Introduction Guide
Introduction Guide
Introduction Guide
Introduction Guide
s a PDF file
CX-Process
mation at the
Tool.
ribes basic
application
p or the PDF
e.
CONTENTS
Overview
Example System
System Configuration
Creating Function Block Data
SECTION 1
SECTION 2
Appendix
1-1
1-2
1-2
1-4
1-5
1-8
1-9
1-12
1-14
Starting Operation
1-15
10
PID Tuning
1-16
11
1-19
2-1
2-2
2-2
2-6
Useful Functions
Overview
Example
System
System Configuration
CX-Process Tool
(Support Software)
CJ-series Loop-control
CPU Unit
CJ1G-CPU45P
Isolated-type Thermocouple Input Unit
CJ1W-PTS51
Analog Output Unit
CJ1W-DA041
The
Inpu
CJ1
Cable (2 m) for
Peripheral Bus (Toolbus)
CS1W-CN226
PID
NS-series PT
(Touch Panel)
NS12
RS-232C Cable
XW2Z-200T (2 m)
Input 1
Temperature sensor
Type K thermocouple
Output 1
Ty
the
4 to 20 mA
The screen for the Loop Controller is displayed by connecting a NS-series PT (Touch Panel).
tot
g
ore,
Bus
be
Type K
thermocouple
Loop Controller
(in CJ-series CJ1G-CPU45P Loop-control CPU Unit)
4 to 20 mA
Creating Simple
Function Block Data
for the Loop
Controller
This section presents the flow of operations for
starting the CX-Process Tool (Support
Software), inputting the thermocouple, creating
function block data for one PID loop with an
output of 4 to 20 mA, downloading the data to
the Loop Controller, tuning PID control, and
saving files.
1-1
1
2
Select
data, a
The win
the OK
project
The fold
was ent
will be c
(called t
1-2
1-3
3
3
u
P
b
o
u
o
Next, select the model number and
LCB Unit version. The model number
is the CJ1G-CPU45P and the version
is 3.0.
3-3. Select the model number and the LCB Unit version
in the Unit Information Field. Select CJ1G-CPU45P
for the model number and 3.0 for the version.
T
o
F
P
F
r
1-4
3
4
Creating Function Block Data
Maximize
4-2. Double-click the 04. Block
Diagram 1 Folder.
1-5
The fun
without
the mou
Next, p
as in th
click an
Block.
A wind
block w
Arrow
1-6
Select B
block na
Button.
4
Creating Function Block Data
1-7
Paste the function block Isolated Ao 4point Terminal (DA041) for analog
output in the same way. Right-click in
the window on the right and select
Register - Field Terminal. Set the
Field Terminal to Ao 4-point (DA041).
In th
Arro
Bas
the
4
5
Connecting Function Blocks
Dou
in t
The
be
righ
5-1-3. Double-click.
1-8
Ne
th
ca
Firs
clic
righ
be
The
Set
pre
Click.
5
6
PID
First, change the unit number. Doubleclick ITEM 007 in the window on the
right. The window shown at the right will
be displayed.
The unit number is currently set to "95."
Set the unit number to be used (00) and
press the OK Button.
1-9
6
Set ITEMs for Function Blocks
The uni
"95." Se
(01) an
An out
system
as the
press t
close.
Note: An
Th
CJ
20
(It is not
is made
CJ1W-DA
Program
This co
blocks,
and set
Thermoc
Input Un
1-10
Thermocouple
PID
Input Unit
Analog
Output Unit
I made the
function block
data!
07.
In this example, the operation cycle is set to 1 s for the entire system
and the start mode is set to a hot start (i.e., operation starts with the
auto/manual status held immediately before the power supply was
turned OFF.) Therefore, System Common block is used at its default
values.
1-11
IBM PC/AT or
compatible
(9-pin RS-232C)
Peripheral port
CS1W-CN226/626
Peripheral Port
Connecting Cable
7
Communications Settings between Computer and PLC
Set
be u
to c
Th
co
clic
A dialog box will open. Click the OK
Button.
1-12
The
Win
Tab
1-13
Cl
wi
do
Downlo
Loo
8
Transferring Function Block Data to the Loop Controller
The
disp
ope
Right-click
on the tree in
the window at the left and select
Transfer to LC from the pop-up
menu.
Sele
Exe
The
cha
has
1-14
Downloading
Loop Controller
Starting Operation
8
9
Starting Operation
Use Hot Start to hold the manipulated variable (MV) and other settings
from immediately before a momentary stop. Otherwise, normally use
Cold Start.
1-15
10 PID Tuning
T
be
co
in
Lo
10
PID Tuning
10-2. Set the temperature range in the Tuning Screen Configuration Window.
1-16
PID tuning
PV
SP
Operation
SP
MV
Loop Controller
Upper limit
Lower limit
10
PID Tuning
1-17
Reference Information
Autotuning (AT)
U
s
t
w
f
10
PID Tuning
C
Fine Tuning (FT)
C
T
fr
e
w
C
to
1-18
Upload the parameters (e.g., PID constants) tuned in the actual Loop Controller to the computer. Right-click
in the tree in the
window on the left and select Transfer
from LC - Previous.
11
Tuned function
block data
Saving data
Uploading
Loop Controller
1-19
2-1
1
2
Setting the CSV Tags in Advance/Automatically Creating the NS-series PT Screen for the Loop Controller
1-1. Right-click 001.Basic PID and select Tab Setting CSV Tag.
I can make it
all by myself!
2-2
ng -
ler
ile -
2-3
Click th
Click th
Click th
A prog
A mes
been c
the OK
2-4
2
Click the OK Button.
2-5
3
3
Reference Information
The trend screen that is created can be
checked by selecting items on the
screen.
2-6
y.
Useful
Functions
Useful Functions
Viewing the Online Manual
The online manual is useful to find
proper settings, such as for setting
ITEMs in function blocks.
The online manual will open and the function block will be explained.
This explanation may be useful for reference.
This
funct
and M
dress
bank
as a
t
.
HMI Function
This function automatically assigns
function block data (e.g., PV, SP,
and MV) in order of function block address to addresses in the specified
bank in the EM Area of the CPU Unit
as a constant data conversion area.
The HMI function is set in the System Common Block (Block Model
000). By default, the refresh cycle in EM0 is set to 1 s. The blocks
that are allocated are determined according to the block addresses
given to the registered function blocks.
For example, the block address will be 001 if the Basic PID Block is
pasted first. A total of 40 words (fixed) are allocated for each block
address: 20 words for send data from the Loop Controller to the CPU
Unit memory (E00000 + block address x 20, i.e., E00020 to E00039 if
the block number is 001) and 20 words for receive data from the CPU
Unit memory to the Loop Controller (E15000 + block address x 20,
i.e., E15020 to E15039 if the block number is 001).
Block address
Analog data
Bit
+18
Bit data
+19
Useful Functions
User Link Tables
User link tables are used to exchange data between user-set I/O
memory in the CPU Unit and function blocks in the Loop Controller.
Normally, Field Terminals are used for data exchange with I/O Units
and the HMI function is used for data exchange with I/O memory for
CPU Units. With these functions, however, the I/O memory
addresses for the CPU Unit are automatically allocated. User link
tables are useful for reading and writing data in the Loop Controller
to user-set memory area addresses in the CPU Unit. For example,
to read the remote set point (RSP) data from the DM Area in the
CPU Unit's I/O memory, allocate addresses in the DM Area to a
user link table and connect the table to the RSP of the PID Block. In
the following figure, D100 is allocated to a user link table, and the
table is connected to the RSP of the Basic PID Block.
Ana
con
che
a fu
ma
for
sou
Connection Maps
Analog and contact information is
connected to function blocks. To
check the relationship of all I/O for
a function block, use a connection
map to display a relational diagram
for input source ITEMs and output
source ITEMs as a list.
This catalog mainly provides information that is necessary for selecting suitable models, and does
not contain precautions for correct use. Always read the precautions and other required information
provided in product operation manuals before using the product.
The application examples provided in this catalog are for reference only. Check functions and
safety of the equipment before use.
Never use the products for any application requiring special safety requirements, such as nuclear
energy control systems, railroad systems, aviation systems, medical equipment, amusement
machines, vehicles, safety equipment, or other application involving serious risk to life or property,
without ensuring that the system as a whole has been designed to address the risks, and that the
OMRON products are properly rated and installed for the intended use within the overall equipment
or system.
Printed on 100%
Recycled Paper
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q.
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7109
Fax: (81)75-344-7149
Regional Headquarters
Authorized Distributor: