
33
31
M 5 x 30
32
5 800
1 590
710
1.9
95
93
M 8 x 40
40
8 500
2 120
940
1.9
173
173
M10 x 50
52
11 700
5 830
2 560
1.9
374
365
M14 x 60
62
13 900
9 200
3 500
1.9
582
587
M16 x 65

2) Safety threads SPIRALOCK
4) Guide roller with washers DIN134 without screw DIN7984 or DIN912
6) FR/R 22, 32, 40 AS and AZ are available in stainless steel (NX)
7) AZ: minimum length of the thread engaged

steel = 1 x d - cast iron = 1.25 x d
aluminium = 2 x d
AS screws length: min = d+o+s; max = m+4+o+s
NBR seals RS type
53
V-Line
Guide rollers FRN..EI
concentric
eccentric
80
M
P
SW2
SW1
De
SW1
d1
S min.
L
l1
Type
concentric
FRN 19 EI
(8)
FRN 22 EI
(8)
FRN 32 EI
(8)
FRN 40 EI
(9)
Dimensions (mm)
De
eccentric
S min.
I1
SW1
M 5 x 0.85
7.7
8.8
6.5
4.2
34
17.2
18
5.5
14,5
22
M 6 x 1.25
7.7
9.4
9.5
6.5
39
18.2
20
8,5
32
14
M 10 x 1.25
11.8
12.6
12.5
10.4
52
24.2
26
40
16
M 12 x 1.55
14.6
15.5
12.5
11.4
60
29.4
31
FRNR 19 EI
(8)
19
FRNR 22 EI
(8)
FRNR 32 EI
(8)
FRNR 40 EI
(9)
Type
(1)
d1
Dynamic loads
(N)
Limit loads
(N)
Cwr (4)
Cwa (4)
radial Fr
axial Fa
SW2
(10)
0.5
16.5
(10)
10
0.5
11,5
25.5
17
1.5
11,5
32,5
18
1,5
Torque
wrench (2)
settings
(Nm)
Weight
(g)
FRN 19 EI
FRNR 19 EI
1 800
600
490
270
1.8
35
FRN 22 EI
FRNR 22 EI
3 280
800
590
290
3,5
53
FRN 32 EI
FRNR 32 EI
5 600
2 100
2 030
950
20,3
160
FRN 40 EI
FRNR 40 EI
12 300
2 600
2 800
1 350
26,6
290

3) On request, the guide rollers can be supplied with external parts in stainless steel (suffix NX). Internal rolling elements in standard bearing steel.
5) The guide rollers are complete with self-locking washers and hexagonal nut (DIN 439B) for fitting
7) Standard Viton seals to fit temperature up to 120C
8) Lubrication hole only on head side
9) Lubrication hole also on stud side
10) For size 19 and 22: screw driver slot on the head and hexagonal socket at the threaded end of the stud
54
V-Line
Guide rollers RKY.., RKX..
concentric
eccentric
RKX..90
RKY..80
P
SW2
k=1
M
SW1
SW1
De
d1
S min.
A
B
I1
Type
concentric
Dimensions (mm)
eccentric
De
d1
(1)
S min.
I1
SW1
SW2
RKY
52
RKYR
52
52
21
M 20 x 1.5
19.1
19.8
15
13.4
73
35
41
14
28
30
RKY
62
RKYR
62
62
27
M 24 x 1.5
22.1
20.8
19
15.4
83
37
44
18
35
10
36
RKY
72
RKYR
72
72
36
M 30 x 1.5
25.5
27.8
19
21.6
100
45
RKX 90C
RKX 110C
RKXR 90C
90
38
M 36 x 1.5
32.5
30
24
RKXR 110C
110
42
M 36 x 1.5
39.5
34.8
33
115
24.6
135
53
60
18
44
12
46
62
23
50
14
55
63(6)
70
32
56
14
55
Cw (5)
radial Fr
axial Fa
Torque
wrench (2)
settings
(Nm)
Dynamic load
(N)
Type
24.6
55
56(6)
Limit loads
(N)
Life coefficients
Weight
(kg)
RKY
52
RKYR 52
40 750
11 900
4 250
3.38
80
0.6
RKY
62
RKYR
62
46 000
22 100
6 800
3.13
160
0.9
RKY
72
RKYR
72
64 850
31 300
10 100
2.96
300
1.6
RKX 90C
RKXR 90C
113 400
43 700
12 600
3.42
450
2.8
RKX 110C
RKXR 110C
177 500
55 600
17 900
3.40
450
4.9

temperatures up to 120C (suffix V, up to dimension RKX 90 C included). Internal rolling elements in standard bearing steel
8) Pressure angle for load calculation: guide rollers RKY 40 - guide rollers RKX 45
55
V-Line
Guide wheels FKY.., FKX..
FKX..90
d2
FKY..80
De M
dH8
F
T
m
A
B +0
- 0.1
The sides of the race are convex.
Dimensions (mm)
De
d2
Weight
(kg)
FKY 52C
52
15
19.1
21,0
35
42
25
2.5
30
0.5
FKY 62C
62
20
22.1
22.5
37
45
29
3,0
35
0.6
FKY 72C
72
25
25.5
28,0
45
Type
FKX 90C
FKX 110C
Type
90
110
28
35
Dynamic load
(N)
32.5
39.5
32,0
36,0
53
60
56
37
4,0
44
1.2
56(2)
64
42
4,0
49
2.3
63(2)
72
52
4,0
59
3.9
Limit loads
(N)
Life coefficients
Cw (3)
radial Fr
axial Fa
FKY 52C
40 750
11 900
4 250
3.38
FKY 62C
46 000
22 100
6 800
3.13
FKY 72C
64 850
31 300
10 100
2.96
FKX 90C
113 400
43 700
12 600
3.42
FKX 110C
177 550
55 600
17 900
3.40
temperatures up to 120C (suffix V, up to dimension FKX 90 C included). Internal rolling elements in standard bearing steel
5) Pressure angle for load calculation: guide rollers FKY 40 - guide rollers FKX 45
56
V-Line
Floating guide rollers FRL..EU
concentric
eccentric
X
n
80
M
SW2
k
SW3
SW1
d1
De
T
S min.
l1
The race ways are slightly convex
Type
Dimensions (mm)
d
Smin
M6 x 1.0
7.7
7.5
14
M10 x 1.25 11.8 10.1
12
8.5 52.2 20.2 26.2 11.0 20.0
16
M12 x 1.5 14.6 12.5
12
10.4 61.4 25.0 32.4 11.0 22.0 2.4
21
M16 x 1.5 19.1 16.0
15
11.4
32.0 41.0 14.0 28.0
27
M20 x 1.5 22.1 16.8 18.5 12.4 83.6 33.6 42.6 17.5 35.0
concentric
eccentric
De d1
FRL 22 EU 5)
FRLR 22 EU 5)
22
FRL 32 EU 5)
FRLR 32 EU 5)
32
FRL 40 EU 5)
FRLR 40 EU 5)
40
FRL 52 EU
FRLR 52 EU
52
FRL 62 EU
FRLR 62 EU
62
Type
1)
l1
6.5 39.3 15.0 20.5 8.0 14.0 1.5
74
Dynamic load (N)
Limit load (N)
Limit load Inox

version (N) NX
Cw 4)
radial Fr
radial Fr
SW1 SW2 SW3
10
0.8
17
1.0
2.5
19
1.0
24
1.5
30
2.0
Torque wrench
setting 2)
(Nm)
Weight
(g) 3)
FRL 22 EU
FRLR 22 EU
2900
1050
980
46
FRL 32 EU
FRLR 32 EU
5800
1700
1550
20
127
FRL 40 EU
FRLR 40 EU
8500
3000
2750
26
233
FRL 52 EU
FRLR 52 EU
11700
7600
6850
64
520
FRL 62 EU
FRLR 62 EU
13900
11000
10300
120
776

3) Weight without fittings
4) Cw = Basic load for 100 Km

Guide rollers include self-locking washers and hexagonal nut (DIN 439B)
57
V-Line
Floating guide rollers RKXL, RKYL
concentric
eccentric
X
RKXL..90
P
RKXL..80
SW2
SW1
De
d1
S min.
A
B
l1
C
Type
Dimensions (mm)
concentric
eccentric
De
d1 1)
RKYL 52
RKYLR 52
52
21
M 20 x 1.5 19.1
RKYL 62
RKYLR 62
62
27
RKYL 72
RKYLR 72
72
36
M 30 x 1.5 25.5
Smin
l1
21
3.0
15
13.4
83
35
42
51
14.0
30
30
M 24 x 1.5 22.1 22.5 3.0
19
15.4
93
37
45
54
18
35
10
36
19
21.6 110
45
56
65
18
44
12
46
24.6 128 53 564) 64

24.6 148 60 634) 72
75
23
49
14
55
83
32
59
14
55
28
3.0
RKXL 90
RKXLR 90
90
38
M 36 x 1.5 32.5
32
3.5
24
RKXL 110
RKXLR 110
110
42
M 36 x 1.5 39.5
36
3.5
33
Type
Dynamic load (N)
Limit load (N)
Cw 3)
radial Fr
SW1
SW2
Torque wrench
setting
(Nm) 2)
Weight
(g)
RKYL 52
RKYLR 52
40750
3050
80
630
RKYL 62
RKYLR 62
46000
6850
160
950
RKYL 72
RKYLR 72
64850
11200
300
1680
RKXL 90
RKXLR 90
113400
13800
450
2900
RKXL 110
RKXLR 110
177550
24000
450
5000
1) Housing bore tollerance: H7

On request, the guide rollers can be supplied with external parts in stainless steel (suffix NX). Internal rolling elements in
standard bearing steel.
On request, the guide rollers can be supplied with viton seals for operating temperatures up to 120C (suffix V) not available for
RKXL 110)
58
V-Line
Spacers for FS and FSH
Dimensions (mm)
Type
DIST FS19
12
6.5
10
FS19, FSH19
DIST FS22
15
6.5
10
FS22, FSH22, FSR22
DIST FS32
30
6.5
15
FS32
DIST FS35
35
8.5
15
FS35, FSR35
DIST FS40
50
8.5
15
FS40
DIST FS47
60
10.5
15
FS47, FSR47
DIST FS52
65
12.5
20
FS52
DIST FS62
80
12.5
20
FS62
DIST FS72
35
16.5
20
FS72, FSH72
DIST FSH32
20
6.5
15
FSH32
DIST FSH40
25
8.5
15
FSH40
DIST FSH52
25
12.5
20
FSH52
DIST FSH62
25
12.5
20
FSH62
DIST FSX90
43
12.5
30
FSX90
The spacers, mounted between the guide and the supporting structure, guarantee adequate distance for the sliding of the rollers.
The spacers DIST are designed for guides FS and FSH of V-Line and guides FSR of Multi-Motion-Line.
Finishing
- anodized aluminium
Optional features
- steel
59
V-Line
Lubricator LUBY for FS guide rollers
up to size 40
guide
roller
Sec DD
80
mounting
rollers plate
Dimension (mm)
X
Vf
Vr
Weight
(g)
LUBY 19
15.5
1.5
25
15.6
8.8
2.5
19
32.5
M3x12
M4
10
FR... 19...
LUBY 22
16.5
3.5
25
16.8
9.4
3.3
22
32.5
M3x12
M4
10
FR... 22...
LUBY 32
21.5
8.5
25
23.2
12.6
4.2
30
32.5
M3x12
M4
15
FR... 32...
LUBY 40
27.5
10.5
30
28.5
15.5
5.4
35
41.5
M4x12
M5
30
FR... 40...
Type
2) At the mounting, insert the screws inside the rollers plate, without tighten them, adjust the height of the plastic part in order to put it
in contact with the raceways and then block it
3) The screws Vf for the frontal mounting are included in the packaging. Arrange two thread holes for dimension Vf in the mounting
rollers plate
4) The screws for the mounting on the nut side of the roller are not included in the packaging. Arrange on the mounting rollers plate the
holes in order to insert te screws Vr
Optional features
60
V-Line
Lubricator LUBY, LUBX for FS guide rollers
size 52 and higher
X min.
26
M6
DIN 71412
m
10
5
M5 pf.12 (2x)
B
(1)
M5
U2
U1
A
(1)
(1)
roller axis
mounting
rollers plate
Dimensions (mm)
U1
U2
Weight
(g)
X
LUBY 52
33.5
12
14
40
19.8
25.5
10.0
34.5
24.5
38
16.5
18.5
65
RKY 52 RKYR 52 FKY 52

FR 52 EU FRR 52 EU ...AS/AZ
LUBY 62
38.5
14
12
40
20.8
25.5
10.0
34.5
24.5
38
18.5
16.5
65

FR 62 EU FRR 62 EU ...AS/AZ
LUBY 72
43.5
19
11
50
27.0
25.5
10.0
40.5
29.4
44
24.0
16.0
85
LUBX 90
52.5
21
60
30.0
30.0
16.5
45.5
33.5
58
31.0
19.0
140
RKX 90C RKXR 90C FKX 90C
LUBX 110
62.5
30
63
34.0
30.0
16.5
45.5
33.5
58
40.0
10.0
140
RKX 110C RKXR 110C

FKX 110C
Type
1) The dimension of the plastic part refers to the centre of the regulation slot. The regulation slot allows a translation of +/- 3 mm
3) During the mounting fix the aluminium support to the rollers plate, adjust the height of the plastic part in order to put it in contact with
the raceways and than block it in that position with the M5 screws
Optional features
61
V-Line
Guide rollers combination
Iy
Ih
FS
FSH / FSX
Guide rollers FR...EU, FR...EU AS, FR...EU AZ, FRN...EI, RKY, RKX, FKY, FRL..EU,
RKXL, RKYL
Guide roller size
FS 19 M
FS 22 M
FS 32 M
FS 35 M
FS 40 M
FS 47 M
FS 52 M
FS 62 M
FS 72 M
19...
35
41.9
22...
32...
40...
52...
Guide roller size

62...
36.4
43.3
66.5
71.5
*77
92.8
*107.8
Ih (mm)
72...
FSH..M, FSX..M
FS..M
Iy (mm)
116.8
128
143
*134
149
*167.2
174
62...
72...
19...
22...
FSH 19 M
26 26.7
FSH 22 M *29.9 30.6
FSH 32 M
FSH 40 M
FSH 52 M
FSH 62 M
FSH 72 M
FSX 90 M
32...
40.7
*48
36.2
* possible combination
62
22...
32...
40...
52...
37.6
44.2
67.4
72.4
*78
93.7
*109.3
118.3
129.5
144.2
62...
58.5
*68.5 71.5
*81.6
72...
90... 110...
85
Guide roller size
*135.5
150.2
*168.8
175.6
FSH..MT, FSX..MT
FS..MT
FS 19 MT
FS 22 MT
FS 32 MT
FS 35 MT
FS 40 MT
FS 47 MT
FS 52 MT
FS 62 MT
FS 72 MT
19...
50.9
*54
52...
94.3 101.3
Guide roller size

Iy (mm)
40...
Ih (mm)
19...
22...
FSH 22 MT 30.9
FSH 32 MT
FSH 40 MT
FSH 52 MT
FSH 62 MT
FSH 72 MT
FSX 90 MT
31.6
32...
41.7
*49
40...
52...
62...
72...
51.8
*55.4 59.9
*69.9 72.9
*83
86.4
90... 110...
95.3 102.3
V-Line
Mounting examples
Waterjet cutting machine
V-Line
63
V-Line
Mounting examples
Portable loader for steel sheet
V-Line
Heavy-Line
64
Multi-Motion-Line
FSR System
Multi-Motion-Line
Circular systems
Nadella proposes several circular rails based on the
FS family of profiles. The rails can be used as an entire
circumference, or single sectors, or joined together with
straight pieces of rail in order to obtain oval or ring circuits.
Guide
Sector
Generic circuit
Ring circuit
the rail. The extent of the clearance depends on the

dimensions of the rail, of the roller guides and of the
carriage. Because of this clearance it is not possible
to have an accurate positioning of the carriage during
the passage between straight and circular stretch and
therefore, in fast application, there will be vibration,
noise and overload of the roller guides.
- This kind of carriages, with fixed guide rollers, can
be used only for a single specific radius throughout
the circuit. To use a carriage with fixed guide roller
positions you can't have circular stretches with
different radii.
To define the design for holes of the fixed rollers
please contact the Nadella Technical Service.
Oval
circuit
The rails are steel, induction hardened on the raceways,

with the same section dimensions as straight FS..M
rails. In the circuits the rails are joined together with
alignment blocks that allow easy precise mounting.
All the pieces of the circuit are supplied appropriately
marked in order to avoid mistakes during joining.
For protection against corrosion Nadella proposes
nickel plating (option NW) for both straight and circular
pieces.
In addition to the standard dimensions in the table it is
possible to realize rings with different sections or radii
in order to satisfy specific demands.
Guide rollers
Any guide rollers of the FS family of products can be
used in combination with the circular rails.
Carriage
Carriages for circular rails can be realized with guide
rollers in fixed position or mounted on steering arms.
Carriages with guide rollers in fixed positions
You can set up the distance between the centres of
the guide rollers of a carriage with fixed guide rollers
in order to obtain clearance-free running both on
the straight and on the circular stretch of a circuit.
The resulting carriage, normally a simple table with
four holes for the housing of the guide rollers, will
be simple and compact; there are, however, some
contraindications:
- In the passage from the straight stretch to the circular
one (and vice versa), when two guide rollers are
engaged on the straight portion and two on the circular
one, there will be clearance between the carriage and
66
Steering Carriages
The contraindications for the carriage with guide
rollers in fixed positions can be resolved by using the
steering carriage. Guide rollers are mounted in pairs on
steering arms that are free to rotate in order to always
be transversal to the rail in every point of the circuit.
The carriage won't have clearance at any point in the
circuit improving transition area accuracy and reduce
running noise.
The studs of the steering carriage are fitted with
needle bearings and seals for lubricant retention and
protection. The tightening of the stud is obtained by
the full tightening of the nut, and guarantees the best
locking.
Multi-Motion-Line
Circular rails FSR..M
Pin hole
Detail A (see following page)
d
80
D
A
Fixing hole
I
R1
R2
R3
S
Type
d
H7
R1*
R2*
R3*
n xing
holes/360
n pin
holes/360
FSR22M-075
22.55
45,5
45,5
6.5
88
75
62
26
27.86
FSR22M-125
15,25
30,5
25,5
6.5
138
125
112
12
26
27.86
FSR22M-175
15,55
30,5
25,5
6.5
188
175
162
12
26
27.86
FSR35M-225
11.25
22.5
7.5
9,5
248
225
202
16
46
47.86
FSR35M-300
11.25
22.5
7.5
9,5
323
300
277
16
46
47.86
FSR47M-400
9,55
18,5
18,5
10
11.5
438
400
362
20
76
78.58
10
FSR47M-500
9,55
18,5
18,5
10
11.5
538
500
462
20
76
78.58
10
* R1, R2, R3 are radius
Rails finishing
- steel
- induction hardened on the raceways
Hole layout
Optional features
- stainless steel (NX)
- nickel plating (NW)
- spacers for rails FS (page 58)
Example of standard designation: FSR35M-225-180
Circular rail sector FSR35M, radius R2 225 mm,
sector angle 180
67
Multi-Motion-Line
Alignment blocks for FSR
Joint cut between the curve piece and the straight piece
alignment block
t
Detail A:
drilling on the joint
50
90
Theoretical line of joint
C
B
Joint cut (displaced of 1,6 mm

from the theoretical line of joint)
G
D
a
b
90
51.6
Dimensions (mm)
C
Suggested
combination
FSR22M-075
12
34
7.5
M4
6.5
7.6
18.6
5.8
FR22EU FRN22EI
FSR22M-125
12
34
7.5
M4
6.5
7.6
18.6
5.8
FR22EU FRN22EI
FSR22M-175
12
34
7.5
M4
6.5
7.6
18.6
5.8
FR22EU FRN22EI
FSR35M-225
18
38
20
M6
10.6
19.6
FR32EU FRN32EI
FR40EU FRN40EI
FSR35M-300
18
38
20
M6
10.6
19.6
FR32EU FRN32EI
FR40EU FRN40EI
FSR47M-400
18
58
43
M6
11.5
8.6
18.1
FR40EU FRN40EI
FR52EU RKY52
FSR47M-500
18
58
43
M6
11.5
8.6
18.1
FR40EU FRN40EI
FR52EU RKY52
Type
The joint cut is displaced of 1.6 mm from the theoretical line of joint.
The alignment block allows an easy mounting of the joint.
Spacers for FSR
68
Spacers DIST FS can be used to mount

the rails FSR (pag. 60)
Multi-Motion-Line
Oval circuit FSRO
80
L (1)
(Lmax in a single piece 4020 mm)
pin hole
(2)
D
K
W
50
90
90
90
=
90
50
(2)
Dimensions (mm)
Type
Radius
R
d
H7
FSRO22M-075-...
75
6.5
22.55
45,5
45,5
26
27.86
FSRO22M-125-...
125
6.5
15,55
30,5
25,5
26
27.86
FSRO22M-175-...
175
6.5
15,55
30,5
25,5
26
27.86
FSRO35M-225-...
225
9,5
11.25
22.5
7.5
46
47.86
FSRO35M-300-...
300
9,5
11.25
22.5
7.5
46
47.86
FSRO47M-400-...
400
11.5
9,55
18,5
10
18,5
10
76
78.58
FSRO47M-500-...
500
11.5
9,55
18,5
10
18,5
10
76
78.58
The oval circuit is composed by: two sectors of circular rails (180 with center in K) and two straight pieces of rails. The circuit is supplied
complete of alignment blocks (with the proper screws), and all the pieces are marked in order to obtain the correct sequence during the
mounting.
(1) The length of the straight pieces is higher than the distance between the centers K (1.6 mm x 2) in order to cover the thickness of rail
lost during the cutting of the circular sectors (for more details about joints see page 68).
Standard hole layout (SB) for the straight rails:
- first and last hole of 50 mm, starting from the centers K;
- hole pitch 90 mm;
- central hole (2) only if the last hole pitch W is higher than
120 mm;
- W can't be less than 60 mm.
Rails finishing
- for the circular rail see page 67
- for the straight rail see page 49
Hole layout
- standard holes according to catalogue (SB)
Optional features
Example of standard designation: FSRO35M-225-2000 SB
Oval circuit, size 35, radius 225 mm, distance between the
centers K equal to 2000 mm (1), standard holes.
69
Multi-Motion-Line
Ring circuit FSRQ
X (1)
(Lmax in a single piece 4020 mm)
80
pin hole
(2)
Y (1)
(Lmax in a single
piece 4020 mm)
=
50
(2)
Wy
50
S
(2)
K
50
90
90
=
Wx
90
90
50
(2)
Dimensions (mm)
Type
Radius
R
d
H7
FSRQ22M-075-...
75
6.5
22.5
45,5
45,5
26
27.86
FSRQ22M-125-...
125
6.5
15,
30,5
25,5
26
27.86
FSRQ22M-175-...
175
6.5
15
30,5
25,5
26
27.86
FSRQ35M-225-...
225
9,5
11.25
22.5
7.5
46
47.86
FSRQ35M-300-...
300
9,5
11.25
22.5
7.5
46
47.86
FSRQ47M-400-...
400
11.5
9,55
18,5
10
18,5
10
76
78.58
FSRQ47M-500-...
500
11.5
18,5
10
18,5
10
76
78.58
The ring circuit is composed by: four sectors of circular rails (90 with center in K) and four straight pieces of rails. The circuit is supplied
complete of alignment blocks (with the proper screws), and all the pieces are marked in order to obtain the correct sequence during the
mounting.
(1) The length of the straight pieces is higher than the distance between the centers K (1,6 mm x 2) in order to cover the thickness of rail
lost during the cutting of the circular sectors (for more details about joints see page 68).
Standard hole layout (SB) for the straight rails:
- first and last hole at 50 mm, starting from the centers K;
- hole pitch 90 mm;
- central hole (2) only if the last hole pitch (Wx in horizontal
and Wy in vertical) is higher than 120 mm;
- Wx and Wy can't be less than 60 mm.
Rails finishing
- for the circular rail see page 67
- for the straight rail see page 49
70
Hole layout
- standard holes according to catalogue (SB)
Optional features
Example of standard designation: FSRQ35M-225-2000-1000 SB
Ring circuit, size 35, radius 225 mm, horizontal distance between
the centers K equal to 2000 mm (1), vertical distance between the
centers K equal to 1000 mm (1), standard holes.
Multi-Motion-Line
Steering carriage T4R...
H2
H
H1
De
lY
A
ey
G
lx
ex
L
Dimensions (mm)
Type
De
ex
ey
Ix
Iy
H1
H2
T4R22 FR22EU 80
T4R22 FRN22EI 80
22
80
62
68
50
50
43.3
45.5
43
12
M5
65.3
27
T4R35 FR32EU 140

T4R35 FRN32EI 140
32
140
112
120
90
96
71.5
59.9
55.9
13
M8
103.5
42
T4R35 FR40EU 140

T4R35 FRN40EI 140
40
140
112
120
90
96
77
62.8
58.8
13
M8
117
42
T4R47 FR40EU 180

T4R47 FRN40EI 180
40
180
160
150
130
120
107.8 74.3
69.3
19
M10 147.8
56
T4R47 FR52EU 180

T4R47 RKY52 180
52
180
160
150
130
120
116.8 78.6
73.6
19
M10 168.8
56
Z
51.6
53.6
66.2
69.3
72.8
74.3
83.3
84.8
90.3
94.8
Weight Suggested
(kg) combination
0.5
FSR 22 M
FS 22 M
1.1
FSR 35 M
FS 35 M
1.6
FSR 35 M
FS 35 M
2.4
FSR 47 M
FS 47 M
3.3
FSR 47 M
FS 47 M
71
Multi-Motion-Line
Mounting example
Assembly line
Multi-Motion-Line
72
C-Line
System LS
C-Line
System LS
To be in a position to offer complete guide systems the
C-Line consists of guide rails, guide rollers and carriages.
Guide rails and rollers can be used as individual components; in most cases however, standard carriages are
used.
The following figure applies to the loads indicated in the

tables below:
The cold drawn rails have a C shape and are induction

hardened. The rollers run on the inside raceways of the
C-profile. The rails are zinc-plated; alternatively they are
available with nickel-plated surface.
Based on the different design of the rollers, constructions
with fixed or floating bearings can be realised. Thereby
errors in parallelism, height and angle can be balanced.
Only one rail shape is necessary for this.
Nadella offers 3 rail sizes.
The carriages can be adjusted free of play. They are
equipped with concentric and eccentric rollers and can
be combined with 3, 4 or 5 rollers.
MAX LOAD ON INDIVIDUAL CARRIAGES

The tables below show the maximum load that can be applied
to an individual carriage.
Short carriage
Guide
Carriage
Essential technical properties:

steel rail, drawn, induction hardened
zinc-plated rail, alternatively with nickel-plated surface
Fy
N
Fz
N
Mx
Nm
My
Nm
Mz
Nm
Mzl Mzr
LS 28
C3 RCS28 126
2400
660
5.9
17
30
30
LS 43
C3 RCS43 170
6000 1700
23
66
117 117
LS 63
C3 RCS63 226
13000 4400
81
264
390 390
Mx
Nm
My
Nm
Mz
Nm
rollers for fixed and floating bearing constructions

high balance of mounting surface errors and
misalignment
Fy with effect on the concentric rollers.

Long carriage
high performance and rugged

rollers lubricated for life
Guide
Carriage
Fy
N
Fz
N
Mzl Mzr
dust resistant
easy fitting
easy smooth running
LS 28
C3 RCS28 178 A
C4 RCS28 178 C
C4 RCS28 178 A
C4 RCS28 178 B
C5 RCS28 178 A
C5 RCS28 178 B
2400 660 5.9

2400 1320 12
1800 990 8.9
1800 990 8.9
3000 1320 12
3600 660 5.9
34
43
38
38
43
35
62 62
94 94
125 62
62 125
94 94
62 62
LS 43
C3 RCS43 245 A
C4 RCS43 245 C
C4 RCS43 245 A
C4 RCS43 245 B
C5 RCS43 245 A
C5 RCS43 245 B
6000
6000
4500
4500
7500
9000
129
162
129
129
162
133
228
342
456
228
342
228
high speeds up to 8 m/s

(depending on roller size and application)
acceleration up to 50 m/s2
working temperatures up to 80C possible
pitch of rail borings standard or according to customer
drawings
1700
3400
2380
2380
3400
1700
23
45
34
34
45
23
228
342
228
456
342
228
integrated lubricating system at the front sides of the

carriage
Fy with effect on the concentric rollers.
The max load is based on the guide roller values (load capacity of bolt and bearing) and on the max contact pressure of
1250N/mm2 between rail and roller. Loads are rated for effect
in direction Y exclusively or in direction Z exclusively. A combination of rates reduces the values.
74
C-Line
System LS
DYNAMIC LOAD CAPACITY OF THE INDIVIDUAL
CARRIAGE
Long carriage with 3 rollers

Type C3A
view from above
The following tables indicate the nominal load which

corresponds to a nominal bearing lifetime of 100 km.
L10 = (Ci/Pi)3 x 100 km

Ci and Pi are the load capacity and the applied load for a
certain load direction.

Type C4C
view from above
Short carriage
Guide
Carriage
Cy
N
Cz
N
CMx CMy
Nm Nm
LS 28
C3 RCS28 126
4400
1100
9.6
27
55
LS 43
C3 RCS43 170 13200 3600
48
142
257 257
LS 63
C3 RCS63 226
124
403
852 852
28400 6700
CMz
Nm
Mzl Mzr
55
Type C4A
view from above
Type C4B
view from above
Cy with effect on the concentric rollers.
Long carriage
Guide
Carriage
Cy
N
Cz
N
CMx CMy
Nm Nm
CMz
Nm
Mzl Mzr
LS 28
C3 RCS28 178 A
C4 RCS28 178 C
C4 RCS28 178 A
C4 RCS28 178 B
C5 RCS28 178 A
C5 RCS28 178 B
4400
4400
3300
3300
6600
8800
1100 9.6
2100 19
1600 14
1600 14
2100 19
1100 9.6
55
69
61
61
69
67
LS 43
C3 RCS43 245 A
C4 RCS43 245 C
C4 RCS43 245 A
C4 RCS43 245 B
C5 RCS43 245 A
C5 RCS43 245 B
13200
13200
9900
9900
19800
26400
3600
7300
5100
5100
7300
3600
277 502 502

346 752 752
304 1003 502
304 502 1003
346 752 752
292 502 502
48
96
72
72
96
48
114
172
229
114
172
114
114
172
114
229
172
114

Type C5A
view from above
Type C5B
view from above
Cy with effect on the concentric rollers.

CARRIAGE CONFIGURATIONS
In the following carriage configurations the dashed guide
rollers ( ) are concentric and fixed, the plain guide roller ( )
are eccentric and can be set to preload the system.
Short carriage with 3 rollers
Typ C3
view from above
and show the contact points with the

The markings
running surface of the rails.
75
C-Line
System LS
Calculation example:
platform with 4 carriages C3 RCS 43 170 N
The general arrangement is shown in the drawing below.
Auto-aligning systems
Self-aligning systems are used to balance high mounting
surface tolerances between two parallel installed guides.
The Nadella system LS can be combined with the rollers
RCS and RAS so that high horizontal or vertical tolerances
can be balanced.
The platform runs along the two rails and is charged with load
F which takes effect 100 mm and 50 mm afar from the middle
of the carriage.
Data: guide LS 43; carriage C3 RCS 43 170
Horizontal adjustment Dx
Ix = 400 mm,
F = 6000 N ,
Iz = 300 mm
XF = 100 mm,
ZF = 50 mm
In this configuration Py is the load on the mostly loaded

carriage and is calculated as follows:
F
P=
4
F XF
F ZF
+
+
= 2750 N
2 IZ
2 IX
The load Fy indicated in the table of max load for carriage

C3 RCS 43 170 is 6000 N.
The system nominal lifetime is calculated as follows:
from the table of the dynamic load capacity, the value
Cy for carriage C3 RCS 43 170 is 13200 N.
L10 = (13.200/2.750)3 x 100 = 11.059 km

Important remark: The rail must be lubricated to reach this
value. Otherwise the expected lifetime can be reduced by
fretting between rail and roller.
76
Fixed bearing:
Carriages equipped with rollers type RCS/RCSR to
compensate radial and axial loads.
Floating bearing:
Carriages equipped with rollers type RAS/RASR to
compensate radial loads only.
Max. possible value: Dx = 1,5 mm
C-Line
System LS
Vertical adjustment Dy
Fixed bearing:
Carriages equipped with concentric rollers type RCS and
eccentric rollers type RASR to compensate radial and axial
loads. This allows for a tilting movement of the carriage up
to the max. tilting angle.
Floating bearing:
Carriages equipped with concentric rollers type RAS and
eccentric rollers type RASR to compensate axial loads only.
The value Dy depends on the distance between the rails
and the max. possible tilting angle = 1.5 of the carriage at the fixed bearing side.
Max inclined movement admissible for self-aligning

tables and carriages
ax
()
S
(mm)
H
nominal
(mm)
Guide
C3 RAS28
C4 RAS28
C5 RAS28
0.5/+1.2
24
LS 28
C3 RAS43
C4 RAS43...
C5 RAS43...
1.5
0.8/+1.5
37
LS 43
C3 RAS63
1/+3
50.5
LS 63
C3 RYS28
C4 RYS28...
C5 RYS28...
---
24
LS 28
C3 RYS43
C4 RYS43...
C5 RYS43...
1.5
---
37
LS 43
C3 RYS63
---
50.5
LS 63
Carriage
Carriages type ...RAS... only consist of guide rollers

type RAS (concentric) and RASR (eccentric).
Carriages type ...RYS... only consist of guide rollers
type RCS (concentric) und RASR (eccentric).
+S
Torque
wrench
settings
(Nm)
Screw size
d
LS 28
M5 x 0.8
12
LS 43
M8 x 1.25
16
22
LS 63
M8 x 1.25
20
34
Guide
Screw type DIN EN ISO 7380 (10.9)
77
C-Line
System LS
Hole pattern A: boring for counterbore screws according DIN EN ISO 7380
LS 28
LS 43
H2
H
g
H1
D
B
LS 63
G
H2
H1
g
l1+1
-2
l
L +1
-2
D
B
Hole pattern B: boring for countersunk screws according DIN EN ISO 74

G1
G1
LS 28
LS 43
LS 63
g1
g1
D1
D1
Moment of
inertia (cm4)
Dimensions (mm)
Type
Weight
(kg/m)
L(1) max
(mm)
H1
H2
D1
G1
g1
I1
Jx
Jy
LS 28
28
12.5
5.5
6.6
11
2.1
5.5
10.6
2.6
80
40
0.17
1.45
1.18
2960
LS 43
43
21
14.5
10
15
2.5
17
80
40
1.28
8.6
2.75
2960
LS 63
63
28
19.25
11.25
15
4.5
11
21
5.5
80
40
4.5
38.9
6.22
2960
1) Longer rails will be fitted with finish-machined joints.
Rail design standard

- drawn, induction hardened raceways (MT)
- surface zinc-plated (GZ)
Fixing holes
- hole pattern according to catalogue (A or B)
- hole pattern according to drawing (NZ)
Surface options
- chemically nickel-plated (NW)
- uncoated blasted (no suffix)
Example standard type: LS43MT2480AGZ

Screws DIN EN ISO 7380 (10.9) are included in delivery.
78
C-Line
Guide Rollers RCS
concentric
eccentric
R
SW2
P
M
SW1
k
De
d1
A
m
S min.
l1
B
L
Type
Dimensions (mm)
Guide
concentric
eccentric
De
d1 (1)
S
min.
l1
SW1 SW2
RCS 28
RCSR 28
23.5
M8
6.0
2.5
4.8
18.5
6.0
10.0
3.5
12.0
13
0.5
LS 28
RCS 43
RCSR 43
35.5
10
M10 x 1.25
9.0
4.5
6.0
27.5
11.0
15.0
5.5
17.5
16
0.75
LS 43
RCS 63
RCSR 63
50
16
M16 x 1.5
12.75
5.5
9.3
40.0
17.5
22.5
6.5
24.0
24
1.0
LS 63
Type
concentric
Dynamic loads (N)

eccentric
Limit loads (N)
Life coefficients
Cw(3)
radial Fr
axial Fa
Torquewrench
settings
(Nm) 2)
Weight
(g)
RCS 28
RCSR 28
2200
1200
330
2.7
25
RCS 43
RCSR 43
6600
3000
850
2.2
20
80
RCS 63
RCSR 63
14200
6500
2200
2.8
64
255
1) Tolerance of mounting hole: H7

2) The tightening torques apply to non-lubricated threads; for lubricated threads the values have to be multiplied by 0.8.
3) Cw = load for lifetime of 100 km
Guide rollers will be supplied with washers and nuts (DIN 439B).
Contact angle for the load calculation: 55
Standard seals type RS
79
C-Line
Guide Rollers RAS
concentric
eccentric
SW2
P
M
SW1
k
De
d1
S min.
l1
Type
Dimensions (mm)
Guide
concentric
eccentric
De
d1 (1)
m
m
S
min.(4) max.(4) min.
l1
SW1 SW2
RAS 28
RASR 28
23.5
M8
5.5
7.2
2.5
4.8
18.5
10
3.5
12
13
0.5
LS 28
RAS 43
RASR 43
35.5
10
M10 x 1.25
8.2
10.5
4.5
27.5
11
15
5.5
17.5
16
0.75
LS 43
RAS 63
RASR 63
50
16
M16 x 1.5
11.75
15.75
5.5
9.3
40.0
17.5
22.5
6.5
24
24
LS 43
Type
concentric
eccentric
Weight
(g)
radiale Fr
Torque
wrench
settings
(Nm) 2)
Dynamic load (N)
Limit load (N)
Cw(3)
RAS 28
RASR 28
2200
1200
25
RAS 43
RASR 43
6600
3000
20
80
RAS 63
RASR 63
14200
6500
64
255
1) Tolerance of mounting hole: H7

2) The tightening torques apply to non-lubricated threads; for lubricated threads the values have to be multiplied by 0.8.
3) Cw = load for lifetime of 100 km
4) Maximum displacement of dimension m to ensure proper guide roller function and safety.
Guide rollers will be supplied with washers and nuts (DIN 439B).
Contact angle for the loadd calculation: 55
Standard seals type RS
80
C-Line
L1
c
H1
ly
B
a
b
D
H2
lx
L
Type
C3 RCS28 126
short
carriage C3 RCS43 170
C3 RCS63 226
Dimensions (mm)
L
L1
Ix
ly
H1
H2
Weight
(kg)
Guide
88
126
26.5
50
0.5
24
15
M5 (2x)
13.25
78
0.75
0.13
LS 28
130
170
40
78
37
22.5
13.5
M8 (2x)
20
114
0.44
LS 43
186
226
60
120
50.5
31.25
18.5
M8 (4x)
34
13
168
1.5
1.2
LS 63
Dimensions also apply to C3 RAS and C3 RYS.

L1
c
e
G
ly
B
b
lx
L
Type
C3 RCS28 178 A
long
carriage C3 RCS43 245 A
Dimensions (mm)
L
L1
Ix
ly
140
178
26.5
104
0.5
24
205
245
41
152
37
H2
Weight
(kg)
Guide
15
M5
13.25
130
26
0.75
0.15
LS 28
22.5
13.5
M8
20.5
188
37
1.5
0.50
LS 43
H1
Dimensions also apply to C3 RAS and C3 RYS.

The markings show the contact points with the running surface of the rails.
81
C-Line
Roller combinations
C4 C
C4 A
C4 B
L1
c
e
H1
G
ly
B
b
H2
lx
L
Dimensions (mm)
L
L1
Ix
ly
H1
H2
Weight
(kg)
Guide
C4 RCS28 178 C
C4 RCS28 178 A
C4 RCS28 178 B
140
178
26.5
104
0.5
24
15
M5
13.25
130
26
0.75
0.23
LS 28
C4 RCS43 245 C
C4 RCS43 245 A
C4 RCS43 245 B
205
245
41
152
37
22.5
13.5
M8
20.5
188
37
0.58
LS 43
Type
Dimensions also apply to C4 RAS C/A/B and C4 RYS C/A/B.
82
C-Line
Roller combinations
C5 A
C5 B
L1
c
e
H1
G
ly
B
b
H2
lx
L
Dimensions (mm)
L
L1
Ix
ly
H1
H2
Weight
(kg)
Guide
C5 RCS28 178 A
C5 RCS28 178 B
140
178
26.5
104
0.5
24
15
M5
13.25
130
26
0.75
0.25
LS 28
C5 RCS43 245 A
C5 RCS43 245 B
205
245
41
152
37
22.5
13.5
M8
20.5
188
37
0.66
LS 43
Type
Dimenisions also apply to C5 RAS A/B and C5 RYS A/B.
83
Base-Line
DC, C Systems
Base-Line
DC system
DC system is based on rails, guide rollers and carriages
that provide a complete guiding system.
Rails and rollers can be used as single elements.
In most cases the application is based on standard
carriages.
The load capacities are tabulated with reference to the
axis system showed in the sketch below:
Rails
Carriages
Cy
N
T4 PFV 25 10 80 3700
T4 PFV 25 10 120 3700
T4 PFV 35 16 165 9000
DC 16.80
T4 PFV 35 16 250 9000
T4 PFV 35 18 150 9000
DC 18.65
T4 PFV 35 18 250 9000
T4 PFV 50 25 220 17500
DC 25.95
T4 PFV 50 25 300 17500
DC 10.54
Cz
N
CMx
Nm
CMy
Nm
CMz
Nm
1200
1200
2950
2950
2950
2950
6100
6100
32
32
115
115
95
95
290
290
27
51
185
310
165
315
500
750
84
158
570
950
510
970
1400
2150
Calculation example: carriage loaded with an

external load F
Carriage T4 PFV 50 25 220; F = 2000 N.
MAXIMUM LOADS ON SINGLE CARRIAGE

The following table shows the maximum loads that can
be applied on a single carriage.
Rails
DC 10.54
DC 16.80
DC 18.65
DC 25.95
Carriages
Fy
N
Fz
N
Mx
Nm
My
Nm
Mz
Nm
T4 PFV 25 10 80
T4 PFV 25 10 120
T4 PFV 35 16 165
T4 PFV 35 16 250
T4 PFV 35 18 150
T4 PFV 35 18 250
T4 PFV 50 25 220
T4 PFV 50 25 300
1590
1590
3570
3570
3940
3940
7890
7890
800
800
1800
1800
1810
1810
3900
3900
22
22
70
70
55
55
180
180
18
33
110
190
100
190
320
480
35
67
225
370
220
420
640
950
The maximum loads are based on the stud and bearing

strengths and on a maximum contact pressure,
between rail and roller, of 1250 N/mm 2 . The load
in the table are considered as acting singularly. For
applications with many loads acting at the same time
the loads must be reduced.
BASIC DYNAMIC LOADS OF SINGLE CARRIAGE
The following table shows the nominal loads that
correspond to a nominal life of the bearing at 100 km.
The nominal lifetime of the carriage can be estimated
from the standard bearing formula
L10 = (Ci/Pi)3 x 100 km
Ci is the basic dynamic load capacity in a specific
direction i and Pi is the external load applied in the
same specific direction.
86
The external load F acts in the z-axis direction:

Pz = F = 2000 N
In the table of the maximum loads you find that the
load capacity Fz for carriage T4 PFV 50 25 220 is equal
to 3900 N, so the system is validated against breakage.
To estimate the system lifetime we proceed as follows:
from the table of the basic dynamic loads we see
that Cz, for the carriage T4 PFV 50 25 220, is equal to
6100 N.
The nominal lifetime will be:
L10 = (6100/2000)3 x 100 = 2837 km
Important notes:
- in order to reach the calculated lifetime it is important
to lubricate the rails;
- for load configurations with many loads and moments
acting at the same time in different directions, please
refer to the calculation examples you can find at the
beginning of the catalogue or contact our Technical
department.
Base-Line
Guide rails DC
A
DC 16.80 and DC 18.65

DC 10.54
DC....S
g
E
dB
H
H1
l1
IB
B
DC....D
DC 25.95
l1
10
21
10
Moments
of inertia (2)
(cm4)
Dimensions
(mm)
Type
dB
IB
DC 10.54 S (3)
10
54
57
19.5
DC 10.54 D (3)
10
54
57
DC 16.80 S
(3)
16
80
DC 16.80 D
(3)
16
DC 18.65 S
DC 18.65 D
Weight
(kg/m)
l1
Jx
Jy
13
25
10.5
6.5
150
30
2.16
20.5
3.15
19.5
13
25
10.5
4.5
4.2
36
150
30
2.16
20.5
3.15
86
25.5
14.5
18
9.5
8.5
150
30
9.6
85
7.1
80
86
25.5
14.5
18
9.5
6.5
11
6.3
54
150
30
9.6
85
7.14
18
65
70.5
24
13
16
9.5
8.5
150
30
6.1
34.7
70.5
24
13
16
9.5
6.5
11
6.3
36
150
30
6.1
34.7
7.14
H1
18
65
S (3)
25
95
101
33
18
19
13
10.5
150
30
21.8
142.2
13.5
DC 25.95 D (3)
25
95
101
33
18
19
13
6.5
11
6.3
58
150
30
21.8
142.2
13.53
DC 25.95
max length in single element L=6000 (1)

1) Longer rails are supplied in sections with ground butt joints and, on request, with pin connection
2) Inertia value based on equivalent aluminium yield 70000 N/mm2
3) Available with stainless steel shafts
Hole layout
Optional features
- stainless steel shafts (NX)
- chromium plated shafts (CH)
Example of standard designation : DC2595S 2010 SB NX

87
Base-Line
Guide rails C
l1
B1
g
dB
H
H1
F
L
Type
dB
B1
10
16.9
15.4
14.5
C 18
18
24
21.3
C 22
22
28
C 30 (3)
30
36
C 10
(3)
Moments
of inertia (2)
(cm4)
Dimensions
(mm)
D
l1
Jx
Jy
4.5
4.2
6.5
100
30
0.4
0.3
1.1
22
11
6.5
11
6.3
7.8
150
50
1.7
1.1
2.8
25
26.5
13.5
6.5
11
6.3
160
50
3.5
4.1
32.5
36
19
15
8.3
11.5
180
60
11.1
5.6
7.6
H1
max length in single element L=6000 (1)
3) Available with stainless steel shafts
Hole layout
Optional features
Example of standard designation : C10 2060 SB

88
Weight
(kg/m)
Base-Line
Guide rollers PFV with gothic arch profile
concentric
eccentric
dB
P
SW2
M
SW1
SW1
De
d1
S min.
Type
Dimensions (mm)
De
dB
d1 (1)
PFVR 25.10 (3)
25
10
PFVR 35.16
(3)
35
16
PFVR 35.18
(3)
35
PFVR 43.22
(3)
PFVR 50.25
(3)
concentric
eccentric
PFV 25.10 (3)

PFV 35.16
(3)
PFV 35.18
(3)
PFV 43.22
(3)
PFV 50.25
(3)
PFV 60.30
l1
PFVR 60.30
S min.
7.5
11
10
M10x1.25 23.0 12.0
18
10
M10x1.25 24
34.8 12 14.8
10
12
13
0.75 C 10/DC 10.54
12
10.7 45.3 18 22.3
11
15
17
0.75 DC 16.80
12
10.7 45.3 18 22.3
11
15
17
0.75 C 18/DC 18.65
43
22
12
M12x1.50 29.0 14.0
13
12.5 52.0 23 27.0
12
18
19
1.75 C 22
50
25
60
30
14
M14x1.5
16.5
14
13.5 59
13
20
22
16
M16x1.50 41.0 19.5
17
14.0 69.5 31 36.5
16
30
24
1.75 C 30
34
Dynamic load
(N)
Type
12
26 31
Limit loads
(N)
Cw (4)
radial Fr
SW1 SW2
Recommended
pairings
I1
M8x1.25 15.5
DC 25.95
Torque
wrench (2)
settings
(Nm)
Life coefficients
axial Fa
Weight
(g)
PFV 25.10
PFVR 25.10
1 850
1 080
200
4.4
42
PFV 35.16
PFVR 35.16
4 550
2 120
430
4.4
20
115
PFV 35.18
PFVR 35.18
4 570
2 120
430
4.4
20
113
PFV 43.22
PFVR 43.22
7 600
3 150
780
4.3
26
210
PFV 50.25
PFVR 50.25
8 800
4 240
940
44
335
PFV 60.30
PFVR 60.30
15 700
5 360
1 350
4.3
64
570

3) Available in stainless steel (suffix NX)
7) NBR seals, RS type
89
Base-Line
Guide rollers RKO
concentric
eccentric
d-h7
SW2
M
k=1
SW1
SW1
De
d1
S min.
I1
Type
Dimensions (mm)
De
d-h7
d1 (1)
S min.
I1
SW1
SW2
RKO 55.20 RKOR 55.20
55
20
21
M 20 x 1.5
32.9
19.8
15
13.4
73
35
41
14
28
30
RKO 55.25 RKOR 55.25
55
25
21
M 20 x 1.5
34.3
19.8
15
13.4
73
35
41
14
28
30
RKO 62.30 RKOR 62.30
62
30
21
M 20 x 1.5
39.6
19.8
15
13.4
73
35
41
14
28
30
RKO 80.40
79
40
36
M 30 x 1.5
50.7
27.8
19
19.6
100
45
55
18
44
12
46
concentric
eccentric
RKOR80.40
Cw (4)
radial Fr
axial Fa
Torque
wrench
(Nm) (2)
settings
RKO 55.20 RKOR 55.20
40 750
11 900
3 550
2.88
80
0.6
RKO 55.25 RKOR 55.25
40 750
11 900
3 450
2.90
80
0.6
RKO 62.30 RKOR 62.30
46 000
11 900
3 150
2.65
80
0.7
RKO 80.40 RKOR 80.40
64 850
31 300
10 100
2.59
300
1.6
Type
Dynamic load
(N)
Limit loads
(N)
Life coefficients

2) Torque wrench settings are given for non-lubricated threads; for lubricated threads, multiply figure by 0.8
3) Standard seals: material NBR, type RS
4) On request, the guide rollers can be supplied with Viton seals for operating temperatures up to 120C (suffix V)
6) The guide rollers is complete with self-locking washers and hexagonal nut for fitting
7) Pressure angle for load calculation: 70C
90
Weight
(kg)
Base-Line
Carriages T4PFV
L
=
H2
b
Iy
B
G
Ix
H1
Dimensions
(mm)
Type
L
Ix
Iy
H1
H2
Weight
(kg)
Recommended
pairings
(1)
80
120
45
85
41
28
20.5
M8
15
0.69
DC 10.54
T4PFV 25 10 120 (1)
120
120
85
85
41
28
20.5
M8
15
0.96
DC 10.54
T4PFV 35 16 165
(1)
165
165
126
126
50.5
36
24
M8
15
2.1
DC 16.80
T4PFV 35 16 250
(1)
250
165
211
126
50.5
36
24
M8
15
3.1
DC 16.80
T4PFV 35 18 150
(1)
150
150
113
113
49
36
24
M8
15
1.8
DC 18.65
T4PFV 35 18 250
(1)
250
150
213
113
49
36
24
M8
15
2.8
DC 18.65
T4PFV 50 25 220
(1)
220
220
163
163
63.5
45.5
29
M10
20
DC 25.95
T4PFV 50 25 300 (1)
300
220
243
163
63.5
45.5
29
M10
20
6.4
DC 25.95
T4PFV 25 10 80
1) Available with stainless steel guide rollers (NX)

2) Carriages are complete with guide rollers
91
Base-Line
Wiper NAID
G
dB
A
C
S
Dimensions (mm)
Type
92
dB
NAID 010
10
13
17.5
13.5
NAID 016
16
20
26.5
20.5
NAID 018
18
20
26.5
NAID 022
22
24
NAID 025
25
NAID 030
30
Recommended
pairings
3.5
12
C 10
10
4.5
18
DC 16.80
20.5
10
4.5
18
C 18/DC 18.65
30.0
24.0
14
4.5
23
C 22
28
37.5
30.5
18
4.5
26
DC 25.95
32
45.5
37.5
20
5.5
31
C 30
6.5
Base-Line
Lubricator LUBC
guide
roller
mounting
rollers plate
Dimensions (mm)
m
dB
Vf
Vr
Weight
(g)
7.5
10
22
32.5
M3x12
M4
10
PFV 25.10
Type
X
Suggested
combinations
LUBC 25.10
18
4.5
25
13
LUBC 35.16
23
9.5
25
22
12
16
5.5
32
32.5
M3x12
M4
15
PFV 35.16
LUBC 35.18
23
9.5
25
22
12
18
6.5
32
32.5
M3x12
M4
15
PFV 35.18
LUBC 43.22
29
12
30
25.5
14
22
22
35
41
M4x12
M5
30
PFV 43.22
LUBC 50.25
32.5
15.5
30
30.5
16.5
25
45
41
M4x12
M5
35
PFV 50.25
LUBC 60.30
37.5
20.5
30
36.5
19.5
30
11
50
41
M4x12
M5
40
PFV 60.30
2) At the mounting, insert the screws inside the rollers plate, without tighten them, adjust the height of the plastic part in order to put it
in contact with the raceways and then block it
3) The screws Vf for the frontal mounting are included in the packaging. Arrange two thread holes for dimension Vf in the mounting
rollers plate
4) The screw for the mounting on the nut side of the roller are not included in the packaging. Arrange on the mounting rollers plate the
holes in order to insert the screws Vr
Optional features
93
Base-Line
Mounting examples
Oxy fuel cutting machine
Base-Line C and DC
94
Base-Line
FWS, FWH System
Base-Line
Guide rails FWS
X
g
dB
b
m
M
E
Dimensions
(mm)
Type
dB
FWS 22
34
M 5
16
36
20
14
10
FWS 32
42
M 6
20
45
25
17
12
FWS 40
10
54
M 8
24
57
30
19
14
FWS 52
12
66
M 10
32
69
36
24
18
single guide element L=4500
(1)
Screw distance max.

for 2 screw channels
for additional holes (NZ)
Moments of inertia (2)

cm4
Type
Distance
(mm)
Torque wrench
settings (Nm)
Distance
(mm)
Jx
Jy
FWS 22
190
220
2.07
6.01
FWS 32
210
240
5.10
14.56
3.3
FWS 40
250
15
280
11.01
35.26
FWS 52
250
23
280
22.85
74.12
7.2
1) Longer rails are supplied in sections with ground butt joints at the rods
2) Inertia value based on equivalent aluminium yield 70000 N/mm2 including shafts
Hole layout
Optional features
Example of standard designation : FWS32/1500 NF

96
Weight
(kg/m)
Base-Line
Guide rails FWH
a
g
0,2
dB
b
m
M
E
Dimensions
(mm)
Type
dB
FWH 22
17
M5
18
20
14
10
FWH 32
21
M5
10
22.5
25
17
12
FWH 40
10
27
M8
12
28.5
30
19
14
FWH 52
12
33
M10
16
34.5
36
24
18
Maximum length of single guide element L = 4 500
Screw distance max.

for 1 screw channels
for additional holes
(1)

cm4
Type
Weight
(kg/m)
Distance
(mm)
Torque wrench
settings (Nm)
Distance
(mm)
Jx
Jy
FWH 22
70
120
1.02
0.83
FWH 32
60
130
2.55
2.05
1.6
FWH 40
97
15
150
5.71
4.75
2.5
FWH 52
120
23
150
10.12
11.85
3.6
1) Longer rails are supplied in sections with ground butt joints

2) Inertia value based on equivalent aluminium yield 70000 N/mm2 including shafts
Hole layout
Optional features
Example of standard designation : FWH32/1500 NF

97
Base-Line
Guide rollers FR..EU
concentric
eccentric
80
M
SW2
k
SW3
De
SW1
d1
d
T
S min.
l1
Type
concentric
FR 22
EU(4)
FR 32
EU(4)
Dimensions (mm)
eccentric
De
d1
(1)
Smin
7.7
9.4
6.5
12
12
11.4
FRR 22
EU(4)
22
FRR 32
EU(4)
32
14
M 10 x 1.25
11.8
12.6
FR 40 EU(4) FRR 40 EU(4)
40
16
M 12 x 1.5
14.6
15.5
FR 52 EU
52
21
M 16 x 1.5
19.1
19.8
15
FRR 52 EU
Type
M 6x1
Dynamic load
(N)
I1
SW1
SW2
SW3
36.8
15
18
14
10
0.8
8.5
48.9
20.2
22.9
11
20
17
10.4
58.5
25
29.5
11
22
19
69.5
32
36.5
14
28
24
1.5
Limit loads
(N)
Cw (4)
radial Fr
Life coefficients
axial Fa
Torque wrench
settings (2) (Nm)
Weight
(g)
FR 22 EU
FRR 22 EU
2 900
1 400
420
45
FR 32 EU
FRR 32 EU
5 800
2 000
800
1.9
20
125
FR 40 EU
FRR 40 EU
8 500
3 650
1 400
1.9
26
230
FR 52 EU
FRR 52 EU
11 700
8 500
3 000
1.9
64
510

4) FR/R 22, 32, 40 are available in stainless steel (NX)
The guide rollers are complete with self-locking washers and hexagonal nut (DIN439B) for fitting
NBR seals RS type
98
Base-Line
AS
concentric
eccentric
80
SW
k
d1
Q De
s
m
l1
d1 M
80
AZ
SW
k
De
l1
m
lg
d1 M
FR 22 EU
AS(5)
Type
concentric
Dimensions (mm)
eccentric
FRR 22 EU
AS(5)
De d1(1)
d(2)
7.7
9.4 21.8 15
SW
Ig (6)
19.8 2
1.9
14
10
4.5
10
25.6 2.5
2.5
20
17
15
1.5 (4) 0.5
l1
22
M 5
FR 32 EU AS(5) FRR 32 EU AS(5) 32
M 6 11.8 12.6 28.1 20.2
FR 40 EU AS(5) FRR 40 EU AS(5) 40
11
M 8 14.6 15.5 33.5 25
31
2.5
22
22
6.5
20
2 (4)
FR 52 EU AS
52
16
M10 19.1 19.8 43.2 32
40
3.2
3.8
28
27
24
2.5(4) 1.5
FR 22 EU AZ(5) FRR 22 EU AZ(5) 22
5.1
21.9 2
1.9
14
11
18.9
13
0.5
FR 32 EU AZ(5) FRR 32 EU AZ(5) 32
8.1 11.8 12.6 31.4 20.2
28.9 2.5
2.5
6.2
20
17
24.9
17
0.5
FR 40 EU
AZ(5)
FR 52 EU AZ
FRR 52 EU AS
FRR 40 EU
AZ(5)
FRR 52 EU AZ
Guide roller size
9.4 23.9 15
40
11
10.1 14.6 15.5 38
25
35.5 2.5
7.5
22
22
30.5
26
0.8
52
16
14.1 19.1 19.8 49.5 32
46.3 3.2
3.8 10.5
28
27
39.3
5.5
27
1.5
Dynamic load (N)

Cw (3)
7.7
0.5
Limit loads (N)

radial Fr
Life coefcients
axial Fa
Weight
AS
(g)
Weight
AZ
(g)
On re quest
for AZ screw
DIN7984
22
2 900
470
210
33
31
M 5 x 30
32
5 800
1 590
710
1.9
95
93
M 8 x 40
40
8 500
2 120
940
1.9
173
173
M10 x 50
52
11 700
5 830
2 560
1.9
374
365
M14 x 60

2) Safety threads SPIRALOCK
5) FR/R 22, 32, 40 AS and AZ are available in stainless steel (NX)
6) AZ: minimum length of the thread engaged

steel = 1 x d
cast iron = 1.25 x d
aluminium = 2 x d
AS screws length: min = d+o+s; max = m+4+o+s
NBR seals RS type
99
Base-Line
Floating guide rollers FRL..EU
concentric
eccentric
X
n
80
M
SW2
k
SW3
SW1
d1
De
T
S min.
l1
The race ways are slightly convex
Type
Dimensions (mm)
d
Smin
M6 x 1.0
7.7
7.5
14
M10 x 1.25 11.8 10.1
12
8.5 52.2 20.2 26.2 11.0 20.0
16
M12 x 1.5 14.6 12.5
12
10.4 61.4 25.0 32.4 11.0 22.0 2.4
21
M16 x 1.5 19.1 16.0
15
11.4
32.0 41.0 14.0 28.0
27
M20 x 1.5 22.1 16.8 18.5 12.4 83.6 33.6 42.6 17.5 35.0
concentric
eccentric
De d1
FRL 22 EU 5)
FRLR 22 EU 5)
22
FRL 32 EU 5)
FRLR 32 EU 5)
32
FRL 40 EU 5)
FRLR 40 EU 5)
40
FRL 52 EU
FRLR 52 EU
52
FRL 62 EU
FRLR 62 EU
62
Type
1)
l1
6.5 39.3 15.0 20.5 8.0 14.0 1.5
74
Dynamic load (N)
Limit load (N)
Limit load Inox

version (N) NX
Cw 4)
radial Fr
radial Fr
SW1 SW2 SW3

4
10
0.8
17
1.0
2.5
19
1.0
24
1.5
30
2.0
Torque wrench
setting 2)
(Nm)
Weight
(g)
FRL 22 EU
FRLR 22 EU
2900
1050
980
46
FRL 32 EU
FRLR 32 EU
5800
1700
1550
20
127
FRL 40 EU
FRLR 40 EU
8500
3000
2750
26
233
FRL 52 EU
FRLR 52 EU
11700
7600
6850
64
520
FRL 62 EU
FRLR 62 EU
13900
11000
10300
120
776
1) Housing bore tollerance: H7

3) Weight without fittings

Guide rollers include self-locking washers and hexagonal nut (DIN 439B)
100
Base-Line
Carriage T4FR
H
=
H1
b
=
B
Iy
b
=
G
Ix
L
H2
Dimensions
(mm)
Type
L
Ix
Iy
H1
H2
Weight
(kg)
Suggested
combinations
T4FR 22 90
90
90
59
58.7
42.4
28.4
19
M6
15
0.6
FWS 22
T4FR 22 150
150
90
119
58.7
42.4
28.4
19
M60
15
0.9
FWS 22
T4FR 32 120
120
120
78
78
58.6
41.6
29
M8
15
1.5
FWS 32
T4FR 32 180
180
120
138
78
58.6
41.6
29
M80
15
2.1
FWS 32
T4FR 40 150
150
150
99
98.8
63.5
44.5
29
M8
15
2.6
FWS 40
T4FR 40 220
220
150
169
98.8
63.5
44.5
29
M80
15
3.4
FWS 40
T4FR 52 190
190
190
123
123
82.8
58.8
39
M10
20
5.4
FWS 52
T4FR 52 260
260
190
203
123
82.8
58.8
39
M10
20
6.8
FWS 52
101
Base-Line
Guide Rollers combination
Iy
Ih
Roller type FR/FRR..EU, FR/FRR..EU AS, FR/FRR..EU AZ, FRLK, FRLR, FRL
Type
Iy
Ih
FWS 22
FWH 22
12.4
58.8
29.4
FWS 32
FWH 32
18
78
39
FWS 40
FWH 40
22.4
98.8
49.4
FWS 52
FWH 52
28.4
122.8
61.4
Mounting Examples
Glue dispensing
machine
102
Flexi-Line 645
FWN System
Flexi-Line 645
System Flexi-Line 645
Aluminium guide rails FWN as well as carriages TA4 and
TB4 are the components of this line.
In addition to the standard dimensions that are ISO
645 compatible, the guide system can be adapted to
customers requirements.
Bore holes and threads on the guide rails can be made
in any distance required, the carriages may have overlengths and a special hole pattern and all this is also
available as corrosion resistance type NX.
Compared to linear guides made of steel these guide rails
and carriages weigh up to 45% less and stand out due to
their excellent running performance which minimises
the driving power and reduces significantly the cost for
motors and controls.
With eccentric bolts the guide rollers of the carriages
are kept free from play. However the user also has the
possibility to change the settings, for example in case
of vibrations, and to apply an individual preload on the
guide system. On both sides of the carriages can be
mounted end plates with oil-soaked felt seals to ensure
low-wear operation.
The following graph applies to the loads indicated in the
tables:
MAXIMUM LOAD ON INDIVIDUAL CARRIAGES

The table below shows the maximum load that can be
applied to an individual carriage.
Carriage
Fy (N)
Fz (N) Mx (Nm) My (Nm) Mz (Nm)
TA4GLA17.06
TB4GLA17.06
600
400
15
20
TA4GLA19.06
TB4GLA19.06
1 700
960
19
33
70
DYNAMIC LOAD OF THE INDIVIDUAL CARRIAGE

The table below shows the load corresponding to the
nominal working life of 100 km.
The nominal working life of the carriage can be
determined by the standard bearing formula.
L10 = (Ci/Pi)3 x 100 km
Ci is the carrying capacity in a specific direction and Pi
is the load applied in the same direction.
Carriage
Cy (N)
Cz (N)
CMx
(Nm)
CMy
(Nm)
CMz
(Nm)
TA4GLA17.06
TB4GLA17.06
2 596
1 445
13
46
84
TA4GLA19.06
TB4GLA19.06
4 920
2 700
30
100
180
Important:
s6ALUESARECALCULATEDONTHEBASISOFLUBRICATEDRAILS
s&ORCOMBINEDLOADSPLEASEPROCEEDASINDICATED
in the calculation examples at the beginning of the
catalogue. In case of questions our application
engineers will be pleased to assist you.
104
Flexi-Line 645
Guide rails FWN Dimensions according to DIN 645
D
Boring layout A
dB
d
l1
m
l
L
G
l1
Boring layout B
l
Dimensions
(mm)
Type
dB
FWN 20
20
18
10
5.5
M6
12
13.5
FWN 25
23
21
11
6.6
M6
12
18
Weight
(kg/m)
l1
19.5
30
60
1.3
8.5
25.5
30
60
1.8
Max length of single guide element L=5 800 mm (1)
1) Longer rails are supplied in sections with ground butt-joints
Hole layout
- holes according to DIN (A or B)
Optional features
Example of standard designation : FWN20/1000 A
105
Flexi-Line 645
Carriage TA4 Dimensions according to DIN 645
H1
ey
ex
Dimensions
(mm)
Type
Weight
(kg)
H1
ex
ey
TA4GLA 17.06
63
M6
30
26
92
40
53
12
0.3
FWN 20
TA4GLA 19.06
70
M8
36
31
104
45
57
16
0.4
FWN 25
Longer carriages on request
Fz
Max load on a single carriage

Carriage
Fy (N)
Mz
Fz (N)
Mx (Nm)
My (Nm)
Mz (Nm)
TA4GLA 17.06
600
400
15
20
TA4GLA 19.06
1 700
960
19
33
70
My
Mx
Optional features
- available with stainless steel guide rollers (NX)
- available with felts for lubrication (UU)
106
Fy
Flexi-Line 645
Carriage TB4 Dimensions according to DIN 645
H
H1
ey
ex
Dimensions
(mm)
Type
Weight
(kg)
H1
ex
ey
TB4GLA 17.06
63
5.5
30
26
92
40
53
17
0.25
FWN 20
TB4GLA 19.06
70
6.6
36
31
104
45
57
23.5
0.35
FWN 25
Longer carriages on request
Fz
Max load on a single carriage

Carriage
Fy (N)
Mz
Fz (N)
Mx (Nm)
My (Nm)
Mz (Nm)
TB4GLA 17.06
600
400
15
20
TB4GLA 19.06
1 700
960
19
33
70
My
Fy
Mx
Optional features
- available with stainless steel guide rollers (NX)
- available with felts for lubrication (UU)
107
Flexi-Line 645
Mounting examples
Medical equipment
Flexi-Line
108
U-Line
LM, LML System
U-Line
LM system
LM system is based on rail, guide rollers and carriages
to provide a complete guiding system.
Guide rails and rollers can be used as single elements.
In most cases the application is based on standard
carriages and cursors.
Referring to the axis system below, the load capacities
are tabulated as follows:
Y
Mx
Cy
N
Carriage
Cz
N
CMx
Nm
CMy
Nm
CMz
Nm
830
1670
2340
4670
4050
8110
9
18
34
68
86
172
16
26
67
110
152
250
30
60
122
244
296
593
8110
263
325
770
8110
8110
14130
14130
5300
5300
370
370
650
650
320
320
400
685
700
1195
335
600
780
1335
1190
2030
965
1725
LM 30 C3 RCL 17 06 065 3000*

C4 RCL 17 06 085 3000
LM 40 C3 RCL 24 06 085 8400*
C4 RCL 24 06 114 8400
LM 65 C3 RCL 35 10 115 15800*
C4 RCL 35 10 152 15800
LM 90 C4 RCL 35 10 180 15800
LM 120 T4 RCL 35 10 150
T4 RCL 35 10 220
T4 RCP 42 10 150
T4 RCP 42 10 220
LM 180 T4 PFV 43 22 180
T4 PFV 43 22 280
X
My
Guide
15800
15800
24000
24000
15190
15190
* Fy directed to load the two concentric guide rollers
Mz
Calculation example: four carriages C3RCL 35 10

115 platform
The common configuration is shown in the here
following sketch:
MAX LOAD ON SINGLE CARRIAGE

The following table shows the maximum load that can
be applied on a single carriage.
Fy
N
Fz
N
Mx
Nm
My
Nm
Mz
Nm
1000*
1000
1810*
1810
4160*
4160
330
660
520
1040
1200
2400
3,5
7
7,6
15
26
50
5,8
11
15
25
45
75
10
20
26
52
78
155
LM 90 C4 RCL 35 10 180 4160
2400
75
95
200
LM 120 T4 RCL 35 10 150

T4 RCL 35 10 220
T4 RCP 42 10 150
T4 RCP 42 10 220
LM 180 T4 PFV 43 22 180
T4 PFV 43 22 280
2400
2400
3030
3030
3120
3120
110
110
140
140
185
185
120
200
150
250
200
350
200
350
260
440
400
715
Guide
Carriage
LM 30 C3 RCL 17 06 065
C4 RCL 17 06 085
LM 40 C3 RCL 24 06 085
C4 RCL 24 06 114
LM 65 C3 RCL 35 10 115
C4 RCL 35 10 152
4160
4160
5250
5250
6300
6300
* Fy directed to load the two concentric guide rollers
The maximum load is based on the guide roller data

(stud and bearing strength) and on maximum contact
pressure between rail and roller of 1250 N/mm 2 .
Loading is considered to be acting in a single plane or
axis only.
X
F
The platform moves along the two guide rails and has
a load of F acting at 100 mm and 50 mm from the
carriage centre.
Data: guide LM 65 and carriages C3RCL3510115
Ix = 400 mm
F = 6.000 N
Iz = 300 mm
XF = 100 mm
ZF = 50 mm
In this configuration the load on the most heavily

loaded carriage is Py and can be calculated using the
following formula:
F
F s XF
F s ZF
P=
+
+
s)xs)z
= 2750 N
BASIC DYNAMIC LOAD OF SINGLE CARRIAGE

The following table shows the nominal load that
corresponds to a nominal life of the bearing at 100 km.
The load Fy shown in the max loads table is 4.160N

(carriages mounted with eccentric roller on top), so the
system is validated against breakage.
The nominal carriage life can be estimated from the

standard bearing formula.
To estimate the system life we proceed as follows:

from the nominal life table Cy = 15.800 N
L10 = (Ci/Pi)^3 x 100 km

Ci and Pi are the basic capacity and load applied for a
specific direction.
110
L10 = (15.800/2.750)^3 x 100 = 18.900 km

Important note: to reach this value it is important to
lubricate the rail, otherwise fretting corrosion between
rail and roller can reduce the expected life.
U-Line
Auto-aligning system
Systems
Auto-aligning systems are assembled with guide rollers
RAL type on LM system carriages tables.
The guide rollers RAL type allows axial displacement
of the roller on the pin. An O ring retains the roller in
position during the mounting.
Auto-aligning systems compensate for opposite rail
misalignment errors. They are useful for mounting
inaccurately aligned structures or those structures
subject to flexure.
Dx
C3RAL C4RAL T4RAL

Is used to compensate for Dx misalignment between
opposite rails. The table or carriage with all guide
rollers RAL/RALR type can move towards or away from
the rail. Type RAL provides radial support only. Axial
load, transverse to the direction of travel, is reacted by
carriage type RCL on the opposite rail.
...RCL...
C3RYL C4RYL T4RYL

Rail misalignment Dy requires the ability for both
carriages to rotate. The table or carriage RYL type, with
guide rollers RCL/RCP in contact with a steel shaft of
the LM rail and guide rollers RALR type in contact with
the opposite shaft, allows carriage rotation ensuring at
the same time the transverse direction control.
The maximum Dy value is dependent on the distance
between the rails and the tabulated maximum angle
for that carriage.
Note: RYL carriage axial load capability is lower than
the same size RCL/RCP carriage.
...RAL...
Dy
...RYL...
...RAL...
Max transverse moving allowed by auto-aligning tables and carriages

Carriage code (1)
max
()
S max
(mm)
C3RAL 17 06 065
C4RAL 17 06 085
0.8
C3RYL 17 06 065
C4RYL 17 06 085
C3RAL 24 06 085
C4RAL 24 06 114
C3RYL 24 06 085
C4RYL 24 06 114
C3RAL 35 10 115
C4RAL 35 10 152
C3RYL 35 10 115
C4RYL 35 10 152
C4RAL 35 10 180
C4RYL 35 10 180
T4RAL 35 10 150
T4RAL 35 10 220
0.3
T4RYL 35 10 150
T4RYL 35 10 220
0.3
T4RAL 42 10 150
T4RAL 42 10 220
0.75
1.5
H nominal
(mm)
Rail
27.5
LM 30
35.7
LM 40
58
LM 65
Hs
1
60.5
LM 90
1
58.5
LM 120
65.5
T4RYL 42 10 150
T4RYL 42 10 220
0.75
1) See light load systems Nadella catalogue for table and carriage dimensions.
2) Variations of dimension H exceeding s can compromise bearing axial moving and decrease
the roller limit load, Fr.
111
U-Line
Guide rails LM
LM 30
lB
dB
H2
H2
LM 40
LM 65
D
B
H2
dB
lB
dB
H1
H1
g
LM 90
lB
dB
LM 120
lB
H2
G
H1
H1
H
g
D
B
LM 180
H
lB
dB
H1 H
M
D
D(3) G(3)
2
e
a
g
l1
l
L
Dimensions
(mm)
Type
dB
IB
H1
H2
10.5
11
4.5
Moments of inertia(2)
L(1)
Weight
(cm4)
max
(kg/m)
(mm)
J
J
l1
9.5
2.5
16
80
40
0.5
LM
30(4)
21.5
32
15.5
LM
40(4)
29
42
20
14
14
4.5
21
100
50
LM 65(4))
10
42.5
65
32
23.5
13.5
22
6.5
11
32.5
100
50
LM 90(4))
10
65
90
35
26
20
29
15
0.5
38
26
100
LM 120(4)
10
92
120
33.5
24
14
23.5
6.5
11
40
40
LM 180
22
120
180
45
32
22.5
26.5
136
12.5
10(3) 20.1(3)
1.1 6 000
1.2
8.8
1.5 6 000
8.8
54.9
4.1 6 000
50
16.4
160.2
4.7 6 000
100
50
14.8
311.6
53.3
1 096.6
3) Slot for nut DIN 508
4) available with stainless steel shafts (suffix NX)
Hole layout
Optional features
Example of standard designation : LM 40/1720 NF
112
6 000
13.1 6 000
U-Line
Guide rollers RCL, RCP, PFV
RCL/RCP
PFV
SW2
M
De
S
min.
S min.
L
SW1
De
SW2
SW1
concentric
concentric
dB
dB
P
Y
SW1
SW1
d1
d1
A
B
l1
Type
concentric
RCL
17.06(3)
eccentric
Dimensions (mm)
eccentric
17.06(3)
De
dB
d1
(1)
conc.
d1
(1)
ecc.
S
min.
11
14.7
l1
SW1
5.2
2.5
6.5
14
15.9 20.5 13
18
SW2
Suggested
combination
0.25
LM 30
13
0.5
LM 40
17
0.75
LM 65
17
3.7 21
11
M 8x1.25 14
7.7
5.6 28.2 11
RCL 35.10(3) RCLR 35.10(3) 35
10
10
10
M10x1.25 20.65 10.5
14
RCPR 42.10(3) 42
10
17
17
M12x1.25 24
12.5
12
9.5 50
19
24.5 11
25
19
0.75
LM 120
PFV 43.22(3) PFVR 43.22(3) 43
22
12
12
M12x1.5 29
14
13
12.5 52
23
27
18
19
LM 180
Type
Dynamic
load
(N)
Cw(4)
6.5 M 5x0.8 10.5
RCL 24.06(3) RCLR 24.06(3) 24
RCP 42.10
RCLR
l1
eccentric
12
Life coefficients
Pa/Pr 0.37
Pa/Pr > 0.37
axial Fa
Torque
wrench (2)
settings
(Nm)
Limit loads
(N)
radial Fr
43
Weight
(g)
RCL 17.06 RCLR 17.06
1 500
530
260
1.37
0.5
2.73
1.8
20
RCL 24.06 RCLR 24.06
4 200
1 600
830
1.37
0.5
2.73
40
RCL 35.10 RCLR 35.10
7 900
2 400
1 100
1.67
0.5
3.03
20
130
RCP 42.10 RCPR 42.10
12 000
4 300
1 160
1.17
0.5
2.53
24
185
PFV 43.22 PFVR 43.22
7 600
3 150
780
26
205

3) Available in stainless steel (suffix NX) with RS seals type
7) Standard shields ZZ type for RCL and RCP; NBR seals type RS for PFV
113
U-Line
Guide rollers RAL
concentric
eccentric
dB
X
SW2
M
SW1
d1
De
SW1
(size 35 and 42 only)
S min
Type
concentric
l1
Dimensions (mm)
eccentric
S
min.
3.7 20.5
7.7
5.6 27.5 11
10
M10x1.25 20.65 10.5
14
17
M12x1.25 24
12
9.5 49
d1 (1) d1 (1)
De
dB
RAL 17.06(6) RALR 17.06(6) 17
RAL 24.06(6) RALR 24.06(6) 24
11
M 8x1.25 14
RAL 35.10(6) RALR 35.10(6) 35
10
10
RAL 42.10
10
17
RALR 42.10
42
Type
conc.
ecc.
6.5 M 5x0.8 10.5
12.5
43
Dynamic load
(N)
Limit loads
(N) (5)
Cw (3)
radial Fr
A
7
X (5)
SW1 SW2
5.2
14
6.5
14
13 0.5
LM 40
13
18
17 0.75
LM 65
23.5 1.5 11
25
19 0.75
LM 120
2.5
Suggested
combination
10.5 0.8
15.9 20.5 1
19
l1
8 0.25
LM 30
Torque wrench (2)

settings (Nm)
Weight
(g)
1.8
20
RAL 17.06
RALR 17.06
1 500
450
RAL 24.06
RALR 24.06
4 200
1 400
40
RAL 3510
RALR 35.10
7 900
2 100
20
130
RAL 42.10
RALR 42.10
12 000
3 400
24
185

4)The guide rollers are complete with self-locking washers and hexagonal nut for fitting
5) Dimension X is the max displacement from dimension m to ensure proper guide roller function and safety
7) Standard shields ZZ type
114
U-Line
Guide wheels GLA
B
A
dB
De
Di (1)
Dimensions
(mm)
Type
De
dB
Di (1)
GLA 17.06 (4)
17
10.5
GLA 24.06
(4)
24
14
11.9
11.9
GLA 35.10
(4)
35
10
12
20.65
15.9
15.9
GLA 35.12
35
12
12
21.75
15.9
15.9
GLA 42.10
42
10
12
24
19
19
GLA 47.10
47
10
15
26.65
19.9
19.9
GLA 52.16
52
16
20
31.5
20.6
22.6
Type
Dynamic
load
(N)
Cw (2)
B
8
Life coefficients
Limit loads
(N)
radial Cor
Pa/Pr 0.37
axial Coa
Weight
(g)
Pa/Pr > 0.37
GLA 17.06
1 500
840
350
1.37
0.5
2.73
10
GLA 24.06
4 200
2 300
1 000
1.37
0.5
2.73
20
GLA 35.10
7 900
5 100
1 500
1.67
0.5
3.03
80
GLA 35.12
7 800
5 000
1 400
2.47
0.5
3.83
80
GLA 42.10
12 000
7 100
2 100
1.17
0.5
2.53
100
GLA 47.10
15 400
9 200
3 300
0.97
0.5
2.33
170
GLA 52.16
19 300
10 500
4 000
2.17
0.5
3.53
230
1) Tolerance of Diameter Di: +0 / -0.008 mm


5) Standard shields ZZ type (GLA 52.16 with RS seals type)
115
U-Line
Carriage C3RCL, C3RAL, C3RYL
e
H1
g
Iy
B
k
b
c
lx
H2
Dimensions
(mm)
Type
L
Ix
Iy
C3RCL 17 06 065
65
32
40
0.5
27.5
C3RCL 24 06 085
85
42
58
C3RCL 35 10 115
115
65
75
1.2
Suggested
Weight
combina(kg)
tions
H2
17
11
M4
5.5
24
0.5
0.1
LM 30
35.7
21.7
14
M5
35
0.2
LM 40
58
34.5
24
M6
10
10
10
14
60
1.5
0.8
LM 65
H1
1) Dimensions in the table are correct also for carriages C3 RAL, C3 RYL
2) Available with stainless steel guide rollers (suffix NX)
Carriage C4RCL, C4RAL, C4RYL

e
H1
g
Iy
B
k
b
c
Ix
H2
L
Dimensions
(mm)
Type
Suggested
Weight
combina(kg)
tions
Ix
Iy
H1
H2
C4RCL 17 06 085
85
32
60
0.5
27.5
17
11
M4
5.5
44
0.5
0.15
LM 30
C4RCL 24 06 114
114
42
87
35.7
21.7
14
M5
60
0.25
LM 40
C4RCL 35 10 152
152
65
112.5
1.2
58
34.5
24
M6
10
10
10
14
90
1.5
LM 65
C4RCL 35 10 180
180
90
135
60.5
34.5
24
M6
10
10
10
14
120
1.5
LM 90
23.7
1) Dimensions in the table are correct also for carriages C4 RAL and C4 RYL
2) Available with stainless steel guide rollers (suffix NX)
116
U-Line
Carriage T4RCL, T4RCP, T4PFV, T4RAL, T4RYL
T4RCL
T4RCP
T4PFV
L
L
b
H2
H2
b
=
Iy
Iy
Ix
H1
Ix
H1
Dimensions
(mm)
Type
Weight Recommended
(kg)
pairing
Ix
Iy
H1
H2
T4RCL 35 10 150
150
120
99
50.7
58.5
34.5
24
M8
10
1.6
LM 120
T4RCL 35 10 220
220
120
169
50.7
58.5
34.5
24
M8
10
2.2
LM 120
T4RCP 42 10 150
150
120
99
44
65.5
41.5
29
M8
15
LM 120
T4RCP 42 10 220
220
120
169
44
65.5
41.5
29
M8
15
2.7
LM 120
T4PFV 43 22 180
180
180
127
62
74
42
28
M10
20
3.1
LM 180
T4PFV 43 22 280
280
180
227
62
74
42
28
M10
20
4.5
LM 180
1) Dimensions valid also for T4RAL and T4RYL
Lubricator LUBM
C
symmetry axis
of the rail
L
2) G
E
T
B
U
LUBM.. CS
LUBM.. CD
Dimensions
(mm)
Type
A
LUBM 030
LUBM.. CD
LUBM.. CS
9.5
Suggested
combinations
with the rails
16
30
15
6.5
20.5
M2.5
83
103
LM 30
27
M3
103
132
LM 40
44.5
M4
133
170
LM 65
LUBM 040 CD/CS
13.7
21.5
10
40
19
LUBM 065 CD/CS
20.5
30
15
63
30
13
C3 RCL C4 RCL
1) The lubricator is supplied with the felt already lubricated. The lubricant has a mineral oil base - 2) One lubricator for packaging. Countersunk head screws
for the mounting are already in the packaging - 3)The lubricator can be mounted on carriages RCL, RAL and RYL - (4) Optional felt without lubricant (D)
117
U-Line
System LML
Application
Y
Aluminium guide rails LML as well as RCL guide rollers
with a plastic-coated outer ring are the components of
this line.
LML can be used whenever extremely compact
dimensions, simple linear motion and an economic
solution are required.
LML system is suitable for manual and low precision
movements, for safety doors, for the adjustment of
cameras and sensors and many other products.
Applications can be found amongst others in mechanical
engineering, medical and food engineering or object
monitoring.
Mx
My
Mz
Z
Materials, surfaces, running characteristics

MAXIMUM LOAD ON INDIVIDUAL CARRIAGES
The guide rail, made of extruded aluminium, has a
hard anodised surface. This grey-coloured protective
coating ensures a significant protection against wear
and corrosion. In addition, it has good tribological
characteristics.
The guide rollers are made of corrosion-resistant bearing
steel and their outer rings are coated with a special
polyamide material.
This material combination contributes to a further
improvement of the already known good running
characteristics of Nadella roller guides and makes
possible an absolutely low-noise linear motion without
any stick-slip. In contrast to steel to steel combinations,
the plastic coating of the guide rollers is slightly flexible
and allows higher production tolerances and thus a costefficient production.
Load rating and working life
The carrying capacity of the system is determined by the
surface pressure between the plastic coating and the
aluminium guide rail.
The working life is not calculated.
The following graph applies to the loads indicated in the
tables:
118
The table below shows the maximum static load that

can be applied to an individual carriage for up to 100
hours without leading to permanent deformation of the
outer rings. For short stress (<2s) and under dynamic
load the values can be doubled.
Carriage
Fy
(N)
Fz
(N)
Mx
(Ncm)
My
(Ncm)
Mz
(Ncm)
C3RCL 16 NX
150*
30
12.5
60
150
C4RCL 16 NX
150
60
25
95
300
* Fy with effect on the two concentric rollers.
Option sliding guide

For mostly static applications such as adjusting
devices or for non-critical linear movements a suitable
polyamide slide with incorporated lubricant is available.
Please contact our application engineers.
U-Line
Guide Rails LML
Hole layout
- holes according to drawing (NZ)
H2
H1
l1
D
g
l
L

(cm4)
Dimensions (mm)
Type
LML 20
H1
H2
20
10.3
6.8
3.8
4.5
9.5
2.5
I1
80
40
Jx
Weight
(kg/m)
Lmax
(mm)
0.235
2800
Jy
0.068
0.427
1) Inertia value based on E module for aluminium 70 000 N/mm. Surface hard anodised
Carriage C3RCL 16 NX
e
H1
G
ly
B
b
lx
H2
H
Carriage C4RCL 16 NX
e
G
ly
B
b
lx
L
Dimensions (mm)
L
Ix
Iy
H1
H2
Weight
(g)
C3RCL 16 NX
58
18
40
0.8
16.5
9.75
M4
24
33
C4RCL 16 NX
78
18
60
0.8
16.5
9.75
M4
44
44
Type
Corrosion-resistant design
Example: standard rail LML20/1200SB

standard carriage C3RCL16NX
119
U-Line
Mounting example
Protective doors on machine tool
U-Line
120
Product index (in alphabetic order)
Product
Description
Page
BL
Carriage with burnished body for the ROLBLOC system
43
Rail composed by an aluminium body and one shaft in steel, with a single raceway for Base-Line system
88
C3RAL, C4RAL
Carriages with body in anodised aluminium with 3 or 4 guide rollers type RAL for auto-aligning system
U-Line
116
C3RAS, C4RAS,
C5RAS
Carriage with body in anodised aluminium with 3, 4 or 5 guide rollers type RAS for auto-aligning system
C-Line
81-82-83
C3RCL, C4RCL
Carriage with body in anodised aluminium with 3 or 4 guide rollers type RCL for U-Line system
116-119
C3RCS, C4RCS,
C5RCS
Carriages with body in anodised aluminium with 3, 4 or 5 guide rollers type RCS for auto-aligning system
C-Line
81-82-83
C3RYL, C4RYL
Carriage with body in anodised aluminium with 3 or 4 guide rollers type RCL and RAL for auto-aligning
system U-Line
C3RYS, C4RYS,
C5RYS
Carriages with body in anodised aluminium with 3, 4 or 5 guide rollers type RCS and RAS for auto-aligning
system C-Line
DC
Rail composed by an aluminium body and two shafts in steel, with two raceways for Base-Line system
87
DIST FS
Spacers for rails FS, FSH and FSR
59
FK
Guide wheel with tapered roller bearings for GP rails of Heavy-Line system
31
FKU
Guide wheel with tapered roller bearings for GU rails of Heavy-Line system
22
FKX
Guide wheel with tapered roller bearings for FSX rails of V-Line system
56
FKY
Guide wheel with tapered roller bearings for FS and FSH rails of V-Line system
56
FR..EU
Guide roller with ball bearings for FS and FSH rails of V-Line system, and FWS and FWH rails of Base-Line
system
52-98
FR..EU AS/AZ
Floating guide rollers with ball bearings for FS and FSH rails of V-Line system, and FWS and FWH rails of
Base-Line system
53-99
FRL..EU
Floating guide rollers with needle roller bearings for FS and FSH rails of V-Line system, and FWS and FWH
rails of Base-Line system
57-100
FRN..EI
Guide roller with needle roller bearings for FS and FSH rails of V-Line system
FS..M, FSH..M
Rail in steel with ground raceways, for V-Line system
49-51
FS..MT, FSH..MT
Rail in steel with sandblasted raceways, for V-Line system
48-50
FSR..M
Circular rail in steel, for Multi-Motion-Line system
67
FSRO
Oval circuit composed of linear and circular pieces of rail for Multi-Motion-Line system
69
FSRQ
Ring circuit composed of linear and circular pieces of rail for Multi-Motion-Line system
70
FSX..M
Rail in steel with ground raceways, for V-Line system
51
FSX..MT
Rail in steel with sandblasted raceways, for V-Line system
50
FWH
Rail composed by an aluminium body and one shaft in steel, with a single raceway for Base-Line system
97
FWN
Rail composed by an aluminium body and two shafts in steel, with two raceways for Flexy-Line 645 system
105
FWS
Rail composed by an aluminium body and two shafts in steel, with two raceways for Base-Line system
GC
Guide roller with needle roller bearings for GP rails of Heavy-Line system
GLA
Guide wheel with double row of balls with oblique contact, with gothic arch prole for U-Line system
115
GP..M
Rail in steel , ground raceways for Heavy-Line system
29
GP..MC
Rail in steel , rough ground raceways for Heavy-Line system
28
GU..M
Rail in steel , ground raceways for Heavy-Line and Rolbloc system
20-41
GU..MT
Rail in steel , sandblasted raceways for Heavy-Line and Rolbloc system
20-41
LM
Rail composed by an aluminium body and two shafts in steel, with two internal raceways for U-line system
112
LML
Rail totally in aluminium with two internal raceways for U-line system
119
LS
Rail in steel with internal raceways for C-Line system
78
116
81-82-83
54
96
32-33
LUBC
Lubricator for Base-Line system (guide rollers running on C and DC rails)
93
LUBM
Lubricator for U-Line system (carriages running in LM rails)
117
LUBP
Lubricator for Heavy-Line system (guide rollers running on GP rails)
36
LUBU
Lubricator for Heavy-Line system (guide rollers running on GU rails)
LUBX, LUBY
Lubricator for V-Line system (guide rollers running on FS and FSH rails)
MBL
Carriage with black anodised aluminium body and three guide rollers with ball bearings, for Rolbloc system
42
NAID
Wipers for C and DC rails of Base-Line system
92
24
60-61
121
Product index (in alphabetic order)
Product
Description
PFV gothic prole
Guide roller with gothic arch prole, based on ball bearings, for C and DC rails of Base-Line system, and
LM rails of U-Line system
PK
Guide roller with tapered roller bearings for GP rails of Heavy-Line system
30
PR
Adjustment plates for BL carriages of Rolbloc system
44
RAL
Floating guide rollers with gothic arch prole, with a double row of balls with oblique contact, for LM rails of
U-Line system
114
RAS
Floating guide rollers with balls for LS rails of C-Line system
80
RCL
Guide rollers with gothic arch prole, with a double row of balls with oblique contact, for LM rails of U-Line
system
113
RCP
Guide rollers with balls for LS rails of C-Line system
113
RCS
Guide rollers with balls prole, for LS rails of C-Line system
79
RKO
Guide rollers with tapered roller bearings, with gothic arch prole for C and DC rails of Base-Line system
90
RKU
Guide rollers with tapered roller bearings, for GU rails of Heavy-Line system
21
RKUL
Floating guide rollers with tapared roller bearings for GU rails of heavy line system
23
RKX
Guide rollers with tapered roller bearings, for FSX rails of V-Line system
55
RKY
Guide rollers with tapered roller bearings, for FS and FSH rails of V-Line system
55
RKYL, RKXL
Floating guide rollers with tapared roller bearings for FS.. rails of V-Line system
58
SAG
Guide pins for the mounting alignment of GU rails of Heavy-Line system
TA4, TB4
Carriages with anodised aluminium body with four guide rollers type GLA for FWN rails of Flexi-Line system
106-107
T4FR
Carriages with anodised aluminium body with four guide rollers type FR..EI for FWS rails Base-Line system
101
T4PFV
Carriages with anodised aluminium body with four guide rollers type PFV with gothic arch prole for C and
DC rails of Base-Line system, and LM rails of U-Line system
91
T4R
Steering carriage for FSR..M circular rails of Multi-Motion-Line system
71
T4RAL
Carriages with black anodised aluminium body with four oating guide rollers type RAL with gothic arch
prole for LM rails of U-Line system
117
T4RCL, T4RCP
Carriages with black anodised aluminium body with four guide rollers type RCL or RCP with gothic arch
prole for LM rails of U-Line system
117
T4RYL
Carriages with black anodised aluminium body with four guide rollers type RCL/RCP and RAL with gothic
arch prole for LM rails of U-Line system
117
Suffix index (in alphabetic order)

A
Standard hole pattern according to the catalogue for GP rails
AC
Hollow shafts optional for rails C, DC and LM
Standard hole pattern according to the catalogue for GP rails
CH
Chromium plated shafts
Felt without lubricant
GZ
Surface zinc-plated for LS rails (C-Line)
Ground prole
MC
Rough ground prole (for GP rails)
MT
Drawn and sandblasted prole
NF
Rails without holes
NX
Stainless steel version for guide rollers or guide rails
NW
Chemical Nickel-plating
NZ
Finishes to drawing
Ground on one end
RR
Ground on both ends
SB
Standard hole pattern according to the catalogue
UU
Felts for lubrication available (for carriages TA4 and TB4 of Flexi-Line 645 system)
Seals in Viton
122
Page
89-113
25
Note
Note
3D CAD
DRAWINGS
Our 2D and 3D drawings can be

down loaded from our web site:
www.nadella.eu
Nadella S.r.l.
Nadella GmbH
Nadella Inc.
Nadella Ofce Shanghai
Via Melette, 16
20128 Milano
Tel. +39 02.27.093.297
Fax +39 02.25.51.768
customer.service@nadella.it
www.nadella.it
Rudolf-Diesel-Strae 28
71154 Nufringen
Tel. +49 (0)70 32 95 40-0
Fax +49 (0)70 32 95 40-25
info@nadella.de
www.nadella.de
4884 Hawkins Road

Jackson, MI 49201 - USA
Toll Free +1 866 828 0611
Fax +1 (517) 764 0806
info@nadella.com
www.nadella.com
728 German Centre, 88 Keyuan Road

Pudong Shanghai 201203
Tel. +86 21 2898 6196
Tel. +86 21 2898 6199
info@nadella.cn.com
www.nadella.cn.com
NADELLA WORLDWIDE ORGANISATION

Europe:
O Austria
O Czech Republic
O Denmark
O Finland
O France
O Germany
O Hungary
Italy
Netherlands
O Norway
O Poland
O Romania
O Slovakia
Slovenia
Spain
O Sweden
O Switzerland
O Turkey
O United Kingdom
Corea
USA
China
India
Singapore
Brasil
Head offiche
Branches and distributors
2013 NADELLA
Printed in Italy
Taiwan

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NL1002 e

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Linear guide systems

Linear and Motion Solutions

Linear guide systems

Guide rails GU..M, GU..MT

Guide rails GU..M, GU. .MT

Sand blasted guide rails FS..MT

For medium-heavy loads

Circular rails FSR..M

Guide rails FWN

For all applications

For light-medium loads

For medium loads

For light-medium loads

For light-medium loads

For light-medium loads

The standard boring layout is designed to fit most

Our Technical Department works with Customers and

For rails FWS the joint can be realised by protruding the

When mounting guide rails opposite to each other

carriage e.g. FRL..EU/FRLR..EU

Another solution is to use one profiled guide rail e.g. FS

The plastic box can be mounted directly on the guide

so that any movement caused by vibration will cause the

The recommended lubricants are greases and oil for

Calculation is carried out in two steps, first defining

Calculating the loads on the guide

In the case of complex load situations, with forces acting

Guides outside the rollers

In case of ROLBLOC the distance Ic is the distance

Guides outside the rollers

In this case the external load F1, applied at the point of

estimation is performed using overload factor f w as

Guide roller calculation

Coefficients X and Y can be obtained from guide rollers

Nominal bearing life:

Where coefficient p is:

Nominal life calculation

Checking the guide roller max load

In intermediate cases, when the ratio is included

To check the strength of the guide roller, in relation to

Note: in the following common cases it is not necessary to

In case of loads acting in the guide roller plane (Fx or

In case of load Fz acting perpendicular at guide roller

Equivalent dynamic load

Limit load check

Limit load check

Guide roller safety coefficient

K=Pa/Pr = 2087/5087 = 0,41

2) The horizontal axis of a manipulator in steel

0.41 s16800 + (1 - 0.41 tan 45) s 8400

Fk/Pr = 11915 / 5087 = 2.3

3) The sliding door of a machine tool (rail on top)

Guide rollers BL252 are used with guide GU62M

The door is supported by the rail DC type on the upper

Guide rail DC18.65 is used with carriage

s s sTAN

Fr/Pr = 2120 / 859 = 2,4

Pr = 370 tan 40 = 310 N

Limit load check

ss sTAN