Document Title

Method Statement for Static Equi

Installation Work (Below 10 ton

Client
Contractor
Project Title

Location

Desuiption

lof26

lJ I
ll
i, Lt.
r

ft

(l

-r

l:I
t:

li

t
I'
,Fv

Title

Document

Ij

I Method

Statement for Static Equipr lent

Installation Work (Below 10 ton

Doc No.
Page

CONTENTS

+i
il

1.

PURPOSE

2.

OBJECTIVE

3. DEFINITION

4.

RESPONSIBILITIES

ir
I

5. PERMIT TO WORK

6. METHODOLOGY

I
l"
t

REQUIREMENTS

7" KEY RISK / CONTROLS

tq
lr
;,
Ji

8.

%'.

WELFARE FACILITIES

.;r

t*

9, LIFTING PLAN

:t

,:

tt

8.

F1
It

10"

EQUIPMENT/PPE

l!
ll

tl

11. SITE ACCESS ARRAIIGEMENT

tl

12.

fi

ENVIRONMENT PROTECTION AND W

13. TECHNICAL SPECIFICATION

-ri
rta
li
,i

14.

WORKING HOURS

15.

CONTACTS

16.

RISK ASSESSMENT ANALYSIS

::.:a=

fi

li
'il

ti1i

'L.'
T

D'J

''i!
:l

I t"j
i

lr*
I

;lt
;i{
L

iil
rii

l. !-;
t

TE DISPOSAL

2af

26

Document Title

1.

Method Statement for Static Eq

Installation Work (Below 10 ton

3of26

PURPOSE :Purpose of this document is to develop and

vide methodology for Static

Equipment Installation Work (Below l0 ton)

) OBJECTIVE :This method defines Health, Safety & Envi

ment approach for Static

Equipment Installation Work (Below 10 ton)

, DEFINITIONs

J.

I
QC

LEW

Quality Controller
Licensed Electrical

rkers

4. Rcsponsibilities
Reports directly
Construction Manager

Mechanical In-charge

Safety Officer
Safety Coordinator

Lifting Supervisor

PM, lead and execute timeiy

completion of the
and oversee the safety for the site
Reports
PM,
ure and execute directly the
construction & com
ion of work and also the safety on
site
Overseas the lVhole o Mechanical Installation work and
to the CM and
sure all safety aspect on site
Ensures all work proce{ure
and oversea th$ installation work
Provide relevant and
uired training on site and oversee
and enforce all safet
les and resulation
Oversee and enforce al
rules and regulation on site
Oversee the direct
ution of work on site and ensure
that safety measures
in place and maintained.
Reports to Supervisorl and

to

Engim

proper signaling, moriements & coordination durins

general lifting works in accordance with the lifting plan.
Ensures that only regi{tered crane operators, uppolnt"A
riggers and signalmen participate in any lifting operation
involvins cranes.
Take suitable measures {o rectify any unsafe conditio's to
ensure the liftirig operation can be conducted safei
r

tI

Document

Title

I Method

Statement for Statie Equip nent

Installation Work (Below iO toi
)

Fitter
Rigger

Signal man

Perform the installat

the equipment orienr
Ensures that the loac
stable, balanced and
the load as it is beinr
Gives correct and
operator to maneuve,
to the destination.
To follow all safety
work procedure in a
Assist the fitter in tht

Maintenance and Repaii

Crew from vendors
General Worker
Banksman
Guides vehicles anr
working along and a
rqquired in the risk ar

Doc No.
Page

4of

26

on ofthe equipment and checking of

ttion and alisnment
is rigged up in such manner ahat it is
;ecured; establish tag lines to control
maneuvered.

lift equipment
the load safely from the point of lift

lear signals to the

egulation on site and carry out anv

afe manner

installatioq of the equipmeni

assists in road diversion while
:ross the road in a safe manner as
;essment.

Demolition

L_J

Llttrng

Scaffold Erection/
Dismantling

Working at Height

Hot Work

Hazardous Environment

f,

Exeavation

Hazardous Matt

Handling

Confined Space Entry

Piling operation

Line Break

Working in Hazardous
Environment

lold Work

M
Z-\J

Electrical Isolati
Energization

Others:

al

5.1. Safety Requirement & Restriction

l.

Workers involve must be SIC inducted

(If working inside

plant)
2. Workers involve must wear complete and pro
3. Banksman shall be brief on the only road
4. Workers involve must be MS/RA briefed and

r PPE requirements at all times.

to the site.
rded.

Method Statement for Static Equi

Installation Work ftselow 10

Document Title

5.

5of26

All workers to be briefed with the Eme

Procedure, Evacuation

Procedure and General Site Rules as discus

Drill

in the SIC

6, METHODOLOGY:.
6.1" Preparation

.
o

Apply all relevant permits to work

get approv*

Proceed to the site and check the

ipment foundation, study the GA

drawing of the equipment and ch

the foundation, elevation and ensure

the right orientation during installa

Ensure all mobile equipment

y electrical equipment are inspected

and, a:

prior to mobilization on site.

fP."pur"

all the equipment and liftin tackles required for the lifting and
installation work inspecfed

Ensure all the preparation works a

done before any

lifting works

commeRees"

Ensure

all lifting plan and mobile

e movement

approved

plan are being

to the PTW.

Survey and mark the location of the

outrigger position and trailer

parking area.
Prepare steel plate at crane outri

(steel plate dimension 6m

by 1.5rn by 20mm thickness)

Hard barricade with warning signa

be set up prior to any

lifting

work.
6.2. Deliverv and Storage On-site

communicate

*ith

fo{suitabre temporary storage of

equipment if not will be deliver to la{ down designated temporary

storage

location.

Ensure when going up the lorry crane or trailer adequate

fulr protection
is being

provided

Method Statement for Staric Equi

Installation Work @elow l0 t,

Document Title

6of 26

lnor

equipment to be installed upon elivery, the

trailer or lorry crane
follow the route to site as

Unloading of equipment will be by

ever that

crane or mobile crane which

fulfil the lifting requirem

All equipment shall be temporary

storage area to protect against dan

pported with timber block atthe

and for later easier transporting

and rigging works

6.3. T

lUntoaAing

and transferring of equi

crane 50 tons and above and also

Delivery of equipment to site shall

shall be perform by mobile

crane under tn"

done by 40 foot trailer or lorry

crane.

All unloading site shall

and approv.

uvI

6.3.1. Using of Pallet Jack

a
a

6.3.2.
a

Place the equipment onto the pallet

carefully.

Ensure the equipment is rested firml onto the pallet

and if required,
secured before maneuvering the pal jack to the
designated location.
DO NOT push or pull the pallet jack
denly to prevent the equipment
from slipping from the pallet jack,s
Use of wooden or plastic pallets for

y inserting the pallet jack lork.

and
Boom lift will be used to perfonn ri ing and de-rigging
work if the
platform ladder and A-fr:ame ladder i out ofreach
Ensure thatthe boom lift is nre-in

"dlmobilization

Boom lift operator are to follow the b rnksman guidance

at all time
while maneuvering the boom lift

,,

.i..::

'i,'

l.,l
i.
I

Method Statement for Static Equi

Installation Work @elow l0 t

Document Title

7of26

Personnel working in the boom

shall wear harness with 100% tied

up

All removed lifting

gears shall be

Iace in the boom

down and do not throw any lifting

6.3.3.
a

basketto brine

down.

tu

Farrklift operator must follow

an instruction

moving off.
6.3.4.

Transferrins usins Sk!4 roller

Lever blocks and chain blocks wiil

{e used for puiling the equipment

along the rails by securing to a stro

anchoringpointl

To change direetions or negotiating

bend, another rail will set up

along the patli of direction, Jack the

jacks and let the equipment rest on t
Place tlie rails under the equipment

rollers and wooden planks.

ipryent up by using hrvdraulic

timber blocks
piate together with the skid

Method Statement for Static Eoui

Installation Work fBelow t0 t,

Docurnent Title

8of26

Slorvlyjack down the equipment

to the skid rollers and proceed

with the skidding works.

Mobile crane will setup be setup

ac,

ing to the lifting ptuo

and closely supervise by the

ifting supervisor on site.

I
r Extend all outriggers

fully with the

plate place directly below the

outrigger plates for stability of the c

e Adjust the outrigger hyclraulic syste

to achieve the levelness of the

crane chassis.

lfft.

crane

will lift the required

amou

The lifting supervisor shall confirm

tle

load, crane eapacity and validity of li

of counterweight stated on the

crane working radius, the

liftine

gears, complete checklists

prior lifting.

r AII trailers/lory will maneuver into

parking location guided by the ban

site to the designated installation

at all tirne.

Parking and positioning of the mobil crane

andtrailer/lorry crane for
the lifting job will be stated in the lift ng plan
attached to the pTW.
Park the Main and the tailing mobile

ne according to the

lifting plan

approved
Prepare and setup

lifting tackles to

lifting crane's hook and the

tailing crane's hook.

Hook up the lifting tackles using the latforrn ladder
or A-flame ladder
on both the lifting lugs ancl tailine iu of the
tank

h4ethod Statement for Static Equipr rent

Installation Work (Below 10 ton

Document Title

During the tilting procedure, do

Doc No.

10

Page

of 26

not tojerk, so as to ensure the

n<

tilting is smooth.
When the equipment is almost in r ntical positions, slowly release the
tailing crane's hook till there is no ension, and after which, lower the
tank

till

its approximately 500mrn way from the ground

Remove all the tailing lifting gears rway from the equipment.
The signalman

will instructed the c

ane operator to swing the telescopic

boom towards the designate equipr ent foundation for installation

works.

After which follow

as

per direct

lif

ng procedure for installation on the

foundation

"

Ensure the rigging is done properly uha

tiaing supervisor will confinn

and check the riggings are according o the planning and design.

Guide ropes (tag line) to be tied to

equipment base to arrests

swinging movements during lifting

rks.

All equipment will

be hoist hieh en

obstacles while maneuverins to its

gh to clear any structure or

ignated installation location

Rigger will also be station to look ou for any obstruction during the

lifting job
Upon confirmation of the liftine

isor, the signal man

tlre crane to lower the equiprn ent, at a

will instruct

intained speed without any

"ierking.

Equipment is to be lowered to a hei

of 200mm above the foundation

packer plates for the fitters to check i

al

Fitters

will

use plumb-bob and auto-le

ignment and orientation.

I for orientation check.

ti

.i,
i

Document Title

Method Statement for Static Equi

Installation Work (Below l0

l1 of 26

iUpon confirmation from the

take over and coordinate the loweri

sor on site,

lifting supervisor will

of the equipment on its packer-

plate and anchor bolts.

Fitters

will now tighten the anchor

Its nuts to secure the equipment to

the ground, hand tight, to ensure

it's

After confirmation from the tifting

pervisor, the signalman

instruct the crane to lower its hook

that the hook can be lowered and

safe.

will

swinging to the left or right so

red fiom the equipment to remove

the wire/webbing sling and shackles can be remove

from the equipment.
6.7.
Ensure the rigging is done properly

nd lifting supervisor will confirm

and check the riggings are accordi

to the plan and design.

Guide ropes (tag line) to be tied to t

equipment base or to the lifting

shackles to arrests unnecessary swi

ng movements during lifting

works.
Signalman and the crane operator w il communicate
through the walkie
talkie at all time during the lift.

All equipment will

be hoist hieh

Rigger with walkie talkie and,/or wh

gh to clear the structure top.

le will also be station to look out

for any obstruction durins the liftin

If any obstruction is identifiecl, ri

will notify by walkie talkie or by

blowing the whistle ro srop the liftin work.

The equipment will now be hoist do

slowly through the structure

beam as directed by the signalman

municating with the crane

operator

Equipment is to be lowered to a hei t of 200mm above

the foundation
packer plates for the fitters to check i alignment
and orientation.
Fitters

will

use plumb-bob and auto-l

I for orientation check.

Method Statement for Static Equipr ent

Installation Work (Below l0 ton

Document Title

Doc No.

12af 26

Page

Upon eonfirmation from the

isor on site, lifting supervisor will

take over and coordinate the

of the pump on its packer-plate

and anchor bolts.

6.8.

reI

-fra

Ensure A-frame and existins

is certified by PE before

used
Set up the A-frame on a

flat

and ensure thatit seat firmly

without any jerking motion,

Secure a beam elamp (1 ton and

ve rating) on the horizontal beam

of

the A-frame.

After which secure

a chain

block

has a rating

of

less than the clamp

and the SWL of the A-frame onto

beam clamp

Rigger will rig the lifting shackles

o the equipment to the chain

block hook.

After all lifting shackles is secure,

ly hoist up the equipment using

the chain block.

once equiprnent o'top of foundatiofr, slowly hoist down and fiuer will
check the orientation and tag no. befpre the equipment is hoist down
onto the foundation.

For I-beam the procedure will be the same as an A-fiame. In addition,

approved f
before using any structure for lifting purpose

Rieeine Method

r
.

Correct use of all types

of hitches methbd

DO NOT practice the wrong method

6.10.

TE
Centering shall be performing
directions"

ND
two direct

at right angle or more than two

Document

Title
o
.

lvlethod Statement for Static Equipr rent

Installation Work (Below l0 tor

Doc No.
Page

13

of

Fine adjustment liners shall be used so th f the entire liners

are evenly loaded.
When installation load is large and heavy wedges shall be driven
between the
liners for adj ustments"

Never adjust the levelness by loosening o retightening anchor bolts

or set
bolts

Installation shall be performed accurately lt the location and in

the direction
and with angle specified in the drawings.

Foundation centerline and equipment centlrline shall be aligned

within the
Deviation and Elevation tolerance of
otherwise stated.

For horizontally installed equipment with

gated anchor bolts holes.

therrnal expansion of the equipment shal

fe taken into consideration and
anchor bolts shall be set, obstruction at thf sliding face being completely
removed.

On piacing a slide plate, adjustment of

li

shall not be made on the slide

Until the equipment on the foundation is

y bolted or fixed with

plate.

brackets, temporary stay or other approp

method shall be used to prevent

unexpected overturning of the equipment.

Tolerance for levelness and verticality

However, for length of

tolerance shall not be more than

unless otherwise stated.

6.10.1.

Method of centerins

Vertically installed equipment

'

Any intersecting two direction at th{ right angle as to the equipment

centerline rnark end the rneasuring rine of the equipment shall
be
measured with a transit leveling *udhin"r (when elevation is low,

plumb bob will be use)

26

Method Statement for Static Equi

Installation Work @elow l0 ton

Document Title

14

The equipment center line mark

of

I be confirmed befure installation

either with white line or punched

When the positions, elevation, ve ically an level are interface with
each other,

priority shall be given

following table below;

Hor-izontally installed equiprnent

Equipment centerline rnark in hori

horizontal line shall be measured

.
o

I direction and equipment

th a level.

Top and bottom main nozzles shall

'When
the position, elevation, verti
each other,

priority shall be given

ity and level are interfaced with

following table below;

used for true verticality.

ertically

Level

Install tion position

evation

6.11. Working in,Li

Live Plan

o Ensure that
hat all personnel
persi
attended

In-ho

Ensure that
at all personnel have attended

Apply Workplace Safet y and

Health in Process
Pr
Plant
Ensure that
at all personnel are to wear FR

live plant area

ar

(Fire retardant clothing) into the

26

Document Title

Method Statement for Static Equi

Installation Work fBelow l0

All personnel are to strict adhere to

15

of

rules and regulation while workins

within the plant

NO mobile phone is allow to be brou

into the plant at all time

Ensure all personnel working in the pl nt knows the emergency

escape

route and also the assembly point duri

Ensure that all personnel are aware

of

and able to perform the necessary acti

7.

any emergency
hazardous chemical in the plant

during contamination.

KEY RISK / CONTROLS

Following are the key risks / control

as

following the completion of the

site / Task Risk Assessmenr

Trip, Fall and

unfamiliar to
environment

lmproper or
reckless driving
and handling of
equipment

Falling Object

Pinch Point

- Walk on designated
- Beware of uneven
- Look out for protru
- Hold on to the hand il at all times
- All personnel must
- PPE must be applied
- All task must have a
- Site rules and regul
must followed stricily

- Follow proper access

- Drive within speed li
of the site 1Skm/h
- Use licensed ope
and skilled workmen
- Access for other
ctor movement to be kept
clear
- Off-site inspection for
ineries, equipment
- All vehicles must be
rted by banksman at site
- All materials/ tool
nt are to be secured
properly during transpo
- Do not overload the
ity of the lorry or mobile
crane
- Do not place hand or fl
rs in between the line of
fire
- Use the leather or
gloves
- Coordinate task
- Do not carry more tha

26

-:
=
I

Document Title

Method Statement for Static Equipn ent

Installation Work fBelow l0 ton

Doc No.
Page

16

of

I
I

Soft Ground

Toppling of crane

Parking too near

to the drainage
system and
crossing

Mobilization of
forklift
I

Mobilization of
equipment
l

Hit existing
objects/Personnel

Struck by falling
object

Toppling of Forklift

- Lay steel mats/ plate s or hard core

- Ensure the ground ir stable and compact to
withstand the load bea ^ing exerting force
- Outriggers to be extr nded fully on steel plates.
- Pre- inspection to be carried out to determine

condition of crane.
- Ensure competent ot
- Ensure neither of the
near to the drainage s)
depending on the dept
- Reinforce the drainal
steel pfates over the dr

- Forklift operator to fo
time
- Adhere to site speed
- Ensure there is no ot
- Ensure operator has

rerator

4 outriggers position is too

stem (min.2 to 3 mtrs away
t of the drain
re by placing sandbags and lay
rin gutter / covers
ow banksman instruction at all
irnit at all time
itruction
rvalid license

- Ensure that equipmel t is well balanced on the

forklift fork
' travel within speed lin it
- Work within forklift SV IL
- Maintain site Speed li nit at alltime.
- During movement ke rp safe distance away from
existing objects
- Watch out for personr el during movement of forklift.
- Work within the SWL
- Do not add counterwe
- Do not fift with only Ol
- View of Operator shaff
- Ensure brake is on wh
lorry or trailer.
- No personnel shall sta
during operation.
- Operator must fastene
- Never make sharp terr
making a turn

ght to increase capacity

E fork
not be obstruct by the load
le loading/unloading from
rd on the fork of the forklift

sit belt at all time

rand reduce speed while
J

26

I
I

--|.i

Document Title

Method Statement for Siatic Equipn ent

Installation Work (Below 10 ton

Doc No.
Page

17

of

- No horse play while r perating of forklift

- Do not carry passen( er
- Never use forklift as rworking platform
- Avoid runninq over lc lse objects.
-ensure hydraulic of pi llet jack is in working condifion
Toppling of pallet -ensure equipment sit I roperfy on the paffet jack
jack
-move the pallet jack sl rwly and ensure enough
clearance and no obstr rction.
- Do not place hand or [lngers at pinch point area.
Pinch Point
- Ensure foots and han, s are clear before lowering
down of pallet iack.
- Work within the SWL cf the Skid roller
Failure of Skid
- Ensure that the roller is in good condition before use
roller
- Do not force any man -suver when the roller is stuck
- Appoint onlv trained c perator
- Do not stand in the lir e of Fire
- Always pulf the eguipr nent in a controfled manner
Struck by moving
- Do not push the skid oller down slop
object
- Do not place hands a rd leg under the equipment of
roller
- ensure that the equipr nent is sited properly on the
skid roller
Toppling of
- do not maneuver the s ;kid roffer at uneven surface
Equipment
- always secure the eqr, ripment before any
maneuvering
- Always use proper too ls to secure the equiprnent
- Ensure all rlgging are, Jone by a connpetent person
- All lifting gear must co me with valid cerUtag
- Visual chec$<ing of all I ifting gears before usage on
site
- Ensure all relevant per mits are obtained before any
ifting works commences
Lifting gear failure
- Lifting superuisor have to update all lifting checklists
due to improper
before all lifting works
rigging
- Barricade the lifting
re and display lifting signage
to warn other user
- Un- authorized personl rel not allowed into the lifting
zone at all times
- No standing or walk un der the suspended load
- Ensure apprqved fifting plan are readily avaifable
I

26

I
I

Document Title

Method Statement for Static Equipn ent

Installation Work (Below 10 ton'

Doc No.

18

Page

of

t*'
I

- All lifting operations I rust be carried out by

competent lifting crew

t-

Mobile cranes
topple due to
overloading or
outrigger not fully
extend or soft
ground

Load exceeding
the crane lifting
capacity

- Outriggers must be fr
- Lay steel plates at or
soft ground
- Lifting supervisor has
the Safe Working Load
crane load chart
- Change to bigger ca6
- Look out incompeten

rlly extend

- Lifting plan to be subr

tittedtoEfor

approval
- All lifting calculation r
crane capacity or Safet
- Ensure the mobile cri
devices to show overloi
- Lifting supervisor to d
lifting

- During cat 1, lifting

l

.;

ar::

fncfement weather
(e.9. lightning,
strong wind)

Failure of A
frame/l beam

Hit by falling
Object

Toppling of Aframe

sr

lifting operation whethet

- New lifts to be susper
- Proceed to lighting sh
- Stop lifting operation r

trigger position for reinforce the

to ensure the lifting is within
accordance to the respective

acity cranes if necessary

operators

ust not exceed

'factor not less than

of the

nes are fitted with warning

ding
ltermine weight of load before
pervisor to access on going
to stop or complete the lift.
Ced during lightning alerts
rlter during CATI
uring strong wind

- Work within the SWL rf the A frame or the "1" beam

- Ensure that the Chain block and Beam clamp has a
lower SWL than the bea n or A frame.
- Only use a "A" frame I dth valid certification

- Do not stand under th

- Always work within thr
- Rigging by qualified ri1
- Onlv use riqqino eouir
- Place A-frame on a fla
- Do not Swing the load
- Use an additional chai
required

rload at all time

SWL of the lowest equipment
ger only
nent with cert and taq
,

and firm surface

t block to control the movino if

25

ffi

---=

Document Title

Method Statement for Static Equip nen

Installation Work (Below 10 tor
)

Fingers got hit by

hand tools and
pinch point

Struck against
object

Fallfrom Height

- Use of the correct h

tools are in good work
- ldentity the pinch pc
partner working with y
- Wearing of proper h
- Do not use homema
- Always perform pusl
bolt and nuts
- Do not use any adjur
tightening
- Ensure to have a go
- Ensure to use a torq
- Maintain at least 3 pr
- Use a platlform ladde
- Standby rrnan to holr
to prevent any sr.rdden
- Never fean out or ov
working on a ladder
- 100% tie off during v
- Above 3meters to usr

- hnsure the boom lift i

and come with ail checl
- Barricade the lifting z
No standing or walk r,
Failure of boom lift
suspended
boom lift ca
boom
- Refer to emergeflc! ti
- Ensure before actual
operator must do a func
- Ensure that the opera
- ldentify the pinch poin
fingers near the pinch p
- Always look out and a
Pinch point
keep hands inside the c
- Keep all hands away {
mechanism parts of the
- Do not overload the b<
- Do not parUmove boo
Toppling of Boom
- Ensure that the groun(
tifr
- Lay steel plates or plyr

Doc No.
Page

19

of

rnd tools and ensure all hand

ng conditions
nt area and always alert your
)u

rnd gloves.
Je toof
ring method during tighteningrcf

itable spanner to perform bolt

rd position during bolt tightening
rg wrench to perform torqueino

int contact at alltime

A frame ladder
on to the base of the ladders
;lips or movement.
lr reach from either side when
',

orking at height
boom lift
re in good working condition,
list done by the suppliers
rne and display lifting signage
rder any suspended load and
le

,sponse for rescue procedure

rperating the boom lift, the
ion check and machine check
or is ATP certified
and avoid the placing any
rint

vare of the surroundings and

rge

om the any moving or

loorn lift
om lift (SWL 220k9)
n lift at uneven area for work
is not soft
rood at soft ground

26

:
t:

\I
I

Document

Title

Method Sratement for Static Equipr rent

installation Work (Below l0 tor t

- Only trained and qui

allow to do operated il
- Max only 220kg are
means only 2 man an(
Falling from height inside the boom lift ca1
- Do not use the boon
- Do not over stretch t
keep the body inside tl
- Both operator and ri1
and 100% hook up to s
- Work within the SWL
- Ensure all chain/feve
cerUtag
Failure of
- Ensure that the chair
chain/lever block working condition
- Ensure that the hook
working condition withc
- Only use the bfock fo

pnch
poinUCaught

in

between

Pinch Point

Doc No.
Page

20of

lified boom lift operator are e boom lift

lllow in the boom lift cage,
a small tool bag are allowed
e
lift as a form of access
r reach the tackles and always
e boom lift cage
ger must wear safety harness
irong anchoring point
of the Chain/Lever Block
'bfock used come with valid
of the blocks are in good
; and the

stopper are all in

ut any defects

'the main purpose

t and avoid the placing any

oint
| - hands off tlre tensionr rd chain of the chain/lever
I block at alltimes
I - Do not place hands ir between chain and the gears

l;'J5[.lt*ifJT'lJfl

- ldentified pinch point lreas

- Do not put hrands in b ltween the concrete and the
column base

- Use hammers with no defects

Do not use home mak r tools
Stuck against
- Do not put hands on v edge when striking it
- Work within the SWL ,f the toe jack
- Ensure that there are ;ufficient hydrau lic oil
Failure of Toe jack - Ensure that the toe jar k is place at a flat
surface
- insert the jack into the bearing frame fully to allow
gosd iackino condition
- At all time do not placr limbs under the jack while
jacking
Pinch point
- use a proper tools to p :rform the jacking of the toe
jack
,

26

Document Title

Method Statement for Static Equip n ent

Installation Work (Eelow 10 tor )

:li:_111"i3:
cau:9
oY th.e
tp"iT. trom tne
cunlng and
grinding disc

Physical Fatigue

Electrical Hazards

Dust particles
from grinding
works

Disk break during

polishing and
grinding

Doc No.
Page

2l of 26

| _ Ensure sleeves are 'olled down

| - Construct a fire box and contain all sparks from
| PolishinO and grinding works
| - Barricade the workir g area with signage and place a

j fire exinsuisher besid

| - Remove all flammat
| - Use of fire blanket t
j polishing and grinding
| - Barricade the workir
I fire extinguisher besid,
| - place a fire watchmr
I breakout at all times ai

r the working area

le materiafs at affected area
r contain sparks during
works
g area with signage and place
r the working
n to look out for any
rd 30 min after

area
fire
work

- Ensure worker drink :nough water and rest"

- Workers have to wol < in buddy system, so that they
could perform the worl if one is tired or unwell
- All grinder machines
color coded prior use c
- All electrical cables tr
edges
- Ensure the working a
- Elevated the wiring c
insulated 'S' hooks
- Practice good cable r

nust be inspected by LEW and

- Provide dust mask fo

work
- Wet the foundation wi
particles being expose(
- Safety glasses to be r

the workers involving in the

r site
be protected from sharp

ea is dry and safe to work

rnnection or cables by using
ranagement

water to minimize the dust

to the air
rorn at all times
h
I

- Workers to put on fac : shield with safety eye wear

- Grinding disk rpm shc uld be higher than machine

rpm

Document Title

l-

Method Statement for Static Equip nent

Installation Work (Eelow 10 tor )

Doc No"
Page

22of

- Construct a fire box and contain all hot molten

metals
- Barricade the workir g area and place a fire
extinguisher
beside th > working area
Fire hazards
Put
on
appropriate
lr rather gloves
cause by the hot
- Remove all fire hazt rds materials on site
molten metals
- Use of fire blanket t r contain sparks during gas
cutting works
- Place a fire watchmi rn to look out for any fire
breakout at all times a td 30 min after work
- Ensure the flash bac < arrestor and non-return valves
are installed on the ho ;es connection at the regulators
and
cutting torch
Flashback fire at
Place
a valid fire ext rguisher at the hot work area
hoses
- Daily inspection and checklist must be done to
connections
prevent any leakages
- Daily leak check on oses and joints by using soap
water
- Cover the cylinders vith fire blanket on the top to
prevent any sparks or I nolten metal falling from
another level
- While changing of ar y cylinders, ensure the valve is
in close position
- Check the regulator r reter indicate 0 pressure
before
changing the cy inder
Cylinders toppling
- DO NOT change any cylinder near a hot works area
at site
- Ensure the empty cyl nders are transported back to
the designated area
- Cylinder to be place i r upright position and secured
to the gas cylinder trollr v
- Guards and caps of tl te cylinder to be in place
- Cylinders to be mobil zed by using proper trolley
I

Harmfuf ray from

gas cutting (Bright
flame)
Falling of cut
materiafs

- Provide the dark gogl les

- DO NOT stare at the taked ffanne for too long
- Ensure the workers I ave enough rest after a period
of gas cutting works
* Barricade the workinE
- Secure the material b
is too heavy to handle b

area and display signage

' using chain block or ropes if
I human

26

F.
i

I
I
I

t.--

Document Title

Method Statement for Static Equipn ent

Installation Work fBelow 10 ton'

Fire hazards
cause by the hot
molten metals

Fire hazards
cause by shorl
circuit

23

Page

of

- Construct a fire box i nd contain all hot molten

metals
- Barricade the workinr I area and place a fire
extinguisher beside the working area
- Put on appropriate hi nd gloves
- Remove all fire hazat Cs materials on site
- Use of fire blanket tc contain sparks welding works
- Place a fire watchma t to look out for any fire
breakout at alltimes an I 30 min after work
- Ensure all portable w rlding machines are inspected
by LEW and color code I
- Sleeves to be rolled c lwn
- Prior using of welding machine, check the conditions
of the welding accessol ES
- Remove alf defect we ding accessories away from
the site immediately an label as defect tools
- DO NOT modify or re rair any poftable welding
machine on.your own
- Place a valfrd and insS scted fire extinguisher on site
near the hot works area
- All hot work permit mr st be endorsed OV

r
Inhaling of
Welding fumes

Doc No.

- Ensure the welding ar aa is well-ventilated

- Provide dust mask to ,he welders
. Place a blower to ven ilate the area if the area is

poorly ventilated

Harmfulwelding
arc ray

- Provide the welders rn th welding shield

- Change for the weldin I glass regularly on the
welding shield
- Ensure the workers h rve enough rest after a period
of welding works

Hot surfaces and

cutting torch

Electrical hazards

- Provide the welders w th WELDING hand gloves

and in their FRC uniforn
- Use of welding hand g oves while handting the hot
surfaces.
- All portable welding m rchines must be inspected by
LEW and color coded pr or use on site
- Allwelding cables to b > protected from sharp edges
- Ensure the wcrking arr ,a is drV and earth to the

26

Document Title

Method Statement for Static Equipn ent

Installation Work (Below 10 ton

Doc No.

24

Page

of

26

designated eafthling pr rint

- Practice gnod cable nanagement
I

- Ensure that all persor nel know the potential

hazardous cl, emical in the plant
- Ensure that afl persol tnel know the procedure if
there is a contaminatior of the chemical
- Ensure proper isolati on are done if required before
starting of any work
- Ensure prc,per permit to work svstem are adopted
- No hand phone allorn in the plant at all time
- Ensure that 1 person are carrying a PGD (personal
gas detector) at all time within 10m of working radius
- Ensure that allfire er :inguisher are valid for use
- All Personnel are to I 'ear only FRC in the plant

chemical hazard
I

fire and explosion

hazard

- Take shelter at appro red location when lightning

alert is sound
- Off all electrical tools lnd equipment

Strike by lightning

- Drink water regularly

- Minimize exposure to hot weather
- Perform job rotating

Heat stress
disorder

8.

WELFARE FACILITIES
Following are to be provided

as

minimum wel

facilities by the contractor

i. Drinking water station

2. Toilet faeilities
3. Temporary Office/ Shaded shetrter
9.

LIFTING PLAN
9.1. Does work required any Lifting Operatior

VY[

9.2. Does the operation fall within the Critical Liftins Criteria

if item 9.1 is YES, aftached r,ifting

If both items

(9. 1

Yi;Z
E

Plans (As fer wsHAC requirement)

& 9.2) is YES, thus required to follow Lifting Operation

Lift Plan & Pennit applied

*- Critical

Method Statement for Static Equipn :nt

Installation Work (Below 10 tonl

Document Title

10.

EOUIPMENT RE0UIRED

Page

25

Mobile crane 50 ton and above capa ity (Model TBC) for lifting purpose
Boom lift (Model TBC) fbr rigging
Fork

lift

rd de-rigging of lifting gear

4.5ton capacity (Manitou

Generator 25kV and above (Model

! 3C) for using of electrical tools

work during modification or rectifici .ion during installation work

r0.2. Other EquiprLent and Hand'fools requi ed for the Installation Work.
Chain Block or Lever block of 1.5 tc

"
.
.
o
.
.
.
11.

and above capacity

Hydraulic jacks and toe jacks (1Oton - 100ton)

Hsavy duty skid rollers
Pallet jacks, trolley (up to 5ton)
Beams Clarnps (up

to i0ton)

Lifting belts and wire sling (range frr n 0.5ton to 25ton)

Lifting shackles (range from 0.Ston

30ton)

Hand tools for bolt tightening purpos

SITE ACCESS ARRANGEMENT

Refer to attachment on PTW

12. ENVIRONMENT PROTECTION

*
*
{.

& WAS]

All construction debris to be disposed

All material scraps to be separated

DISPOSAL

y using bin

and lisposed using scrap bin

All food and other rubbish items to be isposed using rubbish bin

13. TECHNNICAL SPECIFICATION

NIL

26

ructure Installation

during bolt tightening and torqueing md also for cutting tools or hot

of

:-.

10.1. Mobile Equipment Required F'or The

"
o
e
e

Doc No.

Document Title

14.

Method Statement for Static Equi

Installation Work (Below l0

26af

WORKING HOURS
Normal Hours

Over time (Night)

Monday to Friday
Sunday / Fublic

holiday
15. CONTACTS

DESIGNATION

16. RISK ASSESSMENT ANALYSIS

Refer attach Document

26