U#u Coh - 16 - Final - 10.03.2016

CHANDRAPUR SUPER THERMAL POWER STATION
CHANDRAPUR
ISO 9001- 2000, ISO 14001 and OHSAS 18001 UNIT
A PROJECT REPORT
CAPITAL OVERHAUL JAN - 2016

UNIT # 5
(PERIOD: 27.12.2015 TO 30.01.2016)
SUBMITTED BY
Er. P.V.GOSAVI
Executive Engineer
Er. S.S.BHANSE
Assistant Engineer
Er. P.D.HAJARE
Assistant Engineer
Er. S.S.DHERE
Assistant Engineer
Er. N.S.KSHIRSAGAR
Assistant Engineer
QUALITY POLICY:
Chandrapur Super Thermal Power Station of Maharashtra State Power Generation CO. Limited
recognizes its prime role in state power grid and is committed to produce economical and reliable
power in an environmentally sustainable manner with continual improvement in effectiveness of quality
management system.
We shall endeavor to upgrade knowledge and skill of our staff and strive for safe working practices
and minimum occupational health hazards.
QUALITY OBJECTIVES:
Increase in station generation.
Increase in plant load factor.
Reduction in auxiliary power consumption.
Reduction in loss of generation due to O&M problem.
Reduction in forced outages factor.
Increase in station availability.
Reduction in total Nos. of tripping.
Reduction in numbers of tripping due to boiler tube leakage.
Reduction in loss of man days due to accidents excluding fatal accidents.
Imparting training for engineers and workers.
ENVIRONMENTAL POLICY:
Chandrapur Super Thermal Power Station of Maharashtra State Power Generation Co.Limited is
committed to produce power to the use modern technology and work practices for prevention of
pollution.
We are committed to:

Carry out with environment legislation and regulation.
Carry out with C. R. E, P. and corporate policy.
Reduction in consumption of natural resources by optimum utilization of coal, oil and water.
Conservation of water by recycling water for ash disposal.
Minimization of pollution by promoting fly ash utilization.
Prevention of pollution by increasing green belt area.
Reduction of SPM level of stack emission.
Continual improvement in effectiveness of environment management system.
The environment al policy will be reviewed for objectives and targets at appropriate time.
OCCUPATIONAL HEALTH AND SAFETY POLICY:

Chandrapur Super Thermal Power Station of Maharashtra State Power Generation Co. Limited is
committed for continual improvement in health and safety performance of all our employees.
We are committed to continually improve the OHSMS by:
Identifying and assessing all types of OHS risk and take proactive step to reduce the significant
risks, in turn reduce occurrences of accidents.
Identifying, updating and Carried outlying with all applicable statutory requirements.
Creating awareness about occupational health and safety amongst all employees, contractors and
contract labors and training them adequately for safe work practices.
Preventing injury, loss of property and controlling occupational health problems, following appropriate
measures in respective areas of work.

UNIT-V CAPITAL OVERHAUL
PREFACE
CSTPS is a quality conscious, thermal power station. It is the First Power Station in the history of
MSPGCL and first amongst all the State Electricity Board's in INDIA to get prestigious ISO-9002
certification, then ISO-9001 certification And ISO-14000 for its Environmental Management System
and OHSAS 18000.
In order to continuously upgrade and maintain the quality, Capital overhaul of unit-V was declared
W.E.F. 27.12.2015. Boiler validity was up to 03.04.2016.
During this overhaul, major thrust was given on:

1. Replacement/Servicing of passing valves of boiler and turbine side.
2. Removal, servicing, calibration & restoration of SADC Power Cylinder.
3. Overhauling of CCW 5C & BFV seal ring replacement.
4. Work of separation of ACW return line from CCW hot water outlet line.
5. Servicing of APH including basket replacement.
6. Servicing of Burner Tilt including coal compartment assemblies replacement.
7. Seal trough cleaning.
8. Maintenance/Servicing of ESP.
9. Work of repairing /replacement of riser valves of cooling tower.
10. Servicing/ Calibration of Boiler and Turbine side control valves.
11. CONDENSER TUBE CLEANING BY SULPHAMIC ACID.
12. Cleaning of Pent house, Repair of pent house, dog house & cat house.
13. A-type of C/M-A, B, C & H mills.
14. Bottom Ash hopper refractory replacement.
15. Arrest air ingress in the boiler.
16. Complete overhauling of BT mechanism .
17. Repairs of overheated / eroded water wall tubes, SH / RH tubes, LTSH tubes, economizer tubes.
18. Turbine all bearing inspection and LP turbine overhaul.
19. Calibration of various instruments.
20. TDBFP-6B over-haul work.
21. HPT Module servicing work.
THIS OVERHAUL REPORT OF U # 5 IS DISTRIBUTED IN FOUR PARTS.

Part I
: Pre overhaul report, unit history and planned O/H activities.
Part II : Actual overhaul activities.

Part III : Post overhauls activities.
Part IV : Overhaul expenditure.
INDEX
PART-I
PRE OVERHAUL REPORT, UNIT HISTORY AND PLANNED O/H ACTIVITIES :
A. Staff arrangement.
B. Unit History.
C. Set withdrawn activities.

D. Problems faced during operation.
E. Major activities planned.
PART-II
ACTUAL OVERHAUL WORKS CARRIED OUT :
A. Boiler maintenance - II
B. Turbine maintenance - II
C. ODP - II
D. Electric Maintenance - II
E. Instrumentation& Control II
F. Testing II
PART- III
A. LIGHT UP, ROLLING AND SYNCHRONIZATION OF UNIT.
B. POST OVERHAUL ACHIEVEMENTS.
C. POST OVERHAUL PENDING DEFECTS.
PART- IV
A. OVERHAUL EXPENDITURE.
PART - I
PRE OVERHAUL REPORT, UNIT HISTORY AND PLANNED O/H ACTIVITIES:
A.
B.
C.
D.
E.
Staff arrangement.
Unit History.
Set withdrawn activities.
Problems faced during operation.
Major activities planned.
UNIT-5 OPERATION STAFF ARRANGEMENT:
PROJECT MANAGEMENT:
Er. P. V. GOSAVI
Executive Engineer
Er. S.S. BHANSE
Assistant Engineer
Er. N.S. KSHIRSAGAR
Assistant Engineer
Er. S. S. DHERE
Assistant Engineer
Er. P.D. HAJARE
Project Manager
Assistant Engineer
ISOLATION & NORMALIZATION:

Er. A.M. KATHOYE
Executive Engineer
Er. M.H. ALI
Assistant Engineer
Er. S.R.GITE
Assistant Engineer
Er. G.B. NIMKAR
Junior Engineer
Er. V.K.CHAUDHARI
Junior Engineer
Team Manager
TURBINE SIDE ACTIVITIES:

Er. G.S.KULSANGE
Executive Engineer
Er. A.D.MOHOKAR
Dy Executive Engineer
Er. H.S. GHUGE
Assistant Engineer
Er. Y.W.ASAWALE
Junior Engineer
Team Manager
BOILER SIDE ACTIVITIES:

Er. A.V.YELE
Executive Engineer
Er. P.W. RAMTEKE
Addl. Executive Engineer
Team Manager
Er. N.S.KADAM
Er. S.B. KAMBLE
Dy. Executive Engineer
Er. V.B.RAMTEKE
Assistant Engineer
ODP ACTIVITIES:
Er. P.N. WARUDKAR
Executive Engineer
Er. K.Y. UIKE
Er. R.R. KALE
Assistant Engineer
Er. P.P.ROY CHAUDHARY
Assistant Engineer
SHIFT STAFF ARRANGEMENT:

1) Shift In Charge In overhaulPeriod:
Er. J.D. BAWANE
Er. R.S. NAIDU
Er. V.M. JOSHI
Er. D.D. KAMBLE
Er. M.T. BULKUNDE
2) Control Desk Engineer in Shift:

Er. P.P. PATIL
Er. S.K. TETWAR

Assistant Engineer
Er. S.V. MESHRAM
Assistant Engineer
Er. G.S. CHIKANKAR
Assistant Engineer
Er. S.S. THOMBARE
Assistant Engineer
3) Deputation to other section:

A) TURBINE MAINTENANCE:
Er. B.S. PETKAR
Junior Engineer
Team Manager
B) BOILER MAINTENANCE-II:
Er. D.M. CHANDAVALE
Assistant Engineer
C) INSTRUMENT&CONTROL-II:
Er. J.A. DHANGAR
Assistant Engineer
UNIT HISTORY:
M.S.E.B. (Now Maharashtra State Power Generation Co. Limited) has constructed a Coal Based
Thermal Power Station at Chandrapur, in Maharashtra State. This is on the Broad Gauge rail route of
the Central Railway, on Delhi-Chennai trunk route. A site is situated near village Neri and Durgapur on
Chandrapur Tadoba road at a distance of 6-7 km. from Chandrapur. Broad gauge railway siding and all
weather approach road connect the project site.
Chandrapur Super Thermal Power Station of generating capacity of 2340 MW has adequate water
apart from the huge coal reserve in Chanda - Wardha Valley.
STAGE
UNIT
SANCTION
COMMISSIONING
COMMERCIAL
OPERATED
JUL-1976
15/08/1983
01/11/1985
JUL-1976
11/07/1984
16/09/1985
II
III
FEB-1979
03/05/1984
01/04/1986
FEB-1979
08/03/1986
04/11/1986
JUN-1981
22/03/1991
01/12/1992
JUN-1981
11/03/1992
01/12/1993
FEB-1991
01/10/1997
01/03/1998
CLIMATIC CONDITION
The climatic condition of Chandrapur is as followsa)Elevation
192.3 meters above MSL
b)Maximum temperature
50 0C
c) Minimum temperature
6 0C
d)DBT / WBT
Summer
112.5 0F dbt/81.5 0F wbt
Winter
88.2 0F dbt/78.2 0F wbt
e)Annual rainfall
750 millimeters
UNIT DETAILS:
(1) Boiler Registration No :
(2)
MR 11729
Boiler
Type- Controlled Circulation with Rifled Tubing CC+, Radiant Reheat, Dry Bottom, Top
Supported.
Design pressure : 204 kg/cm2
SH outlet : 179 kg/cm2 / 540 0C
(3) Furnace
Type- Balanced Draft Furnace with Fusion Welded Water Walls
Width
: 18034 mm.
Depth
: 15289 mm.
Volume
: 14580 m3
10
Fuel Heat Input : 1225.5 X 106 kcal / hrs.
(4) Turbine
o
o
o
o
Three cylinders reheat condensing Turbine.

Single - flow HP turbine with 18 reaction stages. Type: H30 - 63 - 2
Double - flow IP turbine with 14 reaction stages per flow. Type: M30 - 50
Double - flow LP turbine with 6 reaction stages per flow. Type: N30 - 2x10 2
RATING:
Normal rating
500 MW
TMCR
524.4MW
SPEED:
Rated speed
: 3000 rpm.
Standard over speed trip setting
3330 rpm max.
Generator & Exciter:

Generator Type
THDF 115 / 59
Main Exciter Type
ELR 70 / 90 -30 / 6 -20E5
Pilot Exciter Type
ELP 50 / 42 - 30 / 16 E7
Rated Data & Outputs
TurboGenerator
Main Exciter
Apparent Power
588 MVA
Active power
500MW
3840 kW
Current
16.2kA
6300A
11
Pilot Exciter
65 kVA
195 A
Voltage
211.05 kV
600 V
220 22 V
Speed
50 s -1
50 s -1
50 s -1
Frequency
50 Hz
Power factor
0.85
Inter conn. of Stator winding
YY
H2 Pressure
3.5 Bar
Cont. Perm. Unbalanced Load
8%
400 Hz
GENERATOR VOLUME AND FILLING:

Generator volume (Gas volume):
80 M3
CO2 Filling Quantity: 160 M3 (STP),

H2 Filling Quantity: 480 M3 (STP)
HISTORY OF THE UNIT # 5:

UNIT - 5
Particulars
(500 MW)
Boiler No.
MR-11729
Comms. date
22-03-91
Coal firing
31-03-92
Commr. op
01-12-92
SR.NO.
12
TRIPPED
SYNCHRONISED
DATE & TIME
DATE & TIME
REASONS /
REMARKS
06/07/94 20.15
13/09/94 04.05
CAPITAL OVERHAUL
05/10/96 22.30
22/10/96 13.47
ANNUAL OVERHAUL
01/12/97 22.10
16/12/97 07.40
ANNUAL OVERHAUL
13/06/99 00.45
29/07/99 00.45
CAPITAL OVERHAUL
11/08/00 22.30
19/08/00 16.15
MINI
OVERHAUL
6
18/07/01 00.00
14/08/01 18.40
ANNUAL OVERHAUL
31/07/03 03.20
16/09/03 06.05
CAPITAL OVERHAUL
ANNUAL OVERHAUL
01/07/05 00.00
15/12/06 22.54
( Extended due to
turbine breakdown)
ANNUAL OVERHAUL /
14/08/08 19.30
19/09/08 05.50
LPT & IPT inspn and

Reheater Girdling Loop
& LTSH coil repl'nt.
10
16/04/2010
11
29/12/11 12.13
08/01/12 19.54
MINI OVERHAUL
14/07/2013
12
/02/2014
00:00
13
ANNUAL OVERHAUL
Year wise Generation, PLF, AVF:

Year
GEN
PLF
AVF
(Mus)
(%)
(%)
1991-92
1.224
16.88
1992-93
1035.820
23.65
44.43
1993-94
1877.224
42.86
78.71
1994-95
2130.928
48.65
73.85
1995-96
3194.136
72.73
90.81
1996-97
3383.520
77.25
89.63
1997-98
3279.445
74.87
89.74
1998-99
3115.664
71.13
88.27
99-2000
3049.040
69.42
80.76
2000-01
3428.528
78.28
90.26
2001-02
3376.464
77.09
87.14
2002-03
3493.448
79.76
93.11
2003-04
3335.120
75.94
83.62
2004-05
3734.357
85.26
90.78
2005-06
989.873
22.60
24.20
2006-07
1121.927
25.61
27.45
2007-08
3384.122
77.05
89.81
2008-09
2958.086
67.54
85.44
2009-10
3158.904
72.12
94.31
2010-11
2325.151
53.09
72.46
2011-12
3144.648
71.60
92.26
2012-13
3208.469
73.25
96.19
2013-14
1170.367
26.72
36.17
2014-15
3039.905
69.40
91.07
ANALYSIS OF GENERATION & LOSSES
14
2013-14
2015-16
2014-15
(Aug-13 to Mar-
SR
PARTICULARS
Total
(Till Jan-16)
14)
Mus.
Mus.
Mus.
Mus.
10224.00
Possible generation
2544.000
100.00
4380.000
100.00
3300.000
100.00
Actual generation
361.369
14.20
3039.905
69.40
2178.224
66.01
5579.498
54.57
Loss of generation
2182.631
85.80
1340.093
30.60
1121.776
33.99
4644.500
45.43
A] Unit overhauls
0.000
0.00
0.000
0.00
50.583
1.53
50.583
0.49
B] External factors
72.699
2.86
707.706
16.16
477.202
14.46
1257.607
12.30
i) Low system demand
20.764
0.82
147.846
3.38
239.454
7.26
408.064
3.99
ii) Poor coal receipt
0.000
0.00
232.341
5.30
0.000
0.00
232.341
2.27
iii) Poor coal quality
51.935
2.04
276.127
6.30
201.250
6.10
529.312
5.18
iv) Wet coal problems
0.000
0.00
16.084
0.37
36.368
1.10
52.452
0.51
0.000
0.00
35.308
0.81
0.130
0.00
35.438
0.35
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
C] Op. & Mt factors
2109.932
82.94
632.387
14.44
593.991
18.00
3336.310
32.63
1) Boiler tube leakage
26.840
1.06
167.141
3.82
236.101
7.15
430.082
4.21
2) Pr.parts/pipes/valves
0.000
0.00
78.798
1.80
0.000
0.00
78.798
0.77
0.115
0.00
2.120
0.05
2.753
0.08
4.988
0.05
0.000
0.00
10.936
0.25
1.392
0.04
12.328
0.12
0.000
0.00
0.000
0.00
1.308
0.04
1.308
0.01
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
0.000
0.00
27.166
0.62
0.000
0.00
27.166
0.27
v) System problem
vi) Water Shortage
problems
vii) Excessive Rains
3) Coal mills
4) ID/FD/PA fan
5) Flame fail/Furnace
pr
6) Drum level
157) Governing problem
8) Turbine
Rotor/Brg./CV/BG
100
16
TRIPPING REPORT FOR UNIT-V THE PERIOD: 20/02/2014 TO 09/06/2015 :
UNIT-5 TRIPPING OH TO OH
SR.
TRIPPED DATE
SYNCHRONISED
& TIME
DATE & TIME
20/02/14 20.51
21/02/14 03.56
REASONS / REMARKS
Unit tripped on Gen. H2 cold gas temp.

After cooler very high. (Other Problem)
Unit withdrawn to attend Boiler Tube
Leakage
28/02/14 18.37
03/03/14 13.39
(Zone - Steam Cooled Wall). The

synchronization delayed due to Barring
gear jamming problem. (Turbine
misc/others - 6.825 Mus)
Unit tripped on "Condenser pressure
very very high" due to tripping of all
CEP's. CEP-5C R-Phase lug detached
and cable touched to body, due to
sulfation effect. CEP-5B R-phase earth.
05/05/14 00.40
08/05/14 06.20
CEP-5A R/C valve stuck up due to

positioner failure. Turbine barring stalled
on 05-05-2014 @ 08:20 hrs. (Electrical
Problem - 11.667 Mus, Turbine
Brg./CV/rotor/bal - 27.166 Mus from
00:00 hrs of 06-05-2014.)
Unit Withdrawn to attend hot spot at
17/05/14 23.20
18/05/14 11.00
GTR Y phase. The work is carried out

by MSETCL 400 KV R/S. (System
Problem)
17
21/05/14 12.46
25/05/14 14.37
Unit withdrawn due to Boiler tube

Leakage (Zone : Economizer)
12/06/14 10.05
12/06/14 12.38
Unit tripped due to generator rotor E/F

relay 64F tripped.(Electrical Problem)
Unit withdrawn due to Boiler tube
12/06/14 19.14
16/06/14 12.25
Leakage
(Zone : Super heater)
23/06/14 22.00
24/06/14 06.05
01/08/14 11.48
04/08/14 16.12
10
04/08/14 23.19
05/08/14 04.23
11
05/08/14 05.17
05/08/14 18.02
12
06/09/14 18.30
Unit withdrawn due to abnormal sound

in Primary Air-Heater-B.
Unit withdrawn due to Boiler Tube
Leakage at Steam Cooled Wall.
Unit Withdrawn due to condenser
vacuum very low.
Unit Withdrawn due to Primary Water
Temp. very High.
Unit withdrawn to attend HPH FD-41

08/09/14 00.10
Valve problem
Unit withdrawn to attend HPH FD-41

13
09/09/14 05.15
14/09/14 12.51
Valve problem & due to critical coal

stock
14
14/09/14 21.02
15/09/14 10.58
15
19/09/14 19.13
20/09/14 01.25
16
05/12/14 14.58
05/12/14 22.28
18
Unit Withdrawn due to PA Fan problem
Unit withdrawn due to PAH-5B rotor

stopped
Unit withdrawn for GTR B Phase jumper
work by MSETCL. (System problem)
17
18/12/14 11.01
18/12/14 14.02
18
22/02/15 11.36
25/02/15 18.44
19
26/02/15 21.39
03/03/15 14.27
20
26/03/15 16.44
27/03/15 14.03
21
12/04/15 14.38
14/04/15 19.18
Unit tripped on "Loss of fuel indication"

(T&IC problem)
Unit withdrawn due to condenser tube
leakage.
Unit withdrawn due to BTL. (Zone Super heater)
Unit Tripped due to Starting Device Card
Failure
Unit withdrawn due to BTL. (Zone Economizer)
Unit withdrawn to jamming of SAH-5A
due to dislocation of one no of grating, 1
22
29/04/15 08.07
30/04/15 09.39
basket fall down on GD & 1 basket

entrapped in rotor & sector plate . (AirPreheater)
23
01/05/15 04.30
10/05/15 17.25
24
04/06/15 01.01
04/06/15 05.45
Unit withdrawn due to SAH-5B roter

jam.(Air heater Problem)
Unit tripped due to malfunctioning of
FSSS card (T&IC Problem)
Unit tripped on cold gas temp high due
25
04/06/15 06.05
04/06/15 08.43
to closing of H2 temp control valve.

(Others Problem)
26
24/06/15 01.23
26/06/15 02.02
27
11/07/15 04.43
14/07/15 12.51
19
Unit withdrawn due to BTL. (Zone Economizer )

Unit withdrawn due to BTL. (Zone Economizer )
28
25/09/15 21.40
28/09/15 22.02
29
30/09/15 17.36
05/10/15 05.07
30
15/10/15 18.00
19/10/15 23.55
Unit Withdrawn due to BTL (Zone - WW

&Economizer)
Unit Withdrawn due to BTL (Zone - RH)
Unit Withdrawn due to BTL (Zone Water Wall)

Unit tripped as EHG got zero due to
31
03/11/15 03.28
03/11/15 09.45
malfunctioning of EHG control final

output card. (T&IC Problem)
Unit tripped on Condenser Pressure
32
17/11/15 21.13
18/11/15 05.34
very High as all running CCW Pumps

tripped due to DC control supply failure
(Electrical Problem)
Unit tripped as EHG got zero due to
33
18/11/15 06.35
18/11/15 09.23
malfunctioning of EHG control final

output card. (T&IC Problem)
34
17/12/15 17.18
17/12/15 19.55
35
21/12/15 23.47
22/12/15 05.15
C. SET WITHDRAWAL ACTIVITIES:
20
Unit tripped on Flame Failure
Unit tripped on Condenser vacuum very

low
a) OPERATIONAL ACTIVITIES:
TG Set withdrawn on 27/12/2015 at 18:55Hrs.forcapital overhaul work.
Before withdrawing TA set was sharing 371.01 MW load.
And following were the unit parameters at 13.58hrs.on 26/12/2015.
BOILER
GENERATOR
TURBINE
TUR THR PR
HPT TOP / BOT TEMP.
Gen. Voltage
515 / 518 0C
21.00 KV
126.01 Kg/cm2.
G
E
N
MS TEMP
IPT TOP / BOT TEMP
Gen phase current
525.770C
326 / 3410C
R- 10.1, Y- 10.3, B-10.3 K Amp
E
R
HRH PR.
31.51Kg/cm2.
HRH Temp- 5280C
HPT FIRST STG PR.
Exciter field current
125 Kg/cm2.
1942 AMP
T
O
MAX. TG BRG VIBR.
GEN FREQ. 50.10 Hz MVA
23.71 MIC (BRG NO. 07)
7.13MVAR
MAX. SHAFT VIBR.

GEN FREQ. 50.10 Hz
61 MIC.( No. 01)
Condenser Vacuum
MAX GEN. SLOT TEMP 72.510C
-8630 MMWCL
MAX CORE TEMP 51.100C
NEG. PHASE SEQ CURRENT 0.5 %
TRANSFORMER PARAMETERS AS ON 26/12/2015 AT 19:15.00HRS

Sr No
21
PARAMETER
GTR-R
GTR-Y
GTR-B
OIL TEMP (Deg. C)
43
47
47
WDG TEMP (Deg. C)
48
52
52
OIL PUMP RUNNING
1&3
1&3
1&3
OIL LEVEL
50 %
40 %
40 %
SILICA COLOR
BLUE
BLUE
BLUE
TAP POSITION
ESP PARAMETERS ON DT: 18/12/2015:
PASS A FIELD VOLTAGES IN KV & CURRENT IN mA :

FIELD
1A1
1A2
2A1
2A2
3A1
3A2
4A1
4A2
5A1
5A2
6A1
6A2
VOLT
30
U/V
U/V
36
40
53
42
U/V
42
44
39
42
mA
237
U/V
U/V
221
352
00
278
U/V
590
41
426
65
PASS B FIELD VOLTAGES IN KV & CURRENT IN mA :

FIELD
1B1
1B2
2B1
2B2
3B1
3B2
4B1
4B2
5B1
5B2
6B1
6B2
VOLT
30
35
36
28
55
33
42
44
37
41
28
32
mA
32
65
172
82
08
16
04
90
00
123
24
467
PASS C FIELD VOLTAGES IN KV & CURRENT IN mA :

FIEL
1C1
1C2
2C1
2C2
3C1
3C2
4C1
4C2
5C1
5C2
6C1
6C2
VOLT
16
16
22
45
U/V
32
34
42
U/V
U/V
54
51
mA
00
00
00
82
U/V
24
442
574
U/V
U/V
24
73
6D1
6D2
PASS D - FIELD VOLTAGES IN KV & CURRENT IN mA :

FIELD
1D1
1D2
2D1
2D2
3D1
VOLT
36
34
U/V
26
mA
98
205
U/V
32
22
3D2
4D1
4D2
5D1
5D2
04
37
39
34
35
36
39
35
728
303
328
295
295
426
221
418
TURBINE BEARING AND SHAFT VIBRATIONS IN MICRONS ON DT: 18/12/2015,AT: 23.09 HRS.
ABSOLUTE BEARING
SHAFT
Time
1
HPT F
HPT R
IPT R
LPT R
GEN F
GEN R
EXC R
HPT F
HPT R
IPTR
IPT R
EXC
4.83
3.46
6.70
5.8
25.09
3.89
16.1
70.91
36.31
50.72
58.5
24.4
HRS
23.09
FOLLOWING ACTIVITIES WERE CARRIED OUT AFTER TRIPPING OF TA SET :

BOILER SIDE ACTIVITIES :
1. Boiler draining started on 28/12/2015 at 14:20Hrs.at drum metal temp top/bottom-78/740C.
2. Furnace pressurasation test was carried out on dated 29/12/2015 from 10:45 Hrs. to 12:30 Hrs. at
1424 T/Hr air flow and +52 mmwcl furnace draftwith 2 I.D.fan and 2 F.D. fan in service and leakages
observed were marked with paint.
3. CAVT was carried out in second pass of boiler with 3 I.D.fan and 2 F.D. fan in service on dtd.
29/12/2015 from 14:00 to 18:00 Hrs. at air flow 1436 T/Hr. and -5.9 mmwcl furnace draft.
TURBINE SIDE ACTIVITIES :

A. ACW, CCW system :
1. CCW sump make up stopped on dated 30/12/2015 at 14:30Hrs.& level was 190.300 MSL.
2. CCW sump level low alarm not appeared even if sump level drop down to 191.300MSL (Alarm setting
191.300 MSL). And CCW pump has to stop manually as no pump was tripped even if sump level drops
down to 190.300 MSL.
23
3. ACW-5C withdrawn at 10:00 AM on 30.12.2015.ACW-B TRIPPED at 23:30 on 31.12.2015. Sump level

very low (189.600 MSL).
4. MOT coolers, seal oil coolers, IA Compressor & SA Compressor, F/F water supply was provided for
cooling purpose during above period.
B. HYDROGEN PURGING :
1. On dated 27/12/2015 at 18:58 Hrs. unit withdrawn for Capital overhaul work.
2. H2 purging started (at pr.3.1 kg/cm 2) at 10:07hrs.on29/12/2015 by opening H2 purging valve from
turbine basement.
3. CO2 filling started at (0.2kg/cm2)13:20Hrs. on Dated 29/12/2015
4.
CO2 purity 100.0% achieved on dtd 30.12.2015. Total CO2 cylinders consumed 65Nos.
5. Dry instrument air filling started at 00:50hrs, Dated 31/12/2015 and stopped at 08:15hrs. On
31/12/2015and CO2 purity obtained 0% and air pressure boost-up to 3 kg/cm2 at 08:15hrs.
6. Generator leak test and depressurization of air started dated 01/01/2016 from 09:15hrsand air
pressure kept 0.5 kg/cm2, on dated 01/01/16 at 12.20 hrs.
7. Turbine Barring stopped at 02:45 hrs. On 01/01/2016.HPT top/bottom casing temperatures were
109/110oC.
HPT COOLING CURVE:

HPT CASING COOLING CURVE
Set withdrawn on Dt. 27/12/2015 AT 18:50Hrs.Barring stop on dt.01/01/2016, AT 02:45Hrs.Average

rate of cooling 3.20C per hour.
24
500
450
400
350
300
250
HPT TOP
HPT BOTTOM
200
150
100
50
0
HPT Casing top / bottom cooling temp (0C) :

Sr.No.
Hrs.
TOP
Bottom
Sr. No
Hrs.
Top
Bottom
463
448
19
36
293
260
451
434
20
38
284
252
438
420
21
40
277
244
25
426
404
22
42
270
237
417
385
23
44
262
230
10
409
374
24
46
255
223
12
400
363
25
48
248
217
14
391
352
26
50
241
211
16
383
347
27
52
234
204
10
18
375
338
28
54
227
198
11
20
367
329
12
22
358
320
13
24
349
311
14
26
341
302
15
28
332
293
16
30
321
288
17
32
314
276
18
34
307
268
PROBLEMS FACED DURING OPERATION:
TURBINE SIDE :
1) SAC-5A, DIS NRV PASSING
2) SAC-5B, SAFETY VLV LEVER NOT AVALABLE
3) SAC-5C, BELTS LOOSE
4) IAC-5A OIL LEAKAGE FROM FIY WHEEL SHAFT
5) IAC-5B,SOUND FROM NRV
6) AIR WASHER -1A, SAFETY GUARD N.A.
7) ALL COMPR ACW VLV REQ LUBRICATION
8) AIR DRYER BLOWER NO-2,HAVING VIBRATION & ABNORMAL SOUND
9) BOILER FILLING PUMP U5 & U6 HAVING GLAND LEAKAGE
10) COMPR SV -3 AIR LEKAGE FROM PLUNGER
11) AIR DRYER 4WAY VLV REQ SERVICING
12) MDBFP-5C,R/C VLV BONET LEAKAGE
26
13) MDBFP-5C,BOOSTER PUMP MECH SEAL STEAM ,WATER LEAKAGE

14) MDBFP-5C,BOOSTER PUMP END DROP BY DROP OIL LEAKAGE
15) MDBFP-5C R/H & S/H SPRAY NRV PASSING
16) CEP-5B, HAVING STUFFING BOX LEAKAGE
17) MAIN CRH LINE,IMPULSE LINEABOVE MAL STATION HAVING LEAKAGE
18) EX-32,VLV SEAL WATER LEAKAGE FROM ACTUATOR
19) CEP-5A,5B,5C SUCTION LINE DRAIN TO BE MODIFIED
20) VACCUME PUMP -5A SEPERATOR TANK VENTGUARD N.A.
21) GTR B PH ,ACW I/L STRAINER HOLE OBSERVED
22) MOT COOLER NO-2,HAVING DROPWISE LEAKAGE FROM FLANGE
23) MS ATMOSHERIC DRAINS VLV 3NOS PASSING
24) ALL MAL STATION ISOL VLV & MOTORISED VLV NEED SERVICING
25) CD-31 & 34 VLV DROPWISE LEAKAGE FROM BONET
26) MDBFP-5D ,WORKING COOLER CHOCK UP
27) PRIMARY WATER PUMP STN RASIN TANK I/L VLV PASSING ,NOT ISOLATES WHILE RASIN
CHANGEING
28) G.D. PUMP NO-1,DIS VLV LEAKAGE
29) G.D.PUMP NO-1.DIS LINE LEAKGE NEAR FLANGE
30) MOT COOLER I/L & O/L ACW LINE VENT VLV NEED REPLACEMENT
31) MD BFP-5C,SH SPRAY LINE DRAIN VLV PASSING
32) MDBFP-5C,HAVING LEAKAGE FROM MAIN PUMP BODY FLANGE
33) MDBFP-5D,MECH SEAL COOLER CHOCKUP
34) EX- 10 VLV IN OPERATIVE
35) EX 6 VLV IN OPERATIVE
36) TDBFP-5B,MAIN PUMP HAVING HIGH VIBRATIONS AS PER CMC REPORT
37) PROVISION OF FIRE FIGHTING WATER FOR U5 COMPR OPERATION
ODP-II SIDE DEFECT:

1)
2)
3)
4)
5)
6)
CCW PUMP SUMP MAKEUP VLV (OLD) NOT WORKING

CCWPH PNEUMATIC MAKEUP VLV JAM
ACW PUMP R/C, DIS VLV HAMMERNG SOUND
CCW-5B PUMP, DIS BFV NOT OPENING ON AUTO MODE
COOLING TOWER -5A & 5B RISER VLV JAM
CCW-5C PUMP GLAND FOLLOWER DAMAGE.
EM-II SIDE DEFECTS :

1)
2)
3)
4)
5)
6)
5CWXA & 5CTXA TRANSFORMER OIL GAGE FAULTY (LVL NOT SEEN)
5CWXA TRANSFORMER TAP CHANGER TANK OIL LVL NOT SEEN
COOLING TOWER TRANSFORMER AREA POOR LIGHTING
COMPR BKR PANEL (ALL) LOCK KEY JAM
BUS DUCT DRYER TOWER HEATER NOT WORKING
ALL GTR,UAT,STN TRANSFORMER GAGE GLASS NEEDS CLEANING
I&C-II SIDE DEFECTS :

1) BRG DE SIDE TEMP GAGE FAULTY
2) CCW-5A, 5B COLD AIR TEMP GAGE N.A.
27
3) ALL IAC & SAC DIS PRESS GAGE REQ CALIBRATION

4) SERVICE AIR CCW-5B,MOTOR RECIVER TANK PRESS GAGE FAULTY
5) CONDENSER I/L & O/L TEMP & PRESS GAGES REQ REPLACEMENT
6) BUS DUCT DRYER TEMP & PRESS GAGES NEED CALIBRATION
7) GD PUMP DIS LINE PNEUMATIC VLV NOT OPERATING ON AUTO
8) H2 PRESS GAGE AT LOCAL REQ CALIBRATION
9) HOT WELL TEMP GAGE RHS NEED CALIBRATION
10) EX-10 VLV , NOT WORKING ON AUTO
11) MAIN TG EHG HAVING HUNTING
ET-II SIDE DEFECTS

1)
2)
3)
4)
IAC-A SAC-A, ANNOUNSATION N.A.

GT-5, CW FLOW LOW ALARM FAULTY YET PERSIST ON CUP-19
GT COOLER TROUBLE FAULTY ALARM ON CUP-19
BUS DUCT DRYER HEATER NOT WORKING
CM SIDE DEFECTS :
1) 5CTXA AND 6CWXC TRANSFORMER SLAB LEAKAGE ABOVE DUCT
2) ACW & CCW PUMP HOUSE TERES LEAKAGE
3) TERES DRAIN PIPE NEAR H2 ROOM ,HEAVY LEAKAGE ON LIGHING PANEL
F/F SIDE DEFECTS :

1) F/F VLV ABOVE HOTWELL MAKEUP STATION HEAVY LEAKAGE.
BOILER SIDE :
1. A-4 PIPE FROM FURNANCE HEAVY LEAKAGE AND FLAME COMING OUTSIDE.( SPARK)
2. WIND BOX DUCT LEAKAGES AT RHS/LHS. ALL CORNOR EXP.JOINTBOILER INSULATIONS
DAMAGED AT CORNERS, ESPECIALLY AT 23 MTRS UNIT #6 SIDE AND AT OVERFIRED
DAMPERS (ALL CORNERS), CONTINEOUS ASH COMING OUT OF FURNACE AND GETTING
ACCUMULATED AT CORNERS.
3. ESP HOPPER D31 FOREIGN MATERIAL.
4. DRUM VENT LINE PUNCTURE
5. DRUM VENT B-56, B-72 JAM / INOPERATIVE.
6. SH DRAIN STATION DRAIN V/V GLAND LEAKAGES 3 NOS.
7. SOOT BLOWER FALNGE JOINT GASKET HEAVY LEAKAGES 29,31,64.
8. SOOT BLOWER FALNGE JOINT GASKET LEAKAGES 23,51,54,55,61,69,85,88,103
9. ESP FIELD 4D2. 2A1, 1D2, 4B1, 1A1, 1A2 NEED INTERNAL INSPECTION
10. CRM 1A SHAFT SHIFTED/JAM
11. CBD V/V AT 23 MTRS GLAND LEAKAGE
12. PAH 5A & 5B HOT AIR LEAKAGE FROM MANHOLES & EXPANSION JOINTS
13. OIL GUN AB3 STEAM ISOLATING V/V BONET LEAKAGE
14. ISO V/V TO SH SPRAY V/V SS12 BODY LEAKAGE
15. FO STATION ATOM STEAM TRACING LINE V/V GLAND LEAKAGE
28
16. BCW PUMP NO.1 COOLING LINE V/V GLAND LEAKAGE

17. ISO V/V TO RH SPRAY V/V R11 BODY LEAKAGE
18. ALL CLINKER GRINDERS NEED INTERNAL INSPECTION
19. SEAL TROUGH HAVING LEAKAGE ABOVE C/G 1B, 2A & 2B
20. C/A TANK NO. 1 & 2 WALKING GRILL BROKEN
21. C/A FLUE GAS HOPPER NO 3 & 4 - RAILING & GRILL BROKEN
22. C/A TANK NO. 1 - TEALEPIECE CHOKEUP.
23. BV C/A TANK NO. 1 - TEALEPIECE CHOKEUP.
24. ALL COLD AIR DAMPERS TO BE PROVIDED WITH CHAIN & HANDLE & MAKE THEM FREE
25. ALL B/ASH MANUAL HYJECTOR V/V NEED TO MADE FREE
26. C/M 5E LOP OIL SEAL LEAKAGE. C/M 5A & 5B HAVE MINOR LOP LEAKAGE.
27. C/M 5B J2 ASSY SHAFT SEAL LEAKAGE
28. BOILER FILLING STATION ALL V/V NEED SERVICING
29. SLURRY TRENCH STRAINER NEEDS TO BE REPLACED
30. ID FAN A,B,C,D ACW LINE VALVE INOPERATIVE
31. ID FAN A DUCT LEAKAGE AT LOWER SIDE NEAR INSPECTION DOOR
32. ID FAN D DUCT LEAKAGE AT UPPER SIDE NEAR INSPECTION DOOR
33. ID FAN A LOP II OIL LEAKAGE THROUGH INSPECTION GLASS
34. ID FAN C OIL LEAKAGE THROUGH OIL LEVEL GAUGE
35. ALL ID FAN INSPECTION DOOR ROPE NEEDS TO BE REPLACED
36. SUMP SELECTION VALVE FOR BOTTOM ASH, FLY ASH NOT FREE
37. BOTTOM ASH, FLY ASH SUMP SELECTION VALVE A,B,C SERIES NEEDS SERVICING
38. ASH WATER MAKE UP VALVE PASSING
39. ESP HOPPER C-11,C-21 HOPPER ASH LEAKAGE ANS INPEC. DOOR CHECKING REQ.
40. SIDE HEAVY LEAKAGE AND HEATER BELOW LINE STEAM AND OIL LEAKAGE
41. LDO/HFO TANK SCALE PATTY PROPER FITTING . SCREW FITTING REQ.
42. TANK HEATING MAIN AND TANK HEATING INDIV. V/V PASSING REPL. AND CHECKING REQ.
43. FD FAN-A/B, PA FAN-A/B ACW LINE PRESSURE AND TEMP. GUAGE ISO. V/V NOT
OPEN/CLOSE/JAM ALL PUMP ACW INLET AND OUTLET V/V SERVICING REQ.
44. SUPER HEATER ALL DRAIN V/V JAM SERVICING REQ. AND MAKE FREE
45. PAH-5A/5B,SAH-5A/5B ACW LINE TEMP.AND PRESSURE ISO. JAM AND REPL. REQ. AND AIR
HEATER ALL ACW INLET AND OUTLET AND DRAIN V/V JAM NOT OPEN/CLOSE REPL. REQ
46. GD-6A1/6A2,6B1/6B2,6C1/6C2,6D1/6D2 AND 7A/7B/7C/7D SERVICING REQ.
47. NEW FITTING DUCT HOPPER NOT INOPERATIVE I&C=II U=5 HEAD TOLD NO INFORMATION
AND NOT DONE PROTOCAL
48. SUPER HEATER SPRAY DRAINS V/V ARE PASSING AND NOT OPEN/CLOSE JAM AND REPL.
REQ.
49. C/M-5A TO 5H HOT AIR GATE SEAL PASSING AND DUCT LEAKAGE, C/M 5B - HOT AIR DUCT
RUPTURED.
50. ALL ID FAN ACW LINE DRAINS V/V AND INLET AND OUTLET V/VS ARE JAM AND THREAD
DAMAGED SERVICING AND REPL. REQ.
51. GH ELEVATION GH-2/3 OIL GUN NO PROPER SPACE TO BE FIT OIL GUN AND RAILLING CUT
REQ.
52. ALL DRUM VENT AND STARTUP VENT SERVICING REQ.
53. F.O HEATING U=5 MAIN V/V AND INTER CONNECTION V/V AT OHP JAM MAKE FREE
54. PAH-5A/5B SAH-5A/5B AIR HEATER FLUSHING LINE ALL V/VS ARE JAM NOT OPEN/CLOSE
AND SAH-5A FLUSHING LINE HEAVY LEAKAGE NEAR AIR HEATER
29
55. GAS DAMPER GD-4B2 UNDER PERMIT ABOVE ONE YEAR GD-4A1,4A2,4B1 FULL NOT OPEN
CLOSE FROM LOCAL AND LEVER NOT ENGAGE SERVING REQ.
56. BSWBOOSTER PUMP-5A NRV PASSING AND SERVING REQ.
57. PRI GAS INLET DAMPER GD1A - INOPERATIVE FROM DESK
58. C/M 5D & 5F HAVE ONLY ONE LUB OIL COOLER
59. BOTTOM RING HEADER INSULATION ESP SIDE - SHEETS HANGING
60. HFO PUMP 5C - STEAM LEAKAGE NEAR SUCTION V/V
61. IMPULSE LINE OF ECONOMISER FEED LINE HEAVY LEAKAGE
62. ID FAN A,B,C,D - DROP BY DROP OIL LEAKAGE FROM PRESSURE GAUGES
63. BCW PUMP 5A/5B/5C ITS ACW COOLER INLET AND OUTLET V/V JAM SERVICING REQ.
64. PAH-5A/5B SAH-5A/5B ITS PRESSURE GUAGE AND TEMP. GUAGES LOP CALIBRATION REQ.
65. ACW FD-5A/5B PA FAN-5A/5B PRESSURE AND TEMP. GUAGES FAULTY AND CALIBRATION
REQ.
66. C/M-5A TO 5H MOTOR TEMP. GUAGES ARE FAULTY AND CALIBRATION REQ.
67. ESP PASS -A/B/C/D FIELD AND CRM/ERM PANEL BOX DISPLACED AND GROUND
POSITIONCALIBRATION AND REPL. REQ.
LIST OF THE MAJOR WORKS PLANNED DURINGANNUAL OVERHAUL:

BOILER MAINTENANCE SECTION :
1) BOILER PRESSURE PARTS:
a) Repairs of Water Wall:
1. Tubes with more than 25% erosion will be replaced.
2. Tubes with more than 25% erosion will be replaced.
3.
4.
5.
6.
7.
8.
Sacrificial S.S. shields are put in coal/Air Carried out and also at 9 M level.
Welding of trapezoidal wear bar between two tubes of side wall near neck tubes.
Repair of Z panel hangers in cat house
Attending air ingress through Z panel scallop bar
Replacement of damaged insulation in SB and pent house area
Metallurgical analysis of WW tubes for deposit analysis.
b) Wall RH :
1. Eroded RH Bends and liners will be replaced.
2. Alignment of wall RH tubes near div. Panel will be done.
30
c) Repairs of Div.Panels :
1. Replacement of eroded S.C. spacer tube.
2. Fitting of flexible connectors.
3. Replacement of distorted girdling loops and fitting of flexible connectors.
d) Repairs of PSH :
1.
2.
3.
4.
5.
Radiography of site welding joints in ckt no 1 of thick 9.5 mm

Replacement of eroded and distorted tubes.
Refitting of damaged flexible connectors
Replacement of SC spacer
Welding of SS pads.
e) Repairs of RH (rear) :
1. Position of mechanical binders in rear RH will be changed to avoid further fretting
2. Visual Inspection of RH outlet header stubs for overheating
3. Alignment of coils no 41 to 46 without cutting the tubes
f) Repairs of RH (Front) :
1. Inspection steam cooled spacer tube and its connectors for fretting
g) Repairs of screen tube :

1. Replacement of eroded tubes and bends at bottom and top.
h) Repairs of LTSH :
1. Lifting of assay no 1,3,56 and 58 for inspection in upper LTSH.
2. Eroded tubes and bends at inlet and terminal will be replaced as per thickness report.
i) Repairs of ECO (upper) :

1. Lifting of assy no 1,3,63,65 for inspection
2. Lifting of coils with misaligned tubes
3. Eroded tubes and bends will be replaced.
4. Inspection of eroded 90 deg. bends near header of coil no 1, 2, 3, 128, 129, 130
31
j) Repairs of ECO (middle and lower) :

1. Lifting of coils with misaligned tubes
2. Eroded tubes and bends will be replaced.
3. Repairs of cassette baffles
h) Repairs of steam cooled wall :

1. Inspection of bends of manholes and LRSB openings and replacement of eroded bends
2) Other :
a) Inspection of drum :
1. Inspection and cleaning of drum internally.
2. Checking of phosphate dozing line, feed line for any damage.
b) Inspection of bottom ring header :

1. Inspection of orifices from bottom ring header, after blowing air and after hydraulic test for any
blockage.
c) Repairs in pent house :

1. DP and MPI testing of all stub welding of Pl. S.H. inlet header will be carried out.
2. Sealing ropes of peep holes and manholes will be replaced.
3. Replacement of gaskets of peep holes and manholes
4. Leakages through skin welding of roof will be attended by replacing warped skin plate.
5. Cleaning of Sky climber rope opening in pent house.
d) BCW Pumps :
1. Cleaning of coolers- 3 nos
e) Servicing of safety valve :
1. Servicing of Drum, SH, RH, PRDS, SB safety valves
2. In-site seat cutting if required
32
3. Pressure testing of safety valves
f) Servicing of HP valves :
1. Servicing of SH spray Isol. Valves- 8 nos
2. Servicing of RH spray Isol. Valves- 8 nos
3. Servicing of SH drain valves at 26 m- 16 nos
4. Servicing of drum vents, SH vents, RH vents, Boiler drain valves at 0 m
5. Servicing of PRDS inlet isol. Valve, NRV and ASP16
6. Replacement of gland packing of 2" valves- 50 nos
7. Replacement of gland packing of 1" valves- 50 nos
g)
1.
Servicing of burner tilt :

Servicing of burner tilt
2. Synchronization of all coal and air tips will be ensured.

3. Freeness of burner tilt operation for 30 degree will be ensured.
h) Servicing of APH :
1. Inspection of guide bearing in position.
2. Inspection of support bearings in position
3. Replacement of all radial and bypass seals.
4. Replacement of axial seals
5. Cleaning of all baskets by hydro jetting
6. Replacement of rotor angle, T-bar, support grills
i) Servicing of dampers / gates :

1. Repair of APH inlet and outlet gas dampers
2. Servicing of APH inlet and outlet air dampers
33
3. Servicing of actuators-16 nos
j)
Servicing of ID,PA,FD Fans
1. Inspection of bearings.
2. Checking bearing clearances.
3. Servicing of IGV.
4. Replacement of PA Fan-A both bearings along with housing.
5. Servicing of PA/FD discharge dampers/gate
3) ESP:
a) Repairs of Bottom Ash Hopper :
1
Inspection& repairs of damaged refractory.
2. Inspection & repairs of SS wire mesh.

3. Inspection & repairs of SS seal plates.
4. Inspection & repairs of refractory cooling water system.
5. Inspection & repairs of hopper flushing nozzles.
6. Repairs of bottom ash hopper by welding.
b) Servicing of ash feed gates, bottom ash hyjectors& HP / LP Water Valves .

1.
2.
3.
4.
5.
Inspection & repairs of ash feed gate.

Overhaul of bottom ash hyjectors.
Overhaul of SG roll clinker grinder.
Servicing of HP & LP water valves.
Replacement of damaged HP & LP water pipe lines.
c) Servicing / Repairing of Corse Ash Evacuation System

1.
2.
3.
4.
5.
6.
Servicing of feeder ejectors.

Gland 6 mm:
Valve plates:
Consumable set:
Jet pump spares
MSERW Pipes 200, 100, 80 NB
d) Servicing / Repairing of Fly ash Evacuation System :
34
1. Servicing of feeder ejectors assembly.

2.
3.
4.
5.
6.
Servicing of feeder ejectors

Gland 6 mm
Valve plates
Consumable set:
Replacement of damaged HP water Pipe lines.
e) Repairs of Flue Gas duct from Eco outlet to ESP inlet area (LHS & RHS). Removal of
ash & debris from duct & stack hopper :
1. MS plates 3.15 to 12 mm thick
2. Bracing pipes of various Dia.
f) Overhauling / Repairs of complete Electrostatic Precipitator:

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
CRM shafts
CRM Hammers
ERM shafts (V/H): Sets each.
ERM hammers
Set ring
Shock bar guide angle
Shock bar assembly
Inner arms
Plain brgs
Bush bearings
Thrust bearing
Cup Washers
Sleeve Tube 50mm.
Sleeve Tube 40 mm.
GD Screens.
g) CFD of flue gas & hot gas duct & rectication thereoff :
i)
Diversion plates, chemical bonded refractory.
h)
Replacement of Metallic Expansion Joints of flue gas duct :
1. Eco O/L, PAH Horizantal duct, ESP I/L duct
i) Replacement of Fabric Expansion Joints of flue gas duct :

1. APH vertical duct, PAH Horizantal duct, APH O/L horizantal duct
j)
Replacement of Worn out coal pipes and bends :
1. Proper scaffolding for replacement of pipes and bends.

2. Replacement of coupling rubber gaskets
35
k)
1.
2.
3.
4.
Servicing & replacement of classifier vanes:
l)
Servicing of coal mill drive air system :
Proper scaffolding
Inspection of vanes
Replacement of vanes
Servicing of vanes
1. Removal of bowl hub skirt.

2. Check the gap between inner ring and outer ring and fitment as per requirement.
3. MDV flap
m) Servicing / Repairing HAG/CAD/ actuators /CF gates / seal air fan filters 1. Servicing / repairing of hot air gates and dampers.
2. Servicing / repairing of cold air gates and dampers.
3. Servicing / repairing of CF inlet and bunker outlet gates.
4. Cleaning of seal air fan filters.
4) CAPITAL OH of coal mill & coal feeder of 5A/5B/5C/5F

TURBINE MAINTENANCE SECTION
1) HP TURBINE OVERHAUL:
1. Removal of Spray Insulation & Piping
2. Dismantling of HP module .
3. Re-Assembly
4. Steam Flow Path Clearance Checking
5. Assembly Checks and Correction
2) IP TURBINE OVERHAUL:
1. Removal of Spray Insulation & Piping
2. Dismantling of IP Module & Dismantling checks
3. Alumina Blast Cleaning of Rotor and casing
4. IP Gland seal clearance checking & setting.
5. Steam Flow Path checking
36
6. Inspection of Blades and Fact Finding

7. Assembly checks and correction
8. Assembly of IP module & Restoring of piping.
9. Checking & Correction of Pipe Pull in HRH pipes.
3) LP TURBINE OVERHAUL :
1. Dismantling of LP & Dismantling Checks
2. Removal of rotor, inspection & Alumina Blasting
3. DPT & MPI of Free Standing Blades of LP
4. NFT of Free Standing Blades of LP
5.Casing Alumina Blasting
6. Inner-Inner casing Ovality & Steam Flow Path Check
7. Placement of Rotor in Position, checking of clearance
8. Box up of LPT turbine
9. LP Gland Box Clearance adjustment of Labyrinth
10. Hot well inspection
4. GENERATOR & EXCITER :

1. Generator Rotor Thread out .
2. Leakages test of Hydrogen System
3. Inspection of Seal Bearing
5.
1.
2.
3.
4.
TURBINE VALVES
:
HP Stop & Control Valve
IP Stop & Control Valve
LP Bypass Stop & Control Valves
CRH & Exraction FCNRV's
6. HP BYPASS VALVE SERVICING :

1. Valves Servicing and Internal inspection
7. GOVERNING SYSTEM :
1. Setting of Governing System Charecterstics
2. All Accumalators N2 Pressure Checking & Filling
8.
1.
2.
3.
4.
5.
6.
7.
BEARING (7 NOS ) :
Dimensional checks of journal /bearings/keys etc
Bearing UT & DPT, Bearing Bedding Inspection
Oil Catcher Fins Renewal
Replacemnt of Jacking Oil Hoses
Bottom Saddle & Torus piece checking & correction
Bearing no. 5 ,6 & 7 -IR cheaking of bearing insulation
Check Labyrinth Rings and replace seal strips
9. LUB OIL SYSTEM :

1. Bucket strainer cleaning & Lub Oil filter cleaning
37
2. JOP ilter Cleaning / Replacement.

10. MOT COOLER :
1. Cooler Cleaning.
11.
1.
2.
3.
MAIN OIL PUMP (MOP) :

Inspection and Overahuling of MOP.
Checking of various parts of MOP for clearance.
Checking of Bearing and matching
12. COOLERS :
1. H2 cooler Cleaning & Hydraulic testing.
2. Exiter Coolers Cleaning & Hydraulic testing.
13. HPT/IPT & VALVES :
1. Spray insulation of HPT/IPT & Valves
14. HRH / MS STRAINER :
1. Inspection & Bonnet Seal Replacement
15. COOLERS CLEANING & HYDRAULIC TEST:
1. MDBFP Coolers ( 8 Nos. )
2. TDBFP Coolers ( 4 Nos. )
3. Vaccum Pump Coolers ( 2 Nos. )
4. Primary Water Coolers( 3 nos. )
5. Seal oil Coolers ( H2+ Air Side ) 4 Nos
6. GTR Coolers ( 6 Nos. )
7. FRF Coolers( 2 Nos. )
16. CONDENSER TUBE CLEANING :
1. Cleaning By Bullet Shot
2. Gravity Test
17. HP VALVES / NRV INSPECTION & SERVICING :

1. MS & HRH strainer drain valves (MS-502, 504, 506 & 508 HR - 113, 502, 504, 506 & 508 , MAL
2.
3.
4.
5.
6.
11,12,13,14, 22,26,28,34,54,65,66) ,MS 104.

HP Heater Extraction Valves ( EX : 1A & 2A) & EX-1,2,3,4,5,
BD ( Iso.), BPE-1 & 2, HPB 101 & 102 FD : 56 & 58.
AS-2, 3, 4, 9, 10, 11 & 12.
TDBFP Valve EX27,28,29,30, 31 & 32.
Passing Valves as per defect list.
18. ACW LINE VALVES SERVICING :

1. H2 Cooler I/L & O/L ( 8 + 1 nos. )
2. Exciter cooler I/L & O/L ( 4 nos. )
38
3. Vacuum Pump Coolers I/L & O/L ( 4 Nos. )

4. MOT coolers I/L & O/L ( 4 nos. )
5. TDBFP A & B coolers ( 16 nos. )
6. MDBFP C & D coolers main I/L & O/L (4nos. )
7. Seal Oil Coolers ( H2 + Air ) 8 nos.
8. SAC / IAC ( 21 nos )
9. LPBP Water Injection ( 5 nos. )
10. FRF coolers ( 4 + 1 nos. )
11. PW Coolers ( 6 + 1 nos. )
12. GTR R-Y-B I/L ( 9 nos. )
19. FEED STORAGE TANK ,DEAERATOR INSPECTION:
1. Inspection and cleaning of FST & Deaerator
2. Checking of Deaerator Nozzle and replacement
20. HP & LP HEATERS :

1. Internal inspection, Conducting Tube leakage test
21. CEP -5A :
1. Pump Overhaul
22. CEP RC VALVES :
1. Recirculation Valve Internal Inspection
23. ALL BFP'S VALVE SERVICING :
1. Suction Valve
2. Superheater Spray Valve
3. R/H Spray Valve
4. TDBFP-5A & 5B RC valve replacement
5. TDBFP-5BMain
6. Pump Cartridge Replacement
24. VACUUM PUMP 5A :

1. Pump Overhaul
25. TDBFP A & B :

1. Tank Cleaning
2. All AOP & JOP Filter Cleaning
OUT DOOR PLANT MAINTENANCE

A. VALVE REPLACEMENT/SERVICING:
1. A, B Series suction KGV servicing /Replacement work
2. Fly ash Sump Selection Valve replacement/servicing.
3. Bottom ash Sump Selection Valve servicing/replacement.
4. RAW water inlet valve 500 NB servicing/replacement.
39
5. RAW water inlet valve 350NB servicing

6. ETP v/v servicing
7. Series drain Valve replacement/ servicing work
8. Seal water line, cooling water line valves replacement/ servicing work
a) HPAWP/LPAWP Inlet & outlet valve servicing work
b) HPSWP/LPSWP Inlet& outlet valve servicing work
B. CLEANING WORK :
1. Ash water Tank cleaning work
2. Seal water Tank cleaning work
3. Drain sump Cleaning Work
4. Ash Surry sump cleaning work
C. FLUSHING NOZZLE REPLACEMENT :

1. Bottom Ash sump, Fly Ash Sump, A, B, C sump, flushing nozzle And its line replacement work
D. STRAINER AND NRV SERVICING:

1. HPAWP/LPAWP NRV & strainer servicing work.
E. GRATING AND SUPPORT REPLACEMENT:
1. A, B, C sump damaged grating replacement work
2. Bottom ash & Fly ash trench grating Replacement work
3. Various Pipe support replacement/ strengthening work
F. PIPES REPLACEMENT:
1. 5A line- sump suction bends checking, suction pipe replacement, ASDP-3 expander to bend & bend to
reducer replacement, ASDP-4 bend to bend repl.
2. 5B line- sump suction bend checking, sump suction pipe replacement, BSDP-1 HP repl, BSDP-2 HP &
VP repl, BSDP-3 expander to bend, bend to reducer repl, BSDP-4 bend to bend repl.
3. 5C line-sump suction bend checking, sump suction pipe replacement, CSDP-1 HP & VP repl, CSDP-2
HP & VP repl, CSDP-3 expander to bend, bend to bend, bend to reducer repl, CSDP-4 expander to
bend, bend to bend repl.
40
4. Seal water pump eroded line replacement work

5. Seal water, cooling Water, air system rusted line replacement work
G.CT FAN O/H:

1. CT FAN O/H
2. CT FAN GB O/H
H. CT POND:
1. Work of cleaning of CT pond area, outlet strainer of CT Pond Repairing.
2. Work of both side nozzle replacement which are missing & nozzle cleaning of tower 5A & 5B
3. Overhauling of CCW 5A
4. ACW Pumps Thrust bearing oil replacement 5A, B, C
5. CCW Pumps Thrust bearing oil replacement 5B, C, D
6. CCW Pumps gland replacement 5B, C, D
7. ACW Pumps gland replacement 5A, B, C
8. CCW Pump Butterfly valve Hydraulic system servicing & power pack oil replacement 5B, C, D
9. ACW/CCW pumps suction strainer repairing & fitting work
10. ACW/CCW SUMP CLEANING WORK and hydro cone checking
I. VALVE SERVICING/REPLACEMANTWORK:
1. Work of ACW recirculation / outlet line's valves, discharge line valves, vent valve checking,
repairing/replacement
2. Work of repairing /replacement of riser valves of cooling tower 5A & 5B
3. Work of checking, repairing/replacement of Blow down valves of CT 5A & 5B
4. CCW pump butterfly v/v seal ring replacement
J. SUPPORT AND APPROACH PROVIDING:

1. Work of CT fan cells approach way railing & gear box protection cage railing repairing work
2. Drift eliminator cleaning
3. CT Fan foundation frame replacement/ reconditioning CT Fan
4. Hot water asbestos cement (broken) pipe replacement
5. Hot water pipe Header painting & riser v/v painting
41
6. Work of cleaning of Hot water Basin of cooling tower Unit-5 at cstps, Chandrapur.
ELECTRICAL MAINTENANCE
1.
GENERATOR / GEN. EXCITER:

Preventive Maintenance of Generator PT cubicle & NGR.
PMG & Pilot excitor
Diode wheel assemble
Preventive Mainenance of Generator PT cubicle & NCR"
2. BATTERY MAINTENANCE:
P/M & Capacity Test of +/- 24V G1/G2 Battery sets.
P/M & Capacity Test of Station Battery set for battery set1&2 and UPS Battery set.
3. HT TRANSFORMERS:
A. 400KV Connections :
400KV side HV bushing & LA connection tightness of GTR-5R/5Y/5B.
B. Internal inspection of GTR 5Y, UAT-5B & 5D :
Complete draining of oil.

Internal inspection through inspection window carried out& attending defect if any found.
Replacement of MOG along with float, gauge glass, PRV.
Replacement of gasket & activated alumina if required.
Oil Filteration work.
Assistance in cooler testing if required.
External cleaning of surface,Applying first coat of red oxideand two coat of epoxy paint, writing
identification/name plate.
Replacement of rubber bellow if required.
C. Oil filteration of GTR-5R, UAT-5A,5C,SAT-3B:
Oil folteration arrangement and filteration of oil to be carry out.

Leakage attending or attending defect if any found.
Oil Filteration
Assistance in cooler testing if required.
External cleaning of surface.
Replacement of rubber bellow if required.
D.
P/M of X'mers , M. B. & NGRs of GTR-5R/ 5Y/ 5B, UAT-5A /5B/ 5C/5D, Stn-3, SAT 3A/B:
Tightness checking of HV / LV connections
Silica gel replacement.
Oil topping up , if required
42
E.
Oil lekage attending , if any

Rubber bellow replacement , if required
NGRs / MBs Preventive maintainance.
Painting of GTR-5R,5Y,5B:
Cleaning of transformer .
Painting of transforrmer as per scope of work.
F. Preventive Maintenance of Generator & UAT Bus Duct and painting of Generator and
UAT bus duct outside A-axis:
Opening and closing of inspection window covers.

Checking & cleaning of insulators, rubber bellows and replacement if required.
Sealing of unwanted openings using sealant.
External & internal cleaning of bus duct.
Cleaning and painting of outer surface with one coat red oxide and two coat of paint
G.
Work of replacement of black metal of GTR-5R,5Y,5B;UAT-5A,5B,5C,5D; ST-3;SAT-3A,3B

Removing of old black metal
Cleaning of surafce , removing of bush tree
Spreading of new black metal of existing size.
Dumping of removed black metal as per instruction of site incharge.
H.
P/M of Dry Type Transformer 5XA, 5XB, OXA1, OXA2 LXA1, LXA2 :
4.
A.
HT MOTORS:
Overhauling of HT motors ID fan 5A,5D ; PA FAN 5A ; FD FAN 5B :
Opening of doors of the X'mer

Cleaning of X'mer with air
Tightness checking of HV / LV connections
including tap changer
Rubber bellow replacement, if required
NGRs / MBs Prev. Maint.
IR measurement
Removal of power cable, earthing connections, control cables etc

Shifting of motor to repair bay.
Dismentalling of motor completely
Replacement of bearings, if required.
Stator & rotor varnishing.
43
Box up of motor completely

Shifting of motor to the location.
Alignment of motor with the gear box
Normalization of motor & trial.
Coal mill motors 5A, 5B, 5F.
B. P/M of HT Motors :COAL MILL- 5C,5D,5E, 5G, 5H; BCW-5A, 5B, 5C; CEP-5A/5B/5C;
MDBFP 5C,5D; ID 5B, 5C:

Cleaning & Connection Tightness checking at motor and switchgear end& rectification, if required.
IR value measurement
Silica gel replacement of power JB .
C.
Cooler Cleaning of HT motors, PA-5A, 5B; MDBFP-5C, 5D:

Dismantling of I/L & O/L pipelines.
Removal of coolers with Hydra or EOT crane.
Cleaning of coolers with brush, cleaning agent.
Hydraulic testing of cooler.
Restoration of cooler along with pipelines.
5. LT MOTORS
A. Overhauling of critical LT motors SAF-5A,5B; Vaccum pump-5A; AC scanner fan;
control fluid-5A,5B; AC-JOP; Main Turbine AOP-1,2; SOP-1,2; PAH 5A/5B 1,2; SAH5A/5B
1,2; TDBFP AOP 5A/5B 1,2:

Removal of power cable, earthing
connections, control cables etc
B. Coal Feeder motor overhauling works along with DE side pinion hrading and check nut
provision:
Removal of power cable, earthing
connections, control cables etc
44

DE side pinion check nut provision works.
C. Preventive Maintenance of LT Motors of unit # 5:

Cleaning & Connection Tightness checking at motor and switchgear end & rectification , if required.
6.
A.
HT/LT SWITCH-GEARS:
P/M of Unit Board 5A, 5B,5C, 5D,5E:
Cleaning of panels & Power Connection Tightness checking and rectification, if required.
Servicing of Breakers.
Replacement of faulty component.
IR measurement.
B. PM of 5PA , 5MA , 5MB, 5MC, 5MD, 5EMPA , 5ME, 5MG, Soot blower Boards:
Replacement of faulty components.
IR measurement.
C. PM of DCDBbs ODA, ODB Boards
Replacement of faulty components.
IR measurement.
7.
A.
AHP/ESP MAINTENANCE:
Maintenance of ESP A Pass, B Pass, C Pass, D Pass:

Prev.Maint.of 5EPPA,5EPPB,5EPPC,5EPPD/ ACP panels
Prev.Maint.of ESP A-Pass/B-Pass/C-Pass/D-pass
fields,hopper heaters / support & shaft
insulators heaters
Prev.Maint.of all ERM / CRM of A-Pass/B-Pass/C-Pass/D-Pass
Prev. Main. of 5EPXA X'mer/5EPXB X'mer/5EPXC X'mer/5 EPXD X'mer.
B. Retrofitting of 3.3 KV HV Breaker by HT contactor :
45
Retroffiting work as per order.
C. Maintenance of AHP:
P/M of 5AHS 3.3 KV BOARD
P/M OF 5AHPA 415 VOLTS BOARD.
D. Preventive maintenance of rectiformer:
Checking of power connection & rectify if found defective.

Oil leakge arresting by tightening of gasket.
Replacement of HV bushing oil if found leakage .
Through Cleaning of rectiformers.
E. PM of ESP Heater along with replacement if required & preventive maintenance of

ERM/CRM motors:
Checking of all ESP heater and replacement if required.
Cleaning of Insulator.
PM of all CRM/ERM motor and replacement if required.
8. COMPRESSOR ROOM :
A. Preventive Maintenance of DG set:
Cleaning of panels & Power Connection Tightness checking and rectification, if required
9. LIGHTING / WELDING SUPPLY:

Electrical supply to various Agencies woking for capital O/H of the unit.
INSTRUMENTATION & CONTROLS

A. Removal, Servicing and Normalization of 16 Nos. of HEA Igniters with Power Cylinder, Limit
Switches and Igniter Transformer.
Removal and restoration of 16Nos. HEA spark rod assemblies after Servicing, Repairing if Reqd,
Testing Healthiness of Spark Tip, HT Cable with Transformer & Limit Switches with remote Trials.
B. Removal, Servicing, cleaning, checking, calibration and Normalization of 28 Nos. of Flame

scanners.
Removal, Servicing, cleaning, replacement of PCBs, sensing glass etc., checking healthiness of flame
sensitivity, calibration and Normalization of 28 Nos. of Flame scanners.
46
C. Servicing of SADC Power Cylinder.

Removal & restoration of 64 nos. SADC power cylinders after servicing of Positioners, Pilot assembly,
painting Stroke Calibration with remote joint trial.
8 nos. of air line filter regulators servicing & restoration ( 2nos. in each corner)
D. Mill O/L Temp. T/Cs checking, Thermo well checking , replacement if found faulty and both
point availability/checking.
Removal , Cleaning , Re-mounting, Connection normalization of Mill O/L T/Cs with T/WS.
Cable laying for T/C 2nd point.
E. Flushing of 100 nos. Impulse Line.

Disconnection of instrument impulse pipe , Flushing & re-connection with Teflon tape.
F. Servicing of Bottom Ash / Burner Tilt / PA Fan guide vane power cylinder.
De-linking, Removal, Dismantling, Servicing of Power Cylinder, Seal replacement, Assembling ,
Testing for Zero leakages with full air pressure.
G. TRBs / TRTs / JBs cleaning, Painting Sealing, connections tightening & Broken TBs
replacement.
Cleaning and Painting of TRBs / JBs
Broken T.Bs replacement
connection tightening after rail cleaning.
H. Removal and Restoration of all corner solenoid/C/M HAG & reject gate solenoid along with
tubing & leak isolating valve checking/ replacement.
Removal, cleaning and restoration of all solenoid valves along tubing of all corner-56nos.
Removal, cleaning and restoration of all solenoid valves along tubing of C/M HAG-8no.
Removal, cleaning and restoration of all solenoid valves along tubing of C/M RG sol-16no
All leak/passing instrument isolating valves checking/ replacement.-100nos
I.
Servicing of C/Ms HAG/ all corner solenoid, Limit Switches & air line, oil filter cleaning and oil
top up.
Removal, cleaning & contact functional checking of L/S(16 no)
Filter element removal, cleaning & fresh oil top up.
All corner solenoid- 56nos.
J. Servicing/ Calibration of Boiler and Turbine side control valves- 75 nos.

Removal, Servicing , Remounting, Calibration of Stroke with PFT.
servicing/cleaning and calibration of E/P converters, Air lock relays, Air filter regulators
47
K.
1.
1.
2.
Calibration of
Servicing of Positioners, pilot assemblies, an lock relays, E/P converters, Air line regulators.
C/MS CAD/HAD 16nos.
Calibration of stroke with PFT& remote trial.
Burner tilt.
PA Fan vane
L. Servicing and calibration of ID/FD/PA/BCWP/ CWBP all instruments & protection trial.
Removal, Servicing, Calibration.
Re-mounting as per B/M ,T/M & E/M Schedule
M.
(a)
(b)
Removal / Calibration & Re-mounting of

Removal, Cleaning, Calibration
PA Hdr Press. Switches.
Re-mounting after impulse line flushing
Furnace Press. Switches.
Connections normalization & isolating manifold valve position normalization
N. Servicing of C/Ms Seal air valve power cylinders with Solenoids & Limit Switches
Removal, Servicing Testing of Power Cylinders
Servicing & Testing of Solenoids and Limit Switches
O. Removal & Normali-sation of Boiler side Instruments as per B/M II , E/M II requirement .
Removal of Connections/ Instruments
Normalization after clearance
P.
Internal Inspection of O2 Probe & Replacement of guide pipes & V guards.

O2 LHS/RHS disconnection removal, inspection.
Replacement of Protective tube & V guard strengthening.
Calibration
Q.
Removal & Restoration of all elevation pressure gauges.

Removal of all corners press gauges.
Cleaning of all gauges.
Calibration of all Gauges.
R. Removal, mounting, laying, dressing & checking of SH/RH metal temp thermo-couples as per
BM-II schedule.
Removing of T/C as per BM-II.
48
Checking and Replacement if found faulty.

Restoration after BM-II clearance
Connection cleaning, tightening, signal checking upto panel.
S.
Attending of all S/D defects /Modifications:Calibration of critical and Non-critical Instruments as per List / Schedules 200 nos.
Confirm validity of MCAL/ SMCAL
Removal; of Instrument & Cleaning
Calibration & ISO Tagging
Remounting & Normalization
T. Removal of ESP / Coarse Ash / FGDH / Economizer A/V & W/V Solenoid after B/M II clearance
B/M II Clearance & removal of Solenoids.
U.
Removal, Servicing and painting of ESP/Coarse ash power cylinder.

Servicing & Testing of Solenoids
Removal cleaning, servicing, checking and painting of power cylinder.
Re- installation of Solenoids after B/M II clearance
Local Remote Joint Trial.
ESP all rows air filter regulators servicing & accumulator oil level top up.
V. Removal / Servicing & Remounting of AHP Ash water make up valves, series sump make
valves, ETP valves, RC valves, suction valves solenoids as per ODP II schedules.
Removal, cleaning / Servicing of Solenoids.
Remounting & joint trial
W. AHP A/B/C Series & HP Ash water tank Level controller testing after Sensor Cable & bolt
replacement
Removal of Old cables with bolts & replacement by new.
Ckt testing & Protection trial
Calibration of all series seal Water Press Switches, HP Ash Water Disch. Press. Switches
X.
Calibration of Bottom ash/PAH/SAH/FGDH/Economizer/ESP/AHP all instrument.

Removal &cleaning of press. gauges.
Calibration & tagging.
Remounting & connection normalization.
Y. Calibration of Boiler drum press. Gauges.

Removal, Cleaning & Calibration.
49
Z. ID/FD/PA/BCWP protection Trials
AA. Boiler protection Trial.
AB. Replacement/ Retrofitting of MOT and FRF tank Level Amplifiers with Cali-bration.
Removal, Cleaning, Calibration of probe with amplifier units & tagging.
AC. Removal, Servicing/ Testing & restoration of HPT/ITP top/bottom & TSE thermocouples with
T/W.
Removal, Cleaning & testing of T/CS with T/WS & Tagging.
Restoration after T/M-II clearance.
AD. Removal, Cleaning, testing & restoration of LPT exhaust Hood T/CS & RTD.
Removal, Cleaning, testing, tagging & restoration after T/M-II Clearance.
AE. Disconnection of HP/IP stop & Control valves Limit switches & PFTS.
Disconnection of HP/IP stop & Cvs LS & PFTs
Restoration after T/M-II Clearance.
AF.Disconnection & removed of HP/IP ATT valves motors.

Disconnection & Removal of ATT motors.
Restoration after T/M-II clearance.
AG. Disconnection & removal of LPBP 1 & 2 stop control & water Injection Limit switches &
PFTS.
Disconnection & Removal of Limit switches & PFTS.
Cleaning, testing & restoration after T/M-II clearence.
AH. I.P. inner casing TSE T/C 4 Nos.

Removal, testing and replacement Removal of T/CS & replacement by new terted T/Cs.
AI. Removal,Calibration and normalisation ,Retrofit-ting of main turbine turbovisory instru-ments

and EHG unit.
Removal of existing instrument.
Installation of new instruments.
Made such facility so that Signal of instruments available upto panel.
50
AJ.Disconnection, removal, servicing of HPBP1, HPBP2, FOD-1 & 2, BPE1, BPE2, BD valve servo &
Blocking element, both tank & suction filter cleaning.
Depressurization, disconnection of hoses & removal of servo/blocking element, servicing line & micro
filter
Line filters removal & line flushing.
Fresh oil top up, valves Calibration after T/M-II clearance & servo/ blocking unit restoration.
AK. Seal /leak off steam valve sump, Filter & Servo-unit Cleaning, Calibration, and Normalization.
Sump oil removal, cleaning.
Filter cleaning.
Servo unit cleaning
New oil top up
Stroke with PFT calibration.
Remote trial.
AL.Removal and Normalization of Turbine side instru-ments as per TM-II & EMII requirement
Supply isolation, connec-tion removal and cleaning.
Restoration & trial after TM-II/EM-II Clearance.
AM.Removal, Cleaning, Calibration of HOT & Cold gas Primary water RTDS/ Temp. Switches &
Acw I/L/OL RTDS
Supply isolation, dis-connection & instruments removal
Cleaning, Calibration
AN. Disconnection, Removal & restoration of Generator seal oil TE & EE RTDS, Prechamber
Level Probe Gas Cooler I/L & O/L RTDS.
Cleaning, checking & Calibration
AO. Main Exciter Hot/Cold air instruments removal, Calibration & restoration as per TM-II
schedule.
Cleaning, checking & Calibration
AP.Removal & Servicing of CRH NRVs Limit switches assemblies LHS & RHS.
Dis-connection & removal of LS assemblies.
Servicing & testing
51
AQ. Removal, Cleaning, Calibration of all Press. Switches, Press. Gauges,Temp. switches temp.
gauges, transmitters, RTDs of Dis-connection, removal Cleaning, checking & Calibration
i) Lub. Oil& Turbine drain oil system.
Repair / Replacement of defective instruments
ii) Control Fluid system.
i.
Governing racks
ii.
LP bypass system
iii.
HP bypass system
iv.
Primary water system
v.
Gas system
vi.
Seal Oil system inclusive of new ckt.
AR. TDBFP A/B, MDBFP C/D , CEP A/B/C instruments checking, calibration and protection trials.
AS. Provision of PVC tubes for condenser hydraulic test & Hot-well level switches functional
checking.
PVC tube to be provided as per requirements.
AT. LPH -1/2/3, GSC Level switches functional testing with Protocol with operation and TM-II
AU. TDBFP A & B Governing Characteristics & protection trial
AV.Governing Characteristics through EHC & Hydraulic with TM-II & operation
AW. LP bypass stop & CVs with water injection valves remote trials.
AX. Turbine Protection trial.

CPU all valves solenoid checking, trial & replacement if necessary.
CPU bypass valve & DP transmitter calibration & interlock checking .
AY. CPU instrument air valves checking & replacement if necessary.
52
AZ.SWAS room pH & conductivity meters sensors cleaning & ensuring availability of these
signals on DCS.
BA.All air heaters flue gas inlet thermocouple guide pipe provision
BB.Sample isolating valves & blow down needle valves(Whitey make) replacement
TESTING SECTION
A.
Generator relay testing by secondary injection & CT/PT resistance checking.

Current relay testing
Voltage Relay Testing
Power Relay & frequency relay Testing
Impedance Relay Testing
PT fuse replacement and connection tightening
CT/PT Resistance measurement & connections Checking
Annunciations and SOE points checking
B.
Generator Testing a Stator

Rotor
Main & pilot execitor
diode and fuses
GCB Trial and Dynamic Testing of Generator
C.
D.
HT Switch gear Relays testing a Unit Board A

Unit Board B
Unit Board C
Unit Board D
Compressor Switch gear
Station Switch gear(11KV)
AHP switchgear
HT Circuit Breaker operation time & contact resistance measurement and connection
tightening ( Unit Boards)

Unit Board A & B
Unit Board C & D
BTS A/B/C/D Trial
E.
LT Switchgear Relay testing PA/EMPA board relay testing

MA/ME/MD Board relay testing
AHP LT board relay Testing
mics works of HT/LT switchgear
53
PA/EMPA Auto changeover trial and DG set auto pick up trial

F.
GTR / UAT Transformer testing, OTI/WTI calibration and. Protection trials.

GTR R/Y/B Testing
UAT A/B/C/D Testing
SAT 4A/4B Testing
OTI/WTI calibration,and Mech.Protection trials
GTR WATER FLOW , oil pump trial
GTR Bushing
G.
Checking of Battery Chargers.

220 V chargers
24 V chargers
UPS
Misc. works of Transformer side
Motorised valves
Bottom Ash panel/Air compressor panel
Services to operation and other sections and Misc. works
H.
ODP WORKS
CCW transformer testing
CTPA Relay Testing and connection tightening and reguler running work of ODP
CTFAN Panel checking and control room control panel checking/connection tightening
ODP RELAY TESTING WORKS
Regular and other ODP works
PART II
ACTUAL OVERHAUL ACTIVITIES
WORKS CARRIED OUT DURING ANNUAL OVERHAUL OF UNIT # 5
BOILER MAINTENANCE
FURNACE
1. Ring headers orifices checking carried out. Screen fitting work carried out.
2. Drum internal inspection carried out.
a) FIRST PASS :
1. Hydrojetting in WW, Divisional panel , wall reheater, PSH, RH, carried out.
2. Thickness survey at all elevation Water wall, Repeater (RHS) Repeater (LHS), Super heater (RHS)
Super heater (LHS) carried out. Damaged & eroded tubes cuttng and welding at all elevations of WSB
carried out.
3. Burner corner bend welding carried out.
4. DP & PSH repair work carried out.
54
5. Ash removal work in Pent House carried out.

6. Cat house and Dog house cleaning is carried out.
b) SECOND PASS :
1. Screen tubes inspection completed.
2. Economizer upper assy. repair work carried out
As per thickness survey conducted Furnace various tubes marking, Radiography, Repairs/replacement
carried out as follows
JOINT STATUS IS AS BELOWZONE
AGENCY
EX.JONT
MRKD
JT. COMPL
JONT
WATER WALL
SHEL
1500
SHEL
878
878
587
587
587
60
60
60
48
48
48
23
23
23
47
47
47
50
600
548
520
474
532
532
481
50
ADORE
PSH
SHEL
250
ADORE
RE HEATER
SHEL
50
ADORE
SCREEN TUBE
BCC
878
ADORE
DIV PANEL
RADIOGRAPH
VK
ECO(UPPER
BCC
ADDNL)
VK
55
RAPAIR
LTSH
BCC
500
536
536
536
440
440
440
14
14
14
100
83
82
82
3150
3808
3779
3682
VK
ECO (MIDD
&LOW REP.
SH VERT. SP.
ASSY REP.
STEAM
BCC
COOLED WALL
VK
RLA
SHEL
TOTAL
50
c) ID FAN 5A, 5B, 5C & 5D :

1. Lube oil tank, filter and cooler cleaning work carried out.
2. DE & NDE side bearing inspection work completed. Bearing boxed up.
3. Cooler cleaning completed.
4. Impeller cleaning done.
d) FD FAN - 5A, 5B :
1. FD Fan 5B bearing inspection work completed.
2. FD Fan 5A DE side bearing replacement work completed.
3. Duct and Impeller cleaning done.
e) PA FAN -5A, 5B :
1. Bearing inspection work completed.
2. Impeller and IGV gate cleaning done.
3. Gate servicing done.
f) BURNER TILT:
1. Corner No. 1
56
Power cylinder servicing and wind box cleaning done.

All air buckets cleaned.
Tie rod servicing completed.
Burner compartment repairing work completed.
08 New coal nozzle assy. positioning done. Alignment completed.
Inner cover plate fitted.
2. Corner no. 2
3. Corner no. 3 Power cylinder servicing and wind box cleaning done.
4. Corner no. 4
57

g) AIR HEATERS :
1. Air Preheater-5A:
I.
Primary:
All old baskets replaced with new basket

Support and guide bearing inspection work carried out.
Support bearing replacement work completed.
Rotor and sector plate leveling completed.
Guide and Support bearing cooler cleaning done.
Gearbox insp. carried out. Hot & cold end radial seal setting done
II.
Secondary :
All old baskets replaced with new basket
Support and guide bearing inspection work carried out.
Guide and Support bearing cooler cleaning done.
Gearbox insp. carried out. Hot & cold end radial seal setting done
2. Air Preheater-5B:
58
I.
Primary :
All old baskets replaced with new basket.

Hot& Cold end side sector plates repairs works carried out.
Grating repairs work carried out.
Support and guide bearing inspection completed.
Guide and Support bearing cooler cleaning work completed.
Seal fitting work is in progress.
II.
Secondary :
All old baskets replaced with new basket.
Hot& Cold end side sector plates repairs works carried out.
Grating repairs work carried out.
Support and guide bearing inspection completed.
Guide and Support bearing cooler cleaning work completed.
Seal fitting work is in progress.
h) AIR / GAS DAMPERS:
GD-1A, GD-1B servicing done.

GD-2A, 2B servicing done.
GD-3A, 3B servicing done.
GD-4A1, 4A2 replaced by new one.
GD-4B1,4B2 servicing done.
59
i)
HP VALVES :
Following V/Vs servicing / repairing / replacement carried out
High Pressure valves% completed
Sr
Valve
descriptions
Qty
dismantling
Machining
Lapping
Box up HANDOVER
TO
I&C / TEST
MS VALVE
SH Spray
control v/v
RH Spray
control v/v
SH MANUAL
ISO V/V
SH drain valve
10
10
10
10
Safety valve
16
16
16
Zero meter
drain valve
RH MANUAL
ISO V/V
RH SPRAY MOT
ISO. VALVE
10
DRUM VENT
11
STARTUP VENT
60
12
PRDS STATION
VALVE
13
SH SPRAY MOT
ISO. VALVE
14
SB moto, man &

CV
80
77
77
58
15
TOTAL
j)
BCW PUMPS :
1. BCW pump cooler cleaning done
k) COAL MILLS :
I.
COAL MILL A :
1. Type-A overhaul carried out.

2. Air port assembly replaced
3. Air deflectors and vane wheel segment welding carried out.
4. Extension ring top plated welding carried out.
5. Inner seal air ring replaced.
6. Gear box side coupling replaced.
7. Hot air damper close/zero position done.
8. PA duct cleaning done.
9. Scrapper area cleaned.
II.
COAL FEEDER - 5A:

1. Internal inspection carried out.
2. Bunker outlet gate and C/F inlet gate servicing done.
3. Rubber skirt fitting done.
4. Modification of COC base plate done.
5. Belt, pulley, bearings replaced.
61
14
6. G/B oil seal and stud plate modification work carried out.
III.
COAL PIPE A:
1. Pipe and bend 2A1 replaced.
2. 4.5 mtr. pipe on duct and bend 45 degree replaced.
3. Centre pipe replaced, MOE A3, A2 and A4 replaced.
4. 4th corner second bend 2A4 and pipe 2m and 1 m long after and before respect replaced.
I.
COAL MILL B :

2. Center pipe replaced.
3. Ventury joint patch welding done.
6. 5 Nos. of ICP replaced.
7. Coal Mill Lube oil cooler cleaning done.
8. MOE B3 and MOE B2 replaced.
9. HAG/CAG servicing/ calibration done.
II.
COAL FEEDER - B
2. Bunker outlet gate/inlet gate and C/F inlet gate servicing done.
4. Bunker outlet gate all stud roller replaced.
III.
COAL PIPE - B:
1. Fire corner 1B2 pipe replaced.
2. Send pipe second corner after MOE 4.55 mtr. replaced.
3. 3ed pipe 3ed corner after MOE 1.900 mtr replaced.
62
4. 4th pipe 4th corner after MOE 6.700 mtr replaced.

5. 3ed corner 6th B3 pipe and 2 coupling and 3B3 bend at 9mtr level and 2B2 bend and pipe on duct
replaced.
6. MOE B2 replaced
7. 3ed corner on 9 mtr level 5.5 mtr pipe 6.2 mtr pipe and bend replaced.
I.
COAL MILL C :

2. CAD seal replaced.
3. Centre pipe replaced.
4. MOE C1 and MOE C3 replaced.
5. Inner seal ring replaced.
8. Lop cooler cleaning done
9. Inner coal leakages and ventury patching done.
II.
COAL FEEDER - 5C :
2. C/F inlet and bunker O/L gate servicing done.
3. Rubber skirt fitting done
4. BOG/FOG bearing and sprocket shaft replaced.
5. COC base plate modification done.
6. Inlet skirt, side skirt, LH-RH 2 nos. extended skirt plate replaced.
7. Rubber belt with 2 nos. bearings replaced.
8. Gear box servicing done.
III.
COAL PIPE C:
63
1. Centre pipe replaced.

2. C1 post pipe replaced
3. MOE C1, C4 and C3 replaced
4. 3ed pipe 3ed corner after MOE 1.700 mtr replaced.
5. Pipe on duct replaced.
6. C1 post pipe 2.7mtr replaced.
7. 1st corner 6.17mtr pipe replaced.
I.
COAL MILL D :

2. PA duct cleaning carried out.
5. MOE D3 replaced.
6. 1 nos. inner seal replaced.
7. Bowl hub skirt replaced.
8. Inner cone checked, found fallen in cone same was refitted.
II.
COAL FEEDER D :
2. C/F inlet and bunker o/l gate servicing done.
4. Belt replaced.
III.
COAL PIPE D:
2. MOE D3replacd
3. 2nd bend 2D2 and 2nd pipe after 2D2 bend 1mtr replaced.
64
4. 4th pipe 4th corner 9.00mtr replaced.

5. 3ed corner 45 degree bend and 2.3mtr pipe (over mill) replaced.
I.
COAL MILL E :
1. Type-C overhaul carried out.

2. Bull ring segment replaced.
3. J/A-J2 and J3 replaced.
4. Vane wheel top plate clamping hard facing done.
5. Bowl hub cover top plate welding done.
9. Door liner replaced
10. Inner cone and ventury checked found worn out, patching and welding done.
II.
COAL FEEDER - 5E :
2. Belt replaced.
6. Center skirt plate (inlet) replaced.
7. Support roller bearing and gear box oil replaced.
III.
COAL PIPE E:
65
1. 1st pipe 1st corner after MOE 5.5 mtr. replaced.

2. 3ed corner after MOE 1.500mtr replaced.
3. 3ed corner 2E3 pipe and bend 30degree and 1.5mtr pipe replaced
4. 4th corner 1E4 replaced.
5. 1st corner MOE replaced.
6. 4th corner 4.2mtr pipe replaced.
7. 3ed corner 1.4 mtr pipe and 30 degree bend replaced.
8. MDV flap E1, E4 replaced.
I.
COAL MILL F :

2. Scrapper liner replaced.
5. Scrapper area cleaned
II.
COAL FEEDER F :
4. Belt replaced
6. Center skirt plate (inlet) and side skirt plate with rubber and extended skirt replaced.
7. Support roller bearing and support rollers replaced.
III.
COAL PIPE F:
1. pipe 1st corner after MOE 2.400mtr replaced.
2. 1st corner 1.2mtr pipe after MOE and MOV replaced.
3. MDV flaps F1, F2, F3 replaced.
I.
COAL MILL G :
1. J1 AND J2 OIL REPLACED.
66

4. Lube oil cooler cleaning done.
5. MDV flap G1 and G3 replaced.
II.
COAL FEEDER - G
2. C/F inlet and bunker O/L and I/L gate servicing done.
4. COC base plate modification done
5. Skirt plate center, LH-RH, extended modification done.
6. G/B servicing done
III.
COAL PIPE G:
1. 2nd pipe 1G2 2nd corner 3.00mtr replaced.
2. 1st corner 2.4 mtr pipe and 30 degree bend after MOV replaced.
3. MDV flaps G1, G4 replaced.
I.
COAL MILL H :

2. MDV flap H3 and H4 replaced.
3. LOP filter and breather cleaning done.
II.
COAL FEEDER H :
1. Coal Feeder internal inspection done.
2. C/F inlet and bunker O/L gate servicing done.
67

5. Skirt plate with rubber replaced.
6. Rubber belt with support roller bearing replaced.
III.
COAL PIPE H:
1. 1st corner 2.9mtr pipe and 1B1 bend, 2.4mtr pipe replaced.
2. MDV flaps H3 and H4 replacd.
l)
CAG / CAD :
1. All mills CAG servicing done.

2. All CAD made free.
m) SEAL AIR FANS 5A & 5B :

1. Bearing internal inspection of both fans done.
2. Fan brg. Greasing done.
3. Suction filter cleaning carried out.
4. Damper servicing done.
n)
ESP PASS - A, B, C, D :
1. Water washing carried out.

2. Inlet GD screen replacement work done.
3. All fields internal inspection done.
4. All fields damaged/worn out collecting plates, ERM / CRM top & bottom hammers, bearings, shock
bars, guide angles, pads & pin wheels repairs/replacement work carried out.
68
U = 5 E.S.P. PASS REPAIRED AND REPLACEMENT REPORT1. E.S.P. A PASS :

S.NO.
WORK
1A1
2A1
3A1
4A1
5A1
6A1
DISCRIPTION
1A2
2A2
3A2
4A2
5A2
6A2
57
57
20
15
11
09
230
Replaced
12
12
12
12
45
Replaced
C.R.M.
TOTAL REMARK
Hammer
C.R.M.
Bearings
3
Shock Pads
13
16
12
13
38
Replaced
Shock Bars
12
14
13
Repaired
Replaced
Alignment
C.R.M.
Shafts
C.R.M.
Shafts
7
Guide Angles
10
30
10
78
Replaced
Guide Angles
12
12
52
Alignment
Repaired
56
56
13
20
17
18
233
Replaced
29
24
18
12
12
12
98
Replaced
10
Replaced
Alignment
Hoppers Gas
Screens
10
E.R.M.
Hammers
11
E.R.M.
Bearings
12
E.R.M.
Shafts
13
E.R.M.
Shafts
14
Pin Wheel Big
17
Repaired
15
Pin Wheel Small
19
Repaired
16
Bush Bearings
22
Replaced
17
Vertical Shafts
Replaced
18
Notching Of Plates
18
24
21
10
10
80
Repaired
69
19
20
Collecting Plates
36
150
Repaired
94
Replaced
150
Replaced
40
Replaced
128
Replaced
72
G.D.
128
Screens
23
94
"U"
Clamps
22
E.R.M.
Electrodes
21
60
Deflector Plates
2. E.S.P. B PASS :
S.NO
WORK
1B1
2B1
3B1
4B1
5B1
6B1
DISCRIPTION
1B2
2B2
3B2
4B2
5B2
6B2
57
57
31
27
23
204
Replaced
12
12
14
12
56
Replaced
TOTAL REMARK
C.R.M.
1
Hammer
C.R.M.
2
Bearings
3
Shock Pads
13
12
51
Replaced
Shock Bars
13
11
07
48
Repaired
Replaced
Alignment
C.R.M.
5
Shafts
C.R.M.
6
Shafts
7
Guide Angles
10
10
10
10
10
57
Replaced
Guide Angles
Alignment
50
50
Repaired
56
56
56
31
32
21
202
Replaced
24
24
24
11
12
12
107
Replaced
Hoppers Gas
Screens
E.R.M.
10
Hammers
E.R.M.
11
Bearings
70
E.R.M.
12
10
Replaced
16
14
17
63
Alignment
Shafts
E.R.M.
13
Shafts
14
Pin Wheel Big
18
Repaired
15
Pin Wheel Small
18
Repaired
16
Bush Bearings
40
Replaced
17
Vertical Shafts
26
Replaced
18
Notching Of Plates
11
11
13
10
60
Repaired
19
Collecting Plates
10
30
Repaired
48
Replaced
100
Replaced
45
Replaced
128
Replaced
E.R.M.
20
21
Electrodes
48
"U"
100
Clamps
22
45
G.D.
128
Screens
23
Deflector Plates
3. E.S.P. C PASS
WORK
1C1
2C1
3C1
4C1
5C1
6C1
DISCRIPTION
1C2
2C2
3C2
4C2
5C2
6C2
57
57
57
21
12
211
Replaced
12
12
22
12
65
Replaced
S.NO.
TOTAL REMARK
C.R.M.
1
Hammer
C.R.M.
2
Bearings
71
Shock Pads
15
14
12
10
66
Replaced
Shock Bars
14
10
12
40
Repaired
12
12
Replaced
Alignment
C.R.M.
5
Shafts
C.R.M.
6
Shafts
7
Guide Angles
10
10
10
10
10
50
Replaced
Guide Angles
Alignment
50
50
Repaired
56
56
37
32
24
23
228
Replaced
24
24
24
24
12
12
120
Replaced
16
16
12
12
62
Replaced
12
40
Alignment
Hoppers Gas
Screens
E.R.M.
10
Hammers
E.R.M.
11
Bearings
E.R.M.
12
Shafts
E.R.M.
13
Shafts
14
Pin Wheel Big
24
Repaired
15
Pin Wheel Small
24
Repaired
16
Bush Bearings
48
Replaced
17
Vertical Shafts
32
Replaced
18
Notching Of Plates
11
11
52
Repaired
19
Collecting Plates
24
Repaired
E.R.M.
20
21
Electrodes
25
"U"
100
Clamps
22
G.D.
Screens
23
72
Deflector Plates
25
100
50
100
50
100
4. E.S.P. D PASS
S.NO
WORK
1D1
2D1
3D1
4D1
5D1
6D1
DISCRIPTION
1D2
2D2
3D2
4D2
5D2
6D2
57
57
40
11
183
Replaced
12
12
12
46
Replaced
TOTAL REMARK
C.R.M.
1
Hammer
C.R.M.
2
Bearings
3
Shock Pads
19
10
18
74
Replaced
Shock Bars
10
10
13
49
Repaired
Replaced
Alignment
C.R.M.
5
Shafts
C.R.M.
6
Shafts
7
Guide Angles
10
10
10
10
10
10
60
Replaced
Guide Angles
Alignment
160
160
Repaired
56
56
56
20
21
12
212
Replaced
24
24
24
12
12
12
108
Replaced
Replaced
34
Alignment
Hoppers Gas
Screens
E.R.M.
10
Hammers
E.R.M.
11
Bearings
E.R.M.
12
Shafts
E.R.M.
13
Shafts
14
Pin Wheel Big
24
Repaired
15
Pin Wheel Small
48
Repaired
16
Bush Bearings
48
Replaced
17
Vertical Shafts
48
Replaced
73
18
Notching Of Plates
39
Repaired
19
Collecting Plates
22
Repaired
E.R.M.
20
21
Electrodes
400
"U"
150
Clamps
22
150
160
G.D.
160
39
Screens
23
400
Deflector Plates
39
U = 5 E.S.P. PASS REPAIRED AND REPLACEMENT REPORT:

S.NO.
1
2
WORK
DISCRIPTION
C.R.M.
Hammer
C.R.M.
Bearings
E.S.P. A
PASS
E.S.P. B
PASS
E.S.P. C
PASS
E.S.P. D
PASS
TOTAL
CONSUME
REMARK
230
204
211
183
828
Replaced
45
56
65
46
212
Replaced
Shock Pads
38
51
66
74
229
Replaced
Shock Bars
13
48
40
49
150
Repaired
12
17
Replaced
23
Alignment
5
6
C.R.M.
Shafts
C.R.M.
Shafts
Guide Angles
78
57
50
60
245
Replaced
Guide Angles
52
55
Alignment
Hoppers Gas
Screens
50
50
160
262
Repaired
233
202
228
212
875
Replaced
98
107
120
108
433
Replaced
10
11
74
E.R.M.
Hammers
E.R.M.
Bearings
12
13
E.R.M.
Shafts
E.R.M.
Shafts
10
62
72
Replaced
63
40
34
143
Alignment
14
Pin Wheel Big
17
18
24
24
83
Repaired
15
Pin Wheel Small
19
18
24
48
109
Repaired
16
Bush Bearings
22
40
48
48
158
Replaced
17
Vertical Shafts
26
32
48
106
Replaced
18
Notching Of
Plates
80
60
52
39
231
Repaired
19
Collecting
Plates
30
24
22
78
Repaired
94
48
25
400
567
Replaced
150
100
100
150
500
Replaced
40
45
50
160
295
Replaced
128
128
100
39
395
Replaced
20
21
22
23
E.R.M.
Electrodes
"U"
Clamps
G.D.
Screens
Deflector Plates
o) BOTTOM ASH HOPPER:

1. Seal trough cleaning done.
2. Seal trough corner and center C/M side leakage attended.
3. Seal trough inner side plate repaired.
4. Bottom ash hopper cleaning done.
5. Bottom ash hopper strengthening done.
6. Dome repairing done.
7. 50 N.B. line seal trough line and inspection glass flushing line replaced.
8. 100 N.B. seal trough filling header at seal trough header level and bottom ash flushing line 90 m and 9
m bend fabricated.
9. Damaged LP ash water pipe line 150NB replaced.
75
10. 200 N.B HP line 17 m and 5 bend replaced.

11. 178 tons refractory gun netting done.
12. 4 No. of surge box repaired.
13. Refractory cooling water line, hopper flushing line 100 NB replaced, 02Nos.bendfabricated.
14. Bottom ash refractory replacement works carried out.
15. 210 RMT M.S. welding done.
p) CLINKER GRINDERS AND ASH GATES:

1. C/G-1A and 1B, 2Ahyjector manual valve servicing done.
2. C/G-2B hyjector manual valve replaced.
3. C/G -1A, 1B, 2A, 2B ash feed gate repairing done.
4. C/G -1A, 1B, 2A, 2B feed chute hopper repair and welding done.
5. C/G -1A, 1B, 2A, 2B ash gate shaft gland replaced.
6. Flushing water valve 100 N.B. 02 replaced.
7. Feed Chute hard facing carried out.
8. All C/G ash feed gate indicating rod box repaired.
9. Discharge line, ground level up to bend replacement work carried out.
10. 200 N.B.3 valve replaced and 13 valve servicing done.
11. 100 N.B.3 valve replaced and 3 valve servicing done.
12. Seal water line 4 no of valve servicing done.
13. 4 no. of man door servicing done.
q) FLUE GAS DUCT :

1. All duct cleaning done.`
2. Ash &debris removed from duct.
3. Flue gas path damaged bracing replacement carried out.
76
4. Hot air duct damaged bracing replaced.

5. Worn out MS plates replacement done.
6. Cover plates of expansion joint replaced.
7. Damaged expansion joints at ESP outlets repairing work carried out.
8. Flue gas duct hoppers repairing work carried out.
9. Diversion plates at ESP inlet replaced.
10. PAH vertical duct has hole at 27 m level and hot air duct U # 5 side in front of ECO duct its corner
expansion joint bottom leaf found damaged same attended by patch welding
r) COARSE ASH EVACUATION SYSTEM :
1. All eco hoppers, duct hoppers cleaning carried out.
2. ECO hopper common discharge pipe 200 N.B.8 m replaced.
3. ECO hopper common vertical pipe 200 N.B.60 m replaced.
4. ECO hopper h. p. line damage pipe replaced.
5. All course ash distance piece fitting done.
6. Course ash hopper feeder ejector 22 no. servicing done.
7. 44 no. of air heater chain valve servicing and jamming removal done.
8. 18 no. of servicing water 100 N.B. done.
9.
20 no. of servicing water 150 N.B. done.
10. 12 no. of servicing water 200 N.B. done.

11. 2 no. of servicing of hyjector of C/A tank done.
12. 400 m2 hopper structure and pipe painting done.
13. 2 no. of course ash tank cleaning done.
14. Course ash hopper both side common slurry tank strengthening done.
15. 12 no. feeder ejector nozzle set replaced.
16. All eco hoppers, duct hoppers ash / chain v/v servicing carried out.
17. Eco hoppers trench repairs carried out.
s) FLY ASH EVACUATION SYSTEM :
77
1. Feeder ejector servicing done -72 no.

2. Ash valve and chain valve servicing done -144 no.
3. ESP all hoppers choke up removal done 1 no.
4. Total welding done 200 RMT
5. Replacement of pipe line 150 NB- 112 m
6. Servicing of water valve 350 NB - 4 no.
t) ESP INLET AND OUTLET GATE:

1) ESP A, B, C, D passes inlet gate both side gear box servicing done. Old oil replaced by fresh oil.
2) ESP A, B, C, D pass inlet gate support welding done.
3) ESP inlet gate 6A1, 6A2, 6B1, 6B2, 6C1, 6C2, 6D1, 6D2 manual trial found ok.
4) ESP outlet gate 7A, 7B, 7C, 7D manual trail taken found ok.
78
TURBINE MAINTENANCE
A) MAIN TG:
1)
2)
3)
4)
Seal oil Bearing DPT taken.

Generator Pressurization test completed at 6kg/cm2, leakage found in Bushing.
MOP bearing clearance correction done.
Governing- Hydraulic convertor, EHG Convertor servicing was done no abnormality seen.
a) HPT :
1) HPT Horn drop, Swing check, Roll check, CRO test, Bump test completed.
2) Alumina blasting carried out
3) HP rotor MPI Completed
4) Inner Casing quality taken.
5) HP rotor flow path taken
b)
1)
2)
3)
4)
IPT:
IP-LP CRO Completed. Roll check taken.
Rotor Flow path completed
Rotor Alumina blasting completed
IPT rotor MPI was Completed
c)
1)
2)
3)
4)
5)
6)
7)
LPT:
LPT-Gen CRO completed. Roll check taken.
LPT flow path checking completed.
Alumina blasting done.
Free standing blades all MPI completed.
blade No 34 from 2L was found defective. Replaced with new blades.
NFT of free standing blades taken.
Inlet bellow found defective, replace with new bellow.
d)
1)
2)
3)
4)
5)
6)
7)
GENERATOR/EXCITER :
CRO & Swing check of Exciter & Generator Coupling taken.
Exciter rotor leak test taken.
Compressor assembly Blade rings inspection done.
CC Bolt found leakage. Same was attended.
Conical filters cleaning done.
Pressurization of stator was carried out.
Primary water magnetic filter cleaned.
79
B) TANK CLEANING:
1) Control fluid tank bucket strainer cleaning done.
2) Main Turbine MOT tank cleaning carried out.
3) 3 TDBFP-6A and 6B tank cleaned.
B) HP /LP VALVES:
1) HPCV 3 & 4 seat found damage.
2) HPBP valve 1 & 2 servicing done.
3) HPBP 1 & 2 servo motor servicing done.
4) LPBP-1, 2 valve servicing done.
5) LPBP spray valve V1, V2, V3, V4 servicing carried out.
6) BPE-1 &BPE-2 valve servicing done.
7) BPE 1 & 2 servo motor servicing done.
8) BD valve servicing done
9) BD isolating valve servicing done.
C) CONDENSER :
1) Cleaning work completed.
2) Installation of Cathodic protection completed.
3) End Plate coating work completed.
4) Condenser gravity test completed
D) BOILER FEED PUMPS:

a) TDBFP 5B
1) Turbine overhaul done.
2) Rotor sand blasting done.
3) Cartridge replacement done.
E) CEP -5A:
1) Mechanical Seal servicing completed.
G) HP HEATERS:
1) HPH 5A, 5B, 6A & 6B internal inspection Carried out and air leak test taken.
H)
1)
2)
I)
1.
2.
LP HEATERS :
LPH 1, 2 & 3 internal inspections carried out.
LPH 2&3 Air leak test Carried out & found normal. No leakage found.
MS AND HRH STRAINERS :
All MS strainer servicing done. Bonnet seal ring replaced by new one.
All HRH strainer servicing done. Bonnet seal ring replaced by new one.
J) DEAERATOR AND FST :

1. Deaerator & FST internal insp. carried out.
2. Damaged nozzles replaced with new.
K)
1.
2.
3.
COOLERS :
Exciter cooler (2 Nos.) Cleaning / brushing / flushing / cleaning done.
Exciter cooler (4 Nos.) ACW valve internal inspection & servicing done.
Hydrogen coolers (4 Nos.): Acid / brushing / flushing / cleaning done.
80
4. H2 coolers- 4 Nos. of ACW outlet valve & 2 Nos. of inlet valve servicing done.
5. H2 cooler temperature control valve servicing done.
6. Primary water cooler- 3 Nos. of valves internal inspection & servicing done.
7. Primary water cooler- 3 Nos. Cleaning/ brushing /flushing carried out.
8. Primary water cooler temp. Control valve servicing done.
9. Seal oil cooler both air side &hydrogen side cleaning/ brushing /flushing carried out.
10. Seal oil rack ACW VALVE servicing done.
11. GTR R Y B Phases both coolers cleaning/ brushing /flushing Carried out.
12. GTR R Y B Phases coolers ACW valve servicing work Carried out.
13. GTR R Y B Phases ACW strainers cleaning done.
14. MOT coolers brushing / flushing / cleaning done. Air test taken at 6.0 kg/cm2.
15. Both MOT coolers ACW Inlet & Outlet valve servicing done.
16. FRF both coolers cleaning carried out both cooler gasket replaced.
17. FRF cooler temp control v/v servicing done
18. TDBFP 6A & 6B - Both oil coolers cleaning/ brushing /flushing carried out.
19. TDBFP6A And 6B Both oil coolers ACW Inlet & Outlet valve servicing done
20. MDBFP-6C, Lub oil coolers and working oil cooler ACW Inlet & Outlet valve servicing done.
21. MDBFP-6C, Lub oil & Working oil cooler brushing / flushing done.
22. MDBFP-6D, Lub oil coolers ACW Inlet & Outlet valve servicing done.
23. MDBFP-6D, Lub oil & Working oil cooler cleaning / brushing / flushing done.
STATUS OF COOLER ACW VALVES

STATUS OF HP VALVES
1
1
1
TDBFP 5A S/H iso
TDBFP 5A R/H iso
TDBFP 5B S/H iso
Valves Details
Remark
Boxup done.
Valve
Gate
Valve
Gate
Boxup done.
Valve
Gate
Valve
Gate
Boxup done.
Valve
Gate
Valve
NRV
Boxup done.
NRV
Boxup done.
NRV
MDBFP 5D S/H
NRV
MDBFP 5D R/H
NRV
Boxup done.
NRV
Boxup done.
NRV
TDBFP 5A R/H
NRV
TDBFP 5A S/H NRV
NRV
Boxup done.
NRV
Boxup done.
MDBFP 5C S/H iso
MDBFP 5C R/H iso
MDBFP 5D R/H iso
MDBFP 5D S/H iso
MDBFP 5C R/H
NRV
MDBFP 5C S/H
3
1
4
Replacement of
valves
Boxup done.
TDBFP 5B R/H iso
1
1
2
1
Valves
for
Valve
Gate
Valve
Gate
1
0
1
Categor
y
Gate
81
Boxup done.
Boxup done.
Boxup done.
Boxup done.
1
5
1
TDBFP 5B R/H
NRV
TDBFP 5B S/H
NRV
Boxup done.
NRV
Boxup done.
6
1
7
1
NRV
TDBFP 5A Suction
Boxup done.
8
1
9
2
MDBFP 5C Suction
Gate
Valve
Gate
Valve
Gate
Boxup done.
0
2
1
2
TDBFP 5B
Discharge
TDBFP 5BIso
Valve
Gate
Valve
Gate
Valve
NRV
Boxup done.
2
2
3
2
Discharge
BPE1 NRVNRV
NRV
Boxup done.
BPE2 NRV
NRV
Boxup done.
4
2
5
2
CD 22
Globe
Boxup done.
BD Isolating Valve
Gate
Boxup done.
6
2
7
2
CD 17
Globe
Boxup done.
EX 02
Gate
Boxup done
8
2
9
3
EX 01
Gate
Boxup done
EX 03
Gate
Boxup done.
0
3
1
3
EX 05
Gate
Boxup done
EX 04
Gate
Boxup done
2
3
3
3
EX 06
Gate
Boxup done.
EX 07
Gate
Boxup done.
4
3
5
3
AS 13
Gate
Boxup done.
EX 13
Gate
Boxup done.
6
3
7
3
DR 11
Globe
Boxup done.
DR 27
Globe
Boxup done.
8
3
9
4
Mal 11
Globe
Boxup done.
Mal 12
Globe
Boxup done.
0
4
1
4
Mal 13
Globe
Boxup done.
Mal 14
Globe
Boxup done.
2
4
3
4
Mal 22
Globe
Boxup done.
Mal 26
Globe
Boxup done.
4
4
5
Mal 28
Globe
Boxup done.
TDBFP 5B Suction
MDBFP 5D Suction
82
Boxup done.
Boxup done.
Boxup done.
4
6
4
Mal 65
Globe
Boxup done.
Mal 66
Globe
Boxup done.
7
4
8
4
HR 115
Globe
Boxup done.
HR 113
Globe
Boxup done.
9
5
0
5
MS 104
Globe
Boxup done.
MS 502
Globe
Boxup done.
1
5
2
5
MS 504
Globe
Boxup done.
MS 506
Globe
Boxup done.
3
5
4
5
MS 508
Globe
Boxup done.
HR 502
Globe
Boxup done
5
5
6
5
HR 504
Globe
Boxup done.
HR 506
Globe
Boxup done.
7
5
8
HR 508
Gloe
Boxup done.
Operating Mode
Quantity
Completed
Motorized
23
23
Manual
23
16
Pneumatically
Hydraulically
NRV
11
11
Total
58
53
DEPARTMENTAL
1. DR 17,25 Bonnet leakage attended
2. All BFP RC line NRV Servicing completed.
3. Vacuum pump A & B Gland replacement done.
4. DR 32 Valve servicing completed.
5. EX 31 & 32 Diaphragm replaced& Seal inspection is in progress.
6. CEP RC Valves inspection.
7.
HPBP Bladder replacement work.
83
ODP SECTION
A. AHP :
1. HP-LP ASH WATER PUMP VALVE SERVICING completed.
2. Line A 500NB B/F SERVICING completed.
3. Line B 500NB B/F SERVICING completed.
4. Tank inlet- 350NB B/F SERVICING completed.
5. Tank inlet- 500NB B/F SERVICING completed.
6. Sump make up main isolating Valve servicing completed.
7. B/A & F/A Sump selection valve servicing completed.
8. Seal water line B-series replacement completed.
9. Seal water line A-series replacement completed.
10. Seal water suction header replacement completed.
11. Flushing line to A, B & C sump adding completed.
12. HPSWP-1,2 & LPSWP-1,2 Preventive maint. completed.
13. HPAWP-2 O/H completed.
14. 5CSDP-1 O/H completed.
15. 5ASDP-1 OH WIP.
16. Raw water tank cleaning.
17. Ash water tank cleaning completed.
B. SUMP CLEANING WORK :

1. 5B Sump cleaning completed.
2. 5A sump cleaning completed.
3. 5C sump cleaning completed.
C. OIL COOLER CLEANING:
1. B SERIES completed.
2. A SERIES completed.
D. ADL:
1. 5BSDP-4 bend to bend pipe replaced.
2. 5BSDP-4 bend to bend no.1 pipe replaced.
3. 5BSDP-3 expander to bend pipe replaced.
4. Pipe rotation done from CP. -4 to CP. 19.
5. Slope pipe replaced at CP. 21.
6. 5BSDP-2 horizontal pipe replaced.
7. 5B pipe replacement from CP.422 backward to CP.419 completed.
8. 5BSDP-2 vertical pipe replacement completed.
9. 5B slope pipe replacement at CP.-33 completed.
10. 5BSDP-4 discharge pipe replaced.
11. 5B sump suction pipe & suction bend replacement completed.
12. 5B pipe replacement from CP.414 to CP.419 completed.
15. 5B pipe replacement in pump house -pump s/c valve to reducer completed.
84

18. 5BSDP-2 vertical & horizontal pipe replacement completed.
22. 5A suction pipe replacement completed.
23. 5A suction bend re-irection completed.
24. 5A pipe rotation from CP 90 to CP 95 completed.
25. 5C suction pipe at sump replacement completed.
27. 5B pipe replacement from CP.472to CP.477 completed.
28. 5A & 5B pipe replacement -44 to -43 completed.
29. 5C suction pipe replacement completed.
30. 5C suction bend re-irection completed.
31. 5A ASDP-2 horizontal pipe repl. completed.
32. 5C suction valve to reducer pipe repl. completed.
33. 5A pipe replacement CP -40 to CP -38 completed.
34. 5B pipe replacement CP -30 to CP -23 completed.
35. 5B pipe replacement CP 319 to CP 313 completed.
36. 5B pipe replacement CP.593 to CP.595 completed.
E. CT FAN:
1. CT Fan 5A/1, 5A/5, 5B/1, 5B/6-O/H completed. 5B/1 trial pending.
2. CT Fan 5B/5- Blade repl. (5A/7, 5B/5, 5B/8 completed).
3. CT 5A nozzle cleaning completed.
5. CT 5B nozzle cleaning completed. (5B/1, 5B/2, 5B/3, 5B/4, 5B/5 completed)
6. CT 5A- Hot water basin Cleaning completed.
7. CT 5B- Hot water basin Cleaning Completed.
8. Riser valve sericing / repl. completed. (5A/1,2,3,4 Padmapur side & 5A/1, 3, 4, 6, 7, 8
chandrapur completed.) (Valve servicing completed.)
9. CT 5B-Riser valve sericing / repl. completed. (5B/2,4,7 Chandrapur side & 5B/4, 5, 6
Padmapur side repl. completed)
10. CT Fan 5A fan splash bar cleaning .(Padmapur & chandrapur side completed)
11. CT Fan 5B fan splash bar cleaning complted .
12. CT Fan 5A- broken hot water pipe replacement completed.
13. CT Fan 5B- broken hot water pipe repl. completed.
F.
1.
2.
3.
ACW / CCW PUMP :

ACW /CCW sump cleaning completed & strainer repairing / cleaning completed.
CCW-5C column pipe inspection & BFV servicing completed.
CCW-5D column pipe inspection completed. BFV servicing completed. Expansion joint repl.
4.
5.
6.
7.
8.
9.
completed.
CCW-5B BFV servicing completed.
CCW, ACW-thrust bearing oil replacement completed.
ACW-gland repl. completed.
CCW-5A, 5B gland repl. completed.
CCW-power pack oil replacement completed.
ACW line separation from CCW hot water line-completed.
85
10. Interconnection of existing CCW pipeline to CT 5C-completed

11. ACW underground line leakage-Attended.
G.
1.
2.
3.
4.
5.
SUMP MAKE UP, ACW, CCW, R-C VALVE SERVICING WORK

ACW air vent valve on disch. side servicing completed.
CCW air vent valve on disch. side servicing completed) bend replaced.
ACW R/C valve servicing 4nos. completed.
ACW return line drain valve 2 nos. servicing completed.
Sump make valve 2 no. servicing completed.
ELECTRICAL MAINTENANCE II
A) GENERATOR:
1. Exciter current carring bolt found leakage,same leakage attended.
2. Stator weidge tightness works done. Rotor wedge tightning carried out. Hydrogen compressor hub ir
value checked
3. Genertor stator winding hydraulic test along with bushings and phase connectors carried out. Leakage
at B phase bushing and stator inlet pressure valve found, leakage rate was 2 kg/cm2 per 24 hours,
same was attaneded. Generator stator IR value taken. IR value is in the range of 280 to 300 kohms.
4. Exciter rotor leakage test taken after attending c.c. Bolts leakage. 0.5 kg/cm2 n2 pressure drop
observed in 6 hrs.
5. Exciter air gaps checked
B) BATTERY CAPACITY TEST DURING COH-2015:

Sr.
Battery Set
No.
Name
1
2
3
Battery Set
No. 1
Battery Set
No. 2
UPS Battery
Set
Work Carried out

Start
Stop
Voltage
Sp. Gravity
Battery
(After Test)
(After Test)
Capacity
>100%
01.01.16
02.01.16
246 Volts
1220 -1230
04.01.16
07.01.16
246 Volts
1220 -1230
12.01.16
19.01.16
243 Volts
1220 -1230
28 Volts1
200-1205
>100%
>100%
G1 Battery Set
4
+24 V G1 Set
23.01.16
-24 V G1 Set
86
24.01.16
>100%
1 Damage cell found as per EXIDE battery, no capacity test was taken
G2 Battery Set
+24 V G2 Set
17.01.16
5
18.01.16
28 Volts1
200-1205
>100%
-24 V G2 Set
Cleaning carried out, desulphation done, and battery charged
C) LT TRANSFORMERs COH-2015:
Sr.No.
NAME OF
DATE OF P/M
TRANSFORMER
1
LXB1
20.01.2016
LXA2
21.01.2016
XA
20.01.2016
XB
15.01.2016
OXA1
20.01.2016
OXA2
21.01.2016
D) HT TRANSFORMER WORK DURING COH-2015:

1. GTR 5R:- Transformer testing and oil filtration, oil leakage attending, cleaning and painting.
2. GTR 5Y:- Transformer testing and oil filtration, oil leakage attending, cleaning and painting.
3. GTR 6B:- Transformer testing and oil filtration, oil leakage attending, cleaning and painting.
4. UAT 5A:-Transformer testing and oil filtration, oil leakage attending, cleaning and painting.
87
5. UAT -5B:-transformer internal inspection, gasket and oil seal replacement, testing, cleaning and
painting carried out.
6. UAT 5C:-Transformer testing and oil filtration, oil leakage attending, cleaning and painting.
7. UAT 5D:- transformer internal inspection, gasket and oil seal replacement, testing, cleaning and
painting carried out
8. SAT 3A:-Transformer oil filtration, testing carried out.
9. SAT 3B :-Transformer oil filtration, testing carried out.
E) BUSDUCT INSPECTION COH-2015

Sr.No.
NAME OF BUS
BUS OF UNIT BOARD 5A TO STN. BOARD SE 13
BUS OF UNIT BOARD 5A TO UAT A
BUS OF UNIT BOARD 5B TO STN. BOARD SE 15
BUS OF UNIT BOARD 5B TO UAT B
PT CUBICAL(GENERATOR)
BUS OF UNIT BOARD 5D TO UAT D
BUS OF UNIT BOARD 5D TO STN. BOARD SE 12/2
BUS OF UNIT BOARD 5C TO UAT C
All above bus cleaning work carried out as a preventive measure. Also 21KV Bus duct inspection
carried out during COH-2015, No abnormality found.
F) PREVENTIVE MAINTENANCE OF HT MOTOR COH U # 5:
88
Sr.No.
NAME OF HT MOTOR
OVERHAUL / P/M
ID FAN-5A
Overhaul
ID FAN-5B
PM
ID FAN-5C
PM
ID FAN-5D
Overhaul
Sr.No.5
6
1
2
3
4
5
6
7
8
7
8
9
10
11
12
13
14
CEP 5A
NAME OF LT MOTOR
SEAL AIR FAN 5A CEP 5C
Work
PM
O/H
PM
SEAL AIR FAN 5B BCW 5A

BCW 5B
SEAL OIL PUMPAIR SIDE 1
BCW 5C
SEAL OIL PUMP AIR SIDE 2
FD FAN 5A
PAH 5B S/B MOTOR
FD FAN 5B
PAH 5B MAIN MOTOR
PA FAN 5A
PAH 5AMAIN MOTOR
PA FAN 5B
PAH 5A S/B MOTOR
COAL MILL 5A
CONTROL FLUID 5A
COAL MILL 5B
CONTROL FLUID
5B MILL 5C
COAL
O/H
PM
PM
MOTOR REPLACED
PM
O/H
PM
O/H
Overhaul
O/H
Overhaul
O/H
PM
O/H
Overhaul
O/H
Overhaul
O/H
PM
15
10
16
11
O/H
PM
12
NO.1MILL 5D
17 BCW BOOSTER
COAL
18 BCW BOOSTERNO.2
COAL MILL 5E
O/H
PM
13
19 CLINKER GRINDER
COAL1A
MILL 5F
O/H
Overhaul
14
20 CLINKER GRINDER
COAL1B
MILL 5G
O/H
PM
15
21 CLINKER GRINDER
COAL2A
MILL 5H
O/H
PM
16
22 CLINKER GRINDER
MDBFP-5C
2B
O/H
PM
17
23 VACUUM PUMP MDBFP-5D

5B
24 MOT AOP-1
ASDP 1 2 3 4
PM
PM
O/H
PM
25 MAIN JOP AC BSDP 1 2 3 4

26
CSDP 1
DC SEAL WATER PUMP 1 & 2
O/H
PM
18
19
20
PM
21
IAC-5A, B, C
PM
22
TDBFP-5A-AOP-1 & 2
O/H
23
TDBFP-5B-AOP-1 & 2
O/H
24
HP AWP-1 & 3
PM
25
MDBFP-5C AOP
O/H
26
MAIN DC JOP
PM
27
C/M LOP 5 C, D, G, H
PM
28
C/F- 5A, B, C, F
PM
29
AC SCANNER
O/H
30
89 SAH-5A MAIN
O/H
31
SAH-5B MAIN
O/H
32
SAH-5A STAND BY
O/H
33
SAH-5B STAND BY
O/H
PM
G)
OVERHAUL /
PREVENTIVE
MAINTENANCE
OF LT MOTOR
COH-2015 :
H) REVENTIVE MAINTENANCE OF BOARDS in COH U # 5:

Sr. No.
90
NAME OF BOARDS
UNIT BOARD-5A
UNIT BOARD-5B
UNIT BOARD-5C
UNIT BOARD-5D
UNIT BOARD-5E
5MB BOARD
5MC BOARD
5MD BOARD
5ME BOARD
10
5MF BOARD
11
5MG BOARD
12
SOOT BLOWER BOARD
13
EMPA SECTION -I
13
EMPA SECTION -II
14
PA SECTION -I
15
PA SECTION-II
16
STATION BOARD INCOMER BREAKER
17
ESP A PASS LT BOARD
18
ESP B PASS LT BOARD
19
ESP C PASS LT BOARD
20
ESP D PASS LT BOARD
21
AHP HT SECTION-I
22
AHP HT SECTION -II
INSTRUMENTATION AND CONTROL

1.
2.
3.
4.
5.
6.
7.
8.
ALL HAG SOLENOID SERVICING DONE.

C/M DP S/WS CALIBRATED.
BURNER TILT ALL INST. SERVICING DONE
FRF TANK LVL. S/W CALIBRATED
ALL C/M SEAL/PA DP S/WS IMPULSE LINE FLUSHING DONE
ALL C/M SEAL/PA DP JB CLEANING DONE
SADC P/C AND POSITIONER SERVICING DONE
C/M THRUST PAD RTD, SEAL AIR V/V CHECKING AND TRIAL TAKEN. LUB. OIL SYSTEM
PRESS. S/W AND GAUGESCALIBRATION DONE

9. MOT LVE S/WSCALIBRATED
10. ESP PASS, ECONOMISER DUCT HOPPER ASH V/V POWER CYLINDER AND SOLENOID
SERVICING DONE.
11. ID A TO D SUCTION/DISCHARGE PRESSURE TRANSMITTERS IMPULSE LINE
FLUSHING DONE
12. PA FLOW TRANSMITTERS CALIBRATED
13. REJECT GATE & HAG GATE SERVICING DONE & TRIAL TAKEN.
14. ID A TO D JB CLEANING DONE.
15. ESP ASH valve POWER CYLINDER AND SOLENIED SERVICING AND TRIAL TAKEN.
16. SECONDARY AIR FLOW TRASNMITER AND FURNACE PRESSURE TRANSMITTER
CALIBRATION DONE.
17. PA HEADER PRESSURE SWITCHES CALIBRATED
18. C/M A, B, C LOP PRESS. S/WS CALIBRATED AND RESTORED.
19. ALL A/H,FURNACE DRAFT PRESSURE/DP TRANSMITTERS IMPULSE LINE FLUSHING
DONE
20. FURNACE PRESSURE SWITCHES CALIBRATED.
21. FUR /WB, A /H FG DP TRANSMITTER CALIBRATED.
22. ELEATION CORNER SOLENOID AND HAG SOLENOID REPAIR/SERVICING DONE
23. ESP- ASH VALVE SEAL KIT REPLACED WITH NEW ONE. ESP MAIN WATER V/V P/C
REPLACED WITH HEALTHY P/C SINCE OLD ONE was PASSING.
24. FIRST STAGE PRESS. TRANSMITTER AND THROTTLE PRESS. TRANSMITTER
CALIBRATION done.
25. ALL IGNITOR ASSEMBLY SERVICING COMPLETED.
26. HP BYPASS SYSTEM BP-1&2, FOD-1&2, BD V/V SERVO/SOLENOID V/V SERVICING
done.
91
27. MAIN TURBINE L.O. SYSTEM PRESS. S/WS, HPCF PUMP PRESS S/WS calibrated. SEAL
OIL SYSTEM PRESS. S/W CALIBRATION done.
28. BOTTOM ASH P/CSERVICING done.
29. ID FAN-A, B, C, D PRESS. S/WS CALIBRATED.
30. SEAL OIL SYSTEM PRESS S/WS CALIBRATED.
31. IPT OUTER CASING T/C, HPT CASING T/C AND IPT CASING CHECKING DONE
32. HPSV AND IPSV LIMIT SWITCHES REPAIRING/ CHECKING DONE.
33. INST. AIR DRIER P/C CHECKED, FOUND PASSING, REPAIR WORK done.
34. C/M LRG & TIG P/C CHECKING DONE.
35. FLAME SCANNER SERVICING done.
36. ALL A/H JB AND TRB CLEANING AND IMPULSE LINE REPAIR WORK done.
37. ID FAN A, B, C, D LO FILTER DP S/WS CALIBRATED.
38. DEAERATOR SHELL PRESS. TRANSMITTER, CONDENSATE FLOW TO DEAERATOR
TRANSMITTER, DM MAKEUP FLOW TRANSMITTER, SEAL STM. HDR PRESS.
TRANSMITTER CALIBRATED.
39. C/M CONTROL DAMPER CALIBRATED.
40. HPCV & IPCV LIMIT S/WS SERVICING AND REPAIRING DONE.
41. GEN. LIQUID LEVEL DETECTOR, LLD CHECKED FOUND HEALTHY
42. FD FAN-A IGV ACTUATOR MOTOR CHECKED
43. SEC. AIR FLOW AEROFILE (LEFT SIDE) FLUSHING DONE.
44. HP BYPASS SYSTEM SERVO VALVE LINE FLUSHING DONE.
45. INST. AIR DRIER EXHAUST V/V (SV3) P/C SEAL KIT REPLACED.
46. BOTTOM ASH P/C SEAL KIT REPLACEMENT WORK DONE.
47. SEC. AIR FLOW AEROFILE (RIGHT SIDE) FLUSHING DONE.
48. IPT INNER CASING T/C REMOVED.
49. PRIMARY WATER PUMP PRESS. S/WS CALIBRATED AND RESTORED.
50. BFP-A, B, C, D SUCTION FLOW TRANSMITTER, CEP DISCHG. FLOW TRANSMITTER
CALIBRATED.
51. DAS PEM PACKAGE VALIDATION AND DAS CONTROLLER CHECKING WORK CARRIED
OUT. PEM PACKAGE OUTPUT REPORT SEND TO POG FOR VALIDATION.
52. CEP DISCHG. FLOW TRANSMITTER, CONDENSOR VACCUM TRANSMITTER
CALIBRATED.
53. SEAL STEAM SYSTEM MAW-10, 50 V/V FILTER CLEANING, and OIL TOP UP DONE.
54. C/M D MILL O/L T/C AND ITS CABLE REPLACED WITH NEW ONE.
55. GEN. EXCITER TEMP. S/WS CALIBRATED.
56. HOTWELL LEVEL VERY LOW S/WS HEALTHINESS CHECKED FOUND OK.
57. GEN. EXCITER TEMP. S/WS CALIBRATED.
58. S/H & R/H FLOW TRANSMITTER, FEED WATER FLOW TRANSMITTER CALIBRATED.
59. DR-17, 25 V/V INST. CALIBRATED.
60. O2 IN FG (LEFT AND RIGHT SIDE) PROBE INSPECTION, CLEANING AND CONNECTION
TIGHTENING CARRIED OUT.O2RIGHT SIDE PROBE SHIELD FOUND WORN OUT, SAME
IS REPAIRED BY PATCH WELDING.
61. HP BYPASS SYSTEM SERVO V/V SERVICING/REPAIRING DONE.
62. C/M HOT AIR GATE TRIAL TAKEN AND FEED BACK LIMIT SWITCHES CHECKED. 03
NOS. FEED BACK LIMIT SWITCHES FOUND MALFUNCTIONING; ITS REPAIR WORK
DONE.
63. ID FAN-A, B, C, D DISCHG. PRESS. TRANSMITTER CALIBRATED.
64. DR-39, 43 AND DM-2, 17, 21 V/V INST. SERVICING AND CALIBRATION DONE.
92
65. DEAERATOR LVL.TRANSMITTER CALIBRATED.

66. SADC POSITIONER CALIBRATED.
67. A SERIES SUMP LVL SENSOR SERVICED AND REPAIRED.
68. CD-81, 85, MDBFP-D R/C V/V INST. SERVICING AND CALIBRATION DONE.
69. MAIN TURBINE STARTING DEVICE LIMIT SWITCHES SERVICING DONE.
70. MAIN TURBINE GOVERNING RACK PRESSURE GAUGES CLEANING AND CHECKING
DONE. 03 NOS. FAULTY GAIGES REPLACED WITH NEW ONE.
71. MAIN TURBINE JOP LINE PRESSURE GAUGES (03 NOS.) REPLACED WITH NEW ONE.
72. FSSS PANEL BNC CONNECTOR TIGHTENING CARRIED OUT.
73. BFP-A, B, C R/C V/V INST. SERVICING, NORMALISATION AND CALIBRATION DONE.
74. DR-32 V/V CALIBRATED.
75. GENERATOR PRE CHAMBER LLD AND RTD RESTORED.
76. MDBFP-C,D R/C V/V REMOTE TRIAL TAKEN.
77. MAIN TURBINE TSE SYSTEM T/C (50% AND 100%) CHECKING DONE.
78. MAIN TURBINE SPEED PROBE CHECKING CARRIED OUT.
79. FD-49 P/C SEAL KIT REPLACED AND V/V CALIBRATED.DR-6,13 V/V INST. SERVICING
AND CALIBRATION DONE.
80. BOILER STM. O/L PRESS. TRANSMITTER ,GEN. MAIN BUSHING FLOW TRANSMITTER
CALIBRATED.
81. FSSS FLAME FAILURE TRIP LOGIC ALL ELEVATION ELEVATION 2/4 FLAME INPUT
SIGNAL RELOCATED(DISTRIBUTED) IN TWO I/P CARDS (EARLIER SIGNAL IS
INPUTTED THROUGH SINGLE I/P CARD) AND ACCORDINGLY PROGARM IS MODIFIED.
82. HPCF TEMP. CONTROL V/V CALIBRATION DONE.
83. GEN. MAIN BUSHING FLOW TRANSMITTER AND STATOR WATER FLOW TRANSMITTER
CALIBRATED.
84. FD FAN-5B FAN BRG NDE SIDE RTD FOUND FAULTY, REPLACED WITH NEW ONE.
85. PA FAN-5A 01 NOS. JB FOUND RUSTED AND DAMAGED, SAME IS REPLACED WITH
NEW ONE.
86. OHP R/C V/V HO-11 & LO-11 INST. SERVICING AND CALIBRATION DONE.
87. 02 NOS. DAS CONTROLLER (REMAINING FAULTY CONTROLLER) CHECKED , 01 NO.
DAS CONTROLLER REPAIRED AND PUT IN SERVICE.01 NO. DAS CONTROLLER
MOTHERBOARD FOUND FAULTY.
88. MAIN TURBINE IPT BOTTOM CASING T/C (04 NOS) HEALTHINESS CHECKED,FOUND
OK. ITS CABLE DRESSING DONE.
89. HPBP SYSTEM OSU-1 ACUUMULATOR N2 GAS FILLING DONE. OSU-2 ACUUMULATOR
N2 GAS FILLING DONEAAFTEWR BLADDER REPLACEMENT.
90. HPBP SYSTEM FOD BOTH ACCUMULATOR BLADDER FOUND PUNCTURED.
91. DR-02,,09,21,29,32 V/V INST. SERVICING AND CALIBRATION DONE.
92. HOT WELL TRANSMITTER CALIBRATION CARRIED OUT.
93. FD FAN-5A MOTOR ALONG WITH DRIVE CHECKED, MOTOR FOUND HEALTHY.
.
TESTING II
A) GENERATOR:
93
1.
2.
3.
4.
5.
6.
7.
8.
9.
Generator Protection Panel Micom Relay testing.

Generator PT fuses replacement.
Generator Stator, Rotor, Main exciter, Pilot exciter IR and Winding Resistance.
Exciter Diode Wheel diodes and Fuses checking.
Generator, GTR and UAT protection/metering CT resistance measurement.
GCB ON/OFF and protection Trip Trial from PCR in co-ordination with 400KV GCR.
Unit Switchgear A, B, C and D Incomer, Tie I/C and outgoing feeder Relay testing
Generator Rotor Earth Fault (REF) protection, CarbonBrush holder assembly internal wiring checking
Generator Dynamic testing completed at 0055 Hrs on 30.01.2016 and unit synchronized at 02.06.Hrs
on 30.01.2016.
Gen. Stator Resistance by TRM 104 using LR Meter wires:
R1-R2 resistance
Y1-Y2 resistance
B1-B2 resistance
1.694 m
1.581 m
1.589m
B) GENERATOR ROTOR:
a) Gen. Rotor IR
Rotor IR values taken at ambient temp. = 32.0 0 C by 250 V Megger = > 50 M
b) Gen. Rotor Resistance
Rotor winding resistance by LR 205 micro ohmmeter= 113.61 mohm and
Ambient temperature 320C
c) Gen. Rotor Impedance (Taken by Single phase Variac 15amp range)
Sr.
AC volt applied
Current in
Amps.
No.
V/I
Freq.
Impedence
Hz
10.35
2.99
3.461
49.96
20.45
5.96
3.431
49.96
30.43
8.79
3.461
49.97
40.23
11.59
3.471
49.99
45.06
12.93
3.484
49.95
94
Megger after rotor imp test > 50 M
C)
MAIN EXCITOR :
a) Exciter Upper & lower half field winding
Excitor Field Winding LOWER & UPPER Half Connected to each other
Megger value by 250 V Megger > 50 Mohm
Resistance by LR 205 Meter = 540 mohm ( Temp = 320 C )
b) Exciter Stator resistance

Main Exciter Armature Windings
R
0.218 mohm
0.214 mohm
0.226 mohm
Measured at + Ve Wheel side

( + Ve WHEEL Towards Exciter )
Main Exciter Armature Windings
TEST RESULT OF GEN. TESTING (STATOR, ROTOR, EXC, PILOT EXC. & CAPA.
Main Excitor Armature Windings
R
0.220 mohm
0.222 mohm
1.225 mohm
Measured at -- Ve Wheel side

(- Ve WHEEL Towards Generator )
c) Exciter IR Values
A) Megger By 250 V Megger : Neutral To Shaft > 50 Mohm
B) Megger By 250 V Megger : + Ve Wheel To
- Ve Wheel = 0 Mohm ( Rev.Bias)
C) Megger By 250 V Megger : + Ve Wheel To - Ve Wheel => 50 Mohm (Forward Bias)
D) + Ve Wheel To Body > 50 Mohm
E) - Ve Wheel To Body > 50 Mohm
95
d) Quadrature coil
Quadrature Coil Res. Measurement
IR Value
A) COIL 1 :Resi. By LR 205 Meter = 7.3 OHM (Temp = 320 C )
IR > 50 Mohm
B) COIL 2 :Resi. By LR 205 Meter = 7.3 OHM (Temp = 320 C )
IR > 50 Mohm
Main Excitor Armature Windings

R
0.220 mohm
0.222 mohm
1.226 mohm
Measured at -- Ve Wheel side

(- Ve WHEEL Towards Geneator )
e) Exciter IR Values
A) Megger By 250 V Megger : Neutral To Shaft > 50 Mohm
B) Megger By 250 V Megger : + Ve Wheel To - Ve Wheel = 0 Mohm ( Rev.Bias)
C) Megger By 250 V Megger : + Ve Wheel To - Ve Wheel => 50 Mohm(Forward Bias)
D) + Ve Wheel To Body > 50 Mohm
E) - Ve Wheel To Body > 50 Mohm
f) Quadrature coil
D)
Quadrature Coil Res. Measurement
IR Value
A) COIL 1 :Resi. By LR 205 Meter = 7.3 OHM (Temp = 320 C )
IR > 50 Mohm
B) COIL 2 :Resi. By LR 205 Meter = 7.3 OHM (Temp = 320 C )
IR > 50 Mohm
PMG (Pilot Exciter)
96
a) Pilot exciter resistance measured by LR-205 At Temp.= 32 0C

R-Y Res.
B-Y Res.
R-B Res.
5.68mOhm
5.70mOhm
5.69mOhm
R-N Res.
R-N Res.
R-N Res.
3.10mOhm
3.14mOhm
3.15mOhm
b) IR Value by 250 V hand operated megger > 50 Mohm

c) Unit Aux Boards
1. Unit Board A, B, C &D Incomer and Tie I/C Breaker timing and contact resistance measurement.
2. Unit Boards - A, B, C & D Bus Transfer Scheme (BTS) trials
E) VALVES:
1. ACTUATOR VALVES - TURBINE SIDE
97
SN
Valve
Description
no.
Connections
removed
Cabling
& LS
Trials
taken
setting
FD 44
HPH 5A-6A Inlet valve
EX 31
TDBFP 6A Exhaust valve
3.
EX 1
Extraction to HPH 6A
4.
EX 2
Extraction to HPH 6B
5.
EX 2A
6.
EX 3
Extraction common to HPH 6A & 6B
7.
EX 4
8.
EX 4A
9.
EX 5
10.
EX 5A
11.
EX 6
Extraction to Deareator
12.
AS 2
Aux. steam to Gland Steam Iso Valve
13.
AS 4
Aux. steam to Deareator Main Iso
14.
AS 12
Aux. steam to Deareator Bypass Iso
15.
EX 34
Gland steam from CRH Iso valve
16.
DR 4
HPH 6A Drip to HPH 5A Bypass
17.
DR 11
HPH 6B Drip to HPH 5B Bypass
18.
DR 19
HPH 5A Drip to Deareator Bypass
19.
DR 27
HPH 5A Drip to Deareator Bypass
20.
MS 502
HPCV 1 Strainer Drain
21.
MS 504
22.
MS 506
23.
MS 508
24.
HR 502
IPCV 1 Strainer Drain
25.
HR 504
26.
HR 506
27.
HR 508
28.
HR 113
LPBP Warm up Drain
98
Already removed
29.
HR 115
30.
HR 108
31.
Mal 11
HPCV1 to Turbine Line Drain
32.
Mal 12
33.
Mal 13
34.
Mal 14
35.
Mal 22
HP Turbine Casing Drain
36.
MS-104
2. ACTUATOR VALVES - BOILER SIDE

SN
Valve
Description
no.
Connections Cabling &

removed
LS setting
Trials
taken
1) .
MS201
Main Steam
2)
MS203
Main Steam
2)
S 37
Superheat Spray
3)
S 38
Superheat Spray
4)
S 39
Superheat Spray
5)
S 40
Superheat Spray
6)
B 55
Drum Vent
7)
B 56
Drum Vent
8)
B 57
Drum Vent
9)
B 58
Drum Vent
10)
B 72
Drum Vent
11)
B 73
Drum Vent
12)
B 74
Drum Vent
13)
B 75
Drum Vent
14)
S 76
Start-up Vent
15)
S 77
Start-up Vent
16)
S 78
Start-up Vent
17)
S 79
Start-up Vent
99
Motor NA
18)
R 19
Reheat Spray
19)
R 20
Reheat Spray
20)
R 21
Reheat Spray
21)
R 22
Reheat Spray
22)
FD 50
Feed line Main
23)
FD 50A
Feed line Main
24)
GD 1A
Gas Damper
25)
GD 1B
Gas Damper
26)
GD 3A
Gas Damper
Actuator
27)
GD 3B
Gas Damper
NA
Actuator
28)
FD 40
Feed line Main
29)
BS 4
EBD
30)
BS 5
EBD
31)
E 19
Economizer Inlet
32)
FD 47
Full Load Line
33)
GD41
34)
GD4A1
35)
GD4B2
36)
GD 4B2
37)
GD 6A1
ESP A-Pass inlet damper
38)
GD 6A2
ESP A-Pass inlet damper
39)
GD 6B1
ESP B-Pass inlet damper
40)
GD 6B2
ESP B-Pass inlet damper
41)
GD6C1
ESP C-Pass inlet damper
42)
GD6C2
ESP C-Pass inlet damper
43)
GD6D1
ESP D-Pass inlet damper
44)
GD6D2
ESP D-Pass inlet damper
45)
GD 7A
ESP A-Pass outlet damper
46)
GD 7B
ESP B-Pass outlet damper
100
NA
F)
47)
GD 7C
ESP C-Pass outlet damper
48)
GD 7D
ESP D-Pass outlet damper
GTR R, Y, B :
1. GRP cubical panel 1-GT, Transformer Differential relay (87GT-1, 87GT-2) and Transformer
overall
differential relay (87OA-1, 87OA-2) testing work carried out. Cubical panel 1G, Relay 50Z1 and 50Z2
testing work carried out.
2. GTR- Y phase, UAT-5A transformer testing work carried out.
3. GTR- R, Y and B oil pumps auto pick-up trials taken.
G) PLANT AUXILIARIES
1. GTR - R, Y, B Transformer testing and Buchholz protection Trial.
2. GTR - R, Y, B HV Bushing Tan-delta and Capacitance measurement.
3. GTR R, Y and B,oil pumps ON/OFF and changeover trial.
4. UAT- A, B, C and D Transformer testing.
5. GTR - R, Y, B Water flow switch servicing.
6. GTR and UAT OTI and WTI calibration.
7. UAT- A, B, C and D Transformer Buchholz protection Trial.
8. GTR R, Y, B and UAT A to D, Buchholz local JB and RTD JB, polythene wrapping.
9. Generator Protection Panel Micom Relay testing.
10. Generator PT fuses replacement.
11. Generator Stator, Rotor, Main exciter, Pilot exciter IR and Winding Resistance.
12. Exciter Diode Wheel diodes and Fuses checking.
13. Generator, GTR and UAT protection/metering CT resistance measurement.
14. GCB ON/OFF and protection Trip Trial from PCR in co-ordination with 400KV GCR.
15. Unit Switchgear A, B, C and D Incomer, Tie I/C and outgoing feeder Relay testing.
16. MDBFP-5C and D, Motor feeders relay testing.
17. Unit Board A, B, C &D Incomer and Tie I/C Breaker timing and contact resistance measurement.
18. Unit Boards - A, B, C & D Bus Transfer Scheme (BTS) trials.
19. LT Boards - EMPA,PA,ME Incomer feeder relay testing.
20. LT Boards - EMPA, PA control connection tightening.
21. PA Boardoutgoing feeders relay testing.
22. MA, MB, MC, MD, ME and MG Board I/c and Control supply panel indication lamp replacement.
23. DG set auto pick up trial.
24. Station Boards SE11/1, SE11/2, SE12/1 and SE12/2 normal I/C relay testing.
25. Station Transformer ST-3,HT side Protection Panel relay testing.
26. Station Transformer ST-3, R & B phase Lightening arrester checked found OK and Y phase
Lightening arrester replaced by 400 KV GCR.
27. Compressor Board - 5E Incomer and motor feeder relay testing work.
28. Generator Rotor Earth Fault (REF) protection, CarbonBrush holder assembly internal wiring checking.
29. UPS filter cleaning and Fan replacement.
30. Bottom Ash panel cleaning and connection tightening.
31. IAC/SAC Compressor control panel cleaning and TB tightening work.
32. AHP HT Board Relay testing.
33. 220 V Battery charger No.2, panel cleaning and condenser replacement.
34. 220 V Battery charger No.1 panel cleaning.
35. +/- 24V Battery charger G1 and G2 panel cleaning and condenser replacement.
36. PAH and SAH, Rotor stop indication L/S restoration.
37. Hot keys provided for DC Seal water pump A/B and EOP of TDBFP A/B.
101
38. ALL ESP fields OC test after clearance from BM-II and EM-II.
39. ID, FD, PA, CEP, BCW, MDBFP and C/M breaker protection trial.
40. Motorized valve L/S setting and trials after completion of BM (38) and TM (35) work.
41. CCW pump house,CW(11 KV) and CWS(3.3KV) Board Incomersand outgoing feeders relay testing.
42. ACW, CCW control panelcleaning and connection tightening.
43. CCW BFV local panel connection tightening and local JB polythene wrapping.
44. CTPA Board relay testing and connection tightening.
45. CWX-A &B Transformer, OTI/WTI calibration.
46. 5CWXA/XB/XC and 5CTXA/XB, transformer Buchholzs alarm and trip protection trials.
47. CCW-A, CCW-C and CCW-D control panel annunciator replacement.
48. ACW and CCW pumps breaker protection trial.
49. Major modifications carried out
50. 100% Stator E/F protection, 40MW interlock introduced in MICOM 343 relay as approved by
competent authority.
51. Hot keys provision at PCR for EOP of TDBFP A/B and DC seal water pump A/B.
52. Following relays found faulty, same replaced with spare relays.
SE11/1, Incomer Y phaseOver current relay (CDG63).
PA Fan 5A, Motor protection relay (SPAM150)
5DBoard, TIE to CCW, E/F Relay (IBX164)
RWP- NDM pump B, Motor protection relay(CTMM)
53. Works carried out from 400 KV GCR side,
54. The Measurement of Tan delta & capacitance of R-phase synchronizing PT is done.
55. The IR of R, Y & B-phase L.A.'s of GT-5 is carried out. During, taking IR, the IR value of B-phase L.A.
of GT-5 is found low and hence, the B-phase L.A. is replaced by new ALSTOM make L.A.
56. Maintenance of CB & PG isolators is carried out.
57. The 01 no. disc insulator string of R-phase in gantry near to canteen is replaced.
58. Generator Dynamic testing completed at 0055 Hrs on 30.01.2016 and unit synchronized at 02.06.Hrs
on 30.01.2016.
U # 5 GENERATOR SCC : Date of test :- 29/01/2016

QUADRATUR
E. COIL
VOLT
( CJN04
PANEL ) TBLA005- 101 &
102
MANU
AL
POT.
POSN
( CJN0
4
PANEL
)
2.75 V
0.85
1997 A
3.60 V
0.8
Previous 9900 A
16.22 V
3.77
16.34 V
3.8
SR. NO.
GEN.
AMP
Previous 2100 A
10110
102
AUX.
EXC.
VOLT
(-L
TO +
L)
( CJN
01
PANE
L)
AUX. EXC.
FIELD AMP.
(mV ACROSS
SHUNT)
( CJN01
PANEL )
CA003(m)
(150A/60 mv)
CA004(a)
(150A/60 mv)
UST
(DQ069H2)
( CJN04
PANEL
)
2.65mV/2.4mV
GENERATOR PT VOLTAGE
FIELD
AMP
PT I
CJJ09X01RY/YB/B
R
Volts
PT II
CJJ09X01RY/YB/B
R
Volts
PT III
CJJ09X01RY/YB/B
R
Volts
COD
8
METE
R
(-)448
mV
1.81 V
(avg)
1.79 V
(avg)
1.79 V
(avg)
200 A
2.71 Mv/2.73mV
(-)425
mV
1.72V
(avg)
1.69
(avg)
1.70
(avg)
180 A
23.46
V
14.5mV/14.4mV
(-)765
mV
8.48 V
(avg)
8.45 V
(avg)
8.44 V
(avg)
1600
A
22.32
15.13 mV/15.20
(-)746
8.62
8.58 V
8.60 V
1400
4.56
V
5.13
V
mV
mV
(avg)
(avg)
(avg)
U # 5 GENERATOR OCC :
AUX. EXC.
AUX.
FIELD AMP.
EXC.
(mV ACROSS
QUADRATURE. MANUAL
VOLT
SHUNT)
COIL VOLT
POT.
GEN.
DC
( CJN01 PANEL
SR. NO.
( CJN04 PANEL POSN
VOLT
( - L TO
)
) TB- LA005( CJN04
+ L)
CA003(m)
101 & 102
PANEL )
( CJN01 (150A/60mv)
PANEL )
CA004(a)
(150A/60 mv)
UST DC
Volts
(DQ069H2)MAN
( CJN04
PANEL )
DC091S2(A)
RY
LA010251A252A
& WA511-512
YB
LA010252A253A
& WA512-513
BR
LA010253A251A
& WA513-511
Previous 19.5 KV
(-)635mV 95.1/94.9
/
V
95.2/95.2
V
95.2/95.2
V
105.37 /
105.38 /
105.31 V
105.35 V
11.42 V
2.55
16.17
9.1mV/9.2mV
AVR PT VOLT ( CJN-04 )

FIELD
AMP
COD 8
METER
(-)1.01 V
1
21.1 KV
13.08 V
2.98
18.71
11.14 mV/10.91 (-)660mV

105.06 /
mV
/
(-)9.2
105.28 V
V(pot 4.5)
GENERATOR DYNAMIC TEST :

Date of test :
29/01/2016
GENERATOR SHORT CKT
* TEST
GENERATOR PROTECTION RELAY GPR-1 & 2 ( P-343 )

S
r.
N
o
1
RELAY
GPR
1&2,
P-343,
87G
AND
OTHER
PROTEC
TION
103
CT NO. NEW
& CTR TB NO.
CT D1 1G,TB20000/ 1-15
5A
NEU.SI
13
DE
BIAS-1
11
Neutra
l- 9
MEASURED CURRENT READING

Previous( 2 Previous( 9
Current
100 A)
900 A )
(2008A)
GPRGPRGPR2
Meas
1
GPR-2 GPR-1 GPR-2
1
(Sec.
ure-1 (Pri.) (Sec.) (Pri.) (Sec.) (Pri.)
)
2105 526 9881 2.47 1990 0.49
IA-1
A
mA
A
A
A
7A
2101 524 9887 2.47 1986 0.49
IB-1
A
mA
A
A
A
8A
2112 526 9927 2.48 1994 0.49
IC-1
A
mA
A
A
A
8A
Current
(10080A )
GPR- GPR1
2
(Pri.) (Sec.)
1000 2.52
0
A
1000 2.53
0
A
1000 2.53
0
A
Meas
ure-3
CT D2
20000/
5 A HV
SIDE
BIAS-2
(GEN.
DIFF.)
1G,TB1-1
IA-2
IB-2
5
Neutra
l- 7
IC-2
Meas
ure-3
I(A)
Diff.
I(B)
SPILL
Diff.
I(C)
Diff.
Meas
ure-3
I(A)
Bias
I(B)
Bias
I(C)
Bias
Meas
ure-1
1G,TBIN
CT P
1-18 Measur
200/1
e
A
Magnit
19
ude
1GVN
NGT(9
TB1-48 Measur
5%)
e
18K/2
Magnit
40V
49
ude
Meas
ure-3
100%
VN 3rd
S-E/F
Hrm.
2111
A
2105
A
2099
A
0
mA
0
mA
0
mA
2104
A
2099
A
2115
A
527
mA
526
mA
528
mA
0 mA
49 V
2.52
A
2.51
A
2.51
A
0 mA 0 mA
0 mA 0 mA
91.50 18
0 mA
A
mA
0.017
0 mA
526
mA
525
mA
529
mA
0.0 A 0.0 A
0V
9886 2.47 1970 0.49 1000

A
A
A
5A
0
9865 2.47 1978 0.49 1000
A
A
A
5A
0
9926
1991 0.49 1000
A
2.47A
A
7A
0
663
mV
9883
A
9877
A
9930
A
2.47 1974 0.49 1000

A
A
7A
0
2.47 1971 0.49 1000
A
A
6A
0
2.48 1978 0.49 1000
A
A
8A
0
2.52
A
2.52
A
2.52
A
0.0 A 0.0 A
3.2 V 0.0 V
254
3.229
V
652.2 237.9 3.171 46.8 621.

mV
V
V
4V
7V
GEN. TRANSFORMER RELAY 87GT-1 and 87GT-2 ( P-642 )

Sr
.
N
o
RELAY
104
CT
NO.
&
CTR
NEW
TB NO.
Previous
Previous( 99
Current
Current
( 2100 A )
00 A )
(2010 A)
( 10000A )
87GT- 87GT- 87GT- 87GT- 87GT- 87GT- 87GT- 87GTMeas
1
2
1
2
1
2
1
2
ure-1
(Pri.) (Sec.) (Pri.) (Sec.) (Pri.) (Sec.) (Pri.) (Sec.)
1GTBCTTB1-45
2
1000
47
/5 A
HV
SIDE
49
BIAS- Neutral
1
-51
IA-1
107 A
IB-1
105 A
IC-1
107 A
535
mA
530
mA
533
mA
507 A
2.54
A
2.52
A
2.53
A
101.1 0.506 0.519

A
A
A
100.3 0.505 0.518
A
A
A
100.8 0.502 0.518
A
A
A
2.59
A
2.58
A
2.58
A
9913
A
9897
A
9965
A
4.13
A
4.12
A
4.15
A
1982 0.827 1014

A
A
0A
1977 0.828 1012
A
A
0A
1993 0.840 1018
A
A
0A
4.22
A
4.21
A
4.23
A
508 A
505 A
Meas
ure-1
1GT2100
BCTA
6+7 TB1-57 IA-2
2100
1200
87GT
59 IB-2
A
0/5 A
1&2,
LV
2130
P-642,
SIDE
61 IC-2
A
AND
BIAS- Neutral
OTHER
2
-63
PROTEC
Meas
TION
ure-2
2 ( TRANS
I(A) 0.003
. DIFF. )
Diff.
PU
I(B) 0.004
SPILL
Diff.
PU
I(C) 0.004
Diff.
PU
Meas
ure-2
I(A) 0.125
Bias
PU
I(B) 0.125
Bias
PU
I(C) 0.125
Bias
PU
Meas
GT HV
ure-1
SIDE
S/B
BCT1GT- IN-HV
BACKUP
4
TB1-53 Meas
0
E/F(51 1000
d
NGT)
/1 A
55 Mag.
105
875
mA
872
mA
879
mA
0.004 0.016 0.016 0.004 0.004 0.017 0.017

PU
PU
PU
PU
PU
PU
PU
0.004 0.016 0.016 0.004 0.004 0.017 0.017
mA
PU
PU
PU
PU
PU
PU
0.004 0.016 0.016 0.004 0.004 0.017 0.016
mA
PU
PU
PU
PU
PU
PU
0.125 0.594 0.593 0.119 0.120 0.607 0.607
PU
PU
PU
PU
PU
PU
PU
0.125 0.593 0.594 0.119 0.119 0.604 0.602
PU
PU
PU
PU
PU
PU
PU
0.125 0.594 0.594 0.119 0.119 0.607 0.606
PU
PU
PU
PU
PU
PU
PU
3.124
2.163
A
0.0 A
A
GENERATOR AND TRANSFORMER PROTECTION 870A-1 & 2 ( P-645 )

Sr
.
RELAY
N
o
CT NO. NEW TB
& CTR
NO.
3
CT
CORE-1
1000/1 A
HV SIDE
BIAS-1
Previous(2100 A)
Measu
87OA-2
87OA-1
re-1
(Sec)
(Pri)
1GTTB1-1
IA-1
106 A
107 mA
IB-1
106 A
107 mA
5
Neutral7
IC-1
106 A
106 mA
Previous(990
0 A)
87OA87OA2
1 (Pri) (Sec)
508
509 A mA
507
506 A mA
507
508 A mA
Current(2010
A)
87OA87OA2
1 (Pri) (Sec)
0.101
100 A
A
0.103
98 A
A
0.102
100 A
A
Current(1001
0A)
87OA87OA2
1 (Pri) (Sec)
520.8 0.518
A
A
518.5 0.514
A
A
520.4 0.520
A
A
Measu
re-1
1GTTB1-9
IA-2
9920
1988 0.496 10130 2.526
A
2.48 A
A
A
A
A
9900
1979 0.497 10110 2.523
2100 A 521 mA
A
2.43 A
A
A
A
A
9970
2009 0.502 10170 2.543
2100 A 520 mA
A
2.49 A
A
A
A
A
2100 A 521 mA
CT A
20000/5
11 IB-2
A GEN.
87 OA 1 (N)SIDE
13 IC-2
& 2 P645
BIAS-2
AND
NeutralOTHER
15
PROTEC
Measu
TION
re-3
I(A)
0.003
0.002
Diff.
mA
mA
I(B)
0.003
0.002
SPILL
Diff.
mA
mA
I(C)
0.003
0.004
Diff.
mA
mA
Measu
re-3
I(A)
Bias 0.125 A 0.125 A
I(B)
Bias 0.125 A 0.125 A
I(C)
Bias 0.125 A 0.126 A
GTR REF
Measu
64GT
re-1
BCT 3+5
INR ph
1GT, TV(R
1000/1A TB1-33 )
0
0
35
106
0.015 0.014 0.004 0.003 0.019 0.016

mA
mA
mA
mA
mA
mA
0.015 0.015 0.003 0.004 0.016 0.015
mA
mA
mA
mA
mA
mA
0.016 0.015 0.003 0.003 0.014 0.015
mA
mA
mA
mA
mA
mA
0.595 0.595 0.120 0.118 0.607 0.607
A
A
A
A
A
A
0.594 0.594 0.119 0.118 0.606 0.606
A
A
A
A
A
A
0.595 0.595 0.119 0.118 0.607 0.605
A
A
A
A
A
A
Spill Across Stab. Res.

SRR - 122 mV/
( 1GT-Panel )
0.42 mA
1GT,TB
IN-LV(Y
BCT 3+5
1-37 )
0
0
Y ph
1000/1A
39
SRY - 322 mV/
( 1GT-Panel )
1.46 mA
INBCT 3+5 1GT,TB HV(B
1-41 )
0
0
B ph
1000/1A
43
SRB - 157 mV/
( 1GT-Panel )
0.255 mA
SDR - 122
mV
0
SDY - 322
mV
0
SRR - 132.6
mV
SRY - 337.8 SDY - 313.01

mV
mV
0
SDB - 156
mV
SDR - 132.8
mV
SRB - 157.33 SDB - 156.8

mV
mV
GENERATOR LBB PROTECTION RELAY 50Z1 & Z2 (P-141)

Sr
.
RELAY
N
o
50Z1&
Z2
4
LBB
PROT.
P141
CT
NO. &
CTR
NEW TB
NO.
1G,
TB1-21
CORE
4
1000/
1A
23
25
Neutral27
Previous(210
0 A)
Measu 50Z-1 50Z-2
re-1 (Pri) (Sec)
106.5 106.8
IA-1
A
mA
106.9 105.6
IB-1
A
mA
105.5 106.9
IC-1
A
mA
CJJ-09 PANEL
5 Meterin
g CT
CT F
20000/
5A
6 EHG+A
VR CT
107
CT G
20000/
Previous(990
0 A)
50Z-1 50Z-2
(Pri) (Sec)
503.8 504.2
A
mA
502.8 502.2
A
mA
505.0 504.1
A
mA
Current(200
0 A)
50Z-1 50Z-2
(Pri) (Sec)
0.101
101 A A
99.9 0.102
A
A
100.7 0.100
A
A
Current( 100
00 A)
50Z-1 50Z-2
(Pri) (Sec)
516.1 0.514
A
A
512.8 0.512
A
A
515.6 0.513
A
A
MEASURED CURRENT READING

2100 A
9900 A
(1997
(10000
Previous
Previous
A)
Curre
A)
Current
CJJ09-X02-
499.2 mA
2.35 A
nt
0.460
2.40 A
1
5
500.2 mA
2.37 A
A
0.473
2.46 A
504.5 mA
2.39 A
A
0.454
2.39 A
CJJ09-X02-
491.7 mA
2.29 A
A
0.452
2.34 A
11
16
499.5 mA
2.34 A
A
0.454
2.41 A
5A
20
7 EHG CT
CT H
504.7 mA
2.38 A
A
0.460
2.41 A
2.47 A
CJJ09-X02-
501.7 mA
2.37 A
A
0.471
25
27
507.2 mA
2.36 A
A
0.472
2.43 A
29
496.7 mA
2.39 A
A
0.455
2.37 A
20000/
5A
DURING OC TEST
MEASUREMENT-1
UAT-A
UAT-B
UAT-C
UAT-D
VAB / IA - 1
12.23 mA
12.51 mA
10.01 mA
11.36 mA
VBC / IB - 1
13.80 mA
13.33 mA
10.03 mA
10.70 mA
VCA / IC - 1
18.07 mA
17.58 mA
11.74 mA
12.30 mA
U # 5 GENERATOR SCC ( READINGS OF COD 8 )
METERI
NG CT
1
CT ' F '
20000/5
COD 8
GEN. CURRENT ON
COD8/TRIVECTOR
Previ
Curr
Previ
Curre
ous
ent
ous
nt
2100 2012
9900 10010
A
A
A
A
2007
10010
2103A
9890A
A
A
CT
CURRENT
for
2100 A /
9900A
CT
CURRENT
for
2012 A /
10100 A
1T - 82
(R)
484 mA/2.33
A
460
mA/2.40 A
1T - 83
(Y)
500 mA/2.37
A
473
mA/2.46 A
2102A
2011
A
9897A
10003
A
1T - 84
(B)
502 mA/2.38
A
454
mA/2.39 A
2105A
2012
A
9905A
10010
A
SR
CT NO.
.
LOCATI
&
TB NO.
N
ON
CTR
O.
U # 5 GENERATOR OCC ( READINGS OF COD 8 )

SR.
NO PT III
.
1 METERI
NG PT
LOCATI
ON
COD 8
TB NO.
PT VOLTAGE
AT 19.5KV
PT VOLTAGE
AT 21.1KV
1T - 91 &
92 ( RY )
94.9 V
105 V
1T - 91 &
93 ( BR )
1T - 92 &
108
95.2V
105.2 V
95.3V
105.3 V
GENERATOR KV
ON COD8
BR
RY
YB
19.5
19.5
19.5
KV
KV
KV
(Previou
s)
(Previou
s)
(Previou
s)
93 ( YB )
2
GEN.
SYN.
PT
COD 8
3T - 105
& 106
54.4 V
65.3 V
21.32
(curren
t)
21.05
(curren
t)
20.91
(curren
t)
PART- III
1. LIGHT UP, ROLLING AND SYNCHRONIZATION OF UNIT:
A) BOILER HYDRAULIC TEST:
1. DepartmentaL : Date : 24/01/2016 at 17:58Hrs Boiler press : 250Kg/CM2. And drum depressurised at
18:26 Hrs.
2. In presence boiler inspector : Date ; 26/01/2016 at 14.38Hrs., Boiler press ; 250Kg/CM2 kept for 3
minute and that pressure reduced to 50 kg/cm2 at 15:00 hrs. and boiler hydraulic test done at 15:45
hrs.
B) REHEAT HYDRAULIC TEST: Date 24/01/2016 at 19:00Hrs. Press 50Kg/cm2
C) OTHER ACTIVITIES:
Generator Filling:
CO2 filling
Starting Date &Time
: 27/01/16 at 23.31hrs
Cylinder consumed
: 70Nos with purity 100%.
Filling done
: 28/01/16 at 14.25hrs
H2 filling activity carried out.
Starting Date &Time
: 28/01/16 at 15.00 Hrs
Cylinder consumed
: 171+52=123Nos. (pressure-3.25 kg/cm2)
Filling done
: 29/01/16 at 11.45hrs
First Boiler Light up on 29/01/16 at 06.45hrs, Second Boiler Light up on 21/07/15 at 00.42hrs,
First blow down given at 10kg/cm2 at11:42hrs., second blow down given at 20kg/cm2 at 12:50 hrs
and third blow down given at 30kg/cm2 at15:19 hrs.,

Fourth blow down given at 40kg/cm2 (i) 16:21hrs
Fifth blow down given at 40kg/cm2 (ii) 16:47hrs
Sixth blow down given at 40kg/cm2 (iii) 17:46hrs
At 14:04 vacuum pump-A and at 14:15 vacuum pump B started
Stop valve opened at 18:40, turbine rolled to 3000 rpm at 21:42 hrs.
Set synchronized on 30/02/16 at 02.07 hrs.
109
3. POST OVERHAUL ACHIEVEMENTS :

PERFORMANCE OF UNIT-V BEFORE AND AFTER
Sr.
No
.
Parameters
Design
Values
Before
OH
After
13-Dec15
24-Feb16
424
OH
Turbine Side Performance
Load (MW)
500
423
Main Steam Flow
1524
1298
Steam Flow / MW (T/MW)
3.05
3.06
Main steam Temp (Deg C)
537
530
540
HRH steam Temp (Deg C)
537
535
532
HP Cylinder Efficiency (%)
85.96
IP Cylinder Efficiency (%)
91.41
Gross Unit Efficiency (%)
38.37
10
Vacuum (mm of Hg)
670.60
8753
8843
11
CW Temp I/L (Deg C)
30.00
30.4
33
12
CW Temp O/L (Deg C)
40.20
42.0
44.2
13
Air ingress kg/hr
40.00
64
64
14
Cleanliness Factor
89.00
56
61
15
Gross Turbine Efficiency (%)
43.61
39
44
Boiler Side Performance
Gas inlet temp (PAH A/B) C
356
339/317
331/334
Gas Outlet temp (PAH A/B) C
136
101/96
97/112
Gas inlet temp (SAH A/B) C
356
372/371
353/352
Gas Outlet temp (SAH A/B) C
136
199/176
135/151
Pri.Air temp after (PAH A/B) C
332
235/207
265/254
Sec.Air temp after (SAH A/B) C
326
313/312
330/332
Pri. Air / Sec Air I/L Temp C
42/43
39/41
Gas side effy (PAH A/B) %
67
74/76
70/70
10
Air side effy (PAH A/B) %
92
69/65
76/75
11
Gas side effy(SAH A/B) %
67
54/52
70/55
12
Air side effy (SAH A/B) %
92
79/84
85/90
13
Seal leakage (PAH A/B) %
15.56
23
10
14
Seal leakage (SAH A/B) %
6.10
23
110
15
Total Air Flow (T/hr)
1853
1476
1813
16
Total Coal Flow (T/hr)
300
341
330
17
Excess air %
20
11
16
18
Economizer inlet temp C
253
204
241
19
SH Spray T/hr
157
131
20
RH Spray T/hr
62
15
Performance Indicators
Boiler Efficiency
88.1
81.1
83.9
Corrected Boiler Efficiency
88.1
85.6
87.1
Gross Turbine Heat rate
1972
2170
2016
GCV of Coal
3750
Gross Unit Heat rate
2241
Sp Coal Consumption (As per Heat

rate)
0.598
3168
0.804
0.77
Last Overhaul: 14-07-13 to 31-08-13 (AOH)

Current Overhaul Started from: 27-12-2015 (18:50 hrs) to 30-01-2016 (02:07 Hrs) (33 Days)
Following Major Works are being carried out:
Complete Air Heater Basket assembly is replaced.
Total 32 coal compartment assemblies replacement with Upgraded coal compartment assemblies.
TDBFP-5B Cartridge replacement & Overhaul.
ACW & CCW header separated.
IDCT new cell interconnection with CCW return line of tower 5A & 5B is completed successfully during
COH.
Unit-5 (COH) Surprises :

LPT 2R blade no. 35 found damaged
HPCV no. 3 cone found damaged.
HP Bypass 1 & 2 Seat found Damaged.
IPT B/H casing inlet 1st stage stationary blades one bolt observed entangled in blade.
Pitting marks observed on Gen Rotor exciter end face.
Compressor stationary blades 1st row observed denting marks.
Leakage observed in 2 nos Current Carrying bolts. Generator rotor & Exciter rotor 1 no. each
Works Carried out :

1. Resolving ESV 1 To 4 Opening Problem
ESV 1 to 4 pilot Valve found jam, 3 Nos. of ESV valves pilot opened & made free after servicing, One
No ESV found jam to open so replaced by new.
2. Resolving Turbine Speeding Problem
HPCV 3 seat Damage Seat Repaired & IPSV Seat damage repaired by machining.
3. Resolving Factors Responsible For Poor Vacuum
LPT inlet bellow found puncture Replaced with new
111
Condenser tubes found chocked/blocked - Tube cleaning by Hydro jetting & Bullet shot
4. Resolving Factors Responsible For Poor Vacuum

Both TDBFP diaphragm found raptured replaced with new
Both TDBFP Exhaust butterfly valve found damaged so sealing ring replaced.
Vacuum pump 5A/5B diaphragm observed rupture, replaced with new.
5. Resolving EHC hunting problem

Cleaning and servicing of EH amplifier block
6. Condenser Cathodic Protection

80 nos. of Condenser cathodic protection elements installed in Waterbox to avoid (Hydrogen
embrittlement) deposition of hard scales in condenser & Improving condenser performance and
reduction in fouling factor
7. GTR Cooler Cleaning By SILICO6
GTR coolers observed fully chocked up causing high temperature problem. Lot of Ash deposition
observed in tubes from ACW sump. Cleaned by new technique organic compound SILICO6.
8. New soot blowing line from PRDS station to A/H is provided for effective air heater soot blowing.
(previously soot blowing was done through service air)
9. 100% Stator earth fault protection which was initially bypassed during synchronization, since last two
and half years is now put in service after trial. Now 40 MW interlock introduced.
PERFORMANCE
Condenser Side
Date
Design
03/12/2015
05/02/2016
Load (MW)
500
420
459
Vacuum
-670
631
652
30
32.67
30.55
40.2
43.89
41.97
LPT Exhaust Temp
43
51.37
47.84
Condensate Temp
43.1
50.36
46.27
Actual TTD
2.9
8.62
5.82
C.W Inlet temp

C.W Outlet temp
(mean)
112
Condenser
Efficiency
Cleanliness Factor
77.86
56.6
66.2
89.29
56
61
Air Heater Side

03/12/2015
Air heater performance
05/02/2016
Design
L
a) O2 at AH inlet (%)
3.5
3.4
3.6
5.0
5.2
b) O2 at AH outlet (%)
6.0
6.7
6.8
6.2
6.6
d) Flue gas temp at PAH I/L (Oc)
356
340
312
331
334
e) Flue gas temp at SAH I/L (Oc)
356
373
354
376
354
136
173
154
134
154
g) PA temp at AH outlet (Oc)
332
246
216
261
261
h) SA temp at AH outlet (Oc)
326
303
305
326
322
67
74.8/54.7
76.2/52.8
69.9/70.1
70.2/54.2
j) Air side effy (%) (PAH / SAH)
92
69.2/79.3
65.3/84.6
76.4/85.3
75.6/90
k) Air inleakage (%)
---
23
23
10
Excess Air (%)
20
f) Flue gas temp at AH Comn

O/L (Oc)
i) Gas side effy (%) (PAH /

SAH)
113
11
16
Boiler Side
Date
Design
03/12/2015
05/02/2016
Load (MW)
500
420
459
Operating boiler Effy. (%)
88.1
81.05
83.96
a) Unburnt loss (%)
0.60
0.30
0.33
b) Dry flue gas loss (%)
4.64
9.85
7.48
c) Coal (Moisture+H2) loss (%)
5.61
7.46
7.03
d) GCV of COAL
3750
3215
3416
Corrected blr effy (Design coal)
88.1
85.58
86.74
Design
03/12/2015
05/02/2016
1524.3
1326
1310
MS temp at HPT inlet-Deg C
537
534.73
536.96
MS press. at HPT inlet-kg/cm2
170
141.64
140.92
HRH temp at IPT inlet Deg C
537
528.00
526.70
Turbine Side
Date
MS flow at HPT inlet-T/Hr
114
HRH press. at IPT inlet-kg/cm2
39.4
33.65
36.99
HPT exhaust steam temp Deg C
342.6
350.91
346.95
CRH pressure-kg/cm2
43.90
39.69
40.03
Gross Turbine Heat Rate
1972
2170
2016
Gross Turbine Efficiency
43.61
39.63
44.09
HR Deviations
Date
03/12/2015
05/02/2016
Saving (Rs/Day)
Deviation in GUHR (Controllable)

Loss due to un burnt carbon
-9.73
-7.40
Loss due to dry flue gas
183.83
81.25
Radiation & other losses
-7.20
-10.02
MS temp at HPT inlet
0.78
0.10
MS pressure at HPT inlet
26.99
27.65
Re heater pressure drop
7.97
-4.10
Condenser vacuum
52.55
22.92
Loss due to Partial Loading
43.87
15.65
FW Temp at Eco Inlet
6.01
6.01
SH Spray
4.27
4.60
6,45,337
1,90,768
Deviation in GUHR (Un-Controllable)

Loss due to moisture in fuel
46.05
46.88
Loss due to H2 in fuel
16.18
-6.48
HRH temp
4.54
4.58
RH Spray
14.75
4.90
65,010
POG Observations
1. Improvement in ID/PA Current by @15 & 10 Amp Respectively.
Auxiliary
115
Unit
Before
After
Reduction in Current
ID Fan-A
Amp
122
105
14
ID Fan-B
Amp
123
95
23
ID Fan-C
Amp
122
105
14
ID Fan-D
Amp
120
110
PA Fan-A
Amp
145
125
14
PA Fan-B
Amp
139
130
2. Increase in ID margin by 30% from 82% at 373 MW load to 52% at 443 MW load.
Before
After
ID Fan-A
81.6%
52.1%
29%
ID Fan-B
82.1%
52.5%
30%
ID Fan-C
81.7%
52.2%
30%
ID Fan-D
82.0%
52.4%
30%
IMPREOVEMENTS
1. Condenser Vacuum improved by @ 21 mmHg
2. Condenser cleanliness factor improved by @ 5 %
3. Improvement in Air side efficiency of Air heater observed.
4. Reduction in air in leakages @ 14 %
5. Reduction in RH spray by @ 52 T/hr resp.
6. Boiler efficiency improved by 2%
7. Improvement in Gross turbine heat rate by @154 Kcal/Kwh
8. Now after COH no boiler side drain valves are passing as per last test.
9. Windbox DP improved by @25 mmwcl i.e from 75 / 80 to 105 / 100
116
Gain in Vane
Auxiliary
Position
Unit-5 COH-2015 EXPENDITURE (In lakhs)

Unit-5 COH-2015-16 Expenditures (In Lakhs)
Section
R & M Expenditures
Supply
Works
Total
(R & M
Capex Expenditures
Supply
Works
Expenditures)
Total
(Capital
Expenditures
)
BM-II
1322.977
669.231
1992.209
540.898
52.582
593.481
TM-II
284.303
388.395
672.698
NIL
NIL
NIL
EM-II
52.75
50.63
103.38
NIL
NIL
NIL
I & C-II
14.46
21.72
36.18
NIL
NIL
NIL
Test-II
5.47112
7.97110
13.44222
NIL
NIL
NIL
ODP-II
119.58
46.51
166.09
NIL
NIL
NIL
117
Total
1799.54112
1184.4571
2983.99922
540.898
52.582
Grand Total (Rs. in Lakhs)
593.481
3577.48022
DETAIL COSTING OF EACH SECTION AS FOLLOWS:

Expenditures of Boiler Maintenance-II during COH-U5 in 2015-16
R & M EXPENDITURE
Sr.
Works carried out
No.
1
2
3
4
5
Name of
Supply
Works
Contractor
Cost
Cost
2665330
6810350
9475680
1777155
6817666
8594821
727685
2615503
3343188
698920
2615503
3314423
42448061
2138610
44586671
Work of repairs of HP parts in Furnace
M/S. Sunil Hi-
Zone ( I Pass)
Tech
Work of repairs of HP parts in Furnace
M/S. Adore
Zone ( I Pass)
Contractors
Work of repairs of HP parts repairs in
M/S. Bhavana
LTSH & Eco.(II Pass)
Const. Co.
Work of repairs of HP parts repairs in
M/S. V. K.
LTSH & Eco.(II Pass)
Enterprises
Work of Repairs of Air Pre-heaters (PAH
M/S. Bhavana
& SAH) RHS
Const. Co.
118
Total Cost
6
7
8
9
10
Work of Repairs of Air Pre-heaters (PAH
M/S. Sunil Hi-
& SAH) LHS
Tech
Servicing of BT Mechanism (Corner 1 &
M/S. Bhavana
2)
Const. Co.
Servicing of BT Mechanism (Corner 3 &
M/S. Adore
4)
Contractors
Servicing of FG & Air Dampers of PAH &
M/S. Ganesh
SAH
Engg.
Servicing of ID, FD, PA Fans
M/S. Ganesh
1710888
1710888
788930
12840667
631144
631144
289350
469232
758582
170550
467858
638408
6875865
1663489
8539354
111015
111015
1891444
1891444
5756006
1078656
6834662
2724730
2724730
12051737
Engg.
11
In-Situ repairs of Control and HP Isolating
M/S. Ideal
valves.
Engineering
Work of Radiographic Inspection of weld
M/S. Parikshak
joints.
Nirikshak
Work of Ultrasonic Thickness
M/S. P R
Measurement of Boiler Tubes
Sahare
Carrying out CAVT & Implementation of
M/S. Favourite
Erosion Control Device
Fabricators
Inspection & Scanning of WW Tubes by
M/S. MRP Nair
LFET
Engineers
16
Complete RLA Study of Boiler
M/S. BHEL
8696894
8696894
17
Providing Assistance to BHEL Team for
M/S. Ganesh
320816
320816
RLA Study
Engg.
Work of Replacement of BCWP motor &
M/S. V.A.
95000
170328
265328
its cooler cleaning
Constructions
Work of Replacement of SAH FG Outlet
M/S. Bhavana
4614645
574164
5188809
damper GD 4A
Const. Co.
Servicing of Actuators
M/S. S. K. Sales
65000
330550
395550
12
13
14
15
18
19
20
Corp.
TOTAL Rs.
78,235,30 42,627,77 120,863,074

4
COAL MILLS
119
S.No
Particular
Supply Cost
Work Cost
Consumables
4,655,550
All Coal Feeder Iso Gates Servicing
138400
49595
All Coal Feeder COC Modifications
246400
25000
All HAG/HAD Servicing
24812
All CAG/CAD Servicing
18609
CAD Hastalloy Seal replacement
2040000
552400
C/M 5A Airport replacement
400000
80000
C/M 5E 'C' Type
3471682
300000
Coal Pipe/Bends/Orifice Repl
12554266.96
4531156
Classifier Vanes Servicing
93903
10
Seal Air Fan Suction Filter Cleaning
46028
11
Painting of Coal Mills & Structures
12
Repair/Replacement of Drive Air Seal
2687304
1294541
21,538,053
7,016,044
System, MDV, MOE

4,655,550
33,209,647
ESP
S.NO
1
DESCRIPTION OF WOK
REPAIRS OF FLUE GAS DUCT FROM
COSTING
COSTING
TOTAL
SUPPLY
WORKS
3760500
2173954
5934454
2558246
3130324
5688570
1554000
407000
1961000
1475000
365000
1840000
5150000
1791098
6941098
200000
904616
1104616
ECO O/L TO ESP I/L, HOT AIR DUCT

AND ESP O/L DUCT
2
SERVICING OF BOTTOM ASH

EVACUATION SYSTEM INTERNAS AND
REPLACEMENT OF DAMAGED
REFRACTORY
WORK OF SERVISING OF COARSE ASH

EVACUATION SYSTEM AND REMOVAL
OF ASH & DEBRIES.
WORK OF SERVISING OF FLY ASH

EVACUATION SYSTEM.
WORK OF SERVISING AND

OVERHAULING OF COMPLETE ESP.
WORK OF SERVISING OF GUILLITINE
120
GATES OF ESP I/L & O/L.

7
WOKRK OF REPLACEMENT OF
4516352
1204616
5720968
850150
355000
1205150
2859350
1523184
4382534
4945250
5472400
10417650
27,868,848
17,327,192
45,196,040
METALLIC EXPANTION JOINTS

8
WORK OF SERVISING OF ASH FEED

GATE.
WOKRK OF REPLACEMENT OF FABRIC

EXPANTION JOINTS
10
WORK OF CFD ANALYSIS &

INSTALATION OF DIVERTER PLATES
TOTAL R & M
199,268,761
COST
CAPITAL EXPENDITURE
PRESSURE PARTS
S.No.
1
2
3
ITEMS
BASKETS
CCA
Supply Cost
Works Cost
Total Cost
38943998
1710888
40654886
1710888
1710888
631144
11162344
631144
631144
4614645
574164
5188809
54089843
5258228
10531200
FG DAMPER
Capital Exp. Total
59,348,071
COAL MILL
S.No
ITEMS
Supply Cost
Works Cost
Total Cost
NIL
ITEMS
Supply Cost
Works Cost
Total Cost
.
1
ESP
S.No
121
.
1
NIL
TOTAL SUPPLY COST
78235304
TOTAL WORKS COST
42627770
TOTAL COST
120863074
Less Capex Cost
59348071
Total R&M Cost (Total Cost - Capex)
61,515,003
Consumables
R&M
CAPEX
Supply
Works
78,235,304
42,627,770
CM
21,538,053
7,016,044
ESP
27,868,848
17,327,192
127,642,205
66,971,006
PP
4,655,550
Total
4,655,550
Supply
Works
54,089,843 5,258,228
54,089,843 5,258,228
132,297,755
GRAND
TOTAL
258,616,832
TURBINE MAINTENANCE - II
SR.
E-CODE
MATERIAL DESCRIPTION
UNIT
QTY
AMOUNT
NO
1
A115050250050004
PMP OIL TUSHACO T3SA38/36 PMP CTDG ASSY
EA
2,112,078.21
A036020220010003
FIRE RESISTANT FLUID REOLUBE TURBOFLUID
KG
690
1,995,273.00
A093240010050013
TBN STEAM MODULE CASING COMPENSATOR DN
EA
1,500,000.00
VALVE CONE FOR HPCV NO 3
EA
1,200,000.00
60
4
5
A133190010010025
DRG 09-SHF2 / 162-E5 COMPLETE MECH SEAL
EA
1,175,697.29
A031020010010001
HEATEXCH CRFLOW CONDNSR TUBE
EA
154
956,878.69
122
A133190010020001
M/SEAL BFP NDE COMPLT MECH SEAL
EA
944,763.38
A093590010010009
TBN LPT BLADE MOVING MOVING BLADE 2L
EA
886,206.90
A115090380050142
PMP WTR WEIR THRUST BRG
EA
742,320.00
10
A093590010010013
MVNG BLADE CLAMPING PIECE P.N.007
EA
504
737,409.32
11
A093290040010021
PILOT VALVE DRG.NO. 0-114-04-2000C PN 17
EA
661,396.04
12
A093290040010025
IPCV SM PILOT VALVE ASSY
EA
661,396.04
13
A115090380050122
PMP WTR WEIR RING SECTION SECOND STAGE
EA
444,182.13
14
A036020130010003
LUBRCNT OIL SP HYDR IOC SERVO SYS HLP 32
2730
408,004.01
15
A075170140170006
VLV CL2500WC9 65NB VALVE ASSY MANUAL BW
EA
407,818.95
16
A066010080030003
SIZE 8 X 6 MODEL-67-91222 - PLUG SEAL RI
EA
382,653.00
17
A036020160020011
LUBRCNT OIL TURB IOC SERVO PRIME 46
2310
371,576.49
18
A115090380050040
CU-MS GASKET 605 O / D X546 I / D X 3 TH
EA
306,658.40
19
A023010020100005
FRF SUPERFINE FILTER (SIZE 18"x5"x1")
EA
14
288,456.00
20
A023010020100002
ANY MAKE AS PER IS STANDARD DUPLEX FILER
EA
257,308.50
21
A036020160010008
LUBRCNT OIL TURB HPCL TURBINOL 46
1470
241,403.40
22
A035020050070016
LONG TRAVEL DRIVE SHAFT
EA
209,322.96
23
A118080080010011
TBTDJ2M CIRCLIP PN 2480061150
EA
33
195,525.00
24
A093290010100022
MODULE SHFT SEAL SCREW HEX PM 12 X 60
EA
55
192,555.00
25
A115090380050108
PMP WTR WEIR OUTLET GUIDE
EA
179,416.73
26
A066010080030002
SIZE 8 X 6 MODEL-67-91222 - BONNET SEAL
EA
174,277.20
27
A133300020010021
M/S CEP EB SILICONE CARBIDE FACE
EA
161,700.39
28
A115090380050135
PMP WTR WEIR SHEAR RING
EA
10
143,694.48
29
A093590010010014
MVNG BLADE CLAMPING PIECE P.N.008
EA
202
128,669.41
30
A075010030020006
VLV ENER SEAL RING (PLUG) PN 13
EA
127,551.00
31
A107080020010006
CR PLAIN SHEET SIZE 5000 X 1250 X 3.15MM
TO
123,200.00
32
A075190190100008
VLV 40NB ASSY RISING SPINDLE MANUAL SW
EA
121,961.31
33
A075170100030005
VLV CL150WCB CS 150NB VLV ASSY MANUAL FL
EA
117,959.51
34
A133300010010001
M/S CEP EN7J40D EB CARBON FACE (PN-B)
EA
106,150.28
35
A075190190110008
EA
102,372.07
36
A093510100010001
BLADDER 50L CAPACITY/35 KG/CM2 PRESSURE
EA
100,974.90
37
A107010010010110
ANGLE MS EQUAL 50 X 50 X 6 MM
TO
96,900.00
38
A075190190030008
EA
90,663.44
39
A115090380050098
PMP WTR WEIR OIL THROWER
EA
83,910.94
40
A088010040010017
TG500MW SEALING HALF RING BOTTOM
EA
124
82,138.00
41
A093290010100028
TBNSTEAM MODULE SHFT SEAL SEALING RING
EA
120
80,856.00
42
A075170100030005
VLV CL150WCB CS 150NB VLV ASSY MANUAL FL
EA
78,639.67
43
A031020010020003
SPONGE RUBBER BALL DIA 29 MM MEDIUM ELAS
EA
4400
75,488.55
123
44
A093530060040023
TEST VALVE FOR SERVOMOTOR LINER ITEM 01
EA
74,959.80
45
A093510090010004
STEAM TURB OIL REGEN SYS FULLER EARTH
KG
1950
70,609.50
46
A093560010030009
BRG HOSE EXTR BRG DRG 1142140100000001
EA
70,541.26
47
A027010010230006
JOINTINGSHET SUPER MET1525X1650MMTH3.0MM
KG
214
70,245.94
48
A133050010010003
M/S BOOSTR BFP EB SEAL FACE CARBON PN 11
EA
63,328.15
49
A036020020010027
LUBRCNT OIL CIRC IOC SERVO SYSTEM 68
420
62,654.38
50
A115090380050099
PMP WTR WEIR OIL THROWER NDE
EA
62,318.31
51
A075190160100008
EA
59,702.89
52
A133300010010005
M/S CEP EN7J40D EB MATING RING ( PN-2)
EA
58,933.64
53
A078010010030001
CHEM ADH COMP ST-SEL JOINT PASTE TYPE B
KG
19
58,860.48
54
A075010020040007
PTFE BACKUP RING P.N. 079003552-940
EA
56,132.71
55
A093390010040015
MODULE CASING STUD BM 80X 6X 600-25X 551
EA
53,915.00
56
A003060010020015
ACT HYD SLZ ASM100-10 PSTN SEAL PN 6078
EA
53,172.89
57
A066010080030009
8 X 6 -67-91222 - SEAT GASKET
EA
45,379.80
58
A115030230020039
PMP CHEM SHAPO DP-60-PNM WORMWHEEL
EA
45,000.00
59
A133050020010010
BFP PUMP FA-1B-75 INSERT MOUNT VITON PN6
EA
44,450.76
60
A133050020010009
BFP PUMP MOD FA-1B-75 INSERT CARBON PN.2
EA
42,656.66
61
A093390010070034
TRBN STM FITTED KEY PN 36
EA
41,642.00
62
A115030230010022
PMP CHEM SHAPO MAIN HD,NUT,PLNGR ASY
EA
41,600.00
63
A115030230010046
PMP SHAPOTOOL DP30PNM CRANK SHAFT
EA
40,000.00
64
A036020020010023
LUBRCNT OIL CIRC IOC SERVO SYSTEM: 176
250
39,943.46
65
A107040010030014
MS ISMC CHANNEL SIZE 150 X 75 MM
TO
39,205.95
66
A003060010010006
ACT HYD SLZ ASM250-10 PSTNROD SEL PN6021
EA
37,151.06
67
A027010010240007
GSKT&PCK JNT SHT1525 X 1650 MM TH 3.0 MM
EA
150
36,045.82
68
A093530020030020
TUR MOP RING D185 PN 41
EA
35,326.89
69
A003060010010008
ACT HYD SLZ ASM250-10 SCRPR RNG PN 6023
EA
34,212.56
70
A035020050070017
MICRO COUPLING GEARBOX SIDE HUB
EA
33,879.78
71
A027010010230007
JOINT SHEET 1525X1650MMTH4.0MM
KG
100
32,511.63
72
A093250010050002
MODULE CASING BOLT HEX PM 56 X 200
EA
31,925.93
73
A118080080080007
COMPR TBTDJ2M VLV SEAT DEL LP 2480070150
EA
12
31,920.68
74
A028040050010026
GLAND RING GRAFOIL 50 X 32 X 10 MM
EA
56
31,864.00
75
A003060010020008
ACT HYD SLZ ASM100-10 SCRPR RNG PN 6023
EA
30,434.48
76
A118080080050009
COMPR TBTDJ2M PISTON RING LP 2481033550
EA
30,223.48
77
A035020050070018
MICRO COUPLING MOTOR SIDE HUB
EA
30,115.36
78
A027010010240010
JOINTG SHEET STYLE 54 1525 X 1650 X 4 MM
KG
120
29,449.64
79
A075220030110006
VLV NRV FLAP CL150WCB CS SWING 80NB ASSY
EA
29,161.00
80
A070040040270001
WELDSOLBRAZ ELECTRODE CI CINOD160 2.5MM
KG
28,631.96
124
81
A133050010010004
H75F2/100E3 O-RINGS SET 1.2,3,5,7
ST
28,614.89
82
A003010040010004
ACTUAT MOTORD ROTORK BUSH
EA
28,554.24
83
A028120010030042
GSKT SEAL RING GRAFOIL ANG 680X635X40 MM
EA
28,521.75
84
A010010070020002
SPC NO 4500 SET OF 27 BELT
EA
29
28,146.03
85
A118080080080012
COMP TBTDJ2M VALVE GUARD DELIVERY H P
EA
53
27,354.36
86
A078020130070001
LUBRICANT MOLYKOTE MOLYKOTE 1000
EA
17
26,010.00
87
A118080080050018
COMPR TBTDJ2M GUIDE RING HP 2480038751
EA
16
25,344.00
88
A093590010010016
MVNG BLADE LOCKING PLATE P.N.010
EA
10
25,221.98
89
A003060010010007
ACT HYD SLZ ASM250-10 GUIDE RNG PN 6022
EA
25,187.16
90
A070040090100001
ELECTRODE SPRG ST UNILOY 624 2.5MM
KG
10
24,474.65
91
A133300010010019
MECH SEAL CEP EN-7-J-40-D CUP
EA
24,437.98
92
A028040050010048
EA
42
23,898.00
93
A078020130070008
MOLYKOTE HSC PLUS PASTE
KG
23,669.10
94
A078010010050040
CHEM ADH COMP SEAL HY UBLUN-SET ST 100GM
EA
47
23,011.20
95
A093250010010013
TBNSTEAM 500MW MODULE CASING FITTED KEY
EA
22,942.00
96
A093390010070031
EA
22,942.00
97
A093390010070033
EA
22,942.00
98
A093390010070032
EA
22,501.00
99
A115090380050005
PMP WTR WEIR BAFFLE PLATE
EA
22,474.24
100
A115090380050079
IMPELLER WEAR RING KICKER STAGE
EA
22,285.24
101
A115050020010167
PMP OIL ALF/LVL MAB103 WTR ADNG DVIC CMP
EA
21,234.51
102
A093510010020007
MOP BRG BUSH
EA
19,590.01
103
A093240010090001
TBNSTEAM 500MW MODULE ATM DIAPH DIAPHRAG
EA
19,246.34
104
A115030160010026
PMP MC2/R LIQUID HEAD 25PBLH01
EA
18,872.54
105
A115080050020008
PMP VACCUM SIEMENS RETAINING RING
EA
18,660.00
106
A003060010020006
ACT HYD SLZ ASM100-10 PSTNROD SEL PN6021
EA
18,657.15
107
A027010010220007
JOINTINGSHET OIL NONMET1525X1650MMTH3MM
KG
71
18,413.46
108
A118080080040013
T-BTD-JM 06 PIECE PACKING TAN 2480102050
EA
20
16,000.00
109
A075010030020012
VLV SEAT RING GASKET PN 20
EA
15,126.60
110
A028040050010045
EA
26
14,794.00
111
A003060010020007
ACT HYD SLZ ASM100-10 GUIDE RNG PN 6022
EA
13,526.43
112
A115090380070012
DE OIL GUARD IN BOARD PN 11
EA
13,361.04
113
A028040050010019
GLAND RING GRAFOIL 41.3 X 17.2 X 12 MM
EA
23
13,087.00
114
A118080080080006
COMPR TBTDJ2M VLV SEAT SUC HP 2480065150
EA
12,637.57
115
A115080040020014
PMP VCUM FIXED BEARING P/N 120
EA
12,500.00
116
A114010050020081
FASTNRS M 30 X 110
EA
13
11,850.16
117
A093390010070021
MODULE SHFT SEAL SCREW HEX AM 36 X 180
EA
10
11,720.64
125
118
A115090380050154
PMP WATER LUB OIL FILTER
EA
11,704.50
119
A003010040010054
ACTUAT MOTORD ROTORK K1000 THRUST BRG
EA
11,503.64
120
A118080080020002
AIR COMPR TBTDJ2M BRG PN 2510041850
EA
11,496.45
121
A036020160020009
LUB OIL TURBINE IOC SERVO PRIME 68
70
11,256.80
122
A093560010030006
BRG HOSE DN 16x2500 DRG 011814-02000/50
EA
11,025.59
123
A023010020100003
ANY MAKE AS PER IS STANDARD GOVERNING OI
EA
10,924.20
124
A072020010070058
BRG MET BALL SADR 2309 ETN9C3
EA
10,264.00
125
A028040050010014
EA
18
10,242.00
126
A028100030010182
SPIRAGATE SS304 ASBT 5285 X 5025 X 45 MM
EA
10,000.00
127
A028100030010222
GSKT SS 304 ASBESTOS FILL 95 X80X 3.2 MM
EA
10,000.00
128
A115030230020038
PMP CHEM SHAPO DP-60-PNM WORM SHAFT
EA
10,000.00
129
A093560010030002
BRG HOSE DN 16x2200 DRG 011703-27000/31
EA
9,900.53
130
A115090380050001
PMP WTR WEIR AIR VENT 3 / 4" NPT
EA
9,831.97
131
A118080080080031
COMP TBTDJ2M VALVE GUARD SUCTION H P
EA
9,432.00
132
A003010040040029
ACTUAT MOTORD K600 L_SWITCDRIVESHFT
EA
10
9,151.58
133
A072020010070060
BRG MET BALL SADR 2310 C3
EA
8,935.20
134
A114070050020001
FASTNRS M 12 X 40
EA
346
8,650.00
135
A115090380050061
PMP WTR WEIR FLOATING SEAL
EA
8,571.25
136
A003010040010005
ACTUAT MOTORD ROTORK CENTRE COLUMN
EA
8,520.08
137
A028120010030035
EA
8,213.07
138
A072020010030016
BRG MET BALL DRANGCONT 3310 A
EA
8,172.57
139
A115050400010027
PMP OIL SHARPLES AS 12 FLEXIBLE COUPLING
EA
8,100.00
140
A072020010080065
BRG MET BALL SRACONT 7318 BEP
EA
7,800.39
141
A036010010050001
LUBRCNT GRS EQ&MC/NRY IOC SERVO GEM 03
KG
40
7,559.05
142
A036020100010018
LUBRCNT OIL IND GEAR IOC SERVOMESH SP68
50
7,548.00
143
A028100030010195
GSKT SS 304 ASBESTOS FILL 65 X25X 3.2 MM
EA
7,500.00
144
A027010010220005
GSKT&PCK JNT SHT1525 X 1650 MM TH 1.5 MM
KG
30
7,282.86
145
A134010060050003
CLOTH GENERAL CANVAS CLOTH
22
7,068.60
146
A119020180010002
NORMEX 128 COUPLING SPIDER
EA
7,038.00
147
A003010040040004
ACTUAT MOTORD ROTORK K600 BUSH
EA
6,884.44
148
A115090380050003
PMP WTR WEIR BAFFLE DE
EA
6,500.00
149
A093560010030001
BRG HOSE DN 16x2500 DRG 011604-18000/04
EA
6,311.59
150
A028040050010007
GLAND RING GRAFOIL 26.3 X 13.5 X 6.2 MM
EA
11
6,259.00
151
A118080080100001
AIR COMPR TBTDJ2M OIL WIPER RING
EA
43
6,235.00
152
A078010010030008
STEAM SEAL RTV 1080 NEUTRAL
EA
35
5,997.60
153
A036020060010011
LUBRCNT OIL ENGINE IOC SERVO PREM 15W40
32
5,712.00
154
A028040050010006
EA
10
5,690.00
126
155
A028040050010029
EA
10
5,690.00
156
A093560010030003
BRG HOSE DN 16x1200 DRG 011818-27000/49
EA
5,344.04
157
A072020050020006
BRG MET SPHR SEALGN 22207 E
EA
5,274.60
158
A001020010010005
ABR COMP CARLAP MESH SIZE80,200GMTIN
PAC
10
5,148.95
159
A075430200020003
BALL VALVE 40MM(CS BODY)
EA
5,102.89
160
A133300010010020
MECH SEAL CEP EN-7-J-40-D T-WASHER
EA
4,771.80
161
A075430200020006
BODY CS COMPLETE BALL VALVE 15 MM
EA
4,769.52
162
A003010040010029
ACTUAT MOTORD K1000 L_SWITCHDRIVESHFT
EA
4,655.15
163
A003010040040005
ACTUAT MOTORD K600 CENTRECOLACTUAT
EA
4,628.40
164
A027070010090001
GSKTMTRL 1000 MM X 2000 MM
KG
50
4,608.11
165
A072020010080039
BRG MET BALL SRACONT 7309 BEP
EA
4,520.85
166
A027130060070002
PTFE SHEET TH 3.0 MM 300 MM X 300 MM
EA
4,279.72
167
A003010040010035
ACTUAT MOTORD ROTORK K1000 OIL SEAL
EA
4,279.37
168
A107070010010027
RECTANGULAR TH 0.80 MM, 14" X 48"
EA
4,180.20
169
A028040050010062
GLAND RING GRAFOIL 85 X 60 X 12.5 MM
EA
3,983.00
170
A115030160020014
PMP CHEM MEATCHEM MC3/R PLNGR RNG PI D20
EA
3,926.61
171
A075430200020005
BALL VALVE CS COMP ASLY SIZE-20 MM
EA
3,813.57
172
A107070010010025
EA
3,799.79
173
A027190010010001
GSKTMTRL 3 MM THICK
KG
14
3,635.26
174
A075430200020004
BALL VALVE CS COMP ASLY SIZE-25 MM
EA
3,607.89
175
A115050020010171
PMP OIL ALF/LVL WORMWHEEL, PN:515799-04
EA
3,500.00
176
A028040050010004
EA
3,414.00
177
A027070010080001
KG
35
3,341.02
178
A115050400010035
PMP OIL SHARPLES AS 12 IDLER SPINDLE
EA
3,200.00
179
A093560010090032
SHIM PN 118180200000016
EA
3,132.07
180
A027070010070001
KG
35
3,130.71
181
A028020060010001
GSKT H2 COOLR SILICON RUBBR 245x214x15
ST
3,060.00
182
A115090380050149
NEOPRENE RUBBER GASKET FOR CI QUENCH FIL
EA
3,037.00
183
A114010050010048
FASTNRS M 24 X 60
EA
40
3,030.92
184
A130060050010003
DUMMY PLUG TAPER SIZE 30 X 26.5 X 50 MM
EA
22
3,029.93
185
A115080050020015
PMP VACCUM SIEMENS THREADED PIN
EA
3,000.00
186
A070040080030001
ELECTRODE MS CHROMOTHERM II 2.5MM
KG
2,959.97
187
A115050020010206
PMP OILMAB-103 O-RING PN 66554
EA
20
2,900.00
188
A118080080040014
T-BTD-JM 03 PIECE PACKING RAD 2480102150
EA
2,850.00
189
A028040050010036
EA
2,845.00
190
A001020010010006
ABR COMP CARLAP MESH SIZE140,200 GMTIN
PAC
2,801.27
191
A107070010010019
KG
2,796.84
127
192
A093560010090047
SHIM S=2 PN 118180200000011
EA
2,743.76
193
A028120010030021
BONNET SEAL RING 150 X 135 X 15 MM
EA
2,717.60
194
A114030080040014
FASTNRS M 4
KG
70
2,660.00
195
A072020020050007
BRG MET CYLROL NUTYPE NU 211
EA
2,575.05
196
A133300020010014
M/S CEP EN7J40D EB "O" RING - 25
EA
2,565.00
197
A093590020030041
PLATE PN 0107440200000048
EA
2,553.70
198
A028120010030004
GSKT SEAL RING GRAFOIL ANG 105 X91X14 MM
EA
2,535.00
199
A028080020030004
SERRTD METAL RING CIRCLR 104 X86X 3.2 MM
EA
2,512.00
200
A028080020030006
SERRTD METAL RING CIRCLR 105 X95X 3.2 MM
EA
2,512.00
201
A028100030010087
SPIRAGATE SS304 ASBT 149 X 133 X 4.5 MM
EA
2,500.00
202
A028100030010126
EA
2,500.00
203
A115030230010017
PMP CHEM SHAPO DP-30-PNM GLAND NUT
EA
2,500.00
204
A115050400010008
PMP OIL SHARPLES AS 12 BEARING SLEEVE
EA
2,500.00
205
A093560010090044
SHIM S=0.5 PN 118180200000012
EA
2,461.59
206
A118080080030002
COMPR TBTDJ2M SUC FILTER 500X500X50
EA
2,450.00
207
A027010010030006
1525 X 1650 MM, STYLE 59 / K SOE OIL
KG
12
2,423.52
208
A114070050010093
FASTNRS M 8 X 20
EA
307
2,410.48
209
A028040020020092
ST
50
2,318.54
210
A114010050010047
FASTNRS M 24 X 100
EA
25
2,282.27
211
A118080080080005
TBTDJ2M VLV SPRING DEL HP 2460067250
EA
11
2,264.00
212
A070040080030002
ELECTRODE MS CHROMOTHERM II 3.15MM
KG
2,245.84
213
A107070010010166
SHIM SS N-M RECTAN TH 0.02MM 48X14 INCH
EA
2,177.70
214
A114010050010040
FASTNRS M 20 X 50
EA
45
2,169.98
215
A107070010010037
KG
2,148.75
216
A093560010090033
SHIM PN 118180200000017
EA
2,143.24
217
A027010010220006
STYLE 59 OIL NON METALLIC 1525X1650MM TH
KG
11
2,130.92
218
A107070010010036
KG
2,106.30
219
A115030160020032
PMP MC3/R LOCK NUT 35PA23L
EA
2,100.00
220
A114030120010007
FASTNRS M 16
EA
270
2,025.66
221
A114010090010146
FASTNRS M 33 X 175
KG
25
1,989.00
222
A114010090010145
FASTNRS M 33 X 150
KG
25
1,983.00
223
A115050020030070
PMP OIL ALF/LVL GLASS TUBE73921
EA
1,912.28
224
A093560010090042
SHIM S=0.2 PN 118180200000013
EA
1,884.39
225
A070040100060001
WELDSOLBRAZ ELECTRODE SS RUTOX B 2.5MM
KG
1,880.00
226
A072020010090008
BRG MET BALL SRDG 6309
EA
1,845.92
227
A093560010090034
SHIM PN 118180200000018
EA
1,813.24
228
A107070010010031
KG
1,766.45
128
229
A114010090010117
FASTNRS M 24 X 100
KG
20
1,724.29
230
A028040020020097
ST
50
1,724.04
231
A078010010020017
CHEM ADH COMP STEEL M SEAL-FASTCURE 1KG
KG
1,723.82
232
A028040050010065
EA
1,707.00
233
A107070010010123
SHIM RECT TH 0.30 MM, 48 X 14 INCH
KG
1,677.90
234
A047010080100029
VITON O-RING CS DIA 4 MM ID 297 MM
EA
1,671.19
235
A114010050010030
FASTNRS M 16 X 50
EA
94
1,665.86
236
A072020080010044
METRIC ADAPTER SLEEVE WITH LOC NUT H3124
EA
1,650.02
237
A093560010090035
SHIM PN 118180200000019
EA
1,647.66
238
A072020060010137
METRIC TAPER ROLLER SINGLE ROW 30306 J2
EA
1,645.60
239
A093560010090040
SHIM S=0.1 PN 118180200000014
EA
1,640.67
240
A078020060030001
CHEM CNTCT-CL KLINIT SPRAY TIN 350 ML
EA
1,612.72
241
A115050020010173
PMP OILMAB-103 BUSHING PN 523644-03
EA
1,600.00
242
A107070010010035
KG
1,596.77
243
A010010030380001
BELT V-BELT C NO 204 SET OF 4 BELT
EA
1,580.73
244
A115030160010021
PMP CHEMICAL METACHEM CIRCLIP FOR CONTRO
EA
20
1,580.00
245
A078020160070001
CHEM 1 GALLION TIN PACK
EA
1,547.34
246
A027190030010002
GSKTMTRL 5 MM X 50 MM IN 5 KG PK
KG
1,538.14
247
A115030160020007
PMP CHEM MEATCHEM MC3/R ECCENTRIC 35PA13
EA
1,499.00
248
A028120010030020
GSKT SEAL RING GRAFOIL ANG 145X127X18MM
EA
1,435.25
249
A114010090010088
FASTNRS M 20 X 100
KG
17
1,427.93
250
A075430180010001
VLV BALL SS 1/2INCH VALVE ASSY
EA
1,418.37
251
A114010050010120
FULL THREAD M 20 X 90
EA
30
1,415.25
252
A029090020010011
POWDER FORM DETERGENT SURF 0.5 KG PACK
EA
20
1,372.80
253
A115050020010221
PMP OILMAB-103 SPLIT PIN PN 16434
EA
18
1,350.00
254
A072020010030008
BRG MET BALL DRANGCONT 3305 AP
EA
1,342.91
255
A107070010010033
KG
1,326.00
256
A047010080050015
O-RING VITON CS DIA 3 MM ID 92 MM
EA
10
1,304.29
257
A114010090010078
FASTNRS M 18 X 50
KG
14
1,261.10
258
A028080020030012
SERRTD METAL RING CIRCLR 360 X 345 X 2MM
EA
1,256.00
259
A028100030010094
EA
1,250.00
260
A028100030010113
EA
1,250.00
261
A115050020010226
PUMP OILMAB-103 WEAR GASKET PN 535743-02
EA
1,250.00
262
A028040020020102
ST
20
1,236.55
263
A114030080040004
FASTNRS M 16
KG
15
1,233.10
264
A031020010010005
DUMMY PLUG 31.5X 27.5X 45 MM L BRASS
EA
1,207.41
265
A072020010090236
BRG MET BALL SRDG 6310 ZC3
EA
1,195.05
129
266
A114010090010014
FASTNRS M 12 X 100
KG
13
1,171.84
267
A114030120010005
FASTNRS M 12
EA
220
1,169.04
268
A115090380050125
PMP WTR WEIR SET PIN M 24X110 LG
EA
1,144.02
269
A028120010030039
EA
1,138.48
270
A028040050010011
EA
1,138.00
271
A028040050010052
EA
1,138.00
272
A028040020020057
GLAND RNG GRAFOIL 64X44X10 MM
EA
35
1,123.60
273
A028120010030003
EA
1,110.00
274
A078020200030001
CHEM CLG AGNT DET PWDR SURF 1/2 KG PKT
EA
18
1,101.59
275
A028040020020053
GRAFOIL GLAND RING SIZE 75 X 50 X12.5 MM
EA
20
1,070.10
276
A027130060050002
PTFE SHEET TH 2.0 MM 300 MM X 300 MM
EA
1,060.80
277
A114010090010049
FASTNRS M 16 X 100
KG
13
1,042.20
278
A107070010010124
SHIM RECT TH 0.15 MM, 48 X 14 INCH
KG
1,030.20
279
A114010050010013
FASTNRS M 12 X 50
EA
95
1,020.54
280
A114010090010025
FASTNRS M 12 X 50
KG
12
1,000.14
281
A115050020010236
PMP ALPHALAVAL MAB103 GASKET PN-62812
EA
1,000.00
282
A115050400010025
PMP OIL SHARPLES AS 12 FEED NOZZLE
EA
1,000.00
283
A047010080050037
O-RING VITON CS DIA 3MM ID 66 MM
EA
10
996.78
284
A027130040010006
PTFE BAR ROUND 30 MM
EA
991.44
285
A072020010090048
BRG MET BALL SRDG 6311 C3
EA
972.63
286
A072020010100011
BRG MET BALL THRST 51111
EA
968.64
287
A078010010050013
CHEM ADH COMP SEAL ARALDITE 1.8 KG
EA
968.27
288
A114060100020043
FSTNR HEX SOC CAP SCREW M 20X150
EA
960.00
289
A119020040030018
FLEXIBLE LOVEJOY RUBBER SPIDER L 100
EA
937.18
290
A107070010010006
KG
936.36
291
A114030080040002
FASTNRS M 12
KG
11
904.34
292
A003010010550009
AUMA SA12A32 THRUST BRG PN 4403, 4404
ST
897.00
293
A028100030010054
EA
895.00
294
A010010020080001
BELT VBLT TYPB 62 SET OF 2 BELT
EA
889.77
295
A114060100020045
FSTNR HEX SOC CAP SCREW M 24X140
EA
870.00
296
A115050020010031
PMP OIL ALF/LVL CAP NUT, PN: 522997-01
EA
858.92
297
A115050400010039
PMP OIL SHARPLES AS 12 MALE CLUTCH B-512
EA
850.00
298
A115090300110017
PMP WATER SAM HEX SCREW
EA
840.00
299
A036020110040026
LUBRCNT OIL LUB IOC SAE-30
837.90
300
A093560010090046
SHIM S=1 PN 118180200000010
EA
819.75
301
A114010090010021
FASTNRS M 12 X 30
KG
10
794.02
302
A047010080100028
EA
776.21
130
303
A114190060010008
FASTNRS M 24
KG
11
769.87
304
A028040020020089
GLAND RING GRAFOIL 48 X 30 X 9MM
ST
40
760.96
305
A115090390120002
PMP WATERIAK5089 BEARING FOR PACKING BOX
EA
750.00
306
A098130020010003
HNDTOOL HKSAW BLAD HSS 1/2"X12"X18TPI
EA
19
718.80
307
A114030120010011
FASTNRS M 24
EA
25
711.99
308
A114190060010004
FASTNRS M 16
KG
10
692.75
309
A003010040010006
ACTUAT MOTORD ROTORK CIRCLIP
EA
690.90
310
A001040030060001
ABR EMRY TAPE ROUG 50MMWIDTH50MTRROL
EA
684.18
311
A114030120010013
FASTNRS M 30
EA
12
656.29
312
A028120010030015
EA
652.76
313
A078020160040002
CHEM 5 LTR TIN PACK
EA
650.07
314
A114010090010198
FASTNRS M 6 X 40
KG
649.32
315
A114030120010004
FASTNRS M 10
EA
175
647.24
316
A078010010090001
CHEM ADH COMP AQB AQUASEAL FAST CURE 1KG
EA
605.21
317
A114010090010216
FASTNRS M 8 X 50
KG
604.33
318
A078010010050014
CHEM ADH COMP SEAL ARALDITE 180 GM
EA
600.81
319
A114010050010006
FASTNRS M 10 X 50
EA
75
590.68
320
A001040030040001
ABR EMRY TAPE MED 50MMWIDTH50MTRROL
EA
587.13
321
A111160010010002
CS ELBOW 90 DEG 100 MM NB
EA
573.24
322
A114010090010008
FASTNRS M 10 X 50
KG
569.95
323
A028040050010047
EA
569.00
324
A078020160070002
CHEM 340 GM SPRAY CAN
EA
551.06
325
A115050400010014
PMP OIL SHARPLES AS 12 BOWL BOSS SLEEVE
EA
550.00
326
A111160070010001
CS UNION 1 1/2 IN HEVY DUTY MS SOCKT TYP
EA
542.64
327
A072020010090009
EA
541.58
328
A119020040030009
COUPL COUPLING NO L 95
EA
530.73
329
A115050400010005
PMP OIL SHARPLES AS 12 BEARING FILLER B-
EA
520.00
330
A133300010010011
M/S CEP EN7J40D EB SPRNG (PT NO-1C)
ST
512.00
331
A078020050060001
CHEM CLN PEN DVP FC CLEANER PC-21B
EA
506.85
332
A078020160040001
CHEM 1 / 2 LTR TIN PACK
EA
502.76
333
A114030120010009
HT 12.9 GR METRIC NUT PLAIN M 20
EA
20
501.47
334
A115050400010026
PMP OIL SHARPLES AS 12 FEMALE CLUTCH
EA
500.00
335
A028120010030010
GSKT SEAL RING GRAFOIL ANG 112 X96X13 MM
EA
494.70
336
A107070010010021
KG
489.60
337
A028120010030022
EA
475.74
338
A047010080080009
VITON O-RING CS DIA 3.55 MM ID 53 MM
EA
10
466.58
339
A114010050020014
FASTNRS M 12 X 55
EA
50
437.95
131
340
A114010050020007
FASTNRS M 10 X 80
EA
20
433.92
341
A114190060010001
FASTNRS M 10
KG
428.17
342
A047010080050007
O-RING VITON CS3MM ID 28 MM
EA
13
427.34
343
A114030080040018
FASTNRS M 6
KG
422.24
344
A114190060010020
FASTNRS M 8
KG
419.24
345
A114030080040019
FASTNRS M 8
KG
418.51
346
A028120010030040
GSKT SEAL RING GRAFOIL ANG 64 X44X 10 MM
EA
10
416.15
347
A003010040200003
ROTORK K 150 HAND WHEEL RETAINER
EA
412.00
348
A114010090010068
FASTNRS M 16X 80
KG
405.82
349
A114010090020076
FASTNRS M 16 X 100
KG
402.31
350
A115050400010021
PMP OIL SHARPLES AS 12 DRAG BUSHING-6372
EA
400.00
351
A133300010010008
M/S CEP EB SOCKET EST SCREW P NO12
EA
400.00
352
A028120010030016
EA
395.06
353
A114010090010011
FASTNRS M 10 X 75
KG
391.17
354
A114010090010196
FASTNRS M 6 X 30
KG
376.45
355
A072020010100004
EA
368.00
356
A029080010010001
HARDWR MARK IDENTI BLUE PASTE TUBESIZE
EA
363.17
357
A003010040040078
ACTUAT MOTORD ROTORK TORSION SPRG
EA
363.09
358
A115050020010099
PMPOILALF/LVL ORING RUB3034-73D3X292MM
EA
350.00
359
A072020010090163
EA
345.01
360
A114060100010020
FASTNRS M 12 X 50
EA
30
320.49
361
A028120010030018
EA
315.58
362
A047010080050032
EA
313.88
363
A047010080050033
EA
313.88
364
A107070010010004
KG
312.12
365
A114010050010031
FASTNRS M 16 X 60
EA
15
305.42
366
A028040020020100
ST
303.19
367
A072020010100005
EA
302.65
368
A114030120010006
FASTNRS M 14
EA
50
287.93
369
A072020010100001
EA
281.13
370
A115050020010180
PUMP OILMAB-103 GASKET PN 14161
EA
280.00
371
A047010080080008
VITON O-RING CS DIA 3.55 MM ID 42.5 MM
EA
279.95
372
A072020010090160
EA
276.42
373
A028040020020087
GLAND RING GRAFOIL 38 X 22 X 8MM
ST
23
273.47
374
A114190060010018
FASTNRS M 6
KG
265.32
375
A003010010030010
ACTUATOR AUMA SA6A22 WORM GEAR PN 26
EA
258.00
376
A115090190820006
PMP KBL RKB65-19L4 OIL SEAL 65 X 54 X 12
EA
256.00
132
377
A003010040150010
ROTORK ACT K60 CIRCLIP FOR CENTER COLUMN
EA
250.00
378
A114030120010003
FASTNRS M 8
EA
125
224.51
379
A078010010070004
CHEM ADH COMP GSKT SPEB-7 500ML TIN
EA
211.17
380
A003060010010018
ACT HYD SLZ ASM250-10 O-RNG PN 6080
EA
198.23
381
A078020050060003
CHEM CLN PEN DVP FC PENETRANT PP-15B
EA
192.40
382
A078010010050015
SEALENT ANABOND 666 100 GM PKT
EA
191.72
383
A107070010010003
KG
179.52
384
A119020040030010
FLEXIBLE LOVEJOY COUPLING PAD FOR L 95
ST
179.52
385
A078020050060002
CHEM CLN PEN DVP FC DEVELOPER PD-31B
EA
171.10
386
A027130070010001
PTFE TAPE ROLL 12.5 MM W 12 M
EA
10
170.10
387
A098130020010004
HNDTOOL HKSAW BLAD HSS 1/2"X12"X24TPI
EA
166.01
388
A114010090010031
FASTNRS M 12 X 80
KG
156.79
389
A107070010010007
KG
156.06
390
A115050400010010
PMP OIL SHARPLES AS 12 BEARING SPACERS A
EA
150.00
391
A072020080010028
BRG MET SLV ADPTSLV H 2308
EA
140.00
392
A114070050010079
FASTNRS M 6 X 12
EA
35
140.00
393
A072020010090086
BRG MET BALL SRDG 6200 2Z
EA
136.99
394
A072020010090087
EA
135.53
395
A047010080050027
EA
127.25
396
A115090191430018
PMP KBL BHR28/2STG BRG NUT PN 33501A3
EA
126.00
397
A032010020010007
HOSE RUBBER SSBRD 3/8"X3/8" BSP,L500MM
EA
125.67
398
A072020010090098
BRG MET BALL SRDG 6204 2Z
EA
116.40
399
A072020010090092
EA
115.19
400
A111160010010005
CS ELBOW 90 DEG 90 DEG 25 MM NB
EA
97.92
401
A114090050010005
FASTNRS M 10 X 25
EA
20
96.06
402
A072020010090001
EA
92.12
403
A114030080040001
FASTNRS M 10
KG
85.69
404
A072020010090148
EA
82.59
405
A115030160010022
PMP CHEMICAL METACHEM CIRCLIP FOR CRANK
EA
80.00
406
A114010050010023
FASTNRS M 14 X 50
EA
78.21
407
A072020010090089
EA
77.81
408
A114190060010002
FASTNRS M 12
KG
70.91
409
A114030120010002
FASTNRS M 6
EA
50
65.59
410
A111030130020006
MS CONECTR 3/8"BSP(M)X3/8"BSP(M)
EA
56.06
411
A114090050010079
FASTNRS M 6 X 10
EA
20
41.26
412
A098130020020001
HNDTOOL HKSAW BLAD ALOY 1/2"X12"X18TPI
EA
40.51
413
A114090050010094
FASTNRS M 8 X 16
EA
20
30.60
133
414
A098130020020002
HNDTOOL HKSAW BLAD ALOY 1/2"X12"X24TPI
EA
22.53
415
A115080050020020
PMP VAC SIEMENS COUPLING PADS
EA
12.00
416
A115090380050117
PUMP SHAFT
EA
1,947,946.65
417
A115090380050086
LABYRINTH BUSH (DE/NDE)
EA
419,069.72
418
A115090380050042
3RD STAGE DIFFUSER
EA
408,895.37
419
A115090380050173
DIFFUSER 1ST STG
EA
408,895.37
420
A115090380050073
IMPELLER 4TH STAGE
EA
371,286.66
421
A115090380050072
IMPELLER 1ST STAGE
EA
332,160.59
422
A115090380050077
IMPELLER 3ED STAGE
EA
327,347.34
423
A115090380050065
GLAND SLEEVE NDE
EA
312,371.49
424
A115090380050076
IMPELLER SECOND STAGE
EA
286,595.90
425
A115090380050075
IMPELLER KICKER STAGE
EA
273,001.61
426
A115090380050168
SET OF FASTERNERS
EA
166,464.00
427
A115090380050172
PMP BFP THRUST PADS (16 NOS.)
EA
160,490.38
428
A115090380050171
BFP PMP CU-MS GSKT 605 X 546 X 4.2
EA
153,902.32
429
A115090380050033
CASING WEAR RING
EA
105,489.04
430
A115090380050006
BALANCE DRUM
EA
99,931.15
431
A115090380050143
THRUST COLLAR
EA
99,115.64
432
A115090380050094
IMPELLER WEAR RING (NECK)
EA
94,913.36
433
A115090380050153
DISC SPRING
EA
92,562.30
434
A115090380050078
IMPELLER WEAR RING (EYE)
EA
85,100.24
435
A115090380050064
GLAND SLEEVE DE
EA
66,203.56
436
A115090380050044
DIFFUSER WEAR RING
EA
63,109.64
437
A115090380050157
SET OF OIL GUARDS
EA
56,637.53
438
A115090380050009
BALANCE DRUM RESTRICTION BUSH
EA
53,983.18
439
A115090380050156
INTERSTAGE TAP OFF BUSH
EA
44,368.69
440
A115090380050085
JOURNAL BEARING DE
EA
36,088.70
441
A115090380050160
JOURNAL BEARING NDE
EA
34,118.56
442
A115090380050088
METAFLEX GSKT
EA
30,581.82
443
A115090380050034
CASING WEAR RING KICKER STAGE
EA
24,735.95
444
A115090380050176
SET OF KEYS
SET
22,054.20
445
A115090380050133
SHAFT NUT THROWER M 115 X 2 LH (NDE)
EA
18,707.32
446
A115090380050175
ROTOR LOCKING CHANNEL ASSLY
SET
15,542.96
447
A115090380050002
SET OF O RINGS & BACK UP RINGS
EA
15,001.06
448
A115090380050134
SHAFT NUT THROWER M 140 X 2 RH (DE)
EA
14,833.04
449
A115090380050114
PLUG FOR OUTLET GUIDE
EA
14,772.11
450
A115090380050119
RESTRICTION BUSH (DE/NDE)
EA
10,713.14
134
451
A115090380050145
THRUST COLLAR NUT M 80 X 2 LH
EA
8,212.13
452
A115090380050110
PACKING RING FOLLOWER
EA
6,826.30
453
A115090380050008
BALANCE DRUM LOCK WASHER
EA
5,368.29
454
A115090380050067
SET OF LOCKING SCREWS
EA
2,415.46
455
A115090380050109
PACKING RING
EA
1,575.30
456
A115090380050144
THRUST COLLAR LOCK WASHER
EA
1,542.13
457
A115090380050007
BALANCE DRUM NUT
EA
0.01
TEMPORARY IMPREST
48,109.00
TOTAL COST
28,430,313.37
UNIT-5 COH COSTING WORKS :

Sr.
Details of Work
No.
1
Work of the surface painting of Turbine Auxiliaries in

Unit-5, 6 & 7.
PO No.
Amount spent in
Unit-5 COH
4500045011
104,110.00
4500046230
11,129.00
4500057747
78,652.00
4500050968
10,496.00
Provision of work assistance for CEP strainer / filter

2
cleaning and turbine side routine miscellaneous

works in Unit-5, 6 & 7.
Work of cleaning coolers of various auxiliaries of
Unit-5, 6 & 7 during Unit Overhauling, outages or as

& when required.
Work of Condenser Hot well Inspection, Condenser

Tube Leakage Attending & CEP Suction Strainer
Cleaning as & when required or during outages of
135
Unit-5, 6 & 7.
Work of HP Welding of Valves & Pipelines during
5
routine maintenance, short shutdown & overhaul of
4500050531
4,400.00
4500056607
12,023.00
4500060249
4500057930
4500059534
157,940.00
4500062431
217,550.00
4500061735
672,198.00
4500062874
350,719.00
4500065165
170,107.00
4500050958
197,636.00
4500062260
1,923,124.00
4500062823
1,250,366.00
Unit-5, 6 & 7.
Work of Replacement of Fullers Earth, Bucket
6
Strainer Cleaning & Superfine Filter

Cleaning/Replacement in FRF system as & when
required or during outages of Unit-5, 6 &7.
7
8
9
10
Work of Servicing/Overhauling of Various Pumps

Unit-5, 6 & 7 on as & when required basis.
Work of replacement of High Pressure Valves in U5, 6 & 7.
Work of repairing of BFP, CEP & FRF strainers at
Unit-5, 6 & 7.
Work of fitting cathodic elements in condenser
during AOH/COH Overhaul Unit-6.
Work of Machining of Turbine Fitted Keys, HPBP
11
valve Stem , hydrogen Seal Brg & Reconditioning of

Recirculation valve of BFP of U # 5, 6 & 7 on as &
when required basis.
12
Work of inspection and servicing of ACW valves

during Capital Overhauling of Unit-5.
Work of internal inspection & repairs of Deaerator,
13 FST and HP/LP heater & Oil Tank Cleaning during

COH Unit-5.
Work of Machining of TG Set Bearing Oil Catchers
14
& Machining & matching of stellited bush of Control

Valves as per dimensions during overhauls of U-5, 6
& 7.
15
Work of cleaning / revisioning of MS / HRH strainers

during Capital overhaul of Unit-5.
16 Work of spray insulation of HP / IP turbine module,

connected piping, HP / IP / LPBP stop and control
136
valves during Capital Overhaul of U-5

Work of cleaning of GTR coolers with De-scaling
17 agent Silico-6 during respective overhaul of Unit-5,
4500063667
616,815.00
4500062595
27,474,447.00
4500062886
1,941,399.00
4500063652
576,910.00
4500062876
183,171.00
4500064237
977,012.00
4500061659
65,664.00
4500066156
1,011,608.00
4500056401
332,050.00
4500041950
4500066293
500,000.00
6&7
Work of Overhauling of HP/IP/LP Turbine,
18 Generator, Exciter& Associated Works during
Capital Overhaul of Unit-5.
Work of inspection and servicing of Steam & Feed
19
line valves during Capital Overhauling of Unit-5 and

as & when required during shut down of Unit-5, 6 &
7.
Work of Cleaning of Condenser Tubes by High
20 pressure water jetting followed by bullet shot

cleaning of Main Condenser Unit-5 during Overhaul.
21
22
23
24
Work of Machining of TG Set Bearing Oil Catchers

& as per dimensions during Overhauls of U-5, 6 & 7.
Work of complete overhauling of TDBFP turbines
Unit-5, 6 & 7
Work of Cleaning of Condenser tubes by high
pressure Hydro-jetting at Unit-6 during COH
Work of in-situ machining repair & reconditioning of
HP Control Valves of Unit-5.
Work of carrying out Overhauling & various
25
miscellaneous inspections & replacements in

Condensate Extraction Pump in Unit-5, 6 & 7 on as
& when required basis.
Work of cleaning of Control Fluid Tank &
26 Overhauling, Preventive Maintainance of Control

Fluid Pumps in Unit-5, 6 & 7.
Work of thermal insulation of heat exchangers,
27 turbine pipings, valves etc. of turbine house U-5, 6
& 7.
38,839,526.00
137
ODP-II (AHP) :
S
N
AUXILLARY
1 Raw water tank cleaning

2 5 A,B,C sump
Raw water Line A & B
WORK
NATURE OF
AGENCY/ Uni
WORK
GROUP
t
Tank cleaning work
Sump cleaning
work
M/S Babu
Enterprises
M/S Babu
Enterprises
QTY
RATE
Amoun
t
EA
2704.19
2704.19
EA
4924.98 14774.94
Servicing
M/s Aarti
EA
10171.4
20342.7
4 Tank inlet- 350NB B/F
Servicing
M/s Aarti
EA
9595.95
9595.95
5 Tank inlet- 500NB B/F
Servicing
M/s Aarti
EA
10171.4
20342.7
6 HP R-C VALVE Plug valve
Servicing
M/s Aarti
EA
4970.7
9941.4
500NB B/F
138
250NB
Fly ash sump
selection v/v
7 Sump selection valve
servicing
Bottom ash sump
200153.3
EA
66717.8
EA
11424.8 34274.31
EA
9595.95
19191.9
EA
9595.95
9595.95
EA
9596.95
9596.95
EA
9597.95
9597.95
EA
9595.95
9595.95
EA
9596.95
9596.95
EA
9597.95
9597.95
EA
EA
9595.95
9595.95
EA
9596.95
9596.95
EA
9597.95
9597.95
EA
EA
4970.7
4970.7
M/s Dwiwedi
selection v/v
servicing
8
Sump Make up main
Servicing/
isolation Valve
Replacement
M/s Aarti
Suction valve
servicing
Discharge valve
9 HPAWP-1
servicing
M/s Aarti
NRV servicing
Suction valve
servicing
1
0
Discharge valve
HPAWP-2
M/s Aarti
servicing
NRV servicing
Strainer cleaning
deparmental
work
Suction valve
servicing
Discharge valve
11 HPAWP-3
servicing
M/s Aarti
NRV servicing
Strainer cleaning
1 LPAWP-1
139
Suction valve
deparmental
work
M/s Aarti
servicing
Discharge valve
2
Suction valve
servicing
Discharge valve
LPAWP-2
servicing
NRV servicing
Strainer cleaning
Suction valve
servicing
1
4
HPSWP-1
Discharge valve
servicing
NRV servicing
Suction valve
servicing
1
5
HPSWP-2
Discharge valve
servicing
NRV servicing
Suction valve
servicing
1
6
4971.7
4971.7
EA
4972.7
4972.7
EA
M/s Aarti
EA
4970.7
4970.7
M/s Aarti
EA
4971.7
4971.7
M/s Aarti
EA
4972.7
4972.7
EA
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
EA
------
------
NRV servicing
Strainer cleaning
EA
servicing
LPSWP-1
Discharge valve
servicing
NRV servicing
1 LPSWP-2
Suction valve
servicing
Discharge valve
servicing
140
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
work
deparmental
NRV servicing
1
8
Bottom ash & fly ash sump

strengthning work &Grating
replacement work
EA
------
------
11195.1
33585.3
20
587.33
11746.6
80
473.57
37885.6
30
473.57
14207.1
4.5
11195.1 50377.95
Sq.
463.9
mtr
M/s Adore
60
587.33
35239.8
M/s Adore
46
587.33
27017.18
work
Bottom ash & fly

ash sump
M/s Dwiwedi
Flushing line header ,

1 flushing line, Seal water
Flushing line heade
9 header, seal water line
& Nozzle replaced
M/s Adore
replacement.
2 Fly ash strench strainer &

0 support fabrication work
2
1
Sump grill &

support
M/s Dwiwedi
replacement
various paining
Painting Work
work
2 LPAWP Header line
LPAWP Header line
2 modification
modification
2 HPAWP Header line
HPAWP Header line
3 replacement work
replacement work
M/s Dwiwedi
231
107173.8
4
SUPPLY
E CODE
SPARE
Unit
QTY.
A028140010010021
NON METALLIC ROUND- ID 400 OD

600 THK 5M
EA
A028140010010006

600 THK 3M
EA
A028140010010001

530 THK 1M
EA
10
A036010010050001
LUBRCNT GRS EQ&MC/NRY IOC

SERVO GEM 03
KG
A027100010080001 GSKTMTRL 1000 MM X 2000 MM
KG
141
RATE AMOUNT
436.52
3492.13
336.60
1683.00
71.40
714.00
187.68
375.36
218.73
1093.64
A028140010010031

600 THK 1M
A036010010050001
109.09
1090.94
187.68
938.40
412.70
2063.52
450.21
5852.79
214.58
858.31
EA
298390.78
895172.34
187.68
938.40
450.21
5402.57
355.00
2130.00
183.76
3675.23
207.20
2279.17
214.58
429.15
374.63
1123.90
355.00
2130.00
214.58
429.15
183.76
3675.23
207.20
2279.17
187.68
375.36
218.73
656.18
EA
10

SERVO GEM 03
KG
A028140010010027

595 THK 5M
EA
A028140010010022
STYLE -20N/M ROUND-ID 300 OD600

TH5MM
EA
13
KG
A027100010070001 GSKTMTRL 1000 MM X 2000 MM

A075270150010001
VLV PLUG 150CI FG200 600NB COMP

ISOLATION VALVE
A036010010050001

SERVO GEM 03
KG
A028140010010022
STYLE -20N/M ROUND-ID 300 OD600

TH5MM
EA
A028140010010051
METALLIC ROUND-ID300 OD 530THK

5.0 MM
EA
A028140010010036

530 THK 3.
EA
20
A028140010010033

530 THK 3.
EA
11
KG
A027100010070001 GSKTMTRL 1000 MM X 2000 MM
12
A027050010050005
GSKTMTRL 16 MM SQ IN PACK OF 5
KG
KG
A028140010010051

5.0 MM
EA
KG
A027100010070001 GSKTMTRL 1000 MM X 2000 MM

A028140010010036

530 THK 3.
EA
20
A028140010010033

530 THK 3.
EA
11
A036010010050001

SERVO GEM 03
KG
A027100010080001 GSKTMTRL 1000 MM X 2000 MM
KG
142
A028140010010051

5.0 MM
EA
A027050010050005
GSKTMTRL 16 MM SQ IN PACK OF 5
KG
KG
A028140010010036

530 THK 3.
EA
20
A028140010010033

530 THK 3.
EA
11
A027100010080001 GSKTMTRL 1000 MM X 2000 MM
KG
A036010010050001

SERVO GEM 03
KG
A036010010050001

SERVO GEM 03
KG
A027100010080001 GSKTMTRL 1000 MM X 2000 MM
KG

SERVO GEM 03
KG
A027100010080001 GSKTMTRL 1000 MM X 2000 MM
KG
A027100010070001 GSKTMTRL 1000 MM X 2000 MM
355.00
2130.00
374.63
749.26
183.76
3675.23
207.20
2279.17
218.73
656.18
187.68
187.68
187.68
187.68
218.73
437.45
187.68
187.68
218.73
437.45
KG
214.58
214.58
A027100010070001 GSKTMTRL 1000 MM X 2000 MM
KG
214.58
214.58
A027100010070001 GSKTMTRL 1000 MM X 2000 MM
KG
214.58
214.58
A027100010070001 GSKTMTRL 1000 MM X 2000 MM
KG
214.58
214.58

SERVO GEM 03
KG
187.68
187.68
A036010010050001
A036010010050001
MS ISMC CHANNEL SIZE 150 X 75

A107040010030014 MM
TO
0.600 39204.03023
A107030010040005 BEAM MS ISMB 200 X100 MM
TO
1.000
39793
39793.00
20
1857.02
37140.42
455.6625
36453.00
MSERW/PIPE/IS-3589/SIZE200X219.1X7.9 MM
MSERW/PIPE/IS-1239/SIZEA111010020030011 80X89.5X4.85 MM
80
MSERW/PIPE/IS-1239/SIZEA111010020030001 100X115X5.4 MM
30
A111010020040003
143
670.50
23522.42
20115.00
A027010010240007
GSKT&PCK JNT SHT1525 X 1650 MM

TH 3.0 MM
EA
A027010010220007
JOINTINGSHET OIL
NONMET1525X1650MMTH3MM
KG
10
A107030010040005 BEAM MS ISMB 200 X100 MM
TO
1.540
MS ISMC CHANNEL SIZE 150 X 75

A107040010030014 MM
TO
1.000 39204.03023
60
KG
46
KG
A027010010220007
JOINTINGSHET OIL
A027010010220007
JOINTINGSHET OIL
253.60
1775.19
265.94
2659.42
39793
61281.22
39204.03
1857.02
111421.26
265.94
1329.71
220800.00
4800.00
265.94
1329.71
Total
1547656.10
ODP-II WHP:
SUPPLY
MATERIAL
SAP CODE
QTY.
RATE
AMOUNT
A027010010240008 115
212.82
24474.30
A114010090020124 100
88.38
8838.00
A027070010070001 105
89.44
9391.20
A027010010190005
34
110.41
3753.94
A075030020110001
10
125657.6
1256576.00
EXPENDITURES
1
STYEL 54 SUPER
NON METAL
FASTNER M 20 X
U#5 CT 5A/5B RISER
120
VALVE REPLACEMENT
GASKET 1000MM X
WORK (600NB
2000MM
BUTTERFLY)
JOINT SHEET NON

METAL
BUTTERFLY VALVE
600NB
2 CT 5A/5B HOT WATER

PIPE REPLACEMENT
ASBESTOS
CEMENT PIPE
WORK 150 NB & 200 NB 150NB
144
0
A083050010010003 109
3241.75
353350.75
ASBESTOS
A083050010010004
31
4095.63
126964.53
CEMENT PIPE
200NB
3
U# 5 CT 5A/5B NOZZLE
CLEANING & REPL
WORK
COOLTWR NOZZLE
A083050050010002 8000
16.32
130560.00
COOLTWR
A083050050010001 5000
114.01
570050.00
659886.5
1319773.18
MODIFIED NOZZLE
GB GRV VH
A097080090010002
M1700R15-1 I/P
BEVEL & PINION

CT FAN 5B/6 & 5B/8
GB GRV VH
COMPLETE GEAR BOX
M1700R15-1 CSNG
REPLACE WORK
UPR & LWR SET

GB GRV VH
A097080090010003
268482.7
536965.40
0
A097080090010004
711181.20 1422362.40
A072020060010104
17263.50
34527.00
A072020020050054
8524.00
8524.00
A072020060010110
26637.30
53274.60
A072020060010207
23116.87
46233.74
CT FAN 5B/1 GEAR BOX BRG MET TAPROL

OVERHAUL WORK SR 32319 J2
A072020060010060
16022.00
32044.00
PREMIUM ( BRG REPL ) GEAR BOX OIL SP-
A036020100010013 560
167.52
93811.20
COUPLING BUSH
A119010010010122
59
524.89
30968.51
BAR MS ROUND 10
A107020070010003
0.3
36954.27
11086.28
M1700R15-1
OUTPUT WHEEL
5
I/P FRONT( WORM

SHAFT)
CT FAN 5A/5 GEAR BOX I/P BACK (WORM
OVERHAUL WORK -
SHAF)
RADICON ( BRG REPL ) O/P shaft Top &

BOTTOM
(WORM WHEEL)
6
TAPER ROLLER
SINGLE ROW BRG
32321 J2
320
7 U#5 ACW/CCW SUMP

SUCTION STRAINER
REPAIRING WORK
145
MM
8 CT FAN 5A/1 & 5B/1

MOTOR FOUNDATION
CHANNEL MS ISMC
A107040010030002
42464.58
42464.58
GATE VALVE 150NB A075170080070001
30
16445.00
493350.00
MSERW PIPE
90
12263.00
1103670.00
60
4800.51
288030.60
MSERW PIPE 350NB A111010020040009 280
4177.02
1169565.60
MSERW PIPE
A111010020040007 100
3525.93
352593.00
MSERW PIPE 300NB A111010020040006 100
3094.77
309477.00
MSERW PIPE 150NB A111010020040001 210
1813.88
380914.80
CHANNEL MS ISMC
100X50
FRAME REPLACEMENT
9
600NBX2000MM
AC04309001004001
0
MSERW PIPE 400NB A111010020040011
U#5 ACW RETURN LINE 300NBX323.9X9.5M

SEPARATION WORK AT M
5A & 5B TOWER
A107040010030014
39205.94
39205.94
A107060010020012
0.2
40000.00
8000.00
150 X 75
MS PLATE 25MM
Paint
150000.00
TOTAL SUPPLY
10410800.5
5
WORK ITEM
TOTAL
U#5 CT 5A/5B RISER VALVE REPLACEMENT WORK (600NB

BUTTERFLY)
37020
146
U# 5 CT POND CLEANING WORK & U#5 ACW/CCW SUMP CLEANING

WORK & U#5 ACW/CCW SUMP SUCTION STRAINER REPAIRING WORK
592204
U# 5 CT 5A/5B HOT WATER BASIN CLEANING WORK
242000
CT 5A/5B SPLASH BAR CLEANING & REMOVAL BY SCRAPPING
405,466
U#5 CCW/ACW PUMP HOUSE VARIOUS VALVE SERVICING WORK
200000
U#5 ACW RETURN LINE SEPARATION WORK & anchoring of pipes
1600000
CCW BFV servicing by VAG
810000
TOTAL WORKS
3886690
INSTRUMENTATION & CONTROL - II :

WORKS
147
S
N
1
RP
No.
P.O.No.
450005927
T-766
5
450006362
1
Vendor Name
Description
Amount
B. Code
Shubham
Enterprises,
Chandrapur
Servicing of Power
cylinder in bottom ash
system, burner tilt, PA
general gate
Rs.
525,271
CHN/WP/OH/E0
7
Dharma B.
Chanekar,
Chandrapur
Work contract for cleaning

and painting of JB, TRB/
TRT Panel,
Instrument racks &
impulse Line flushing
during AOH/ COH of unit5.
Rs.
569,759
CHN/WP/OH/E0
7
T-1954
450006375
T-1956
2
Panchajanya
Services,
Kolkata
Work contract for

modification in coal mill
DP measurement system
of unit-5
Rs.
433,200
CHN/WP/OH/E0
7
450006378
T-2092
1
Panchajanya
Services,
Kolkata
Work of servicing and

modification of complete
Gland Drain Tank level
control system of Unit 5
Rs.
68,700
CHN/WP/OH/E0
7
Panchajanya
Services,
Kolkata
Work of servicing and

calibration of pneumatic
control valves, dampers
and various transmitters
during AOH/COH of Unit5.
Rs.
720,339
CHN/WP/OH/E0
7
J. P. Nagdeve
Work contract for servicing

of Igniter, Flame Scanners
and SADC during AOH,
COH of unit-5.
Rs.
128,741
CHN/WP/OH/E0
7

of HP Bypass system
instruments with FOD
during 500MW U-5, AOH /
COH.
Rs.
247,303
CHN/WP/OH/E0
7
450006533
T-1938
9
450006528
T-1955
1
T-1957
450006554
6
PRIYA
ENGINEERING
WORKS
T-331
450004430
0
PRIYA
ENGINEERING
WORKS

of solenoid valves
Rs.
67,415
CHN/WP/OH/E0
7
T-741
450004861
3
PRIYA
ENGINEERING
WORKS

of solenoid valves
Rs.
74,050
CHN/WP/OH/E0
7
Total
SUPPLY :
148
Rs.
2,834,778
S/
N Material
A11419006001
1 0004
A11403008004
2 0017
A11403008004
3 0004
A11401009001
4 0196
A11401009001
5 0181
A11401009001
6 0043
A11401005001
7 0015
A11401005001
8 0006
A11112027001
9 0009
A11112026001
10 0007
A11112020002
11 0027
A11112020001
12 0008
A11112020001
13 0006
A11112020001
14 0006
A11112020001
15 0006
A11112020001
16 0006
A11112020001
17 0005
A11112015002
18 0014
A11103013002
19 0035
A11103013002
20 0033
A11103013002
21 0033
A11103013002
22 0033
A11103013002
23 0033
A11103013002
24 0033
25 A11103013002
149
Material Description
Quant Amount
ity
in LC
Text
FASTNRS M 16
-3
-207.82
UNIT # 5
FASTNRS M 5
-2
-183.01
UNIT # 5
FASTNRS M 16
-4
-328.83
UNIT # 5
FASTNRS M 6 X 30
-1
-94.11
UNIT # 5
FASTNRS M 5 X 30
-1
-47.00
UNIT # 5
FASTNRS M 14 X 65
-2
-167.20
UNIT # 5
FASTNRS M 12 X 65
-1
-8.57
UNIT # 5
FASTNRS M 10 X 50
-1
-7.88
UNIT # 5
REDUCER MALE 1 / 4 TUBE X 3 / 8
-7
-1176.23
UNIT # 5
MALE X MALE 1 / 4 TUBE X 3 / 16 TUBE
-4
-320.00
UNIT # 5
CONECTR FEMALE 1 / 4" X 3 / 8" BSP

CONNECTOR MALE 1 / 4 TUBE X 3 / 8
NPT
NPT
NPT
NPT
NPT
NPT
TEE BRANCH MALE 1 / 4 TUBE X 1 / 4
BSP
MS CONNECTOR 1/2" BSP (M) X 1/2"
NPT (M)
NPT (M)
NPT (M)
NPT (M)
NPT (M)
NPT (M)
-1
-241.77
UNIT # 5
-3
-504.10
UNIT # 5
-2
-411.78
UNIT # 5
-2
-411.78
UNIT # 5
-1
-205.89
UNIT # 5
-4
-823.57
UNIT # 5
-5
-1102.71
UNIT # 5
-2
-551.41
UNIT # 5
-1
-24.48
UNIT # 5
-3
-73.44
UNIT # 5
-1
-24.48
UNIT # 5
-2
-48.96
UNIT # 5
-3
-73.44
UNIT # 5
-5
-1
-122.40
-24.48
UNIT # 5
UNIT # 5
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
0033
A11103013002
0032
A11103013002
0031
A11103013002
0018
A11103013002
0007
A11103003003
0002
A11102001001
0006
A11006013003
0004
A11006013003
0004
A10403040001
0002
A10403040001
0002
A10403040001
0001
A10403039001
0002
A10403039001
0001
A10403038001
0002
A10403038001
0002
A10403038001
0001
A10403038001
0001
A10403038001
0001
A10403037002
0002
A10403006003
0001
A10403006003
0001
A10403006003
0001
A10403006003
0001
A10403006003
0001
A10403006003
0001
150
NPT (M)
NPT (M)
NPT (M)
-1
-24.48
UNIT # 5
-2
-48.96
UNIT # 5
PIP FT FE CNCTR 4 / 8" X 1 / 4"
-3
-68.18
UNIT # 5
MS CONECTR TUBEOD1/4"X1/4"NPT(M)
MS REDUCER 1 / 4" BSP (M) X 3 / 8"
BSP (
PIPE SCH 10 FLEXIBLE OD 8 MM X ID 6
MM
-1
-13.26
UNIT # 5
-54
-1350.00
UNIT # 5
-1.500
-134.14
UNIT # 5
MS 80 NB FLANGE DUMMY
-2
-507.96
UNIT # 5
MS 80 NB FLANGE DUMMY
-2
-507.96
UNIT # 5
LUG CU I/L CNCTR WITH SLV 2.5SQMM
-10
-30.62
UNIT # 5
-25
-76.55
UNIT # 5
-10
-30.60
UNIT # 5
LUGS CU FL WITH SLV 2.5SQMM
-50
-156.16
UNIT # 5
LUGS CU FL WITH SLV 1.5SQMM
-10
-30.09
UNIT # 5
LUG CU PIN TYPE WITH SLV 2.5MM2
-25
-36.33
W T PLANT
-60
-87.20
UNIT # 5
-10
-26.07
UNIT # 5
-25
-65.18
W T PLANT
-10
-26.07
UNIT # 5
LUGS CU U-TYPE WITH SLV 1.5SQMM

CU RECT FRK SLDRLES 2.5MMSQ LUG7928
-50
-68.70
UNIT # 5
-10
-18.15
UNIT # 5
-25
-45.37
UNIT # 5
-10
-18.15
UNIT # 5
-10
-18.15
UNIT # 5
-10
-18.15
UNIT # 5
-25
-45.37
W T PLANT
A10403006003
51 0001
A10403006003
52 0001
A10403006003
53 0001
A10403006003
54 0001
A10403006003
55 0001
A10313004001
56 0002
A10307014001
57 0009
A10307014001
58 0006
A10224001001
59 0006
A10223002002
60 0017
A10223002001
61 0001
A10223001002
62 0001
A10218003002
63 0003
A10218003001
64 0031
65
66
67
68
69
70
71
72
73
74
75
A10218001002
0006
A10216012001
0016
A10216009001
0012
A10216008001
0020
A10216007002
0002
A10216006002
0221
A10216006002
0180
A10216006002
0105
A10216006002
0051
A10216006002
0025
A10216001001
0351
151
CU RECT
7928
CU RECT
7928
CU RECT
7928
CU RECT
7928
CU RECT
7928
FRK SLDRLES 2.5MMSQ LUG-10
-18.15
UNIT # 5
-10
-18.15
UNIT # 5
-50
-90.74
UNIT # 5
-79
-143.38
UNIT # 5
-10
-18.15
UNIT # 5
-4
-101.87
UNIT # 5
-31
-62.00
UNIT # 5
LMP FT LAMP IND TYPE V 30, A

300 (L) X 315 (B) X 170 (H) MM WITH
HING
LLGS,CEE EM45 SERIES WITH NORMAL
ROLLER
JAI BALAJI 2 NO + 2 NC TYPEJB2700DPDT
INSTRFLD LMTSWT BCH 1NO+1NC
TYPE: LTPR
-5
-50.00
UNIT # 5
-1
-3473.08
UNIT # 5
-1
-265.00
UNIT # 5
-1
-3120.00
UNIT # 5
-1
-771.43
UNIT # 5
PR SWITCH-DIFF SWITZER 0.2TO 4 BAR
-1
-8200.00
UNIT # 5
INST FLD PR SW DIF 5-60 PSI MP55
-3
UNIT # 5
-1
-8070.00
111384.4
2
-1
-0.01
UNIT # 5
-4
-29281.20
UNIT # 5
K-TYPE NIPPLE FOR IP TURBINE T / C
-4
-2066.67
UNIT # 5
TC-MI WELDING PAD OD 6 MM T / C

TC-DUPLEX, K-TYPE, IL 300 MM, EL 100
MM
-1
-272.34
UNIT # 5
-1
-15403.86
UNIT # 5
INST FLD TMP SNSR HP OUTER CASING
-5
-30550.00
UNIT # 5
K-TYPE L 840 MM, OD 8 MM ELEMENT
-1
-0.01
UNIT # 5
K-TYPE IL 700 MM, EL 140 MM ASSY
-1
-5507.44
UNIT # 5
K-TYPE IL 150 MM, EL 90 MM ASSY

RTD-DUP, PT-100, L13 MM, OD3MM,
2WIRE
-1
-0.01
UNIT # 5
-4
-3366.00
UNIT # 5
FRK SLDRLES 2.5MMSQ LUGFRK SLDRLES 2.5MMSQ LUGFRK SLDRLES 2.5MMSQ LUGFRK SLDRLES 2.5MMSQ LUG-
TOP PIN PVC PLUG TOP V240 5 AMP

LMP FT LAMP IND V 30 A 50 MA
SWITCH GEORGIN RANGE - 0 TO 5000

PA
INSTRFLD TEMP THERMOWEL HP IL:
250 MM
TC-MI SIMPLEX K-TYPE L 4 METER OD 3
MM
UNIT # 5
A10216001001
76 0350
A10216001001
77 0299
A10216001001
78 0299
A10216001001
79 0299
A10216001001
80 0299
A10216001001
81 0299
A10216001001
82 0299
A10216001001
83 0267
A10216001001
84 0226
A10216001001
85 0226
A10216001001
86 0109
A10216001001
87 0109
A10215006002
88 0029
A10215002002
89 0204
A10215002002
90 0081
A10215002002
91 0081
A10214049001
92
0002
A10214049001
93
0001
A10214047001
94
0002
A10214043001
95
0002
A10214043001
96
0002
A10214043001
97
0002
A10214043001
98
0002
A10213005006
99 0078
10 A10213005006
0 0078
10 A10213005006
152
RTD L 70 MM, OD 6.5 MM, 3 WIRE

ELEMENT
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
INST FLD TMP SNSR
OD8MM,L400MM,3WIRE
PT100 L 100 MM, OD 8 MM, 3 WIRE
ELEMENT
ELEMENT
ELEMENT
ELEMENT
ELEMENT
0 TO 120 DEG C, DIA-6 MM, STEM L
300 MM
0 TO 250 DEG C, BULB DIA-8 MM, CAP
L 5.0
L 5.0
L 5.0
-1
-1535.54
UNIT # 5
-1
-1312.74
UNIT # 5
-2
-2625.48
UNIT # 5
-1
-1312.74
UNIT # 5
-1
-1312.74
UNIT # 5
-1
-1312.74
UNIT # 5
-1
-1312.74
UNIT # 5
-1
-982.26
UNIT # 5
-1
-954.72
UNIT # 5
-1
-954.72
UNIT # 5
-1
-783.96
UNIT # 5
-1
-783.96
UNIT # 5
-1
-2236.86
UNIT # 5
-1
-2236.86
UNIT # 5
-1
-2236.86
UNIT # 5
-1
-2236.86
UNIT # 5
REPAIR KIT ASCO P / N A302 322

COMPLETE SOLENOID VALVE ASSY
ASCO P / N
-1
-3540
UNIT # 5
-1
-4446.36
UNIT # 5
REPAIR KIT ASCO P / N A316 753V
-1
-6239.64
UNIT # 5
REPAIR KIT ASCO P / N A302 725 MO
-1
-816
UNIT # 5
-1
-816
UNIT # 5
-1
-816
UNIT # 5

INST FLD PR GAUG 02.5KG/CM2,CON1/2"BSP
INST FLD PR GAUG 02.5KG/CM2,CON1/2"BSP
0-25 KG/CM2, CON 1 / 2" BSP
-1
-816
UNIT # 5
-1
-845.42
UNIT # 5
-1
-3
-845.42
-2274.01
UNIT # 5
UNIT # 5
1
10
2
10
3
10
4
10
5
10
6
10
7
10
8
10
9
11
0
11
1
11
2
11
3
11
4
11
5
11
6
11
7
11
8
11
9
12
0
12
1
12
2
12
3
12
4
12
5
12
6
0016
A10213005003
0098
A10213005002
0060
A10213005002
0059
A10213005002
0059
A10213005001
0017
A10213005001
0017
A10213005001
0001
A10213005001
0001
A10213004004
0001
A10213004004
0001
A10213004001
0025
A10213004001
0001
A10213004001
0001
A10212002005
0002
A10208007003
0003
A10208007003
0003
A10207001002
0002
A10207001002
0002
A10206001001
0001
A10206001001
0001
A10206001001
0001
A10206001001
0001
A10205001006
0017
A10202004005
0001
A10012001001
0019
153
PR GAUGE DIAL 100 MM 0-2.5 KG / CM2
-2
-1397.46
UNIT # 5
0 TO 6 KG/CM2, CON 1 / 2" BSP
-1
-698.73
UNIT # 5
-1
-698.73
UNIT # 5
-1
-698.73
UNIT # 5
0-16 KG/CM2, CON 1 / 2" BSP
-1
-698.73
UNIT # 5
0-16 KG/CM2, CON 1 / 2" BSP
-1
-698.73
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-1
-698.73
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-4
-2794.92
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-1
-789.17
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-1
-789.17
UNIT # 5
0-250 KG/CM2, CON 1 / 2" BSP
-3
-2034.67
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-1
-763.00
UNIT # 5
0-10 KG/CM2, CON 1 / 2" BSP
-1
-763.00
UNIT # 5
ILK MODEL HTPWO / BP
-1
-0.01
UNIT # 5
ROTAMETER 0 TO 45 LPH FOR SWAS
-2
-6485.16
UNIT # 5
ROTAMETER 0 TO 45 LPH FOR SWAS

ELECTRONIC PFTRANSM. MODEL
EPT002, I / P
ELECTRONIC PFTRANSM. MODEL
EPT002, I / P
I/P 4 TO 20 MA, O/P 0.2 TO 1.0 KG /
SQ.C
I/P 4 TO 20 MA, O/P 0.2 TO 1.0 KG /
SQ.C
I/P 4 TO 20 MA, O/P 0.2 TO 1.0 KG /
SQ.C
I/P 4 TO 20 MA, O/P 0.2 TO 1.0 KG /
SQ.C
FORBE MARSHALL DIGITAL INDICATOR
ASSY
FORBES MARSHAL CONDUCTIVITY
METER
-1
-3242.58
UNIT # 5
-2
-40166.28
UNIT # 5
-1
-20083.14
UNIT # 5
-1
-14040.50
UNIT # 5
-1
-14040.50
UNIT # 5
-1
-14040.50
UNIT # 5
-1
-14040.50
UNIT # 5
-1
-4584.29
UNIT # 5
-1
-34382.16
UNIT # 5
I&C TRBVSRYSENSOR PROBE ASSY
-1
-0.01
UNIT # 5
12
7
12
8
12
9
13
0
13
1
13
2
13
3
13
4
13
5
13
6
13
7
13
8
13
9
14
0
14
1
14
2
A10009004002
0059
A10007004001
0004
A10007003006
0015
A10007003006
0015
A10007003006
0010
A10007003006
0009
A10007003006
0006
A10007003005
0064
A10007003005
0064
A10007003005
0008
A10007003004
0006
A10007003002
0005
A10006008001
0014
A10006006002
0016
A10006006002
0016
A10006006002
0015
TRIP INDICATION LAMP IDENT

CODE3SB12 91
PRESSURE FILTER ELEMENT PN 60 /
00018.
SET OF PICKINGS OF SERVO VALVE ST10.65
SET OF PICKINGS OF SERVO VALVE ST10.65
SET OF PICKINGS TO SERVO VALVE
ST10 4+R6
SB FILTER FOR SERVO VALVE ST10-63 /
4
SERVO VALVE FIXING BOLT M6 X 130
WITH WA
14
3
14
4
14
5
14
6
14
7
14
8
14
9
15
0
15
1
A10006001005
0014
A10006001005
0001
A10006001005
0001
A10006001005
0001
A10006001004
0015
A10006001004
0014
A10006001004
0014
A10006001004
0014
A10006001004
0012
154
-5
-765.00
UNIT # 5
-2
-15140.00
UNIT # 5
-1
-19683.96
UNIT # 5
-1
-19683.96
UNIT # 5
-1
-6921.93
UNIT # 5
-1
-22172.76
UNIT # 5
-1
-1131.18
UNIT # 5
FILTER INSERT FOR HC9020 OIL UNIT
-4
-47209.19
UNIT # 5
FILTER INSERT FOR HC9020 OIL UNIT

FILTERS FILTER INSERT BIG HC9600
FUP4H H
-1
-11802.30
UNIT # 5
-2
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UNIT # 5
SULZER HOSE O' RING SET

BL-10 SET OF PACKING CODE
97450240
COAL FEEDER CONTROL PANEL
TRANSFORMER, O
-2
-2262.36
UNIT # 5
-1
-2899.12
UNIT # 5
-1
-8000.00
UNIT # 5
PROCESSOR POWER SUPPLY
-3
-0.03
UNIT # 5
PROCESSOR POWER SUPPLY
-1
-0.01
UNIT # 5
I&C FSSS MODICON MA-0185-100
-1
UNIT # 5
I&C FSSS BHEL SPARK ROD TIPIMPORTED
-4
-0.01
227430.8
1
ALLAN SCREW FOR IGNITOR 4 MM
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-36.72
UNIT # 5
-4
-73.44
UNIT # 5
-10
-183.60
UNIT # 5
-4
-913.92
UNIT # 5
-2
-5672.16
UNIT # 5
-3
-8508.24
UNIT # 5
-4
-11344.32
UNIT # 5
-1
-2688.14
UNIT # 5

FSSS HEA ADV/RET ASSY SPARK ROD
CLAMPS
AS PER SPEC HEA ADV/RET ASSY
SPARK ROD
SPARK ROD
SPARK ROD
AS PER SPEC HEA ADV/RET ASSY PC
SEAL KIT
UNIT # 5
15
2
15
3
15
4
15
5
15
6
15
7
15
8
15
9
A10006001004
0012
A10006001004
0012
A10006001003
0020
A10006001002
0042
A10006001002
0040
A10006001002
0040
A10006001002
0039
A10006001002
0035

SEAL KIT
SEAL KIT
16
0
16
1
16
2
16
3
16
4
16
5
16
6
16
7
16
8
16
9
17
0
17
1
17
2
17
3
17
4
17
5
17
6
A10006001002
0022
A10006001002
0015
A10006001002
0015
A10006001002
0005
A10004001002
0009
A10003001002
0009
A10001002001
0009
A09817001001
0001
A09813002002
0001
A09813002001
0004
A09813002001
0003
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0009
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0002
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0003
A09803005001
0003
A09802001001
0074
A09802001001
0025
155
-2
-5376.29
UNIT # 5
-2
-5376.29
UNIT # 5
-2
-62393.76
UNIT # 5
-5
-472.68
UNIT # 5
-5
-640.71
UNIT # 5
-18
-2306.54
-15
-18054.00
SAFE SCAN II FIBRE OPTIC CABLE
-16
SAFE SCAN II HOUSING ELECTRONIC

CARD
-18
-49543.68
132192.0
0
SAFE SCAN II COLLIMATOR TUBE
-5
-3069.33
SAFE SCAN II COLLIMATOR TUBE

FLAME SCANNER SAFE SCAN II ALLAN
SCREWS
I&C DCS ABBPRO POWER AMPFR AVLAA
I&C DAS SIEMEN HARD DISK DRIVE
160GB
I&C ACS H&B AV-42:PROT&ANLG SIGNL
DISTR
HNDTOOL OILCAN FIXSPOUT WESCO
1/2
HNDTOOL HKSAW BLAD ALOY
1/2"X12"X18TPI
HNDTOOL HKSAW BLAD HSS
1/2"X12"X24TPI
HNDTOOL HKSAW BLAD HSS
1/2"X12"X18TPI
HNDTOOL DRILBIT MET PARALLSHANK
6MM
HNDTOOL FILE FLAT SMOOTH
200MM/8"
-5
-3069.32
-2
-20.00
-1
-88700.00
SCANNER
REPAIR
SCANNER
REPAIR
SCANNER
REPAIR
SCANNER
REPAIR
SCANNER
REPAIR
-1
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UNIT # 5
-1
-0.01
UNIT # 5
-1
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UNIT # 5
-5
-40.51
UNIT # 5
-5
-166.01
UNIT # 5
-3
-113.49
UNIT # 5
-1
-115.20
UNIT # 5
-1
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UNIT # 5
HNDTOOL PLIR COMB ELEC 8"
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-655.20
UNIT # 5
HNDTOOL PLIR COMB ELEC 8"

ELECTRICAL PATTERN TAPARIA
PRODUCT
HNDTOOL SCRWDRIVER FLAT ELEC
125MMELECT
-1
-327.60
UNIT # 5
-1
-95.68
UNIT # 5
-1
-77.28
UNIT # 5
HEAI EXCITER COMPLETE ASSY

SAFE SCAN II LITTLE FUSE FOR LAMP &
METE
SAFE SCAN II FLAT LENS THK 1.5 MM X
OD 2
SAFE SCAN II FLAT LENS THK 1.5 MM X
OD 2
SAFE SCAN II COLLIMETER LENS &
BARREL AS
SCANNER
REPAIR
SCANNER
REPAIR
SCANNER
REPAIR
17
7
17
8
17
9
18
0
18
1
18
2
18
3
18
4
18
5
18
6
18
7
18
8
18
9
19
0
19
1
19
2
19
3
19
4
19
5
19
6
19
7
19
8
19
9
20
0
20
1
20
A09802001001
0025
A09801003001
0003
A09801003001
0003
A09577008001
0001
A09513004001
0002
A09101009007
0001
A08506007012
0016
A08506007012
0014
A08506007006
0028
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016007
0002
A07802016004
0001
A07802016004
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802016001
156
HNDTOOL SCRWDRIVER FLAT ELEC

125MMELECT
HNDTOOL SPANNER SINGLEND
300MM/12"
HNDTOOL SPANNER SINGLEND
300MM/12"
VSLOW-BLOW GLASS FUSE 500 VAC
FNO-6 TIME
FUSE FUSE, TYPE: HF, CAT NO: SF
90152
-1
-77.27
UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
ROT2W2P 16A SWITCH KAYCEE RP125B
-1
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UNIT # 5
ELECTINSU FOR 4.0 SQ.MM WIRE
-1
-48.86
UNIT # 5
ELECTINSU FOR 2.5 SQ.MM WIRE

SLEEVE GLASS FIBER VARNISHED 10
SQ MM
-1
-34.68
UNIT # 5
-1
-12.24
UNIT # 5
-2
-367.37
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-183.69
UNIT # 5
-1
-71.82
UNIT # 5
-1
-71.82
UNIT # 5
CHEM 340 ML SPRAY CAN
-1
-173.75
UNIT # 5
-1
-173.74
UNIT # 5
-1
-173.74
UNIT # 5
-1
-173.74
UNIT # 5

-2
-1
-347.49
-173.74
UNIT # 5
UNIT # 5
2
20
3
20
4
20
5
20
6
20
7
20
8
20
9
21
0
21
1
21
2
21
3
21
4
21
5
21
6
21
7
21
8
21
9
22
0
22
1
22
2
22
3
22
4
22
5
22
6
22
7
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802016001
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802006003
0001
A07802003001
0008
A07802003001
0008
A07801001008
0002
A07801001008
0002
A07801001007
0004
A07801001005
0015
A07801001005
0015
157
-1
-173.75
UNIT # 5
-1
-173.74
UNIT # 5
-1
-173.75
UNIT # 5
-1
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UNIT # 5
CHEM
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
CHEM
ML
-1
-173.74
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
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UNIT # 5
-1
-230.39
UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
-1
-230.39
UNIT # 5
CHEM COLIN BOTTLE
-1
-57.85
UNIT # 5
CHEM COLIN BOTTLE
-2
-115.69
UNIT # 5
CHEM ADH COMP GP FEVICOL 100ML
-4
-103.54
UNIT # 5
CHEM ADH COMP GP FEVICOL 100ML

CHEM ADH COMP GSKT SPEB-7 500ML
TIN
-5
-129.43
UNIT # 5
-2
-211.17
UNIT # 5
-1
-95.86
UNIT # 5
-1
-95.86
UNIT # 5
340 ML SPRAY CAN

CNTCT-CL KLINIT SPRAY TIN 350
22
8
22
9
23
0
23
1
23
2
23
3
23
4
23
5
23
6
23
7
23
8
23
9
24
0
24
1
24
2
24
3
24
4
24
5
24
6
24
7
24
8
24
9
25
0
25
1
25
2
25
A07801001005
0012
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07801001002
0017
A07711001002
0002
A07711001002
0001
A07704003001
0001
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0002
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0008
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0008
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0004
A05102011001
0006
A05102011001
0004
A05002002011
0001
A04801004038
0001
A04801004003
0003
A04801004001
0003
A04706001001
158
CHEM ADH COMP SEAL INDIAN

HDSHELLAC 60ML
CHEM ADH COMP STEEL M SEALFASTCURE 1KG
CBLMTL CONCTR BKLT 12WAY 2.5
SQMM
CBLMTL CONCTR BKLT 12WAY 1.5
SQMM
CABLE CBLE TIE NYLON 2 MM TH TIE
2.5 MM
-3
-39.00
UNIT # 5
-0.250
-53.87
UNIT # 5
-3
-646.43
UNIT # 5
-0.250
-53.87
UNIT # 5
-0.250
-53.87
UNIT # 5
-1
-215.48
UNIT # 5
-0.250
-53.87
UNIT # 5
-0.250
-53.87
W T PLANT
-1
-215.48
UNIT # 5
-3
-646.43
UNIT # 5
-0.250
-53.87
UNIT # 5
-0.250
-53.87
UNIT # 5
-8
-530.00
UNIT # 5
-9
-321.30
UNIT # 5
-35
-89.25
UNIT # 5
POW CYL SEAL KIT

PWR CYL BR330MMXSTR 600MM SEAL
KIT
PWR CYL BR330MMXSTR 600MM SEAL
KIT
-1
-1122.00
UNIT # 5
-1
-1530.00
UNIT # 5
-2
-3060.00
UNIT # 5
PWR CYL 1ACT,ON-OFF SHAFT SL

PWR CYL PISTN
ROD,DISC,LCK,CHCKNUT
-3
-198.90
UNIT # 5
-1
-32211.83
UNIT # 5
MAKE WIPRO SLEEVE
-1
-39688.20
UNIT # 5
WITHOUT SLEEVE 8 MM DIA TH 1.0 MM
-2
-120.00
UNIT # 5
PAINT STANDARD WHITE 1 LITRE PACK

PAINT STANDARD LIGHT GREY 1 LITRE
PACK
-1
-279.48
UNIT # 5
-1
-279.48
UNIT # 5
PAINT STANDARD BLACK 1 LITRE PACK

SQUARE NEOPRENE 7 MM IN
-2
-50
-546.72
-7650.00
UNIT # 5
UNIT # 5
3
25
4
25
5
25
6
25
7
25
8
25
9
26
0
26
1
26
2
26
3
26
4
26
5
26
6
26
7
26
8
26
9
27
0
27
1
27
2
27
3
27
4
27
5
27
6
27
7
27
8
0001
A03908001001
0004
A03908001001
0001
A03908001001
0001
A03602016002
0001
A03602013001
0002
A03602009003
0006
A03303001036
0012
A03302006006
0018
A03302004009
0027
A03302004009
0027
A03302004009
0027
A03201005002
0002
A03201005002
0002
A03201005002
0002
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0039
A03201002001
0038
159
CONTINEOUS L
DIGITL MLTIMTR STD MOTWANE DM
6K3
DIGITL MLTIMTR STD MOTWANE LEAD
ACCSRS
DIGITL MLTIMTR STD MOTWANE LEAD
ACCSRS
LUBRCNT OIL TURB IOC SERVO PRIME:
32
LUBRCNT OIL SP HYDR IOC SERVO SY
HLP:68
LUBRCNT OIL CV HYDR IOC SERVO
CONVAL-46
INSTPNL INDCTRANLG1SCL O/P0199.50A
INSTPNL DESK PUSH BUTTONS FOR
CPU
LED INDICATOR 24 VAC MINIATURE
LAMP
LAMP
LAMP
HOSE FLX SSCORRU 1/4"BSP(F),L 0.8
M
M
M
-1
-6538.20
UNIT # 5
-1
-213.74
UNIT # 5
-1
-213.74
UNIT # 5
-5
-895.50
UNIT # 5
-50
-7211.35
UNIT # 5
-60
-9654.24
UNIT # 5
-2
-0.02
UNIT # 5
-1
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UNIT # 5
-10
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UNIT # 5
-10
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UNIT # 5
-5
-612.00
UNIT # 5
-2
-580.00
UNIT # 5
-3
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UNIT # 5
-2
-580.00
UNIT # 5
SS BRAIDED LOW PR RUBBER HOSE
-1
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UNIT # 5
-3
-128.52
UNIT # 5
-3
-128.52
UNIT # 5
-4
-171.36
UNIT # 5
-10
-428.40
UNIT # 5
-12
-514.08
UNIT # 5
-1
-42.84
UNIT # 5
-5
-214.20
UNIT # 5
-2
-85.68
UNIT # 5
-4
-171.36
UNIT # 5
-6
-171.36
UNIT # 5
27
9
28
0
28
1
28
2
28
3
28
4
28
5
28
6
28
7
28
8
28
9
29
0
29
1
29
2
29
3
29
4
29
5
29
6
29
7
29
8
29
9
30
0
30
1
30
2
30
3
30
A03201002001
0038
A03201002001
0038
A03201002001
0038
A03201002001
0038
A03201002001
0038
A03201002001
0038
A03201002001
0038
A03201002001
0007
A03201002001
0007
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
160
-4
-114.24
UNIT # 5
-4
-114.24
UNIT # 5
-6
-171.36
UNIT # 5
-5
-142.80
UNIT # 5
-1
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UNIT # 5
-4
-114.24
UNIT # 5

HOSE RUBBER SSBRD 3/8"X3/8"
BSP,L500MM
HOSE RUBBER SSBRD 3/8"X3/8"
BSP,L500MM
ELECT INSUL TAPE STEEL GRIP BLACK
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-2
-57.12
UNIT # 5
-4
-251.33
UNIT # 5
-2
-125.67
UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
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UNIT # 5
-1
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W T PLANT
-1
-2
-9.38
-18.77
UNIT # 5
UNIT # 5
4
30
5
30
6
30
7
30
8
30
9
31
0
31
1
31
2
31
3
31
4
31
5
31
6
31
7
31
8
31
9
32
0
32
1
32
2
32
3
32
4
32
5
32
6
32
7
32
8
32
9
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02912002002
0002
A02910003001
0006
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0006
A02910003001
0006
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0006
A02910003001
0006
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0005
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0005
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0004
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0001
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0003
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0001
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0002
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0002
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0003
161
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
-BHOR
HARDWR TORCH CELL PAPERSEAL
NORMAL1,5VCE
NORMAL1,5VCE
NORMAL1,5VCE
NORMAL1,5VCE
NORMAL1,5VCE
-2
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UNIT # 5
-1
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UNIT # 5
-2
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-1
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UNIT # 5
-3
-30.45
UNIT # 5
-3
-30.45
UNIT # 5
-3
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UNIT # 5
-2
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UNIT # 5
-3
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UNIT # 5
-2
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UNIT # 5
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UNIT # 5
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UNIT # 5
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UNIT # 5
-5
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UNIT # 5
-8.500
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UNIT # 5
-2
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UNIT # 5
-5
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UNIT # 5
PTFE TAPE ROLL 25 MM W 12 M
-1
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UNIT # 5
-1
-33.85
UNIT # 5
-1
-33.85
UNIT # 5
-1
-33.55
UNIT # 5
-1
-33.85
UNIT # 5
TORCH EVEREADY DIGILED

POLYTHENE BAG THK 0.2 MM 12 X 18
INCH
HARDWR POLY BAG 0.2MM SIZE24X24
INCH

HARDWR POLY PAPER 0.2MM 1.5 M
WIDE
HARDWR POLY PAPER 0.2MM 1.5 M
WIDE
33
0
33
1
33
2
33
3
33
4
33
5
33
6
33
7
33
8
33
9
34
0
34
1
34
2
34
3
34
4
34
5
34
6
34
7
34
8
34
9
35
0
35
1
35
2
35
3
35
4
35
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0003
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
162
-1
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UNIT # 5
-2
-67.71
UNIT # 5
-1
-33.85
UNIT # 5
-1
-33.85
UNIT # 5
-2
-67.71
UNIT # 5
-1
-33.55
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.32
UNIT # 5
-2
-34.64
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.01
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.32
UNIT # 5
-2
-34.64
UNIT # 5
-1
-17.01
UNIT # 5
-1
-17.32
W T PLANT
-1
-17.01
UNIT # 5
-1
-17.32
UNIT # 5
-2
-34.64
UNIT # 5
-2
-34.64
UNIT # 5
-9
-153.09
UNIT # 5
-1
-17.32
UNIT # 5

-2
-2
-34.64
-34.64
UNIT # 5
UNIT # 5
5
35
6
35
7
35
8
35
9
36
0
36
1
36
2
36
3
36
4
36
5
36
6
36
7
36
8
36
9
37
0
37
1
37
2
37
3
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02713007001
0001
A02701001019
0004
A02304001004
0011
A02304001004
0011
A02304001004
0011
A02304001004
0011
A02304001003
0001
A01901001007
0038
A01604002002
0003
A01601002003
0001
A01404002021
0001
A00302009014
0001
-1
-17.32
UNIT # 5
-1
-17.01
UNIT # 5
-1
-17.32
UNIT # 5
-2
-34.64
UNIT # 5
-1
-17.32
UNIT # 5
-1
-17.32
UNIT # 5

STYLE 20 STEAM NON METALLIC
1525X1650MM
COMPLETE REGULATOR HIGH FLOW
WITH PRESSU
WITH PRESSU
WITH PRESSU
WITH PRESSU
COMPLETE REGULATOR WITH
PRESSURE GAUGE 1
-2
-34.64
UNIT # 5
-17
-1707.99
UNIT # 5
-1
-920
UNIT # 5
-2
-1840
UNIT # 5
-1
-920
UNIT # 5
-1
-920
UNIT # 5
-6
-9487.74
UNIT # 5
CNTCTR&STRTR 3TH 30-22-0AF0

CBLINS CMPN TC KTYPE PVC-UARMR
PR2
CBLINS 1.1SCR CUMLTUAR CR4
1.50SQMM
-1
-0.01
UNIT # 5
-4
-440
UNIT # 5
-3
-302.94
UNIT # 5
CORE 1 1.5 SQMM

ACTUATOR PNEUMATIC ILP M-SPA1M
SEAL KIT
-20
-387.6
UNIT # 5
-1
-1530
1446401.
00
UNIT # 5
Total
163
TESTING - II :
SUPPLY
SR.
MATERIAL DESCRIPTION
AMOUNT
NO.
1.
Relays
2.
Ammeter / Annunciators
26,246
3.
Capacitor / Fuses
32,972
4.
Push buttons/ LEDs
17,332
5.
Actuator spares
6.
Consumables
1,53,799
3,13,763
3,000
Total Amount in Rs.
5,47,112
WORKS
SR.
NO.
Order details
1.
AMOUNT
Work of servicing of actuator limit switch assembly of

motorised valves, gates & dampers
1,97,110
CSTPS/4500060623, Dtd. 23.09.15

2.
Work contract for testing of ABB/EE make switchgear

protection relays
6,00,000
CSTPS/4500061878, Dtd. 26.09.15

Total Amount in Rs.
7,97,110
Total R&M expenditure during Unit#5 COH in Rs. = Rs. 5,47,112 + Rs. 7,97,110
= Rs. 13,44,222/= Rs. 13.44 lakhs
164

U#u Coh - 16 - Final - 10.03.2016

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U#u Coh - 16 - Final - 10.03.2016

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CHANDRAPUR SUPER THERMAL POWER STATION

CAPITAL OVERHAUL JAN - 2016

CHANDRAPUR SUPER THERMAL POWER STATION

Increase in station generation.

Increase in plant load factor.

Reduction in auxiliary power consumption.

Reduction in loss of generation due to O&M problem.

Reduction in forced outages factor.

Increase in station availability.

Reduction in total Nos. of tripping.

Reduction in numbers of tripping due to boiler tube leakage.

Reduction in loss of man days due to accidents excluding fatal accidents.

Imparting training for engineers and workers.

We are committed to:

OCCUPATIONAL HEALTH AND SAFETY POLICY:

We are committed to continually improve the OHSMS by:

CHANDRAPUR SUPER THERMAL POWER STATION

During this overhaul, major thrust was given on:

THIS OVERHAUL REPORT OF U # 5 IS DISTRIBUTED IN FOUR PARTS.

: Pre overhaul report, unit history and planned O/H activities.

Part II : Actual overhaul activities.

Part IV : Overhaul expenditure.

C. Set withdrawn activities.

UNIT-5 OPERATION STAFF ARRANGEMENT:

Er. S.S. BHANSE

Er. N.S. KSHIRSAGAR

Er. P.D. HAJARE

ISOLATION & NORMALIZATION:

Er. M.H. ALI

Er. G.B. NIMKAR

TURBINE SIDE ACTIVITIES:

Er. H.S. GHUGE

BOILER SIDE ACTIVITIES:

Er. P.W. RAMTEKE

Addl. Executive Engineer

Addl. Executive Engineer

Er. S.B. KAMBLE

Dy. Executive Engineer

Er. K.Y. UIKE

Dy. Executive Engineer

Er. R.R. KALE

Er. P.P.ROY CHAUDHARY

SHIFT STAFF ARRANGEMENT:

Addl. Executive Engineer

Er. R.S. NAIDU

Addl. Executive Engineer

Er. V.M. JOSHI

Dy. Executive Engineer

Er. D.D. KAMBLE

Dy. Executive Engineer

Er. M.T. BULKUNDE

Dy. Executive Engineer

2) Control Desk Engineer in Shift:

Dy. Executive Engineer

Er. S.V. MESHRAM

Er. G.S. CHIKANKAR

Er. S.S. THOMBARE

3) Deputation to other section: