X MT Service Manual

Model XMT868
Service Manual
(One- and Two-Channel)
June 2003
Process Control Instruments
Model XMT868
Ultrasonic Flow Transmitter for
Liquids (1- & 2-Channel)
Service Manual
910-171SB
June 2003
Warranty
Each instrument manufactured by GE Panametrics is warranted to be

free from defects in material and workmanship. Liability under this
warranty is limited to restoring the instrument to normal operation or
replacing the instrument, at the sole discretion of GE Panametrics. Fuses
and batteries are specifically excluded from any liability. This warranty
is effective from the date of delivery to the original purchaser. If GE
Panametrics determines that the equipment was defective, the warranty
period is:
one year for general electronic failures of the instrument
one year for mechanical failures of the transducers
If GE Panametrics determines that the equipment was damaged by

misuse, improper installation, the use of unauthorized replacement parts,
or operating conditions outside the guidelines specified by GE
Panametrics, the repairs are not covered under this warranty.
The warranties set forth herein are exclusive and are in lieu of
all other warranties whether statutory, express or implied
(including warranties or merchantability and fitness for a
particular purpose, and warranties arising from course of
dealing or usage or trade).
Return Policy
If a GE Panametrics instrument malfunctions within the warranty period,

the following procedure must be completed:
1. Notify GE Panametrics, giving full details of the problem, and

provide the model number and serial number of the instrument. If the
nature of the problem indicates the need for factory service, GE
Panametrics will issue a RETURN AUTHORIZATION NUMBER
(RAN), and shipping instructions for the return of the instrument to a
service center will be provided.
2. If GE Panametrics instructs you to send your instrument to a service
center, it must be shipped prepaid to the authorized repair station
indicated in the shipping instructions.
3. Upon receipt, GE Panametrics will evaluate the instrument to
determine the cause of the malfunction.
Then, one of the following courses of action will then be taken:
If the damage is covered under the terms of the warranty, the

instrument will be repaired at no cost to the owner and returned.
If GE Panametrics determines that the damage is not covered under

the terms of the warranty, or if the warranty has expired, an estimate
for the cost of the repairs at standard rates will be provided. Upon
receipt of the owners approval to proceed, the instrument will be
repaired and returned.
June 2003
Table of Contents
Chapter 1: Calibration
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessing the Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Keystroke Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Slot 0 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Slot 1 Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
RTD Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Alarm Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Totalizer Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Frequency Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Chapter 2: Error Codes
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E0: No Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E1: Low Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E2: Sound Speed Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E3: Velocity Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E4: Signal Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E5: Amplitude Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E6: Cycle Skip, Accel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E7: Analog Out Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E8: Analog In Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E9: Totalizer Overflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E10: Weak Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E11: Poor Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E12: Incoherent Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E13: Volumetric Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCCU Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ce1: No Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ce2: No Packet Rcvd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ce3: CRC Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ce4: NAK Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
2-1
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
2-4
2-4
2-4
2-4
2-5
2-5
2-6
2-6
2-6
2-6
2-6
June 2003
Table of Contents (cont.)

Chapter 3: Diagnostics
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Displaying Diagnostic Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Diagnostic Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Fluid Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Pipe Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Wetted Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Clamp-on Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Chapter 4: Parts Replacement
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Removing the Circuit Board Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Replacing the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Replacing the Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Replacing the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Installing a Fast Response Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Installing an Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Installing a PCMCIA Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Assembling/Installing the Circuit Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Assembling the Circuit Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Installing the Circuit Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Replacing the RCCU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Appendix A: Service Record
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Diagnostic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Chapter 1
Calibration
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessing the Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Slot 0 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Slot 1 Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
June 2003
Introduction
Calibrating the Model XMT868s analog outputs and inputs is

explained in this chapter. In addition, testing the optional totalizer,
frequency and alarm relay outputs is discussed. The following
specific topics are included:
calibrating the Slot 0 analog outputs
calibrating option card analog outputs
calibrating option card analog inputs and RTD inputs
testing option card alarm relays
testing option card totalizer and frequency outputs
The Model XMT868 electronics enclosure includes one slot for

installation of an input/output option card. This slot is designated as
Slot 1, and a variety of option cards are available. In addition, every
Model XMT868 flowmeter includes two built-in analog outputs (A
and B) at terminal block J1, which is designated as Slot 0.
Note: Convention in this manual identifies any expansion slot as
Slot x, where x is a number from 0-2. Slot 2 is used only for
data logging or RS485 option cards.
See Chapter 1, Installation, and Appendix B, Data Records, in the
Startup Guide for a complete description of the available option cards
and the procedures for wiring them.
Accessing the
Calibration Menu
The Calibration Menu is accessed either with the RCCU or the IDM
software. Use this menu to calibrate and test the Slot 0 analog outputs,
as well as to calibrate and/or test any option cards that are installed in
expansion Slot 1. Refer to the menu maps in Figure 1-2 on page 1-23
(RCCU) and Figure 1-3 on page 1-24 (IDM) as a guide in following
the calibration instructions.
Note: This manual will focus on the use of the Remote Control
Communications Unit (RCCU) to calibrate the XMT868
inputs and outputs. Although a menu map for IDM is included,
see the IDM Users Manual for information specific to that
software.
IDM MENU
START GGGG
IDM MENU
At this display, press [F2] to

select ONLINE
previous selection appears here
Calibration
SYSTEM
ONLINE
OFFLNE
F1
F2
F3
1-1
June 2003
Accessing the
Calibration Menu
(cont.)
IMPORTANT: Always keep the RCCU pointed directly at the

XMT868 while communicating with the meter.
Uploading Basic
Press the [F1] key to select

RCV and begin communications, or press [F2] to select
CANCEL and abort the operation.
Target System Info.

Press RCV Key...
RCV
CANCEL
F1
F2
F3
If the operation was aborted, the RCCU resets to the main menu.
Otherwise, proceed to the next display.
Communicating...
This display shows the status

of the communication attempt.
PRESS EXIT to ESCAPE

50 Percent Complete
F1
F2
F3
When the connection is established, this message appears

briefly and is then replaced by
the following display.
TARGET METER ID
THIS IS AN XMT
F1
F2
ONLINE PROGRAM
F3
GGG|
On Line Operations
PROG
LOG
ONLINE PROGRAM
The XMT868 is now ready to

be programmed. To begin,
press [F1] to select PROG.
DATA
GGG|
On Line Operations
SITE
CLEAR
TEST
F1
F2
F3
Note: The right arrow in the upper right corner of the display
indicates that additional options are available. These are
accessed by pressing the [ ] or [ ] key.
1-2
Calibration
June 2003
Accessing the
Calibration Menu
(cont.)
Communicating...
This display shows the status

of the communication attempt.
PRESS EXIT to ESCAPE

50 Percent Complete
F1
F2
F3
IMPORTANT: Wait for the RCCU and the XMT868 to communicate

and for the next prompt to appear before pressing
any other keys. Although the above display always
appears, it will not be specifically shown in this
manual after every selection entry.
GGG|
PROG CHOICES
Press [F2] to enter the CAL

menu.
SITE EDIT MENU

PROG
CAL
PAUSE
GGG|
PROG CHOICES
SITE EDIT MENU
LOG
FILE
F1
F2
(These additional options,

which only appear if a data
logging option card is installed
in Slot 2, are accessed by
pressing the [ ] or [ ] key.)
F3
GGG|
TEST
Press [F1] to enter the CAL

sub-menu.

CAL
SIG
UPMEM
GGG|
TEST
(This option is accessed by


HWTST
F1
Keystroke Summary
F2
F3
The sequence of selections made to reach this point was:
ONLINE>RCV>PROG>CAL>CAL.
Proceed to the appropriate sections of this chapter to calibrate and/or

test any of the installed inputs and/or outputs.
Calibration
1-3
June 2003
Slot 0 Analog Outputs
Every Model XMT868 flowmeter includes two built-in analog

outputs (A and B) at terminal block J1, which is designated as Slot 0.
Both the zero-point and full-scale values for each output must be
calibrated. After calibrating the outputs, which have a resolution of
5.0 A (0.03% full scale), their linearity should be tested.
Note: The zero point of the analog output may be set for either 0 mA
or 4 mA. However, the calibration procedure always uses the
4 mA point, as the meter will extrapolate this value to obtain
the 0 mA point.
Prepare for calibration by inserting an ammeter in series with the load
on analog output A at terminal block J1, as shown in Figure 1-1
below. DO NOT connect the ammeter directly across the terminals.
Terminal Block J1 (Slot 0)

4
1
B
SIG
B
RTN
A
RTN
A
SIG
Load
Ammeter
Figure 1-1: Ammeter Connection (Output A)
GGGG
CAL
Press [F1] to calibrate the

Slot 0 analog outputs.

SLOT0
SLOT1
F1
F2
F3
Note: The Slot 1 option only appears at the above prompt if an

option card has been installed in this slot.
1-4
Calibration
June 2003

(cont.)
GGGG
Slot 0 Outputs
A
F1
F2
Press [F1] to calibrate Output A

or press [F2] to calibrate
Output B. (Output A will be
used as an example in this
manual.)
F3
IMPORTANT: The procedure for calibrating Output B is identical

to that for calibrating Output A. However, when
calibrating Output B, be sure to reconnect the
ammeter on terminal block J1. See Figure 1-1 on
page 1-4 for the correct pin numbers.
GGG|
ANALOG OUTPUT
Press [F1] to calibrate the low

end of the output range.

4 mA
20 mA
TEST
GGG|
ANALOG OUTPUT


EXIT
F1
F2
F3
GGG|
CALIBRATING
UP
DOWN
Numer
GGG|
CALIBRATING
Calibration
STORE
ABORT
F1
F2
Press [F1] or [F2] to adjust the

ammeter reading UP or
DOWN, until a 4 mA reading
is achieved. Press [F3] to
directly enter the mA reading.
Use the [ ] and [ ] keys and
the [Fx] keys to STORE or
ABORT the calibration.
F3
1-5
June 2003

(cont.)
If you selected Numer previously, the following prompt appears:.
GGGG
Enter the mA value and press

[ENT].
mA Reading
X.X
F1
F2
F3
Note: If the ammeter reading cannot be adjusted within 5.0 A of

the 4 mA setting, contact the factory for assistance.
GGG|
ANALOG OUTPUT
Press [F2] to calibrate the high

4 milliamps
4 mA
20 mA
TEST
GGG|
ANALOG OUTPUT

4 milliamps
EXIT
F1
F2
F3
GGG|
CALIBRATING
UP
DOWN
Numer
GGG|
CALIBRATING
1-6
STORE
ABORT
F1
F2

F3
Calibration
June 2003

(cont.)
If you selected Numer above, the following prompt appears:.
GGGG

[ENT].
mA Reading
X.X
F1
F2
F3

GGG|
ANALOG OUTPUT
20 milliamps
4 mA
20 mA
Press [F3] to TEST the linearity of the currently selected

analog output.
TEST
GGG|
ANALOG OUTPUT

20 milliamps
EXIT
F1
F2
F3
Note: Skip the following prompt, if linearity testing of the output

will not be performed at this time.
GGGG
% Full Scale
50.0 percent
F1
F2
F3
Check the ammeter reading at

50% output. Then, enter a
different output (0-100%) and
press [ENT]. Check the
ammeter reading at this setting
and press [ENT] when done.
Table 1-1 on the next page lists the expected ammeter readings at
various % Full Scale settings, for both 4-20 mA and 0-20 mA scales.
Refer to this table to verify the accuracy of the ammeter readings
taken above.
Calibration
1-7
June 2003

(cont.)
Table 1-1: Expected Ammeter Readings

% Full Scale
4-20 mA Scale*
0-20 mA Scale*
4.000
0.000
10
5.600
2.000
20
7.200
4.000
30
8.800
6.000
40
10.400
8.000
50
12.000
10.000
60
13.600
12.000
70
15.200
14.000
80
16.800
16.000
90
18.400
18.000
100
20.000
20.000
* all ammeter readings should be 0.005 mA

If the linearity test readings are not within 5 A of the values listed in
Table 1-1, check the accuracy and wiring of the ammeter. Then,
repeat the low and high end calibrations. If the analog output still
does not pass the linearity test, contact the factory for assistance.
GGG|
ANALOG OUTPUT
% Test
4 mA
20 mA
Press [ ] and then [F1] to

select EXIT and return to the
Slot 0 Outputs prompt.
TEST
GGG|
ANALOG OUTPUT
% Test
EXIT
F1
F2
F3
GGGG
Slot 0 Outputs
A
F1
F2
Choose another output to

calibrate or press [EXIT] to
return to the Cal prompt. Then,
press [EXIT] again to leave the
Calibration Menu.
F3
This completes calibration of the Slot 0 analog outputs. Proceed to the

appropriate section to calibrate additional inputs/outputs.
1-8
Calibration
June 2003
Slot 1 Option Cards
To calibrate any option card installed in Slot 1 of the XMT868, enter

the calibration menu as described on page 1-3:
GGGG
CAL
Press [F2] to calibrate/test the

Slot 1 option card.

SLOT0
SLOT1
F1
F2
F3
Note: The Slot 1 option appears at the above prompt only if an

option card has been installed in this slot.
GGG|
Slot 1 Outputs
A
Press the [Fx] key under the

desired output to calibrate
and/or test that output.
GGG|
Slot 1 Outputs


D
F1
F2
F3
Notice that all of the available outputs (usually four) appear at the
above prompt. The desired type of output may appear as the A and B
output pair and/or as the C and D output pair. Simply select the
appropriate output for calibration and/or testing. For clarity in this
chapter, the desired outputs are always placed in the A and B
positions, and the C and D positions are not specifically listed. In
addition, Output A is always used as an example. Proceed to the
appropriate sub-section for specific instructions, and substitute the
correct output letter for the A shown in the procedures.
Calibration
1-9
June 2003
Analog Outputs
Additional analog outputs may be added to the Model XMT868 by

installing an appropriate option card in Slot 1. This option card
contains two or four analog outputs, which are designated as A, B, C
and D. Both the zero-point and full-scale values for each output must
be calibrated. After calibrating the outputs, which have a resolution of
5.0 A (0.03% full scale), their linearity should be tested.
Note: The zero point of the analog output may be set for either 0 mA
the 0 mA point.
Prepare for calibration by inserting an ammeter in series with the load
on Output A of the option card. DO NOT connect the ammeter
directly across the terminals. See Figure 1-4 on page 1-25 to identify
the OUT(+) and RTN(-) pins for Output A on terminal block J2.
GGGG
Slot 1 Outputs
A
F1
F2
Press the [F1] key to calibrate

Output A, which is used as an
example in this manual.
F3
IMPORTANT: The procedure for calibrating Output B is identical

to that for calibrating Output A. However, be sure to
reconnect the ammeter on terminal block J2. See
Figure 1-4 on page 1-25 for the correct pin numbers.
GGG|
ANALOG OUTPUT
Press [F1] to calibrate the low


4 mA
20 mA
TEST
GGG|
ANALOG OUTPUT
EXIT
F1
1-10
F2
F3
Calibration
June 2003
Analog Outputs (cont.)

GGG|
CALIBRATING
UP
DOWN
Numer
GGG|
CALIBRATING
STORE
ABORT
F1
F2

F3
GGGG

[ENT].
mA Reading
X.X
F1
F2
F3

GGG|
ANALOG OUTPUT
Press [F2] to calibrate the high

4 milliamps
4 mA
20 mA
TEST
GGG|
ANALOG OUTPUT
4 milliamps
EXIT
F1
Calibration
F2
F3
1-11
June 2003

GGG|
CALIBRATING
UP
DOWN
Numer
GGG|
CALIBRATING
STORE
ABORT
F1
F2

F3
GGGG

[ENT].
mA Reading
X.X
F1
F2
F3

GGG|
ANALOG OUTPUT
20 milliamps
4 mA
20 mA
Press [F3] to TEST the linearity of the currently selected

analog output.
TEST
GGG|
ANALOG OUTPUT
20 milliamps
EXIT
F1
1-12
F2
F3
Calibration
June 2003
Note: Skip the following prompt, if linearity testing of the output will
not be performed at this time.
GGGG
% Full Scale
50.0 percent
F1
F2
F3
Check the ammeter reading at

50% output. Then, enter a different output (0-100%) and
press [ENT]. Check the ammeter reading at this setting and
press [ENT] when done.
Table 1-1 on page 1-8 lists the expected ammeter readings at various
% Full Scale settings, for both 4-20 mA and 0-20 mA scales. Refer to
this table to verify the accuracy of the ammeter readings taken above.
If the linearity test readings are not within 5 A of the values listed in
the table, check the accuracy and wiring of the ammeter. Then, repeat
the low and high end calibrations. If the analog output still does not
pass the linearity test, contact the factory for assistance.
GGG|
ANALOG OUTPUT
% Test
4 mA
20 mA
Press [ ] and then [F1] to

select EXIT and return to the
TEST
GGG|
ANALOG OUTPUT
% Test
EXIT
F1
F2
F3
GGGG
Slot 1 Outputs
A
F1
F2
Choose another output to

Calibration Menu.
F3
This completes calibration of the Slot 1 analog outputs. Proceed to the

Calibration
1-13
June 2003
Analog Inputs
Analog inputs may be added to the Model XMT868 by installing an

appropriate option card in Slot 1. This option card contains two or
four analog inputs, which are designated as A, B, C and D. Both the
zero-point and full-scale values for each input must be calibrated.
Calibration of the analog inputs requires the use of a calibrated
current source. If an independent calibrated current source is not
available, one of the Slot 0 analog outputs may be used for the
calibration. During the analog input calibration, the Slot 0 analog
output will supply the low reference, high reference, 4 mA and 20
mA signals at the appropriate times.
IMPORTANT: If a Slot 0 analog output will be used to calibrate the
analog inputs, the Slot 0 analog output calibration
procedure must be completed first.
Prepare for the calibration procedure by connecting a Slot 0 analog
output (or an independent calibrated current source) to Input A of the
option card. See Figure 1-4 on page 1-25 to identify the IN(+) and
RTN(-) pins for Input A on terminal block J2.
Note: The zero point of the analog input may be set for either 0 mA
the 0 mA point.
GGGG
Slot 1 I/Oputs
A
F1
F2

Input A, which is used as an
F3
IMPORTANT: Calibrating Input B is identical to calibrating Input

A. However, be sure to reconnect the current source
on terminal block J2. See Figure 1-4 on page 1-25 for
the correct pin numbers.
1-14
Calibration
June 2003
Analog Inputs (cont.)

GGG|
ANALOG INPUT
tLOW
tHIGH
Press the appropriate [Fx] key

to select the reference point to
be calibrated.
4 mA
GGG|
ANALOG INPUT
20 mA
F1
F2
F3
Proceed to the corresponding sub-section for specific instructions on

each of the options shown above.
tLOW Option
If [F1] was pressed at the ANALOG INPUT prompt, the following

prompts appear:
GGGG
LOW REFERNCE TEMP
Enter the low reference value

and press the [ENT] key.
current value appears here

F1
F2
F3
GGGG
CALIBRATING
Calibration
STORE
ABORT
F1
F2
Press [F1] to accept the low

reference value or press [F2] to
cancel the entry. In either case,
the ANALOG INPUT prompt
reappears.
F3
1-15
June 2003
tHIGH Option

prompts appear:
GGGG
HIGH REFERNCE TEMP
Enter the high reference value


F1
F2
F3
GGGG
CALIBRATING
4 mA Option
STORE
ABORT
F1
F2
F3
Set the calibrated current source to 4 mA. If [F3] was pressed at the
ANALOG INPUT prompt, the following prompt appears:
GGGG
CALIBRATING
20 mA Option
STORE
ABORT
F1
F2
Press [F1] to store the current 4

mA value or press [F2] to
reappears.
F3
Set the calibrated current source to 20 mA. If [ ]+[F1] was pressed at

the ANALOG INPUT prompt, the following prompt appears:
GGGG
CALIBRATING
1-16
Press [F1] to store the high

reappears.
STORE
ABORT
F1
F2
Press [F1] to store the current

20 mA value or press [F2] to
reappears.
F3
Calibration
June 2003
Analog Inputs (cont.)
After calibration of the selected analog input option has been

completed, the programming sequence resumes here.
GGG|
ANALOG INPUT
Press [EXIT] to return to the


tLOW
tHIGH
4 mA
GGG|
ANALOG INPUT
20 mA
F1
F2
F3
GGGG
Slot 1 I/Oputs
A
F1
F2
Select another input to

Calibration Menu.
F3
This completes calibration of the Slot 1 analog inputs. Proceed to the

RTD Inputs
RTD inputs may be added to the Model XMT868 by installing an

four RTD inputs, which are designated as A, B, C and D. Both the set
and slope temperature values for each input must be calibrated.
Calibration of the RTD inputs requires the use of a calibrated current
source. If an independent calibrated current source is not available,
one of the Slot 0 analog outputs may be used for the calibration.
During the analog input calibration, the Slot 0 analog output will
supply the low reference and high reference signals at the appropriate
times.
IMPORTANT: If a Slot 0 analog output will be used to calibrate the
analog inputs, the Slot 0 analog output calibration
procedure must be completed first.
Prepare for the calibration procedure by connecting a Slot 0 analog
output (or an independent calibrated current source) to Input A of the
option card. See Figure 1-4 on page 1-25 to identify the RTD(+) and
COM(-) pins for Input A on terminal block J2.
Calibration
1-17
June 2003
RTD Inputs (cont.)

GGGG
Slot 1 Inputs
A
F1
F2

Input A, which is used as an
F3
IMPORTANT: The procedure for calibrating Input B is identical to

that for calibrating Input A. However, be sure to
reconnect the temperature reference on terminal
block J2. See Figure 1-4 on page 1-25 for the correct
pin numbers.
GGGG
ANALOG INPUT
tLOW
tHIGH
F1
F2
Press the appropriate [Fx] key

to select the reference point to
be calibrated.
F3
Proceed to the corresponding sub-section for specific instructions on

each of the options shown above.
tLOW Option

prompts appear:
GGGG
LOW REFERNCE TEMP
Enter the low reference value


F1
F2
F3
GGGG
CALIBRATING

STORE
ABORT
F1
F2
Press [F1] to accept the low

reappears.
F3
The XMT displays an accepted message if the value is good or an out

of limits, rejected message if the value is bad. If the value is rejected
try again.
1-18
Calibration
June 2003
tHIGH Option

prompts appear:
GGGG
HIGH REFERNCE TEMP
Enter the high reference value


F1
F2
F3
GGGG
CALIBRATING

STORE
ABORT
F1
F2
Press [F1] to store the high reference value or press [F2] to

reappears.
F3
The XMT displays an accepted message if the value is good or an out

of limits, rejected message if the value is bad. If the value is rejected
try again.
RTD Inputs (cont.)
After calibration of the selected RTD input option has been

completed, the programming sequence resumes here.
GGGG
ANALOG INPUT
Press [EXIT] to return to the


tLOW
tHIGH
F1
F2
F3
GGGG
Slot 1 I/Oputs
A
F1
F2
Select another RTD input to

Calibration Menu.
F3
This completes calibration of the Slot 1 RTD inputs. Proceed to the

Calibration
1-19
June 2003
Alarm Relays
Alarm relays may be added to the Model XMT868 by installing an

four alarm relays, which are designated A, B, C and D.
Prepare for the testing procedure by connecting an ohmmeter to
Alarm A of the option card. See Figure 1-4 on page 1-25 to identify
the NO, NC and COM pins for Alarm A on terminal block J2.
GGGG
Slot 1 Outputs
A
F1
F2
Press the [F1] key to test Alarm

A, which is used as an example
in this manual.
F3
IMPORTANT: The procedure for testing Alarm B is identical to that

for testing Alarm A. However, be sure to reconnect
the ohmmeter on terminal block J2. See Figure 1-4
on page 1-25 for the correct pin numbers.
GGGG
ALARMS
CLOSE
OPEN
EXIT
F1
F2
F3
GGGG
Slot 1 Outputs
A
F1
F2
Pressing [F1] should yield an

ohmmeter reading of about
zero. Pressing [F2] should
yield an infinite ohmmeter
reading. Then, press [F3]
return to the previous prompt.
Select another alarm relay to

test or press [EXIT] to return to
the Cal prompt. Then, press
[EXIT] again to leave the Calibration Menu.
F3
Repeat the above procedure until both the normally-open and

normally-closed contacts for all alarm relays have been tested.
This completes testing of the Slot 1 alarm relays. Proceed to the
1-20
Calibration
June 2003
Totalizer Outputs
Totalizer outputs may be added to the Model XMT868 by installing

an appropriate option card in Slot 1. This option card contains two or
four totalizer outputs, which are designated A, B, C and D. Prepare
for the testing procedure by connecting a frequency counter to Output
A of the option card. See Figure 1-4 on page 1-25 to identify the
OUT(+) and RTN(-) pins for Output A on terminal block J2.
GGGG
Slot 1 Outputs
A
F1
F2

F3
IMPORTANT: The procedure for testing Output B is identical to

that for testing Output A. However, be sure to
reconnect the frequency counter on terminal block
J2. See Figure 1-4 on page 1-25 for the correct pin
numbers.
GGGG
PULSE ON TIME
F1
F2
F3
GGGG
PULSES
F1
F2
F3
GGGG
Slot 1 Outputs
Output A
A
F1
F2
Enter the width of the high

time for the totalizer square
wave and press the [ENT] key.
Enter the number of pulses

desired (between 1 and
10,000) and press the [ENT]
key. That number of pulses
will then be output at the
specified frequency.
Select another output to test or

press [EXIT] to return to the
Cal prompt. Then, press [EXIT]
again to leave the Calibration
Menu.
F3
Repeat the above procedure to test all of the available totalizer

outputs. If any of the totalizer outputs fails the test, contact GE
Panametrics for assistance.
This completes calibration of the Slot 1 totalizer outputs. Proceed to
the appropriate section to calibrate additional inputs/outputs.
Calibration
1-21
June 2003
Frequency Outputs
Frequency outputs may be added to the Model XMT868 by installing

an appropriate option card in Slot 1. This option card contains two or
four frequency outputs, which are designated A, B, C and D.
Prepare for the testing procedure by connecting a frequency counter
to Output A of the option card. See Figure 1-4 on page 1-25 to identify
the OUT(+) and RTN(-) pins for Output A on terminal block J2.
GGGG
Slot 1 Outputs
A
F1
F2

F3
IMPORTANT: The procedure for testing Output B is identical to

that for testing Output A. However, be sure to
reconnect the frequency counter on terminal block
J2. See Figure 1-4 on page 1-25 for the correct pin
numbers.
GGGG
FREQUENCY
F1
F2
F3
GGGG
Slot 1 Outputs
Output A
A
F1
F2
Enter a frequency (between 1

and 10,000 Hz) and press the
[ENT] key. Verify that the
frequency counter reads the
correct value.
Select another output to test or

press [EXIT] to return to the
Cal prompt. Then, press [EXIT]
again to leave the Calibration
Menu.
F3
Repeat the above procedure to test all of the available frequency

outputs. If any of the frequency outputs fails the test, contact GE
Panametrics for assistance.
This completes calibration of the Slot 1 frequency outputs. Proceed to
the appropriate section to calibrate additional inputs/outputs.
1-22
Calibration
June 2003
RCCU Program
F1
SYSTEM
F2
ONLINE
PROG CHOICES
F3
F1
PROG
OFFLNE
SITE EDIT MENU
F2
F3
F1
LOG
DATA
SITE
F2
F3
CLEAR
F1
TEST
PROG
F2
F3
CAL
F1*
PAUSE
LOG
F2*
FILE
[*only if data logging option card installed]

TEST
F1
F2
CAL
SIG
F3
F1
UPMEM HWTST
CAL
F1
SLOT0
F2
SLOT1
F1
Slot 1 Option Card
F2
Slot 1 Analog Inputs
F1
Slot 1 Alarm Relays
F2
F1
F2
ANALOG OUTPUT
F1
F2
4 mA
20 mA
F3
F1
TEST
EXIT
tLOW
xx.x % Full Scale
LOW REFERNCE TEMP
CALIBRAT ING
F2
UP
F3
DOWN
F1
ANALOG INPUT
50.0 % Full Scale
F1
ALARMS
press [EXIT] key
F1
F2
F3
tHIGH
4 mA
F1
F2
CLOSE
F3
OPEN
EXIT
20 mA
HIGH REFERNCE TEMP
F1
STORE ABORT
CALIBRATING
F1
F2
STORE ABORT
Slot 1 Totalizer Outputs
F1
F2

F1
F2
F3
F1
PULSE ON TIME
Slot 1 RTD Inputs
Figure 1-2: Calibration Menu Map for the RCCU
PULSES
F1
ANALOG OUTPUT
F1
4 mA
F2
20 mA
F3
F1
TEST
EXIT
F2
press [EXIT] key

ANALOG INPUT
50.0 % Full Scale

xx.x % Full Scale
CALIBRAT ING
F1
UP
F2
DOWN
F3
Numer
F1
F2
F1
tLOW
LOW REFERNCE TEMP
F2
tHIGH
F1
F2
HIGH REFERNCE TEMP
STORE ABORT
CALIBRATING
F1
FREQUENCY
F2
STORE ABORT
Calibration
Slot 1 Frequency Outputs
NOTE: Plain text represents prompt area messages and

boxed text represents option bar choices.
Fx represent function keys to select option bar choices.
1-23
June 2003
IDM Main Menu

Global
Data
Meter Window Menu

System
Help
Upload/Download
Real Time
Edit Functions
Connect to a New Instrument
SITE E DIT ME NU
S elect an Existing Instrument
CALIBRATION/TEST
S can Network for Instruments
P AUSE MEASURE MENT
P references
LOG EDIT MENU *

FILE MENU
Dial Modem
[*only if data logging option card installed]
Hang Up Modem
Exit
Signal Array
Calibration
Upload Memory
Hardware Test
CAL
SLOT1
Slo t 1 Option Card
Slot 1 Ana log Inputs
Slo t 1 Alarm Relays
B
A
AN ALOG OUTPUT
p ress [EXIT] key
4 mA
%TEST
20 mA
EXIT
ALARMS
AN ALOG INPUT
CLOSE
tLOW
% Full Scale
LOW REFERN CE TEMP
CALIBRATING
UP
DOWN
tHIGH
4 mA
OPEN
EXIT
20 mA
HIGH REFERNCE TEMP
STORE ABORT
CALIBRATING
STORE ABORT
Slo t 1 Totalize r Outputs
Figure 1-3: Calibration Menu Map for IDM
SLOT0
Slo t 0 Analog Outputs
PULSE ON TIME
Slot 1 RTD Inputs

PULSES
AN ALOG OUTPUT
4 mA
20 mA
%TEST
EXIT
p ress [EXIT] key

AN ALOG INPUT
Slo t 1 Frequency Outpu ts
% Full Sca le
tLOW
CALIBRATING
LOW R EFER NCE TEMP
UP
DOWN
Numer
STORE ABORT
tHIGH
Calibration
H IGH REFERN CE TEMP

CALIBRATING
STORE ABORT
mA Rea din g
A
FREQU ENCY
NOTE: Plain text represents prompt area messages and

boxed text represents option bar choices.
Fx represent function keys to select option bar choices.
1-24
Figure 1-4: Option Card I/O Connections
June 2003
Calibration
1-25
Chapter 2
Error Codes
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
E0: No Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
E1: Low Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
E2: Sound Speed Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
E3: Velocity Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
E4: Signal Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
E5: Amplitude Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
E6: Cycle Skip, Accel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
E7: Analog Out Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
E8: Analog In Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
E9: Totalizer Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
E10: Weak Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
E11: Poor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
E12: Incoherent Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
E13: Volumetric Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
RCCU Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
11/15/00
Introduction
The Model XMT868 ultrasonic flow transmitter is a reliable, easy to

maintain instrument. When properly installed and operated, as
described in the Startup Guide, the meter provides accurate flow rate
measurements with minimal user intervention. However, if a problem
should arise with the electronics enclosure, the transducers or the
flowcell, a built-in error code message system greatly simplifies the
troubleshooting process.
All of the possible Model XMT868 error code messages are
discussed in this chapter, along with the possible causes and the
recommended actions. When an error code is generated, it will appear
in the LCD and/or RCCU data display screen, as shown in Figure 2-1
below.
Error Message
CH1 MASS
4500
Exx
LB/HR
XGS868
LCD Display
Error Message
LIVE FLOW LINK

CH1 MASS
4500 LB/HR
VEL
F1
Exx
VOLUM
F2
SL
+TOTL
F3
RCCU Display
Figure 2-1: Error Message Locations

Note: For the location of the error codes in the optional IDM
software display, see Appendix C, Instrument Data Manager,
in the Programming Manual and/or the IDM Users Manual.
If an error message appears on the display screen during operation of
the Model XMT868, refer to the appropriate section of this chapter
for instructions on how to proceed.
Error Codes
2-1
11/15/00
E0: No Error
E1: Low Signal
E2: Sound Speed Error
E3: Velocity Range
2-2
Problem: No error condition currently exists.

Cause:
This message appears briefly to confirm that the response

to another error message has corrected the problem.
Action:
No action is required.
Problem: Poor ultrasonic signal strength or the signal exceeds the

limits entered via the User Program.
Cause:
Poor signal strength may be caused by a defective cable,

a flowcell problem, a defective transducer or a problem
in the electronics console. A signal that exceeds the
programmed limits is probably caused by the entry of an
improper value in the SETUP-SIGNL sub-menu of the
User Program.
Action:
Using the procedures in Chapter 3, Diagnostics, check

the components listed above. Also, check the value
entered into the SETUP-SIGNL sub-menu, as described
in Chapter 1, Programming Site Data, of the
Programming Manual.
Problem: The sound speed exceeds the limits programmed in the

SETUP-SIGNL sub-menu of the User Program.
Cause:
The error may be caused by incorrect programming, poor

flow conditions or poor transducer orientation.
Action:
Compare the measured sound speed to tabulated nominal

values for the fluid being used and correct any
programming errors. Refer to Chapter 3, Diagnostics, to
correct any flowcell and/or transducer problems.
Problem: The velocity exceeds the limits programmed in the

Cause:
This error may be caused by the entry of improper

programming data or by poor flow conditions and/or
excessive turbulence.
Action:
Make sure the actual flow rate is within the programmed

limits. See Chapter 1, Programming Site Data, in the
Programming Manual for details. Refer to Chapter 3,
Diagnostics, to correct any flowcell and/or transducer
problems.
Error Codes
11/15/00
E4: Signal Quality
E5: Amplitude Error
E6: Cycle Skip, Accel.
E7: Analog Out Error
Error Codes
Problem: The signal quality is outside the limits programmed in the

Cause:
The peak of the upstream or downstream correlation

signals has fallen below the correlation peak limit, as set
in the SETUP-SIGNL sub-menu. This may be caused by a
flowcell or electrical problem.
Action:
Check for sources of electrical interference and verify the

integrity of the electronics console by temporarily
substituting a test flowcell that is known to be good.
Check the transducers and relocate them, if necessary.
See Chapter 3, Diagnostics, for instructions.
Problem: The signal amplitude exceeds the limits programmed in

the SETUP-SIGNL sub-menu of the User Program.
Cause:
Solid or liquid particulates may be present in the

flowcell. Poor coupling for clamp-on transducers.
Action:
Refer to Chapter 3, Diagnostics, to correct any flowcell

problems.
Problem: The acceleration exceeds the limits programmed in the

Cause:
This condition is usually caused by poor flow conditions

or improper transducer alignment.
Action:
Refer to Chapter 3, Diagnostics, to correct any flowcell

and/or transducer problems.
Problem: The current in the analog output circuit exceeds the limits
for the analog output port.
Cause:
The output load exceeds the specified limits for the

analog output port.
Action:
Make sure the output load is <600 ohms for the Slot 0
analog outputs or is <1000 ohms for an analog outputs
option card in Slot 1.
2-3
11/15/00
E8: Analog In Error
E9: Totalizer Overflow
E10: Weak Signal
E11: Poor Signal
2-4
Problem: This message indicates a temperature input error.

Cause:
The temperature exceeds the specified limits for the

analog/RTD inputs option card or no input device is
connected.
Action:
Check the temperature transmitter and the connecting

cable. Refer to Chapter 1, Calibration, and recalibrate the
analog/RTD inputs option card.
Problem: The totalizers are unable to keep up with the total

accumulated flow signals.
Cause:
The programmed units/pulse value is too small.
Action:
Select a larger number of units/pulse value.
Problem: The signal from the transducer is too weak to make a

measurement (TransFlection mode).
Cause:
The magnitude of the two-phase signal is not large

enough or the flow rate in the pipe is out of range.
Action:
Check the pipe and setup parameters and transducer

connections. There may not be enough two-phase content
in the process. Try switching to transit-time mode. Refer
to Chapter 1, Programming Site Data, in the
Programming Manual.
Problem: The electronics cannot determine the transducer signal

from noise (TransFlection mode).
Cause:
The shape of the processed signal is not good enough to

formulate a flow measurement.
Action:

Programming Manual.
Error Codes
11/15/00
E12: Incoherent Signal
E13: Volumetric
Overflow
Error Codes
Problem: The transducer signal is distorted (TransFlection mode).

Cause:
The flow measurements, which are determined by the

two repetition periods, are too dissimilar.
Action:

Programming Manual.
Problem: This error code message indicates that the present

measurement exceeds the range of the meter.
Cause:
A internal mathematical overflow has occurred in either

the volumetric or mass flow calculations.
Action:
Select larger measurement units or a shorter time interval

for the current measurement parameter. For example,
choose MGAL/M instead of GAL/M in the CHx-SYSTM
menu. See Chapter 2, Initial Setup, of the Startup Guide
for instructions.
2-5
11/15/00
RCCU Errors
The following RCCU errors may be encountered during operation of

the XMT868 with an RCCU unit:
Note: Error codes that begin with a ce indicate a communications
error between the RCCU and the XMT868.
ce1: No Link
Indicates: The RCCU has received no communication from the

XMT868
ce2: No Packet Rcvd
Indicates: The RCCU received a signal from the XMT868, but the
information was not recognizable.
ce3: CRC Error
Indicates: Cyclical Redundancy Check. The RCCU received a

signal from the XMT868, but the command was not
recognizable.
ce4: NAK Error
Indicates: Not Acknowledged error. The communications link

works, but the XMT868 did not understand the signal
from the RCCU
If any of these errors occur, refer to Chapter 3, Operation, in the
Startup Guide and/or Chapter 1, Programming Site Data, in the
Programming Manual for instructions on proper use of the RCCU.
2-6
Error Codes
Chapter 3
Diagnostics
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Displaying Diagnostic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Diagnostic Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Transducer Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
June 2003
Introduction
This chapter explains how to troubleshoot the Model XMT868 if

problems arise with the electronics enclosure, the flowcell, or the
transducers. Indications of a possible problem include:
display of an error message on the LCD/RCCU display screen
erratic flow readings
readings of doubtful accuracy (i.e. readings that are not consistent

with readings from another flow measuring device connected to
the same process).
If any of the above conditions occurs, proceed with the instructions

presented in this chapter.
Displaying Diagnostic
Parameters
The Model XMT868 has built-in Diagnostic Parameters to aid in the

troubleshooting of flowcell, transducer and/or electrical problems. To
access these parameters: power on the RCCU, establish
communications with the XMT868 and enter the ONLINE program,
as described in Chapter 2, Initial Setup, of the Startup Guide. Then,
proceed as follows:
ONLINE PROGRAM
GGG|
On Line Operations
Press the [F3] key to select

DATA.
Edit Site
PROG
LOG
ONLINE PROGRAM
DATA
GGG|
On Line Operations
Edit Site
SITE
CLEAR
TEST
F1
F2
F3
(These additional options are

accessed by pressing the [ ]
and/or [ ] keys.)
Note: See Chapter 2, Initial Setup, in the Startup Guide and/or

Chapter 1, Programming Site Data, in the Programming
Manual for complete instructions on using the RCCU.
Diagnostics
3-1
June 2003
Parameters (cont.)
Upon entering the ONLINE-DATA sub-menu, the following display

appears:
ONLINE PROGRAM
GGG|
Live Data Update

current setting appears here
5sec
10sec
ONLINE PROGRAM
Use the [ ] and [ ] keys to

find the desired time between
data updates, and press the [Fx]
key under it to select it.
30sec
GGG|
Live Data Update

1min
3min
ONLINE PROGRAM
6min
GGG|
Live Data Update

12min
F1
F2
F3
Note: For a 1-Channel XMT868, only the CH1 option at [F1]

appears at the next prompt.
GGG|
CHAN NAMES
current selection appears here
CH1
CH2

find the desired channel display option, and press the [Fx]
SUM
GGG|
CHAN NAMES
current selection appears here
DIF
AVE
F1
F2
F3
See Table 3-1 below for a complete description of the available

channel display options in the above prompt.
Table 3-1: Channel Display Options
Display Type
Description
[F1] = CH1
Channel 1
[F2] = CH2
Channel 2
[F3] = SUM
(Channel 1) + (Channel 2)
[ ] + [F1] = DIF
(Channel 1) - (Channel 2)
[ ] + [F2] = AVE
[(Channel 1) + (Channel 2)]/2
3-2
Diagnostics
June 2003
Parameters (cont.)
After the previous response has been communicated to the XMT868,

the RCCU is connected to the meter by a Live Flow Link and displays
the channel information specified. At this time, the parameter to be
displayed may be selected as follows:
LIVE FLOW Link
GGG|
CH1 Mass flow

4500 LB/HR
VEL
VOLUM
LIVE FLOW Link

find the desired diagnostic
parameter, and press the [Fx]
+TOTL
GGG|
CH1 Mass flow

4500 LB/HR
-TOTL
TIMER
LIVE FLOW Link
MDOT
GGG|
CH1 Mass flow

4500 LB/HR
+MASS
-MASS
LIVE FLOW Link
POWER
GGG|
CH1 Mass flow

4500 LB/HR
+ENGR
-ENGR
* All of the available diagnostic parameters appear individually on the option bar.
DIAG*
Table 3-2 below lists the available diagnostic parameters for the
Transit-time and TransFlection modes. The first column in the table
shows the parameter as it appears on the option bar, while the second
column shows the parameter as it appears in the RCCU display.
Option Bar
Table 3-2: Available Diagnostic Parameters

RCCU Display
Description
Good
Bad
SS up
UP Sig Stre
Displays the signal strength

for the upstream transducer.
5075
<50 or >75
SS do
DN Sig Stre
Displays the signal strength

for the downstream transducer.
5075
<50 or >75
SNDSP
Soundspeed
Displays the measured speed

of sound in the fluid.
N.A.
N.A.
Tup
UP Transit
Displays the upstream

ultrasonic signal transit time.
N.A.
N.A.
Tdown
DN Transit
Displays the downstream

ultrasonic signal transit time.
N.A.
N.A.
Diagnostics
3-3
June 2003
Option Bar
Table 3-2: Available Diagnostic Parameters (cont.)

RCCU Display
Description
Good
Bad
1 sec
>1 sec
Displays the K-Factor

interpolated from the table, for
the current velocity/reynolds
number.
N.A.
N.A.
K (RE)
K factor, based on the

Reynolds number.
N.A.
N.A.
PEAK%
PEAK%
Displays the percentage of

peak (set to +50 by default).
N.A.
N.A.
THETA
Theta 3
Theta 3 is the angle between

the ultrasonic beam and the
normal to the pipe wall. It is
calculated from the measured
transit time and the clamp-on
parameters (clamp-ons only).
N.A.
N.A.
Qup
UP Signal Q
Displays the signal quality for

the upstream transducer.
1200
400 to +400
Qdown
DN Signal Q
Displays the signal quality for

the downstream transducer.
1200
400 to +400
AMPup
UP Amp Disc
Displays the value for the

signal amplitude of the
upstream transducer.
24 5
<19 or >29
AMPdn
DN Amp Disc
Displays the value for the

signal amplitude of the
downstream transducer.
24 5
<19 or >29
P#up
UP +- Peak
Displays signal peaks for the

upstream transducer.
100-2300
<100 or
>2300
P#dn
DN +- Peak
Displays signal peaks for the

downstream transducer.
100-2300
<100 or
>2300
NFup
UP Norm Fac
Displays the normalization

factor for the upstream
transducer.
0.85-1.0
<0.85
NFdn
DN Norm Fac
Displays the normalization

factor for the downstream
transducer.
0.85-1.0
<0.85
Cxdcr
CEE1
N.A.
N.A.
3-4
DELTA
DeltaT
MultiK
Multi K Fac
K(RE)
Displays the transit time

difference between upstream
and downstream signals.
Displays the speed of sound in

the transducer (clamp-on
only).
Diagnostics
June 2003
Option Bar

RCCU Display
Description
Good
Bad
TEMPs
Supply Temp
Displays the temperature for

the supply input (energy
measurement).
N.A.
N.A.
TEMPr
Return Temp
Displays the temperature for

the return input (energy
measurement).
N.A.
N.A.
Ts-Tr
Supply-Rtn
Difference between supply

input and return input measurement (energy
measurement).
N.A.
N.A.
DENSs
Supply Dens
Displays the density for the

supply input (energy
measurement).
N.A.
N.A.
DENSr
Return Dens
Displays the density for the

return input (energy
measurement).
N.A.
N.A.
DELTh
Delta h
Displays the delta enthalpy

which is the difference
between the supply and return.
Enthalpy is a measure of
energy contained in the fluid
(energy measurement).
N.A.
N.A.
INCO1
Incoher. 1
Displays the time to the

> 50 secs
maximum negative peak of the
This value
auto correlation function for
should also be
primary repetition rate
within 20% of
(TransFlection only).
INCO2.
< 50 secs
Varies more
than 20% of
INCO2.
INCO2
Incoher. 2
Displays the time to the maxi> 50 secs

mum negative peak of the auto
This value
correlation function for
should also be
delayed repetition rate
within 20% of
INCO1.
< 50 secs
Varies more
than 20% of
INCO1.
RPOWR
Reflct Pwr
Displays the measurement of

the height of the positive peak
of the auto correlation function
50-100
Should be
roughly equal
in magnitude
to the absolute
value of
RQUAL.
< 50
RQUAL
Reflct Qual
Displays the measurement of

the height of the negative peak
of the auto correlation function
Under good
conditions,
value should
be negative.
<0
Diagnostics
3-5
June 2003
Option Bar

RCCU Display
Description
Good
REP P
Rep Period
SIGMA
SIGMA
Displays the statistical

significance of the velocity
reading.
#ERROR
#ERRS
xx out of
Displays the number of errors

in the last 16 readings.
Diagnostic Record
Displays the repetition period

that the meter is currently
using to make measurements
Bad
N.A.
N.A.
near 1.0000
near 0.0000
>0
After viewing the desired diagnostic parameters, simply select one of

the flow parameters available at this prompt to display live data.To
leave the Live Data Update prompt entirely, press the [EXIT] key on
the RCCU keypad to terminate the data link between the RCCU and
the XMT868.
The values for the diagnostic parameters immediately after initial
installation of the meter and verification of proper operation should
be entered in Table A-2 in Appendix A, Service Record. These initial
values can then be compared to current values to help diagnose any
future malfunction of the system.
3-6
Diagnostics
June 2003
Flowcell Problems
If preliminary troubleshooting with the Error Code Messages and/or

the Diagnostic Parameters indicates a possible flowcell problem,
proceed with this section. Flowcell problems fall into two categories:
fluid problems
pipe problems.
Read the following sections carefully to determine if the problem is

indeed related to the flowcell. If the instructions in this section fail to
resolve the problem, contact GE Panametrics for assistance.
Fluid Problems
Most fluid-related problems result from a failure to observe the

flowmeter system installation instructions, as described in the Startup
Guide. Refer to Chapter 1, Installation, of the Startup Guide to
correct any installation problems.
If the physical installation of the system meets the recommended
specifications, it is possible that the fluid itself may be preventing
accurate flow rate measurements. The fluid being measured must
meet the following requirements:
1. The fluid must be homogeneous, single-phase, relatively clean and
flowing steadily (Transit-time mode only). Although a low level of
entrained particles may have little effect on the operation of the
Model XMT868, excessive amounts of solid or gas particles will
absorb or disperse the ultrasound signals. This interference with
the ultrasound transmissions through the fluid will cause
inaccurate flow rate measurements. In addition, temperature
gradients in the fluid flow may result in erratic or inaccurate flow
rate readings.
2. The fluid must not cavitate near the flowcell. Fluids with a high
vapor pressure may cavitate near or in the flowcell. This causes
problems resulting from gas bubbles in the fluid. Cavitation can
usually be controlled through proper installation design.
3. The fluid must not excessively attenuate ultrasound signals.
Some fluids, particularly those that are very viscous, readily
absorb ultrasound energy. In such a case, an E1 error code
message will appear on the display screen to indicate that the
ultrasonic signal strength is insufficient for reliable measurements.
Diagnostics
3-7
June 2003
Fluid Problems (cont.)
4. The fluid sound speed must not vary excessively.

The Model XMT868 will tolerate relatively large changes in the
fluid sound speed, as may be caused by variations in fluid
composition and/or temperature. However, such changes must
occur slowly. Rapid fluctuations in the fluid sound speed, to a
value that is considerably different from that programmed into the
XMT868, will result in erratic or inaccurate flow rate readings.
Refer to Chapter 2, Initial Setup, of the Startup Guide and make
sure that the appropriate sound speed is programmed into the
meter.
Pipe Problems
Pipe-related problems may result either from a failure to observe the

installation instructions, as described in the Startup Guide, or from
improper programming of the meter. By far, the most common pipe
problems are the following:
1. The collection of material at the transducer location(s).
Accumulated debris at the transducer location(s) will interfere
with transmission of the ultrasound signals. As a result, accurate
flow rate measurements are not possible. Realignment of the
flowcell or transducers often cures such problems, and in some
cases, transducers that protrude into the flow stream may be used.
Refer to Chapter 1, Installation, of the Startup Guide for more
details on proper installation practices.
2. Inaccurate pipe measurements.
The accuracy of the flow rate measurements is no better than the
accuracy of the programmed pipe dimensions. For a flowcell
supplied by GE Panametrics, the correct data will be included in
the documentation. For other flowcells, measure the pipe wall
thickness and diameter with the same accuracy desired in the flow
rate readings. Also, check the pipe for dents, eccentricity, weld
deformity, straightness and other factors that may cause inaccurate
readings. Refer to Chapter 2, Initial Setup, of the Startup Guide
for instructions on programming the pipe data.
In addition to the actual pipe dimensions, the path length (P) and
the axial dimension (L), based on the actual transducer mounting
locations, must be accurately programmed into the flowmeter. For
a GE Panametrics flowcell, this data will be included with the
documentation for the system. If the transducers are mounted onto
an existing pipe, these dimensions must be precisely measured.
See Appendix C, Measuring P and L Dimensions, of the Startup
Guide for a thorough discussion of this topic.
3-8
Diagnostics
June 2003
Pipe Problems (cont.)
3. The inside of the pipe or flowcell must be relatively clean.

Excessive build up of scale, rust or debris will interfere with flow
measurement. Generally, a thin coating or a solid well-adhered
build up on the pipe wall will not cause problems. Loose scale and
thick coatings (such as tar or oil) will interfere with ultrasound
transmission and may result in incorrect or unreliable
measurements.
Transducer Problems
Ultrasonic transducers are rugged, reliable devices. However, they

are subject to physical damage from mishandling and chemical
attack. Clamp-on transducers are also subject to installation variables
such as physical misalignment and faulty coupling to the pipe on
which they are mounted.
Because transducers problems are largely dependent on the type of
transducers used, wetted or clamp-on, the following list of potential
problems is grouped according to transducer type. Contact GE
Panametrics if you cannot solve a transducer-related problem.
Wetted Transducer
Problems
1. LEAKS: Leaks may occur around the transducer and/or the

flowcell fittings. Repair such leaks immediately. If the leaking
fluid is corrosive, carefully check the transducer and cables for
damage, after the leak has been repaired.
2. CORROSION DAMAGE: If the transducer material was not
properly chosen for the intended application, the transducers may
suffer corrosion damage. The damage usually occurs either at the
electrical connector or on the transducer face. If corrosion is
suspected, remove the transducer from the flowcell and carefully
inspect the electrical connector and the transducer face for
roughness and/or pitting. Any transducer damaged in this manner
must be replaced. Contact GE Panametrics for information on
transducers in materials suitable for the application.
3. INTERNAL DAMAGE: An ultrasonic transducer consists of a
ceramic crystal bonded to the transducer case. The bond between
the crystal and the case or the crystal itself may be damaged by
extreme mechanical shock and/or temperature extremes. Also, the
internal wiring can be corroded or shorted if contaminants enter
the transducer housing.
Diagnostics
3-9
June 2003
Wetted Transducer
Problems (cont.)
4. PHYSICAL DAMAGE: Transducers may be physically damaged

by dropping them onto a hard surface or striking them against
another object. The transducer connector is the most fragile part
and is most subject to damage. Minor damage may be repaired by
carefully bending the connector back into shape. If the connector
can not be repaired, the transducer must be replaced.
IMPORTANT: Transducers must be replaced in pairs. Refer to
Chapter 2, Initial Setup, of the Startup Guide to
program the new transducer data into the meter.
If the instructions in this section fail to resolve the problem, contact
GE Panametrics for assistance.
Clamp-on Transducer
Problems
1. POOR COUPLING TO PIPE: Clamp-on transducers must be in

close contact with the pipe. Make sure the pipe wall is smooth and
generally free of paint. The couplant material must fill voids
between the transducer and the pipe, and must be firmly coupled
or bonded to both the pipe and the transducer. The pipe and
transducer must be clean and dry for permanent couplant, such as
grease or epoxy, to adhere properly. Enough pressure must be
applied to the transducer by its clamp to hold it firmly against the
pipe.
2. MISALIGNMENT: The transducer transmits relatively narrow
beams of ultrasound; therefore; transducer alignment is critical to
assure that the beam can travel from one transducer to the other
without undue attentuation. Be sure to exactly follow the
instructions that came with your transducers and clamping
fixtures. Also, be sure that the transducer spacing agrees with the
calculated spacing (S).
3. INTERNAL DAMAGE: Ultrasonic transducers consist of a
ceramic crystal bonded to the transducer case. The bond
between the crystal and the case may be damaged by extreme
shock and by temperature extremes. The crystal itself can also be
damaged by the same conditions. The internal wiring can be
corroded or shorted if contaminants enter the transducer housing.
4. PHYSICAL DAMAGE: Transducers may be physically damaged
by dropping them onto a hard surface or striking them against
another object. Usually the connector on the transducers is the part
that is damaged, as it is the most fragile. Minor damage may be
repaired by carefully bending the connector back into shape. If the
connector cannot be repaired, replace the transducers.
3-10
Diagnostics
June 2003
Clamp-on Transducer
Problems (cont.)
IMPORTANT: Transducers must be replaced in pairs. Refer to

Chapter 2, Initial Setup, of the Startup Guide to
program the new transducer data into the meter.
5. CYCLE SKIP CONDITION: A cycle skip is usually caused by a
distorted or altered signal due to poor couplant, bad wall or
unusual fluid disturbances. To resolve a cycle skip, recouple both
transducers with proper couplant. Check your couplant for
temperature ranges. In addition, make sure the pipe wall is free of
paint and rust.
Contact GE Panametrics if you cannot solve a transducer-related
problem.
Diagnostics
3-11
Chapter 4
Parts Replacement
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Removing the Circuit Board Assembly . . . . . . . . . . . . . . . . . . . . . 4-2
Replacing the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Replacing the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Installing a Fast Response Board. . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Installing an Option Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Installing a PCMCIA Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Assembling/Installing the Circuit Board Assembly . . . . . . . . . . 4-10
Replacing the RCCU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
June 2003
Introduction
The Model XMT868 has been designed to permit easy on-site

upgrades and parts replacement. See Figure 4-3 on page 4-15 for
details of the standard XMT868 electronics enclosure assembly. The
instructions in this chapter, along with a few common tools, are all
that is required to perform the following tasks:
removing the circuit board assembly
replacing the LCD display
replacing the fuse
replacing the User Program
installing a fast response board
installing an option card
installing a PCMCIA memory card
assembling/installing the circuit board assembly
replacing the RCCU battery

!WARNING!
Prior to performing any maintenance procedures,
be sure to disconnect the main power from the unit.
If the XMT868 is installed in a hazardous
environment, the electronics enclosure must be
moved to a safe area prior to removing the covers.
Note: For compliance with the European Unions Low Voltage

Directive (73/23/EEC), this unit requires an external power
disconnect device such as a switch or circuit breaker. The
disconnect device must be marked as such, clearly visible,
directly accessible, and located within 1.8 m (6 ft) of the
Model XMT868.
Use Figure 4-3 on page 4-15 to locate the relevant components, while
completing the service procedures discussed in this chapter.
IMPORTANT: Keep a detailed record of all parts installations and
replacements performed on the XMT868 in Appendix
A, Service Record. This service history may prove
very helpful in diagnosing any future problems.
Parts Replacement
4-1
June 2003
Removing the Circuit

Board Assembly
All parts replacement procedures for the Model XMT868 require the
removal of the circuit board assembly from the electronics enclosure.
Therefore, complete the instructions in this section before attempting
any other service tasks.
The Model XMT868 circuit board assembly consists of circular front
and rear circuit boards with several rectangular circuit boards
sandwiched between the circular end boards and oriented
perpendicular to them. Specifically, some or all of the following
circuit boards may be included in the assembly:
FRONT BOARDS:
LCD Display Board (optional)
Interconnect Board
REAR BOARD:
Terminal Board
MIDDLE BOARDS:
Main Board
Power Supply Board
Fast Response Board (optional)
Slot 1 Input/Output Card (optional)
Slot 2 Logging/RS485 Card (optional)
To disassemble the circuit board assembly, refer to Figure 4-3 on

page 4-15 and complete the following steps:
1. Disconnect the power to the XMT868 and move the electronics
enclosure to a safe area.
!WARNING!
The main power to the Model XMT868 must be
disconnected before proceeding.
2. Loosen the set screw on the rear cover. Place a rod or long
screwdriver across the cover in the slots provided, and rotate the
cover counterclockwise until it comes free from the enclosure.
3. Repeat Step 2 to remove the front cover.
4-2
Parts Replacement
June 2003
Removing the Circuit

Board Assembly
(cont.)
4. From the rear of the enclosure, disconnect the power line leads
from terminal block TB5. Unplug the connectors from terminal
blocks J1-J4.
5. Refer to the REAR VIEW (upper left) in Figure 4-3 on page 4-15,
and remove the five terminal board mounting screws. This will
disconnect one end of the green grounding jumper and the label
plate with the ground symbol will come loose from beneath it.
IMPORTANT: Each screw will have a flat washer and a lock
washer over it. Be careful not to lose these washers.
6. Carefully rotate the circuit board assembly counterclockwise
about 20, until the five bosses in the enclosure are visible through
the slots along the circumference of the terminal board. Then,
slowly push the circuit board assembly through the enclosure and
remove it from the front of the enclosure.
Bring the circuit board assembly to a clean, safe work area and
proceed to the appropriate section of this chapter to perform the
desired service procedure.
Parts Replacement
4-3
June 2003
Replacing the LCD

Display
An optional LCD display may be included with the Model XMT868.

The LCD display normally provides years of dependable service, but
it is easily field-replaceable when necessary. To replace the LCD
display, see Figure 4-3 on page 4-15 for the component locations, and
complete the following steps:
1. Complete the steps in the Removing the Circuit Board Assembly
on page 4-2.
2. Place the circuit board assembly on a flat surface with the LCD
display board facing upward. Refer to the FRONT VIEW (upper
right) in Figure 4-3 on page 4-15, and remove the three mounting
screws (with flat washers and lock washers) indicated.
3. Grasp the LCD display board at the top and bottom edges, and
carefully pull it straight upward until it comes free from the
interconnect board.
Note: The two circuit boards are attached by a connector located
beneath the top edge of the LCD display board (see the top
middle view in Figure 4-3 on page 4-15).
4. Place the new LCD display board directly over the interconnect
board and align the electrical connector on the rear of the LCD
display board with the P3 pins on the interconnect board. Firmly,
push the two boards together until the LCD display board contacts
the three standoffs on the interconnect board.
5. Secure the LCD display board to the interconnect board with the
three screws, flat washers and lock washers previously removed.
Note: The display contrast and backlight brightness are adjustable
via two potentiometers located on the LCD display board. See
Figure 4-3 on page 4-15 to locate these components and refer
to page 2-1 in the Programming Manual for instructions.
Complete the LCD display board replacement by proceeding to the
Installing the Circuit Board Assembly on page 4-10.
4-4
Parts Replacement
June 2003
Replacing the Fuse
If it has been determined that the fuse in the XMT868 has been
blown, complete the following steps to install a new fuse:
on page 4-2.
2. Place the circuit board assembly on its side, with the terminal
board on the left and the interconnect board on the right. Rotate
the assembly until the power supply board is facing upward.
3. Locate the fuse along the left side of the power supply board, just
below the terminal board (see the lower right SIDE VIEW and the
POWER SUPPLY BOARD in Figure 4-3 on page 4-15).
4. Pull the plastic cover off the fuse holder and remove the old fuse.
5. Obtain a new fuse of the same rating and type. Use only a type
3AG (1-1/4 x 1/4) Slo-Blo fuse, having a rating as indicated in
Table 4-1 below.
Table 4-1: Line Voltages & Fuse Ratings
Line Voltage
Fuse Rating
100-130 VAC
0.25 A, Slo-Blo
200-240 VAC
0.25 A, Slo-Blo
12-28 VDC
2.0 A, Slo-Blo
6. Press the new fuse into the fuse holder and reinstall the plastic fuse
cover.
Complete the fuse replacement by proceeding to the Installing the
Circuit Board Assembly on page 4-10.
Note: Be sure to record the fuse replacement in Appendix A, Service
Record.
Parts Replacement
4-5
June 2003
Replacing the User

Program
The Model XMT868s User Program is stored on an erasable

programmable read only memory (EPROM) chip. The EPROM,
which is designated as component U6, is mounted in a socket on the
front of the main circuit board. EPROM replacement may be required
to replace a defective chip or to upgrade to a newer software version.
To replace the User Program, refer to Figure 4-3 on page 4-15 and
complete the following steps:
on page 4-2.
2. Place the circuit board assembly on a flat surface with the terminal
board facing upward. Refer to the REAR VIEW (upper left) in
Figure 4-3 on page 4-15, and remove the three PCB screws (with
flat washers and lock washers) indicated. This will also remove
the green grounding jumper.
3. The main board is attached to the interconnect board by a large
connector. Grasp the edges of the interconnect board with one
hand and the edges of the main board with the other hand. Then,
with a slight rocking motion, carefully pull the main board straight
up until it comes free. The main board, power supply board and
terminal board will remain attached to each other.
IMPORTANT: Do not pull on the terminal board to extract the main
board from the assembly.
4. See the SIDE VIEW (lower left) in Figure 4-3 on page 4-15, and
remove the three mounting screws (with flat washers and lock
washers) from the main board. Then, carefully pull the terminal
board away from the main board/power supply board assembly.
Note: Do not lose the nylon washer located between the small angle
bracket on the terminal board and the main board.
5. Turn the assembly over and remove the single mounting screw,
flat washer and lock washer in the lower left corner of the power
supply board (see POWER SUPPLY BOARD in Figure 4-3 on
page 4-15). In addition, if an optional fast response board is
mounted on the power supply board, remove the two additional
mounting screws.
4-6
Parts Replacement
June 2003
Replacing the User

Program (cont.)
6. Grasp the edges of the main board with one hand and the edges of
the power supply board with the other hand. Then, with a slight
rocking motion, carefully pull the two boards apart. The main
board and power supply board are attached along the bottom edge
by two connectors. In addition, if an optional fast response board
is mounted on the power supply board, it will be attached to the
main board by three smaller connectors.
The U6 EPROM is located along the upper edge of the main board,
on the side that was facing the power supply board (see the MAIN
BOARD (FRONT) view in Figure 4-3 on page 4-15). It is the only
socketed chip on this board and it has a white identification label.
7. Using a chip puller, remove the EPROM from its socket. If a chip
puller is unavailable, a straightened paper clip may be used in the
notches at the upper right and lower left corners of the socket.
Gently pry the EPROM up, a little at a time, at each notch until it
comes free.
Caution!
The EPROM is easily damaged by static electricity.
Before handling the new chip, touch a grounded metal
object to discharge any built-up static electricity and
avoid touching the leads on the side of the chip.
8. Make sure that the beveled corner on the new EPROM is aligned
with the beveled corner of the socket and place the EPROM into
the socket.
9. By applying equal pressure on all four corners, gently press the
EPROM into the socket until it is fully seated. Do not strike the
EPROM or apply excessive force during this procedure.
Complete the User Program replacement by proceeding to the
Assembling the Circuit Board Assembly on page 4-10.
Parts Replacement
4-7
June 2003
Installing a Fast
Response Board
An optional fast response board may be added to the XMT868 by

mounting it on the rear of the power supply board. To do so, complete
the following steps:
1. Complete Steps 1-6 in the Replacing the User Program on
page 4-6.
2. Remove the three standoffs from the rear of the power supply
board, and save the three sets of screws and washers.
3. Using the screws and washers from Step 2, mount the fast
response board to the bottom of the power supply board with the
three short standoffs.
Complete the Fast Response Board installation by proceeding to the
Installing an Option
Card
The Model XMT868 flowmeter can accommodate up to two option

cards. A data logging or RS485 card may be installed in Slot 2 and a
variety of I/O option cards are available for installation in Slot 1.
To install an option card, refer to the SIDE VIEW in Figure 4-3 on
page 4-15 and complete the following steps:
on page 4-2.
2. Remove the main board/power supply board/terminal board subassembly by completing Steps 1-6 of the Replacing the User
Program on page 4-6.
3. There is a 36 pin connector (P2) and a 30 pin connector (P1) on
the rear of the interconnect board. The option cards must be
plugged into these connectors.
a. To install a data logging or RS485 option card into Slot 2,
orient the option card so that its 36 pin connector is positioned
over connector P2 on the interconnect board. Then, firmly seat
the card into its connector. When properly installed, the side of
the option card with the 36 pin connector must face the center
of the interconnect board, and the edge of the option card must
not overhang the edge of the interconnect board.
4-8
Parts Replacement
June 2003
Installing an Option
Card (cont.)
b. To install an I/O option card into Slot 1, orient the option card
so that its 30 pin connector is positioned over connector P1 on
the interconnect board. Then, firmly seat the card into its
connector. When properly installed, the side of the option card
with the 30 pin connector must face away from the center of
the interconnect board, and the edge of the option card must
not overhang the edge of the interconnect board.
Complete the option card installation by proceeding to the
Installing a PCMCIA
Memory Card
If the XMT868 is equipped with a data logging option card in Slot 2,

additional memory expansion may be achieved by installing an
industry-standard PCMCIA memory card. To do so, complete the
following steps:
on page 4-2.
2. Install the PCMCIA card through the slot in the terminal board
and into the connector located on the rear of the data logging
option card in Slot 2.
Complete the option card installation by proceeding to the
Parts Replacement
4-9
June 2003
Assembling/Installing
the Circuit Board
Assembly
All of the parts replacement procedures described in this chapter

require removal of the circuit board assembly from the electronics
enclosure. Furthermore, most of the procedures require varying
degrees of disassembly of the circuit board assembly. Refer to Figure
4-3 on page 4-15 and follow the instructions in this section to
assemble the circuit board assembly and/or to install it in the
electronics enclosure.
Assembling the Circuit

Board Assembly
If the circuit board assembly has been disassembled to any degree,

complete the steps below. Otherwise proceed directly to the Installing
the Circuit Board Assembly on page 4-12. Refer to Figure 4-3 on page
4-15 and complete the following steps:
1. Face the User Program side of the main board toward the rear of
the power supply board. Orient the boards so that the pins along
the bottom of the main board align with connectors J2 and J6 on
the power supply board, and push the two boards firmly together.
Note: If the optional fast response board is mounted on the power
supply board, there are three connectors on the fast response
board that must also engage connectors on the main board.
2. Secure the power supply board to the main board by installing the
single screw, flat washer and lock washer previously removed
from the lower left corner of the power supply board. In addition,
if an optional fast response board is mounted on the power supply
board, replace the two additional mounting screws.
3. Place the terminal board on a flat surface, with the back side
facing upward. Plug the main board/power supply board subassembly onto the terminal board so that the large three-pin
connector plugs onto the power tab on the top edge of the power
supply board and the four smaller connectors engage the pins on
the upper edge of the main board.
IMPORTANT: The small angle bracket on the terminal board must
be positioned on the outside of the main board with
the previously removed nylon washer between them.
4. Secure the sub-assembly together by installing the three mounting
screws, flat washers and lock washers previously removed from
the main board. The longer screw should be used at the angle
bracket location.
4-10
Parts Replacement
June 2003
Assembling the Circuit

Board Assembly (cont.)
5. Place the interconnect board/LCD display board sub-assembly on

a flat surface with the three long standoffs facing upward. Make
sure that any required option cards are plugged into the rear of the
interconnect board, as described in the Installing an Option Card
on page 4-8.
6. Carefully align the pins along the bottom of the main board with
the connector on the back of the interconnect board and the pins
on the top edge of any installed option cards with the connectors
on the back of the terminal board. Firmly press the terminal board
and the interconnect board toward each other until all of the
connectors are completely seated.
IMPORTANT: With two option cards installed, it may require some
patience to get all of the connectors properly
aligned. Do not force the assembly together, or some
of the pins may not enter the sockets properly.
7. Secure the assembly together by installing the three PCB screws,
flat washers and lock washers previously removed from the
terminal board. Be sure to install one end of the grounding jumper
under the screw indicated in Figure 4-3 on page 4-15.
Proceed to the next section for instructions on installing the
reassembled circuit board assembly in the electronics enclosure.
Parts Replacement
4-11
June 2003
Installing the Circuit

Board Assembly
Be sure that the circuit board assembly is completely assembled, as

described in the previous section. Refer to Figure 4-3 on page 4-15
and install the circuit board assembly into the electronics enclosure as
follows:
1. Slide the terminal board end of the circuit board assembly into the
front of the electronics enclosure (the front of the enclosure is the
end that does not have the conduit holes). By aligning the slots
around the circumference of the terminal board with the bosses
inside the enclosure, guide the circuit board assembly into the
enclosure until the terminal board just clears the bosses at the rear
of the enclosure.
2. From the rear of the enclosure, rotate the circuit board assembly
about 20 clockwise so that the mounting holes in the terminal
board are positioned over the tapped holes in the bosses. Secure
the circuit board assembly to the enclosure with the four mounting
screws, flat washers and lock washers previously removed.
IMPORTANT: If the circuit board assembly is inserted too far into
the enclosure, it cannot be rotated properly.
3. Attach the loose end of the grounding jumper to the enclosure with
the mounting screw, flat washer and lock washer previously
removed. Be sure to install the metal label plate under this screw.
4. From the rear of the enclosure, connect the power line leads to
terminal block TB5. Plug the connectors back into terminal blocks
J1-J4. If necessary, see Chapter 1, Installation, of the Startup
Guide for detailed wiring instruction.
5. Install the front and rear covers on the electronics enclosure and
secure them in place with the set screws provided.
The Model XMT868 is now ready to be placed back into service.
Before taking measurements with the Model XMT868, refer to
Chapter 2, Initial Setup, of the Startup Guide and Chapter 1,
Calibration, of the Service Manual for instructions on properly
setting up the meter for accurate flow rate measurements.
Note: Be sure to enter a complete and detailed account of any parts
replacement performed on the Model XMT868 in Appendix A,
Service Record.
To purchase the parts mentioned in this chapter or any items not
specifically discussed, contact GE Panametrics for assistance. To
make sure the proper components are obtained, be sure to specify the
serial number of the Model XMT868 at the time of purchase.
4-12
Parts Replacement
June 2003
Replacing the RCCU

Battery
The RCCU is powered by one disposable, standard 9-V battery.

When the battery has been depleted, it must be replaced with a fresh
battery of the same type. Both Standard and Intrinsically-Safe (IS)
versions of the optional RCCU are available. Follow the instructions
appropriate to the specific unit being used.
Note: The RCCU cannot recharge batteries. A depleted battery must
be replaced with a new one.
Standard Version
1. Loosen the two (2) screws along the bottom edge of the back of
the RCCU housing, as illustrated in Figure 4-1 below. Remove the
battery compartment cover.
2. Remove the battery connector from the top of the old battery.
3. Install the battery connector on the top of the new battery.
4. Replace the battery and the battery compartment cover. Tighten
the two (2) screws on the cover.
Rear View
Front View
F1
F2
F3
ABC
DEF
GHI
JKL
MNO
PQR
STU
VWX
YZ
PRINT
MENU
OFF
SEND
RCV
Loosen 2 Screws
Battery
Figure 4-1: Replacing the Battery (Standard RCCU)
Parts Replacement
4-13
June 2003
Intrinsically-Safe Version
!WARNING!
Do not open the RCCU enclosure in a hazardous
environment.
1. Remove the RCCU to a safe area before opening the unit. Loosen
the two (2) screws along the bottom edge of the back of the RCCU
housing, as illustrated in Figure 4-1 on page 4-13. Remove the
battery compartment cover.
2. Unfasten the Velcro strap that secures the battery to the cover, and
remove the battery connector from the top of the old battery. See
Figure 4-2 below. Dispose of the old battery properly.
3. Install the battery connector on the top of the new battery and
secure the new battery to the cover with the Velcro strap.
4. Replace the battery compartment cover and tighten the two (2)
screws on the cover. The RCCU may now be safely brought into a
hazardous environment.
PRINT
MENU
Velcro Strap
Battery
Figure 4-2: Battery and Cover (IS Version)
4-14
Parts Replacement
June 2003
REAR VIEW
PCMCIA Slot
FRONT VIEW (wo/Display)

Terminal Board
Mounting Screw
FRONT VIEW (w/Display)

Mounting Screw
Connector
Contrast Adjustment
Backlight Adjustment
Mounting Screw
PCB Screw
CS
RI
ET
R
AM
/H
N
LB
PA
S
PCB Screw
S
MA
1 0
CH 450
68
T8 PWR
XMULT
TX
Mounting
Screw
FA
TX
Mounting Screw
Interconnect Board
Label Plate
Mounting Screw
Mounting Screw
Mounting Screw
LCD Display Board
PCB Screw
Power Tab
U6
Fuse Cover
Connectors
EPROM
Fuse
Mounting Holes
Connectors
Connectors
Mounting Hole
Connector
MAIN BOARD (FRONT)
MAIN BOARD (REAR)
POWER SUPPLY BOARD

Terminal Board
Terminal Board
Angle Bracket
Fuse Cover
Option Card
Mounting Screw
Power Tab
Connector
Connector
Mounting Screw
Connector
Main Board
Mounting Screw
Figure 4-3: Model XMT868 Electronics Console Assembly
Grounding Jumper
Main Board
Connector
Interconnect Board
Connector
Fast Response
Board
Connector
Interconnect Board
LCD Display Board
Power Supply Board
SIDE VIEW (wo/Option, LCD Cards)

SIDE VIEW (w/Option, LCD Cards)
Parts Replacement
SIDE VIEW (w/Option, LCD Cards)
4-15
Appendix A
Service Record
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Diagnostic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
June 2003
Introduction
Whenever any service procedure is performed on the Model XMT868

flow transmitter, the details of the service should be recorded in this
appendix. An accurate service history of the meter can prove very
helpful in troubleshooting any future problems.
Data Entry
Record complete and detailed service data for the Model XMT868 in
Table A-1 below. Make additional copies of the table as needed.
Table A-1: Service Record
Date
Service Record
Description of Service
Performed By
A-1
June 2003
Table A-1: Service Record (cont.)

Date
A-2
Description of Service
Performed By
Service Record
June 2003
Diagnostic Parameters
After a successful initial installation of the Model XMT868 and

whenever any system malfunction is noticed, the values for the
diagnostic parameters should be entered in Table A-1 below.
Table A-2: Diagnostic Parameters
Parameter
Initial
Current
Parameter
SS up
NFdn
SS do
Cxdr2
SNDSP
TEMPs3
Tup
TEMPr3
Tdown
Ts-Tr3
DELTA
DENSs3
MultK1
DENSr3
PEAK%
DELTh3
THETA2
INCO14
Qup
INCO24
Qdown
RPOWR4
AMPup
RQUAL4
AMPdn
REP P4
P#up
SIGMA
P#dn
#ERROR
Initial
Current
NFup
1
available only if Multi K-factors = ON

available only for Clamp-on transducers
3 available only if Energy = ON
4 available only for TransFlection mode
2
Service Record
A-3
June 2003
Index
A
Amplitude Error - E5 . . . . . . . . . . . . . . . . . . . 2-3

Analog Input Error - E8 . . . . . . . . . . . . . . . . . 2-4
Analog Output Error - E7. . . . . . . . . . . . . . . . 2-3
Analog Outputs (Slot 0)
Ammeter Readings. . . . . . . . . . . . . . 1-7, 1-13
As Calibrated Current Source . . . . 1-14, 1-17
Calibrating . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Analog Outputs Option Card
Calibrating . . . . . . . . . . . . . . . 1-10, 1-14, 1-17
Linearity . . . . . . . . . . . . . . . . . 1-10, 1-14, 1-17
Resolution . . . . . . . . . . . . . . . 1-10, 1-14, 1-17
EPROM
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
User Program . . . . . . . . . . . . . . . . . . . . . . .4-6
Error Code
ce1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
ce2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
ce3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
ce4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
E0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
E5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
E6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
E7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
E8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
E9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
E10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
E11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
E12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
E13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Error Message, Display Screen. . . . . . . . . . . .2-1
Expansion Slots. . . . . . . . . . . . . . . . . . . . . . . .1-1
B
Bracket, Option Card . . . . . . . . . . . . . . . . . . . 4-8
C
Calibrating
See Parameter Name
Calibration
Entering Menu . . . . . . . . . . . . . . . . . . . . . . 1-1
Menu Map . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Corrosion, Transducers . . . . . . . . . . . . . . . . . 3-9
CRC Error - ce3 . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cycle Skip, Acceleration Error - E6 . . . . . . . 2-3
D
Diagnostic Parameters
Initial Values. . . . . . . . . . . . . . . . . . . . . . . . 3-6
Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table of Values . . . . . . . . . . . . . . . . . . . . . .A-3
Diagnostics Menu, Entering. . . . . . . . . . . . . . 3-1
Display
Channel Mode Options . . . . . . . . . . . . . . . 3-2
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Display Screen
Error Message . . . . . . . . . . . . . . . . . . . . . . 2-1
Illustration . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Index
F
Flowcell Problems
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-9
Fluid
Physical Requirements . . . . . . . . . . . . . . . .3-7
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Soundspeed . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Fuse
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
I
Incoherent Signal - E12 . . . . . . . . . . . . . . . . .2-5
June 2003
Index (cont.)
L
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Leaks, Transducers . . . . . . . . . . . . . . . . . . . . . 3-9
Low Signal Error - E1. . . . . . . . . . . . . . . . . . . 2-2
LVD Statement . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Totalizer Overflow Error - E9 . . . . . . . . . . . . 2-4

Transducers
Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Cycle Skip . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Internal Damage . . . . . . . . . . . . . . . .3-9, 3-10
Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Misalignment . . . . . . . . . . . . . . . . . . . . . . 3-10
Physical Damage . . . . . . . . . . . . . . . . . . . 3-10
Placement . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Poor Coupling . . . . . . . . . . . . . . . . . . . . . 3-10
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Replacement . . . . . . . . . . . . . . . . . . 3-10, 3-11
M
Menu Map, Calibration. . . . . . . . . . . . . . . . . 1-21
N
NAK Error - ce4 . . . . . . . . . . . . . . . . . . . . . . . 2-6
No Error - E0 . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
No Link Error - ce1. . . . . . . . . . . . . . . . . . . . . 2-6
No Packet Rcvd Error - ce1 . . . . . . . . . . . . . . 2-6
O
Option Card
Analog Outputs . . . . . . . . . . . 1-10, 1-14, 1-17
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Expansion Slots . . . . . . . . . . . . . . . . . . . . . 1-1
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
U
User Program
ERPOM . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Upgrading . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
V
Velocity Range Error - E3 . . . . . . . . . . . . . . . 2-2
Volumetric Overflow Error - E13 . . . . . . . . . 2-5
Pipe
Measurements . . . . . . . . . . . . . . . . . . . . . . . 3-8
Problems . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-9
Poor Signal Error - E11 . . . . . . . . . . . . . . . . . 2-4
Printed Circuit Board
EPROM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Problems, Transducers . . . . . . . . . . . . . . . . . . 3-9
Weak Signal Error - E10 . . . . . . . . . . . . . . . . 2-4
R
RCCU Errors . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Replacing
See Part Name
S
Service Record . . . . . . . . . . . . . . . . . . . . . . . A-1
Signal Quality Error - E4 . . . . . . . . . . . . . . . . 2-3
Soundspeed
Error - E2 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Index
DECLARATION
OF
CONFORMITY
GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
We,
declare under our sole responsibility that the

IGM878 Industrial Gas Ultrasonic Flow Transmitter
XGF868 Flare Gas Ultrasonic Flow Transmitter
XGM868 Multi-Purpose Gas Ultrasonic Flow Transmitter
XGN868 Natural Gas Ultrasonic Flow Transmitter
XGS868 Steam Mass Ultrasonic Flow Transmitter
XMT868 Liquid Ultrasonic Flow Transmitter
to which this declaration relates, are in conformity with the following standards:
EN 61326:1998, Class A, Annex A, Continuous Unmonitored Operation
EN 61010-1:1993 + A2:1995, Overvoltage Category II, Pollution Degree 2
following the provisions of the 89/336/EEC EMC Directive and the 73/23/EEC Low Voltage Directive.
The units listed above and any transducers supplied with them (spoolpieces are addressed under a
separate declaration of conformity) do not bear CE marking for the Pressure Equipment Directive, as they
are supplied in accordance with Article 3, Section 3 (sound engineering practices and codes of good
workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.
Shannon - June 1, 2002

Mr. James Gibson
GENERAL MANAGER
TV
TV ESSEN
ISO 9001
U.S.
CERT-DOC Rev G4
5/28/02
DECLARATION
DE
CONFORMITE
GE Panametrics
Shannon, Co. Clare
Ireland
Nous,
dclarons sous notre propre responsabilit que les

rlatif cette dclaration, sont en conformit avec les documents suivants:
suivant les rgles de la Directive de Compatibilit Electromagntique 89/336/EEC et de la Directive
Basse Tension 73/23/EEC.
Les matriels lists ci-dessus ainsi que les transducteurs pouvant tre livrs avec (les manchettes faisant
l'objet d'une dclaration de conformit spare) ne portent pas le marquage CE de la directive des
quipements sous pression, car ils sont fournis en accord avec la directive 97/23/EC des quipements sous
pression pour les DN<25, Article 3, section 3 qui concerne les pratiques et les codes de bonne fabrication
pour l'ingnierie du son.

Mr. James Gibson
DIRECTEUR GNRAL
TV
TV ESSEN
ISO 9001
U.S.
CERT-DOC Rev G4
5/28/02
KONFORMITTSERKLRUNG
GE Panametrics
Shannon, Co. Clare
Ireland
Wir,
erklren, in alleiniger Verantwortung, da die Produkte

folgende Normen erfllen:
gem den Europischen Richtlinien, Niederspannungsrichtlinie Nr.: 73/23/EWG und EMV-Richtlinie
Nr.: 89/336/EWG.
Die oben aufgefhrten Gerte und zugehrige, mitgelieferte Schallwandler (Messrohre werden in einer
separaten Konformittserklrung behandelt) tragen keine CE-Kennzeichnung gem der DruckgerteRichtlinie, da sie in bereinstimmung mit Artikel 3, Absatz 3 (gute Ingenieurpraxis) der DruckgerteRichtlinie 97/23/EG fr DN<25 geliefert werden.

Mr. James Gibson
GENERALDIREKTOR
TV
TV ESSEN
ISO 9001
U.S.
CERT-DOC Rev G4
5/28/02
WORLDWIDE
OFFICES
MAIN OFFICES:
GE PANAMETRICS INTERNATIONAL OFFICES:
USA
GE Panametrics
221 Crescent St., Suite 1
Waltham, MA 02453-3497
USA
Telephone: 781-899-2719
Toll-Free: 800-833-9438
Fax: 781-894-8582
E-mail: panametrics@ps.ge.com
Web: www.gepower.com/panametrics
ISO 9001 Certified
Australia
P.O. Box 234
Gymea N.S.W. 2227
Australia
Telephone 61 (02) 9525 4055
Fax 61 (02) 9526 2776
E-mail panametrics@panametrics.com.au
Japan
2F, Sumitomo Bldg.
5-41-10, Koishikawa, Bunkyo-Ku
Tokyo 112-0002
Japan
Telephone 81 (03) 5802-8701
Fax 81 (03) 5802-8706
E-mail pci@panametrics.co.jp
Austria
Waldgasse 39
A-1100 Wien
Austria
Telephone +43-1-602 25 34
Fax +43-1-602 25 34 11
E-mail panametrics@netway.at
Korea
Kwanghee Bldg., 201, 644-2
Ilwon-dong, Kangnam-Ku
Seoul 135-945
Korea
Telephone 82-2-445-9512
Fax 82-2-445-9540
E-mail jkpark@panaeng.co.kr
Benelux
Postbus 111
3870 CC Hoevelaken
The Netherlands
Telephone +31 (0) 33 253 64 44
Fax +31 (0) 33 253 72 69
E-mail info@panametrics.nl
Spain
Diamante 42
28224 Pozuelo de Alarcon
Madrid
Spain
Telephone 34 (91) 351.82.60
Fax 34 (91) 351.13.70
E-mail info@panametrics.infonegocio.com
France
BP 106
11 Rue du Renard
92253 La Garenne Colombes Cedex
France
Telephone 33 (0) 1 47-82-42-81
Fax 33 (0) 1 47-86-74-90
E-mail panametrics@panametrics.fr
Sweden
Box 160
S147 23 Tumba
Sweden
Telephone +46-(0)8-530 685 00
Fax +46-(0)8-530 357 57
E-mail pana@panametrics.se
Germany
Mess-und Pruftechnik
Robert-Bosch-Strae 20a
65719 Hofheim
Germany
Telephone +49-6122-8090
Fax +49-6122-8147
E-mail panametrics@t-online.de
Taiwan
7th Fl 52, Sec 3 Nan-Kang Road
Taipei, Taiwan
ROC
Telephone 02-2788-3656
Fax 02-2782-7369
E-mail rogerlin@lumax.com.tw
Italy
Via Feltre, 19/A
20132 Milano
Italy
Telephone 02-2642131
Fax 02-26414454
E-mail info@panametrics.it
United Kingdom
Unit 2, Villiers Court
40 Upper Mulgrave Road
Cheam
Surrey SM2 7AJ
England
Telephone 020-8643-5150
Fax 020-8643-4225
E-mail uksales@panametrics.ie
Ireland
GE Panametrics
Shannon, Co. Clare
Ireland
Telephone 353-61-470200
Fax 353-61-471359
E-mail info@panametrics.ie
ISO 9002 Certified
March 2003
USA
GE Panametrics
221 Crescent Street, Suite 1
Waltham, MA 02453-3497
Telephone: (781) 899-2719
Toll-free: (800) 833-9438
Fax: (781) 894-8582
E-Mail: panametrics@ps.ge.com
Web: www.gepower.com/panametrics
Ireland
GE Panametrics
Shannon, County Clare
Ireland
Telephone: 353-61-470200
Fax: 353-61-471359
E-Mail: info@panametrics.ie

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Model XMT868

Process Control Instruments

Each instrument manufactured by GE Panametrics is warranted to be

one year for general electronic failures of the instrument

one year for mechanical failures of the transducers

If GE Panametrics determines that the equipment was damaged by

If a GE Panametrics instrument malfunctions within the warranty period,

1. Notify GE Panametrics, giving full details of the problem, and

If the damage is covered under the terms of the warranty, the

If GE Panametrics determines that the damage is not covered under

Table of Contents (cont.)

Calibrating the Model XMT868s analog outputs and inputs is

calibrating the Slot 0 analog outputs

calibrating option card analog outputs

calibrating option card analog inputs and RTD inputs

testing option card alarm relays

testing option card totalizer and frequency outputs

The Model XMT868 electronics enclosure includes one slot for

At this display, press [F2] to

previous selection appears here

IMPORTANT: Always keep the RCCU pointed directly at the

Press the [F1] key to select

Target System Info.

This display shows the status

PRESS EXIT to ESCAPE

When the connection is established, this message appears

The XMT868 is now ready to

This display shows the status

PRESS EXIT to ESCAPE

IMPORTANT: Wait for the RCCU and the XMT868 to communicate

Press [F2] to enter the CAL

SITE EDIT MENU

(These additional options,

Press [F1] to enter the CAL

previous selection appears here

(This option is accessed by

previous selection appears here

The sequence of selections made to reach this point was:

Proceed to the appropriate sections of this chapter to calibrate and/or

Slot 0 Analog Outputs

Every Model XMT868 flowmeter includes two built-in analog

Terminal Block J1 (Slot 0)

Figure 1-1: Ammeter Connection (Output A)

Press [F1] to calibrate the

previous selection appears here

Note: The Slot 1 option only appears at the above prompt if an

Slot 0 Analog Outputs

Press [F1] to calibrate Output A

IMPORTANT: The procedure for calibrating Output B is identical

Press [F1] to calibrate the low

previous selection appears here

(This option is accessed by

previous selection appears here

Press [F1] or [F2] to adjust the

Slot 0 Analog Outputs

If you selected Numer previously, the following prompt appears:.

Enter the mA value and press

Note: If the ammeter reading cannot be adjusted within 5.0 A of