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    Pneumatic Pressure Pump

    Uploaded by

    Li Ann Chung
    1) The pneumatic pressure grease pump was malfunctioning and needed to be investigated and resolved. 2) Upon disassembly, it was found that excess grease and rust were causing issues. The grease was cleaned out and rusty parts were grinded or replaced. 3) After reassembly and testing under low pressure and pumping grease, the grease pump was functioning properly again and the maintenance was completed.

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    © All Rights Reserved
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    Pneumatic Pressure Pump

    Uploaded by

    Li Ann Chung
    27 views5 pages
    1) The pneumatic pressure grease pump was malfunctioning and needed to be investigated and resolved. 2) Upon disassembly, it was found that excess grease and rust were causing issues. The grease was cleaned out and rusty parts were grinded or replaced. 3) After reassembly and testing under low pressure and pumping grease, the grease pump was functioning properly again and the maintenance was completed.

    Original Description:

    Simple Review on how to fixed a malfunction grease pump

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    1) The pneumatic pressure grease pump was malfunctioning and needed to be investigated and resolved. 2) Upon disassembly, it was found that excess grease and rust were causing issues. The grease was cleaned out and rusty parts were grinded or replaced. 3) After reassembly and testing under low pressure and pumping grease, the grease pump was functioning properly again and the maintenance was completed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    27 views5 pages

    Pneumatic Pressure Pump

    Uploaded by

    Li Ann Chung
    1) The pneumatic pressure grease pump was malfunctioning and needed to be investigated and resolved. 2) Upon disassembly, it was found that excess grease and rust were causing issues. The grease was cleaned out and rusty parts were grinded or replaced. 3) After reassembly and testing under low pressure and pumping grease, the grease pump was functioning properly again and the maintenance was completed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    You are on page 1of 5

    CHUNG LI ANN | [TRANEE REPORT] |

    [Pneumatic Pressure
    Grease Pump]
    [PROBLEM ANALYSYS AND SOLVING METHOD]

    General:
    Pneumatic pressure is the pressure exerted by a pressurized gas.
    Compressed air is commonly used for this purpose.
    What is pneumatic pressure grease pump? Grease pumps are designed
    for transferring grease from drum to where it would be used.

    Compressed air operated reciprocating pumps are designed for high


    pressure greasing.
    Be applicable to the manipulation of all types of grease from its original
    drums.
    The pumps can be supplied as separate components or as a complete
    system with all the elements.
    The pumps can be assembled on mobile units as well as on fixed
    positions, connected to steel pipes.

    (Diagram 1.0)

    Objective:
    The objective in this report is used to investigate and resolving the
    malfunctioning pneumatic pressure grease pump.

    PAGE 1

    Found:
    1. Remove each part of grease pump to investigate the inner problem.
    2. The inner part of grease pump contains a lots of unserviceable grease
    and the grease stick on surrounding of tube and pump this might due
    to lake of maintenance service.
    3. The connection tube (No. 13 in diagram 1.0) have minor rusting. Refer
    to Appendix
    4. The Piston shell (No. 14 in diagram 1.0) have minor rusting. Refer to
    Appendix
    5. Some O-ring broken.

    (Diagram 1.0: Rusting tube)

    Solution:
    1. The unusable grease in inner part of the pump is cleaned by 601
    Valve Cleaner solution. Refer to Diagram 2.0
    2. Wash each part of the pump with the cleaner solution again and dry it
    with cotton rag.
    3. For the rusting tube, grinder is used to grind over the rusting area.
    4. Replace the broken O-ring with new one.
    5. Last, assemble all part together and prepare for further testing.

    PAGE 2

    (Diagram 2.0: Valve cleaner)

    Low Pressure Test:


    As shown in Diagram 3.0, the pressure tube is inserted to grease pump
    connector. Initially, slight amount of pressure injected to the grease pump to
    ensure the pump is safe to sustain further pressure test. Subsequently, the
    pressure is increase gradually and the operator must certify the grease pump
    is running smoothly within the test. Refer to Appendix.

    Grease Pumping test:


    Last, the rod of the grease pump place in the grease tank. The grease
    pump connect with a moveable tube and pressure injected to the pump. Once
    the pressure apply into grease pump, the pump should sufficiently pump up
    the grease from the grease tank to the moveable tube. As result shown in
    Diagram 4.0, the grease pump is work perfectly during the final test. Thus,
    the whole maintenance for the grease pump is completed.

    PAGE 3

    Appendix

    (Low pressure test: The pump running smoothly)

    (Grease pumping)

    PAGE 4

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