Probe Catalog PDF

N-1
Electronic
Length Measuring Equipment
ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE
TESA LENGTH MEASURING

EQUIPMENT WITH INDUCTIVE PROBES
TESA offers a complete family of value sensors (electronic probes) as well as dedicated
measuring instruments for the most demanding applications. Our standard probes also
known as half-bridge probes operate according to the electrical principle. They do not
require any special setting.
Electronic probes that are used in conjunction with measuring instruments from other manufacturers work partly on the basis of a differential transformer. These probes are known as LVDT
(Linear Variable Differential Transformer) probes. TESA also offer a full range of this kind of
probes which, however, need to be fitted with a convenient socket and further adapted,
accordingly.
For more details about TESA half-bridge or LVDT inductive probes, read the information that
follows.
Countless Measuring Capabilities

All TESA electronic probes can either be used with hand-held tools, whether internal or external,
or in conjunction with other typical measuring devices and supports.
TESA can supply such executions as axial probes with linear displacement of the measuring bolt,
angled probes with inclinable lever or probes with parallel guiding that are specially designed
for multigauging devices as well as any other equipment for in-process inspection thus allowing
to spare many assembly components.
With a very few exceptions, these probes perform comparative measurement, essentially. Based
on a master standard, which can either be a gauge block, a setting ring or any other workpiece
accepted as such, a number of sizes are compared on the test piece.
All measurements are taken with high accuracy. The bias errors usually count for very
little in the uncertainty budget since the comparison is made between two values
nearly equal to the measurand.
Random errors are also significantly reduced as display setting and all subsequent
measurements are usually made under the same conditions.
TESA provide measuring instruments equipped with an analogue and/or digital display,
depending on their type.
Internal Data Processing

The measurement signals are processed differently according to the measuring application.
Mathematical Data Processing

Signal processing can equally be made with positive or negative polarity signs. The use of one
single probe enables single measurement of internal or external dimensions while the combination of the signals of two probes produces either a sum measurement or a difference
measurement.
Value Storage
Provides the needed safety for your dynamic measurement cycles. The smallest or highest value
as well as the difference between both values are some of the part features that are questioned
when capturing form and position errors.
Value Classification
Uses limit deviations to classify the measured values while producing additional control signals
usable through a remote unit.
N
B-2
-2
MEASURING FUNCTIONS OVERVIEW

Single measurements with positive polarity sign (+A)
Measuring
external
dimensions
with use of a
measuring stand,
snap gauge etc.
A
A
+
0
-
A
L
+
0
-
Single measurements with negative polarity sign (-A)
Inspecting sizes
with change of the
polarity sign. Display
shows a low value for
a small bore or
a high value for a
large diameter.
0
+
0
+
Sum measurements with positive polarity signs (+A +B)

-
+
0
-
+
0
-
A
L
Measuring
external dimensions
regardless of
form and position
errors.
0
+
0
+
Difference measurements with opposite polarity signs (+A -B)
L
A
B
Performing
step, cone and
inclination
measurements.
A
+
0
-
0
+
B
A
min.
max.
Establishing
form and position
errors such as runout
errors with use of the
memory function
max.-min. as shown
in this example.
max.-min.
....
N-3
TESA Electronic Probes at the Fore front in

Precision Measurement
9
2
10
3
11
TESA is a leading designer, manufacturer and user of inductive probes for

more than 40 years. Its high-precision electronic probes are made to withstand the stresses sustained in the production environment where they can
be constantly used for series inspection. But, these probes are also designed
for high accuracy measurements such as those performed in gauge block
calibration, for instance.
All electronic probes are mounted on ball-bearings, except for
miniature axial probes.
Ball-bearings are virtually insensitive to radial forces.
Probe guide system is efficiently protected against the penetration of
solid and liquid contaminants by sealing rubber bellows. In normal
conditions of use, nitrile elastomer rubber bellows are sufficient. For
applications where the probes remain permanently in contact with
cooling and lubricating agents, we would recommend the use of
Viton rubber bellows.
Sealing bellows ensure full airtightness so that the measuring bolt is
retracted by throwing off the air contained in the probe. This provides
optimum protection of the guiding system as no mechanical device
is used.
Electronic signal amplification produces excellent repeatability and
low hysteresis.
Resolution is as high as 0,01 m.
12
5
13
6
1 Mounting stem or probe housing
2 Coil system
3 Element mounted between the ferromagnetic core and the measuring bolt
for the correction of varying coefficients
of thermal expansion
4 Force compression spring
5 Anti-rotation guiding system
6 Ball cage
7 Setting element for limiting the
measuring bolt travel
14
8 Probe insert
9 In-between tube being part
of the coil system
10 Ferro-magnetic core
11 Force spring stop
12 Ball-bearing guiding tube
13 Measuring bolt
14 Sealing rubber bellow
15 Mechanical device for zero-setting
Sensitivity of standard half-bridge probes used in conjunction

with TESA and MERCER electronic probes
All given values are valid for the following reference conditions :
6
1
5
4
10
2
11
12
15
3,8
N-4
3V
13 kHz
2 k
<5V
5 kHz
10 k
For any probe type
mV/V/mm
73,75
mV/V/mm
50
except probe series:
17
65
Drive voltage
Drive frequency
Adjustment load
Dimensions of
the connector fitted
on all TESA probes.
Lowest cable curve
radius, R = 15 mm
GT 61/62
29,5
5,0
GT 61S/62S
7,375
FMS 130/132
49,17
For LVDT probes, see both pages N-12 and N-13
Operating Principle
All TESA electronic probes (value sensors)
work based on the inductive principle with
mechanical contact of the workpiece.
They are fitted with a coil system inducing an
alternating output voltage that depends on the
the position of the ferromagnetic core. When
symmetrically positioned - i.e. at electrical
zero - no voltage is impressed.
A move of the core, which may be attached
to the measuring bolt while the measurand is
being taken, causes the inductance to change.
This change generates a signal that is amplified and rectified before being displayed and
further output. Depending on the instrument
type, the analogue signal will be shown on a
voltmetre or a numerical display after a digital
transformation.
Unambiguous assessment of the measurand
(at bolt position) to the signal (displayed
value) is the main characteristic of analogue
value acquisition. One of its distinct advantages lies in the value primarily displayed,
which will be reproduced in the event of
a power cut (switch-off or power failure).
+U
L
f
-S
+S
L
-U
Inductive measuring
s Travel
U Output current
0 Electrical zero
L Linearity range
Lf Linearity error
The linearity range L, which is the range within

which the max. perm. errors are contained, is
equal to the measuring range. The max. perm.
errors are limiting values given for the linearity
errors.
Ua1,Fa1
TESA Standard Half-Bridge

Probes For TESA Measuring
Equipment
These probes have two serial coils with middle
output mounted side by side, which are
energized by a sinusoidal alternation at 3 kHz.
Both are linked together to a Wheatstone
bridge over an additional half-bridge.
Ua
U=KxX
Rs Uo
G1
-Ua
Rch1
Wiring plan of half-bridge probes
Ua2,Fa2
TESA LVDT Probes

These probes are based on a Linear Variable
Differential Transformer (LVDT). They have
three coils, i.e. one primary coil being energized by a sinusoidal alternation at 5 kHz, and
two secondary coils connected in opposite
phase, which generate the output current
proportional to the measuring travel.
Ua
U=KxX
Rs Uo
G2
Rch2
X
Wiring plan of LVDT probes
N-5
TESA Standard Probes Overview

8 mm diameter axial probes with ball-bearing measuring bolt
Measuring
range (mm)
mm
Cable
exit
Measuring bolt
retraction
Sealing
bellows
Standard probes
03210904
GT 21
4,3
axial
mechanical
Nitrile
03210924
GT 22
4,3
radial
by vacuum
Nitrile
03230057
GTL 21
4,3
axial
mechanical
Viton
03230072
GTL 211
4,3
axial
by vacuum
Viton
03230056
GTL 22
4,3
radial
by vacuum
Viton
03230036
GT 21HP
0,2
4,3
axial
mechanical
Nitrile
03230021
GT 22HP
0,2
4,3
radial
by vacuum
Nitrile
03230027
GT 27
10,3
axial
mechanical
Viton
03230073
GT 271
10,3
axial
by vacuum
Viton
03230026
GT 28
10,3
radial
by vacuum
Viton
03230041
GT 61
10,3
axial
mechanical
Viton
03230074
GT 611
10,3
axial
by vacuum
Viton
03230042
GT 62
10,3
radial
by vacuum
Viton
mm
Cable
exit
Pressure (bar)
Sealing
nominal
maximum bellows
Standard high-precision probes
Standard long-travel probes
Probes with extended measuring range
with activation of the measuring bolt by pneumatic pressure
Measuring
range (mm)
Standard probes
03230060
GTL 212
1,5
3,2
axial
0,7
1,0
Viton
03230054
GTL 222
1,5
3,2
radial
0,7
1,0
Viton
03230067
GTL 212-A
1,5
3,2
axial
0,25
6,0
none
03230063
GTL 222-A
1,5
3,2
radial
0,25
6,0
none
03230061
GT 272
10,3
axial
1,1
1,5
Viton
03230053
GT 282
10,3
radial
1,1
1,5
Viton
03230068
GT 272-A
10,3
axial
1,0
6,0
none
03230069
GT 282-A
10,3
radial
1,0
6,0
none
03230062
GT 612
10,3
axial
1,1
1,5
Viton
03230055
GT 622
10,3
radial
1,1
1,5
Viton
03230070
GT 612-A
10,3
axial
1,0
6,0
none
03230071
GT 622-A
10,3
radial
1,0
6,0
none
Long-travel probes
N-6

** Nominal value of the measuring force at electrical zero, max. deviation 25%.
*** Highest mechanical frequency valid for the final value of the measuring range, amplified by 10%.
**** Linearity related max. permissible errors.
N**
Moving
mass (g)
Frequency
limit Hz***
Dismountable
(L in mm)
m****
IEC
60529
0,63
60
0,01
0,2 + 3 L3
10 65
IP65
N-17
0,63
60
0,01
0,2 + 3 L3
10 65
IP65
N-18
0,63
60
0,01
0,2 + 2,4 L2
10 65
IP65
N-17
0,63
60
0,01
0,2 + 2,4 L2
10 65
IP65
N-17
0,63
60
0,01
0,2 + 2,4 L2
10 65
IP65
N-18
0,63
60
0,01
0,07 + 0,4 L
10 40
IP64
N-17
0,63
60
0,01
0,07 + 0,4 L
10 40
IP64
N-18
0,63
60
0,05
0,2 + 3 L3
10 65
IP65
N-19
0,63
60
0,05
0,2 + 3 L3
10 65
IP65
N-19
0,63
60
0,05
0,2 + 3 L3
10 65
IP65
N-19
0,9
60
0,05
1+4L
10 65
IP65
N-20
0,9
60
0,05
1+4L
10 65
IP65
N-20
0,9
60
0,05
1+4L
10 65
IP65
N-20
N**
Moving
mass (g)
Frequency
limit Hz***
Dismountable
(L in mm)
m****
IEC
60529
1,2
60
0,015
0,2 + 2,4 L2
10 65
IP65
N-21
1,2
60
0,015
0,2 + 2,4 L2
10 65
IP65
N-21
0,2
60
0,015
0,2 + 2,4 L2
10 65
IP50
N-21
0,2
60
0,015
0,2 + 2,4 L2
10 65
IP50
N-21
1,0
60
0,05
0,2 + 3 L3
10 65
IP65
N-22
1,0
60
0,05
0,2 + 3 L3
10 65
IP65
N-22
0,85
60
0,05
0,2 + 3 L3
10 65
IP50
N-22
0,85
60
0,05
0,2 + 3 L3
10 65
IP50
N-22
2,0
60
0,05
1+4L
10 65
IP65
N-23
2,0
60
0,05
1+4L
10 65
IP65
N-23
1,0
60
0,05
1+4L
10 65
IP50
N-23
1,0
60
0,05
1+4L
10 65
IP50
N-23
N-7

Miniature axial probes, 8 mm dia. probe housing
Measuring
range
mm
mm
Cable
exit
Measuring
bolt
retraction
Sealing
bellows
Measuring bolt hanging from diaphragm springs

03230001
GT 41
0,3
0,7
axial
without
Nitrile
03230002
GT 42
0,3
0,7
radial
vacuum
Nitrile
03230035
GT 43
2,1
axial
mechanical
Viton
03230017
GT 44
2,1
radial
vacuum
Viton
Measuring bolt mounted on a plain bearing
Axial probes with measuring bolt mounted on a ball-bearing, with no brand name
Measuring
range
mm
mm
Cable
exit
Measuring
bolt
retraction
Sealing
bellows
Standard probes
03230490
490
1,5
4,3
axial/radial
mechanical
Viton
03230491
491
1,5
4,3
radial
vacuum
Viton
96410012
410
2,5
axial/radial
mechanical
Nitrile
96411014
411
2,5
radial
vacuum
Viton
160
3,3
axial
mechanical
Viton
96430029
430
0,5
1,25
axial
mechanical
Nitrile
96441041
451
0,5
2,1
radial
vacuum
Nitrile
Measuring
range
mm
mm
Cable
exit
Measuring
bolt
retraction
Sealing
bellows
Standard probes with short body
Standard probes with short body, 6 mm dia. fixing shank

96160013
Miniature probes, 8 mm dia. fixing shank
Lever probes
N-8
96420004
420
0,2
0,525
parallel
without
none
96499007
499
0,5
1,2
parallel
without
none
N**
Moving
mass
g
Frequency
limit
Hz***
Dismountable
(L in mm)
m****
IEC
60529
0,63
60
0,01
0,2 + 5 L2
10 65
IP65
N-24
0,63
60
0,01
0,2 + 5 L2
10 65
IP65
N-24
0,4
60
0,1
0,2 + 5 L2
5 65
IP65
N-24
0,4
60
0,1
0,2 + 5 L2
5 65
IP65
N-24
N**
Moving
mass
g
Frequency
limit
Hz***
Dismountable
%****
IEC
60529
0,63
60
0,02
0,2
10 65
IP65
N-25
0,63
60
0,02
0,2
10 65
IP65
N-25
0,6
3,1
58
0,1
0,2
0 60
IP62
N-26
0,6
3,1
58
0,1
0,2
0 60
IP62
N-26
0,6
2,5
60
0,1
0,2
0 60
IP62
N-27
0,75
1,9
60
0,1
0,2
0 60
IP62
N-27
0,6
60
0,1
0,2
0 60
IP62
N-27
N**
Moving
mass
g
Frequency
limit
Hz***
Dismountable
%****
IEC
60529
2,5
10
0,5
0,3
0 60
IP40
N-28
10,6
10
0,25
0,6
0 60
IP40
N-28
1,8
0,02 0,2
*** Highest m mechanical frequency valid for the final value of the measuring range, amplified by 10%.
N-9

TESA probe with inclinable lever
03210802
GT 31
Measuring
range (mm)
mm
Cable
exit
Measuring bolt
retraction
0,3
0,7
angled
without
Measuring
range (mm)
mm
Cable
exit
Measuring bolt retraction

(accessory)
0,5
parallel
air pressure
Measuring
range (mm)
mm
Cable
exit*
Measuring bolt retraction

(accessory)
TESA universal probes
SWISS MADE
03230078
I-DIM
Probes with parallel guiding
Standard probes
SWISS
MADE
32.30019
PAT PEND
SWISS
MADE
32.30049
PAT PEND
03230019
FMS 100
5,8
parallel
air pressure
03230028
FMS 102
5,8
angled
air pressure
03230049
FMS 130
2,9
5,8
parallel
air pressure
03230050
FMS 132
2,9
5,8
angled
air pressure
03230037
FMS 100-P
5,8
parallel
air pressure
03230038
FMS 102-P
5,8
angled
air pressure
03230051
FMS 130-P
2,9
5,8
parallel
air pressure
03230052
FMS 132-P
2,9
5,8
angled
air pressure
Probes FMS Protected
SWISS MADE
Patented
PROT
ECTE
SWISS MADE
Patented
ECTE
PROT
* Position in relation to the measuring direction
N-10
N**
Moving
mass (g)
Frequency
limit Hz***
Dismountable
(L in mm)
m****
IEC
60529
0,1
12
25
0,1
0,2 + 50 L2
10 50
IP40
N/mm
Moving
mass (g)
Frequency
limit Hz***
Dismountable
(L in mm)
m****
IEC
60529
0,442
33
10
0,01
0,2 + 14 L3
5 60
IP40
N**
Moving
mass (g)
Frequency
limit Hz***
Dismountable
(L in mm)
m****
IEC
60529
110
25
0,5
0,2 + 3 L3
10 65
IP50
N-33
110
25
0,5
0,2 + 3 L3
10 65
IP50
N-34
110
25
0,5
0,2 + 3 L3
10 65
IP50
N-33
110
25
0,5
0,2 + 3 L3
10 65
IP50
N-34
110
25
0,5
0,2 + 3 L3
10 65
IP54
N-33
110
25
0,5
0,2 + 3 L3
10 65
IP54
N-34
110
25
0,5
0,2 + 3 L3
10 65
IP54
N-33
110
25
0,5
0,2 + 3 L3
10 65
IP54
N-34
N-29
N-31
*** Highest mechanical frequency valid for the final value of the measuring range, amplified by 10%.
N-11
TESA LVDT Probes Overview

LVDT axial probes, 8 mm diameter, ball-bearing measuring bolt
Measuring mm
range
mm
Cable
exit
Measuring bolt
retraction
Sealing
bellows
Standard probes
03230029
GT 21 LVDT
1,5
4,3
axial
mechanical
nitrile
03230030
GT 22 LVDT
1,5
4,3
radial
vacuum
nitrile
03230031
GT 27 LVDT
1,5
10,3
axial
mechanical
Viton
03230032
GT 28 LVDT
1,5
10,3
radial
vacuum
Viton
03230046
GT 61 LVDT
10,3
axial
mechanical
Viton
03230048
GT 62 LVDT
10,3
radial
vacuum
Viton
Measuring mm
range
mm
Cable
exit
Pressure (bar)
Sealing
nominal
highest bellow
value
value
1,5
radial
0,7
with activation of the measuring bolt by pneumatic pressure
S32020269 GT 222 LVDT
3,2
1,0
Viton
LVDT probes with parallel guiding
Measuring
range
mm
mm
Cable
exit*
Measuring bolt
retraction
(accessory)
Standard probes
SWISS
MADE
32.30019
PAT PEND
03230033
FMS 100 LVDT
1,5
5,8
parallel
air pressure
03230034
FMS 102 LVDT
1,5
5,8
angled
air pressure
03230039
FMS 100-P LVDT
1,5
5,8
parallel
air pressure
03230040
FMS 102-P LVDT
1,5
5,8
angled
air pressure
Probes FMS Protected
SWISS MADE
Patented
PROT
ECTE
* Position in relation to the measuring direction
N-12
N**
Drive voltage
Drive frequency
Adjustment load
Sensitivity
mV/V/mm
%***
IEC
60529
0,63
3 V / 5 kHz / 100 k
150
0,15
0,2
10 65
IP65
N-17
0,63
3 V / 5 kHz / 100 k
150
0,15
0,2
10 65
IP65
N-18
0,63
3 V / 5 kHz / 100 k
150
0,15
0,2
10 65
IP65
N-19
0,63
3 V / 5 kHz / 100 k
150
0,15
0,2
10 65
IP65
N-19
0,9
3 V / 5 kHz / 100 k
98
0,2
0,3
10 65
IP65
N-20
0,9
3 V / 5 kHz / 100 k
98
0,2
0,3
10 65
IP65
N-20
N**
Drive voltage
Drive frequency
Adjustment load
Sensitivity
mV/V/mm
%***
IEC
60529
1,2
3 V / 5 kHz / 100 k
150
0,15
0,2
10 65
IP65
N**
Drive voltage
Drive frequency
Adjustment load
Sensitivity
mV/V/mm
%***
IEC
60529
3 V / 5 kHz / 100 k
150
0,5
0,25
10 65
IP50
N-33
3 V / 5 kHz / 100 k
150
0,5
0,25
10 65
IP50
N-34
3 V / 5 kHz / 100 k
150
0,5
0,25
10 65
IP54
N-33
3 V / 5 kHz / 100 k
150
0,5
0,25
10 65
IP54
N-34
N-21
*** All linearity related max. permissible errors expressed as % refer to each relevant measuring span (= difference between both
first and last values of the measuring range). For max. perm. errors expressed in m, see the information provided on each LVDT
probe.
Note: LVDT probes are delivered without connector. For additional technical data, report to TESA standard probes.
N-13
TESA Probes Compatible with Electronic Equipment

Measuring
range (mm)
TESA
Half-bridge
MERCER
Half-bridge
DATAMYTE
Half-bridge
ETAMIC
(ZCB) LVDT
8 mm diameter axial probes with measuring bolt mounted on a ball-bearing

Standard probes
GTL21
03230057
03290119
GTL22 (491)
03230056
03236491
490
1,5
03230490
03236490
410
96410012
96410010
411
96411014
96411011
GT27
03230027
03290121
GT28
03230026
03290122
GT61
03230041
03236061
GT62
03230042
03236062
03290120
03258490
Standard probes with short body

03258061
8 mm diameter axial probes with activation of the measuring bolt by pneumatic pressure
Standard probes
GTL212
1,5
03230060
03258212
GTL222
1,5
03230054
03258222
GTL222-A
1,5
03230063
GT282
03230053
03258282
GT282-A
03230069
03258283
GT612
03230062
03258612
GT622
03230055
GT612-A
03230070
GT622-A
03230071
03236492
03258223
Long-travel probes
03258613
Probes with short body, ball-bearing measuring bolt

Standard probes with a 6 mm fixing shank diameter
160
96160013
96160011
430
0 ,5
96430029
96430028
451
0,5
96441041
96441015
420
499
0,2
0,5
96420004
96499007
96420001
96499004
2
2
03230019
03230028
Miniature probes with a 8 mm fixing shank diameter
Lever probes

SWISS
MADE
32.30019
PAT PEND
N-14
FMS100
FMS102
03290123
03290124
from Other Makers

ETAMIC
(ZDB) LVDT
MAHR
Half-bridge
MARPOSS
LVDT
MARPOSS
Half-bridge
METEM
Half-bridge
PRETEC
SIGMA
Half-bridge Half-bridge
SOLARTRON
Half-bridge
SOLARTRON
LVDT
03251021
03290143
03253021
03253001
03254021
03259021
03255021
03257001
03257021
03251022
03290144
03253022
03253002
03254022
03259022
03255022
03257002
03257022
03257490
96410101
96410111
96410033
96410136
96410031
96410171
96410093
96410044
96410211
96411101
96411111
96411131
96411136
96411141
96411171
96411181
96411201
96411211
03251027
03252027
03253027
03253005
03254027
03255027
03257005
03257027
03251028
03252028
03253028
03253006
03254028
03255028
03257006
03257028
03251061
03252061
03253061
03253011
03254061
03255061
03257011
03257061
03251062
03252062
03253062
03253012
03254062
03255062
03257012
03257062
03290145
03254212
03251222
03290146
03253222
03253003
03254222
03255222
03257003
03257222
03251223
03252223
03253223
03253004
03254223
03255223
03257004
03257223
03251282
03252282
03253282
03253007
03254282
03255282
03257007
03257282
03251283
03252283
03253283
03253008
03254283
03255283
03257008
03257283
03255622
03257013
03257622
03255623
03257014
03257623
03254612
03251622
03252622
03253622
03253013
03254622
03254613
03251623
03252623
03253623
03253014
03254623
96160101
96160111
96160169
96160136
96160141
96160171
96160015
96160021
96160211
96430101
96430111
96430131
96430136
96430030
96430171
96430181
96430033
96430211
96441101
96441054
96441131
96441136
96441032
96441058
96441093
96441077
96441211
96420101
96499101
96420003
96499111
96420131
96499020
96420136
96499136
96420006
96499141
96420007
96499018
96420011
96499010
96420012
96499201
96420211
96499211
03254100
03254102
N-15
TESA DC Probes
Provided with a DC output for direct connection to a host computer or

a peripheral fitted with an analogue input.
DIN 32876
Part 1
See table
Operating scheme
Usable
in any
position
Drive
voltage:
15 V
Consumption: 15 mA
Adjustment load: > 1 k
Sensitivity: see table
1 + 15V
2
3 15V
4
See table
5 Signal
See table
Additional data: see
standard probes
Measuring
range (mm)
Output
voltage V
Sensitivity
V/mm
(L in mm)
m*
Technical
data sheets
2
1
2
1
2
2
10
2
10
10
1
10
1
10
5
0,1
0,1
0,1
0,1
0,1
0,2 + 3,5 L2
0,2 + 3,5 L2
0,2 + 3,5 L2
0,2 + 3,5 L2
0,2 + 3,5 L2
03200396
2
2
2
2
10
2
1
5
1
0,1
0,1
0,1
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
03200514
5
5
5
5
1
1
0,1
0,1
1+4L
1+4L
03200519
03200520
1
5
10
1
1
0,1
0,1
0,1
0,1
0,1
0,2 + 3,5 L2
0,2 + 3,5 L2
0,2 + 3,5 L2
0,2 + 3 L3
1+4L
03200525
1
1
0,1
0,1
0,2 + 5 L3
0,2 + 5 L3
03200516
03200517
Standard probes
03230059
S32080457
03230058
S32080722
S32080723
GTL 21 DC
GTL 21 DC 10 V
GTL 22 DC
GTL 22 DC 10 V
GTL 22 DC 10 V
03200397

03230079
S32180358
03230080
GT 27 DC
GT 27 DC 5 V/mm
GT 28 DC
03200515

03230086
03230087
GT 61 DC
GT 62 DC
Probes with activation of the measuring bolt by pneumatic pressure

03230088
S32080728
S32080729
03230089
03230090
GTL 222 DC
GTL 222 DC 5 V/mm
GTL 222 DC 10 V
GT 282 DC
GT 622 DC
1,5
1,5
1
2
5
1,5
7,5
10
2
5
03200526
03200483
Miniature probes with measuring bolt hanging from a diaphragm spring

03230082
03230083
GT 41 DC
GT 42 DC
0,3
0,3
0,3
0,3
Miniature probes with measuring bolt mounted on a plain bearing

03230084
03230085
GT 43 DC
GT 44 DC
1
1
1
1
1
1
0,1
0,1
0,2 + 5 L3
0,2 + 5 L3
03200479
03200518
0,3
0,3
0,1
0,2 + 50 L2
03200484
2
2
1
2,9
2,9
2
2
10
2,9
2,9
1
1
10
1
1
0,5
0,5
0,5
0,5
0,5
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
03200521
03200522
Probes with inclinable lever

03230081
GT 31 DC
N-16
03230091
03230092
S32080007
03230093
03230094
FMS 100 DC
FMS 102 DC
FMS 102 DC 10 V
FMS 130 DC
FMS 132 DC
* Linearity related max. permissible errors.

Note: Other existing probe types and versions are available on request (2 V/mm, 5 V/mm, 10 V/mm or 0 to + 10 V; max. output voltage 10 V).
03200523
03200524
TESA Axial Probes
Standard and LVDT Probes
DIN 32876
Part 1
Moved mass
6g
13 kHz ( 5%)
drive
frequency.
For LVDT probes, see
on pages N-12 and N-13.
Highest mechanical
frequency to 60 Hz.
0,15 m/ C or
0,2 m / C for
GTL 21 and
GTL 211
8 mm diameter probe housing. Can be clamped over its entire length.

Measuring bolt mounted on a ball bearing.
Both the probe housing and ball-bearing guide are separate from one
another, so that the measuring bolt moves easily even if the probe is
not clamped appropriately.
Degree of protection IP65 according to IEC 60529.
Wide range of accessories including measuring inserts, spring sets, etc.
Compatible with measuring equipment from other makers (see page N-14).
GT 21 and GTL 21 probes with axial cable exit
Measuring
range (mm)
N*
Measuring bolt Sealing

retraction
bellows
2
2
2
2
2
2
2
0,63
1,0
1,6
2,5
4,0
0,63
0,63
mechanical
mechanical
mechanical
mechanical
mechanical
mechanical
vacuum
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Viton
0,2
0,63
mechanical
nitrile
GT 21 LVDT 1,5
0,63
mechanical
nitrile
Standard probes
03210904
03210905
03210906
03210907
03210908
03230057
03230072
GT 21
GT 21
GT 21
GT 21
GT 21
GTL 21
GTL 211
High-precision standard probes

03230036
GT 21 HP
LVDT-probes
03230029
* Nominal value at electrical zero, max. 25%.Valid for upright assembly position, with downward
oriented measuring bolt, as well as in static measuring.
92
GT 21/GTL 21
8h6
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
Distance from electrical zero
of both stops is either
adjustable (downward) or
depending on the position of
the lower stop (upward).
Interchangeable measuring
insert with a 3 mm dia. tungsten carbide ball tip plus
M2,5 thread.
2 m long cable. DIN 45322
5-pin connector, LVDT probes
not included.
Nickel-plated
housing.
Stainless
steel measuring bolt,
hardened.
Sealing bellows made
from resistant Nitrile or
high-resistance Viton
(elastomer)
Universal probes for common but constraining applications.
R 1,5
20 0,5C
-10C to 65C
10C to 40C
for GT 21 HP
20,5
61,5
80%
3
+3
-1,2
IP65(IEC 60529),
IP64 for GT 21 HP
99
GTL 211
GT 21
GTL 21
Shipping
packaging
Identification
number
Inspection report
with a declaration
of conformity
GT 21
GTL 21
GTL 211
GT 21 HP
GT 21 LVDT
**
****
Lower stop of the measuring bolt**, adjustable

from... to
ex-factory
mm
mm
mm
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,7
mm
m***
Technical
data sheets
4,3
4,3
4,3
4,3
4,3
0,01
0,01
0,01
0,01
0,15
0,02
0,02
0,02
0,01
0,15
0,2 + 3 L3
0,2 + 2,4 L2
0,2 + 2,4 L2
0,07 + 0,4 L
4,5****
03200249
03200391
03200435
03200264
03200228
Distance from electrical zero. *** Linearity related max. perm. errors (L in mm).
With reference to the 3 mm measuring span (measuring range 1,5 mm)
N-17

GT 22 and GTL 22 probes with radial cable exit
Measuring
range (mm)
N*
DIN 32876
Part 1

retraction
bellows
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
insert with a 3 mm dia.
tungsten carbide ball tip
plus M2,5 thread.
2 m long cable. DIN 45322
5-pin connector, LVDT probes
not included.
Nickel-plated
housing.
Stainless
hardened.
Sealing bellows made
from resistant Nitrile or
high-resistance Viton
(elastomer)
Standard probes
03210924
03210921
03210922
03210923
03210925
03210926
03210927
03210928
03230056
03230076
GT 22
GT 22
GT 22
GT 22
GT 22
GT 22
GT 22
GT 22
GTL 22
GTL 22
2
2
2
2
2
2
2
2
2
2
0,63
0,16
0,25
0,4
1,0
1,6
2,5
4,0
0,63
1
vacuum
vacuum
vacuum
vacuum
mechanical
mechanical
mechanical
mechanical
vacuum
vacuum
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Viton
Viton
GT 22 HP
0,2
0,63
vacuum
Nitrile
GT 22 LVDT
1,5
0,63
mechanical
Nitrile
High-precision standard probes

03230021
LVDT probes
03230030
* Nominal value at electrical zero, max. 25%. Valid for upright assembly position, with downward
Moved mass
6g
13 kHz ( 5%)
drive
frequency.
For LVDT probes, see on
pages N-12 and N-13.
Highest mechanical
frequency to 60 Hz.
0,15 m/ C or
0,2 m / C for
GTL 22
GT 22/GTL 22
81,5
20 0,5C
9,6
47
20,5
10C to 65C
10C to 40C
for GT 22 HP
GT 22
19
8h6
R 1,5
IP65 (IEC 60529)

or IP64 for
GT 22 HP
+3
-1,2
80%
GTL 22
Shipping
packaging
GT 22
GTL 22
GT 22 HP
GT 22 LVDT

from...
to
ex-factory
mm
mm
mm
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,7
mm
m***
Technical
data sheets
4,3
4,3
4,3
4,3
0,01
0,01
0,01
0,15
0,02
0,02
0,01
0,15
0,2 + 3 L3
0,2 + 2,4 L2
0,07 + 0,4 L
4,5****
03200250
03200392
03200265
03200229
**
Distance from electrical zero. *** Linearity related max. perm. errors. (L in mm).
**** With reference to the 3 mm measuring span (measuring range 1,5 mm).
N-18
Identification
number
Inspection report
with a declaration
of conformity
TESA Axial Probes

with Long Retraction Travel
DIN 32876
Part 1
See
in the tables
Axial probes
usable in any
position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
insert with a 3 mm dia.
tungsten carbide ball tip
plus M2,5 thread.
2 m long cable. Standard
probes with a 5-pin DIN
45322 connector. LVDT
probes have no connector.
Nickel-plated
housing.
Stainless
hardened.
Viton rubber bellow in
high-resistance elastomer
Moved mass
6g
13 kHz ( 5%)
drive
frequency.
Highest mechanical
frequency to 60 Hz.

Universal inductive probes for common applications, especially those using
multigauging devices.
Long retraction travel to prevent the probe from being damaged.
GT 27 probes with axial cable exit
Measuring
range (mm)
N*

retraction
bellows
GT 27
GT 271
2
2
0,63
0,63
mechanical
vacuum
Viton
Viton
GT 27 LVDT
1,5
0,63
mechanical
Viton
Measuring
range (mm)
N*

retraction
bellows
GT 28
0,63
vacuum
Viton
GT 28 LVDT
1,5
0,63
by vacuum
Viton
Standard probes
03230027
03230073
LVDT probe
03230031
GT 28 probes with radial cable exit
Standard probes
03230026
LVDT probe
03230032
0,15 m/ C
108,4
20 0,5 C
117,9
GT27
76,5
-10C to 65C
62,5
31,9
76,5
R 1,5
IP65
(IEC 60529)
19
9,6
8h6
80%
3
GT 27
125,4
GT 28
+9
-1,2
0
GT28
GT271
Shipping
packaging
Identification
number
Inspection report
with a declaration
of conformity
GT 27
GT 271
GT 28
GT 27 LVDT
GT 28 LVDT

from...
to
ex-factory
mm
mm
mm
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,2
2,2
0,1
1,7
2,2
0,1
1,7
mm
m***
Technical
data sheets
10,3
10,3
10,3
10,3
10,3
0,05
0,05
0,05
0,15
0,15
0,05
0,05
0,05
0,15
0,15
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
4,5****
4,5****
03200251
03200436
03200252
03200245
03200246
**
N-19
TESA Axial Probes

with Extended Measuring Range
DIN 32876
Part 1

Designed for long travels and low resolutions Specially suited for use with
multigauging systems.
Correction factor used to get the true value is 2,5x
(10x for the S probe version).
Measuring
range (mm)
N*

retraction
bellows
GT 61
GT 61S
GT 611
5
5
5
0,9
0,9
0,9
mechanical
mechanical
vacuum
Viton
Viton
Viton
GT 61 LVDT
0,9
mechanical
Viton
N*

retraction
bellows
Standard probes
03230041
S32070041
03230074
LVDT probes
03230046
Measuring
range (mm)
Standard probes
03230042
S32070042
S32080861
GT 62
GT 62S
GT62
5
5
5
0,9
0,9
0,16
vacuum
vacuum
mechanical
Viton
Viton
none
GT 62 LVDT
0,9
vacuum
Viton
LVDT probes
03230048
GT 62
See
in the tables
Axial probes
usable in any
position
Signal
combination
with probes having
a standard resolution may
require your special attention
to needed correction
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt
Both lower and upper stops
are fixed.
insert with a 3 mm dia. tungsten carbide ball tip. M2,5
thread.
2 m long cable.
5-pin DIN 45322 connector,
LVDT probes not included.
Nickel-plated
housing.
Stainless steel
measuring
bolt, hardened.
Viton rubber bellows in
Moved mass
8g
13 kHz ( 5%)
drive
frequency.
Highest mechanical
frequency to 60 Hz.
0,09 m/ C or
0,16 m/ C
for GT 61 and
GT 62 LVDT probes
110,7
GT61
120
20 0,5C
81
67,2
29,5
81
10C to 65C
R 1,5
-5
GT 61
9,6
8h6
80%
3
127.5
IP65
(IEC 60529)
+5
GT62
GT611
Shipping
packaging
GT 61
GT 611
GT 62
GT 61 LVDT
GT 62 LVDT
Measuring bolt stops**

mm
lower stop (mm) upper stop (mm)
5,1
5,2
10,3
5,1
5,2
10,3
5,1
5,2
10,3
5,1
5,2
10,3
5,1
5,2
10,3
m***
0,05
0,05
0,05
0,2
0,2
0,05
0,05
0,05
0,2
0,2
1+4L
1+4L
1+4L
20****
20****
**
**** With reference to the 10 mm measuring span (measuring range 5 mm).
N-20
Technical
data sheets
03200294
03200437
03200295
03200337
03200339
Identification
number
Inspection report
with a declaration
of conformity
TESA Axial Probes with Measuring Bolt

Activation by Pneumatic Pressure
DIN 32876
Part 1
See in the tables

Axial probes usable
in any position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
are fixed.
insert with a 3 mm dia. tungsten carbide ball tip. M2,5
thread.
2 m long cable.
Standard probes with a
5-pin DIN 45322 connector,
LVDT probes not included.
Nickel-plated
housing.
Stainless steel measuring
bolt, hardened.
These probes are intended for use with measuring devices providing fully or
half-assisted inspection routines.
Measuring
range (mm)
N*

activation
bellows
1,5
1,5
1,2
0,2
Measuring
range (mm)
N*

activation
bellows
1,5
1,5
1,2
0,2
Viton
none
Viton
Standard probes
03230060
03230067
GTL 212
GTL 212-A
Viton
none
Standard probes
Moved mass
6g
13 kHz ( 5%)
drive
frequency.
Highest mechanical
frequency to 60 Hz.
0,2 m/ C
03230054
03230063
GTL 222
GTL 222-A
S32020269
GT 222 LVDT 1,5
1,2
Nominal value at electrical zero, max. 25%. Valid for upright assembly position, with downward
oriented measuring bolt, as well as in static measuring
Downward movement of the measuring bolt activated by pneumatic pressure.
Upward movement of the measuring bolt activated under the spring force only.
81,5
Identification
number
Inspection report
with a declaration
of conformity
19
81,5
47
+1,5
0
GTL 212
GTL 212-A
GTL 222
GTL 222-A
GT 222 LVDT
61,5
19
8h6
-1,5
GTL 212
5
3
20,5
Shipping
packaging
GTL 222
R 1,5
99
+1,5
-1,5
9,6
IP65(IEC 60529)
or IP50 for GTL
212-A and
GTL 222-A
8h6
10C to 65C
61,5
3
R 1,5
5
9,6
47
20,5
20 0,5 C
80%
GTL 222
LVDT probes
GTL 212-A
3
99
GTL 222-A
Air pressure (bar)

nominal
maximum
0,7
1,0
0,25
6,0
0,7
1,0
0,25
6,0
0,7
1,0
GTL 212-A
mm
m***
3,2
3,2
3,2
3,2
3,2
0,015
0,015
0,015
0,015
0,15
0,02
0,02
0,02
0,02
0,15
0,2 + 2,4 L2
0,2 + 2,4 L2
0,2 + 2,4 L2
0,2 + 2,4 L2
4,5****
Technical
data sheets
03200413
03200430
03200393
03200422
***
Linearity related max. perm. errors (L in mm).
N-21
TESA Long-Travel Probes with Measuring

Bolt Activation by Pneumatic Pressure
Standard Probes
Probes intended for use with measuring devices providing fully or halfassisted inspection routines.
Measuring
range (mm)
Upper
N**
travel (mm)*
Measuring
Sealing
bolt activation below
2
2
8,1
8,1
Standard probes
03230061
03230068
GT 272
GT 272-A
1,0
0,85
Viton
none
Measuring
range (mm)
Upper
N**
travel (mm)*
Measuring
Sealing
bolt activation below
Standard probes
03230053 GT 282
2
8,1
1,0

Viton
03230069 GT 282-A 2
8,1
0,85

none
* Travel from the electrical zero up to the upper stop.
** Nominal value at electrical zero; max. deviation 25%. Valid in upright assembly
position with downward oriented measuring bolt, as well as in static measuring.
108,4
62,5
76,5
GT 282
108,4
19
8h6
Air pressure (bar)

nominal
maximum
1,1
1,5
1,0
6,0
1,1
1,5
1,0
6,0
0,15 m/ C
20 0,5C
10C to 65C
Identification
number
Inspection report
with a declaration
of conformity
+8
-2.2
GT 282-A
GT 272-A
mm
m***
10,3
10,3
10,3
10,3
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
*** Linearity related max. permissible errors (L in mm).
N-22
125,4
GT 272
GT 272-A
GT 282
GT 282-A
76,5
9,6
R 1,5
Moved mass
8g
13 kHz (5%)
drive frequency.
,Highest
mechanical frequency 60 Hz.
Shipping
packaging
GT 272
62,5
Nickel-plated
housing.
bolt, hardened.
3
125,4
31,9
Axial probes
usable in any
position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
are fixed.
Interchangeable insert with a
3 mm dia. carbide ball tip.
M2,5 thread.
2 m long cable.
5-pin DIN 45322 connector.
IP65 (IEC 60529)

or IP50 for
GTL 272-A plus
GT 282-A
+8
-2.2
GT 272-A
19
8h6
9,6
31,9
See in tables
80%
R 1,5
DIN 32876
Part 1

GT 282
Technical
data sheets
03200414
03200431
03200390
03200432
TESA Probes with Extended Measuring

Range and Bolt Activation by Pneumatic
Pressure
DIN 32876
Part 1
See in tables
Axial probes
usable in any
position
8 mm dia.
fixing shank.
Ball-bearing
measuring bolt.
are fixed.
Interchangeable insert with a
M2,5 thread.
Cable length: 2 m.
Nickel-plated
housing.
bolt, hardened.
Moved mass
8g
13 kHz ( 5%)
drive frequency.
Highest
Standard Probes
Probes intended for use with measuring devices providing fully or halfassisted inspection routines.
Measuring
range (mm)
N*
Measuring
bolt activation
Sealing
bellows
5
5
5
2,0
1,0
0,3
Viton
none
none
Measuring
range (mm)
N*
Measuring
bolt activation
Sealing
bellows
5
5
2,0
1,0
Viton
none
Standard probes
03230062
03230070
03230097
GT 612
GT 612-A
GT 612-AA
Standard probes
0,09 m/ C
03230055
03230071
20 0,5C
* Nominal value at electrical zero, max. 25%. Valid for upright assembly position with downward
110,7
3
19
3
127.5
+5
-5
0
GT 622
110,7
67,2
9,6
29,5
R 1,5
GT 612
8h6
Identification
number
Inspection report
with a declaration
of conformity
81
81
Shipping
packaging
67,2
R 1,5
8h6
IP65 (IEC 60529)

or IP50 for
GTL 612-AA plus
GT 622-A
29,5
9,6
80%
GT 622
19
10C to 65C
GT 622
GT 622-A
3
127.5
GT 612-A
+5
-5
0
GT 612
GT 612-A
GT 612-AA
GT 622
GT 622-A
GT 622-A
Air pressure (bar)

nominal
maximum
1,1
1,5
1,0
6,0
0,3
2,0
1,1
1,5
1,0
6,0
GT 612-A
mm
m**
10,3
10,3
10,3
10,3
10,3
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
1+4L
1+4L
1+4L
1+4L
1+4L
Technical
data sheets
03200415
03200433
03200537
03200394
03200434
** Linearity related max. permissible errors (L in mm).
N-23
TESA Axial Miniature Probes
Standard probes
Compact probes specially designed for use where theres no room for longer
probes Possible assembly on measuring heads for bore measurement and
the like.
GT 41 and GT 43 probes with axial cable exit
Measuring
range (mm)
N*
Measuring bolt
retraction
Sealing
bellows
0,63
without
Nitrile
0,4
mechanical
Viton
N*
Measuring bolt
retraction
Sealing
bellows
0,63
vacuum
Nitrile
Measuring bolt hanging from a diaphragm spring

03230001
GT 41
0,3

03230035
GT 41
GT 43
GT 43
GT 42 and GT 44 probes with radial cable exit
Measuring
range (mm)
GT 42
Measuring bolt hanging from a diaphragm spring

03230002
GT 42
0,3

03230017
GT 44
0,4
vacuum
Viton
* Nominal value at electrical zero, max. 25%. Valid for upright assembly position with downward
8h6
R 0,75
See in tables
Axial probes
usable in
any position
8 mm dia.
fixing shaft.
Measuring bolt
guided on a plain bearing or
hanging from diaphragms.
are fixed.
GT 41 or GT 42 with a fixed
measuring insert; spherical
carbide measuring face,
R = 0,75 mm.
GT 43 or GT 44 with a
selectable measuring insert;
spherical carbide face,
R = 1 mm.
M2 coupling thread.
Cable length: 2 m.
Nickel-plated
fixing shank.
Resistant
Nitrile rubber bellow or
Viton rubber bellow with
Moved mass
2g
13 kHz ( 5%)
drive frequency.
Highest
0,1 m/ C
51
5,6
DIN 32876
Part 1
35,5
20 0,5C
34
R1
GT 44
+1
-1
+0,4
GT 41
8h6
+0,4
GT 41
GT 43
GT 42
GT 44
mm
m***
0,7
2,1
0,7
2,1
0,01
0,1
0,01
0,1
0,01
0,15
0,01
0,15
0,2 + 5 L2
0,2 + 5 L2
0,2 + 5 L2
0,2 + 5 L2
** Distance from electrical zero. *** Linearity related max perm. errors (L in mm).
N-24
+1
-1
GT 42
Measuring bolt stops**

lower (mm)
upper (mm)
0,3
0,4
1,05
1,05
0,3
0,4
1,05
1,05
R1
8h6
19
IP65
(IEC 60529)
9
5
9,6
-0,3
18,4
5,6
19
80%
33
36
R 0,75
GT 43
15
-0,3
-10C to 65 for
GT 41 and GT 42;
5C to 65C for
GT 43 and GT 44.
8h6
47
Shipping
packaging
29,5
GT 44
Technical
data sheets
03200258
03200260
03200259
03200261
Identification
number
Inspection report
with a declaration
of conformity
TESA Axial Probes Series 490 and 491
DIN 32876
Part 1
Probes with no brand name for use with both TESA and
MERCER electronic equipment
See in tables
Axial probes
usable in
any position
8 mm body
diameter.
Measuring
bolt mounted on a ballbearing.
Adjustable distance between
both lower stop and electrical
zero.
insert with M2,5 thread.
Cable length: 2 m.
DIN 45322 connector.
Nickel-plated
body. Steel
measuring
bolt, hardened.
Viton rubber bellow with
Moved mass
6g
Force increase
0,2 N/mm
Highest
mechanical
frequency 60 Hz
Universal probes to suit common but constraining applications.
8 mm diameter probe body that can be clamped over its entire length.
Measuring bolt mounted on a ball-bearing.
Probe body made in steel, nickel-plated.
Degree of protection to IP65 as per IEC 60529.
Probe series 490 provided with a flexible axial cable exit with steel spring
to prevent the cable from breaking.
Measuring
range (mm)
N*
Measuring bolt
retraction
Sealing
bellows
0,63
mechanical
Viton
0,63
vacuum
Viton
Probe series 490 with axial/radial cable exit**

03230490
03236490
1,5
Probe series 491 with radial cable exit

03230491
03236491
1,5
* Nominal value at electrical zero; max. deviation 0,15 N. Valid for upright assembly position with
downward oriented measuring bolt, as well as in static measuring.
Probes with measuring force of 0,4, 1,0, 1,6, 2,5 or 4 N also available upon request.
** Using the right angle adaptor that came with the probe.
0,2 m/ C
11
111
-10C to 65C
20.5
8h6
65.5
R 1,5
IP65
(IEC 60529)
47
33
20.5
Shipping
packaging
490
83.4
R 1,5
8h6
Identification
number
19
-20C to 65C
491
491
+2.6
-1.7*
490
490
490
491
491
TESA
MERCER
TESA
MERCER
Lower stop of the measuring bolt***, adjustable

from...
to
ex-factory
mm
mm
mm
2
0
1,7
2
0
1,7
2
0
1,7
2
0
1,7
mm
%****
Technical
data sheets
4,3
4,3
4,3
4,3
0,02
0,02
0,02
0,02
0,2
0,15
0,2
0,15
03200456
03200450
03200457
03200454
*** Distance from electrical zero.

**** Linearity related max. perm. errors within the measuring span of 3 mm (measuring range 1,5 mm).
N-25
Axial Probes with Short Body

Series 410 and 411
Probes for use with electronic equipment from both TESA

and MERCER
Universal probes for common but constraining applications.
Measuring bolt mounted in a ball-bearing.
Hardened steel body, hard-chrome plated.
Degree of protection to IP62 (series 410) or IP65 (series 411)
as per IEC 60529.
Probe series 490 provided with a flexible axial cable exit, also
steel spring to prevent the cable from breaking.
Measuring
range (mm)
N*
Measuring bolt
retraction
Sealing
bellows
0,6
mechanical
Nitrile
0,6
vacuum
Viton
Probe series 410 with axial/radial cable exit**

96410012
96410010
Probe series 411 with radial cable exit

96411014
96411011
downward oriented measuring bolt, as well as in static measuring. Also
Probe series 410 with measuring force of 0,1 or 1,6 N also available upon request.
** Using the right angle adaptor that came with the probe.
DIN 32876
Part 1
See in tables
Axial probes
usable in
any position
8 mm body
diameter.
Measuring bolt
mounted on a ball-bearing.
Adjustable distance between
both lower stop and electrical
zero.
Interchangeable probe insert
with a M2,5 mounting thread.
3 mm dia. tungsten carbide
ball tip.
Cable length: 2 m.
Hardened steel
probe body, hardchrome plated.
bolt, hardened.
Rubber bellows in
resistant Nitrile or Viton
with high-resistance
elastomer
Moved mass
3,1 g (probe series
410) or 3,2 g
(probe series 411)
Force increase
0,15 N/mm
54.78
17.41
32.48
Highest mechanical
frequency 60 Hz
41.37
410
8.00
411
7.98
0,025 m/ C
410
54.8
41.4
0C to 65 C
24.4
IP62 (series 410)

IP65 (series 411)
as per
IEC 60529
30.5
8.00
7.98
10.0
-40C to 65C
Shipping
packaging
411
Identification
number
410
410
411
411
TESA
MERCER
TESA
MERCER
Lower stop of the measuring bolt***, adjustable

from...
to
ex-factory
mm
mm
mm
1,2
0
1,08
1,2
0
1,08
1,2
0
1,08
1,2
0
1,08
mm
%****
Technical
data sheets
2,5
2,5
2,5
2,5
0,1
0,1
0,1
0,1
0,2
0,2
0,2
0,2
F96410012
F96410010
F96411014
F96411011

**** Linearity related max. perm. errors; within the measuring span of 2 mm (measuring range 1 mm).
N-26
Axial Probes with Short Body

Series 160, 430 and 451
DIN 32876
Part 1
Probes for use with electronic equipment from both TESA

and MERCER
See in tables
Their compact size and robust construction make them perfect for a frequent
use.
Nickel-plated, hardened steel body. Ball-bearing probe insert.
Measuring
range
mm
Measuring
bolt
retraction
Sealing
bellows
mechanical
Viton
mechanical
Nitrile
mechanical
Nitrile
Series 160 Probes with short body, axial cable exit

96160013
96160011
0,6 0,15
Series 430 Miniature probes with axial cable exit

96430029
96430028
0,5
0,75 0,2
Series 451 Miniature probes with radial cable exit

96441041
96441015
0,5
0,6 0,15
downward oriented measuring bolt, as well as in static measuring.
451
47.80
26.1
7.50
430
49.05
32.5
60.5
160
1.0
36.04
4.0
160
430
20.0
7.98
8.00
7.98
8.00
10.15
0,025 m/ C
0C to 60C
N*
5.98
6.00
Axial probes
usable in
any position
6 and 8 mm probe
housing diameters
for both series 160
and 430/45, resp.
Ball-bearing measuring bolt.
Distance between both stops
and electrical zero is either
adjustable (series 160, lower
stop only) or fixed (series
451).
Interchangeable probe insert.
M2 thread for series 160 or
M2,5 for both series 430 and
451)
3 mm dia. tungsten carbide
ball tip.
2 m long cable.
Hardened steel
probe body,
chrome plated.
Measuring bolt in stainless
steel, hardened.
Rubber bellows in
resistant Nitrile or Viton
with high-resistance
elastomer
Moved mass
2,5 g (series 160)
1,9 g (series 430)
3,0 g (series 451)
Force increase to
0,3 N/mm
(series 160),
0,25 N/mm (series 430) or
0,15 N/mm (series 451)
Highest
mechanical
frequency 60 Hz
451
40C to 60C
IP62
(IEC 60529)
Shipping
packaging
Identification
number
160
160
430
430
451
451
TESA
MERCER
TESA
MERCER
TESA
MERCER

from...
to
ex-factory
mm
mm
mm
1,2
0
1,08
1,2
0
1,08
0,7
0
0,58
0,7
0
0,58
0,58
0,58
mm
%***
Technical
data sheets
3,3
3,3
1,25
1,25
2,1
2,1
0,1
0,1
0,2
0,2
0,1
0,1
0,2
0,2
0,2
0,2
0,2
0,2
F96160013
F96160011
F96430029
F96430028
F96441041
F96441015
** Distance from electrical zero.

*** Linearity related max. perm. errors; within either of both measuring spans of 2 mm (measuring range 1 mm) and 1 mm
(measuring range 0,5 mm).
N-27
Lever Probes Series 420 and 499
Probes for use with TESA or MERCER electronic equipment

Probe series 420
Very short body that can be recessed into a fixture or a plug gauge.
Probe insert mounted on leaf springs.
Probe series 499
Parallel guiding of the measuring bolt moving in both probing directions.
Interchangeable probe insert. Any of those having a varying length can
equally be used with no influence on the leverage.
Used where probes with measuring bolt moving lengthwise cannot easily
be handled.
Without switch-over feature for the probing direction.
Compatible with measuring equipment from other makers (page N-14).
Measuring range
0.15
Measuring
range (mm)
Series 420 Miniature lever probes
8
Clamping grooves
N*
96420004
4.5
96420001
0,15
96499007
2.33
96499004
0,5
0,02 0,2**
Accessories for probe series 499
Spring
420
4.5
Rmin. = 40
Measuring insert
Measuring insert
Measuring insert
Measuring insert
Measuring insert
Measuring insert
Cylindrical clamp
mm
0,8
1,6
3,2
0,8
1,6
3,2
8
carbide
carbide
carbide
carbide
carbide
carbide
mm
12,3
12,3
12,3
37,7
37,7
37,7
For other clamping items, report to page F-6.

* Nominal values at electrical zero. Valid in static measuring.
** Adjustable with both the probe housing and lever lying horizontally.
499
Swivel angle through to 90
6,5
0.5
38,8
03238401
03238402
03238403
03238411
03238412
03238413
01840105
29.4
37.9
Probe insert
11
Lever probes
usable in
any position
Series 420
with a clamping
groove.
Leaf-spring mounted
articulation.
Series 499:
2 dovetails with mounting
lug or clamping rod.
Probe insert on a leaf-spring
bearing. 2 x 90 friction
clutches for smooth displacement of the probe insert.
Triple protection against
damages in both probing
directions.
Series 499 with Interchangeable insert fitted with a 10 BA
coupling thread.
2 m long cable.
Stainless steel
probe body,
hardened
(series 420). Dull-chrome
plated housing (series 499).
Tungsten carbide ball tip
Moved mass 2,5 g
(series 420) or
10,6 g (series 499)
Force increase
0,2 N/mm (420)
0,25 N/mm (499)
Highest
mechanical
frequency 10 Hz
0,025 m/ C for
series 420 or
0,25 m/ C for
series 49
0C to 60C
17
Swivel angle through to 90
-40C to 60C
14,4
42
Setting screw for the measuring force
See in tables
1,8 0,4
Series 499 Lever probes with parallel guiding

2
DIN 32876
Part 1
420
420
499
499
TESA
MERCER
TESA
MERCER
Lower stop of the measuring insert***, adjustable

from...
to
ex-factory
mm
mm
mm
0,225
0,225
0,6
0
0,6
0,6
0
0,6
mm
%****
Shipping
packaging
0,525
0,525
1,2
1,2
0,5
0,5
0,25
0,25
0,3
0,3
0,6
0,6

**** Linearity related max. perm. errors; within either of both measuring spans of 0,3 mm (measuring
range 0,15 mm) and 1 mm (measuring range 0,5 mm).
N-28
Technical
data sheets
IP40
(IEC 60529)
Series 499 along
with a 3,2 mm
dia. probe insert
(No. 03238403) plus lug
(No. 03238013)
F96420004
F96420001
F96499007
F96499004
Identification
number
TESA GT 31 Lever Probes
DIN 32876
Part 1
Models with inclinable probe insert for measuring in two directions Well
suited for use where probes with measuring bolt moving lengthwise can
not be conveniently operated.
Lever probe
usable in
any position
2 dovetail
attachments.
Both lower and
upper stops are
fixed.
Probe inserts with removable
stainless steel shaft. Also
with a 2 mm carbide ball tip.
For all other inserts, see
under optional accessories
on next pages.
2 m long cable.
All-metal housing,
matt-chromium
finish
Ball-bearing balanced lever.

Interchangeable probe insert fitted with a tungsten carbide ball tip,
inclinable through to 180.
Automatic reversal of the probing direction while that of the
indication remains unchanged.
Protected against shocks by 2 safety clutches.
One-piece housing provided with 2 dovetails.
03210802
03210801
03210803
Measuring range (mm)

0,3
0,3
0,3
GT 31
GT 31
GT 31
N*
0,1 (standard)
0,02
0,2
* Nominal value at electrical zero; max. deviation 25%. Valid with both probe housing and lever lying
horizontally, as well as in static measuring.
Moved mass
12 g
13 kHz ( 5%)
feeding frequency.
Highest mechanical
frequency to 25 Hz
01840105
8h6
20
0,3 mm
17
20 0,5C
5C to 60C
(90)
80%
50
40
IP40
(IEC 60529)
Equipped with
a 2 mm dia.
probe insert
(No. 03260410) plus
a 8 mm dia. fixing shaft
No. 01840105.
1,65
8,54
6,4
,5
Shipping
packaging
Identification
number
Inspection report
with a declaration
of conformity
GT 31
mm
m*
0,7
0,1
0,25
0,2 + 50 L2
Technical
data sheets
03200266
* Linearity related max permissible errors (L in mm).
B
A
Measuring direction
Measuring direction
Shorten lever
Note:
With the insert lying parallel to the workpiece surface (Fig. A), the leverage is 1:1.
Therefore, no correction of the measured values is needed.
Any other position (angle , Fig. B) will change the effective length of the lever, so
that read values must be corrected. With regard to this, also report to the instructions
for use that came with your electronic probes.
N-29

Accessories for TESA Probes GT 31
Probe inserts
Ball tip
mm
03260410
Lever
amplification
Stainless steel
insert holder,
tungsten carbide
ball tip
Length
L in mm
Shipping
packaging
Standard probes with a one-piece shaft
03260402
03260410
03260403
M1,4
03590003
03260410
03590003
1
2
3
1:1
1:1
1:1
32
32
32
Special probes with a two-piece shaft

03590002
03590003
03590004
03590005
1
2
3
4
1:1
1:1
1:1
1:1
32
32
32
32
03590006
03590007
03590008
03590009
1
2
3
4
1:2
1:2
1:2
1:2
72
72
72
72
03590010
03590001
03590011
03590012
1
2
3
4
1:3
1:3
1:3
1:3
112
112
112
112
03590013
03590014
03590015
03590016
1
2
3
4
1:
1:
1:
1:
118,49
118,49
118,49
118,49
03590007
03590001
03240100
03260414
Fixing brackets
Features both a dovetail and cylindrical bore.
Cable for probe constant alteration
Allows the probe constant to be modified at zero
using the probe insert with a 1 mm dia. ball tip.
03590014
6,3
6,4
33
R9
03240100
N-30
Shipping
packaging
TESA Universal Probes I-DIM
These probes provide all End-users with the needed versatility for many
measuring applications due to their metrological properties.
DIN 32876,
Part 1
Short probe body.

Adjustable measuring force by moving the electrical zero. Enables
parts made from materials of any type to be securely measured,
with no distortion.
Several mounting possibilities.
Wide choice of probe inserts.
Possible retraction of the measuring bolt over the pneumatic jack
(available as an option).
See in table
Usable in
any position
3 tightening
alternatives
Leaf spring guiding.
Various clamping possibilities for probe inserts.
2 m long cable.
DIN 45322 connector, 5-pin.
Steel
probe insert,
light alloy
probe body
03230078
03230095
03230096
Moved mass
33 g
13 kHz ( 5%)
drive frequency.
Highest mechanical
frequency 10 Hz.
Measuring
range (mm)
0,5
0,5
0,5
I-DIM
I-DIM
I-DIM
N/mm
Measuring bolt
retraction (accessory)
air pressure
air pressure
air pressure
0,442
0,055
0,186
28
=
M3
16.4
0,15 m/ C
5H6
=
14
20 0,5C
47
46
0.5
5 to 60C
10
0.5
10
1.5
26
24.25
44
14
7.8
Shipping
packaging
M3
19.5
IP40
(IEC 60529)
48.5
15
80%
Identification
number
0.98
500
M3
450
Declaration
of conformity
032.30095
032.30096
032.30078
Measuring force [mN]
400
=
14
350
300
250
200
150
100
50
0
-0.5 -0.4
-0.3
-0.2
-0.1
0.1
0.2
0.3
0.4
0.5
Distance [mm]
I-DIM
Electrical
zero*, adjustable
from...
to
mm
mm
0,5
0,5
ex-factory
mm
0
mm
m**
Technical
data sheet
0,01
0,02
0,2 + 14 L3
03200485
* Distance from the balanced point (F = 0).

** Linearity related max. permissible errors (L in mm).
N-31
Accessories for TESA I-DIM Probes
Steel
probe insert
Shipping
packaging
I-DIM probe with a pivot

probe insert fitted with a
ruby ball tip
I-DIM probe with clamping

shaft and probe insert in
tungsten carbide
I-DIM probe with a M2,5

probe insert
I-DIM probe with pneumatic

jack
2.5
16.3 / 12
M3 x10
16.6
8
7.5
15.5
9.8
19
M 2.5
2.5
15
8
25.5
03260478
03260482
03260473
01840107
03260478
03260482
03260492
2.5
03260492
Clamping bracket
Clamping shaft, 8 mm diameter
Holder for pivot probe inserts
Pivot holder for probe inserts with a M2,5 coupling thread
Pneumatic jack for activating the moving part of the probe
4
16 / 24.5 / 42.5
3 / 23
10 / 30
1.7
2.8
4.3
43.3
49
10
1.5
2
03260475/76/77
03260479/80
Probe inserts
03260481
03260475
03260476
03260477
03260479
03260480
03260481
N-32
Probe insert
Probe insert
Probe insert
Pivot probe insert
Pivot probe insert
Pivot probe insert
mm
2
3
5
2
2
6
mm
carbide
carbide
carbide
ruby
ruby
ruby
10
30
49
TESA Probes with Parallel Guiding
Standard, FMS protected and LVDT probes
DIN 32876
Part 1
Universal probes for multigauging devices. Let you capture the values
measured on machines or other fixtures for in-process inspection.
See in tables
Probes with
linear action
usable in any
position
4 coupling
threads M6.
Linear
ball-bearing guiding with
fixed stops.
Insert holder attachment
with dovetail.
Cable length: 2 m.
Standard and FMS
protected probes including
aligning elements
for the signals are
fitted with a 5-pin DIN 45322
connector.
LVDT probes have
no connector and
no aligning elements.
Hardened steel
probe body,
nickel-plated
Long-life probes featuring a small-size, rugged design.

Modular construction to eliminate the need for many assembly
components.
Ball-bearing probe displacement.
Direction of the probing force and probe retraction mathcing used
accessory.
Wide choice of measuring inserts and supports for optimum adaptation
to your measuring job.
FMS probes with parallel cable exit
Measuring
range (mm)
N*
Measuring bolt
2
2,9
2
2
air pressure
air pressure
FMS 100-P
FMS 130-P
2
2,9
2
2
air pressure
air pressure
FMS 100 LVDT

FMS 100-P LVDT
1,5
1,5
2
2
air pressure
air pressure
Standard probes
03230019
03230049
FMS 100
FMS 130
Probes FMS protected
Moved mass
110 g
13 kHz ( 5%)
drive
frequency.
LVDT probes only:
3 V drive voltage
5 kHz drive frequency
100 k adjustment load
03230037
03230051
LVDT probes
03230033
03230039
* Nominal value at electrical zero; max. deviation 25%. Valid for probing movement exerted horizontally or in static measuring.
Sensitivity to
150 mV/V/mm
Highest mechanical
frequency to 25 Hz
-0,14 m/ C or
0,15 m/ C for
LVDT probes
20 0,5C
10C to 65C
M6
80%
IP50 or IP54
for protected
probes as per
IEC 60529
15
30
Shipping
packaging
Identification
number
Inspection report
with a declaration
of conformity
15
38
70
FMS 100
FMS 100-P
FMS 130
FMS 130-P
FMS 100 LVDT
FMS 100-P LVDT
Mechanical stop**
lower
upper
mm
mm
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
mm
m***
Technical
data sheets
5,8
5,8
5,8
5,8
5,8
5,8
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
4,5****
4,5****
03200253
03200283
03200342
03200344
03200247
03200290
** Distance from electrical zero. *** Linearity related max. perm. errors (L in mm).
**** With reference to the measuring span of 3 mm (measuring range 1,5 mm).
N-33

FMS probes with angled cable exit
Measuring
range (mm)
N*
Measuring bolt
See in the tables
Standard probes
03230028
03230050
FMS 102
FMS 132
2
2,9
2
2
air pressure
air pressure
FMS 102-P
FMS 132-P
2
2,9
2
2
air pressure
air pressure
FMS 102 LVDT

FMS 102-P LVDT
1,5
1,5
2
2
air pressure
air pressure
Probes with
linear action
usable in any
position
4 coupling
threads M6.
Linear ball-bearing
guiding with fixed
stops.
Insert holder attachment
with dovetail.
Cable length: 2 m.
Standard and FMS protected
probes including aligning
elements for the signals are
fitted with a 5-pin DIN 45322
connector.
LVDT probes have no
connector and no aligning
elements.
Hardened
steel probe body,
nickel-plated
Probes FMS protected

03230038
03230052
LVDT probes
03230034
03230040
DIN 32876
Part 1
* Nominal value at electrical zero; max. deviation 25%. Valid for probing movement exerted horizontally or in static measuring.
Moved mass
110 g
13 kHz ( 5%)
drive
frequency.
LVDT probes only:
3 V drive voltage
5 kHz drive frequency
100 k adjustment load
Sensitivity to
150 mV/V/mm
Highest mechanical
frequency to 25 Hz
13
0,15 m/ C
20 0,5C
M6
5
15
30
15
70
FMS 102
FMS 102-P
FMS 132
FMS 132-P
FMS 102 LVDT
FMS 102-P LVDT
Mechanical stop**
lower
upper
mm
mm
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
2,9
mm
5,8
5,8
5,8
5,8
5,8
5,8
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
** Distance from electrical zero. *** Linearity related max. perm. errors (L in mm).
**** With reference to the measuring span of 3 mm (measuring range 1,5 mm).
N-34
m***
Technical
data sheets
3
0,2 + 3 L
0,2 + 3 L3
0,2 + 3 L3
0,2 + 3 L3
4,5****
4,5****
03200254
03200289
03200343
03200345
03200248
03200291
-10C to 65C
80%
IP50 or IP54
for FMS protected
probes as per
IEC 60529
Shipping
packaging
Identification
number
Inspection report
with a declaration
of conformity
Configuration
and Use of TESA FMS Probes
The following examples provide you with a number of possibilities to activate
and retract the measuring insert during your measurement cycles.
Example A
Moving the probe insert toward

the part to be inspected using
the measuring force produced
through the compression
spring.
No inserts retraction.
2
2
3
3
4
5
Effect
The insert remains into position.
Exchanging parts is made with
mechanical contact of the probe
under the measuring force.
6
7
Example B
Moving the probe insert toward

the part to be inspected using the
measuring force produced through
the compression spring.
Inserts retraction by pneumatic
pressure.
Effect
Exchanging parts is made with no
mechanical contact of the probe.
8
9
Spring set for

the measuring
force
Pneumatic
jack,
No. 03260440
Connector
(No. 024388,
page N-45)
Spring set for

the measuring
force
8 Pneumatic
jack,
No. 03260440
9 Connector
(No. 024388,
page N-45)
10 Auxiliary springloaded element,
No. 03260445
Example C
Activating the measuring insert
towards the part to be inspected
by air pressure using the measuring force produced by the
compression spring.
Inserts retraction by disabling
the pneumatic pressure.
Effect
Exchanging parts is made with
no mechanical contact of the probe,
thus providing absolute security
since the probe insert retract itself
due to a lack of air pressure.
Fixed probe
body
Moving probe
body
Measuring
element with
fine adjust
Adjustable
stop
Spring set for
the measuring
force
Mounting bores
Holder for the
probe insert
10
This configuration is also applied

where there is no room on the left
side for the pneumatic jack
(as shown in the example B).
The force of the spring set (5) must be
equivalent to the force of the auxiliary
spring-loaded element (10).
N-35
Accessories for TESA FMS Probes

Spring set for the
measuring force
All values
given in the
table for the
measuring force equal
nominal values at electrical
zero; max. deviation 25%.
Valid for probing movements
exerted horizontally as well
as in static measuring.
Spring set for the measuring force

Examples A to C
Item 5
M8 x 0,75
N
2,0
0,4
0,63
1,0
1,6
2,5
4,0
*
03260448
03260449
03260450
03260451
03260452
03260453
nickel-plated
red
yellow
green
blue
brown
black
Shipping
packaging
* Provided with FMS probes
Accessories for Pneumatic Activation

of the Moving Probe Body
Auxiliary spring-loaded element
Example C
Item 10
03260440
Pneumatic jack
Operates the moving
probe body. Force under
a pressure of 4 bars = 11N
Examples B and C
Item 8
2,2
30,5
N
0,4
0,63
1,0
1,6
2,0
2,5
4,0
03260441
03260442
03260443
03260444
03260445
03260446
03260447
M5
M8 x 0,75
red
yellow
green
blue
nickel-plated
brown
black
3
17
12
27,5
Probe Insert Holder with Fine Adjustment

Helps you to set the probe Setting and locking screws remain accessible
even when several probes are mounted side by side.
Mounting bores for probe inserts
02630053
02630055
02630052
02630054
max. 25
mm
4
4
6
6
Number
2
1
2
1
Position
horizontal
vertical
horizontal
vertical
mm
25
25
25
25
28
12
02630052/53
23,5
6 H7/ 4 H7
23,5
31
N-36
23,5
6 H7
4 H7
02630054/55
Width of the
insert holder.
12 mm
Shipping
packaging
20
13

8/13
Fixed probe insert holder
02630042/45
4 H7
6 H7
31
Shipping
packaging
Number
2
1
2
1
Position
horizontal
vertical
horizontal
vertical
12
mm
4
4
6
6
02630042
02630043
02630045
02630046
23,5
Mounting bores for probe inserts
20 / 25
12 / 13
12
02630043/46
4/5
23,5 / 25
4 H7
6 H7
L
25
12
12
Probe inserts with a 4 mm diameter

mounting shaft
2,5
R3
Carbide
Carbide
L mm
12
25
02660070
02660071
02660072
Carbide
Carbide
Carbide
L
Carbide
Carbide
Carbide
Inserts with a tungsten carbide ball tip
L mm
20
40
60
02660076
02660077
02660078
02660079
02660080
02660081
mm
3
3
3
5
5
5
L mm
20
40
60
20
40
60
Off-centre probe inserts with 2 cylindrical measuring faces
02660082
02660083
Carbide
Carbide
L mm
40
60
10
30
Probe inserts with a 2 mm dia. contact

pin with spherical measuring face
02660073
02660074
02660075
10
L mm
20
40
60
1,1
02660067
02660069
Centred probe inserts with 2 cylindrical

measuring faces
10
Off-centre probe inserts with a flat,

right-angle measuring face
L mm
12
25
Carbide
Carbide
1,1
6
0,8
0,8
Centred probe inserts with a flat, rightangle measuring face
02660066
02660068
R3
Off-centre probe inserts with a tungsten

carbide ball tip
02660084
02660085
02660086
mm
5
5
5
L mm
20
33
48
N-37
Probe inserts with a 6 mm diameter mounting shaft
Shipping
packaging
6
6
2
4
55
56
55
55
Probe inserts with a carbide ball tip
20
Probe inserts with a barrel-shaped

measuring face for cylindrical bores.
Also serve for determining the position
of internal threads.
mm
3
5
10
00760058
00760059
00760060
mm
2,2
4,5
9,7
Probe inserts with a tungsten carbide

disc for grooves, nuts, centering
shoulders etc.
mm
4,5
14
19
00760074
00760075
00760076
E mm
1
2
3
L mm
12,53
12,53
12,53
mm
64
Carbide
30
Wrench
M1,4
M2,5
M1,4
8
M2,5
Probe inserts with one flat and one

spherical measuring faces
Carbide
R2,5
90
N-38
S26074380
12
025589
mm
2
Carbide
00760082
Centred probe insert with a small flat,

right- angle measuring face
D mm
1
2
3
Probe insert with small cylindrical

measuring face
13
01860307
64
55
TESATAST probe inserts with a tungsten

carbide ball tip. M1,4 mounting thread.
1,4
M1,4
12,5
01860201
01860202
01860203
0,8
00760066
00760067
00760068
For
threads
M3 M16
M6 M48
M12 M150
55
4,5
2,2
10
9,7
10
20
3
5
mm
64
12
M1,4
55
Universal probe insert holder specially

designed for various types of clamps
Universal probe insert holder with

2 mounting threads
S26074372
00760096
1 x 4 mm
1 x 6 mm
2 M1,4 threads
2 M2,5 threads
M1,4; M2,5
Probe inserts with offset measuring face
Shipping
packaging
24,2
21
0,7
Probe inserts with a flat, right-angle

measuring face in tungsten carbide,
whether centred or offset
3
As shown opposite
1
2
3
4
5
12,2
02630047
02630048
02630049
02630050
02630051
5
23,6
Measuring Inserts for Axial Probes,

Dial Gauges and the Like
Shipping
packaging
Models with M2,5 mounting threads
16/26/36/46
5
6
R1,5
Standard probe inserts with a ball tip
03510001
03510002
L mm
6
6
Steel
Carbide
1,5
M2,5
R1,5
R5
Probe inserts with a spherical

measuring face
03510101
03510102
R mm
5
5
Steel
Carbide
0,5
17,25
Probe insert with 4 interchangeable

steel pins. Spherical face, R = 1,5 mm
03510201
L mm
16, 26, 36, 46
Steel
1,6
6,5
2,5
3,3
0,003
1,5
7,5
0,3
Probe inserts with a ball-bearing steel

roller.
Counternut for radial alignment.
03560010
03560011
Steel
Steel
Shape
cylindrical
domed
Off-centre probe insert (A) with pointed

measuring face.
Counternut for radial alignment.
03510401
Steel
A mm
6,5
Probe insert with cylindrical measuring

face. Counternut for radial alignment.
03510502
Carbide
N-39

16
2,5
16
2,3
2,5
0,5
6,5
2,3
5
16
3,3
0,5
7,5
7,5
Offset probe insert with a narrow measuring face. Counternut for radial alignment.
03510602
Carbide
Probe insert with a narrow measuring

face, parallel adjustable. Counternut for
radial alignment.
B mm
0,5
6
M2,5
mm
2,5
Carbide
03510902
Probe inserts with a flat measuring face
03510801
03510802
03560022
03560023
B mm
0,5
Carbide
03510702
Probe insert with a flat measuring face,

parallel adjustable. Counternut for
radial alignment.
Steel
Carbide
Steel
Carbide
D mm
2,5
2,5
3,4
3,4
Additional
probe inserts
as well as
extensions
with M2,5
coupling
thread as listed
on the pages
E-51 to E-53.
Extensions for probe inserts
03540501
03540502
03540503
03540504
L mm
10
15
20
40
2,5
Probe Inserts with a M2 Coupling Thread for

GT 43 and GT 44 Miniature Probes as well as
Probes with Short Body, Series 160
6
M2
1,5
M2
s=3
Probe inserts with spherical measuring

face. Also with a M2 thread.
03510204
03510103
Carbide
Carbide
mm
R1
R5
3,5
M2
s=3
s=3
Probe inserts with a spherical measuring face (R5). Also with a M2 thread.
03510202
03510203
Carbide
Carbide
mm
16
26
Extensions for inserts with a M2 thread
M2
M2
3,5
s=3
N-40
03540505
03540506
L mm
10
15
Probe insert with cylindrical measuring

face. Counternut for radial alignment.
M2 thread.
03510503
Carbide
All values
given in
the table
for the measuring force
equal nominal values at
electrical zero; max. deviation
25%. Valid for upright
assembly position with
downward oriented measuring bolt, as well as in static
measuring.
Plastic sleeve
marked with force
related data
Shipping
packaging
Accessories for TESA Probes

Spring Sets for Axial Probes
Probes GT 22 and GTL 22
Probes GT 27, GT 271 and GT 28
03260419
03260420
03260421
03260458
03260459
03260460
03260461
0,16
0,25
0,40
Probes GT 21, GT 22, GTL 21, GTL 211,

GTL 22 plus probe series 490 and 491
03260457
03260422
03260423
03260424
03260425
0,63
1,0
1,6
2,5
4,0
Spare Bellows for Axial Probes
Nitrile:
resistant
synthetic rubber
for normal use.
Complete set with safety ring and washer
Viton:
high-resistance synthetic
rubber used where probes
are permanently exposed to
cooling and lubricating
agents.
Safety rings plus washer.
Shipping
packaging
Probes GT 61, GT 611 and GT 62

03260483
03260463
03260464
03260465
0,63
1,0
1,6
2,5
0,8
1,0
1,6
2,5
Probes GT 21, GT 22, GTL 21, GTL 211,

GTL 22 plus probe series 490 and 491
Probes GT 27, GT 271, GT 28, GT 61,

GT 611 plus probe series GT 62
03260468
03260470
03260491
Nitrile
Viton
Viton
Probes GTL 212 and GTL 222
Probes GT 272, GT 282, GT 612,

GT 622
03260489
03260490
Viton
Viton
Bellows supplied individually
Probe series 410 and 451
Probes GT 43 and GT 44
19901024
19901026
028845
037608
Nitrile
Viton
Nitrile
Viton
Probe series 430

19901027
19901028
For high
accuracy
requirements,
we recommend to adjust
each part of your measuring
equipment all together
Shipping
packaging
Mounted
between the
probe and the
electronic device
Shipping
packaging
Nitrile
Viton
Extension cable
m
03240201
1
03240202
2
03240203
3
Other cable lengths available on request
Attenuator Cable
03260415
03260416
03260417
03260418
Factor
1:2
1:3
1:
1:10
m
0,3
0,3
0,3
0,3
N-41
EQUIPEMENTS
D E M E S U R E L E C T R O N I Q U E S
ANALOGIQUES
Elments de serrage pour palpeurs axiaux
10 -200
Elments 3 faces de serrage Evitent toute dformation du guide

de la tige de mesure qui conserve ainsi toutes ses proprits mtrologiques.
M4
Vis de serrage VKD
Les dimensions
observer
figurent sur le
dessin ci-contre
Conditionnement
de transport
1,5
10H7
M4
0,7
02611013
M4
10
mm
8
02611014
12
Douille de serrage VKE
Bride de serrage
Points de serrage
mm
5,6, 9,5 et
queue-daronde
4,3 / 7,5
01860401
20
Elment de serrage VDE avec douille et

vis incluses
30
12
02660048
02660049
mm
8
8
L mm
28
37
Systmes commande manuelle pour le relevage de

la tige de mesure
Conditionnement
de transport
03540104
Relevage
mcanique
03260401
1 levier
1 rondelle
Compos de:
Compos de:
03540101
03540102
03540405
N-42
Relevage pneumatique
Convient pour les palpeurs GT 22, 271, 28,
42, 44, 611, 62 GTL 211, 22 491
1 pompe vacuum manuelle
1 tuyau de 1 m, 4,7 mm
TESANORM Assembly Components
Small coordinate tables with accessories used for measuring centre-to-centre

distances of bores or for similar applications Mounted on roller-bearings for
free move in one or two axes Available in two sizes Provided with probe
holders among others.
Hardened and
ground steel
Shipping
packaging
Model 42 x 42 mm with a 3 mm long travel,

for bore diameters from 0,2 to 26 mm.
Model 62 x 62 mm with a 6 mm long travel,
for bore diameters from 26 to 100 mm.
Coordinate tables, 42 x 42 mm
02630001
02630005
02630003
02660004
02660005
02660041
VMA
VOA
VLA
VQA
VQB
VUA
21
10,5
30
30
24
6
30
3,2
10,5
Coordinate table for 1 axis, 3 mm long travel

Coordinate table for 2 axes, 3 mm long travel
Holder for centring heads
Centring head
Centring head
Holder for measuring heads
5
63
42
10,5
30
10,5
6
63
63
42
42
42
10
10
42
30
10
M4
02630005
4,5
54
02630003
4,5
02630001
53
70,5
9,5
10
15,5 10
27,5
10
M4
28,5
30
3,8
50
30
13,5
55,5
02660004
02660005
4,3
8
10/12
12
51
42,4
31,5
3,8
M4
12
53
8
4,3
4,3
15,5 10
27,5
02660041
Coordinate table, 62 x 62 mm
02630002
02630006
02630004
02660006
02660007
02660042
VNA
VPA
VLB
VRA
VRB
VUB
Coordinate table for 1 axis, 6 mm long travel

Coordinate table for 2 axes, 6 mm long travel
Holder for centring heads
Centring head
Centring head
Holder for probing heads
N-43

3,2
14,5
14,5
33
02630006
30
30
Hardened and
ground steel
30
02630004
24
02630002
83
62
10,5
10,5
42
10
62
42
12,2
10
6
02660007
15,5 10
92
02660042
9,5
34
10
42
M6
12,2
12
4,3
33,2
4,5
58,7
74
02660006
12
33,2
4,5
4,3
15,5 10
16
58,7
50
62
M4
62
10
10
Shipping
packaging
83
83
10/12
02660008
02660009
02660010
02660011
02660012
02660013
02660014
02660015
02660016
02660017
02660018
02660019
02660020
02660021
02660022
02660023
02660024
02660025
02660026
02660027
VSA
VSB
VSC
VSD
VSE
VSF
VSG
VSH
VSJ
VSK
VSL
VSM
VSN
VSO
VSP
VSQ
VSR
VSS
VST
VSU
20
10
22
42
10
mm
0,2 0,7
0,7 1,2
1,2 1,7
1,7 2,2
2,2 2,7
2,7 3,2
3,2 3,7
3,7 4,2
4,2 4,7
4,7 5,2
5,2 5,7
5,7 6,2
6,2 6,7
6,7 7,2
7,2 7,7
7,7 8,2
8,2 8,7
8,7 9,2
9,2 9,7
9,7 10,2
02660028
02660029
02660030
02660031
02660032
02660033
02660034
02660035
02660036
02660037
02660038
02660039
02660040
02660050
02660051
02660052
02660053
02660054
02660055
02660056
74
mm
10,2 11,8
11,8 14,2
14,2 16,2
16,2 18,2
18,2 20,2
20,2 22,2
22,2 24,2
24,2 26,2
26,2 28,2
28,2 30,2
30,2 32,2
32,2 34,2
34,2 36,2
36,2 38,2
38,2 40,2
40,2 42,2
42,2 44,2
44,2 46,2
46,2 48,2
48,2 50,2
VTA
VTB
VTC
VTD
VTE
VTF
VTG
VTH
VTJ
VTK
VTL
VTM
VTN
VTO
VTP
VTQ
VTR
VTS
VTT
VTU
8,05
20
60
84
L mm
02630016
02630017
02630018
02660047
02660048
02660049
02660044
02611010
02611011
02611001
02611002
02611003
02611004
02611005
02611006
02611007
02630020
02630021
02630022
02630023
Probe holder
Probe holder
Probe holder
Probe holder
Probe holder
VFB
VKF
Spring clamp
Spring
VKA
Rods
VEB
Stops
28
37
29
45
50
75
100
125
150
175
200
35
60
110
160
10,5
6
02660008/17
14
24
14
5,5
M4
VDA
VDB
VDC
VDD
VDE
31,5
51
20
M6
4,3/7,5
6
54
20
02630016
02630017
02630018
02660047
8,5
4,5
02660044
5,5
02611001/7
L
02611010/11
12
N-44
02660028/56
M4
14
02660018/27
9.5
4,3
5,5
M4
10,5
8
02630020/23
10
20
30
8
02660048/49
Suited for
20 probes GT 22,
42 and 44 series
or max. 10 probes
GT 28 and 62.
230 V, 50 Hz
Electropneumatic Systems for Activating

the Measuring Bolt
Electropneumatic vacuum pump
For lifting up to 20 measuring bolts
simultaneously with a measuring force
up to 0,63 N
03260431
Operated via the built-in

push-button or 24 V relay
Operated via the mains
powered foot switch
Shipping
packaging
03260432
FMS-C electropneumatic vacuum pump
230 10% V,
switchable to
115 10% V
Needed
pressure:
1 to 7 bars
190 x 170 x
310 mm
Uses vacuum or air pressure; allows

simultaneous connection of up to
30 TESA probes.
Ideal for use with FMS probes with
parallel guiding.
03260486
3,5 kg
Controlled electrically
through a TESAs electronic unit or manually
Shipping
packaging
Air tube connectors for TESA probes

GT 22, 271, 28, 42, 44, 611, 62 GTL
211, 22 491
Air tube connectors for TESA FMS

probes
M4 coupling threads; suited for a

4,7 / 2 mm dia. air pipe (No. 03540405)
M5 coupling threads; suited for a

4,7 / 2 mm dia. air pipe (No. 03540405)
03560000
03560002
Connector type
straight
angled
Connecting T-piece
026522
024388
Connector type
straight
angled
Vacuum release delay valve

For controlling the lowering speed
of axial probes
03540403
For air pipe diameter

4,7 / 2 mm
(No 03540405)
03540404
For air pipe diameter

4,7 / 2 mm
(No 03540405)
N-45

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N-1

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

TESA LENGTH MEASURING

Countless Measuring Capabilities

Internal Data Processing

Mathematical Data Processing

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

MEASURING FUNCTIONS OVERVIEW

Single measurements with negative polarity sign (-A)

Sum measurements with positive polarity signs (+A +B)

Difference measurements with opposite polarity signs (+A -B)

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

TESA Electronic Probes at the Fore front in

TESA is a leading designer, manufacturer and user of inductive probes for

Sensitivity of standard half-bridge probes used in conjunction

For any probe type

except probe series:

For LVDT probes, see both pages N-12 and N-13

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

The linearity range L, which is the range within

TESA Standard Half-Bridge

Wiring plan of half-bridge probes

TESA LVDT Probes

Wiring plan of LVDT probes

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

TESA Standard Probes Overview

Standard high-precision probes

Standard long-travel probes

Probes with extended measuring range

with activation of the measuring bolt by pneumatic pressure

Probes with extended measuring range

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

Measuring bolt hanging from diaphragm springs

Measuring bolt mounted on a plain bearing

Standard probes with short body

Standard probes with short body, 6 mm dia. fixing shank

Miniature probes, 8 mm dia. fixing shank

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

Measuring bolt retraction

Measuring bolt retraction

TESA universal probes

Probes with parallel guiding

Probes FMS Protected

* Position in relation to the measuring direction

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

ELECTRONIC LENGTH MEASURING EQUIPMENT - ANALOGUE

TESA LVDT Probes Overview

Standard long-travel probes

Probes with extended measuring range

with activation of the measuring bolt by pneumatic pressure

S32020269 GT 222 LVDT

LVDT probes with parallel guiding

FMS 100 LVDT

FMS 102 LVDT

FMS 100-P LVDT

FMS 102-P LVDT

Probes FMS Protected