4 - Final Competency Based Learning Materials
4 - Final Competency Based Learning Materials
4 - Final Competency Based Learning Materials
Sector
: CONSTRUCTION
Qualification Title
11
Work through all the information and complete the activities in each
section.
Read information sheets and complete the self-check. Suggested
references are included to supplement the materials provided in this
module.
Most probably, your trainer will also be your supervisor or manager.
He is there to support you and show you the correct way to do things.
You will be given plenty of opportunities to ask questions and practice
on the job. Make sure you practice your skills during regular work
shifts. This way, you will improve your speed, memory and your
confidence.
Use the Self-Checks, Operation Sheets or Task or Job Performance at
the end of each section to test your own progress. Use the
Performance Criteria Checklist or Procedural Checklist located after
the sheet to check your own performance.
When you feel confident that you have had sufficient practice, ask
your Trainer to evaluate you. The results of your assessment will be
recorded in your Progress Chart and Accomplishment Chart.
You need to complete this module before you can perform the next module,
Install wiring devices for floor and ground fault current interrupting outlets.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
Page |
List of Competencies
No.
Unit of Competency
Module Title
Code
Prepare Electrical
Power and Hydraulic
Tools
Preparing and
Maintaining Electrical
Hydraulic and Power
Tools
CON724308
2.
Perform Roughing-in
Activities for
Communication and
Distribution
CON7243009
3.
4.
Install Electrical
Protection System for
Lighting and
Grounding
Installing Electrical
Protection System for
Lighting and Grounding
Install Electrical
Lighting Systems on
Installing Electrical
Lighting Systems on
1.
5.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
Page |
MODULE CONTENT
Qualification Title
11
Unit of Competency
:
PERFORM
COMMUNICATION AND DISTRIBUTION
ROUGHING-IN
Module Title
: PERFORMING
COMMUNICATION AND DISTRIBUTION
ROUGHING-IN
ACTIVITIES
ACTIVITIES
FOR
FOR
Introduction:
This module covers the knowledge, skills and proper attitude in laying-out,
electrical metallic conduits for communication and distribution. It deals with
laying-out of metallic conduits, wireways and cable trays, telephone terminal
cabinets and cable bridge.
Learning Outcomes:
LO1. Install electrical metallic conduits
LO2. Install wireways and cable trays
LO3. Install telephone terminal cabinet
CBLM on Electrical Installation
and Maintenance NC II
Performing Roughing-In
Activities For Communication
And Distribution
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
Page |
LEARNING OUTCOME # 1
CONTENTS:
PEC provisions on electrical metallic conduits
Bending electrical metallic conduit
Procedures in installing electrical metallic conduit
Safety procedures in installing electrical metallic conduits
ASSESSMENT CRITERIA:
1. Electrical metallic conduits are installed according to the latest edition of
Philippine Electrical Code and National Electrical Code.
2. Electrical metallic conduits are installed according to the job
requirements
3. Tools/equipment and materials needed for the installation are prepared
in line with job requirements.
4. Safety procedures in installing electrical metallic conduits are strictly
observed according OHS guidelines and procedures.
CONDITION:
Students/trainees must be provided with the following:
Materials
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
Page |
Linemans pliers
Long nose pliers
Diagonal cutting pliers
Set of screw driver
Claw hammer
Hacksaw
Measuring tools
Pipe vise
Pipe cutter
reamer
Simulated
workplace/wiring booth
o Ladder
o Hickey Bending
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Learning Materials
o Learning elements
o Manuals
o Books and
o Philippine Electrical
Code/National Electrical Code,
Latest Edition
ASSESSMENT METHOD:
Demonstration
Direct observation and questioning
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
Page |
Learning Experiences
Learning Outcome # 1
Learning Activities
Special Instructions
Theories/Principles
Tools, Equipment and Materials
Tasks (Steps) & Key points
Self-Check 2.1-1
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 1 of 29
I.
rigid angle
off-set
cross-over or saddle
gooseneck
THEORIES/PRINCIPLES
Rigid conduits are classified as:
1. Rigid metal conduit
2. Electrical metal tubing (EMT) or thin wall metal conduit
3. Non-metallic conduit/PVC pipe (Polyvinyl chloride)
Rigid Metal Conduit
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 2 of 29
The radius of the curve of the inner edge or the field bend shall not be less
than what is specified in table I. A run of conduit between an outlet and a fitting
shall not contain more than the equivalent of 4 quarter bends (360, total
including those bends located immediately at the outlet or fitting).
Size of conduit
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
4-1/2
5
6
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 3 of 29
The illustration in figure 1. show a run of conduit which contains more than
two quarter bends which is against the PEC requirements.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 4 of 29
Figure 1.
conduits.
The fewer the bends, the easier it is to fish-in or pull wires into metal
= diameter
= Diameter x 5
= 1x5
=
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 5 of 29
The different bends that are common in a conduit installation are that the
following:
1.
2.
3.
4.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 6 of 29
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 7 of 29
Metal Conduits
I.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 8 of 29
1. Tools:
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Pipe vise
Hacksaw
Pipe reamer & brace
Pipe wrench
stock & die
Pipe bender or hickey, and
Pencil or chalk
Pull push or steel tape
Oiler
2. Materials:
2.1 1 length rigid metal conduit, dia. 10 ft. long
2.2 Lubricating oil
Important
1. Use the rigid-sized pipe bender or hickey for each size
conduit.
2. Regularly clean the pull-push tape.
3. For adjustable stock and die, thread little by little in
about 3 adjustments.
II.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 9 of 29
Figure 5.
1.1
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 10 of
29
1.2
1.3
1.4
1.5
1.6
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 11 of
29
1.7
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 12 of
29
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 13 of
29
II.1
Lay the conduit on the ground and slip the hickey on the conduit
where the first bend is to be made. See figure 5.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 14 of
29
II.2
The bend must be gradual and equal to a radius 6 times the diameter of
the conduit.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 15 of
29
From the rise, subtract 5 for conduit, 6 for and 8 for 1 conduit.
Supposed the desired rise of a bend is 16 you will have 11 left
3.1
Hook the bender over the conduit. Let the arrow on the bender point
to the 11 marks from the end of the conduit. See figure 8 below
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 16 of
29
First Bend
Second Bend
Third Bend
Fourth Bend
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 17 of
29
3.2 Apply pressure on the handle of the Bender, while one foot is
stopping on the conduit and the other on the bender. See figure 10
Figure 10. Holding and applying pressure on the conduit with foot
Determine the distance of the first bend (from one end of the conduit)
and the throw of the off set. See figure 11
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 18 of
29
Insert the hickey just a few centimeters from the end of the conduit
and make the first bend. See figure 12.
4.3
With the hickey in upside down position, slip the conduit in the jaw of
the hickey and make the second bend to complete the off-set. See
figure 13.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 19 of
29
BE SURE TO BEND
GRADUALLY TO AVOID
CRIMPING THE CONDUIT
Floor
5.2
Figure 14. Drawing a Perpendicular Line from the Straight Line on the
Bend the conduit and mark the point to be bent. Refer to figure 15
below.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 20 of
29
Slip the hickey over the conduit 4 inches from mark Y to the center
of the saddle bends.
5.4
Rest the handle of the hickey on the floor then place your foot against
it.
You may ask somebody to hold the other end of the conduit in the proper
position while bending. See figure 16.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 21 of
29
Figure 16. Slipping the Hickey over the Conduit for a Saddle Bend
5.5
Insert 1 inch pipe at one end of the conduit being bend as shown in
Figure 16. Pull down the pipe sleeve.
Pipe vise may be used to hold the conduit while bending with the hickey.
Slip the hickey towards you little by little while bending conduit
gradually.
5.6
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 22 of
29
6.1
6.2
Mark the part on the conduit where bending for the arc will begin and
end. See figure 17.
Slip the hickey on the mark point and form the arc as shown in the
illustration in figure 18.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 23 of
29
6.4
Slip the hickey over the point where the second bend would be made
to finish the gooseneck bend as shown in figure 19.
For the second bend, use a pipe vise to hold the conduit when bending.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 24 of
29
Self-Check 2.1.1
INSTRUCTIONS
Read the direction carefully:
DO NOT WRITE ANYTHING ON THE TEST BOOKLET. Write your answers on the
sheet of paper.
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 25 of
29
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 26 of
29
Aluminum
2.
3.
9.
1. Right angle bend
2. Off-set bend
3. Cross-over bend
4. Gooseneck bend
10. Hickey
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 27 of
29
Equipment
: Hickey bender
Steps/Procedure:
1. Use the rigid-sized pipe bender or hickey for each size of conduit.
2. Make a level in the floor.
3. The bend must be gradual and equal to a radius 6 times the diameter of
the conduit.
4. Apply pressure on the handle of the hickey bender depends of the
specific direction.
5. Good housekeeping and safety practices are applied in line with job
requirements.
Assessment Method:
Actual demonstration, Observation
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 28 of
29
Did you.
CRITERIA
YES
NO
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 29 of
29
: Hickey Bender
Steps/Procedure:
1. Select proper tools in bending a conduit.
2. Do not direct adopt too much pressure in hickey bending.
3. Secure properly tools in selecting to bend different sizes of conduit.
4. Apply good housekeeping or standardized.
Assessment Method:
Demonstration, Observation
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 30 of
29
Did you.
CRITERIA
YES
NO
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 31 of
29
Equipment
: Hickey bender
Steps/Procedure:
1. Classify rigid conduit.
2. Apply the PEC requirements concerning rigid conduit in preparation
(bending) for installation.
3. Use hacksaw for cutting tool in metal conduit.
4. Measure properly a conduit before subject in cutting.
5. Remove cutting burrs from the cut conduit ends.
6. Mark the distance at which the conduit must change direction.
7. Gently pressure in bending.
CBLM on Electrical Installation
and Maintenance NC II
Performing
Roughing-In
Activities For Communication
And Distribution
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 32 of
29
Assessment Method:
Demonstration, Observation and Questioning
Did you.
CRITERIA
YES
NO
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 33 of
29
Date Developed:
May 1, 2015
Date Revised:
May 1, 2016
Revised By:
Jonard A. Mamalias, RME
Document No.
Issued by:
LNNAIS
Revision # 01
P a g e | 34 of
29