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    Joining Process MIG Welding: Faculty of Mechanical Engineering

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    Fong Wei Jun
    This document provides information about a manufacturing processes laboratory on MIG welding. The learning objectives are to understand safe practices, tools/equipment, standard operating procedures, and case studies related to manufacturing processes. The lab activities include understanding safety, tools/materials, an introduction to welding machines, and a case study on MIG welding. For the case study, students prepare workpieces and perform MIG welding at 1G position. They inspect for defects, adjust parameters, and discuss electrode designations, non-destructive testing, and defect analysis. The lab report requirements are outlined and must include an introduction, materials, tools, machines/applications, the MIG welding case study process, conclusions, and references.

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    Joining Process MIG Welding: Faculty of Mechanical Engineering

    Uploaded by

    Fong Wei Jun
    258 views4 pages
    This document provides information about a manufacturing processes laboratory on MIG welding. The learning objectives are to understand safe practices, tools/equipment, standard operating procedures, and case studies related to manufacturing processes. The lab activities include understanding safety, tools/materials, an introduction to welding machines, and a case study on MIG welding. For the case study, students prepare workpieces and perform MIG welding at 1G position. They inspect for defects, adjust parameters, and discuss electrode designations, non-destructive testing, and defect analysis. The lab report requirements are outlined and must include an introduction, materials, tools, machines/applications, the MIG welding case study process, conclusions, and references.

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    manufacturing

    Original Title

    Lab Welding

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    This document provides information about a manufacturing processes laboratory on MIG welding. The learning objectives are to understand safe practices, tools/equipment, standard operating procedures, and case studies related to manufacturing processes. The lab activities include understanding safety, tools/materials, an introduction to welding machines, and a case study on MIG welding. For the case study, students prepare workpieces and perform MIG welding at 1G position. They inspect for defects, adjust parameters, and discuss electrode designations, non-destructive testing, and defect analysis. The lab report requirements are outlined and must include an introduction, materials, tools, machines/applications, the MIG welding case study process, conclusions, and references.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    258 views4 pages

    Joining Process MIG Welding: Faculty of Mechanical Engineering

    Uploaded by

    Fong Wei Jun
    This document provides information about a manufacturing processes laboratory on MIG welding. The learning objectives are to understand safe practices, tools/equipment, standard operating procedures, and case studies related to manufacturing processes. The lab activities include understanding safety, tools/materials, an introduction to welding machines, and a case study on MIG welding. For the case study, students prepare workpieces and perform MIG welding at 1G position. They inspect for defects, adjust parameters, and discuss electrode designations, non-destructive testing, and defect analysis. The lab report requirements are outlined and must include an introduction, materials, tools, machines/applications, the MIG welding case study process, conclusions, and references.

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    FACULTY OF MECHANICAL ENGINEERING

    BMM 3611
    MANUFACTURING PROCESSES LABORATORY

    JOINING PROCESS
    MIG Welding
    Laboratory Date
    Submission Date
    Lecturer
    1)
    JP/PJP

    2)
    3)

    Learning objectives
    By the end of semester, students should be able to:
    1. Know safe practices in manufacturing processing area.
    2. Know tools, equipment and raw material for the respective lab.
    3. Know standard operating procedure for the demonstrated machine.
    4. Analyzed specific case study related to manufacturing process.

    Members

    ID

    Section

    Signature

    1. Introduction
    The objective of this laboratory is to provide hands on experience of welding operation
    and quality inspection. It has been widely used to facilitate joining or assembly.
    MIG welding is a permanent joining of two materials, usually metals, by coalescence. It
    is induced by a combination of temperature, pressure and metallurgical conditions. This
    process is adding filler metal using electrode to the joint.
    2. Lab activities
    Safety in lab

    Know tools and processes materials

    Brief on all machines


    Case study

    Activity
    Safety

    Know tools,
    equipment and
    materials
    Intro to welding
    laboratory
    Case study

    Task

    Form

    Each student gather in group


    In sequence, each student read the saftety clause. If not
    understand, put a note and JP/PJP will explain later.
    Sign the acknowledgement forms
    JP/PJP will give 10 questions about raw material, tool and
    equipment application in this lab.
    Student must find out the answer. (Eg. tool name & their
    purpose, raw material description and the final product, etc..)
    JP/PJP give brief explainaton on all machines in welding
    including MIG, TIG, spot welding ( their function,
    advantages & limitations)
    Student must give attention. Prefer to take a note.
    A case study requires student to find out an answer on the
    specific problem in production.
    Based on the chosen case study, JP/PJP will explain and
    demonstrate process sequence (SOP) for the selected
    process.
    In certain cases, student will be asked to do spesific task.
    Student must explain thoroughly on outcome of their
    investigation

    Sign the
    acknowledgement
    of safety
    requirement form
    Give your answer
    in lab report

    JP/PJP briefing

    Describe in details
    in lab report

    BMM3611(1112)_Welding Lab sheet


    Prepared by:
    MZS@FKM,UMP(2012)

    3. Case study : MIG Welding

    Prepare workpiece for MIG welding


    o Number and size of workpieces (8 pcs of 100 mm x 50 mm x 9 mm ).
    o Cut to bevel type at one end
    Do MIG welding at 1G position as shown below;

    Check quality of the welded part, resetting welding parameter for better result. Record all
    setting parameters used.
    Inspect the welded part (visual, dye penetrant or ultrasound test)
    Sketch some defects found from welding process. Suggest countermeasure to overcome the
    product defect found.
    Discuss in details (in lab report)
    o Electrode designation based on American Welding Society Standard
    o NDT test in welding process.
    o For ultrsound test, include the signal output and relate to the defect found in MIG welding.

    4. Lab report
    For your project report, provide the following:
    1. Use a cover page similar to the labsheet format.
    2. Contents for the report are;
    Introduction
    Raw materials
    Process tools
    Machines and their applications
    Case study Process setting / Design consideration/ Product defect & countermeasure
    Conclusion/Lesson learned
    References
    3. Discuss the strengths and weaknesses of this laboratory. Did the laboratory help you to
    learn the material better? Explain why or why not.
    4. The report should be done in MS Word and an equation editor should be used for all
    equations.
    5. Equations should be numbered and plots should be numbered and referenced with a
    descriptive caption.
    6. Each group must submit a hard copy of the report.

    BMM3611(1112)_Welding Lab sheet


    Prepared by:
    MZS@FKM,UMP(2012)

    Process Sheet
    (MIG Welding)
    Work piece

    MIG machine description

    Material type/grade :___________________

    Brand :______________________________

    Size(L x W x T (mm):__________________

    Model :______________________________
    Capacity:______________________________

    Electrode
    Type

    :_______________________________

    Welding (output quality & improvement)


    Type of
    defects

    Inspection
    (Visual/NDT
    Test)

    Sketch of defects

    Countermeasure

    Process setting (for good quality welding part at 1G position)


    Current

    : _____________________________

    Angle of electrode positioning

    :_____________________________

    Estimated welding speed

    : _____________________________

    BMM3611(1112)_Welding Lab sheet


    Prepared by:
    MZS@FKM,UMP(2012)

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