DHW UM 001 Ixx24 B Hardware Manual

HARDWARE MANUAL
Ixx24-B
DHW-UM-001
Revision: 1
Val Controls A/S Limfjordsvej 3 DK-6715 Esbjerg N Tel. +45 7547 0600
vc@valcontrols.com www.valcontrols.com
1/12
Table of contents
1
General......................................................................................................................................... 3
1.1
1.2
1.3
Safety instructions ................................................................................................................................ 3

Environment ......................................................................................................................................... 3
Mounting and dimension ...................................................................................................................... 3
Communication ........................................................................................................................... 4
2.1 Control loop AI0 and Transmitter loop AO0 (HART) ................................................................... 4
2.1.1 Terminals ..................................................................................................................................... 4
2.1.2 Electrical specifications ............................................................................................................... 4
2.2 Modbus ................................................................................................................................................. 5
2.2.1 Terminals ..................................................................................................................................... 5
Main board .................................................................................................................................. 6

3.1 Power supply PS2 .............................................................................................................................. 6
3.1.1 Terminals ..................................................................................................................................... 6
3.2 4-20mA input AI1 ............................................................................................................................. 7
3.2.1 Terminals ..................................................................................................................................... 7
3.3 Position sensor AI10.......................................................................................................................... 8
3.3.1 Terminals ..................................................................................................................................... 8
3.4 Digital output DO1, DO2, DO3, DO4 ............................................................................................... 9
3.4.1 Terminals ..................................................................................................................................... 9
Alternative digital inputs ......................................................................................................... 10

4.1 Digital input DI9, DI10, DI11 ......................................................................................................... 10
4.1.1 Terminals ................................................................................................................................... 10
4.1.2 Electrical specifications ............................................................................................................. 10
4.2 Digital input DI12............................................................................................................................ 11
4.2.1 Terminals ................................................................................................................................... 11
4.3 Digital input DI13............................................................................................................................ 12
4.3.1 Terminals ................................................................................................................................... 12
DHW-UM-001
Revision: 1
2/12
General
This manual covers the following products:

IHP24-BF
IDP24-BF with software DID-SW-001
IVC24-BF
IDC24-BF
ILB24-BF
ILC24-BF
IPC24-BF
1.1 Safety instructions

For a safe installation of a Val Controls device, the following must be observed. The module must
be installed by qualified personnel who are familiar with the national and international laws,
directives and standards that apply to this product as well as all instructions in this manual.
The information in this manual is subject to changes without notice.
1.2 Environment
Operating temperature: -30 to 80 C
Storage temperature: -30 to 80 C
Extended operating temperature1: -40 to 85C
Extended storage temperature1: -55 to 100C
1
Please contact Val Controls
Relative Humidity: < 95% (No condensation)
The printed circuit boards are coated for tropical climate and harsh environments to resist airborne
contamination according to G3, ISA-71.04-2013.
1.3 Mounting and dimension

Mounting: 35mm DIN rail according to EN50022.
Screw torque: 0.4Nm (3.6Lb. in)
Wire diameter: 28-12 AWG 2.5mm2
Connect to ground to avoid electromagnetic interference.
All external components must have specifications that fit the desired performance and requirements
of the valve/actuator system.
Dimensional drawing can be found on www.valcontrols.com.
DHW-UM-001
Revision: 1
3/12
Communication
Several communication types are available as options.
2.1 Control loop AI0 and Transmitter loop AO0 (HART)

Passive 4-20mA input and passive 4-20mA output. On some models HART is available on either
AO0 or AO0.
Control loop AI0
+
+
Transmitter loop AO0

3
4
A
Active 4-20mA output
2.1.1
AI0
AO0
2.1.2
Terminals
1 (+)
2 (-)
3 (+)
4 (-)
Electrical specifications
Control loop AI0

Impedance
Linearity
Temperature coefficient
HART (optional)
Galvanic isolated
Transmitter loop AO0
Impedance
Linearity
HART (optional)
Galvanic isolated
DHW-UM-001
Revision: 1
Active 4-20mA input
< 470 Ohm at 20mA and 9.4VDC

< 0.1%
0.025% / 1C (Warm-up: 10 min)
FSK, 1200Hz / 2200Hz 400-800mVpp
< 470 Ohm at 20mA and 9.4VDC

< 0.1%
0.015% / 1C (Warm-up: 10 min)
FSK, 1200Hz / 2200Hz 400-800mVpp
4/12
2.2 Modbus
Modbus
2.2.1
Terminals
Modbus 1 (A)
2 (B)
3 (A)
4 (B)
Terminals 1 and 3 are connected inside the device. Terminals 2 and 4 are connected inside the
device.
2.2.2
Modbus
Interface
Termination resistor
RS485
No internal resistor.
External resistor can be applied across terminal 3 and 4.
Termination resistors must have the value of 120 Ohm.
Galvanic isolated
A maximum of 247 nodes can be connected on the same daisy chain bus.
Typical shielding of the RS485 bus cable is done on the master side of the cable.
DHW-UM-001
Revision: 1
5/12
Main board
3.1 Power supply PS2

24VDC power input to the device.
5
PS2
6
24V
0V
Ground
Depending on device configuration, this power supply input may not be used.
3.1.1
Terminals
PS2
5 (+)
6 (-)
7 Ground
3.1.2
Power supply PS2

Power supply
Power dissipation, no position sensor/loop or
valves are connected.
Power dissipation, with maximum load on all
inputs and outputs
DHW-UM-001
Revision: 1
20.4 27.6VDC
< 2W
< 5W
6/12
3.2 4-20mA input AI1

The analogue inputs can be used to connect passive 4-20mA sensors to the device or in the
alternative configuration active 4-20mA sensors.
AI
AI
Passive loop
3.2.1
AI1
3.2.2
Active loop
Terminals
Passive sensor
11 (+)
12 (-)
AI Analogue input
External loop max Rload
Operating area
Minimum span
Cable length
Linearity
Rin
DHW-UM-001
Revision: 1
Active sensor
12 (+)
6 (-)
820 Ohm at 20mA and 16.4VDC

4 20mA
12mA
1000 meters
< 0.1%
0.01% / 1C (Warm-up: 10 min)
< 100 Ohm
7/12
3.3 Position sensor AI10

The position feedback can be delivered from a 3-wire potentiometer. The sensor input can as an
alternative also be used as a 4-20mA loop input.
AI10
9
10
Potentiometer
AI10
9
68
1W
10
68
1W
1k
W
-
AI10
6
10
1k
W
Active loop
Passive loop
The external resistors must be mounted to get the correct functionality.

3.3.1
AI10
3.3.2
Terminals
Sensor
8 Pot high
9 Wiper
10 Pot low
Revision: 1
Active loop
9 (+)
6 (-)
AI10 Position sensor

Potentiometer size
Minimum use operating area
Cable length
Linearity
AI10 Loop
External loop max Rload
Operating area
Minimum span
Cable length
Linearity
Rin
DHW-UM-001
Passive loop
5 (+)
9 (-)
5 k to 20 k
40%
1.5 meters
< 0.1%
0.01% / 1C (Warm-up: 10 min)
820 Ohm at 20mA and 16.4VDC
4 20mA
12mA
1000 meters
< 0.1%
0.01% / 1C (Warm-up: 10 min)
< 100 Ohm
8/12
3.4
Digital output DO1, DO2, DO3, DO4
24 VDC digital outputs.

DO
-
3.4.1
DO1
DO2
DO3
DO4
Ground
Terminals
27 (+)
28 (-)
29 Ground
30 (+)
31 (-)
32 Ground
33: (+)
34: (-)
35: Ground
36: (+)
37: (-)
38: Ground
All DOs (-) are common with PS2 (-)

All grounds are common with PS2 ground
3.4.2
DO Digital outputs
Max load per digital output
Max load total
DHW-UM-001
Revision: 1
up to 48W at 24VDC
up to 192W at 24VDC
9/12
Alternative digital inputs
DI9 to DI17 are analogue inputs but configured in a way that makes it possible to use them as
digital inputs.
4.1 Digital input DI9, DI10, DI11

DI9, DI10 and DI11 substitutes AI10
DI9
DI10
DI11
10
27k W
27k W
1k W
Switch
Switch
Switch
The external resistor must be mounted to get the correct functionality.

4.1.1
Terminals
DI9
8 (+)
6 (-)
5 (+)
9 (-)
5 (+)
10 (-)
DI10
DI11
4.1.2
DI12
Type
Cable length
DHW-UM-001
Revision: 1
Switch
1.5 meters
10/12
4.2 Digital input DI12

DI12 substitutes AI0
DI12
1k W
Switch
The external resistor and connection between terminal 2 and 6 must be mounted to get the correct
functionality.
4.2.1
DI12
4.2.2
Terminals
1 (+)
5 (-)
DI12
Type
Cable length
DHW-UM-001
Revision: 1
Switch
1000 meters
11/12
4.3 Digital input DI13

DI13 substitutes AI1.
DI
1k W
Switch
The external resistor must be mounted to get the correct functionality.

4.3.1
DI13
4.3.2
Terminals
11 (+)
12 (-)
DI Switch
Type
Cable length
DHW-UM-001
Revision: 1
Switch
1000 meters
12/12

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HARDWARE MANUAL

Safety instructions ................................................................................................................................ 3

Main board .................................................................................................................................. 6

Alternative digital inputs ......................................................................................................... 10

This manual covers the following products:

1.1 Safety instructions

1.3 Mounting and dimension

Several communication types are available as options.

2.1 Control loop AI0 and Transmitter loop AO0 (HART)

Transmitter loop AO0

Control loop AI0

Active 4-20mA input

< 470 Ohm at 20mA and 9.4VDC

< 470 Ohm at 20mA and 9.4VDC

3.1 Power supply PS2

Power supply PS2

3.2 4-20mA input AI1

820 Ohm at 20mA and 16.4VDC

3.3 Position sensor AI10

The external resistors must be mounted to get the correct functionality.

AI10 Position sensor

Digital output DO1, DO2, DO3, DO4

24 VDC digital outputs.

All DOs (-) are common with PS2 (-)

Alternative digital inputs

4.1 Digital input DI9, DI10, DI11

The external resistor must be mounted to get the correct functionality.

4.2 Digital input DI12

4.3 Digital input DI13

The external resistor must be mounted to get the correct functionality.

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