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    Annexure-1 Scan Plan

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    நந்த குமார் சம்பத் நாகராஜன்
    This document outlines the phased array ultrasonic testing procedure for a client. It provides details on inspection layouts, equipment parameters, and beam settings for examining longitudinal pipe welds and girth welds. Scan plans and parameters are defined for examining a 7.5mm thick pipe with an outer diameter of 357mm, inner diameter of 342mm, using a phased array probe with 16 elements and a wedge. Inspection region widths, velocities, and beam configurations are specified for longitudinal and girth welds.

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    Annexure-1 Scan Plan

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    நந்த குமார் சம்பத் நாகராஜன்
    272 views6 pages
    This document outlines the phased array ultrasonic testing procedure for a client. It provides details on inspection layouts, equipment parameters, and beam settings for examining longitudinal pipe welds and girth welds. Scan plans and parameters are defined for examining a 7.5mm thick pipe with an outer diameter of 357mm, inner diameter of 342mm, using a phased array probe with 16 elements and a wedge. Inspection region widths, velocities, and beam configurations are specified for longitudinal and girth welds.

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    Annexure-1 Scan Plan

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    This document outlines the phased array ultrasonic testing procedure for a client. It provides details on inspection layouts, equipment parameters, and beam settings for examining longitudinal pipe welds and girth welds. Scan plans and parameters are defined for examining a 7.5mm thick pipe with an outer diameter of 357mm, inner diameter of 342mm, using a phased array probe with 16 elements and a wedge. Inspection region widths, velocities, and beam configurations are specified for longitudinal and girth welds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    272 views6 pages

    Annexure-1 Scan Plan

    Uploaded by

    நந்த குமார் சம்பத் நாகராஜன்
    This document outlines the phased array ultrasonic testing procedure for a client. It provides details on inspection layouts, equipment parameters, and beam settings for examining longitudinal pipe welds and girth welds. Scan plans and parameters are defined for examining a 7.5mm thick pipe with an outer diameter of 357mm, inner diameter of 342mm, using a phased array probe with 16 elements and a wedge. Inspection region widths, velocities, and beam configurations are specified for longitudinal and girth welds.

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    NDTS/OPR/FM/28

    PHASED ARRAY ULTRASONIC TESTING PROCEDURE


    Client: Hindustan Petroleum Corporation Limited.
    Rev.No.00

    08-12-2015

    Procedure no. : NDTS/18410/PAUT/281505 Rev 00

    Page | 17

    Annexure -1, Scan Plan for


    Pipe Girth and longitudinal
    welds

    NDTS/OPR/FM/28

    RECORDABLE ULTRASONIC TESTING PROCEDURE


    Client: Om Tech NDT services, Surat
    Rev.No.00

    26/07/2015

    Procedure no. : NDTS/ 150274/PAUT/280301

    Page | 18

    Inspection Layout: Longitudinal Seam


    Piece
    Thickness

    OD

    ID

    7.5mm

    357mm 342mm

    HAZ: 50%

    HAZ Width: 5mm

    Sweep Length Index Offset

    30mm

    100mm

    0mm

    Material

    Shear
    Velocity

    Steel 1020 3.24mm/s

    Compression
    Velocity

    5.89mm/s

    Phased Array Probe: PA Probe


    Index Offset: -15mm

    Scan Offset: 0mm

    Mirrored: False

    Wedge: X3-SB57-N55S
    Velocity
    2.34mm/s

    Primary Offset Height 1st Element Length Width Angle


    20mm

    13mm

    24.1mm 30mm

    39o

    Transducer: X2-PE-10M16E0.6P
    Total Aperture: 9.6mm

    Number of Elements: 16

    Element Pitch: 0.6mm

    Sectorial Beamset 1 Beamset


    Law Configuration: Sectorial
    Wave Type: Shear

    First
    Min Max Angle
    Focus
    Element Angle Angle Steps

    Element Quantity
    16

    45o

    60o

    1.07o

    None

    Page | 18

    NDTS/OPR/FM/28

    RECORDABLE ULTRASONIC TESTING PROCEDURE


    Client: Om Tech NDT services, Surat
    Rev.No.00

    26/07/2015

    Procedure no. : NDTS/ 150274/PAUT/280301

    Page | 19

    Phased Array Probe: PA Probe


    Index Offset: 15mm

    Scan Offset: 0mm

    Mirrored: True

    Wedge: X3-SB57-N55S
    Velocity
    2.34mm/s

    Primary Offset Height 1st Element Length Width Angle


    20mm

    13mm

    24.1mm 30mm

    39o

    Transducer: X2-PE-10M16E0.6P
    Total Aperture: 9.6mm

    Number of Elements: 16

    Element Pitch: 0.6mm

    Sectorial Beamset 1 Beamset


    Law Configuration: Sectorial
    Wave Type: Shear

    First
    Min Max Angle
    Focus
    Element Angle Angle Steps

    Element Quantity
    16

    45o

    60o

    1.07o

    None

    Page | 19

    NDTS/OPR/FM/28

    RECORDABLE ULTRASONIC TESTING PROCEDURE


    Client: Om Tech NDT services, Surat
    Rev.No.00

    26/07/2015

    Procedure no. : NDTS/ 150274/PAUT/280301

    Page | 20

    Inspection Layout: Girth welds


    Piece
    Thickness

    OD

    ID

    Width

    Index Offset

    Material

    Shear
    Velocity

    Compression
    Velocity

    7.5mm

    357mm

    342mm

    200mm

    0mm

    Steel 1020

    3.24mm/s

    5.89mm/s

    HAZ: 25000000%

    HAZ Width: 5mm

    Weld
    Region

    Angle Height Gap

    Upper Fill

    Root

    7.5mm 0mm

    Cap

    Height

    Widt
    h

    Overla
    p

    Top

    0.45m
    m

    12m
    m

    6mm

    Botto
    m

    0.45m
    m

    12m
    m

    6mm

    Phased Array Probe: PA Probe


    Index Offset: -20mm

    Scan Offset: 0mm

    Mirrored: False

    Wedge: ABWX929 10L32-A1R


    Velocity
    2.33mm/s

    Primary Offset Height 1st Element


    26.1mm

    6.03mm

    Length

    Width Angle

    30.38mm 40mm

    39o

    Page | 20

    NDTS/OPR/FM/28

    RECORDABLE ULTRASONIC TESTING PROCEDURE


    Client: Om Tech NDT services, Surat
    Rev.No.00

    26/07/2015

    Procedure no. : NDTS/ 150274/PAUT/280301

    Page | 21

    Transducer: 5L16-A1
    Total Aperture: 9.6mm

    Number of Elements: 16

    Element Pitch: 0.6mm

    Sectorial Beamset 1 Beamset


    Law Config.: Sectorial

    Wave Type: Shear

    Element
    Qty

    First
    Min Max Angle
    Focus
    Element Angle Angle Steps

    16

    50o

    70o

    1.05o

    None

    Phased Array Probe: PA Probe


    Index Offset: 20mm

    Scan Offset: 0mm

    Mirrored: True

    Wedge: ABWX929 10L32-A1R

    Velocity
    2.33mm/s

    Primary Offset Height 1st Element


    26.1mm

    6.03mm

    Length

    Width Angle

    30.38mm 40mm

    39o

    Transducer: 5L16-A1
    Total Aperture: 9.6mm

    Number of Elements: 16

    Element Pitch: 0.6mm

    Page | 21

    NDTS/OPR/FM/28

    RECORDABLE ULTRASONIC TESTING PROCEDURE


    Client: Om Tech NDT services, Surat
    Rev.No.00

    26/07/2015

    Procedure no. : NDTS/ 150274/PAUT/280301

    Page | 22

    Sectorial Beamset 1 Beamset


    Law Config.: Sectorial

    Wave Type: Shear

    Element
    Qty
    16

    First
    Min Max Angle
    Focus
    Element Angle Angle Steps
    1

    50o

    70o

    1.05o

    None

    Page | 22

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