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    ITP - Ballast, Sub-Ballast, Sand Rev 0

    Uploaded by

    paklan
    This document outlines quality control and acceptance criteria for ballast, subballast, and sand materials used in track construction. It specifies visual and laboratory testing requirements for material properties like particle size distribution, crushing value, and abrasion resistance. Tests must be performed on samples from approved quarries during initial source approval and routinely during production. Inspection points are identified for quality control, quality assurance, and other parties to verify materials meet specifications before use.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    ITP - Ballast, Sub-Ballast, Sand Rev 0

    Uploaded by

    paklan
    280 views4 pages
    This document outlines quality control and acceptance criteria for ballast, subballast, and sand materials used in track construction. It specifies visual and laboratory testing requirements for material properties like particle size distribution, crushing value, and abrasion resistance. Tests must be performed on samples from approved quarries during initial source approval and routinely during production. Inspection points are identified for quality control, quality assurance, and other parties to verify materials meet specifications before use.

    Original Description:

    Inspection Testing Plan for Permanent Way Ballast, Su-ballast & Sand

    Original Title

    ITP - Ballast, Sub-ballast, Sand Rev 0

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    © © All Rights Reserved

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    This document outlines quality control and acceptance criteria for ballast, subballast, and sand materials used in track construction. It specifies visual and laboratory testing requirements for material properties like particle size distribution, crushing value, and abrasion resistance. Tests must be performed on samples from approved quarries during initial source approval and routinely during production. Inspection points are identified for quality control, quality assurance, and other parties to verify materials meet specifications before use.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    280 views4 pages

    ITP - Ballast, Sub-Ballast, Sand Rev 0

    Uploaded by

    paklan
    This document outlines quality control and acceptance criteria for ballast, subballast, and sand materials used in track construction. It specifies visual and laboratory testing requirements for material properties like particle size distribution, crushing value, and abrasion resistance. Tests must be performed on samples from approved quarries during initial source approval and routinely during production. Inspection points are identified for quality control, quality assurance, and other parties to verify materials meet specifications before use.

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    Activity

    No.

    Activity Description

    Controlling Document

    Acceptance Criteria

    Frequency

    Verifying Document

    Inspection Point
    QC
    QA
    SE
    DMIA DMIA

    A
    1

    TRACK BALLAST
    Material / Testing
    Igneous Rock
    All ballast to be supplied shall be from approved quarry(s) and in accordance to the samples submitted. Any change in quarry and / every
    (sound crushed Granite) only
    change of stratum of rock in the quarry shall be approved again with complete testing as per technical specification.
    Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only.
    Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory.
    1.1
    Aggregate
    Source Properties
    1.2
    Ballast
    Visual Inspection
    Clean, angular in shape and
    100% compliance on
    Visual inspection
    W
    H
    H
    free from weathered surface
    every delivery to site
    100% rejection
    and deleterious material (no
    loam or earth content)
    1.3
    Petrographic examination
    BS EN 932 3
    Granite Rock
    Every Source approval
    Laboratory test result
    W
    H
    H
    Malaysian Standard 30
    1.4
    ACV Aggregate Crushing
    Equal or less than 30%
    Every Source approval
    Laboratory test result
    W
    H
    H
    Part 8:1995 (page 8 / Table
    Value
    3)

    1.5

    L.A Abrasion Test

    ASTM C 535

    2
    2.1

    Manufacturing Properties
    Particle Size Distribution

    BS EN 933 1

    2.2

    Flakiness Index

    BS 812105:1 : 1989

    2.3

    Elongation Index

    Activity
    No.

    Activity Description

    Equal or less than 25%

    Every Source approval

    Laboratory test result

    Every Source approval

    Laboratory test result

    W/R

    W/R

    Equal or less than 40%

    Every Source approval

    Laboratory test result

    W/R

    W/R

    BS 812105:2 : 1990

    Equal or less than 35%

    Every Source approval

    Laboratory test result

    W/R

    W/R

    Controlling Document

    Acceptance Criteria

    Frequency

    Verifying Document

    Sieve Size
    63mm
    50mm
    28mm
    14mm

    % Passing
    100
    80 100
    0 20
    <1

    3
    Material / Routine Testing
    Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only.
    Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory.

    Inspection Point
    QC
    QA
    SE
    DMIA DMIA

    3.1

    Ballast

    3.2

    ACV Aggregate Crushing


    Value

    3.3

    L.A Abrasion Test

    Activity
    No.

    Activity Description

    Visual Inspection

    Malaysian Standard 30
    Part 8:1995 (page 8 / Table
    3)

    Clean, angular in shape and


    free from weathered surface
    and deleterious material (no
    loam or earth content)
    Equal or less than 30%

    100% compliance on
    every delivery to site

    Visual inspection
    100% rejection

    W/R

    W/R

    Every 25000 / tons of


    production

    Laboratory test result

    W/R

    W/R

    W/R

    W/R

    ASTM C 535

    Equal or less than 25%

    Every 25000 / tons of


    production

    Laboratory test result

    Controlling Document

    Acceptance Criteria

    Frequency

    Verifying Document

    Inspection Point
    QC
    QA
    SE
    DMIA DMIA

    B
    1

    TRACK SUBBALLAST
    Material / Testing
    Igneous Rock
    All ballast to be supplied shall be from approved quarry(s) and in accordance to the samples submitted. Any change in quarry and / every
    (sound crushed Granite) only
    change of stratum of rock in the quarry shall be approved again with complete testing as per technical specification.
    Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only.
    Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory.
    1.2
    Subballast
    Visual Inspection
    Clean, angular in shape and
    100% compliance on
    Visual inspection
    W
    H
    H
    free from weathered surface
    every delivery to site
    100% rejection
    and deleterious material (no
    loam or earth content)
    1.3
    Liquid Limits
    BS 1377 Part 2 : 1990
    Equal or less than 25%
    Every Source approval
    Laboratory test result
    W
    H
    H
    1.4
    Plasticity Index
    BS 1377 Part 2 : 1990
    Equal or less than 6%
    Every Source approval
    Laboratory test result
    W
    H
    H
    Malaysian Standard 30
    1.5
    ACV Aggregate Crushing
    Equal or less than 35%
    Every Source approval
    Laboratory test result
    W
    H
    H
    Part 8:1995 (page 8 / Table
    Value
    3)

    2
    2.1

    Manufacturing Properties
    Particle Size Distribution

    BS EN 933 1

    Sieve Size
    50mm
    25mm
    9.5mm
    4.75mm
    2.00mm

    % Passing
    100
    70 100
    40 80
    23 68
    14 50

    Every Source approval

    Laboratory test result

    0.425mm
    0.075mm

    Activity
    No.
    2.2

    8 30
    2 10

    Inspection Point
    QC
    QA
    SE
    DMIA DMIA
    W
    H
    H

    Activity Description

    Controlling Document

    Acceptance Criteria

    Frequency

    Verifying Document

    CBR 4 days soaking under


    surcharge of 4kg when
    compacted to 98% of lab mas
    dry density

    BS 1377 Part 4 : 1990

    Equal or more than 30%

    Every Source approval

    Laboratory test result

    100% compliance on
    every delivery to site

    Visual inspection
    100% rejection

    Every 5000 / tons


    Every 5000 / tons
    Every 2500 / tons

    Laboratory test result


    Laboratory test result
    Laboratory test result

    W
    W
    W

    H
    H
    H

    H
    H
    H

    Frequency

    Verifying Document

    Every source approval

    Laboratory test result

    3
    Material / Routine Testing
    Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only.
    Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory.
    3.1
    Subballast
    Visual Inspection
    Clean, angular in shape and
    free from weathered surface
    and deleterious material (no
    loam or earth content)
    1.3
    Liquid Limit
    BS 1377 Part 2 : 1990
    Equal or less than 25%
    1.4
    Plasticity Index
    BS 1377 Part 2 : 1990
    Equal or less than 6%
    Malaysian Standard 30
    1.5
    ACV Aggregate Crushing
    Equal or less than 35%
    Part 8:1995 (page 8 / Table
    Value
    3)

    Activity
    No.
    C
    1
    1.1

    Activity Description

    Controlling Document

    SAND LAYER BELOW SUBBALLAST


    Material / Testing
    Particle Size Distribution
    BS EN 9331

    Acceptance Criteria

    Sieve Size
    14mm
    6.3mm
    2mm
    600m
    300m
    150m
    75m

    % Passing
    100
    80 100
    50 100
    10 70
    3 40
    0 20
    0 10

    Inspection Point
    QC
    QA
    SE
    DMIA DMIA
    W

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