Electrical PDF
Electrical PDF
Electrical PDF
ENGINEERING
CONTENTS
SN
Subject
Page Nos.
220
221-223
224-227
Training Lighting
228-231
Air-conditioning
232-238
239-268
Electric Locomotive/EMU
269-290
ENERGY CONSERVATION
290-292
293-298
TRACTION APPLICATION
10 Question Bank
298-325
CHAPTER 1
Adv.(G)
Adv. (RE)
Ex.Dir(DEV)
DIVISIONAL LEVEL
DRM
ADRM
Sr. DEE(TRS)
Sr.DEE (TRD)
CHAPTER 2
BASICS OF ELECTRICAL ENGINEERING
2.1 Electricity
Electricity refers to presence & flow of electric charge. Flow of electric
charge per unit time is known as electric current and it is measured in AMPERE
(NAMED
AFTER
FRENCH
SCIENTIST
ANDRE-MARIE
AMPERE[1775-1836]).
Voltage/
Current
Time
AC (Alternating current) :
This current in electric circuit changes its
polarity as well as magnitude with respect to time. The wave form is in sinusoidal
form with respect to time from 0 to 360 and is called one cycle. The time taken
to complete one cycle is denoted as `t` and is called time period. and no. of
cycles completed by alternating current in one second is known as frequency i.e.
1/t. Normally frequency in India is 50 Hz.
Voltage/
Current
Time
2.3 Single phase
Generation of alternating current or voltage by a single rotating coil in a
magnetic field is known as single phase. Phase value of this quantity generated
depends on no. of turns of the coil, strength of the field and the speed at which
the coil or magnetic field rotates. Power generated in single phase is VI COS
where is the angle difference between voltage and current wave form. Normal
voltage level is 230 V,1 ,50 Hz..
Three Phase:
Generation of alternating current or voltage by three rotating
coils in a magnetic field at 120 electrical degrees apart from each other is know
as three phase. Power generated in three phase circuit is 3 VI COS . Normal
voltage is 440 V,3 ,50 Hz.
2.4 Power factors
Power factor is the ratio of the true power to apparent power and is
denoted as COS . In a DC circuit, power is the product of voltage and current
(VI). But in AC circuit, this will only hold good if load is purely resistive, such as
electric heater or a lighting lamp load. The above formula will not hold good if the
load is inductive and/or capacitive. In such cases by multiplying V and I, we get
apparent power which is expressed in volt amp or KVA. To convert this in to true
power which is expressed in watt or kilowatt, we multiply the apparent power by
power factor. (P= VI COS ).
In an electrical system, a load with low factor draws more current than a load with
high power factor for the same amount of power. Effect of low power factor is
that the generator capacity in the power house is inefficiently utilized, voltage
regulation will be poor and system losses and energy bill will be higher.
Causes of low power factor are the presence of high inductive loads e.g. large
number of induction motors working lightly loaded.
Current
Voltage
b)
c)
d)
**********************
CHAPTER 3
CEE (Principal)
CESE/CEGE
At
HQ
level
Sr. DEE/General
DEE(Power)
AEE(Power)
At Divisonal level
SSE(Power)
SE(Power)
JE(I & II)
Artisan staff.
Electrical Power is availed from local electricity board at 11kv/33kv volts
which is stepped down to 440 volts and 230 volts for feeding three phase and
single phase supply (at Sub-stations) to various types of loads.
3.2 Illumination on Railway Stations
Category of Stations :
For illumination purpose, the stations have been
divided in three categories i.e. A, B & C, based on the location of the station.
A - Stations at Zonal Railway HQ and State Capital
B - Stations at Railway Divl. HQ and State Distt. HQ
C - Other small stations
Recommended Illumination Level:
The recommended illumination level for various station areas is as under:
Sr No
1.
2.
3.
4.
5.
6.
7.
8.
Area
Station circulating area
Out door car parking
Station Concourse area
Booking office, Reservation office and
Enquiry office.
Parcel and Luggage office counter
Platforms covered open area
Open area
Waiting Halls and rooms.
Retiring room
Restaurant and kitchens
Recommended Lux
level for category A, B
& C stations
50 / 30/ 20
20 /20 / 20
100 / 100 / 100
200 above counter and
100 in remaining area.
150 / 150 / 150
50 / 30 / 20
100 / 100 / 100
100 / 100 / 100
9.
10
Restaurant
Kitchen
Store.
Foot over bridge
Other service building in side railway station
area
Type Of Luminaries:
In general, the recommended
types of luminaries are as under-
SN
1
2
3
4
AREA
TYPE OF LUMINARIES
For indoor area upto 4 mtrs Low maintenance FL tube street light
mounting height
and high efficiency electronic ballast
Indoor area with 4 mtrs to 5 Low Bay luminare florescent lamp
mtrs mounting height
with ballast with the down rod
suspension
For Indoor area with the Medium Bay luminare with 150 Watt /
mounting height 5 to 8 mtrs
250 Watt metal halide lamp
For Indoor area with 8 to 10 High Bay luminare with 250 / 400
mtrs mounting height
Watt metal halide lamp
Fannage:
10
Criteria.
Non-suburban stations with an annual
passenger
earnings of more than Rs. 50 Crore
Non suburban stations with annual passenger earning of Rs.6
crores and upto Rs. 50 Crores.
i)Non suburban stations with annual passenger earning of Rs.3
crores to 6 crores.
ii)Stations of Tourist important and important junction stations.
All Suburban stations.
Non-suburban stations with a passenger earnings between 1 crore
to 3 corers.
Non suburban stations with a passenger earning less than 1 crore
Halts.
Station Category
A1 A
B
C
D
E
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes *-Where train stops in night .
F
Yes*
-
************
CHAPTER 4
TRAIN LIGHTING
4.1 Background
Initially, the lighting in trains was done using candles, oil and later on by
gas lighting. To prevent the fire accidents, electric lighting was introduced by
using stationary batteries. Train Lighting by electricity on Indian Railways was
introduced in 1897. 24V DC train lighting system was in practice on Indian
Railways till 1998. Subsequently, 110 V DC TL system was introduced on
Railways. Now as a policy, Railway have switched over to 110 V DC system
from 24 V DC.
4.2 Advantage Of 110 V DC Train Lighting System Over 24 V DC:
The comparative advantages of 110 VDC TL system over earlier 24 V DC
are as under :
110 V DC System
24 V DC System
1. Higher weight per KW output
2. Live working is possible
Under slung alternator of 4.5 Kw, 37.5 Amp is driven by V-belts through
axle and alternator pullies. Alternator generates 3 phase AC voltage of 97 V
which is rectified and regulated through rectifier and regulator unit (RRU). Out put
of this alternator is given to electrical load through junction box. One battery set
consisting 56 cells, 120 Amp-hour capacity is in parallel with the alternator and
feeds electrical loads when the alternator is not generating. For charging this
battery, there is provision for battery charging terminal on the under frame of the
coach. Fuses are provided for safety against excessive current for each
component. At a junction box, rotary switches and MCBs are provided to switch
ON and OFF power supply to light/fan and emergency feeding terminals (EFT).
Emergency feeding terminals give electrical power supply to adjoining coach in
emergency through temporary connections (TC). The details are shown in
Figure 1.
+ ve
A lt e r n a t o r
P u ll e y
B at te r y
R e c t if i e r c um R e g u la t o r
F a n
B e lt s
A x le
p u lle
y
L ig h t
- ve
S e lf G e n e r atin g
T L
S Y S T E M
and Shatabdi Exp. It is also not possible to increase the size of generator due to
safety consideration and space constraints. These troubles can be overcome by
employing generator in the front and rear end of the rake in power cars. Each
power car is equipped with two generating sets of 500 KVA capacity each. Out of
four generators provided in two power cars only two generator sets can meet the
power requirement of the entire rake. Two types of Diesel engine are being used
for high capacity 750V power car, one is Kirloskar Cummins KTA 427 BHP at
55o C and second one is INTAC 340 6B 398 BHP at 55o C. Electrical power to
the train is supplied at 750 V three phase 50 Hz, via four wire coupler system
with neutral solidly earthed in the power car. The electrical load in the coaches of
the rake is fed through two sets of feeders. These feeders are run all along the
rake and are coupled with the help of inter vehicular electric couplers(IVC)
between all adjacent coaches.
Each coach is provided with the control distribution and feeder change
over arrangement on the control panel. A step down transformer of 50 KVA
capacity, 750 / 415 V three phase 50 Hz is provided on coach for feeding the air
conditioning, pantry and lighting load. Another transformer of 5kVA, 415 V / 190
V three phase 50 Hz is provided for lights and fans at 110 voltage single phase.
4.4 Details Of Train Lighting Equipments
The details of equipments used for train lighting systems are as under4.4.1 Brushless Alternator:
Principle of WorkingIt works on principle of Faraday`s law of electro
magnetic induction. Whenever the flux linked with the closed circuit is
changed, an EMF is induced in that circuit. The magnitude of induced EMF
depends on the rate of change of flux and flux intensity.
It has a laminated rotor having teeth and slot
Constructionarrangement in order to provide variable air gap between stator and rotor. A
stator is having two types of windings (a) Three phase AC winding distributed in
various slots (b) Field winding concentrated in two coils and each coil covering
half the periphery. Rotor is having no winding.
Rotor teeth and slots are not kept parallel to the axial length but given a
skew to avoid magnetic locking of rotor when rotor is rotated. Air gap between
stator and rotor is varied which causes variation in reluctance to the flux, which is
in turn results as a change in flux, and hence due to the change of flux, EMF is
induced in three-phase winding.
Alternator is suspended from bogie through suspension rod, which passes
through hollow tube welded with the alternator. Safety chain is provided as an
extra safety arrangement against falling of alternator in case of failure of
4.4.3 Battery:
On normal sleeper/general class 110 V coaches, 120Ah
capacity battery is provided. On AC coaches, 800/1100 Ah capacity battery is
provided. In MG AC coaches, 450AH battery is provided.
************
CHAPTER 5
AIR-CONDITIONING
5.1 Introduction
Air-conditioning in its primitive stage was started on Railways as far back
as 1900 1920. A crude, but effective system of keeping temperature down in
Railway carriages during the peak weather was to provide khas-khas mats which
were kept moist by reservoirs specially provided for the purpose. The moisture
enveloping the carriages preserved the temperature at a degree of coolness. On
some routes, ice containers were provided and these, with fans operating in full
swing in the coach, provided the designed comfort of air-conditioning.
Air-conditioning in coaches was first introduced in India in 1936. The
first air-conditioned coach employing electromechanical air-conditioning system
was constructed in the workshop at Matunga near Mumbai. The first AC coach
was manufactured by ICF, chennai in 1965. The present AC coaches are very
much modified and light weight coaches in comparison to the older models.
5.2 Types Of Air-Conditioning Coaches:
AC coaching running on Indian Railways are broadly divided into two
categoriesIn this category power supply demand
1. Self Generating Coaches (SG):
for AC equipments is met with axle driven brushless alternators which is rated
for 110V DC supply. At low speed and halts, the power requirement is met from
110V lead Acid Batteries mounted on the under-frame of the coaches.
In this category AC coaches draw
2. End-on Generation Coaches (EOG):
power from the diesel generated sets carried in coaches put in the front and rear
end of the rake functioning at 750V AC three phase 50 hz. supply. The power is
distributed to ensure rake and thus to each coach through 2 sets of three phase
750V feeders. Each coach is provided with control distribution on 750V control
panel and AC equipments operate at 415V three phase 50 hz. AC supply.
5.3 Air-Conditioning Comfort Factors
In air-conditioning, the following factors decide comfort or discomfort for
human beings
Temperature
Humidity
Draft (velocity of air)
Purity of air and
Noise
Temperature:
Body fights its comfort due to high temperature by throwing
out sweat outside which evaporates the heat of evaporation supplied from the
body, resulting in cooling of the body and disappearing of sweat.
Humidity: It is a common term in AC, which is a ratio of the moisture content
in a given quantity to the quantity of moisture required to saturate that quantity. It
is termed as Relative Humidity. (R.H.)
Dry Bulb Temperature : This is the temperature indicated by ordinary
thermometer.
Wet Bulb Temperature: If on the mercury of thermometer a wet wick is put
and thermometer is shaken in air, the temperature will show a drop proportionate
to the humidity of air.
The difference between a dry & wet bulb temperature is the measurement
of humidity in the air. Human comforts depends on
Body temperature
Room temperature
Clothing
Draft (velocity of air)
Humidity
Air-conditioning deals with human comfort and refrigeration deals with
preservation of perishables.
5.4 Unit of Refrigeration
The unit of Refrigeration is expressed in Ton. It refers to the latent heat
required to melt a ton of ice at 32 degree F in 24 hours i.e.1 Ton = 2000 lbs and
latent heat is 144 BTU / lb.
1 ton of refrigeration = 2000 x 144 = 288000 in 24 hours
= 12000 BTU per hr.
= 3000 K Cal. /hr.
5.5 Temperature Settings In AC Coach
Type of Coach
III tier / II tier
Ist AC
In Summer
240C 750 F
25.50C - 780 F
220C - 720 F
240C 750 F
25.50C - 780 F
In Winter
190C - 650 F
21.50C - 600 F
170C - 620 F
190C - 650 F
21.50C - 680 F
Lately, there are instructions to switch over to single temperature settings with
electronic thermostats i.e. 23 250 C for summer and 19 210 C for winter
considering the comfort zone of majority of passengers. The single range of
temperature setting should also be displayed in AC coaches. This has been done
to keep the passengers informed about temperature setting to reduce complaints
of passengers.
5.6 AirConditioning
System
The System used
is
vapour
compressor system
using freon (R-134a
Halogen free
now) as refrigerant.
Basically,
the
following
equipments in airconditioning
systems are used :
Compressor Condenser
Expansion Valve
Evaporator
Refrigeration Cycle:
The entire system is closed one. The closed system is
charged with freon gas depending on the plant capacity. Compressor is worked
with motor and increases the pressure and temperature of gas which is then
made to pass through the condenser across which air is blown by separate fan
and by the time the high pressure, high temperature freon reaches the end of
the condenser , it is already condensed. This liquid enters the expansion valve
which causes sudden loss of pressure of liquid freon. This sudden loss of
pressure cause the freon to evaporate when passes through evaporator. Heat for
evaporation is taken from the surrounding air of evaporated tubes and blower fan
is blowing across the tube. Thus cold air is blown by blower and low pressure
freon gas is again compressed by compressor and the cycle repeats. The
refrigeration cycle is shown in figure 1.
FANS
Discharge
Line
CONDENSER
Liquid Line
AC SYSTEM
Expansion Device
COM PRESSOR
EVAPORATOR
Suction Line
MOUNTING
BUSH
ALTERNATOR
PULLY
5.10
SI Units:
In past, IR was using 110 volt DC operated system for AC coaches which
was inefficient and giving poor battery life. 25 KVA under slung IGBT based
static inventors are being used now to supply 3-phase power to motors of
RMPUs. It converts 110 volt DC input power from batteries/RRU to 415 volts, 3phase AC power to operate compressors and fan motors. Use of 3-phase
motors, which are compact and maintenance free, has made RMPUs possible.
5.11
Salient
Features Of Linke
Hoffman
Busch
(LHB) Coaches
The
customer
profile
and
expectations
of
traveling public on
Indian
Railways
have
been
changing.
The
focus has shifted to
meet
the
customers
expectations
by
providing
better
passengers
amenities
&
comfort, addressing
the environmental
concern arising out
of toilet design and
providing
shorter
transit
time.
Keeping in view, the
aspirations of our
customers
for
improved quality of
service comparable
to better standard
available in the
world, a need was
felt for improvement
in
the
existing
coach design and
technology. In view
of the imperative
need to induct state
of
the
art
technology Indian
Railways
entered
into a supply-cumtransfer
of
technology contract
with M/s Alstom
LHB of Germany in
order
to
indigenously
manufacture
modem light weight
& longer coaches
********************
CHAPTER 6
TRACTION DISTRIBUTION ( TRD)
6.1 Introduction
1.
In India, the first electric train was introduced on 3rd February 1925 on exG.I.P. Railway from Bombay V.T. to Kurla. Thus, the use of electric traction
for rail transport in this country is now more than 80 years old.Prior to this,
trams in Kolkatta were running on electric traction.
2.
There are two systems utilized for collection of current by the moving
vehicles.
i) Overhead system of collection
ii) Third rail supported on insulators
3.
4.
5.
6.
On Indian Railways 22199 RKM out of 63332 RKM have already been
electrified upto 31st March 2012 which is about 35% of the IR network .
Electric traction carries about 66% of freight traffic and 50% of passenger
traffic.
Y
B
TSS-1
TSS-2
132/25KV
TSS-3
TRANSFORMER
E
E
NEUTRAL
SECTION
NEUTRAL
SECTION
DN
UP
CB (2P)
LA
LA
TTR
TTR
BCTS
LA
CB (1P)
CT
LT
IS (1P)
DOF
NORMALLY
CLOSED
IS (1P)
CT
CB (1P)
INT
(NORMALLY OPEN)
LA
IS (1P)
SL
AT
INT
SHC
IS (2P)
SSP
SSP
PT
SP
PT
PT(L)
LA
IOL
NS
OHE
AT
AT
PT
PT
SUBSECTOR
SECTOR
FIGURE NO 1A
PT
TSS and interrupters located at Feeding Post (FP). Adjacent TSSs normally
supply power to the OHE on different phases to reduce unbalance in the supply
authoritys grid system.
3. Sectioning of OHE
a. Sectioning and Paralleling Post (SP) :
To avoid the pantograph of
locomotive or electric multiple unit from bridging the supply from different
phases when it passes from one zone to another, a neutral section is
provided to separate the OHEs fed from different phases. The switching
station provided at neutral section is called Sectioning and Paralleling
Post (SP).
In multi track sections and at the SP, the OHEs are paralleled
independently
on either side of neutral section to reduce voltage drop. The
length of
standard Neutral Section is 41 meters. Now a days (PTFE type)
short neutral section of dead length of 5.16 meter are being used in preference
to
conventional neutral section as there are no chances of train getting stuck
up
in neutral section.
The Driver of the electric loco negotiates the neutral section under
momentum which is technically called Coasting. To avoid arcing while
changing over from live OHE to neutral OHE, drivers of locomotives have
instructions to switch off power before entering the neutral section and
switch it on after negotiating the neutral section.
To warn the driver that he is approaching a neutral section, suitable
warning
boards are provided on traction structure in the vicinity of the
neutral section.
The details of warning boards are given in Figure 3.
Extension of feed in emergency:
In an emergency, when a TSS is
out
of feed from adjacent TSSs on either side is extended up to the failed TSS
by
closing Bridging interrupter at SP.The pantograph of locomotive or electric
multiple unit is lowered at the failed TSS to avoid short circuiting the
phases at
the insulated over lap.
b. Sub- Sectioning and Paralleling Post (SSP) :
Between a TSS and
adjacent neutral section, the OHE is divided in to sub-sections for isolating
the faulty section for the purpose of maintenance and repairs. The
switching stations provided at such points are called Sub-Sectioning and
Paralleling Posts (SSP).
i.
Sector The distance between FP to SP is called Sector. Normally
distance is 25 Km to 30 Km.
ii.
iii.
250 m
DJ
OPEN
Direction of traffic
DJ
closed
Neutral
Section
45 cm
500 M
45 cm
250 M
75 cm
75 cm
40 cm
80 cm
40 cm
80 cm
and
The off circuit tap changer of transformer, circuit breakers, interrupters and
motor operated isolators could also be operated locally at the TSS, SP
SSP as the case may be.
above the rail level by supporting it from catenary at regular intervals with
the help of droppers of dia 5 mm. The whole assembly is a flexible
assembly.
4. The normal height of contact wire from rail level is 5.50 m in mid span and
5.60 m at support. For 72.0-meter span pre-sag of 10 cm is provided in
the mid span and OHE is fit for 160 Km/h with drop bracket arrangement
at cantilever supports.
5. The minimum height of the contact wire is 4.80 m above rail level at
overline structures and maximum height is 5.80m at loco inspection pits.
On level crossing it is obligatory to maintain the nominal height of 5.50 m
so as to permit passing of Road vehicles with power On.
6. The nominal setting distance of mast is 2.80 m (earlier 2.50 mts). The
minimum distance at which the traction structures can be erected is 2.50
mts( earlier2.36m ) from the centre line of the track.
7. In the yards where lines are closely spaced (having insufficient Track
Centres) and there is inadequate space to comply with the above
requirements, it becomes necessary to use structure called `Portal` for
supporting OHE of various Tracks. The arrangement is shown in Figure 4.
FIGURE NO 5
creep arrangement1 at the mid Tension Length2 and an Auto Tensioning devices
(ATD) provided at termination OHE length. This type of OHE is called Regulated
OHE.
With the provision of ATD, constant tension of 1000 kg both in Catenary
and Contact wire is maintained within the temperature range of 4 degree to 65
degree Centigrade. This arrangement is given in Figure 6.
The anti creep arrangement is an arrangement provided for restricting the movement of OHE along the
Track due to passage of Pantograph. The arrangement consists of two span catenary wire.
Tension Length: The length between two anchor points. This is limited to 1.5 kms.
1250 (NORMAL)
REGULATING EQUIPMENT
COMPANSATING
PLATE
DISTANCE ROD
9-TON INSULATOR
6750
ENDING CLAMP
CONTACT(107)
5TONNE ADJUSTER
CATENARY(65)
MAST ANCHOR
FITTING
FITTING
DOUBLE STRAP
GUY ROD
COUNTER
WEIGHT
R.L.
TOP OF MUFF
ARRANGEMENT WITH
FABRICATED MAST
DETAILS OF 'X'
200
DISTANCE ROD
9-TON INSULATOR
5TONNE ADJUSTER
REGULATING EQUIPMENT
MAST ANCHOR FITTING
6750
ENDING CLAMP
CONTACT(107)
MAST ANCHOR
FITTING
5 TONNE ADJUSTER
GUIDE ROD
DOUBLE STRAP
GUY ROD
COUNTER
WEIGHT
R.L.
TOP OF MUFF
200
ARRANGEMENT WITH
FABRICATED MAST
DETAILS OF 'X'
3. Sectionalizing of OHE :
3.1 For ease of maintenance and isolation of affected portion of OHE in case of
occurrence of fault, the OHE is divided into small sections. This is achieved
by providing overlaps3. The mechanical continuity between two consecutive
tension lengths4 of OHE is maintained by overlap arrangement.
There are two types of overlaps:
a. Un-insulated overlap (UIOL)
b. Insulated overlap (IOL)
These arrangements are show in Figure 7 .
3.2 In Un-insulated overlaps, two different OHEs are maintained 200 mm apart
and are connected by a permanent electrical connection of 105-mm jumper
wires.
3.3 In Insulated overlaps, two different OHEs are maintained 500 mm apart and
are electrically insulated from each other. This break is bridged by appropriate
switch (either an isolator or an interrupter).
3.4 Section Insulators :
Section insulators are provided for electrical isolation on emergency
crossovers, Turnouts and Crossover in yards, for loop lines. The section
insulator provides electrical isolation with mechanical continuity so that
pantograph can glide through smoothly.
3.5 Neutral Section: Areas of OHE fed by two adjacent substations are required
to be kept electrically separate as the feeds are from different phases and
connecting them will result into short circuit fault. This is achieved by
provision of a Neutral Section5 approximately midway between two adjacent
Substations.
Notes3. Overlap:
4. Tension Length:
5. Neutral section:
3.5 Types of Neutral Sections: There are two types of neutral sections provided
on Indian Railways.
a. Overlap type having dead length of 41 mtrs
b. PTFE Type (Short Neutral Section.) of 5.16 mtrs.
UN-INSULATED OVERLAP
e=1400
e=200
LARGE JUMPER(105)
-200
200mm
-200
0
+200
+200
200mm
+200
DIRECTION OF TRAFFIC
-200
-200
e=1400
e=750
e=900/500 e=1400
LARGE JUMPER(105)
-200
'G'JUMPER
200
-200
-200
200
0
0
+100
+100
200
+200
-100
-100
-200
INSULATED OVERLAP
e=1400
e=900/500
CUT-IN INSULATOR
3 SPAN UN-INSULATED O/L
TANGENT & CURVE TRACK
RADIUS > 5000 m OR
SPAN LENGTH =OR> 58.5 m
POTENTIAL EQUILISER
JUMPER
-350
-200
500
-150
+150
+350
+200
DIRECTION OF TRAFFIC
2.5
e=1400
e=200
e=1400
e=750
4SPAN INSULATED O/L
TANGENT & CURVE TRACK
RADIUS > 5000 m OR
SPAN LENGTH = < 58.5 m
L
-350
-200
-250
-150
+250
+150
+150
-200
+350
+350
+250
-250
+200
+200
-150
-350
2.5
DIRECTION OF TRAFFIC
NEUTRAL SECTION
36m/49.5m/54m
GUY
ROD
49.5m
36m
36m
36m/49.5m/54m
e=1400
e=1400
41m
e=750m
5500
20.5
e=775/25
20.5
5500
300
300
200
'F' JUMPER
200
1300
300
50
50
50
50
1300
300
5500
5500
45m
49.5m
2.25m
2.25m
2.25m
2.25m
DIRECTION OF TRAFFIC
DIRECTION OF TRAFFIC
(FOR SINGLE LINE SECTION)
IN SPAN
JUMPER
SPAN
ANTICREEP WIRE
REGULATED EQUIPMENT
IN SPAN JUMPER
350M (MAX.)
CONTACT WIRE(107)
'F'
JUMPER
ANTICREEP WIRE
BRACKET
TUBE
ANTICREEP WIRE
(G.S.) 2.5 mm
CATENARY WIRE(65)
PANTO AXIS
CONTACT WIRE
6.5.1
Traction
Power Controller :
The
traction
substations and the
switching stations in
25 kV AC system is
unmanned.
The
switchgears i.e the
circuit
breakers,
interrupters and tap
changing
of
Transformer
are
controlled remotely
from the Remote
Control
Centre
manned round the
clock. All switching
operations on the
system are thus
under the control of
a single person
called
Traction
Power
Controller
(TPC)
who
is
responsible
for
maintaining
continuity of Power
Supply on entire
section of OHE. He
is also responsible
for
maintaining
close liaison with
the traction power network through RTUs . The acquired data is stored and
then displayed to the TPC for effecting timely control. The system
administrator, through suitable software looks after the functions connected
with Main / Standby system viz. changing passwords, copying files, providing
access rights to user, reloading of software etc. which are essential for
management of the SCADA system. RTUs and RCC are connected in Wide
area network (WAN) for transfer of data between them.
6.6 Terms commonly use in TRD
(i) Structure Bond : An electrical connection, between steel work of traction
structures, bridge or station building, to which traction overhead equipment mast
is attached.
An electrical connection across a joint between two adjacent
(ii) Rail Bond :
lengths of a rail provided to facilitate the flow of traction return current.
It is axial distance between catenary and contact wire
(iii) Encumbrance :
at support in vertical plane. It is 1.40 m normally and can be reduced to 0.40,
0.75, 0.90 meter in certain cases like Over line Structures, Overlaps to get
adequate electrical clearances.
(iv) Cantilever Assembly :It is an insulated swiveling type structural member,
comprising of different sizes of steel tubes to support & to keep the overhead
catenary system in position so as to facilitate current collection by the pantograph
at all speed without infringing the structural member. This is shown in Figure10.
used. Mechanical independence of each track of OHE is not achieved in this type
of arrangement. Portal assembly comprises of two up rights, one boom
consisting of 2nos end pieces and one centre piece.
(ix) Two/ Three Track Cantilever Structures :
This is a special type of
structure used to wire 2/3 track where use of portal is either not possible due to
limited track centre or is un economical. The arrangement is generally used for
supporting the OHE near turnouts and crossovers. With this arrangement the
OHE can be supported up to a distance of 10.50 meters from upright. This
arrangement however cannot be used for supporting OHE of two main lines.
(x) Spans : This is the distance between two consecutive supports. The max.
Span is 72 mtrs & min. 27 mtrs . Difference between two consecutive span shall
not exceed 18 mtrs. The max span in unregulated OHE is kept as 67.50 mtrs
.The maximum permissible span for heavy, Medium, Light wind pressure zone
are 63m, 67.5m and 72m respectively on tangent tracks. The span has to be
reduced on the curve track. The standard spans are in multiples of 4.5 mtrs i.e.
27 m, 31.5 m, 36m etc. This arrangement facilitates standardizing the dropper
lengths.
(xi) Stagger :
Stagger of contact wire is the horizontal distance of contact
wire from vertical plane passing through the centre of pantograph pan.
(xii) Section Insulators : It is a device installed in the contact wire for insulating
two elementary electrical sections from each other while providing a
continuous path for pantograph without break of current.
(xiii) Supply control post :
It is a term used to refer an out door assembly of equipments like Interrupters,
Isolators, potential transformers, Auxiliary transformers including remote control
equipment etc installed in cubicle.
(a) Feeding post (FP) : It is a supply post where the incoming 25 kV feeder
lines from sub stations are terminated and connected to the OHE through
Interrupters.
(b) Sectioning and paralleling post (SP) :
It is a supply-controlled post
situated mid way between two feeding posts at the neutral section and is
provided with bridging & paralleling Interrupters.
It is a switching station
(c) Sub-sectioning and Paralleling post (SSP) :
where sectioning and paralleling interrupters are provided.
(xiv) Switch Gear : Means isolator switch, circuit breaker, interrupter etc used
for operation and control of high voltage electrical circuit at 132/25kV.
OF TRACK
OF TRACK
OF TRACK
OF TRACK
OF TRACK
6"
OF TRACK
6"
450
450
OF TRACK
152
SPECIAL BFB PORTAL
ROD LACING
16
(FOR 4 TRACKS
155
6"
65X65X6
8"
6
9
16
ROD LACING
550
400
(FOR 6 TRACKS)
CHANNEL
VARIABLE
SIZE
550
300
80X80X8
20
300
225
300
TTC
ROD LACING
10
300
600
(FOR 8 TRACKS)
600
9-TON INSULATOR
CATENARY (65)
ADJUSTABLE
DROPPER
CONTACT WIRE(107)
ELEVATION
SECTIONING INSULATOR
165(min.)
DIRECTION OF TRAFFIC
(NORMAL)
RUNNER
PLAN
NOT EXCEEDING 25
NOT EXCEEDING 25
CONTACT(107)
ENDING CLAMP
9-TONNE ADJUSTER
CATENARY (65)
NOT EXCEEDING 25
NOT EXCEEDING 25
ENDING CLAMP
9-TONNE ADJUSTER
arrangement
SUSPENSION BRACKET
BRACKET INSULATOR
TUBE CAP
50
110
t1
500
200
105
25.5
CONTACT WIRE(107)
6.11 Developments
OHE system is similar to that for 25 KV OHE system
6.11.1 2x25 KV OHE;
except that an additional conductor called feeder wire is also run parallel to OHE
all along the track on super masts. Incoming power supply scheme is similar to
conventional 25 KV OHE system.
********************
CHAPTER 7
ELECTRIC LOCOMOTIVE
7.1 Nomenclature
Electric locomotives are classified by three-letter code followed by
version number in numeric.
First letter indicates Gauge of locomotive
Letter
W
Y
Z
Gauge
Board Gauge
Meter Gauge
Narrow Gauge
Traction
Continuous Current (DC)
Alternating Current (AC)
Dual Current (DC/AC)
Diesel
Service
Mixed Service
Goods Service
Passenger Service
Electrical Multiple Unit
Shunting Service
Wheel Arrangement
Two axle bogie with one traction motor for both the axles
Bo
Two axle bogie with one Traction motor for each axle
Three axle bogie with one traction motor for each axle
Loco with two `B` bogies
Loco with two `Co` bogies
Loco with two `Bo` bogies.
Loco with three `Bo` bogies
Co
B-B
Co-Co
Bo-Bo
Bo-Bo-Bo
DC Locos :
Co-Co
The electric locomotive draws power from the over head equipment (OHE)
with the help of Pantograph and converts this electrical energy to mechanical
energy, in controlled manner, through Traction Motors which drive the axles. To
enable the locomotive to perform this task, it is equipped with suitable
equipments, which enable loco pilot to control the speed of the train as per
requirement by controlling the applied voltage to traction motors.
In conventional locomotives, 25KV, Single phase, AC supply is collected
by a roof-mounted pantograph from the OHE and is stepped down by
a
transformer inside the locomotive. This supply is then converted to DC supply by
a full wave silicon rectifier and associated smoothing filter before being fed to the
traction motors. Torque / speed control is achieved by variation of the AC input
voltage to the rectifier through an on-load tap changing arrangement on the
primary winding of the loco transformer.
The equipments on electric locomotive, depending up on where it is
located, can be classified in three different categories viz. Roof equipments,
Inside equipments and Under Frame equipments. Both the roof and the
under frame equipments are subjected to lot of dust and atmospheric pollution
and are therefore designed to withstand these severe working conditions.
Pantograph
Main Transformer
with Tap changer
Circuit
Breaker
Sec.
Wdg .I
Sec.
Wdg .II
750 V AC
750 V AC
Rectifier
Block - 1
380 V AC
Rectifier
Block -2
Smoothing
Reactor - 1
Smoothing
Reactor -2
Filtered DC
Aux.
Wdg.
ARNO
Converter3
Filtered DC
38 Compressor
0
Vo
lt
A TM Blower
C
Su
ppl RSI Blower
y
SL Blower
Oil Pump
Traction Motors
Blower for
Xmer Oil
Circuit breaker:
(a) Air blast circuit breaker :
One compressed air operated high voltage air blast circuit breaker (DJ) is
provided on loco roof. When closed manually through remote control, OHE
supply collected by pantograph is made available to the main transformer in
side the locomotive. DJ can be remote controlled from driving cab to disconnect
OHE supply. It opens automatically in case of over current or earth fault in the
loco under the action of protective devices.
(b) Vacuum circuit breaker :
Now, air blast circuit breakers are being replaced by vacuum circuit
breaker (VCB) due to its superior qualities and less maintenance.
ii)
effective only at speed above 25 Kmph. These brakes are particularly useful for
controlling the train going down gradient.
(v) Regenerating brake:
If electrical energy, so produced during braking, is fed back to OHE for
use by other locomotives in the section instead of dissipating it across the
resistance bank, then this type of braking is called regenerative braking.
DC Locomotive
Traditionally, DC series motor has been preferred over any other types of
electric motor for traction application due to its inherent high torque at low speed
and low torque at high speed characteristics, which makes it most suitable for
loco propulsion. The D.C. motor was the mainstay of electric loco drives for many
years.
7.5.1 Shortcomings of D.C. traction motors :
Unavoidable stepped jumps in the tractive effort due to notch control
impose a limit on the level of adhesion.
Thyristorised D.C. traction motor drive, though made the DC motor drive
more efficient, but suffered because of high harmonic injection in to the
power supply.
DC motor has inherent problem of brush gear & commutators and is
maintenance intensive.
There is voltage limit due to bar to bar voltage and speed restriction due
to peripheral speed constraints of commutators.
It is essentially high current, low voltage machine which requires large
diameter cables & heavy associated switch gears which are expensive.
Reversal of direction and rheostatic braking on DC motor locomotives
require other maintenance intensive switchgear.
DC current at the output of the rectifier / converter causes the input current
from the OHE to be more rectangular than sinusoidal which in turn results
in introduction of harmonics in the power system in addition to poor power
factor.
Low power to weight ratio-about 800 kW /axle
7.5.2 Advantages of Three phase traction motors over D.C. traction motors:
These are robust & require little maintenance.
Due to absence of commutator, its peripheral speed puts no limit on
speed of motor. AC traction motors can easily operate at 4000 RPM in
contrast to DC motors which normally operate at speeds of 2400 RPM.
The limit imposed due to bar to bar voltage for DC commutator is
eliminated in induction motors. This means that the whole power flow from
Transformer to the motor is chosen at higher operating voltages. Against
nominal system of 750 volts, 1000 ampere with DC motor, the three phase
motor works at around 2800 volts, 300 ampere. With heavy reduction in
operating current, power cables & switch gears are much lighter there by
losses are reduced.
Power to weight ratio of three phase traction motor is much higher than
the DC motor -1500 kW per axle can be packed with these motors.
Due to steeper torque- speed characteristic of three phase motor, three
phase locos have higher mean adhesion coefficient.
Three phase motor drives are 20 % more energy efficient compared to DC
drives.
7.5.3 Other Advantages of 3-Phase Drive :
Microprocessor based fault diagnostic system guides crew about fault
location and suggests remedial action. It also keeps record of faults, which
can be analysed later.
Low life cycle cost.
Three phase drive allows Regenerative braking down to standstill and
Unity power factor operation.
7.5.4 Three Phase Locomotive: The block diagram of three-phase locomotive
is as under:
TFP
VVVF CONVERTER
AC TM
7.5.4.1
Variable
Voltage Variable
Frequency Drive :
In
adjustable
frequency drive, the
supply frequency is
reduced for starting.
This
frequency
reduction improves
the rotor power
factor and thus
increases
the
torque/ampere
at
starting.
In
this
manner,
rated
torque is available
at start and the
induction motor is
accelerated rapidly
to its operating
speed by increasing
the
supply
frequency.
This
method also avoids
danger
of
low
frequency crawling
which
sometimes
occurs
when
induction
motors
Maint.
Schedule
S
Name
N
1.
IA
WAG5 A/B,
WAG5 HA,
HB WAG7
45 3 days
2.
IB
90 3 days
3.
IC
4.
AOH
135 3
days
18 months
10 days
5.
IOH
54 months
1month or
6 lakh km
6.
POH
9 Yrs 3
months or
12 lakh km
7.
TI
WAM 4
WAP 4
40 3
days
80 3
days
120 3
days
18
months
15 days
36
months
1month
or
4 lakhs
km
6 Yrs 3
months
or 8 lakh
km
WCAM 2
PLACE OF
MAINTENANCE
40 3
40 3
days
days
80 3
80 3
days
days
120 3
120 3
days
days
NOT TO
NOT TO
EB DONE BE DONE
Home Shed
18
months
1month
12
months
1month
Home Shed
6 Yrs 3 6 Yrs 3
months or months or
8 lakh km 8 lakh km
Work Shop
WCAM 1
Home Shed
Home Shed
Home Shed
Goods locos:
i)
Locos with Hitachi TMs 20 days
ii)
Locos with TAO TM 15 days
Passenger locos As per loco link.
There are 30 electric loco sheds and 5 electric loco workshops on IR to
carry out above maintenance activities. Holding of electric locos at present
is 4310 (as on 31.03.12) which includes 129 AC-DC locos & 10 DC locos.
Loco Type
1.
2.
3.
4.
5.
WAP.4
WAG.7
WAP.5
WAP.7
WAG.9
Cost
(in Rs. Crores)
4.5
4.5
13.5
13.0
13.0
Features
Supply
system
2.
Type of
Service
Year of
Manufacture
Year Put on
Line
Continuous
Rating in kW
(HP)
3.
4.
5.
1
WAG.5
2
3
WAG.7
WAG.9
25 Kv, 50 Hz Single Phase AC.
FREIGHT
FREIGHT
FREIGHT
MIXED
5
WCAM.1
25 Kv, 50
Hz Single
Phase
AC.&
1500 V
DC
MIXED
1978
1992
1998
1971
1975
2840 (3850)
3675 (5000)
4500 (6122)
2676
(3640)
CO-CO
HIGH
ADHESION
20.5
CO-CO
CO-CO
AC 2676
(3460)
DC 2185
(2930)
CO-CO.
20.5
18.8
19.6
123
123
112.8
118.0
100
100
120
100
6.
Axle
Arrangement
CO-CO
7.
Axle Load
(Tonnes)
Total WT of
loco (Tonnes)
Max. Speed
in km/h
DESIGNED
No. of Motors
& Suspension
Gear Ratio
(No. of Teeth
on Pinion &
Gear)
19.8
20.5
118.8(TAO)
123.0 (HIT)
80
8.
9.
10.
11.
SN
12.
Features
Braking for
loco
13.
Braking for
Train
4
WAM.4
1:3.55
18:64
1:5.133
15:77
CLASS OF LOCOMOTIVES
1
2
3
WAG.5
WAG.7
WAG.9
AIR
RHEOSTAT
AIR
RHEOSTAT
IC AIR &
REGNER
IC & HAND
HAND
ATIVE
PARKING
BRAKE
AIR TWIN
VAC & AIR
AIR
PIPE
TWIN PIPE
1:4.13,
1:2.76
15:62,
21:58
1:3.81
16.61
4
WAM.4
AIR &
HAND
BRAKE
5
WCAM.1
AIR &
HAND
BRAKE.
VACUUM,
AIR , DUAL
VACUUM
14.
15.
Drive on
Bogie
Tr. Motor
Type & Rating
in kW(HP)
16.
Transformer
Type &
kVARating
17.
Rectifier
(Type)
Control
AUX. M/C
DRIVE
Type of Axle
Box
18.
19.
20.
21.
22.
GEAR
PINION
HIT.15250
A
6X 630(857)
&
TAO-659 D
6X 566
(770)
HETT-3900
3900
GEAR
PINION
HIT.15250
A
6X 630(857)
GEAR
PINION
6 FRA
6068
6X 850
kW
GEAR
PINION
TAO-659 D
6X 566
(770)
GEAR
PINION
TAO-659
D
6X 566
(770)
HETT-5400
5400
LOT-6500
6531 KVA
BOT-3460
3460
SILICON
SILICON
BOT-3460
3460
HETT- 3900
3900
SILICON
MU.OP
AC,3PH
MU.OP
AC,3PH
MU.OP
AC,3PH
AC,3PH
AC,3PH
NEI AXLE
BOX
AXLE BOX
THRUST
PAD TYPE
2430
NEI AXLE
BOX
NEI AXLE
BOX
840 A IN 3S
2P, 667A IN
2S 3P
667 A IN
AC
840 A IN
DC
Max. Elec.
Braking
Power in kW
2430
Cont. Rated
Current for
TM
750 A FOR
BOTH
TYPE OF
MOTORS
900A
33.5 t
42 t
460 kN
(46.9t)
30t
AC: 33.84
DC: 28.20
20.6t
27t
325 kN
(33.1t)
17.6t
AC: 16.8
DC: 22.8
23.
Tractive
Effort
ST
AR
T
(t)
CO
NT
(t)
260
SILICON
kN
(regenerat
ive
braking
effort)
270 A
PER
PHASE
AT 2180 V
Features
Supply system
2.
Type of
Service
Year of
Manufacture
Year Put on
Line
Continuous
Rating in KW
(HP)
3.
4.
5.
6.
Axle
Arrangement
7.
Axle Load
(Tonnes)
Total WT of
loco (Tonnes)
Max. Speed in
Km PH
DESIGNED
No. of Motors
& Suspension
8.
9.
10.
11.
12.
Gear Ratio
(No. of Teeth
on Pinion &
Gear)
Braking for
loco
CLASS OF LOCOMOTIVES
6
7
8
9
10
WCAM.2
WAP.1
WAP.3,
WAP.4,
WAP.5
25 kV, 50 Hz
---25 kV, 50 Hz, Single Phase AC--Single Phase
AC/ 1500 V DC
Mixed
Passenger
Passeng Passenge Passen
er
r
ger
1995
1980
1987
1994
1999
1995
1987
1995
2000
2764 (
3760)
3675
(5060)
4000(53
62)
CO-CO
FLEXI-COIL
CASTING
CO-CO
FLEXICOIL
FABRIC
ATED
CO-CO
FLEXI
COIL
CASTING
BOGIE
BO-BO
FABRI,
WITH
SEC.SU
SPN.
18.8
18.8
18.8
18.8
19.50
112.8
112.8
112.8
112.8
78
120
130
140
140
160
AC: 3517
(4718)
DC: 2175
(2916)
CO-CO
FABRICATED
WITH SEC
SUSPENSION
1980
2764
3760)
1:4.13
15:62
1:2.76
21:58
1:2.76
21:58
1:2:52
23:58
AIR BRAKE
& HAND
BRAKE
AIR
BRAKE
& HAND
BRAKE
VAC &
AIR
TWIN
PIPE
GEAR
PINION
AIR &
HAND
13.
Braking for
Train
14.
Drive on Bogie
GEAR
PINION
GEAR
PINION
AIR
BRAKE
TWIN
PIPE
GEAR
PINION
4, Fully
Bogie
Suspen
ded
1:3.65
17:35:6
7
REGEN
, AIR &
PARKIN
G
AIR
BRAKE
CROW
N
GEAR
COUPLI
NG
15
.
TAO-659 D
6X 566 (770)
750 V,DC
TAO-659 D
6X 566
(770)
750 V,DC
TAO-659 D
6X 566 (770)
750 V,DC
16
.
Transformer
Type & kVA
Rating
HETT-5400
5400
HETT-3900
3900
HETT-3900
3900
17
.
Rectifier (Type)
SILICON
SILICON
SILICON
18
.
Control
MU.OP
MU.OP
MU.OP
19
.
20
.
AUX. M/C
DRIVE
Type of Axle
Box
AC,3PH
AC,3PH
AC,3PH
NEI A/B
WITH
HORN
GUIDE
NEI A/B
WING TYPE
WITH TR
BAR
21
.
22
.
Max. Elec
Braking Power
Cont. Rated
Current for TM
840 A IN AC
840 A IN DC
750A
750A
900
A
AC:34.0 t
DC:27.7 t
22.2t
37.5t
30.8
t
13.8t
30.1t
19.0
t
23
.
Tractive
Effort
ST
AR
T (t)
CO
NT
(t)
HIT.
152
50 A
6X
630(
857)
750
V,D
C
HET
T540
0
540
0
SILI
CO
N
SIN
GLE
LOC
O
AC,
3PH
NEI
A/B
WIT
H
HO
RN
GUI
DE
-
6 FXA
7059, SQ
CAGE
AC
MOTOR
S4x 1150
(1564)
2180V,3p
h
LOT7500
7475
MU.OP
ONLY
TWO
LOCOS
AC,3PH
& 1PH
-
160 kN
(16.32 t)
370A
PER
PHASE
AT
2180V,3
ph.
258 kN
(MAX)
(26.3 t)
220 kN
(22.4t)
WAP4
WAM4
WAP5
WAG9
DMC==TC==TC==TC
On Indian Railways, in general 8 car, 12 car & 16 car multiple units are in
service.
DMC==TC==TC==TC ==TC ==TC==TC== DMC
OR
DMC==TC==TC==TC ==DMC==TC==TC==TC==TC==TC==TC== DMC
7.8.3 Advantages :
Caters the need of daily passengers in Minimum time with frequent
stops.
It has High acceleration due to use of DC Series Traction Motors (High
Starting torque) and distributed power.
High retardation due to quick application & release of Air brakes
through EP (Electro -Pneumatic) Brake system (simultaneous Application
& Release of Brakes in all coaches through electrical signal).
Draw-bar pull is less in Multiple unit operation due to push- pull effect
Operation by Single operator ( Driver without assistant) due to provision
of dead mans safety device.
Higher Passenger capacity
a. DMC- I st class- seats- 36, Standing 52 ;
b. Ladies Seats 42, Standing 62 ;
c. TC - seats- 108, Standing 216
d. Total in one unit = 402 seats & 762 Standing.
Economical as works on existing traction system & Units can be
combined as per traffic requirement.
Reversal at terminals is not required.
Working of MEMU :
25 kV OHE supply is drawn through a single Pantograph provided in
DMC which is fed to the Transformer via circuit breaker. The Transformer
is provided with suitable taps for giving varying voltages.
Tap changer contactors close in sequence to increase the Voltage applied
to four DC Traction motors in each DMC after rectification (i. e. conversion
to DC) by a rectifier, The voltage available at the traction motor is function
of position of Master controller handle.
The Master Controller is provided with a dead mans device which cuts
off power and applies emergency brakes in case the driver gets
incapacitated.
Two auxiliary windings are provided to run auxiliary motors such as
Transformer oil circulating pump, Radiator cooling fans, Rectifier cooling
fans, Main compressor motor & supply to Lights and Fans in the unit.
The 110V Control supply is fed through out the length of the rake via 4
electrical jumpers for controlling the rear DMC & EP brakes.
The brake Controller is provided in the driving cab to apply EP, Auto &
Emergency brakes in the rake. Main air supply is maintained by the
compressor in MR pipe from one end to other which is connected through
out the rake. Similarly the brake pipe is also running from one to the other
& 5 kg/ cm 2 pressure is maintained by the brake controller in its Release
& Run position.
The EP brake is applied when electric signal sent via electrical
jumpers by brake controller to all application valves of the EP units
Advantages :
7.9.1 Three phase technology for dual voltage (1500 V DC/25000 V AC)
EMUs :
The system consists fundamentally of four asynchronous three phase
traction motors controlled by a variable voltage variable frequency inverter.
The inverter takes power either directly from 1500 V DC overhead supply or at a
fixed 1700 V DC obtained from 25000 V AC over head Supply via a step down
transformer and twin four quadrant controlled power converters.
Major components are :
25 kV Transformer
DC link.
Inverter.
Three phase traction motor.
HSCB
DCARR
LC
VCB
IES
sensing
M1
L1
=
L2
M2
PMCF
SP1
SP2
C1
C2
3
M3
Inverter
SP3
SP4
M4
Brief Description :
Advantages:
Higher Acceleration and decelaration
Higher speed
Jerk free working
Regeneration of energy
Less maintenance
Smooth ride due to air suspension
Audio visual PIS
Forced ventilation for passenger comfort
7.10
12000 hp loco
IR is setting up a Green field facility for manufacture of 12000 HP twin BoBo electric locos. 800 IGBT based locos will be manufactured in 10 years and
maintained for 15 years by the PPP partner. This loco will have 25 Ton axle load
and will be suitable for working double stack container trains on Dedicated
Freight Corridors(DFC).
CHAPTER 8
ENERGY CONSERVATION
8.1
8.1.1. The Staff connected with electric traction makes every effort to avoid
wastage
in
use
of
electricity
through
constant
vigil.
8.1.2. One Senior Administrative Grade Officer of Electrical Department is
nominated by Chief Electrical Engineer to be in charge of matters pertaining to
Energy Conservation. The officer shall :
Monitor pattern of consumption of electrical energy on electrified divisions
based on the reports from Divisions:
Plan for Energy Conservation measures
implementation;
Provide guidance to Divisional Officers;
Arrange for training of officers and supervisors;
Discharge other related functions.
and
monitor
their
8.1.3. Sr. DEE (Tr D) and Sr. DEE (OP) hold, monthly meetings to analyze
energy consumption and maximum demand for the preceding month vis-a-vis
earlier months. The figures should have a relation to the traffic moved. In the
event of maximum demand and energy consumption being found
disproportionately high, a detailed investigation should be made and corrective
action, if any, should be advised to concerned departments.
8.3
New Developments:
1. The traction staff should keep themselves fully abreast of technological
developments like 3 phase drive Electric locos being made elsewhere, within the
country and abroad, in respect of efficient utilization of electric power in traction
applications and try to derive benefits from such developments.
2. Electric locomotives simulator: Training of Drivers on simulator can help
drivers in running of trains with optimum consumption of energy.
3. On Board Power factor correction Equipment on Electric Locomotive.
*********************
CHAPTER 9
THREE PHASE TECHNOLOGY FOR TRACTION APPLICATION
9.1
Introduction:
Three phase AC drive technology has become very
common and significant for modern rail vehicles. These vehicles are equipped
with GTO thyristors and microprocessor control systems. Microprocessor is used
for vehicle control, supervision of health and operations of all major components
and diagnostics. It permits electric breaking down to standstill and selection of
best PWM technique for improved performance of motor as well as unity pf. The
advantages associated with this technology are evident in technical as well as
economic aspects.
Earlier, all the locomotives were using
9.2
Whats need for change? :
DC traction motors. The speed/torque regulation is achieved by using either tap
changer on transformer or through resistance control on majority of these
locomotives. Conventional relay based protection schemes are used. In most of
the cases, the driver uses his discretion to diagnose and get past the problem.
1. FRPCPY for Tap changer and its associated equipments is about 10%.
2. DC motor has inherent problems of brush gear, commutator and low
power to weight ratio. DC motor is essentially a high current low voltage
design which calls for expensive large diameter cables and large electropneumatic reverser, contactors, switches etc.
3. Thyristorised DC traction motor drives, though made the DC motor drive
more efficient, suffer because of high harmonic injection into. Power
supply. Loss associated large filters had to be carried on Locomotives to
overcome this.
4. Emphasis on regeneration is increasing day by day to reduce energy bill
as well as to save energy for greater national cause.
5. With ever increasing need for hauling higher loads, there is need to make
maximum use of available adhesion.
6. There is need for track friendly locomotives to reduce track maintenance
efforts.
9.3
Why three phase technology?: Advantage of 3-phase induction motor
over DC series motor.
1.
Three phase traction motors are robust and require little maintenance.
Apart from bearing, it has no parts subjected to wear.
2.
No restriction on speed of motor in absence of commutators, Ac traction
motors can easily operate at 4000 rpm in contrast t0 2500 rpm in case of
DC machines.
3.
The limit imposed due to bar-to-bar voltage for DC commutator motor is
no more relevant with squirrel cage induction motors. Whole power flow
from transformer to converter to DC link and down to inverter / motor may
4.
5.
6.
7.
(i)
(ii)
258kN
220 kN
50 km/h
4000 kW
160 kN (10-90 km/h)
160 km/h
Bo-Bo
Fully suspended on bogie
frame
Air, regenerative and
parking brake for loco
110 Vdc (nominal)
3-phase
drive
with
GTO
thyristors
and
MICAS S2
microprocessor based control system.
Provision for multiple unit operation of two locomotives.
Provision for ballasting to increase the loco weight to 135 tones in future.
The design permits interfacing and provision of inching control in future.
****************
Q.1
Q.2
Q.3
Q.4
Q.5
Q.6
Q.7
Q.8
Q.9
b.
EIG
c.
General Manager
d.
none of the
c.
Lux
d.
Gauss
b.
c.
d.
Q.27 Railway stations with annual passenger earnings from Rs. 3 to 6 Crs. are
categorized as
a. A1 class
b.
C Class
c.
B Class
d.
F
class
Q. 28 The capacity of battery used in LHB Rajdhani coaches is
a.
120 Ah
b.
1100 Ah
c.
90 Ah. d.
70 Ah
Q.29 In the months of rainy season what role can the air-conditioning system of
conventional AC coaches perform?
(a) It can increase the Relative humidity
(b) It can decrease the Relative humidity
(c) It can neither increase nor decrease the Relative humidity.
(d) Relative humidity can both be increased and decreased from the
setting of the control panel.
Q.30
Q 31
AC Ist Class
(b) Two
(d) Four
The Indian Electricity Rules
The Electricity Act, 2003
a.
60 Hz.
b. 50 Hz
c.
75 Hz.
d.
90 Hz.
CEDE
Q.35 Both of the pump and motor are inside water in case of
a. Turbine pump
b.
Submersible pump
c.
Centrifugal pump
d. Jet pumps
Q.36 The Mid on Generation system of train lighting is used for
a.
c.
b.
d.
MEMU trains
110V
II ) TRD/RE
Q.1
Electrification in Indian Railways was introduced for the first time in the
year 1925
Q.2
Q.3
Q.4
Minimum vertical distance between live OHE and fixed structure / moving
loads is 250mm for long duration.
Q.5
Minimum lateral distance between live OHE and fixed structure /moving
loads is 250mm for long duration.
Q.6
Q.7
Q.8
Q.9
Q.10 The standard height of contact wire above the track plane is kept as 5.60
mtr. at cantilever.
Q.11 The height of OHE at level crossing gate is kept as minimum 5.50 mtr.
Q.12 The stagger of OHE on tangent track is normally kept as + 200 mm.
Q.13 The full form of UIOL is Uninsulated Overlap.
Q.14 The Section insulator in OHE is provided for the purpose of
.
Q.15 The PTFE type neutral section is located on tangent track at least 400
mtr. after the stop signal.
Q.16 The setting distance of mass on tangent track shall be normally 2.80 mtr
for the broad guage.
Q.17 The normal setting distance of portal is kept as 4.65 mtr.
Q.18 The maximum span in OHE is restricted to 72 mtr. In IR.
Q.19 10 KVA capacity Auxiliary transformers are provided at stations for supply
power to signaling system.
Q.20 The head quarter of CORE in Indian Railway is at Allahabad.
Q.21 The full form of CORE is Central Organization in Railway Electrification.
Q.22 The average yearly Railway Electrification planned under Vision 2020 is
a.
5000 RKM b.
1400 RKM c.
4500 RKM d.
2500RKM
Q.23 The horizontal distance between the Center Line of the Track and nearest face
of
the mast is known as
(a) Stagger
(b) Implantation
(c)Span
(d)Height
Q.24 The requirement of copper and steel is reduced in 25 KV single phase AC
system as compared to DC system because of
a.
Lower voltage
b.
Lower current
c.
Lower power
d.
Lower energy
Q.25 O type portals are used for supporting OHE up to
a.
4 tracks
b.
6 tracks
c.
8 tracks
d.
3 tracks
Q.26 Overlap provided at an SSP is
a.
UIOL
c.
Neutral section
b.
d.
IOL
Section insulator with isolator
Q.27 What is the distance of warning boards from neutral section location:(a) 100 m & 500 m.
(b) 2000 m & 1000 m
(c) 500 m & 250 m
(d) 250 m & 150 m
Q. 28 Contact wire is placed in zig-zag manner in entire span length, in order to(a) to avoid formation of groove on panto pan strip
(b) to ensure uniform rubbing of pantopan strip within current collection
strip
(c) to avoid breakdown due to formation of groove in pantopan strip
(d) all of the above
Q.29 All RE works on Indian Railways are centrally controlled by
a.
Zonal Railways
b.
Divisions
c.
Production Units
CORE d.
RMPU
c.
Arno Converter
b.
Cantilever Assembly
d.
Submersible Pump
OHE
a.
c.
75%
60%
b.
d.
67%
None of a,b,c
d.
5.5
Q.39 Before charging any new electrified section on 25 kv AC, whose sanction is
required.
a) CRS
b) ML
c) GM
d) CEE
Q.40 Before approaching neutral section, loco pilot is required to open DJ in
loco to avoid
in OHE.
Q.41 First Electric train in India started on 3rd February
Q.42 The horizontal distance between the Center Line of the Track and nearest
face of the mast is known As
.
(a)
Stagger
(b) Implantation
(c) Span
(d) Height
Q.43 Which of the following is a permissible span
a) 62 m
b) 49.5m
c) 45.5m
d) 35m
Q.44 To avoid formation of groove on panto, contact wire is held in a Zig Zag
fashion. This arrangement is known as .
Q.45 Before approaching neutral section, loco pilot is required to open
in loco to avoid
in OHE.
Q.46 While length of conventional neutral section is
neutral
section are only
mt long.
d.
750 Volt
taps.
(
Q.54 Define Elementary section of OHE------------------------------------------------------------------------------------------------------------------------Q.55 In yards where adequate distance between tracks in not available, OHE is
supported with the help ofa) Mast
b) Upright
c) Broom d) Portal?
Q.56 Electric supply in a sector of OHE is controlled by
a) Isolator
b) Interrupter
c) Circuit Breaker
d) Either b or c
(b) 9 meters
(c ) 6 meter
(d) 18 meters
(d) 22 meter
Q.60 Difference between two consecutive span length should not be more than:(a) 25 m.
(b) 20 m.
(c) 18 m.
(d) 16 m.
Q.61 Maximum wind pressure considered to design OHE structures for Red
zone is :(a) 180 kgf /sq. m.
(b) 160 kgf /sq. m.
(c) 150 kgf /sq. m.
(d) 2.0
m
Q.68 In AC traction, height of contact wire at support from rail level (regulated
OHE) with 100mm pre sag in contact wire is :(a) 5.5 m
(b) 5.55 m
(c) 5.6 m
(d) 5.75 m
Q.69 In AC traction, height of contact wire from rail level in Carshed is :(a) 5.6 m
(b) 5.65 m
(c) 5.75 m
(d) 5.8 m
Q.70 In AC traction, normal height of the catenary wire at support from rail level
(regulated OHE) with 100 mm pre sag in contact wire is about :(a) 7 m
(b) 7.75 m
(c) 7.25 m (d) 7.45 m
Q71 At level crossing gate, maximum height of rail height gauge from the road
surface is
(a) 4.381 m
(b) 4.67 m
Q.72 At level crossing gate ,normal height of contact wire from the rail level is
(a) 5.80. m
(b) 4.67 m
(c) 4.80 m
(d) 5.50m
Q.73 The fitting, which is used to transfer the weight of contact wire to the
catenary wire is called:(a) Section insulator (b) Jumpers
(c) cantilever assembly
(d)
droppers
Q 74 Diameter of in-span dropper in ac traction is:(a) 7 mm
(b) 6.75 mm
(c) 6 mm
(d) 5 mm
(d) brass
Q.76 In AC traction, maximum stagger of contact wire on tangent track is :(a) 380 mm
(b) 300 mm
(c) 229 mm
(d) 200 mm
Q.77 On tangent track, contact stagger is 200 mm at support, what will be the
catenary stagger?
(a) 300 mm.
(b) 200 mm.
(c) 100 mm.
(d) Zero
Q.78 In regulated OHE, how much tension is kept in OHE:(a) as per tension / temperature chart
(b) 3000 kg
(c) 2000 kg
(d) 1500 kg
Q.80 Tramway type OHE can be used for :(a) main line
(b) siding only
(c) wiring of turnouts
(d) three
earthed ?
(c) sector
Q.86 The shortest section of OHE, which can be isolated through remote control
by TPC is called :(a) elementary section
(c) sector
Q. 88
(c) sector
called :-
overlap is kept:
(a) 500 mm.
Q. 89
Q.90 Which type of neutral section, you prefer in heavily graded or suburban
section?
(a) overlap type
Q.92 In P.T.F.E. type neutral section assembly, Anti torsion droppers are used
for:
(a) good current collection at higher speed
(b) to prevent oscillation of OHE
(c) push up of contact wire very gradually
(d) all of the above
Q.93 What is the distance of caution boards from neutral section location:(a) 100 m.& 500 m.
(b) 2000 m. & 1000 m.
(c) 500 m. & 250 m.
Q.95 At the location of section insulator , stagger of contact wire should be:(a) zero
(b) 200 mm
(c) 300 mm
(d) 380 mm
Q.97 The arrangement of the cantilever assembly depends upon the :(a) height of contact wire
(b) setting distance
(c) stagger
(d) PG clamp.
Q.99 Why gap should be required between register arm tube & anti wind clamp
strap:(a) to avoid hard spot
arm
(d)
m
Q.101 Normally, which type earth electrode is preferred for earthing in 25 KV AC
Installations: (a) plate type
none
of
the
above
Q.102 Minimum earth resistance when not specified should not be more than :(a) 9 ohm
(b) 10 ohm
(c) 5 ohm
(d) 2.5 ohm
Q.103 Minimum earth resistance for 25 KV TSS should not be more than :(a) 5 ohm
(b) 2 ohm
(c) 1 ohm
(d) 0.5 ohm
Q.104 Minimum earth resistance for 25 KV switching station (SSP / SP etc)
should not be
more than :(a) 5 ohm
(b) 2 ohm
(c) 1 ohm
(d) 0.5 ohm
Q.105 Lightning arrester prevents OHE from :(a) surge & transient voltage
(b) corrosion of ve path conductor
(c) back e.m.f.
(d) all of the above
Q.106 The distance between centre line of the track to the nearest face of the
structure is called:(a) clear span
(b) track separation
(c) implantation
Q.108 What will be the regulating ratio of 3 pulley block system type ATD ?
(a) 1:1
(b) 2:1
(c) 3:1
(d) 5:1
Q.109 If SS wire of ATD broken , OHE does not come on ground due to :(a) 9-ton insulator
hex
tie
rod
Q.110 Current collection test is carried out during :(a) before monsoon
(b) during monsoon
(c) after monsoon
Q.111 What may be the reason of sparking during current collection test.
(a) OHE is not proper
(c)
Q.112 In locally arranged power block, supply of the siding or yard is shut down
by
:(a) TPC
block
Q.113 TPC arranges emergency power block in which of following case/s?
(a) a damaged OHE or feeder falling down and or persons or animals or
vehicle or
Q.115 During power block , which type vehicles movement is blocked in power
block section ?
(a) electric hauled
Q.116 Before granting power block in the section , the longitudinal protection
and lateral protection in the section is arranged by:(a) TPC
(c) TNL
Q.117 If OHE breakdown or defect in OHE , which are likely to affect the train
services
noticed by any railway servant , will be reported immediately
to :(a) TPC
(b) station master
(c) section controller
(d) either (a) or (b) or (c)
Q.118 Cross section area of contact wire in AC OHE is 107 mm2.
Q119 Diameter of dropper is 5 mm.
Q120 Spacing between droppers in span is 9 mts
Q121 To pass ODC in electrified territory, clearance should be greater than
100mm.
III ) LOCO/EMU-MEMU/Operation
Q.1
Q.2
Q.3
Q.4
Q.5
Q.6
Loco pilot is given headquarter rest for 16hrs for duty performed of more
than 8 hours duration.
Q.7
The out station rest to Loco pilot is given for 8 hrs for duty of more than 8
hours duration.
Q.8
The running staff is entitled for ----- number of rest of 30 hrs. duration.
Q.9
Specific Energy Consumption for goods train which around 11KWH per
1000 GTKM
Depots
d.
Q.15 RDSO designed a new locomotive which will be known as YAP1 Bo-Bo.
Each motor is capable of delivering power out put of 500 kw. Total weight
of
the loco is 80 tonnes.
What is the total power of the loco (delivered by all the motors put
together) ____________ kw?
What is the weight per axle ___________________ ?
For which gauge this loco is designed____________?
Q.16 Various types of Brakes provided in a locomotive could be
1.
2.
3.
Q.17 What is the principle of speed control in an electric locomotive? Please
explain the process briefly.
Q.18 Write function of following equipments of electric loco in one line 1.Rectifier
2. DJ
3. Pantograph
Q.19 What operations loco pilot requires to perform before entering a neutral
section?
Q. 20 In a Bo-Bo-Bo type of locomotive, how many traction motors (axels). Will
be there?
a) 2
b) 3
c) 4
d) 6
(
)
Q.21 What does MEMU stand for ?
a) 220V
b) 50Hz
.
(
Q.22 Electric loco is provided with 2 pantograph? Which one is normally used.
a) Front
b) Rear
c) Any one of the two
d) c or b
Q 23 First letter of classification for locomotive numbering scheme indicates --------
of loco.
Q 24 Two axle bogie with one traction motor for each axle is classified as -------Q 25
locos.
current
(c) Reduce undulation of current
of
(b) DC supply
(b) AC to DC
(d) Single phase to three phase.
(b)
Fixed
voltage
variable
frequency,
(c) Variable voltage variable frequency, (d) None of them.
True or False :
Q 47 In DC locos all the traction motors are connected in parallel in starting
Q 48 In AC locos, starting resistances are introduced to control the speed of
Traction Motors.
Q 49 WAP.4 locos are three phase locomotives.
Q 50 WAG.9 locos are three phase locomotives.
Q 51 Three phase traction motors are used in WAP.5 locos.
Q 52 POH of electric loco motive is carried out at nominated electric loco work
shop.
Q 53
Q 54
Q 55
e.
Various types of Brakes on electric locomotives
f.
Electric Loco Maintenance Schedules
Q.7 Draw SINGLE LINE diagram of an AC electric loco.
Q.8 Write brief notes on any four
a. EMU
b.
Safety item on Loco
c.
Traction Sub Station
d.
Various Train Lighting Systems
e.
Roof Mounted Package Unit
f.
3Phase Loco
Q. 9 Please mark the correct answer.
Axial distance between catenary & contact wire at the OHE support in
vertical plane is called ?
(a) implantation (b) gradient of OHE (c) encumbrance (d)
stagger
2
The fittings, which is used to transfer the weight of contact wire to the
catenary wire is called ?
(a) section insulator (b) Jumpers (c) cantilever assembly (d)
droppers
3
In regulated OHE, how much tension is kept in OHE?
(a) as per tension / temperature chart
(b) 3000 kg
(c) 2000 kg
(d) 1500 kg
4
What is the distance of caution boards from neutral section location ?
(a) 100 m.& 500 m.
(b) 2000 m. & 1000 m.
(c) 500 m. & 250 m.
(d) 250 m. & 150 m.
5 The distance between centre line of the track to the nearest face of the
structure is called ?
(a) clear span (b) track separation (c) implantation (d) track clearance
Q. 10 WAG4 BB loco is provided with 1540 horse power motors.
For this loco, please indicate
(a) Gauge
.
(b) Type of Traction
.
(c) Total Horse Power
.
(d) No of bogies
(e) Type of Service
2.
Shape
Q.19 Please draw a diagram indicating flow of electrical energy from
OHE to traction motors in a conventional DC traction motor in an
electric loco.
Q.20 Indicate various types of breaks which could be provided in an
electric locomotive. Which of these breaks in more energy efficient and
why?
Q 21 For minimizing the length of OHE to be isolated under fault ,
various kind of switches are used. Please mention these along with
associated features in terms of their capability to sense fault, open on
load and possibility of remote operation. Name the section of OHE
controlled by these switches.
Name of the
Name of the
Capable of
section of
switches
OHE
Fault
Opening
Remote
sensing on load
operational controlled
1
2
3
Q.22 How is speed of an electric loco controlled? Please explain briefly.
Q 23 What is the purpose of OHE regulation? How is it achieved ?.
How much tension is kept in regulated OHE.
Q.24 Please indicate the illumination levels provided at following
locations?
a. ASM room
b.
Booking Window
c.
Officers Chamber
d.
Operation theatre in Hospital
Q.25 Write various advantages of using high mast tower lighting viz a
viz Sodium lamps in circulating areas.
Q.26 Draw a schematic diagram of Power supply distribution
substation for a rly colony.
Q.27 What are the different type of fire extinguishers used for
different type of fires. Describe in brief working of fire extinguisher
used for electrical fire.
Q.28 Indicate power of following electrical appliances
a. Incandescent Lamp
b. T5 Tube light
c. Ceiling fan
d. Light socket (5mpr)
e. 1.5 tone window AC
f. Electric iron
Q.29 Write short note on two flat rate terry and two parts terry system.
Q.30 Write short note on UPS and its usage in railway system.
Q.31 What are the advantages of sealed maintenance battery with viz
aviz conventional battery.
Q.32 describe in brief various fire preventing measures taken in a
coach on Railway system.
Q.33 What are different types of pumps used in Railway colony. Write
short note on any one of them.
Q.34 What are the criteria taken in to consideration while deciding
pump capacity .
Q.35 Write ten steps taken for energy conversation in railway system
in a non electrified territory.
Q.36 Write short note on different type of train lighting system used in
Indian Railways.
Q.37 Draw a schematic diagram of 110V DC train lighting system.
Q.38 Write note on capacity of different batteries used in various type
of coaches in IR.
Q.39 Write short note on level of illumination followed in different
type of coaches in IR.
Q.40 Please indicate various types of maintenance schedules carried
out in AC coaches.
Q.41 Write short note on following
a. SSP
b. BSP
c. CFP
Q.42 Write short note on Remote Control Centre.
Q.43 What are the different type of OHE bonds used in electrified
territory .
Q.44 Write short note on following
a.
Sub sector, b.
Elementary section,
c.
Sector
d.
Tension length
Q.45
a.
Q.46