Micropile Brochure

MICROPILES
H A Y W A R D
Project Support
From The
Ground Down
B A K E R
I N C.
Susan Lohwasser
icropiles are small diameter piles that can be installed in almost any
type of ground where piles are required, with design loads as small as
three tons and as high as 500+ tons. Also known as minipiles, pin piles,
needle piles or root piles, micropiles can offer a viable alternative to conventional
piling techniques, particularly in restricted access or low headroom situations.
Hayward Baker brings the same high quality technical expertise to its micropile
technology as it does to all of its ground improvement techniques. This expertise,
coupled with extensive equipment resources and proven project experience, allows us to respond quickly to provide the right micropile solution for your needs.
Our commitment to excellence is reflected in the successful completion of projects ranging from residential underpinning to preservation of historic structures,
to seismic retrofit, and to foundation upgrade for large manufacturing plants.
Micropile Designs Are Tailored To The Problems They Solve . . .
Pushed or Driven micropiles

are typically installed through
loose/soft materials to competent bearing strata to carry light
loads such as are required for
slab support.
Compaction grouted micropiles are
able to develop loads at shallow depth in
loose, sandy soils.The
expanded base geometry and
densification of the soil provide enhanced load capacity.
Jet grouted micropiles have

a high load carrying capacity
and are ideal for all types of soils
where sufficient enhancement of
soil strength cannot be achieved
by direct pressure grouting or
post grouting.
Selection of the right micropile to meet design objectives is primarily a function of soil conditions and
load transfer requirements. Since soils and structural loads will vary tremendously from project to
project, an equally varied range of micropile options is necessary. Hayward Baker offers the range of micropiles needed for the most appropriate technical solution, together with innovative methods of connecting piles to existing foundations, and a variety of corrosion protection methods when needed.We
also have the capability of combining our micropile technology with one or more of our other ground
improvement techniques to meet unique or complex project requirements cost-effectively
and efficiently.
Post grouted micropiles are

suitable for all types of soils.
Post grouting enhances the
frictional capacity of the pile.
Pressure grouted micropiles have

a high load carrying capacity in a
wide range of soil types from sands
to clayey silt to fractured rock.
The piles frictional bond capacity is
enhanced by densification and grout
permeation of the surrounding soil,
or by consolidation of rock.
Drilled, end bearing micropiles

are small diameter elements capable
of transferring very high loads to
competent till or rock.
Micropiles: Solutions For Tough Geotechnical Problems . . .

M
Supporting New Loads in

Congested Areas
Hayward Bakers micropile drill rigs allow
installation in restricted access, low
headroom interiors, permitting facility upgrade with minimal disruption to
normal operations.
Arresting Structural
Settlement
Resisting Uplift/Dy
Micropiles can be post-g
frictional forces, thus pro
resistance to tensile load
Micropiles bypass the poor load

bearing soils to arrest structural
settlement problems.
Excavation Support in
Confined Areas
Micropiles connected by wooden
lagging can form walls for
excavation support in basements
and other confimed areas.
Seismic Retrofit
Micropiles transfer loads through
liquefiable soils to competent
bearing strata to conform to
seismic design requirements.
Underpinning
Micropiles can be used as a form of
underpinning to stabilize foundations
adjacent to future excavations.
ynamic Loads
routed to increase
viding the required
ing.
Stabilizing Slopes
Micropiles can serve to stitch the soil
together, focusing on predicted shear
zones to enhance mass stability.
Case Histories...
Dorney Park Rollercoaster
Allentown, Pennsylvania
As part of a maintenance upgrade at Dorney Park in

Allentown, PA, battered micropiles were installed to
support 14 piers along the outboard side of the rollercoaster track curve to increase the factor of safety and
stability of the structure. Working from the rollercoaster track itself, part of which traversed a
man-made lake, a 15-ton, small diameter micropile was
socketed into competent rock at each pier location. Despite a challenging access situation, the project was
completed in just one week, allowing the ride to open
on schedule.
Odenton Commuter Station

Odenton, Maryland
Susan Lohwasser
As a value engineered alternative to an originally specified

cast-in-place piling technique, 35-ton micropiles were selected to support a new platform at the Odenton commuter station. Selection of the micropiles was influenced
by several critical factors. Low overhead, 12,000 volt catenary cables precluded access for conventional piling
equipment. Also, 50% of the piles were to be installed
within 5 ft of an operating track. Although the work was
to be performed at night and most of the rail traffic could
be diverted, there would still be occasions when the track
would be used. This would require clearing the work zone
of personnel and equipment within minutes, an exercise
not feasible with cast-in-place piling. A further benefit was
that the nine-inch diameter micropiles could be easily installed around existing underground utilities.
Five Star Hotel, Hawaiian Islands
Francis Gularte
Differential settlements of over three inches, attributed

to poorly compacted backfill, had caused unsightly and
extensive damage to a luxury resort in the Hawaiian
Islands. Several structures, terraces and entryways
surrounding the main, multi-story structure were affected. In a fast-paced underpinning program designed
to minimize impact on the hotels guests, 935 micropiles were installed into bedrock at depths varying
from 15 to 35 ft. The galvanized piles were designed
and tested to 24 tons for floor slabs and 40 tons for
foundations. Although pile installation involved working in formal dining rooms, tropical gardens, terraces
and the main building, cooperation between engineers,
contractors and hotel staff ensured that the resorts
prestigious image was upheld.
Dry Soil Mixing permits construction on sites

previously considered unsuitable. Soft coastal
soils can now be rendered buildable land.
Westwood Connector Bridge
Orlando, Florida
Vince Hull
Expansion of the Orange County Convention Center required a new bridge between the new exhibit hall and hotels located on opposite sides of the busy Bee Line
Expressway. Two of the planned bridge pier locations were
underlain by numerous, closely spaced underground utilities which could not be interrupted or relocated. The
planned driven precast piling was determined risky for the
utilities. A reduced number of higher capacity micropiles
was selected to solve the problem. Through careful probing at each location, the micropiles were threaded past the
utilities. The nominal 10-inch diameter micropiles were
drilled and grouted into the limestone formation at an approximate depth of 140 ft. A load test was successfully
performed to twice the design load of 165 tons.
Fourth Street Viaduct

Los Angeles, California
George Burke
Part of the City of Los Angeles seismic retrofit program

included upgrading of the Fourth Street Viaduct, a major
traffic artery into the downtown business district. Small
diameter tiedown piles (225 tons ultimate design load)
were to be founded into the underlying silts and clays and
keyed into existing pile caps. Performance testing in both
tension and compression was required to ensure adequate uplift as well as compression capacity. Design input
from Hayward Baker resulted in the acceptance of seven
inch diameter, high capacity, post-grouted micropiles. Following successful load testing, 160 piles were installed
to an approximate depth of 60 ft, meeting the seismic design requirement.
Over the course of several years, structural distress had

occurred in a pulp machine building at an ITT Rayonier
paper mill. Original, untreated timber piles had settled or
deteriorated away from the pile caps by up to 18 inches.
Due to the poor condition of the timber piles, an underpinning program utilizing micropiles was implemented.
Pile design capacity of 44 tons included a 12-ton per pile
allowance in compression for downdrag. Prior to construction, a non-production pile was load tested to 100
tons in compression to verify design. In an operation that
required tunneling beneath the building, Hayward Baker
installed 36 pressure grouted piles to depths of approximately 70 ft, constructed pile caps, and connected them to
the existing columns.
Nigel Osborn
ITT Rayonier Paper Mill

Fernandina Beach, Florida
M I C R O P I L E S
Advantages of Hayward Baker

Micropiles
High performance
Design loads from
Hayward Baker Inc.

Maryland
Corporate Office
Baltimore
410-551-8200
410-551-1980
California
Los Angeles Chino Hills
Los Angeles Santa Paula
San Diego El Cajon
San Diego Lakeside
San Francisco
909-393-9300
805-933-1331
619-443-3891
619-956-0850
925-825-5056
Colorado
3 to 500+ tons
Denver
tension/uplift loads
Georgia
303-469-1136
Florida
Can be readily designed for
Miami
Tampa
Appropriate for a wide
Illinois
Suitable for low headroom
Minnesota
954-977-8117
813-884-3441
770-442-1801
Atlanta
630-339-4300
Chicago
range of ground conditions
Kansas
Kansas City
913-390-0085
Minneapolis
and restricted access
952-851-5500
Missouri
St. Louis
Low noise and vibration
314-802-2920
Nevada
Las Vegas
Can penetrate obstructions
702-649-4466
New York
New York City
Syracuse
Why Should You Choose a

Hayward Baker Micropile
Solution?
For owners and design engineers contemplating restricted access underpinning projects, the initial low cost
of a cast-in-place piling system may often be substantially
increased by the expense of extensive utility re-routing,
creation of adequate access, waste disposal, and sometimes even a shutdown in facility operations. With Hayward Bakers micropiles, these complications are rarely
an issue. Our small diameter piles can be easily installed
around existing utilities. Hayward Baker works closely
with engineers, contractors and owners to ensure that
micropile installation minimizes impact on facility operations. Moreover, micropiles greatly alleviate the quality
assurance concerns associated with cast in place piling
in weak soils.
As the leading specialty geotechnical contractor in North
America, with more than 30 years experience in ground
improvement technology, Hayward Baker has the experience, expertise, equipment and resources to provide
the quality solution to your foundation problem.
201-489-1700
315-834-6603
North Carolina
Greensboro
336-668-0884
Pennsylvania
Philadelphia
484-428-2519
Rhode Island
Providence
401-334-2565
Tennessee
Knoxville
Nashville
865-583-8212
615-883-6445
Texas
Dallas/FortWorth
Houston
972-294-5000
281-668-1870
Utah
Salt Lake City
801-363-0546
Washington
Seattle
206-223-1732
Hayward Baker Canada, Ltd.

Alberta
Edmonton
780-465-3200
British Columbia
Vancouver
604-294-4845
Ontario
Toronto
800-925-6612
Hayward Baker Divisions:

Anderson Drilling
ww.AndersonDrilling.com
Craig Olden
www.CraigOldenInc.com
HB Wick Drains
www.HBWickDrains.com
Website
www.HaywardBaker.com
Email
info@HaywardBaker.com
Hayward Baker Inc.

A member of the Keller Worldwide
Group of Companies
Hayward Baker Inc.

H1-MAR-20004-JW
Rev. 10/12

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MICROPILES

Micropile Designs Are Tailored To The Problems They Solve . . .

Pushed or Driven micropiles

Jet grouted micropiles have

Post grouted micropiles are

Pressure grouted micropiles have

Drilled, end bearing micropiles

Micropiles: Solutions For Tough Geotechnical Problems . . .

Supporting New Loads in

Micropiles bypass the poor load

As part of a maintenance upgrade at Dorney Park in

Odenton Commuter Station

As a value engineered alternative to an originally specified

Five Star Hotel, Hawaiian Islands

Differential settlements of over three inches, attributed

Dry Soil Mixing permits construction on sites

Fourth Street Viaduct

Part of the City of Los Angeles seismic retrofit program

Over the course of several years, structural distress had

ITT Rayonier Paper Mill

Advantages of Hayward Baker

Design loads from

Hayward Baker Inc.

Can be readily designed for

Appropriate for a wide

Suitable for low headroom

range of ground conditions

and restricted access

Low noise and vibration

Can penetrate obstructions

Why Should You Choose a

Hayward Baker Canada, Ltd.

Hayward Baker Divisions:

Hayward Baker Inc.

Hayward Baker Inc.

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