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    CPHFD 011

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    Napoleon Das
    CPHFD 011 is a creep-resistant steel developed for use at elevated temperatures. It has high resistance to creep and temper embrittlement through a special alloy formulation and controlled chemistry. The coating resists moisture absorption and prevents hydrogen embrittlement. CPHFD 011 deposits have a finer microstructure and higher tensile strength than conventional electrodes, making it suitable for applications experiencing creep such as kiln shells and hot forging equipment.

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    CPHFD 011

    Uploaded by

    Napoleon Das
    392 views7 pages
    CPHFD 011 is a creep-resistant steel developed for use at elevated temperatures. It has high resistance to creep and temper embrittlement through a special alloy formulation and controlled chemistry. The coating resists moisture absorption and prevents hydrogen embrittlement. CPHFD 011 deposits have a finer microstructure and higher tensile strength than conventional electrodes, making it suitable for applications experiencing creep such as kiln shells and hot forging equipment.

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    Welding Electrode CPHFD 011

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    CPHFD 011-PPT

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    CPHFD 011 is a creep-resistant steel developed for use at elevated temperatures. It has high resistance to creep and temper embrittlement through a special alloy formulation and controlled chemistry. The coating resists moisture absorption and prevents hydrogen embrittlement. CPHFD 011 deposits have a finer microstructure and higher tensile strength than conventional electrodes, making it suitable for applications experiencing creep such as kiln shells and hot forging equipment.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    392 views7 pages

    CPHFD 011

    Uploaded by

    Napoleon Das
    CPHFD 011 is a creep-resistant steel developed for use at elevated temperatures. It has high resistance to creep and temper embrittlement through a special alloy formulation and controlled chemistry. The coating resists moisture absorption and prevents hydrogen embrittlement. CPHFD 011 deposits have a finer microstructure and higher tensile strength than conventional electrodes, making it suitable for applications experiencing creep such as kiln shells and hot forging equipment.

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    CPHFD 011

     Resistance to Creep
     Resistance to temper
    embrittlement
     Non hygroscopic flux
    coating
    WHY CPHFD 011
    According to the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,
    normal carbon steels are suitable for service at temperatures not exceeding 345 °C (650 °F). At this maximum
    temperature the maximum safe design stress shall not exceed 25% of the minimum specified Ultimate Tensile
    Strength of the steel selected. It is well known that the mechanical properties of materials depend on
    temperature. Specifically, the Ultimate Tensile Stress and the elastic limit decrease in various degree
    with increasing temperature, depending on the type of steel. The mechanical properties measured at room
    temperature cannot be used for design purposes for service at elevated temperature.

    In fact, steels exposed to high temperature may be subject to excessive plastic deformation, for stresses applied
    for long enough time, even at levels well below the limits acceptable at room temperature. For use of Creep-
    resistant steels at elevated temperatures one has to consider:

    •The long-time stability


    •The mechanical properties
    •The resistance to oxidation and scaling
    CREEP – TEMPER EMBRITTLEMENT
    Creep resistance is a term used in materials science that refers to a solid material's ability to resist “creep,”
    which refers to the tendency of a material to slowly deform over a long period of exposure to high levels of
    stress.
    When a metal part is subjected to stress and exposed to continuous temperature, plastic deformation begins to
    occur, which, in time, results in fracture — even if the stress is less than the yield stress of the metal. This
    failure is due to CREEP also known as temper embrittlement.
    Temper embrittlement is a serious form of embrittlement suffered by alloyed steels (i.e. steels that do not
    contain free carbon) and containing certain impurities when they are exposed to temperatures within the range
    350–600 °C. The impurity elements P, Sb, Sn and As are most damaging if the alloying elements Mn and Si
    are relatively high in content. The impurity elements segregate to the prior austenite boundaries at
    temperatures below about 600 °C and thus embrittle the steel. Applications like Kiln Shell, Hot forging
    equipments like rams, columns, sow blocks are some example where the phenomenon creep is prevalent.
    UNIQUENESS OF CPHFD 011
    • CPHFD 011 was EXCLUSIVELY developed with special
    formulation & controlled chemistry balancing ratio of various alloys
    resulting in improved microstructure & superior resistance to
    temper embrittlement.
    • The alloy is designed in a such a way that the deposits consists
    novel alloying elements which will provide the creep resistance
    properties at different temperatures.

    • The coating has been formulated in a such a manner that majority of


    flux will resist to Absorb atmospheric moisture and will not transfer
    into the weld metal results good mechanical properties thereby
    providing resistance to Hydrogen induced cracking.
    • The strong stable arc force enables operation on contaminated cast
    steel surface by removing the impurities.

    •
    UNIQUENESS
    •
    OF CPHFD 011
    CPHFD 011 deposits have high tensile strength
    typically 96000 psi with good ductility compared to
    other similar conventional electrodes.
    • The additional benefit of self releasing slag, easy
    strike & restrike enables smooth operation with
    high productivity
    • The alloys is designed for joining, overlaying,
    repair of new , worn-out or cracked steel structures,
    machinery components of low, medium & high
    strength low alloy steels used in forging
    applications & also suitable for Cast Steel
    repairing.
    MICROSTRUCTURE COMPARISION
    CPHFD 011 CONVENTIONAL E-7018 ELECTRODE

    Fig: Micro showing fine Ferrite with Pearlite Fig: Micro showing coarse Ferrite with Pearlite

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