WALLCOLMONOY CORP.

(USA)

SURFACING ALLOYS

TECH 1-K SELECTOR CHART

COLMONOY
(nickel-based)
ALLOY

ROCKWELL
HARDNESS
(C-scale)

NOMINAL COMPOSITION (%)

Cr

Si

Fe

Ni

Mo

FUSING

SUPPLIED AS

TEMPERATURE

METHOD OF
APPLICATION

DESCRIPTION AND GENERAL USES

(APPROX.)

Others

with chromium boride1

6
56
5
45
4

0.6 14.0 3.0 4.2 4.0 Bal

56-63

1890 F
1030 C

Crushed Powder,
Bare Rods, Ingot

Spraywelder,
Oxyacetylene, GTAW,
PTA*, HVOF* (63HV),
Laser Cladding

The original, nickel-based hard-surfacing alloy, containing diamond-like chromium borides and carbides. Extremely resistant to
wear, especially under corrosive conditions. Low coefficient-of-friction. Can be hot-formed. Finished by grinding. See spec I.

0.5 13.0 2.6 3.8 4.0 Bal

50-55

1885 F
1030 C

Crushed Powder,
Bare Rods, Ingot,
Cored Wire

GTAW, Oxyacetylene,
GMAW, PTA*, Laser
Cladding

Better ductility and impact resistance than Colmonoy 6. Finished with carbide tools and grinding. Used for valve seats, ball valves,
and marine engine valves.

0.5 13.8 2.3 3.4 4.0 Bal

45-50

1880 F
1025 C

Atomized Powder,
Crushed Powder,
Bare Rods, Ingot

Spraywelder,
Oxyacetylene, GTAW,
PTA*, HVOF* (53HV),
Laser Cladding

Has greater ductility, better impact resistance and workability than Colmonoy 6. For wear rings, plungers, dies. Finished with
carbide tools and grinding. See spec. II. Used when salt bath quenching is required to acheive a hardened base metal. Also used
for glass mould press-n-blow plungers.

0.5 12.0 2.3 3.0 3.5 Bal

43-46

1910 F
1045 C

Atomized Powder,
Crushed Powder,
Ingot

Spraywelder, PTA*,
Laser Cladding

Developed for the oil patch industry for the sole purpose of being able to be polmer quenched. This quenching process is more
severe than salt bath quenching to achieve a deeper and more thorough hardening of the base metal. The polymer is held at
around 150F

0.4 10.0 2.2 2.3 2.5 Bal

1925 F
1050 C

Atomized Powder,
Crushed Powder,
Bare Rods, Ingot

Spraywelder,
Oxyacetylene, GTAW,
PTA*, HVOF* (43HV),
Laser Cladding

Has greater impact resistance and workability than Colmonoy 5. For dies, moulds, valves, and plungers. Finished with carbide tools
and grinding. See spec. III. Used for glass mould press-n-blow plungers.

55-60

1860 F
1015 C

Atomized Powder

Spraywelder,
Fusewelder

Nickel-based alloy with superior resistance to corrosive liquids. Low coefficient-of-friction to reduce metal-to-metal adhesive
wear loss.

59-64

2020 F
1100 C

Atomized Powder,
Bare Rod,
Cored Wire

Spraywelder, Fusewelder,
GMAW, Oxyacetylene,
GTAW, PTA*, HVOF*,5P
(88M), Laser Cladding

Unique alloy contains chromium and tungsten borides and carbides for maximum abrasion and corrosion resistance. For hightemperature, highly abrasive applications; glass mould plungers, pump plungers and sleeves, valve seats, plastics extrusion
screws. Finished by grinding or CBN tools.

1.1 29.0 1.4 2.2 2.0 Bal 7.5

40-45

2000 F
1095 C

Atomized Powder,
Ingot

Spraywelder,
PTA*, Laser Cladding

A nickel-based alternative to cobalt surfacing alloys, for service temperatures up to 1500 F. Boron and silicon content provide better weldability at lower application temperatures.

0.5 12.0 3.2 3.0 4.0 Bal 13.0

57-62

1940 F
1060 C

Atomized Powder,
Bare Rods,
Ingot

Spraywelder,
Fusewelder,
Oxyacetylene, GTAW
PTA* 5P (72M)

Tungsten content strengthens the nickel matrix, giving this alloy excellent resistance to low-stress abrasion and scouring action.
Wear resistance often superior to Colmonoy 6. For pump parts. Finished by grinding.

0.5
16.5 3.5
5.1
3.0 Bal 3.0

1890 F
1030 C

Atomized Powder

Spraywelder (69SC),
HVOF*, 5P (69SM)

Additions of chromium and molybdenum for better corrosion resistance. Wide plastic range makes overlays easier to fuse without
sagging. For marine and petro-chemical applications. Finished by grinding.

0.6 14.0 3.0 4.2 4.0 Bal

56-63

1875 F
1025 C

Atomized Powder

Spraywelder (62SA),
HVOF*(63HV),
5P (62SM)

Hard nickel-chromium-boron alloy containing chromium carbides. Excellent abrasion and corrosion resistance. Recommended for
hardfacing parts to resist wear, corrosion, heat and galling. Typical applications: shafts, sleeves, pump plungers, sucker rod couplings, bed knives, camshafts, bushings, mill guides, mixer blades, seal rings, brick manufacturing equipment, and conveyor screws.

0.5 13.5 2.4 3.7 4.0 Bal

45-50

1950 F
1065 C

Atomized Powder

Spraywelder (52SA),
HVOF* (53HV), 5P (52M)

Similar to Colmonoy 62, but has increased ductility with slightly lower abrasion resistance and similar corrosion resistance. Finished by grinding.

0.2 4.0 1.2 2.8 <0.5 Bal 3.0

P: 2.2
35-40

1800 F
980 C

Atomized Powder

Spraywelder (42SA),
HVOF* (43HV),
5P (42M)

Better ductility and toughness than Colmonoy 52. Less hardness and slightly less abrasion and corrosion resistance. Addition of
molybdenum improves resistance to chipping or sharp corners. Finished by carbide tools and grinding.

* See WCC_TECH-PTA/HVOF
Selector Chart

Specification I
MIL-R-17131C:RNiCr-C-1
AWS 5.21: RNiCr-C & ENiCr-C
SFA 5.21:NiCr-C
AMS:4775A

35-40

with chromium carbide

98
882
84
723
69
62
52
42

8.0
3.2
4.2
Bal 2.0

Cu: 2.5
Nb: 2.0

0.6 15.0 3.0 4.0 3.5 Bal 15.5

Cu: 2.0

58-63

1 Contains chromium-boride crystals (hardness 3700 HV), made by a patented process, exclusive to certain Colmonoy alloys.
2 U.S. Patent No. 5,141,571
3 U.S. Patent No. 2,868,639
4 U.S. Patent No. 5,183,636

TECH 1-K Surfacing Alloys Selector Chart | 2013 Wall Colmonoy Corp. (USA)
T +1 (248) 585-6400 | Web. www.wallcolmonoy.com | Email. wcc@wallcolmonoy.com

Specification II
MIL-R-17131C:RNiCr-B-1
SFA 5.21:NiCr-B
AWS 5.21 NiCr-B

Specification III
SFA 5.21:NiCr-A
AWS 5.21 NiCr-A
Specification conformance by request
SIDE 1

WALLCOLMONOY CORP. (USA)

SURFACING ALLOYS

TECH 1-K SELECTOR CHART

COLMONOY
(nickel-based)
ALLOY

ROCKWELL
HARDNESS
(C-scale)

NOMINAL COMPOSITION (%)

Cr

Si

Fe

Ni

Mo

FUSING

SUPPLIED AS

METHOD OF
APPLICATION

TEMPERATURE

DESCRIPTION AND GENERAL USES

(APPROX.)

Others

Fuseweld1

234
229
228
227
226
225
63
53
43

0.2
4.0
1.0 2.8
Bal 3.0
P: 2.1
32-36

1825 F
995 C

Atomized Powder

Fusewelder

Alloy specially designed for glass container mould protection and restoration. More abrasion resistant than Colmonoy 228, with
better ductility than Colmonoy 43.

3.0
1.0 2.7
Bal
P: 2.0

1680 F
915 C

Atomized Powder

Fusewelder

Specifically design to be used with the Colmonoy Fusewelder Torches for glass mould components. Slightly harder than Colmonoy
227, but slightly softer than Colmonoy 228. An excellent alloy for use on rings, baffles, and seams.

1.0 3.7
Bal
P: 2.0
28-33

1705 F
930 C

Atomized Powder

Fusewelder

Patented alloy specially designed for glass container mould protection and restoration. Also used for rebuilding automotive parts
(clutch components).

0.9 2.7
Bal
P: 2.1
22-27

1680 F
915 C

Atomized Powder,
Bare Rod

Fusewelder,
Oxyacetylene, GTAW

Patented alloy specially designed for glass container mould protection and restoration. Also used for rebuilding automotive parts
(clutch components).

0.8 2.2
Bal
P: 1.9
18-21

1715 F
935 C

Atomized Powder

Fusewelder

Patented alloy specially designed for glass container mould protection and restoration. Also used for rebuilding automotive parts
(clutch components).

0.5 2.2
Bal
P: 1.9
13-17

1650 F
900 C

Atomized Powder

Fusewelder

Patented alloy specially designed for glass container mould protection and restoration. Also used for rebuilding automotive parts
(clutch components).

0.6
14.0 3.0 4.2
4.0
Bal

56-63

Atomized Powder

1875 F
1025 C

Fusewelder,
HVOF*

Hard nickel-chromium-boron alloy containing chromium carbides. Excellent abrasion and corrosion resistance. Finished by
grinding.

0.5
13.5 2.4 3.7
4.0
Bal

45-53

Atomized Powder

Fusewelder,
HVOF*

Similar to Colmonoy 63, but has increased ductility with slightly lower abrasion and corrosion resistance. Finished by grinding.

1950 F
1065 C

0.2
4.0
1.2 2.8

Bal 3.0
P: 2.2

35-40

1800 F
980 C

Atomized Powder

Fusewelder,
HVOF*

Similar to Colmonoy 53, but better ductility, less hardness, and slightly less abrasion and corrosion resistance. Finished by carbide
tools and grinding.

23A/24

1.5 2.5

Bal
16-23

1950 F
1065 C

Atomized Powder,
Bare Rod,
Ingot

Fusewelder,
Oxyacetylene

Used to repair blow holes, flaws, chips, and cracks in cast iron parts. Colmonoy 23A works best in repairing surface flaws.
Colmonoy 24 is recommended for working on edges or corners due to its minimal overspray. Finished by grinding or filing.
Colmonoy 23A and 24 are used by commercial mould shops to coat seams of finish moulds and blanks.

22

1.0 3.7

Bal
P: 2.2

1705 F
930 C

Atomized Powder

Fusewelder

A harder version of Colmonoy 23A and 24, for similar applications. Can be finished with a file, used by commercial mould shops to
coat seams and finish moulds and blanks.

1 Contains tungsten-carbide particles (hardness 2400 HV)

2 U.S. Patent 5,234,510
3 European Patent 0498989

TECH 1-K Surfacing Alloys Selector Chart | 2013 Wall Colmonoy Corp. (USA)
T +1 (248) 585-6400 | Web. www.wallcolmonoy.com | Email. wcc@wallcolmonoy.com

25-30

28-33

* See WCC_TECH-PTA/HVOF
Selector Chart

SIDE 2

WALLCOLMONOY CORP. (USA)

SURFACING ALLOYS

TECH 1-K SELECTOR CHART

COLMONOY
(nickel-based)
ALLOY

ROCKWELL
HARDNESS
(C-scale)

NOMINAL COMPOSITION (%)

Cr

Si

Fe

Ni

Mo

FUSING

SUPPLIED AS

METHOD OF
APPLICATION

TEMPERATURE

DESCRIPTION AND GENERAL USES

(APPROX.)

Others

with tungsten carbide1

ColTung 1

64
75
635
705
730
750

1.8 7.0 1.9 2.7 2.2 Bal 38.5 Co: 59-64

0.12
40%
Tungsten Carbide Particles

1900 F
1040 C

Bare Rods

Oxyacetylene, GTAW

A nickel-chromium-boron matrix alloy rich in chromium boride is used to hold extremely hard tungsten-carbide particles. Produces rod-welded deposits with same chemistry as spray-applied Colmonoy 75
or 705. Finished by grinding.

2.5 9.0 1.7 2.9 3.8 Bal 33.0 Co:

1950 F
1065 C

Composite
Powder

Spraywelder

A nickel-based composite powder for applications requiring high abrasion resistance. Contains a
moderately high volume percent of extremely abrasion resistant tungsten-carbide particles (3500 DPH).

1950 F
1065 C

Composite
Powder

Spraywelder

A nickel-chromium-boron matrix alloy holds extremely hard tungsten-carbide particles. Used primarily for protection from
severe sliding abrasion. Finished by grinding.

1930 F
1055 C

Composite
Powder

Spraywelder

A nickel-chromium-boron matrix alloy holds extremely hard tungsten-carbide particles. Provides

excellent protection against abrasive wear.

56-63

1875 F
1025 C

Composite
Powder

Fusewelder

A tough nickel-chromium-boron matrix alloy holds extremely hard tungsten-carbide particles used
for protection from severe sliding abrasion. Used on screw conveyors and augers. Finished by grinding.

2.4 8.4 1.8 2.4 2.5 Bal 39.2 Co: 57-63

35%
Tungsten Carbide Particles

2.1

1940 F
1060 C

Composite
Powder

Spraywelder

A tough nickel-chromium-tungsten matrix alloy holds extremely hard tungsten-carbide particles. Finer mesh tungsten carbide
than Colmonoy 750. Used on pump plungers and sleeves for protection from fine-particulate abrasive conditions. Minimizes
packing wear. Finished by grinding.

3.0 6.0 1.6 1.5 2.0 Bal 46.8 Co: 57-63

6.0
50%
Tungsten Carbide Particles

1960 F
1070 C

Composite
Powder

Spraywelder

A tough nickel-chromium-tungsten matrix alloy is used to hold extremely hard tungsten-carbide

particles. Best used for the most severe abrasive conditions. Finished by grinding.

58 min

40%

Tungsten Carbide Particles
4.8

2.9 7.5 1.4 2.4 2.5 Bal 41.4 Co:

57-63

50%
Tungsten Carbide Particles

6.0

2.3 8.0 1.9 3.0 2.5 Bal 30.8 Co:

57-63

35%

Tungsten Carbide Particles
2.1

2.2 7.0 1.5 2.1 2.0 Bal 48.1

50%
Tungsten Carbide Particles

WALLEXTM
(cobalt-based)

40
50
55

0.6
16.2 2.0 1.9
2.0 23.5
7.6

Co:
41-46
Bal

2080 F
1140 C

Atomized Powder,
Ingot

Spraywelder,
Fusewelder

A cobalt-nickel alloy powder that forms deposits similar to those of Wallex 50, but softer. Finished with carbide tools and grinding. Developed as a lower temperature alternative for many cobalt-6 applications.

0.8
19.0 3.4 2.8
2.0 18.0
10.0

Co:
56-61
Bal

2000 F
1095 C

Atomized Powder,
Ingot

Spraywelder,
Fusewelder

Good corrosion resistance and low coefficient-of-friction provides good metal-to-metal wear protection (not involving much
impact). For bushings, knives, and cams. Finished by grinding.

2.3
12.0 2.0 1.7
1.2 12.6
34.8
35%
Tungsten Carbide Particles

Co:
58 min.
Bal

2030 F
1110 C

Composite
Powder

Spraywelder

Uses a cobalt-nickel matrix alloy to hold extremely hard tungsten-carbide particles. Primarily to protect surfaces against severe
sliding abrasion. Finished by grinding.

The information provided herein is given as a guideline to follow. It is the responsibility of the end user to establish the process information most suitable for their
specific application(s). Wall Colmonoy Corporation assumes no responsibility for failure due to misuse or improper application, or for any incidental damages
arising out of the use of this material or process.
SA-TECH 1-K US DO
Updated August 2013

1 Contains tungsten-carbide particles (hardness 2400 HV)

2 U.S. Patent 5,234,510
3 European Patent 0498989

TECH 1-K Surfacing Alloys Selector Chart | 2013 Wall Colmonoy Corp. (USA)
T +1 (248) 585-6400 | Web. www.wallcolmonoy.com | Email. wcc@wallcolmonoy.com

SIDE 3