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    Blind Flange (10 Bar)

    Uploaded by

    SyedZainAli
    This document contains the input and output of a flange analysis. Key details include: - The flange has a design pressure of 10 bar and temperature of 200C. - It has a thickness of 36mm, diameter of 940mm, and is made of SA-285 C steel. - The analysis calculates stresses and determines the minimum required thickness is 35.23mm. - The maximum allowable working pressure is 10.44 bar and finished flange weight is 426.9lbs.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Blind Flange (10 Bar)

    Uploaded by

    SyedZainAli
    191 views7 pages
    This document contains the input and output of a flange analysis. Key details include: - The flange has a design pressure of 10 bar and temperature of 200C. - It has a thickness of 36mm, diameter of 940mm, and is made of SA-285 C steel. - The analysis calculates stresses and determines the minimum required thickness is 35.23mm. - The maximum allowable working pressure is 10.44 bar and finished flange weight is 426.9lbs.

    Original Description:

    Regarding blind flange calculation

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    © © All Rights Reserved

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    This document contains the input and output of a flange analysis. Key details include: - The flange has a design pressure of 10 bar and temperature of 200C. - It has a thickness of 36mm, diameter of 940mm, and is made of SA-285 C steel. - The analysis calculates stresses and determines the minimum required thickness is 35.23mm. - The maximum allowable working pressure is 10.44 bar and finished flange weight is 426.9lbs.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    191 views7 pages

    Blind Flange (10 Bar)

    Uploaded by

    SyedZainAli
    This document contains the input and output of a flange analysis. Key details include: - The flange has a design pressure of 10 bar and temperature of 200C. - It has a thickness of 36mm, diameter of 940mm, and is made of SA-285 C steel. - The analysis calculates stresses and determines the minimum required thickness is 35.23mm. - The maximum allowable working pressure is 10.44 bar and finished flange weight is 426.9lbs.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    You are on page 1of 7

    1

    Input Echo, Flange Item

    1,

    Description: New Flange

    Description of Flange Geometry (Type)

    Blind

    Description of Flange Analysis

    Partial, Thickness

    Print Final Results for Given Thickness

    Yes

    Design Pressure

    Design Temperature

    10.00

    bar

    200.00

    ci

    0.0000

    mm.

    Flange Inside Diameter

    0.000

    mm.

    Flange Outside Diameter

    940.000

    mm.

    Flange Thickness

    36.0000

    mm.

    Corrosion Allowance

    Perform thickness calcs. based on rigidity

    Flange Material

    Yes

    (Not Normalized)

    SA-285 C

    Flange Material UNS Number

    K02801

    Flange Allowable Stress At Temperature

    Sfo

    108.248

    N/mm^2

    Flange Allowable Stress At Ambient

    Sfa

    108.248

    N/mm^2

    Bolt Material

    SA-193 B7

    Bolt Material UNS Number

    G41400

    Bolt Allowable Stress At Temperature

    Sb

    172.369

    N/mm^2

    Bolt Allowable Stress At Ambient

    Sa

    172.369

    N/mm^2

    Diameter of the Load Reaction, Long

    Span

    Dl

    838.200

    mm.

    Diameter of the Load Reaction, Short Span

    Ds

    838.200

    mm.

    Perimeter along the Center of the Bolts

    0.000

    mm.

    Area

    0.000

    mm^2

    Diameter of Bolt Circle

    838.200

    mm.

    Nominal Bolt Diameter

    47.6250

    mm.

    Area within the Centers of Bolt Holes

    Type of Thread Series


    Number of Bolts

    UNC Thread Series


    n

    Compute Full Flange Design Bolt Load (S*ab) ?

    24
    No

    2
    Flange Face Outside Diameter

    Fod

    692.200

    mm.

    Flange Face Inside Diameter

    Fid

    0.000

    mm.

    Flange Facing Sketch

    Code Sketch 1a

    Gasket Outside Diameter

    Go

    679.600

    mm.

    Gasket Inside Diameter

    Gi

    616.500

    mm.

    Gasket Factor,

    3.0000

    Gasket Design Seating Stress

    68.947

    Column for Gasket Seating

    2, Code Column II

    Gasket Thickness

    tg

    3.5000

    N/mm^2

    mm.

    Shell

    Material

    SA-516 70

    Shell

    Material UNS Number

    Shell

    Allowable Stress At Temperature

    So

    137.895

    N/mm^2

    Shell

    Allowable Stress At Ambient

    Sa

    137.895

    N/mm^2

    K02700

    Full face Gasket Flange Option

    Full Face

    ASME Code, Section VIII, Division 1, 2013

    Flange analysis, Flange number 1, Description: New Flange


    ASME Code, Section VIII, Division 1, UG-34 and App. 2, 2013

    Distance to Full Face Gasket ID Centroid, hg

    52.609

    mm.

    Distance to Full Face Gasket OD Centroid, h'g

    -38.269

    mm.

    31.550

    mm.

    15.775

    mm.

    Gasket Contact Width,


    Basic Gasket Width,

    N = (Goc-Gic) / 2
    b0 = Full Face

    Effective Gasket Width,

    b = (C-Gicor)/4.0

    55.425

    mm.

    Gasket Reaction Diameter,

    G = C - 2.0 * hg

    732.981

    mm.

    3
    Warning: Gasket is within the bolt circle and user has indicated
    that this is a full face gasket. Please Check the input.

    Basic Flange and Bolt loads:


    Hydrostatic End Load due to Pressure[H]:
    = 0.785 * G * G * Peq
    = 0.785 * 732.9813 *732.9813 *10.0000
    = 94871.758 lbf

    Contact Load on Gasket Surfaces[Hp]:


    = 2 * b * PI * G * m * P
    = 2 * 55.4250 * 3.1416 * 732.9813 * 3.0000 * 10.00
    = 172171.375 lbf

    Full Face ID Gasket Compression[H'p]:


    = Hp * hg / h'g
    = ( 172171 * 52.6094 / -38.2689 )
    = -236688.641 lbf

    Full Face ID Pressure Load[H'GY]:


    = b * PI * G * y * hg / h'g
    = 55.4250 * 3.1416 * 732.9813 * 68 * 52.6094 / -38.2689
    = -2719544.750 lbf

    Operating Bolt Load[Wm1]:


    = H + Hp +

    H'p (cannot be < 0)

    = ( 94871 + 172171 + -236688 )


    = 30354.484 lbf

    Gasket Seating Bolt Load[Wm2]:


    = y * b * PI * G

    + yPart * bPart * lp + H'GY

    = 68.95*55.4250*3.141*732.981+0.00*0.0000*0.00+-0.3E+07
    = -741301.250 lbf
    = 0.000 lbf, Mating Flange Load Governs

    Required Bolt Area[Am]:

    4
    = Maximum of Wm1/Sb, Wm2/Sa
    = Maximum of 30354 / 172 , 0 / 172
    = 783.340 mm^2

    ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
    = 2a + 6t/(m + 0.5)
    = 2 * 47.625 + 6 * 36.000 /(3.00 + 0.5)
    = 156.964 mm.

    Actual Circumferential Bolt Spacing [Bs]:


    = C * sin( pi / n )
    = 838.200 * sin( 3.142 / 24 )
    = 109.407 mm.

    ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
    = max( sqrt( Bs/( 2a + t )), 1 )
    = max( sqrt( 109.407 /( 2 * 47.625 + 36.000 )), 1 )
    = 1.0000

    Bolting Information for UNC Thread Series (Non Mandatory):


    ----------------------------------------------------------------------------Minimum

    Actual

    Maximum

    ----------------------------------------------------------------------------Bolt Area, mm^2

    31602.514

    47.625

    50.900

    101.600

    109.407

    Radial distance bet. bolts and the edge

    783.340

    Circumferential spacing between bolts

    156.964

    ----------------------------------------------------------------------------Flange Design Bolt Load, Gasket Seating[W]:


    = Sa * ( Am + Ab ) / 2.0
    = 172.37 * ( 783.3400 + 31602.5137 ) / 2.0
    = 627477.19 lbf

    Gasket Seating Force[Hg]:


    = W - H
    = 627477 - 94871
    = 532605.44 lbf

    Moment Arm Calculations:

    Distance to Gasket Load Reaction[hg]:


    = (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
    = (838.200 - 616.500 ) * (2 * 616.500 + 838.200 ) /
    (6 * (616.500 + 838.200 ))
    = 52.6094 mm.

    Reverse Moment arm[h"g]:


    = hg * h'g / ( hg + h'g )
    = 52.6094 * -38.2689 / (52.6094 + -38.2689 )
    = -140.3938 mm.

    Distance to Face Pressure Reaction[ht]:


    = (R + g1cor + hg ) / 2.0
    = ( 110.8500 + 0.0000 + 52.6094 ) / 2.0
    = 81.7297 mm.

    Distance to End Pressure Reaction[hd]:


    = R + g1cor
    = 110.8500 + 0.0000
    = 110.8500 mm.

    Tangential Flange Stress, Flat Head (UG-34), Operating[Sto]:


    = C * Zrat* |Peq| * d2/(t2) (no moment from bolt load for Full Face flange)
    = 0.25 *1.0000 *10.00 *732.9813^2 )/(36.0000^2)
    = 103.6 N/mm^2

    Bolt Stress, Operating[Bso]:


    = ( Wm1 / Ab )
    = ( 30354 / 31602.5137 )
    = 4.3 N/mm^2

    Bolt Stress, Seating[Bsa]:

    6
    = ( Wm2 / Ab )
    = ( 0

    / 31602.5137 )

    = 0.0 N/mm^2

    Radial Stress at Bolt Circle, Full Face Gaskets, Operating[Srfo]:


    = 6 * Mr / (t^2* (PI*C - n * dB))
    = 6 * 0 /
    ( 36.0000^2* ( 3.1416 * 838.2000 - 24 * 47.6250 ) )
    = 0.0 N/mm^2

    Stress Computation Results:


    Operating
    Actual
    Tangential Flange

    Allowed

    Gasket Seating
    Actual

    Allowed

    104.

    108.

    0.

    108. N/mm^2

    Bolting

    4.

    172.

    0.

    172. N/mm^2

    Full Faced Gasket

    0.

    108.

    0.

    108. N/mm^2

    Minimum Required Flange Thickness + CA

    35.230

    mm.

    Estimated M.A.W.P. ( Operating )

    10.44

    bar

    Estimated Finished Weight of Flange

    426.9

    lbf

    Estimated Unfinished Weight of Forging

    426.9

    lbf

    Minimum Design Metal Temperature Results,

    UCS Curve : A

    Stress Ratio = 0.958 , Temperature Reduction per Fig. UCS 66.1 = 2 C

    Min. Metal Temp. w/o impact per Fig. UCS-66

    -8

    Min. Metal Temp. at Req'd thk. (UCS 66.1)

    -10

    Min. Metal Temp. w/o impact per UG-20(f)

    -29

    PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

    Flange Results Summary for Item 1 : New Flange


    Flange Type:

    Blind

    Analyze Option: Partial, Thk

    Design Pressure : 10.00

    bar

    Flange Diameters

    id: 0.000

    od: 940.000 mm.

    Gasket Diameters

    id: 616.500

    od: 679.600 mm.

    Gasket Factors

    m: 3.000

    y: 68.947 N/mm^2

    Flange has 24 Bolts 47.625 mm. at BCD 838.200 mm.


    Min. Required Flange Thickness per ASME + CA

    Operating
    MAWP

    10.443

    35.230

    mm.

    Seating
    0.000

    Note: The Flange passed, for the Internal Pressure.

    Flange MDMT

    -28.89

    The finished weight of the flange

    426.879 lbf

    The unfinished weight of the flange

    426.879 lbf

    PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

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