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    Ahmedabad PDF

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    Dhaval Dadhania
    The document summarizes findings about a cluster of approximately 600 chemical manufacturing units located in Ahmedabad, India. It notes that the units produce a variety of dyes, chemicals, and pigments. Charts show annual production, energy usage, and raw material requirements have generally increased from 2005-2008. The cluster plays an important economic role in Gujarat and is centered around the Vatwa, Odhav, and Naroda industrial areas. Major concerns are pollutants from chemical reactions and effluent waste, but environmental protections are in place.

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    Ahmedabad PDF

    Uploaded by

    Dhaval Dadhania
    182 views16 pages
    The document summarizes findings about a cluster of approximately 600 chemical manufacturing units located in Ahmedabad, India. It notes that the units produce a variety of dyes, chemicals, and pigments. Charts show annual production, energy usage, and raw material requirements have generally increased from 2005-2008. The cluster plays an important economic role in Gujarat and is centered around the Vatwa, Odhav, and Naroda industrial areas. Major concerns are pollutants from chemical reactions and effluent waste, but environmental protections are in place.

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    The document summarizes findings about a cluster of approximately 600 chemical manufacturing units located in Ahmedabad, India. It notes that the units produce a variety of dyes, chemicals, and pigments. Charts show annual production, energy usage, and raw material requirements have generally increased from 2005-2008. The cluster plays an important economic role in Gujarat and is centered around the Vatwa, Odhav, and Naroda industrial areas. Major concerns are pollutants from chemical reactions and effluent waste, but environmental protections are in place.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    182 views16 pages

    Ahmedabad PDF

    Uploaded by

    Dhaval Dadhania
    The document summarizes findings about a cluster of approximately 600 chemical manufacturing units located in Ahmedabad, India. It notes that the units produce a variety of dyes, chemicals, and pigments. Charts show annual production, energy usage, and raw material requirements have generally increased from 2005-2008. The cluster plays an important economic role in Gujarat and is centered around the Vatwa, Odhav, and Naroda industrial areas. Major concerns are pollutants from chemical reactions and effluent waste, but environmental protections are in place.

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    Ahmedabad Cluster

    SUMMARY OF FINDINGS

    There are approximately 600 units in this cluster who are engaged in manufacture of
    various types of dyes & chemicals, pigments.

     ANNUAL TURNOVER

    Annual Production (In Lakh Per Annum)


    8

    6
    6

    4
    4

    0
    2005-06

    Upto 75 Lakh

    2006-07

    75 to 150 Lakh

    150 to 300 Lakh

    2007-08

    300 to 600 Lakh

    Above 600 Lakh

     PRODUCTION

    Annual Production (In Tonnes Per Annum)


    42

    45
    40

    32

    35

    28

    30
    25
    20

    42 42

    39

    24

    20

    19

    18 18

    24 23

    18

    15

    8
    10

    5
    1

    0
    2005-06

    2006-07

    2007-08

    Upto 50 Tonnes

    50 to 100 Tonnes

    100 o 150 Tonnes

    200 TO 500 Tonnes

    500 to 1000 Tonnes

    Above 1000 Tonnes

    150 to 200 Tonnes

     ENERGY REQUIREMENTS

    CUMULATIVE FUEL USAGE

    Electricity
    Firewood / Husk
    LDO
    PNG
    Coal / Hard Coke

    Qty consumer per


    annum
    6142878 Units
    45534 Tonnes
    299760 Liters
    784200 Kg
    3300 Tonnes

    Number of Units using


    the fuel
    149
    142
    22
    25
    2

    USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM)

    Usage of Electricity (In Units consumed per annum)

    29%

    Upto 20000 Units


    20000 to 40000 Units
    28%

    30000 to 50000 Units


    14%

    50000 to 100000 Units


    100000 to 300000 Units

    1%

    Above 300000 Units


    2%

    26%

    USAGE OF FIREWOOD / HUSK (IN TONNES PER ANNUM)

    30%

    Usage of Firewood / Husk (In Tonnes / Annum)


    Upto 100 Tonnes
    100 to 200 Tonnes

    18%

    200 to 300 Tonnes


    300 to 500 Tonnes
    500 to 1000 Tonnes
    37%

    6%
    1%

    8%

    USAGE OF LDO (IN LITERS PER ANNUM)

    Above 1000 Tonnes

    Usage of LDO (In Liters / Annum)

    27%

    Upto 5000 Liters


    23%

    5000 to 10000 Liters


    10000 to 20000 Liters
    20000 to 40000 Liters

    5%

    27%

    Above 40000 Liters

    18%

    USAGE OF PNG (IN KG PER ANNUM)


    36%

    Usage of PNG (In Kg / Annum)

    Upto 15000 Kg

    20%

    15000 to 30000 Kg
    30000 to 60000 Kg
    4%

    Above 60000 Kg
    40%

     RAW MATERIAL REQUIREMENT

    CUMULATIVE RAW MATERIAL USAGE


    RAW MATERIAL
    Major Raw material include Sulphuric Acid,
    Hydrochloric Acid, Acetylic Acid, Chlorine
    gas, Benzene, Sodium Nitrate, Pigments,
    Soda, Methylene, Ethylene, Ammonia,
    Disulphonic Acid, etc

    Quantity
    Due to the variety of products
    being manufactured, the raw
    materials were different for each
    set of units. Thus there were a
    large number of raw materials with
    each having relatively less
    cumulative usage.

    FIELD OBSERVATIONS
     Ahmedabad plays a vital role in rendering the commercial resources and market
    access for the economies of neighboring cities. Some major industries of
    Ahmedabad are Textiles, Chemicals, and Pharmaceuticals & Petrochemicals.
     The main areas where the chemical industries are located are spread across
    Vatwa Ph-1 to Ph-4, Odhav industrial area & Naroda Industrial area. Some small
    units have also come up in Dudheshwar.
     In Vatva approx 300 units, in Odhav 50 to 60 units, In Naroda 30 to 40 units are
    functioning.
     Finish products are General Chemical, Dyes & Dyes Intermediates, Fine
    Chemicals, Food Chemicals & Foundry chemicals.
     Maximum units are function since last 15 to 20 years & are operatin gin general
    shift or some units are even operating in 2 shifts.
     Major energy consuming equipments are Pressure vessel, Dryer, Boiler & mixer.
     Energy cost is 5 to 8% of the total production cost. The major cost is of the raw
    material, which is as high as 65 to 70%.
     The units spread across Vatwa & Odhav are largely into Reactive Dyes, Disperse
    Dyes, Acid Dyes, Solvent dyes, as well as different Pigments Reactive Blue,
    Red, Yellow of different grades. Some units are also into agro chemicals technical grade as well as formulations.
     The major concern / issue being the pollutants being created due to the chemical
    reactions as well as effluent being generated round the clock from over 300 units.
    The Green Environment Co-operative service which was formed wherein it collects
    the primarily treated liquid effluent and gives it the secondary treatment & proper
    disposal, a high tech internal collection system & an advanced treatment plant has
    been developed.
     At present, since last months the units have slowed down due to market
    conditions in global sector as well as Indian market, otherwise there is no other
    problem. Raw material. Energy/power & Labor are all available easily.
    Equipments
    
    
    
    
    
    
    
    

    Vessels
    Spray Dryer (capacity up to 1000 ltr/hr.)
    Reverse osmosis system Dryer
    Magnet Vibrator
    Mixer
    Boiler
    Ball mill/Blinder
    Filter press

    Electricity
    Supplied by Torrent, available 24hr and unit rate start from Rs.4.50/- (Weekly one
    day power cut in industrial area, phase wise they have fixed a day like Wednesday,
    Thursday, Friday & Saturday). Besides this they are using Coal/Wood/LDO which
    they get from local traders.

    Process
    Mixing all raw
    materials in
    Vessel

    Packaging

    Filter

    Ball mill

    Dryer

    Blending

    Pressure Vessels

    Vessels

    Vessels

    Dryer

    Quality testing

    Quality testing

    Packing

    SERVICE PROVIDERS
    Equipment suppliers
     Ambica Engineering works, Plot no.5639/D, Phase-2, G.I.D.C. Estate,
    Vatva,Ahmedabad-382445
    Ph-079- 25894133
     Ambesh Fabricators, 1412/13, GIDC, Phase-3, Vatva,
    Ahmedabad
    Ph-079-25830467.
     Amron Industries, Plot no. 80/1/2/3, Phase-1, G.I.D.C. Estate,
    Vatva,Ahmedabad-382445.
    Ph-079-25894401, 25894356
     Texofab Engineers, Plot no-2801, Phase-4, GIDC,
    Vatva,
    Ahmedabad,
    Ph079-25842338.
     R..k Engineering,C/1/B 377, G.I.D.C,
    Vatva, Phase-2,
    Ahmedabad-382445
    Ph-079-25891340/65451340
     Yamuna Fabricators
    6, Jogeshwari Ind. Estate, Nr. Revabhai Ind. Estate,
    Ahmedabad-380026
    Ph-079-25860542, 25860143
     Heat Chem Engineering Company, Plot no- 4608, Phase- 4, G.I.D.C,
    Vatva, Phase-4,
    Ahmedabad-382445
    Ph-079-25840092.
     Balia Engg.
     S. V. Industries, 86/3/5, Agrawal Industrial Estate,
    Mehandikuva Road, Shahpur,
    Ahmedabad- 380001,
    Ph- 079-25621425
     Fluid tech boilers, Ahmedabad
     Ballkrishna boiler pvt. Ltd, Ahmedabad

     J.M. Engineer
    C-86,Phase 2nd,G.I.D.C.,Estate,
    Vatva,
    Ahmedabad-382 445.
     PREMIER ENGINEERING and EQUIPMENT MFGR. CO.
    182/13/14,GIDC Estate,Naroda,
    Ahmedabad-382330
    Ph- 22823289,22820375 .
     Everest Fabricators
    85/86,G.I.D.C.,Opp Ambika Nagar,
    Odhav,
    Ahmedabad-382415
    Ph- 22871508, 22873417
    Chemical suppliers
     Minal Industries, F/41, Vijay Plaza, 1st floor,
    Opp. Abad Dairy,
    Kankaria,
    Ahmedabad-380022
    Ph- 079- 65 239655,
    Mr. Paresh Joshi
     Pacific Agencies,
    2nd Floor, 176,
    D.K. Sandu Marg,
    Chembur (E)
    Mumbai -71,
    Ph-022-25281382 / 25284615
     A. B. Enterprises,
    202. Shradhanand,
    272/274, Samuel Street,
    Mumbai -400003
    Ph-022-66312586, M- 9869434794
    Mr. Manohar Lal
     204, Shiv Chambers, Sector-II,
    CBD Belapur (East),
    Navi Mumbai-400914
    Ph-022-67219997/98/99.
     Dipal Marketing Pvt. Ltd,
    409, 4th floor,
    Span Trade Centre,
    Opp, Kochrab Ashram,
    Ahmedabad
    Ph- 079-26584061, 26589312.

     Jay Chemical Agency


    F/9, Fair Deal house,
    Swastic Cross Road,
    Navrangpura,
    Ahmedabad
    Ph- 26568426.
     Sudesh Chemicals Pvt. Ltd
    22/A, Swastik Society,
    Navarangpura,
    Ahmedabad-380009
    Ph-26561460.
     Oswal Chemicals,
    143/21, Ganseh Dehla,
    Madhavpur,
    Ahmedabad
    Ph- 22123299.
     Amjey Chemicals
    B-503, Time Square Building,
    C.G.Road,
    Elllise bridge,
    Ahmedabad,.
    Ph- 26420303.
     Solvo Chem
    C-2/A/10, Phase-1, GIDC,
    Vatva,
    Ahmedabad.
    Ph-097-25831940.
     Ashirwad Industris
    Plot no.C-110/2,
    GIDC, Odhav,
    Ahmedabad.
    9909431873
    Mr. Dillipbhai N. Patel
     Chittaliya Brothers
    B/3, Madhavpura Market,
    Sahibaug Road,
    Ahmedabad
    Ph-25621104.

    Major Industries Associations


     The Gujarat Dyestuffs Manufacturers Association
    Metrochem Chamber,
    Karma, 8th floor, Paldi,
    Ahmedabad-380007, Ph-26652061(Mr. Keyur Sheth, Secretary)
     Vatva Industries Association
    G-1, Phase-1, GIDC, estate,
    Vatva,
    Ahmedabad-382445
    25833496, (Mr. K.H.Shah, Secretary)
     Ahmedabad Management Association, Ph-32512847, 26308601
     Federation of Industries & Associations Ph- 66614430
     Gujarat Chamber of Commerce & Industry Ph-26582301, 26582302.
     Gujarat Chemical Association, Ph-26565749
     Gujarat State Small Industries Federation, Ph-26584409
     Naroda Industries Association, Naroda, Ahmedabad. Ph-22822361
     Odhav Industries Association, Odhav, Ahmedabad. Ph-22871202
     Odhav Enviro Projects Limited, Plot. No-25, GIDC, Estate,
    Odhav,
    Ahmedabad-382415
    PH: 22891277 (Mr. B.P.Panchal)

    BANKERS

     Bank of Baroda, Vatva branch, Ahmedabad, Ph-079-26473279


     SME CONNECT CENTRE, G-1, Phase 1, GIDC Estate,
    Nr. Vatwa Industrial Association
    Nr. SBI Vatwa,
    Ahmedabad- 382445
     Canara bank Circle office, Narayan Chambers, Ashram Road, Ahmedabad380009, Ph- 079-26576978,26579600
     State Bank of India Vatva Industrial Estate Branch, Phase-1, GIDC, Vatva,
    Ahmedabad-382445,
    Ph-079-25831836,25890530.
     Bank of India Vatva branch, Phase-1, Ahmedabad-382445, Ph-079-25832132
     The Kalupur Commercial Co.Op. Bank Ltd

    Phase-3, Vatva, Ph-079-25831067.

     ICICI bank

    Income tax road, Ahmedabad. Ph-26578560

     IDBI BANK

    Elish bridge, Ahmendabad. Ph-26407933

     Dena Bank

    Odhav branch, Ahamedabad

     Gujarat State Financial Corporation


     State Bank of Punjab

    Odhav branch, Ahamedabad

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