Honda HR194 Owners Manual
Honda HR194 Owners Manual
Honda HR194 Owners Manual
This manual covers operation and maintenance of the HONDA ROTARY MOWER HR194.
All information in this publication is based on the latest product information available at the time of approval
for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without
incurring any obligation.
Any powered product can be a potential source of danger if misused or improperly maintained.
Pay particular attention to statements preceded by the following words:
Indicates
a possibility
of personal
injury
or equipment
damage if instructions
NOTE:
Gives helpful information.
a permanent
The Honda
instructions
Read
bag. Any
other
and
personal
rotary
mower
is designed
to give wfe and depettdable
service if operrlretl
and ittrended
use: tnowing (cu ttittg) grass, attd baggittg cut grass wltett eqtripltetl
use could
utzdersrattd
injury
HONDA
accorvli~~g lo
witIt rl~c grass
be dangerous.
the
or equipment
Owners
Mattual
damage.
before
operating
the mower.
Failure
10 do so could
resrrll
irt
CONTENTS..
GENERAL
.............................................................
SAFETY ....................
COMPONENT IDENTIFICATION
CONTROLS..
OPERATION
l
..............................................
.............................................................
..............................................................
Highaltitudeoperation
MAINTENANCE
TROUBLESHOOTING
SPECIFICATIONS
.................................................
........................
4
5
7
9
....................................................
TRANSPORTING/STORAGE
WARRANTY
::. ..................................
. ..................................
......................................................
16
19
22
35
..........................................................
36
SERVICE .....................................................
40
GENERAL
* Kmw
sratrd
SAFETY
Itow
lo stop
atijotie
rite ettgitte
operatiott
10 operate
rite ttiower
s~txctioti.
* The reur slticgld is for your
Never
witiiorct
proper
protecriott;
keep
Tire bludc
irutrds or
tttowr
feel
lo
rlrttttittg.
blade or
r.upose
rite
blade
itiit it1
ltlO\\CI,
stop
lite
ettgitte
urruclred
lo
uwtid
while
the
is
opettittg
bcittg
engitle
retttove
tile
by
a JIJSittg
objccr.
Clcur tire luwtt oJ sricks. .stotws. or debris before
t~l(JR1illg.
Alow 0trl.v itt clwtwl
urws iti duj.ligltr
or
grtod 0rliJlciul
* Pro/wt
ligitr.
~~o~tr.sclJ b!.
wurittg
lottg
trolrsos
uititropriute
.siroc~s.Dot1 I weur IOOSCJitritrg
or sutrdals rvltetr ttiowitrg.
utrd
clotlritrg
rite tttowcr
at all
tittres.
* Keep cltildrett
perttrit
*
head, etc. be
att.v damaged
parts.
COMPONENT IDENTIFICATION
SHIFT LfVER
THROTTLE
LEVER
SXA Type
RECOIL STARTER
ROTO-STOP LEVER
THROTTLE
MUFFLER
LEVER
CUTTING HEIGHT
ADJUSTING LEVER
GRASS BAG
AIR CLEANER
PXA Type
DISCHARGE GUARD
HANDLE
FUEL TANK CAP
HANDLE JOINTS
CONTROLS
THROTTLE
CONTROL LEVEI
Throttle positions
CHOKE
HI
LO
STOP
ROTO-STOP Lever
To put the cutting blade into operation, press the
button on top of the ROTO-STOP lever and push the
lever forward, holding it against the handlebar.
The blade will stop when the ROTO-STOP lever is
released.
PXA Type
When cutting
+ First,
grass;
to nor-
OPERATION
This MOWER should be always used with the grass
bag in place.
The following suggestions and rules are intended to
help you operate your Honda HR194 under the safest
conditions possible. Be alert and exercise the same
care using the mower as you would when using any
other power tool.
[CA]
* Be
especially
careful
when
mowing
uneven
or
rough ground.
The mower may tilt,
exposing the
blade, and hidden objects could be thrown by the
blade.
*
iJse extra
care
when
mowing
striking
around
objects
to
the engine
immediately
or the mower
spark plug
cap (keep
starts
if the blade
to vibrate.
hits an
Remove
the
the plug)
is self-
BEFORE
oil
is a major
factor
and service
life.
affecting
engine
Non-detergent
per-
or veget-
the engine
with
insufficient
engine damage.
Use Honda-4-stroke,
or an equivalent high detergent, premium quality motor oil certified to meet or
exceed U.S. automobile manufacturers requirements
for service classification SE or SF (Motor oils classified SE or SF will show this designation on the
container).
SAE low-40 is recommended
for general, all temperature use.
a. Place the mower on a level surface.
b. Remove the oil filler cap and wipe the dipstick
clean.
c. Insert the dipstick into the oil filler neck, but do
not screw it in.
d. Check the oil level shown on the dipstick. If near
the lower level, fill to the upper level with the
recommended oil.
10
1-1
,
I
I
-20
0
20
40
60
80
100F
L
I
-30
-20
-10
0
10
20
30 40C
* Refuel in a well-ventilated
area with the engine stopped. Do not smoke or allow flames or sparks in the
area where the engine is refueled or where gasoline is
stored.
Do not overfill the fuel tank (there should be no fuel
in the filler neck). After refueling, make sure the tank
cap is closed properly and securely.
Be careful not to spillfuel
when refueling. Spilledfuel
or fuel vapor may ignite. Ifany fuel is spilled, make
sure the area is dry before starting the engine.
Avoid repeated or prolonged
contact with skin or
breathing
of vapor. KEEP OUT OF REACH OF
CHILDREN.
pzmzq
*
If
Spark knock
or pinging
occurs at a steady
engine speed under normal load, change brands of
gasoline. If spark knock or pinging persists, consult
your authorized
Honda dealer. Failure to do so is
considered misuse, and damage caused by misuse is
not covered by Hondas Limited
Warranty.
and
is explosive
11
GASOLINES
CONTAINING
ALCOHOL
12
To be certah
performirlg
HANDLE
HOOK BOLT
STARTING
THE ENGINE
adequate
ventilation.
NOTE:
Do not use CHOKE" when the engine is warm or
the air temperature
is high. Move the throttle to
LO instead.
2. Turn the fuel valve ON.
14
PXA Type
SXA Type
NOTE:
The throttle lever may be moved anywhere between
HI and LO to adjust engine speed during operation.
However the engine may stall if the lever is at LO
when the ROTO-STOP is engaged.
PXA Type
SXA Type
Flooded
Engine
High altitude
operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance
will
decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main fuel jet in the carbuetor
and readjusting the pilot screw. If you always operate
the rotary mower at altitudes higher than 6,000 feet
above sea level, have your authorized Honda Rotary
Mower dealer perform these carburetor modifications.
16
TLE
SXA Type
the Engine
1. Release the drive clutch (SXA type only) and ROTOSTOP lever.
2. Move the throttle lever to STOP and turn off the
fuel valve.
l
STOP
PXA
Type
will
gine is stopped.
a while
when adjustafter
the en-
ADJUSTING
LEVERS
Grass Bag
The bag is subject to wear under normal usage;
check frequently
for fraying and tears. Replace
deteriorated bags only with Honda replacement bags
or their equivalent. When the bag needs cleaning,
wash it with water and make sure it is dry before
using it.
Clogged mesh will result in poor grass chuting and a
wet bag will clog quickly.
Removal
1. Stop the engine.
2. Raise the discharge guard, grasp the grass bag
handle, and lift the bag to unhook it from the
mower.
Installation
Raise the discharge guard and hook the grass bag
frame over the retaining tabs on the mower.
18
TRANSPORTING/STORAGE
HANDLE JOINTS
Transporting
Turn the
mower.
when transporting
the
HANDLE JOINTS
*
To avoid
spilled
to tlot
tilt
the unit;
19
Preparation
for Storage
* Gasoline
lolder
flames
is
extremely
flammable
certain couditiotls.
Do riot
or sparks in tlte area.
a,ld
explosive
smoke
or allow
FUEL VALVE/
///
STARTER GRIP
/
\
21
MAINTENANCE
To prevent accidental
start-up,
and disconnect
the spark plug
ing any maintenance.
Use only
for
genuine
Honda
parts
maintenance
or repair.
which are not of equivalent
or their
equivalent
Replacement
parts
quality
may damage
the mower.
22
Maintenance
Fuel tuabe
Schedule
ENGINE
OIL CHANGE
Drain the oil while the engine is still warm to assure rapid
and complete draining.
1. Remove the filler cap.
2. Remove the drain bolt, drain the oil, and retighten the
bolt securely.
3. Refill to the Upper level mark with the recommended oil. Tighten the cap securely to prevent
leakage.
NOTE:
Please dispose of used motor oil in
compatible with the environment.
take it in a sealed container to your
tion for reclamation. Do not throw
pour it on the ground.
a manner that is
We suggest you
local service stait in the trash or
UPPER
LEVEL
24
AIR CLEANER
SERVICE
WING BOLTS
PAPER
ELE
AIR CLEANER
TANK
FUEL LINE
FUEL STRAINER
25
SPARK
PLUG
26
0.6-0.7 mm
(0.024-0.028
in.)
BLADEREMOVALANDSHARPENING
* Disconnect
ral start-up.
your
hands.
cap to prevent
acciden-
side is down.
BLADE
t BLADE BOLTS
27
THROTTLE
CH
LEVER
SXA Type
CHOKE ARM
PXA Type
28
SXA
Type
O-STOP LEVER
* Never shift
30
the transmission
while self-propelling.
DRIVE CLUTCH
LOCK NUTS
ADJUSTING BOLT
If the mower
has been
runtzing,
the muffler
will be
proceeding.
IDENTIFICATION
PLATEJOptional part)
SPARK
ARRESTER
lnntinnal oartl
NOTE:
Check for carbon deposits
and the spark arrester, and
necessary.
3. Install spark arrester in
4. Install gasket, muffler,
fler protector and then
securely.
32
PROTECTOR
MUFF LER
I
IDLE ADJUSTMENT
NOTE:
The following adjustment should be performed by
an authorized Honda dealer unless the owner has the
proper tools and is mechanically proficient.
1. Start the engine and allow it to warm up to normal
operating temperature.
2. Place the throttle lever in the LO position.
3. Connect a tachometer to the engine according to
the manufacturers instructions.
4. Turn the throttle stop screw in or out to adjust the
engine speed to 2,000 f 150 rpm.
-THROTiLE
SiOP SCREW
33
34
TROUBLESHOOTING
Engine will not start
1. No fuel.
2. Throttle lever in STOP position.
3. Spark plug wire loose or disconnected.
4. Spark plug faulty or improperly gapped (p. 26).
5, Engine flooded (p. 16).
Erratic operation
Engine overheats
gapped.
Excessive vibration
35
SPECIFICATIONS
MODEL
ENGINE
Overhead
engine.
Engine type
Displacement/Bore
Ignition timing
and stroke
air-cooled
four-stroke
25 - 27 BTDC
Transistorized magneto ignition
0.6 II (0.63 US (It)
1.0 II (0.26 US ml)
Spark plug
Ignition system
Enaine oil caoacitv
FRAME
Dimensions
(Length X Width X Height)
Dry weight
Cutting width
NOTE:
36
HR194
GXVl20
valve, single-cylinder, forced
Specifications
gasoline
WARRANTY
SERVICE
Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained
in the Distributors Limited Warranty. Normally, any problems concerning the product will be handled by your
dealers service department. If you have a warranty problem that has not been handled to your satisfaction, we
suggest you take the following action:
l
Discuss your problem with a member of dealership management. Often complaints can be quickly resolved at
that level. If the problem has already been reviewed with the Service Manager, contact the owner of the dealership or the General Manager.
If your problem still has not been resolved to your satisfaction,
tions Department of American Honda Motor Co., Inc.
After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that
your problem will likely be resolved at the dealership, using the dealers facilities, equipment, and personnel, so it
is very important that your initial contact be with the dealer.
Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co.,
Inc. We want to assist you in every way possible to assure your complete satisfaction with your purchase.
37
Name of the dealer who sold the Honda power equipment to you
Date of purchase
38
MEMO
MEMO