DRAGO D2 Rev.00 2020 en Doppio

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Instruction manual,
use and maintenance

DRAGO D2+ BURNER

AVANZINI BRUCIATORI s.r.l.


Via G. Battistini, 11
43122 - Parma (PR) - Italy
tel. +39 0521 271344
info@avanzinibruciatori.it
Rev. 00
Instructions, use and maintenance manual

FOREWORD
All rights reserved. No part of this instruction manual can be reproduced or transmitted with any electronic or
CONTENTS

mechanical means, including photocopies, recording or any other storage and data retrieval system, for any
purpose other than the exclusive personal use of the purchaser, without the express written consent of the
Manufacturer.
The Manufacturer is by no means liable for the consequences of incorrect operations performed by the user.

EDITOR'S NOTE
This documentation is expressly addressed to technicians. Therefore, information that can be easily retrieved by
reading these texts and analysing the drawings may not be explained further.
The Editor is by no means liable for any information and data provided in this manual: all information included
herein has been supplied, controlled and approved by the Manufacturer/Agent during review.
The Editor shall by no means be held responsible for the consequences resulting from the user’s misuse of the
system.

GENERAL REMARKS
Any operational and maintenance instructions, as well as the recommendations described herein, shall be
complied with.
To achieve the best results the Manufacturer recommends performing regular cleaning and maintenance
operations so as to maintain the equipment in the best conditions.
The personnel responsible for the system must be adequately trained on its use and maintenance. They must
also comply with the operating procedures and safety standards indicated in this manual.
In any case, note that the writing company is always available for any clarifications or additional information.

INDEX OF THE REVISIONS


NOTES AT
REV. No. OF LAST PAGE DATE
PUBLICATION
00 First version 116 10/2020
01
02
03

COPYRIGHT
© 2020
AVANZINI BRUCIATORI s.r.l.

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Instructions, use and maintenance manual

CONTENTS
TABLE OF CONTENTS

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Instructions, use and maintenance manual

TABLE OF CONTENTS
CONTENTS

1. IDENTIFICATION OF THE MACHINE........................................................9


1.1. MANUFACTURER IDENTIFICATION................................................................................... 9
1.2. MODEL IDENTIFICATION..................................................................................................... 9
1.3. IDENTIFICATION PLATE.................................................................................................... 10
1.4. DECLARATION OF CONFORMITY (COPY)....................................................................... 11
1.5. REFERENCE DIRECTIVES................................................................................................ 12

2. GENERAL PRELIMINARY INFORMATION.............................................13


2.1. MANUFACTURER IDENTIFICATION................................................................................. 13
2.2. SUPPLY AND PRESERVATION.......................................................................................... 13
2.3. UPDATES............................................................................................................................ 13
2.4. LANGUAGE......................................................................................................................... 14
2.5. MANUAL PAGE STRUCTURE............................................................................................ 15
2.6. OPERATOR QUALIFICATIONS.......................................................................................... 16
2.7. SYMBOLS USED IN THE MANUAL.................................................................................... 18
2.8. TERMINOLOGY USED....................................................................................................... 19
2.9. SAFETY PICTOGRAMS...................................................................................................... 20
2.10. PERSONAL PROTECTIVE EQUIPMENT........................................................................... 21
2.11. WARRANTY........................................................................................................................ 22

3. SAFETIES.................................................................................................23
3.1. SAFETY DEVICES.............................................................................................................. 23
3.1.1. ELECTRICAL CUT-OUT SWITCH........................................................................................................................................24
3.1.2. MAIN SWITCH......................................................................................................................................................................24
3.1.3. MAXIMUM SAFETY TEMPERATURE..................................................................................................................................24
3.2. NOISE................................................................................................................................. 25
3.3. VIBRATIONS....................................................................................................................... 25
3.4. ELECTROMAGNETIC COMPATIBILITY............................................................................. 25
3.5. PRODUCT TESTS.............................................................................................................. 25
3.6. RESIDUAL RISKS............................................................................................................... 26

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CONTENTS
4. DESCRIPTION OF THE MACHINE..........................................................29
4.1. INTENDED USE (CORRECT)............................................................................................. 30
4.1.1. REASONABLY FORESEEABLE IMPROPER USE..............................................................................................................30
4.2. OBLIGATIONS AND PROHIBITIONS................................................................................. 31
4.2.1. USER OBLIGATIONS...........................................................................................................................................................31
4.2.2. OPERATOR OBLIGATIONS.................................................................................................................................................31
4.2.3. PROHIBITIONS FOR THE OPERATORS............................................................................................................................32
4.3. TECHNICAL DATA............................................................................................................... 33
4.4. MAIN COMPONENTS......................................................................................................... 34
4.5. WORK CYCLE.................................................................................................................... 36

5. TRANSPORT AND INSTALLATION........................................................37


5.1. INTRODUCTION................................................................................................................. 37
5.2. PACKAGING........................................................................................................................ 38
5.3. TRANSPORT AND HANDLING........................................................................................... 39
5.3.1. INFORMATION ABOUT TRANSPORT AND HANDLING.....................................................................................................39
5.3.2. TABLE OF UNITS AND OF WEIGHTS.................................................................................................................................40
5.4. ARRANGEMENTS TO BE MADE BY THE CUSTOMER.................................................... 40
5.5. INSTALLATION ENVIRONMENT........................................................................................ 41
5.5.1. INSTALLATION SITE............................................................................................................................................................41
5.5.2. OVEN INSTALLED INDOORS..............................................................................................................................................42
5.5.3. OVEN INSTALLED OUTDOORS, WITH OVEN LOADING DOOR IN A SEPARATE ROOM (INDOORS);..........................42
5.5.4. OVEN INSTALLED OUTDOORS..........................................................................................................................................43
5.6. OPERATIONS ON OVEN INSTALLATIONS....................................................................... 44
5.6.1. HOLE IN THE COOKING TOP.............................................................................................................................................44
5.6.2. POSITION FOR TEMPERATURE MEASUREMENT...........................................................................................................45
5.6.3. HOLE FOR THE TEMPERATURE PROBE..........................................................................................................................46
5.6.4. FLUE.....................................................................................................................................................................................47

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CONTENTS

5.7. INSTALLING THE BURNER................................................................................................ 48


5.7.1. FIXING THE FLANGE WITH SLEEVE.................................................................................................................................48
5.7.2. IGNITION AND DETECTION CABLE FASTENING..............................................................................................................49
5.7.3. VERIFY POSITIONING OF THE ELECTRODES.................................................................................................................50
5.7.4. SECURING THE BURNER...................................................................................................................................................50
5.7.5. ‘DRAGO CONTROL’ CONTROL PANEL FASTENING AND CONNECTION.......................................................................51
5.7.6. POSITIONING THE TEMPERATURE PROBE ....................................................................................................................52
5.8. CONNECTIONS.................................................................................................................. 53
5.8.1. ELECTRICAL CONNECTION...............................................................................................................................................53
5.8.2. GAS CONNECTION.............................................................................................................................................................54
5.9. DISMANTLING AND WASTE DISPOSAL........................................................................... 57

6. HOW TO USE...........................................................................................59
6.1. DRAGO CONTROL PANEL................................................................................................. 60
6.2. BURNER GAS CONVERSION............................................................................................ 62
6.3. FIRST IGNITION AND ADJUSTMENT................................................................................ 62
6.3.1. CELSIUS / FAHRENHEIT DEGREES UNIT OF MEASUREMENT CHANGE......................................................................63
6.3.2. FIRST IGNITION WITH THE CONTROLS OF THE CONTROL PANEL OF THE DRAGO CONTROL................................64
6.3.3. SETTING THE COOKING TEMPERATURE (T° of F2)........................................................................................................66
6.3.4. GAS ADJUSTMENT 1a FLAME (F1).....................................................................................................................................67
6.3.5. AIR ADJUSTMENT 1a FLAME (F1) .....................................................................................................................................69
6.3.6. GAS ADJUSTMENT 2a FLAME (F2).....................................................................................................................................70
6.3.7. AIR ADJUSTMENT 2a FLAME (F2)......................................................................................................................................72
6.3.8. GAS PARAMETERS.............................................................................................................................................................73
6.3.9. SETTING THE MAXIMUM SAFETY TEMPERATURE.........................................................................................................74
6.3.10. BURNER OPERATION WITH THE DRAGO CONTROL PANEL.........................................................................................74
6.3.11. ON/OFF FUNCTION ............................................................................................................................................................75
6.3.12. “BOOSTER” FUNCTION .....................................................................................................................................................75
6.3.13. “MANUAL/AUTOMATIC” FUNCTION ..................................................................................................................................76
6.3.14. SWITCHING THE BURNER OFF WITH DRAGO CONTROL..............................................................................................76
6.4. ERROR MESSAGES.......................................................................................................... 77
6.4.1. GREEN DISPLAY ERROR MESSAGES..............................................................................................................................77
6.4.2. RED DISPLAY ERROR MESSAGES...................................................................................................................................77

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CONTENTS
7. MAINTENANCE........................................................................................79
7.1. INTRODUCTION................................................................................................................. 79
7.2. SAFETY WARNINGS.......................................................................................................... 80
7.3. ROUTINE MAINTENANCE................................................................................................. 81
7.3.1. ROUTINE MAINTENANCE TABLE.......................................................................................................................................81
7.3.2. MACHINE CLEANING..........................................................................................................................................................82
7.4. SPECIAL MAINTENANCE.................................................................................................. 83
7.5. BURNER GAS CONVERSION............................................................................................ 84
7.5.1. NOZZLE COMPOSITION ...................................................................................................................................................84
7.5.2. NOZZLES REPLACEMENT.................................................................................................................................................85
7.5.3. FLAME ARRESTOR REPLACEMENT.................................................................................................................................88
7.5.4. FLAME ARRESTORS...........................................................................................................................................................89
7.5.5. REPLACING THE BURNER SIT CONTROL UNIT...............................................................................................................90
7.5.6. REPLACING THE COIL EV1................................................................................................................................................94
7.5.7. REPLACING THE COIL EV 2...............................................................................................................................................97
7.5.8. PROBE REPLACEMENT...................................................................................................................................................101

8. TROUBLESHOOTING............................................................................103
8.1. INTRODUCTION............................................................................................................... 103
8.2. ERROR MESSAGES........................................................................................................ 109
8.3. MANUFACTURER’S ADVICE........................................................................................... 110

9. ATTACHMENTS..................................................................................... 111
9.1. TECHNICAL DATA SHEET................................................................................................ 112
9.2. BURNER CONTROL UNIT DIAGRAM.............................................................................. 113
9.3. CONNECTIONS DIAGRAM.............................................................................................. 114

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PAGE INTENTIONALLY LEFT BLANK

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Instructions, use and maintenance manual

1. IDENTIFICATION OF THE MACHINE

CHAPTER 1
1.1. MANUFACTURER IDENTIFICATION
Any request for information or assistance must be sent to:

AVANZINI BRUCIATORI s.r.l.


Via G. Battistini, 11
43122 Parma (PR) - ITALY
MANUFACTURER: Tel. (+39) 0521-271344

email: info@avanzinibruciatori.it
Website address: www.avanzinibruciatori.it

1.2. MODEL IDENTIFICATION

MACHINE: ON

MODEL: DRAGO D2+

SERIAL NUMBER:

CUSTOMER:

This manual contains confidential information and drawings, property of AVANZINI BRUCIATORI s.r.l.
It is forbidden to even partially reproduce the manual without the written authorisation of AVANZINI BRUCIATORI s.r.l.

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Instructions, use and maintenance manual

1.3. IDENTIFICATION PLATE


CHAPTER 1

For machine identification purposes, a special identification plate was affixed to the machine; the identification
data indicated on this plate must be reported to AVANZINI BRUCIATORI s.r.l. every time a service call is
requested or when ordering spare parts:

POS. ELEMENT
1 Model
2 Serial number
3 Type of gas
4 Year of manufacture
5 Gas category
6 Countries
7 Gas pressure
8 Power supply
9 Electrical power
10 Thermal power
11 CE marking
12 Manufacturer Data

1 2 3

MODELLO DRAGO D2 N. DI MATRICOLA D2+ / 00000 TIPO DI GAS


4 ANNO DI COSTRUZIONE POTENZA TERMICA DA KW A KW 10
5 CATEGORIA 2E 2E + 3+ 2H3 + 2H3B P 2E+ 3 + 2E3B P

6 PAESI AT DE BE NL DK ES FI FR IE IT PT GB SE

7 DA
PRESSIONE GAS
mbar A mbar AVANZINI BRUCIATORI S.R.L.
ALIMENTAZIONE ELETTRICA VIA BATTISTINI N. 11
8 220/240V 50-60Hz 43122 - PARMA - ITALY 11
POTENZA ELETTRICA AVANZINI TEL (+39) 0521-271344
9 FINO A W BRUCIATORI EMAIL: info@avanzinibruciatori.it

12

CAUTION!
IT IS STRICTLY PROHIBITED to remove the identification plate and/or replace it with other
plates. Should the plate be damaged, detached or the manufacturer's seal be removed for
accidental reasons, the customer must inform the Manufacturer.

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1.4. DECLARATION OF CONFORMITY (COPY)

CHAPTER 1
“CE” DECLARATION OF CONFORMITY

DRAGO EQUIPMENT

E
YEAR OF MANUFACTURE 2018

DESCRIPTION HEATING EQUIPMENT FOR WOOD

IL
OVENS

MODEL DRAGO - METHANE

SERIAL NUMBER

The undersigned Andrea Avanzini in his capacity as Legal Representative of the Company
Avanzini Bruciatori S.r.l.
IM DECLARES
under his own responsibility that the equipment in question complies with the directives:

Directive 2014/35/EU on low voltage, with regard to safety guarantees that electrical material must
possess when intended for use within certain voltage limits.
Directive 2014/30/EU on electromagnetic compatibility
Directive 2011/65/EU (RoHS II) on the restriction of use of certain hazardous substances in
-S

electrical and electronic equipment.


and meets the essential requirements of:
(EU) REGULATION 2016/426 OF THE EUROPEAN PARLIAMENT AND COUNCIL of 9 March
2016 on appliances that burn gaseous fuels.

and that it has passed tests successfully in accordance with standards EN 203-1:2014 and EN 203-2-
2:2006 with the IMQ certification body
C

We hereby enclose photocopies of the certificates relating to the components of the installed equipment:

We also certify that the burner contained in the equipment has been adjusted to the maximum
FA

delivery of KW:
*29.07* (KCAL/H 25,000)

Parma (date) In witness whereof


AVANZINI BRUCIATORI S.r.l.
Avanzini Andrea
(CEO)

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Instructions, use and maintenance manual

1.5. REFERENCE DIRECTIVES


CHAPTER 1

The equipment supplied by AVANZINI BRUCIATORI s.r.l. complies with the directives:
• Directive 2014/35/EU on low voltage, relative to safety guarantees that electrical material must possess
when intended for use within certain voltage limits.

• Directive 2014/30/EU on electromagnetic compatibility.

• Directive 2011/65/EU (RoHS II) on the restriction of use of certain hazardous substances in electrical and
electronic equipment.

and fulfils the essential requirements of:


• (EU) REGULATION 2016/426 OF THE EUROPEAN PARLIAMENT AND COUNCIL of 9 March 2016 on
appliances that burn gaseous fuels.

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2. GENERAL PRELIMINARY INFORMATION

CHAPTER 2
2.1. MANUFACTURER IDENTIFICATION
The manual is intended for operators in charge of using and managing the plant in all the technical phases of its
service life.
It also contains the subjects regarding the proper use of the machine, in order to maintain the functional and
qualitative features of the machine unaltered over time. All information and warnings for proper safe use are also
reported.
The manual, like the declaration of conformity, is an integral part of the machine and must always accompany it
in every displacement or property transfer. The user must keep this documentation intact and make it available
for consultation during the entire lifespan of the machine.

2.2. SUPPLY AND PRESERVATION


The manual is supplied in paper and electronic format.
All additional documentation (for example: pneumatic and wiring diagrams, sub-supplier manuals, etc.) is
enclosed with this manual.
Keep this manual with the machine so that it can be easily consulted by the operator.
The manual is an integral part for the purpose of safety, therefore:
• it must be kept intact (in all its parts). If lost or damaged, you must immediately request another copy;
• it must accompany the machine until its demolition (even if moved, sold, leased, rented, etc.).
The attached manuals are an integral part of this documentation and the same recommendations/prescriptions
of this manual apply.
Should the machine require functional modifications or replacements, the machine Manufacturer is responsible
for revising or updating the manual. The Manufacturer is responsible for delivering the manual update.

2.3. UPDATES
Should the machine require functional modifications or replacements, the machine Manufacturer is responsible
for revising or updating the manual. The Manufacturer is responsible for delivering the manual update.
The user is also responsible for ensuring that, should this document be modified by the manufacturer, only the
updated manual versions are effectively present in the points of use.

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2.4. LANGUAGE
CHAPTER 2

The original manual was edited in Italian.

Any translations into other languages must be done from the original instructions.

The Manufacturer considers itself responsible for the information in the original instructions. Translations in other
languages cannot be fully verified, therefore, in case of a detected inconsistency, respect the text in the original
language or contact our Technical Documentation Department.

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2.5. MANUAL PAGE STRUCTURE

CHAPTER 2
The master pages of this manual are structured so as to provide the user with important information on whatever
page he/she is on:

1 1

2 2

LEFT PAGE RIGHT PAGE

3 4 4 3

POS. ELEMENT
1 DOCUMENT TITLE

2 CHAPTER NUMBER

3 PAGE NUMBER

4 COMPANY LOGO

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Instructions, use and maintenance manual

2.6. OPERATOR QUALIFICATIONS


CHAPTER 2

Refer to the following table to establish with certainty what skills and qualifications are required of the operators
in charge of the various duties (starting up, cleaning, ordinary maintenance):

QUALIFICATION DEFINITION

This is the user's trained staff authorised to use and run the machine for production
OPERATOR purposes, for the activities it was built and supplied for.
He/She must be capable of performing all of the procedures required for good machine
operation and his/her personal safety and that of other workers.
Have proven experience in the correct use of this type of machine/system and be trained,
informed and instructed thereof.
Must report any anomaly to his superior in case of doubt.

Qualified maintenance engineer able to carry out preventive/corrective maintenance


activities on all the mechanical parts of the machines subject to maintenance or repairs.
Qualified engineer who can access all the parts of the machine for a visual analysis,
MECHANICAL
inspect the equipment status, carry out adjustments and calibrations.
MAINTENANCE
Qualified engineer able to:
ENGINEER
• run the machine as an operator;
• intervene on the mechanical elements for adjustments, maintenance and repairs;
• read pneumatic and hydraulic diagrams, technical drawings and spare parts list.
In exceptional cases, he/she is trained to run the machine under reduced safety conditions.
Where necessary, it can provide the operator with instructions for the proper use of the
machine for production purposes.
Note: he/she is not authorised to work on live electrical systems (if installed).

Qualified maintenance engineer able to carry out preventive/corrective maintenance


activities on all the electrical parts of the machines subject to maintenance or repairs.
Qualified engineer who can access all the parts of the machine for a visual analysis,
inspect the equipment status, carry out adjustments and calibrations.
Qualified engineer able to:
MECHANICAL • run the machine as an operator;
MAINTENANCE • working on the adjustments and on the electrical systems for maintenance purposes,
ENGINEER repairs and replacing worn parts;
• reading wiring diagrams and checking the proper functional cycle.
Where necessary, it can provide the operator with instructions for the proper use of the
machine for production purposes.
The assembly technician can work while the electrical circuits in the electrical panel,
junction boxes, control appliances, etc. are live only if the technician is suitably qualified
(PEI). (See legislation EN50110-1).

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Instructions, use and maintenance manual

QUALIFICATION DEFINITION

CHAPTER 2
MANUFACTURER’S
MANUFACTURER
Technician qualified by the manufacturer and/or by its distributor for complex operations,
as he/she is aware of the constructive production cycle of the machine/plant.
BRUCIATORI
AVANZINI

This person intervenes in agreement with the user requests.


The competencies are, as appropriate, of mechanical and/or electrical and/or electronic
and/or software type.

SECOND
LIFTING
EQUIPMENT Personnel in charge of using the material ad machine lifting and handling means
(scrupulously following the instructions of AVANZINI BRUCIATORI S.r.l., in compliance
with the laws in force in the country of the machine user.

Qualified engineer able to:


• perform preventive/corrective maintenance on all the electronic and/or software parts
of the machine subject of maintenance or repairs;
SOFTWARE • having access to all the parts of the machine for a visual analysis, control of the status
EXPERT of the equipment, adjustments and calibrations.
TECHNICIAN Qualified technician of the user with proven experience and training of systems based on:
PLC/PC drivers, etc.(knowledge of programming, machine functions, etc.) for complex
operations such as machine data modification,
creating job parameters, adjusting drive parameters, etc. as he/she is aware of the
production, technological and construction cycle of the supplied machine.
Can operate in the presence of voltage inside the electrical panels, junction boxes, control
equipment, etc. only if the person is suitably competent (PEI) (see EN 50110-1).
The competences are the electronic and/or software type.

The qualifications stated in the table on this page, compulsorily fall within a category of people defined "trained
person".

QUALIFICATION DEFINITION

Person informed, educated and trained on the work and on any dangers deriving from an
TRAINED
improper use. Also knows the importance of the safety devices, the accident-prevention
PERSON
standards and the safe work conditions.

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2.7. SYMBOLS USED IN THE MANUAL


CHAPTER 2

SYMBOL DESCRIPTION

Symbol used to identify particularly important information in the manual. The information also
regards the safety of personnel involved in use of the machine.

Symbol used to indicate warnings or procedures related to operator safety.

Symbol used to indicate warnings or procedures related to electrical power.

Symbol used to indicate a general prohibition.

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2.8. TERMINOLOGY USED

CHAPTER 2
Technical terminology or different meaning from the ordinary used in the manuals. Below is an explanation of the
terms and abbreviations used:

TERM DESCRIPTION
Device that, after machine commissioning, is assembled to the machine by the same
EQUIPMENT
operator in order to modify its function or attribute a new function, in so far as such
INTERCHANGEABLE
equipment is not a tool.
Component:
• intended to fulfil a safety function,
• placed on the market separately,
SAFETY • whose failure and / or malfunction jeopardises the safety of people and which is
COMPONENT not essential for the purpose for which the machine was designed or that for such
function it can be replaced with other components.
Attachment V contains an indicative list of the safety components that can be updated
according to article 8, par. 1, letter a).
PLACING ON THE First availability, within the Community, against payment or gratuitously, of a machine
MARKET or a partly-completed machine for distribution or use.
Individual or company that designs and/or manufactures a machine or a partly-
completed machine covered by this directive, and is responsible for the conformity
of the machine or partly-completed machine with this directive for placement on the
MANUFACTURER market with its own name or own brand or for personal use. In the absence of a
manufacturer as defined above, the individual or company which places the machine
or partly-completed machine, covered by this directive, on the market or commissions
it, is considered the manufacturer.
Any individual or company established within the Community that has received a written
AGENT mandate from the manufacturer to fulfil on his behalf, in whole or in part, the obligations
and formalities related with this directive.
First use, compliant with its destination, within the Community, of a machine covered
COMMISSIONING
by this directive.
Technical specification adopted by a standardisation body, or European Committee for
Standardisation (CEN), the European Committee for Electrotechnical Standardization
(Cenelec) or European Telecommunications Standards Institute (ETSI), in the framework
HARMONISED of a mandate issued by the Commission in compliance with the procedures of Directive
STANDARD 98/34/EC of the European Parliament and of the Council dated 22 June 1998, providing
an information procedure in the field of technical regulations and standards and of the
rules concerning the services of the Information company (1), and not having a binding
character.
This word indicates a danger with a high risk which, if not avoided, entails death or
DANGER
severe injuries.
Any area inside and/or near the machine where the presence of an exposed person
DANGER ZONE
constitutes a risk for the health and safety of that person.
EXPOSED PERSON Any person fully or in part inside a dangerous area.
Combination of probability and severity of an injury or of damage to health that may
RISK
arise in a dangerous situation.

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2.9. SAFETY PICTOGRAMS


CHAPTER 2

The machine is equipped with a series of pictograms which serve the purpose of warning the operator of any
residual risks.

CAUTION!
It is strictly forbidden to remove the warning plates on the machine.
AVANZINI BRUCIATORI S.r.l. will not be held liable for the safety of the machine should this
prohibition be disregarded.

CAUTION!
The user must replace warning signs which have become illegible due to wear.

Below is a list of the plates that AVANZINI BRUCIATORI S.r.l. uses on its machines.

SYMBOL DESCRIPTION

Generic hazard!
Warning, generic hazard (complete with caption specifying its type).

Voltage hazard!
Voltage present signal which is found affixed to electrical cabinets, pushbutton panels,
electric motors, electro-pneumatic drivers, encoders, and any other structure that has
electrical power inside.

Danger, hot surface!


Burns hazard.

It is prohibited to put your hands inside!


Switch off the power supply before starting any work.

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Instructions, use and maintenance manual

2.10.PERSONAL PROTECTIVE EQUIPMENT

CHAPTER 2
When operating near the machine for assembly and maintenance and/or adjustment operations strictly respect
the main accident-prevention rules. For this purpose it will be important to use the personal protective equipment
(P.P.E.) required for each individual operation.

Below is the full list of personal protective equipment (P.P.E.) that may be required for the different procedures:

SYMBOL DESCRIPTION

Compulsory use of protective or insulating Indicates a requirement for personnel to


gloves use protective or insulating gloves.

Indicates a requirement for personnel to


Compulsory use of safety footwear use work-safety footwear to protect their
feet.

The clothing worn by individuals running the line or performing maintenance must comply with the essential
safety requisites defined by Reg. EU 2016/425 and the regulations in force in the country where it is installed.

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2.11. WARRANTY
CHAPTER 2

• The seller guarantees there are no defects for a period of one year from the date of the invoice considering
the current technological stage in relation to the type of machine.
• The right to services under warranty is only acknowledged if it is reported to AVANZINI BRUCIATORI S.r.l. as
soon as the defect is noted and simultaneously submitting the relevant repair order.
• Without prejudice to the time frame set out in the previous point concerning the warranty, this also extends to
parts of the machine that are not manufactured directly by AVANZINI BRUCIATORI S.r.l., excluding electrical
parts.
• The seller shall provide warranty at its own discretion, in accordance with the technical requirements, the
repairs or replacement of faulty parts.
There is no right to the warranty if the defect occurs in relation to the following cases:
• when the buyer has not reported the defects to the seller within eight days of their discovery, in writing and
commissioning the relevant intervention;
• the machine or its parts have been used differently from the intended use;
• the machine has been previously entrusted to a service not authorised by AVANZINI BRUCIATORI S.r.l. for
repairs;
• parts whose use has not been authorised by AVANZINI BRUCIATORI S.r.l. have been fitted or replaced on the
machine;
• the requirements for use and maintenance of the machine described in the respective manual have not been
complied with.
The warranty does not cover:
• Faults, defects and damage resulting from normal wear, bad weather and natural events, from improper use
or poor maintenance.
The warranty provides for the replacement of defective parts free of charge.
Costs for labour and any technician travel expenses are excluded, as well as shipping spare parts and any
additional expenses incurred for the repair.
Without prejudice to the buyer's right to services under warranty in accordance with the terms set out above, it is
specifically excluded that the buyer can request to terminate the contract, replace the machine, reduce the selling
price, and request compensation for any direct or indirect damage.
The right to the warranty must only be exercised toward dealers authorised by the Manufacturer or directly to
AVANZINI BRUCIATORI S.r.l..

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3. SAFETIES

CHAPTER 3
3.1. SAFETY DEVICES
In order to guarantee full operator safety and prevent access inside the machine while this is moving, the machine
has been fitted with a series of safety devices that, in case of activation, ensure its complete stop.

CAUTION!
Removing or tampering with the safety devices implies a dangerous situation for the operator,
which could result in a serious accident that could lead to serious physical harm. Removing or
tampering with safety devices relieves AVANZINI BRUCIATORI s.r.l. from any kind of civil or
criminal liability and/or any compensation towards the injured party.

The machine is provided with the safety devices listed in the following table.

Refer to the instructions below for the position of these devices.


POS. NAME
1 SAFETY THERMOSTAT WITH AUTOMATIC RESET

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3.1.1. ELECTRICAL CUT-OUT SWITCH


CHAPTER 3

PICTURE DESCRIPTION

The Customer is responsible for positioning, upstream the insertion


point of the power supply line of the machine in the electrical
distribution system of the installation site.
Connection to the power supply source has to take place through a
dedicated line made available by the Customer; said line must be
protected by a disconnector switch with suitable breaking capacity.
The switch can be locked in the open/closed position (“1/ON - 0/OFF”)
by means of a padlock.
The switch must be disconnected in case of:
• electrical hazard on the machine or on the plant.
• mechanical intervention on the machine or on the plant;
• electrical intervention on the machine or on the plant.

3.1.2. MAIN SWITCH

PICTURE DESCRIPTION

On the left side of the Drago Control control panel there is a main
switch to turn the control panel on/off.
The main switch must be pressed in case of:
• electrical hazard on the machine or on the plant.
• mechanical intervention on the machine or on the plant;
• electrical intervention on the machine or on the plant.

3.1.3. MAXIMUM SAFETY TEMPERATURE

The maximum safety temperature programmed for the burner makes it possible to completely switch it off when
said temperature is reached and detected by the probe inside the oven itself. AVANZINI BRUCIATORI s.r.l.
presets the value of the safety temperature at 450 °C, and recommends to not change this value. However,
should the customer wish to make changes and program a new value, the regulation procedure is described in
the relevant paragraph of this manual.

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3.2. NOISE

CHAPTER 3
The noise levels have been measured in accordance with the requirements of UNI EN 11200 and UNI EN ISO
3746. During the operating cycles, the levels of exposure to noise for appointed personnel do not exceed 76 dB.
The actual noise levels of the installed machine during operation on site in a manufacturing process differ from
those detected, as the noise is influenced by factors such as:
• type and features of the site;
• type of processed material;
• other adjacent machines in operation.
It is the user's responsibility to apply the consequent preventive and protective measures, in compliance with the
law of the country of installation and use of the machine.

3.3. VIBRATIONS
The machine does not produce any vibrations due to the constructive type and the absence of moving components.

3.4. ELECTROMAGNETIC COMPATIBILITY


The supplied machine contains electronic components subject to the Electromagnetic Compatibility Standards,
influenced by conducted and radiated emissions.
The values of the emissions respect the legislative requirements thanks to the use of Electromagnetic Compatibility
Standard components, suitable connections and the installation of filters, where required.
The machine, therefore, conforms with the EMC directive.

CAUTION!
Any non-conforming maintenance carried out on the electric equipment or incorrect replacement
of components, can jeopardise the effectiveness of the adopted solutions.

3.5. PRODUCT TESTS


The burner referred to in this manual is compliant with the test product released by IMQ (Italian Institute of Quality
Brand) with reference to directive EN 60335-2-102: 2016 (EMP test).

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3.6. RESIDUAL RISKS


CHAPTER 3

This machine was designed to guarantee the essential safety requirements for the operator.
Safety has been incorporated, as much as possible, into the design and construction of the machine; however,
there are risks from which the operators must be protected, especially during:
• transport and installation;
• normal operation;
• adjustments and fine tuning;
• maintenance and cleaning;
• disassembly and dismantling.
For each residual risk, there is a description of the risk and of the area or part of the machine subject to that
residual risk (unless the risk is valid for the entire machine). Information is also provided on proper use of the
personal protective equipment foreseen and required by the manufacturer.

RISK DESCRIPTION AND PROCEDURAL INFORMATION


Handling procedures are described in this instructions manual in the
RISKS DUE TO HANDLING “Transport, handling and installation” chapter.
The following operations:
Necessary PPE
• unloading the packages;
• opening the packages;
• handling the parts,
• expose operators to the risk of crushing.
These operations must only be performed by qualified personnel.
Assembly procedures are described in this instructions manual in the
“Transport, handling and installation” chapter.
RISKS RELATED TO ASSEMBLY, The following operations:
INSTALLATION AND START-UP • assembly,
Necessary PPE • fastening,
• connection to power sources,
• operational tests
• expose operators to the risk of crushing and electrocution.
These operations must only be performed by qualified personnel.
USE OF THE MACHINE
Necessary PPE Use procedures are described in this instructions manual in the “Use”
chapter.
The operations expose operators to the risk of contact with hot surfaces.

CLEANING AND MAINTENANCE


Cleaning and maintenance procedures are described in this instructions
Necessary PPE
manual in the “Use” Chapter.
The operations expose operators to the risk of contact with hot surfaces.
These operations must only be performed by qualified personnel.

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RISK DESCRIPTION AND PROCEDURAL INFORMATION


FIRE RISK The customer shall take all the measures necessary to prevent the risk

CHAPTER 3
Necessary PPE of fires.
In particular we recommend:
• Do not smoke near the machine.
• Do not use naked flames.
The machine is not suitable to operate in explosive or classified
environments.
RISK OF EXPLOSIVE ATMOSPHERE
Using it in explosive or partially explosive atmospheres is strictly
Necessary PPE
prohibited.
The machine is therefore not suitable to work in the following environments:
• explosive or partially explosive;
• with high dust concentrations;
• with the risk of fire resulting from any material or triggering source.
STATIC ENERGY RISK
Necessary PPE Failure to disconnect the electrical part during maintenance and failure to
respect the prescriptions indicated by the manufacturer in the instructions
and warnings manual.

The following safety measures are recommended:


• Pay the utmost attention to the safety labels regarding the electrical
ELECTRICAL POWER RISK risk.
Necessary PPE • Do not perform maintenance without first having electrically cut off
and locked the machine.
CAUTION!
Do not operate without using specific PPE with a
double insulation protection.

The evaluation of the equipment necessary for protection against


lightning in order to transmit any electrical discharges to the ground is the
responsibility of the user/final customer.
LIGHTNING Inform maintenance personnel and make sure that they are properly
Necessary PPE instructed in carrying out the activity as well as aware of the residual risks
present.
Make sure that the earth connections are always connected and efficient.
It is prohibited to perform maintenance on the electrical equipment with
the plant running in harsh weather conditions (risk of lightning or storms).
Always wear clothing suitable for the work to be performed
The earthing system must be checked as frequently as laid down by law.

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It is the responsibility of the user to:


• analyse the risks that might occur during handling and installation at his/her premises (the analyses done ​​on
CHAPTER 3

the handling of the machine only took into consideration the characteristics of the same);
• awareness-raising and training of the personnel in charge of performing operations on work stations as well
as machine operators;
• apply the visual safety signs in the work environment after having evaluated the risks inside the areas of
transit or control.

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4. DESCRIPTION OF THE MACHINE

CHAPTER 4
In order to assure the maximum operating reliability, AVANZINI BRUCIATORI s.r.l. has carefully chosen the
materials and components used in constructing the machinery, having it undergo a regular test inspection
before delivery. The materials used are also suitable for contact with food products. Its proper performance over
time depends on correct use and proper preventive maintenance according to the instructions provided in this
documentation and in the documentation supplied together with the machine.
All the constructive elements and the connection and command devices have been designed and manufactured
with a degree of safety capable of withstanding abnormal stress, or anyway higher than that indicated. We use
the best quality materials and their introduction to the company, storage and use at the workshop are constantly
controlled to guarantee they have no damage, deterioration or malfunctioning.
Despite the design and constructive measures taken, it is of the utmost importance to strictly follow the
manufacturer's indications for the proper use, safety, long life and reliability of the machine.
The maintenance section of the instruction manual indicates the types of maintenance foreseen for the machine
(routine and extraordinary maintenance), as well as the frequency of maintenance and all the information required
to carry it out properly.

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4.1. INTENDED USE (CORRECT)


CHAPTER 4

The machine described in this manual called “Drago Burner” was designed and built to heat up ovens for the
purpose of baking bread and pizza.
The machine is intended for:
INTENDED USE UNINTENDED WORK ENVIRONMENT
Any use other
Heating of ovens for cooking bread and pizza Foodstuff
than heating food ovens

The machine was designed to:


• satisfy the specific demands mentioned on the sales agreement;
• be used according to instructions and limitations for use set out herein.
The machine is designed and built to work safely if:
• it is used within the limits stated in the contract and herein;
• the usage manual procedures are followed;
• the maximum expected production is not exceeded;
• routine maintenance operations are performed as indicated;
• special maintenance is performed promptly, in case of need;
• safety devices are not removed and/or modified.

4.1.1. REASONABLY FORESEEABLE IMPROPER USE

Reasonably foreseeable misuse is listed below:


• installation with modes different from what has been specified in this user manual;
• using the machine so as to achieve greater production values than the prescribed limits;
• using the machine with modes different from what has been specified in this user manual.
Any other use of the machine shall be previously authorised in writing by the Manufacturer. Should the user not
have written authorisation, any use is to be regarded as "improper use". Therefore, the Manufacturer shall deny
any liability for damage caused to persons or objects and the warranty on the line and machinery shall cease.

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4.2. OBLIGATIONS AND PROHIBITIONS

CHAPTER 4
4.2.1. USER OBLIGATIONS

The user (entrepreneur or employer) must:


• consider the abilities and conditions of the operators in relation to their health and safety;
• provide personal protective equipment appropriate to the individual procedures;
• request compliance by the single workers to the company provisions and standards with regard to safety and
use of the collective and personal protective equipment provided to them;
• train personnel on procedures in case of accident;
• train personnel on the safety devices provided for the operators;
• train personnel on the noise emission risks in the work environment;
• train personnel on the general accident-prevention rules provided by the European Directives and laws in the
country of destination of the plant.
Only let personnel who have read this manual and are appropriately trained to work on the machine.

4.2.2. OPERATOR OBLIGATIONS

• Carry out maintenance operations with the machine switched-off.


• Always switch the main switch off when you have to perform interventions on the electrical switchboard,
junction boxes, cables or other electrical components.
• When starting the machine, make sure that no-one is standing in the danger zones.
• Appropriately use the protective devices provided by the employer.
• Immediately inform the employer, the manager or the person in charge, of deficiencies of the safety devices.

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4.2.3. PROHIBITIONS FOR THE OPERATORS


CHAPTER 4

In particular the operators must not:


• introduce objects other than the food to be cooked near the burner;
• approach body parts to the nozzles and to the electrode with cable;
• use the machine improperly, that is for different uses to those indicated in paragraph “Intended Use”;
• remove or modify the safety or signalling devices without authorisation;
• carry out, upon their own initiative, operations or manoeuvres they are not in charge of or that can jeopardise
their own safety and that of other workers;
• work with products other than those provided for herein;
• modify the electric connections to exclude the internal safeties;
• use the machine if it has not been correctly installed according to regulations in force;
• use the machine outside the admitted environmental conditions (consult chap. 5).

CAUTION!
The company AVANZINI BRUCIATORI s.r.l. is not liable for damages to property or people if it has
been ascertained that the machine has been used in one of the above environments.

• Disassembling safety devices during operation is prohibited.


• Using the machine, or parts of it, for uses other than those listed in this manual is prohibited.
• Modifying and/or moving parts of the machine is prohibited.
• It is prohibited to use the machine with devices or elements other than those recommended by the
Manufacturer.
• Do not operate the machine or the equipment if under the influence of alcohol, medication or drugs.

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4.3. TECHNICAL DATA

CHAPTER 4
BURNER LENGTH 250 mm
DIMENSIONS

BURNER WIDTH 250 mm

BURNER HEIGHT 800 ÷ 1100 mm

CONTROL UNIT LENGTH 200 mm


DIMENSIONS

CONTROL UNIT WIDTH 200 mm

CONTROL UNIT HEIGHT 250 mm

BELTS 220 - 240 V


TECHNICAL DATA

FREQUENCY 50 - 60 Hz

ABSORPTION 25 Watt

TOTAL MASS 8 kg

CAUTION!
For additional information, consult the wiring diagram provided in the "ATTACHMENTS" chapter
of this manual.

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4.4. MAIN COMPONENTS


CHAPTER 4

POS. ELEMENT

1 GAS INLET CONNECTION Ø 1/2“ TO THE BURNER

2 GAS PRESSURE INLET

3 ELECTRICAL WIRING MULTIPLE SOCKET

4 CONTROL EQUIPMENT

5 FIRST FLAME (F1) GAS SOLENOID VALVE

6 SECOND FLAME (F2) GAS SOLENOID VALVE

7 FIRST FLAME (F1) AIR REGULATOR

8 SECOND FLAME (F2) AIR REGULATOR

9 FLAME DETECTION ELECTRODE

10 FLAME DETECTION CABLE

11 BURNER FIXING FLANGE

12 FIRST FLAME FUEL HEAD

13 SECOND FLAME FUEL HEAD

14 SAFETY THERMOSTAT WITH AUTOMATIC RESET

15 CONTROL PANEL T° DRAGO CONTROL

16 MAIN SWITCH

17 BURNER POWER ON LIGHT

18 FLAME IGNITION ELECTRODE

19 FLAME IGNITION CABLE

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CHAPTER 4
15 18 9

13 12

14

11

19 10

16
8 7

6 5

17
4

2 1

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4.5. WORK CYCLE


CHAPTER 4

The machine is designed to heat a food industry oven for baking bread and/or pizza.
The operator turns on the control unit then sets, if necessary, the temperature required inside the oven.
The control unit automatically ignites the first flame, while the operator proceeds with igniting the second flame;
the function of the first burner flame is not to heat up the oven, as it is a maintenance flame; its task is to prevent
the oven from cooling down too much and to light up the cooking chamber.
The second flame, on the other hand, bakes the product that is inside the oven.
When the programmed temperature is reached inside the oven, the control unit switches off the second flame to
re-ignite it again when the detected temperature drops below a value that was previously set from the control unit.
At the end of the work cycle, the operator switches off the second flame and the control unit.

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5. TRANSPORT AND INSTALLATION

CHAPTER 5
5.1. INTRODUCTION
CAUTION!
Lifting and handling must only be done by specialised and trained personnel, who are qualified to
perform these activities.
To handle the machine, respect the indications and pictograms shown, using suitable tools and
equipment.

During installation, the AVANZINI BRUCIATORI s.r.l. technicians must be assisted by operators who are assigned
for future maintenance and operation of the machine.
The machine was designed in such a way as to not require the use of equipment such as cranes, gantries or
forklift trucks during the packaging, transport and assembly phases.

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5.2. PACKAGING
CHAPTER 5

Depending on the transport distance, on the Customer’s specific requests and on the amount of time that the load
will stay packed, the machine is shipped as follows:
• protective packaging with polyethylene bubble sheets without base, for short and medium distances;
• protective packaging, securing the machine on a wooden base (with protective crate if necessary) for long
distances.
In case the packing is secured to the base, the machine will be secured to such base by means of metal brackets,
which must be removed before handling the machine.
Shipment must be made using covered or sheeted transport means depending on the type of load.

CAUTION!
Before opening the packaging, its integrity must be checked and any anomalies must be
communicated to AVANZINI BRUCIATORI s.r.l.

Upon receipt of the machine, the customer must verify that there are no damages caused by the method of
transport or by the personnel in charge of the specific operations.
In case damages are ascertained, leave the packaging in question as found and immediately request assessment
of the damage by the competent shipping company, and then with a surveyor's report, inform the competent
transport insurance company and the seller.
After having checked machine integrity, the fastening screws in the wooden base can be removed to then proceed
with handling as instructed in the next paragraph.

All the packaging material must be kept for any future transport.
In particular, if there is a wooden base and/or crate, brackets fastening the machine to the packaging must also
be carefully kept in addition to the base itself.
The material must be stored in a suitable place so that it is not subject to deterioration, which could dangerously
reduce the capacity of the package structure (e.g. weakening of the timber due to constant humidity or parasites).

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5.3. TRANSPORT AND HANDLING

CHAPTER 5
AVANZINI BRUCIATORI s.r.l., uses the most appropriate packing and fastening materials based on machine
type and mode of transportation to ensure the machine is not damaged during shipping.
The handling procedures described in this paragraph shall be carried out by staff trained for such operations;
suitably trained personnel to safely perform loading, unloading and handling operations of parcels by means of
lifting equipment, and aware of accident-prevention rules.

CAUTION!
Fragile components and equipment must be packed so as not to be damaged during transport.

CAUTION!
AVANZINI BRUCIATORI s.r.l. is not responsible for any damage to persons or property stemming
from accidents caused by failure to follow the instructions laid out in this chapter and those which
follow.

CAUTION!
The machine must be installed according to the layout agreed upon with the manufacturer.

5.3.1. INFORMATION ABOUT TRANSPORT AND HANDLING

CAUTION!
Considering that the installation operations (including assembly and start-up) require specific
knowledge of the machine and may pose risks for unqualified personnel, the manufacturer requires
that the machine be handled and installed, at the customer’s premises, only by personnel who are
qualified or trained by AVANZINI BRUCIATORI s.r.l.
Before installing the machine and therefore before any handling is carried out, verify that:
• the stability of the load does not lead to danger and/or accidents;
• the means of transport and logistics structures are suitable for this purpose (that they are suitable for the
maximum capacity, for example) and in perfect operating conditions;
• the operators are equipped with suitable personal protection equipment;
• the installation surface is large enough, considering the extra space required for assembly;
• the utility connection points are set up as per attached diagrams (and agreed upon with the Customer);
• the area is set up for installation and the access routes are clear of any obstructions;
• the height and width are sufficient for passage (leave at least a distance of 1000 mm from walls, pillars, and
anything that may become an impediment to maintenance or escape in case of need).
Observe the precautions and warnings listed below in order to guarantee stability, thus avoiding risks related to
the handling of the machine.

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5.3.2. TABLE OF UNITS AND OF WEIGHTS


CHAPTER 5

The following table contains weight information on handling the various units constituting the machine.
UNIT WEIGHT
MACHINE 8 Kg

PACKAGING 8 Kg

Machine transport procedures are described on the following pages.

IMPORTANT!
Check overall mass: if the machine is paired or packaged with other units, you must refer to the
transport documents. If these are not available, contact the Manufacturer.

5.4. ARRANGEMENTS TO BE MADE BY THE CUSTOMER


With the due exceptions made in the contract, the machine Customer user must provide:
• electrical systems up to the machine power supply points, in compliance with current standards in the country
of installation and/or requested by the machine Manufacturer. All technical specifications requested by the
manufacturer are contained in the contract of sale. The Manufacturer shall not be responsible in case the
customer is unable to guarantee the technical features of the electrical system requested in the contract of
sale.
• the power supply for the machine, including the earthing wire, according to the features and tolerances
requested and specified in this manual.
• auxiliary utilities suited to system requirements (such as gas network, etc.); The requested features are
contained in the contract of sale.
• any safety devices upstream and downstream of the energy supply lines (such as differential switches,
earthing systems, safety valves, etc) set forth by the laws in force in the country of installation.
• trade tools and consumables required for assembly and installation.

The above data is described in the relative paragraphs.

CAUTION!
The company AVANZINI BRUCIATORI s.r.l. does not respond to operational anomalies if the
power supply does not meet the specifications requested for machine installation.

CAUTION!
BRUCIATORI
AVANZINI

All external power supply connections to the machine must be made during installation by
AVANZINI BRUCIATORI s.r.l. personnel.

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5.5. INSTALLATION ENVIRONMENT

CHAPTER 5
The installation environment is crucial for proper burner operation, since it has to guarantee proper air contribution
to the burner.
The burner can be installed in one of the following ways:
• oven installed indoors;
• oven installed indoors, with oven loading door in a separate room;
• oven installed outdoors.

CAUTION!
The configuration of the installation environment is a crucial parameter in order to ensure proper
burner operation.

5.5.1. INSTALLATION SITE

IMPORTANT!
The installation environment must be free of draughts that may cause malfunctions, such as
irregular flames or burner shut-downs.

If the characteristics of the installation environment make it impossible to eliminate any existing draughts, (e.g.,
oven installed in an room with 2 windows opposite each other), the base of the oven must be closed on the
sides and in the rear (leaving only the front side open) so as to protect the burner from draughts without however
isolating it from the environment, and air intake is still possible.
In case the oven is installed by resting it on a closed base, you need to create a minimum
opening of 500 x 500 mm under the oven loading door, in order to ensure the burner the proper
amount of air.

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5.5.2. OVEN INSTALLED INDOORS


CHAPTER 5

IMPORTANT!
The room where the burner is to be installed must be equipped with a SUITABLE AIR INTAKE.

CAUTION!
The burner air intake must be such as to make it impossible to close it and/or tamper with it.

AIR INTAKE CHARACTERISTICS FOR OVEN INSTALLED INDOORS


RECTANGULAR OPENING 200 x 200

ROUND OPENING ø 250 min.

During the installation phase, in case an extractor hood is present in the room, you need to enlarge the air intake,
taking into account the air subtracted by said hood.
During regular operation, the burner uses from 30 to 40 m3 of air every hour; please refer to the data of the
extractor hood rating plate in order to properly size the opening of the air intake that services the burner.

5.5.3. OVEN INSTALLED OUTDOORS, WITH OVEN LOADING DOOR IN A


SEPARATE ROOM (INDOORS)

In this case, the oven in which the burner is installed is outdoors, while the oven loading door is positioned
indoors.
However, for proper operation, the burner and the oven loading door have to take in air from the same environment
in order to avoid pressure differences that may result in malfunctions.
In case the burner has to be installed in this type of environment, the following needs to be done:

STEP ACTION
1 Create an air intake opening under the oven loading door with minimum dimensions of 500 x 500 mm.
Completely close the external perimeter of the oven base, so that the burner can take in air only from
2
the same environment as the oven loading door.
3 Carry out all the operations described in the paragraph “OVEN INSTALLED INDOORS”.

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The proper installation is shown in the following figures:

CORRECT

CHAPTER 5
OK
INCORRECT

NO
5.5.4. OVEN INSTALLED OUTDOORS

To install the oven outdoors, follow the same instructions provided in item 5.5.3.
Close the oven base on the 2 sides and in the rear, leaving the front part under the oven loading door open.
This configuration will prevent any draughts that would interfere with proper burner operation.

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5.6. OPERATIONS ON OVEN INSTALLATIONS


CHAPTER 5

This paragraph describes the physical characteristics and setting up procedures of the oven where the machine
will be installed.
The procedure described below can be followed in order to convert a conventional wood-burning oven into an
oven equipped with gas burner.

5.6.1. HOLE IN THE COOKING TOP

The Drago burner is installed in the surface of the oven; the extensions of the torches have to pass through the
oven base, until they reach the level of the cooking surface.
This is done by means of drilling a special hole with diameter of 150 mm and positioned at 50 m from the inside
wall of the oven.

In the following layout, you can see the area of proper positioning of the hole.

IDEAL POSITION OF THE


HOLE
A 150 mm

B 50 mm

C 150 mm

The recommended position AVANZINI BRUCIATORI s.r.l. is the side part, either left or right, at a distance of 150
mm from the central axis; nonetheless, you can position the burner anywhere in the area marked off with a red
dotted line.
The company AVANZINI BRUCIATORI s.r.l. does not authorise any type of installation other than the indicated
layout.
The customer is solely responsible for making sure the final installation is in compliance with the requirements
in force.

CAUTION!
The machine, having to be used inside a production plant, is not equipped with its own fire-
prevention system. The user must evaluate the need for an adequate fire-prevention system for
the machine/site where the machine is installed and used.

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5.6.2. POSITION FOR TEMPERATURE MEASUREMENT

CHAPTER 5
The ideal position for measuring the temperature is on the side opposite the burner.

IMPORTANT!
THE PROBE MUST ALWAYS BE POSITIONED ON THE SIDE OPPOSITE THE BURNER
(Ex. if the burner is on the right, the probe must be positioned on the left).

ON

HOLE o 150 mm

50 mm
CORRECT
150 mm
ZONE FOR
TEMPERATURE
MEASUREMENT

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5.6.3. HOLE FOR THE TEMPERATURE PROBE


CHAPTER 5

For the Drago burner to function properly, it is crucial that the temperature probe is correctly installed inside the
oven and opposite the burner.
The temperature probe requires a hole with diameter of 8 mm, and it can be installed in two different positions:
• in the side wall of the oven (on the opposite side of the burner), making the hole so that it is positioned at a
distance of 30 - 40 mm above the cooking surface (recommended position).

• in the oven base (opposite the burner), making the hole as much as possible in proximity of the intersection
between the cooking surface and the side wall of the oven (alternative position).

CAUTION!
Good burner operation depends on the proper positioning of the temperature probe.
Make sure you position the temperature probe in compliance with the specifications recommended
by AVANZINI BRUCIATORI s.r.l.

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5.6.4. FLUE

CHAPTER 5
In order to guarantee flue evacuation, the cooking oven must be equipped with a flue as a continuation of the
chimney to the ceiling, which must extend about 100 cm from the top.
The flue diameter cannot be smaller than the chimney outlet diameter.

CAUTION!
Prior to the installation, always carry out the development calculations needed for proper sizing of
the flue.

The minimum recommended height of the flue exiting the chimney is at least 3 m vertically, in order to ensure
sufficient draught and proper fume evacuation.

CAUTION!
Insufficient draught of the flue may lead to burner malfunctions, such as irregular operation and
incorrect heat distribution inside the cooking oven.
AVANZINI BRUCIATORI s.r.l. is relieved of any and all responsibility with regards to breakdowns
caused by improper sizing or by incorrect installation of the flue.

In case the flue need to run horizontally in some sections, increase its length by 2 vertical metres for each
horizontal metre.
For better burner operation AVANZINI BRUCIATORI s.r.l. recommends the installation of a draught regulator, in
order to regulate the amount of heat to vent from the oven through the negative pressure of the chimney.
The draught regulator can be positioned at the exit of the oven chimney or, alternatively, in the first section of the
flue exiting the chimney.

CAUTION!
The proper negative pressure measured at the oven door must be equal to - 0.1 mm H2O (negative
pressure). Operate the draught regulator, where present, until the proper value is reached.

The draught pressure can be measured at the oven loading door using a draught gauge, and by manually
operating the regulator until the desired value is obtained.

In case a draught gauge suited to the measure to be carried out is not available, carry out the following procedure
for the adjustment:

STEP ACTION
Close the draught regulator gate until you can perceive the slightly pungent smell unburnt gases
1
when standing in front of the oven loading door.
Gradually open the draught regulator gate until you no longer smell the gases and the heat that
2 comes out of the oven loading door is acceptable when you place your hand near the upper refractory
portion of the door.

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5.7. INSTALLING THE BURNER


CHAPTER 5

Once the hole has been created in the cooking base, you can proceed to install the burner in the oven; please
refer to the procedure described below for burner installation.

5.7.1. FIXING THE FLANGE WITH SLEEVE

Each flange with sleeve is customised to fit the Customer’s oven, on the basis of the indications provided at the
time of the order.

CAUTION!
The flange with properly installed sleeve must always stick out by about 30 mm from the cooking
base surface, in order to protect the burner against potential collisions and falling material.

Each flange with sleeve is equipped with 6 fixing holes.


Under normal conditions, you can secure the flange to the lower part of the base using the 4 holes located at
the corners of the flange; in case of reduced space, you can shape the flange and use the two additional holes
coupled with the two opposite holes.

STEP ACTION
Insert the sleeve in the hole previously created in the base, making sure that the upper end sticks out
1
by about 30 mm inside the cooking chamber.
Rotate the flange so that the studs are lined up radially with respect to the centre of the cooking
2
chamber.
Secure the flange to the bottom part of the base by using the special holes.
• use self-threading holes for plate bottoms;
3
• use expansion plugs for masonry bottoms;
• use anchors for bottoms made of hollow flat tile.

PIZZA LOADING
DOOR

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5.7.2. IGNITION AND DETECTION CABLE FASTENING

CHAPTER 5
After fixing the burner it will be required to connect the ignition and detection cables.

ATTENTION! - VERY IMPORTANT


• CONNECT THE RED CABLE TO THE RED END
• CONNECT THE BLACK CABLE TO THE WHITE END

VERY IMPORTANT
IF THE CABLES ARE CONNECTED IN THE REVERSE, THE BURNER WILL NOT START.

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5.7.3. VERIFY POSITIONING OF THE ELECTRODES


CHAPTER 5

Prior to inserting the burner in the sleeve position check the correct position of the electrodes of the burner by
following the procedure described below:

STEP ACTION

Check that the burner ignition electrode discharge the spark onto the edge of the “A” circumference
of one of the holes of the external series of the flame breaker.

IGNITION ELECTRODE - “B”


1 The ignition electrode tip “B” must be at a distance of 3 mm from the surface of flame arrestor “A”.

DETECTION ELECTRODE - “C”


The detection electrode “C” must be spaced 30 mm from the centre of the flame arrestor of the first
flame.

3 mm
C B

B C

A 30 mm

5.7.4. SECURING THE BURNER

Each flange is supplied with coupling points for the burner, made of a spacer, wide-band washer, 8 MA stud and
8 MA nut.

STEP ACTION
Insert the burner into the flange with sleeve, making sure that the studs of the flange are matched up
1
with the burner eyelets.

Verify the orientation of the control equipment (control unit, solenoid valves) positioned in the bottom
2
part of the burner; making sure that said equipment is aimed towards the inside of the compartment.

Secure the burner by inserting the washers and the relative nuts on the studs, then proceed to tighten
3
them.

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5.7.5. ‘DRAGO CONTROL’ CONTROL PANEL FASTENING AND CONNECTION

CHAPTER 5
STEP ACTION

Identify the best position where to install the ‘Drago Control’ control panel (one ideal position is at
1 the side of the oven loading door, since it can be easily accessed by the operator yet it is protected
against potential collisions).

2 Secure the support flange using screws or plugs suited to the surface concerned.

3 Connect multipolar connector “A” of the Drago Control panel to the burners sockets.

Insert the “B” temperature probe type “J” of the Drago Control panel inside the oven through the
4
dedicated hole.

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5.7.6. POSITIONING THE TEMPERATURE PROBE


CHAPTER 5

IMPORTANT!
Only for holes in the cooking surface.

CAUTION!
In case a new oven is being installed, protect the temperature probe by means of a shrink-wrap
gaiter to prevent any contact with the humidity released during the first use, causing early wear.

STEP ACTION PICTURE

Insert the temperature probe in the hole made


previously in one of the following positions (always
opposite the burner):

1 • 30-40 mm above the cooking surface (Fig. “A”);

• in proximity of the intersection between the B


cooking surface and the wide wall of the oven
(Fig. “B”);

Position the probe so that its tip is not sticking out


2 from the cooking surface or the oven vault, but
instead stays levelled with the same surface.

Proceed to fix the probe in the visible part, side wall


3 or oven base using an expansion plug or screw,
depending on the material.

Secure the probe wire so that it cannot be moved


4
accidentally.

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5.8. CONNECTIONS

CHAPTER 5
To put the machine into operation, the necessary connections to the local area network must be ensured:
• electrical connection;
• connection to the gas network (natural gas, LPG, town gas).
The user is in charge of ensuring the connection characteristics required.

5.8.1. ELECTRICAL CONNECTION

CAUTION!
Before making the electrical connection, it is important to check that the machine is off. Then set
the main switch to “OFF”.

CAUTION!
Make sure the power supply line has been isolated.

CAUTION!
The connections to the plant's electricity network must be made by the Customer's qualified
personnel (Electrical Maintenance Engineer).

The purchaser is responsible for the conformity of the connection between machine and earthing system.
Before setting up the electrical connection, make sure that:
• the maintenance engineer is aware of the regulations in force in the country of installation;
• the frequency and power supply voltage values of the machine correspond to the power supply network
values (220-240 Volt / 50 - 60 Hz); if the values are different they must be adapted to the required ones.
• the section of the electrical cables used is adequate to the absorption;
• the electrical power supply line is adequate to support the maximum machine absorptions;
• the earthing of the circuit conforms with standards EN 60204-1;
• the materials used in the earthing system have adequate strength or adequate mechanical protection.

CAUTION!
Do not work with damp hands and objects. In case of fire, do not use water on electrical parts.


You can supply voltage to the machine, by connecting the socket
(see illustration at the side) to the power supply point provided by the Customer.

Refer to the data on the plate affixed to the machine for the power supply features.

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CAUTION!
CHAPTER 5

It is the customer's responsibility to protect the power supply line of the machine.

Follow the procedure below to connect to the electrical network:

STEP ACTION
Connect the power supply to the machine by means of the industrial single-phase plug supplied as
1
standard equipment.

IMPORTANT!
Follow the PHASE/NEUTRAL connection.

5.8.2. GAS CONNECTION

The machine uses gas for its own operation, and it is designed and built for the use of specific gases; please
refer to the information found on the CE plate affixed to the burner in order to identify the type of gas to be used.
CAUTION!
Do not use the burner with gases other than the ones indicated on the CE plate.
AVANZINI BRUCIATORI s.r.l. declines any and all responsibility with regards to faults resulting
from the use of gases other than the ones indicated on the CE plate of the burner.

CAUTION!
The gas supply system must be properly designed and built, according to the regulations in force
in the country of installation.

CAUTION!
Upstream the burner connection point, install a tap having suitable characteristics. The Customer
is responsible for installing the tap.

CAUTION!
Connections to the gas network should be carried out by the Customer’s qualified personnel.

Connect the gas system using a 1/2” hose.

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5.8.2.1. NATURAL GAS CONNECTION

CHAPTER 5
Follow the procedure below to connect to the natural gas network:

STEP ACTION PICTURE

Connect the gas supply to the 1/2” male fitting “A” on the
1
burner.

Make sure the pressure is included between 17 and 23 mbar.

2 CAUTION!
For countries with 10 mbar, make sure the A
pressure is between 9 and 13 mbar.

CAUTION!
Periodically check that the operating pressure is correct.
In case of insufficient pressure, the burner may experience malfunctions or switch off.

Below please find the procedure for checking the supply pressure with the burner on:

STEP ACTION PICTURE


Identify the connection point of the pressure gauge in the
1
bottom part of the burner.

Unscrew the screw cap “A” located inside the connection point
2
of the pressure gauge.

Connect a pressure gauge (not supplied as standard


3
equipment) to the connection point.

4 Measure the supply pressure with the burner on.

5 Disconnect the pressure gauge from the connection point. A

Screw the screw cap “A” located inside the connection point of
6
the pressure gauge.

The gas supply counter must possess the following minimum requirements:

MINIMUM REQUIREMENTS OF THE NATURAL GAS COUNTER


DOMESTIC USE 3 m3
INDUSTRIAL USE 6 m3

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5.8.2.2. LPG CONNECTION


CHAPTER 5

Burner supply using LPG can be via:


• a 500-litre tank, equipped with a first stage pressure reducer and pressure regulator (minimum 12 kg/h);
• cylinders, with a capacity of at least 50 kg, equipped with a manifold with a 30 mm diameter with the following
equipment: safety valve, pressure gauge, first stage reducer APZ 30-60 Kg/h calibrated to 1.5 bar, pressure
regulator 12 kg/h calibrated to 30 mbar (visible from the special pressure gauge) and 1/2” piping.
All accessories needed for burner connection (with systems that use cylinders) are sold separately; please
contact AVANZINI BRUCIATORI s.r.l. for information on how to purchase these accessories.

2
4

Gas ramp - LPG

1 ø30 manifold with pressure gauge and safety valve.


2 Hoses to the cylinders with Italian coupling.
3 APZ 30-60 kg reducer calibrated at 1.5 bar.
4 12 kg pressure regulator adjusted at 30 mbar.
5 Outfeed pressure gauge.
6 1/2 fitting hose to burner.
7 Drago burner.

CAUTION!
For component No.2 (flexible hose to the cylinders), it is possible that the connections provided by
us are not compatible with the cylinders that the customer is able to find locally; the customer is
responsible for the cylinder connection.

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5.9. DISMANTLING AND WASTE DISPOSAL

CHAPTER 5
CAUTION!
Decommissioning and dismantling operations must be entrusted to personnel specialised in such
activities. In particular, only those in charge of the dismantling and final waste disposal phase can
perform the following activities:
• mechanical and electrical disconnection of parts according to disassembly instructions and
design diagrams.
• transporting parts from the plant to the waste disposal facility for separation of parts.
The following operations as well as indications in the manuals of the equipment, machines, partly-completed
machinery and components used, supplied by AVANZINI BRUCIATORI s.r.l. as an integral part of the instruction
manual, must be taken into consideration for decommissioning.
The machine essentially consists of the following materials:
• painted, plasticised or galvanised ferritic steel;
• stainless steel series 300/400;
• plastic polyethylene material;
• elastomers, PTFE, graphite;
• electric cables with relative gaiters;
• electronic control and actuation devices.
• etc.

IMPORTANT!
The machine does not contain components or hazardous substances which require special
removal procedures.

The person in charge of dismantling and waste disposal operates on the whole machine only and exclusively
when removing and disposing of the machinery at the end of its life.

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Follow the procedure below to perform decommissioning, dismantling and removal of the machine at the end of
its operational life. The following operations as well as indications in the manuals of the equipment, machines,
CHAPTER 5

partly-completed machinery and components used, supplied by AVANZINI BRUCIATORI s.r.l. as an integral part
of the instruction manual, must be taken into consideration for decommissioning purposes.

STEP ACTION
Leave enough space around the machine so that the personnel is able to carry out the movements
1
without any risks, arranging for appropriate equipment.
Disconnect all energy sources using the power cut-off devices and lock them in the open position
2
(refer to the wiring diagram for additional information).
Disconnect the power cable from the cut-off device (first detach the power conductors and then the
3
earth conductors).
Disassemble the machine from the top downwards, paying special attention to the machine units
4
subject to falling by gravity and all parts which could have product residue.
As far as possible, separate the various components by type of materials, which must be disposed of
5 through separate waste collection.
Have the materials resulting from demolition disposed of by specific companies.
6 Remove the various parts of the machine from the work area.

IMPORTANT!
After having disassembled the machine according to the previous disassembly procedure, the
various materials must be segregated in compliance with standards of the country where the
machine must be eliminated.

Pursuant to the 2012/19/EU "WEEE" DIRECTIVE, if the purchased component/equipment is


marked with the following crossed-out wheelie bin symbol, it means that the product must be
collected separately from other waste at the end of its lifespan.

IMPORTANT!
We remind you to comply with the laws in force regarding the disposal of processing residue.

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6. HOW TO USE

CHAPTER 6
During machine work phases the operator in charge must run the machine in constant respect of the safety
devices foreseen, by checking:
• the correct positioning of the safety devices;
• the correct operation of the safety devices;
• compliance with personal safety standards.
Make sure that the work cycle runs efficiently, ensuring maximum productivity, by checking:
• the integrity and functionality of the main parts of the machine;
• the wear status of work equipment in order to avoid interruptions in the work cycle;
• that the work parameters are the optimal ones for the type of material and processing to be executed;
• the homogeneity of all the material prepared for processing.

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6.1. DRAGO CONTROL PANEL


CHAPTER 6

All burner functions can be managed through the use of the Drago Control panel, as you can see below.

7 8

11

12

9 10

13

6 4 3 5 2

14 1

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POS. ICON/BUTTON DESCRIPTION

CHAPTER 6
1 Burner on switch.

Mode selection button:


2
• M: manual.

Mode selection button:


3
• A: automatic.

4 Button to raise the programmed temperature.

Booster function enable/disable button.


5
Button to turn off and on the second flame manually.

6 Button to lower the programmed temperature.

7 First flame mode signal LED.

8 F2 second flame operation signal LED

9 Faulty temperature probe signal LED.

10 Burner block warning LED.

11 Button to “Reset” (unlock) the burner.

12 Read-out (red) of the internal T° measured by the probe and error messages.

13 Read-out (green) of the set baking T° and control unit information.

14 Main switch.

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6.2. BURNER GAS CONVERSION


CHAPTER 6

The conversion operation requires the purchase of the special conversion kit, which contains two nozzles and
two flame arrestor caps; contact AVANZINI BRUCIATORI s.r.l. to obtain all information on how to purchase the
conversion kit; for nozzle replacement, refer to the special procedure described in chapter 7 of this manual.

6.3. FIRST IGNITION AND ADJUSTMENT


Prior to switching on the burner, make sure the oven loading door is open.

CAUTION!
THE OVEN LOADING DOOR MUST ALWAYS BE OPENED BEFORE SWITCHING ON
THE BURNER, AND IT MUST STAY COMPLETELY OPEN FOR THE ENTIRE TIME THE
BURNER IS SWITCHED ON.

CAUTION!
If present, make sure you remove the protective optional steel plug, which is used during wood-
burning oven operation and is positioned above the burner.
Do not switch on burner with the protective cap positioned over it.

Prior to switching on the burner, appropriate preliminary checks need to be carried out in order to prevent
malfunctions or damages to the machine itself:
• make sure the oven loading door is open;
• make sure that all the taps fitted on the gas system are open;
• make sure all electrical wires are connected properly;
• make sure the protective steel plug located above the burner, has been removed;
• make sure there are no leaks in the gas system;
• check the gas pressure on the burner general socket.

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6.3.1. CELSIUS / FAHRENHEIT DEGREES UNIT OF MEASUREMENT CHANGE

CHAPTER 6
To change the unit of measurement of degrees proceed as follows:

STEP ACTION IMAGE


Disconnect the voltage to the control unit from the main switch
1
inside the room.

A A

2 Take out the 4 “A” screws to open the Drago Control panel.

A A

B
3 On the back of the control panel identify the “B” terminal block.

Acting on the NO 5 LEVER it is possible to change the degree


measurement unit: C

• Fahrenheit (°F) degrees are set with the lever in high


4
position (C).
• Celsius (°C) degrees are set with the lever in low position
(D). D

A A

5 Screw the cover of the Drago Control panel back into place.

A A

FORBIDDEN!
IT IS STRICTLY FORBIDDEN TO MODIFY THE FUSES WITH WIRINGS OR OTHER
CONNECTIONS.
AVANZINI BRUCIATORI s.r.l. will not be held liable for the safety of the machine should this
prohibition be disregarded.

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6.3.2. FIRST IGNITION WITH THE CONTROLS OF THE CONTROL PANEL


OF THE DRAGO CONTROL
CHAPTER 6

IMPORTANT!
Open the oven loading door prior to switching on the burner.

FIRST IGNITION

The procedure for the first ignition is as follows:


STEP ACTION IMAGE

1 Press the main red switch on the left side.

On the green display “OFF” is displayed and the internal temperature of the
-
oven is displayed on the red display.

Press the red button to ignite the burner in “ON”.


2
On the green display the set temperature or zero is displayed.

The led relative to the first flame lights up as well as the led of automatic
3
operation A.

BURNER BLOCK

During the first ignition, the burner may go into lockout.


In case of block, the sequence is the following:
STEP ACTION IMAGE
The display shows the caption “BLOCK”.

1 Note: the burner can attempt start-up 1 time before the “BLOC” caption
appears on the green
display.

2 Then the burner block red led lights up.

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BURNER RELEASE via “RESET” button

To unlock the burner, the procedure is as follows:

CHAPTER 6
STEP ACTION IMAGE

1 Check that the green light of the ON-OFF button is on.

Press the “RESET” button.


1
Wait approximately 1 minute for the cycle to restart.

If the problem persists, vent the gas pipe and then repeat the unlock procedure.
3 If the problem is not solved, contact the technical service of AVANZINI
BRUCIATORI s.r.l.

BURNER RELEASE WITH “MAIN SWITCH” side button

To unlock the burner, the procedure is as follows:


STEP ACTION IMAGE

Press the red “MAIN SWITCH” button (located on the left side) to cut off
1
power to the burner.

Press the red “MAIN SWITCH” button again (located on the left side) to return
2 power to the burner.
The burner will restart automatically.

If the problem persists, vent the gas pipe and then repeat the unlock procedure.
3 If the problem is not solved, contact the technical service of AVANZINI
BRUCIATORI s.r.l.

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6.3.3. SETTING THE COOKING TEMPERATURE (T° of F2)


CHAPTER 6

CAUTION!
THE SET COOKING TEMPERATURE F2 IS THE SAME AS THE OVEN OPERATING
TEMPERATURE.

STEP ACTION IMAGE

Press the temperature up button until the temperature to be set shows on the
1 green display.
Note: it is rarely necessary to exceed 360°C as set temperature.

When the desired temperature is reached, release the arrow key.


2
Drago control stores the set temperature, which flashes on the green display.

The green display stops flashing and the led related to the operation of the
3
second flame switches on igniting the 2nd flame.

NOTE!
The set cooking temperature does not usually exceed 360°C.
The cooking temperature for pizza may vary between 270 °C and 350 °C, depending on the type
of pizza you wish to prepare.

DESCRIPTION IMAGE

Celsius degrees unit of measurement.

Fahrenheit degrees unit of measurement.

NOTE!
For the conversion of the unit of measurement from °C to Fahrenheit refer to paragraph 6.3.1.

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6.3.4. GAS ADJUSTMENT 1a FLAME (F1)

CHAPTER 6
Flame F1 is always on when the burner is working, and it carries out two functions only:
• cooking pizzas in a preheated oven,
• lighting up the inside of the cooking chamber.
Flame F1 DOES NOT have to heat up the oven, as it is a “maintenance” flame.
The oven working in F1 mode only does not have to raise the T°; instead, the temperature has to gradually
decrease by 7°C so that the F2, if it is being used, switches on again, or maintain the same temperature if empty.

The flame F1 stays on, to be visually inspected; the flame forms a small mushroom that reaches the up to the
beginning of the oven cupola.
The flame must be soft, silent, blue at the base and yellow at the tip: you need to try to obtain a flame as yellow
and as bright as possible, however stop before soot deposits on the cupola.

Flame F1 has to switch off only in the case where:


• the oven operator switches off the burner using the “ON/OFF” red button;
• the oven exceeds the limit T° (set in factory at 400°C).
• intervention of the safety thermostat, vacuum “unsuitable environment”.

The adjustment criteria of flame F1 are:


• increase in the T° (to be avoided); operate on the gas adjustment screw, reducing its flow;
• amount of light produced;
• soot (to be avoided).

STEP ACTION IMAGE

Loosen screw “A” that secures the casing that protects


1 the burner and rotate it by 180° in order to access the
adjustments.
A

Locate the adjusting screw positioned on the valve to


the right that regulates the quantity of flame F1: B
- remove screw “B”.
The burner is supplied already adjusted; however, it
2 may be necessary to make a small change:
- in a counter clockwise direction to reduce the gas
flow and flame;
- in a clockwise direction to increase the gas flow and
flame.

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STEP ACTION IMAGE


CHAPTER 6

C
Set the adjustment screw “C” in the first useful position
3 in which the oven T° does not increase, then proceed
to adjust the primary air in order to obtain ideal lighting.

Tighten screw “B” again once the adjustment is


4
complete.

Position the casing that protects the burner and screw


5
in screw “A” to secure it.

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6.3.5. AIR ADJUSTMENT 1a FLAME (F1)

CHAPTER 6
The function of the first burner flame is not to heat up the oven, as it is a maintenance flame; its task is to prevent
the oven from cooling down too much and to light up the cooking chamber.
Primary air is not only subject to the adjustment of the gate, but also to the chimney draught and the gas pressure.
Locate the F1 primary air regulator at the base of the torch of flame F1.
The sticker features a series of numerical notches that are merely approximate; you can position the gate in any
intermediate position in-between the notches.

IMPORTANT!
All burners are adjusted by our technicians before being shipped.
To change the factory settings, carry out the procedure described here below.

For the air adjustment procedure 1a FLAME carry out the operations described below:

STEP ACTION PICTURE


Switch on the first flame by means of the Drago Control
1
panel.
D
2 Loosen Allen screw “A” (ø 4mm).
Manually operate on partition “B” until the desired air
3
flow is obtained.
C
4 Check the flame colour in connection with the air flow.

Position partition “B” so that the flame is more yellow


B
and more luminous as possible, but before it produces
5
soot on the cupola wall.
In this case, slightly open partition “B” once again.
A
Once the flame adjustment procedure is completed,
6
tighten the Allen screw “A”.
Check the value indicated by notch “C” on the graduated
7
scale “D”.

Below is a list of recommended regulation parameters depending on the gas present in the system:

FLAME 1
GAS TYPE PRESS.
POS.
METHANE / NATURAL GAS 20 mbar 3-4
LPG 30 mbar 5-6
TOWN GAS 8 mbar 5-6
NATURAL GAS 10 mbar 2-3

IMPORTANT!
The colour of the flame indicates the air - gas mixing ratio.
A light blue flame indicates that there is too much oxygen.
A yellow flame indicates that there is not enough oxygen.

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6.3.6. GAS ADJUSTMENT 2a FLAME (F2)


CHAPTER 6

The 2a F2 flame is the flame that heats up the oven.

The adjustment criteria of F2 are aa follows:


• flame length: the tip of the flame reaches at least the centre of the oven cupola (goes beyond 10/15cm).
• gradient of T°: 100°-120°C/hour

After having adjusted the 1a F1 flame:

STEP ACTION IMAGE

1 Press to increase temperature; then the F2 led will switch


on.

In order to obtain the right flame, in order words with a tip that reaches the centre of the oven cupola and
causes an increase in the T° of 100°C-120°C per hour, proceed as follows:

STEP ACTION IMAGE

Loosen screw “A” that secures the casing that


1 protects the burner and rotate it by 180° in order to
access the adjustments.
A

Identify the solenoid valve marked with “F2”:


2
• loosen screw “B” and remove it.

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STEP ACTION IMAGE

CHAPTER 6
Tighten screw “C” to correct the flame so that it
reaches at least the centre of the cupola and goes C
3 slightly beyond it:
• turn anti-clockwise to reduce the gas flow;
• turn clockwise to increase the gas flow.

Tighten screw “B” again once the adjustment is


4
complete.

Position the casing that protects the burner and


5
screw in screw “A” to secure it.

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6.3.7. AIR ADJUSTMENT 2a FLAME (F2)


CHAPTER 6

The right colour for the first flame is blue at the base with the top part a yellow colour in order to light up the oven
without any soot forming.
The second flame must be blue for its entire length, with a slightly yellow tip.
Always adjust the partition by half a notch at a time, then try the burner.
Locate the F2 primary air regulator at the base of the torch of 2a flame F2.
The sticker features a series of numerical notches that are merely approximate; you can position the gate in any
intermediate position in-between the notches.

IMPORTANT!
All burners are adjusted by our technicians before being shipped.
To change the factory settings, carry out the procedure described here below.

For the air adjustment procedure 2a FLAME carry out the operations described below:

STEP ACTION PICTURE


Switch on the second flame by means of the control
1
panel.

2 Loosen Allen screw “A” (ø 4mm).

Manually operate on partition “B” until the desired air


flow is obtained.
3
The correct value may be included between pos. 5 B
and pos. 6 of the “air regulator” graduated scale.
Check the flame colour in connection with the air C
4 A
flow.
Position partition “B” so that the flame is all blue in D
5
colour.
Once the flame adjustment procedure is completed,
6
tighten the Allen screw “A”.
Check the value indicated by notch “C” on the
7
graduated scale “D”.

Below is a list of recommended regulation parameters depending on the gas present in the system:

FLAME 2
GAS TYPE PRESS.
POS.
METHANE / NATURAL GAS 20 mbar 5-6
LPG 30 mbar 6-+
TOWN GAS 8 mbar 5-6
NATURAL GAS 10 mbar 5-6

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6.3.8. GAS PARAMETERS

CHAPTER 6
Below is a list of recommended regulation parameters depending on the gas present in the system:

FLAME 1 FLAME 2
GAS TYPE PRESS.
POS. POS.

METHANE / NATURAL GAS 20 mbar 3-4 5-6

LPG 30 mbar 5-6 6-+

TOWN GAS 8 mbar 5-6 5-6

NATURAL GAS 10 mbar 2-3 5-6

2nd FLAME 1st FLAME

MORE light blue flame


DARKER flame

MORE yellow flame


BRIGHTER flame

IMPORTANT!
The parameters listed below are APPROXIMATE.
The values indicated above depend on the gas pressure and on the chimney draught.

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6.3.9. SETTING THE MAXIMUM SAFETY TEMPERATURE


CHAPTER 6

The maximum safety temperature is a set value of maximum temperature that, when reached and measured
inside the over, completely shuts off the burner.

CAUTION!
The safety temperature is factory set at 450°C.
AVANZINI BRUCIATORI s.r.l. recommends to not change this value.
If you wish to make changes to this value, contact the Manufacturer to assess the real need for
any changes.

The procedure for programming this value is as follows:

STEP ACTION IMAGE


Press the 2 FLAME/BOOSTER button and then, simultaneously, the
nd

1 arrow up button, the maximum set temperature will flash.


Release the up arrow button and 2nd FLAME button.

2 The temperature shown on the green display starts to flash.

Increase or decrease the displayed temperature by means of the arrow


3 buttons.
Note: the maximum allowed value is 600°C.

4 The programmed value appears on the green display.

Should you wish to lower the limit temperature below 450°C, make sure there are at least 50°C of difference
between the maximum safety temperature (F1) and the work temperature (F2). Otherwise, the two set values
may go in conflict and interfere with proper burner operation.

6.3.10. BURNER OPERATION WITH THE DRAGO CONTROL PANEL

Programmed temperature F2 shown on the green display matches the oven operating temperature. When the
oven internal temperature (shown on the red display) drops until it reaches 7°C less compared to the programmed
temperature, flame F2 switches on automatically and stays on until the temperature programmed on the green
display is reached once again. Once the temperature is reached, flame F2 switches off again and only flame F1
stays on.
This automatism can be changed by using the “ON/OFF” and “MANUAL” functions.

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6.3.11. ON/OFF FUNCTION

CHAPTER 6
The “ON/OFF” function is the following:

ICON FUNCTION DESCRIPTION


Press to switch off the flame F2 even if the oven reaches a temperature that is 7°C less than the
set temperature it will not ignite. The green display shows the caption “OFF2”.
Press the icon once again to reactivate the automatism

6.3.12. “BOOSTER” FUNCTION

The "Booster" function activates the operation at maximum power according to precise programmed parameters.
Once the time programmed in the “Booster” function has expired, the 2nd flame F2 starts to operate again in
automatic mode.
The Booster function can only be activated once the oven has reached the set temperature and turned off the
2nd flame F2.
The 2nd flame F2 will not restart until the oven temperature drops to 7°C; in this 7°C range the Booster function
can be activated.
The following procedure is used to program the duration of the “Booster” function:

STEP ACTION IMAGE

1 Press the “Booster" button.

The programmable time for the Booster function


2
appears on the green display.

Press the “A” or “B” buttons to increase or decrease


3 the “Booster” function duration with multiple times of 30
seconds.
A B

Once the function is inserted the 2nd flame F2 starts,


- therefore, the preset cooking temperature may be
exceeded.

If necessary, turn off the Booster function by holding


4
down the “Booster” button for a few seconds.

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6.3.13. “MANUAL/AUTOMATIC” FUNCTION


CHAPTER 6

“MANUAL/AUTOMATIC” function is the following:

ICON FUNCTION DESCRIPTION

Press the “M” button, i.e. manual, to keep flame F2 on steady, regardless of the programmed
temperature.

Press the “A” button, i.e. automatic, to re-enable the igniting automatism and switch off the
F2 flame.

6.3.14. SWITCHING THE BURNER OFF WITH DRAGO CONTROL.

The following procedure is used to switch off the burner from the Drago Control panel:

STEP ACTION IMAGE

1 Press the red “ON/OFF” button.

The firs and the second flame, if ignited, are switched off automatically by
switching off the burned the green display shows “OFF” while displaying the
2
temperature inside the oven in the red display. To switch off permanently
press also the main switch.

To permanently remove power from the control panel and switch off the
3
display, press the main switch "A" on the side of the panel.
A

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6.4. ERROR MESSAGES

CHAPTER 6
6.4.1. GREEN DISPLAY ERROR MESSAGES

COMMUNICATION IMAGE

HUOL : high voltage

LUOL : low voltage

BLOC : burner locked

AL01: probe fault

AL02: control panel fault

6.4.2. RED DISPLAY ERROR MESSAGES

COMMUNICATION IMAGE

- - - - (4 LINES): probe fault

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CHAPTER 6

PAGE INTENTIONALLY LEFT BLANK

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7. MAINTENANCE

CHAPTER 7
7.1. INTRODUCTION

CAUTION!
The maintenance operations must be carried out by qualified and authorised personnel.

Burner maintenance includes activities (inspection, check, adjustment and replacement) that become necessary
following regular use of the burner.
For proper maintenance operations:
• Only use original spare parts, suitable tools for the purpose and in good status.
• Respect the frequency of intervention indicated in the scheduled maintenance (preventive and periodic)
manual. The distance (indicated in time or in working cycles) between operations has to be understood as
the maximum acceptable, so it must not be exceeded; however, it can be shortened.
• Good preventive maintenance requires constant attention and continuous monitoring of the burner. Check
immediately the cause of any abnormalities such as excessive noise, overheating, fluid leakage, etc. and
solve it.
• A timely removal of the any causes of anomaly or malfunctioning avoids further damaging the equipment and
guarantees operator safety.
In case of doubt, it is forbidden to operate. Contact the Manufacturer for the necessary clarification.
The personnel in charge of burner maintenance must be properly trained and possess in-depth
knowledge of safety standards; unauthorised personnel must stay outside the work area during operations.
The machine cleaning and adjustment operations are also carried out only and exclusively during the maintenance
phase and with the burner off.
From an operational point of view, the machine maintenance operations are divided into two main categories:

All those operations that the operator must preemptively perform to


ROUTINE MAINTENANCE
guarantee proper operation of the burner over time; routine maintenance
includes inspection, checks, adjustment, cleaning and lubrication.

All the operations the operator must perform the moment the burner
requires it.
SPECIAL MAINTENANCE
Special maintenance includes service, repair, restoration of nominal
operating conditions or replacement of a faulty, defective or worn unit.

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7.2. SAFETY WARNINGS


CHAPTER 7

CAUTION!
For the maintenance activities, close the gas supply system.

• Maintenance operators are required to wear all of the personal protective equipment (gloves, goggles)
necessary to perform the operation.
• During maintenance operations, unauthorised staff must stay out of the relative operating area.
• If the operation entails removing protections, set barriers up around the area and display signs forbidding
access to anyone who is not directly involved in the maintenance work.
The need to place the burner under operating conditions and/or with the protections disabled, requires an adequate
competence and knowledge and extreme caution by the maintenance engineer that must be adequately trained
on possible and existing risks.
The safety precautions in this paragraph must always be strictly observed, during maintenance of the machine to
avoid injuries to personnel and damage to the equipment:
• Before proceeding with any maintenance activities, check that the energy sources are disconnected.
• Only perform the interventions with the machine stopped and de-energised.
• Padlock the gas supply tap.
• He must be able to use the most suitable and adequate instruments to find the fault and know the most
suitable equipment for the maintenance interventions.
To perform certain maintenance operations, it could be necessary that the protections and safety devices be
deactivated and the guards open. In that case, operators are in hazardous conditions and the following rules
must be strictly respected:

CAUTION!
Maintenance personnel must be authorised and specifically instructed regarding the safety and
operating procedures to be followed, the danger situations which could arise and the correct
methods to avoid them.

IMPORTANT!
During these operations, personnel must pay the utmost attention and operate with extreme
caution.

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7.3. ROUTINE MAINTENANCE

CHAPTER 7
When the burner is delivered to the user, it is already adjusted for correct operation; nonetheless, to ensure good
operation over time, it is necessary to carry out checks as well as periodic and preventive maintenance.
Routine maintenance includes inspections, checks and interventions that, in order to prevent faults, monitor:
• the mechanical conditions of the machine,
• the lubrication of the machine,
• machine cleanliness.
The following tables list a series of controls and activities that need to be carried out according to the recommended
frequency. The frequency of the routine maintenance activities listed here refer to normal operating conditions,
i.e. that fulfil the required operating conditions.

7.3.1. ROUTINE MAINTENANCE TABLE

FREQUENCY
OPERATION
Daily 1 month 2 months 6 months
Visually check the integrity of all the machine's

protective devices.

Visually check the wear and cleanliness conditions. ♦

Check the proper operation of the electrical trigger. ♦

Check the proper tightening of the gas fittings. ♦

Check the wear of the insulation (connection cables,



connectors).

Check the fastening devices of the protections. ♦

Check adjustment operation. ♦

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7.3.2. MACHINE CLEANING


CHAPTER 7

CAUTION!
Before starting any cleaning operation on the machine, isolate and padlock all energy sources and
safely lock the mobile units composing it. Affix the sign "Machine being serviced - do not power"
near the main switch.
IT IS FORBIDDEN for cleaning personnel to remove the guards and protection devices on
the machine.

CAUTION!
Prior to starting any cleaning operation on the machine, you need to wait for the components to
cool down (about 40 minutes).

Perform the cleaning cycle according to the following intervals:

FREQUENCY TYPE OF INTERVENTION

• Clean the machine parts in contact with the inside of the oven.
Daily
• Manual removal of product residues.

Monthly • Clean the entire machine on the inside and on the outside.

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7.4. SPECIAL MAINTENANCE

CHAPTER 7
CAUTION!
Extraordinary maintenance and repair of the machine are only allowed by qualified, trained and |
authorised technicians, employed by the Manufacturer or by the authorised service centre.
These procedures require a thorough and specialist knowledge of equipment, necessary
operations, related risks and correct procedures to work safely.

The interventions not included among those listed under"routine maintenance" are considered "special
maintenance" interventions.
Should any exceptional circumstances occur, for which special maintenance is necessary, the user’s maintenance
operators are required to follow this procedure:
• perform the operations described in the paragraph “Special Maintenance”;
• if the operations to be executed are not provided for in this manual, send the Manufacturer a report of the
event occurred, along with the outcome of the inspection and any comments.
The Manufacturer or the authorised service centre will consider the situation on a case-by-case basis.
They will then agree with the routine maintenance engineers the type of procedure to be performed, choosing the
most suitable solution among those listed below:
• the Manufacturer sends its skilled technician, who is trained and authorised to perform the necessary
operations;
• or the Manufacturer authorises the user's maintenance operators to perform the procedures, providing any
additional instructions.

CAUTION!
The spare parts to be replaced are to be ordered from AVANZINI BRUCIATORI s.r.l.
Should the customer not use genuine spare parts or parts authorised in writing by the Manufactur-
er, the latter shall be relieved of any liability as regards machine operation and operators' safety.
Authorisation and/or instructions must always be given in writing. It is forbidden to operate the
machine without written permission and the Manufacturer disclaims any and all responsibility.

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7.5. BURNER GAS CONVERSION


CHAPTER 7

In order to convert the burner so that it can be used with a gas other than the one for which the burner was
purchased, you need to replace the two nozzles and the two flame arrestor heads.

7.5.1. NOZZLE COMPOSITION

Below are the main components of the nozzles:

POS. DESCRIPTION

DIFFERENT SIZE NOZZLE for F1 and F2.


A
NOTE: the nozzle can be replaced as needed.

HEX STUD BOLT 13mm spanner.


B
NOTE: the stud bolt must NOT be replaced.

C STUD BOLT fitting

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7.5.2. NOZZLES REPLACEMENT

CHAPTER 7
For the gas nozzles replacement procedure, carry out the operations described below:
STEP ACTION PICTURE

D
Loosen and remove screw “D” to fully remove
1
the partition.

Dismantle the stud bolt “B” and remove it from


2
the burner.
B

Unscrew nozzle “A” from stud bolt “B”, replace


the nozzle required for the type of gas.
A
NOTE:
3 in case of Town Gas, the nozzles are the same
for F1 and F2.
B
Always comply with the flame 1 and flame 2
specifications.

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STEP ACTION PICTURE


CHAPTER 7

4 Fasten stud bolt “B” and nozzle “A” to fitting “C”.


A

Tighten screw “D” again to fasten the partition.


D
5 The position of the combustion air control
partition must be checked by referring to
paragraph 6.3.8 of this manual.

ONLY FOR CONVERSION from METHANE to


LPG.
6 Remove the protective plug “L” fully tighten the L I
underlying delivery screw, then reposition and
screw on the protective plug.

Install a pressure gauge at the pressure socket


7 “H” of EV2 after having loosened the relevant
screw using a flat head screwdriver.

Adjust by means of the gas delivery screw “I”


8 until you measure 30 mbar with the burner
operating.

H
Once the measurement is finished, remove the
9
pressure gauge and re-tighten screw “H”.

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CHARACTERISTICS OF ALTERNATIVE NOZZLES

CHAPTER 7
NOZZLES FOR METHANE GAS 20 mbar: GAS PRESSURE:
Flame 1: nozzle diameter 3.25 millimetres • with burner on, minimum 7 mbar, maximum 20 mbar;
Flame 2: nozzle diameter 4.00 millimetres • with burner off, minimum 20 mbar, maximum 25 mbar.

NOZZLES FOR LPG 30 mbar: GAS PRESSURE:


Flame 1: nozzle diameter 2.25 mm • with burner on, minimum 25 mbar, maximum 45 mbar;
Flame 2: nozzle diameter 2.25 millimetres • with burner off, minimum 30 mbar, maximum 50 mbar;

NOZZLES FOR TOWN GAS:


GAS PRESSURE:
Flame 1: nozzle diameter 8.00 millimetres
• with burner off, minimum 7 mbar, maximum 15 mbar;
Flame 2: nozzle diameter 8.00 millimetres

NOZZLES FOR NATURAL GAS 10 mbar:


GAS PRESSURE:
Flame 1: nozzle diameter 3.25 millimetres
• with burner off, minimum 9 mbar, maximum 13 mbar.
Flame 2: nozzle diameter 4.75 millimetres

NOTE!
Ø 60 heads = Methane/natural gas
Ø 50 heads = LPG GAS
Ø 45 heads = Town gas

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Instructions, use and maintenance manual

7.5.3. FLAME ARRESTOR REPLACEMENT


CHAPTER 7

For the flame arrestors replacement procedure, carry out the operations described below:

STEP ACTION PICTURE

1 Disassemble the burner from the oven.

B B
Rotate both the electrodes “B” outwards, so as
2
to make it easy to pull out the flame arrestors.

Loosen the Allen screws “C” (ø 4mm), marking


3 down their position for the subsequent fixing of
the new flame arrestors.
C

Remove the flame arrestors “D” by pulling


4
them out.

Reassemble the flame arrestors, carrying out


the operations in reverse sequence and being
5
very careful when repositioning the electrodes
correctly (paragraph 5.7.2).

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7.5.4. FLAME ARRESTORS

CHAPTER 7
Below please find the different types of flame arrestors:

TYPE PICTURE

Ø 60
METHANE GAS
NATURAL GAS

Ø 60

Ø 50

LPG

Ø 50

Ø 45

TOWN GAS

Ø 45

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Instructions, use and maintenance manual

7.5.5. REPLACING THE BURNER SIT CONTROL UNIT


CHAPTER 7

DISASSEMBLY
For thedisassembly procedure of the burner SIT control unit, carry out the operations described below:

STEP ACTION PICTURE

1 Remove the lid “A”.

Disconnect connectors “B1” and “B2” from the B1


2
control unit.
B2

3 Undo the screw “C”.

D
4 Undo the screw “D”.

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STEP ACTION PICTURE

CHAPTER 7
5 Remove the lid “E”.

6 Disconnect the connector “F”.

7 Disconnect the connector “G”.

Remove the control unit “A” and replace it with


8
one with the same features.

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ERRORS
For the assembly procedure of the burner SIT control unit, follow the operations described here below:
CHAPTER 7

STEP ACTION PICTURE

1 Position the control unit “A”.

2 Connect the connector “B”.


B

3 Connect the connector “C”.

Arrange the cables “D” in the special


4
compartment.

5 Position the lid “E”.


E

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STEP ACTION PICTURE

CHAPTER 7
6 Tighten the screw “F”. F

G
7 Tighten the screw “G”.

Connect connectors “B1” and “B2” to the


control unit.

8
WARNING
Connect connector “B1” to the control unit
inserting it in terminal “I”.
B1

B2

9 Position lid “L”.

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Instructions, use and maintenance manual

7.5.6. REPLACING THE COIL EV1


CHAPTER 7

DISASSEMBLY
For the coil disassembly procedure, carry out the operations described below:

STEP ACTION PICTURE

1 Remove the lid “A”.

Disconnect connectors “B1” and “B2” from the


2
control unit. B1

B2

C
3 Undo the screws “C” and “D”. D

4 Remove the control unit “E”.

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STEP ACTION PICTURE

CHAPTER 7
5 Undo the screw “F”.

Remove the coil “G” and replace it with one


6
with the same features.

ERRORS
For the coil assembly procedure, carry out the operations described below:

STEP ACTION PICTURE

1 Position the coil “A”.

2 Tighten the screw “B”.

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STEP ACTION PICTURE


CHAPTER 7

3 Position the control unit “D”.

E
4 Tighten the screws “E” and “F”. F

Connect connectors “B1” and “B2” to the


control unit.

5
WARNING
Connect connector “B1” to the control unit
inserting it in terminal “I”.
B1

B2

6 Position the lid “H”.

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7.5.7. REPLACING THE COIL EV 2

CHAPTER 7
DISASSEMBLY
For the coil disassembly procedure, carry out the operations described below:

STEP ACTION PICTURE

1 Remove the lid “A”.

2 Undo the screw “B”.

3 Undo the screw “C”.


C

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STEP ACTION PICTURE


CHAPTER 7

4 Take out connector “D”.

5 Undo the screw “F”.

Remove the coil “G” and replace it with one


6
with the same features.

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ERRORS
For the coil assembly procedure, carry out the operations described below:

CHAPTER 7
STEP ACTION PICTURE

1 Position the coil “A”.

2 Tighten the screw “B”.

3 Put in connector “C”.

4 Tighten the screw “D”.


D

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STEP ACTION PICTURE


CHAPTER 7

5 Tighten the screw “E”.

6 Position the lid “F”.

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7.5.8. PROBE REPLACEMENT

CHAPTER 7
For the probe replacement procedure, carry out the operations described below:

STEP ACTION IMAGE

1 The green display will show “AL01”.

2 The red display will show “- - - -”.

2 Replace the probe.

3 Remove and restore power supply to the control unit disconnecting the plug.

4 Press the “ON/OFF” red button the restart the burner

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CHAPTER 7

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8. TROUBLESHOOTING

CHAPTER 8
8.1. INTRODUCTION

CAUTION!
ALL TROUBLESHOOTING OPERATIONS MUST BE CARRIED OUT WITH THE BURNER
SWITCHED OFF.

PROBLEM CAUSE SOLUTION

DRAGO CONTROL
• Turn on the main switch.
PANEL DOES NOT
SWITCH ON: Main switch off. • Disconnect the blue 16A IEC plug from the socket and insert
No current is getting it into a different socket.
When the switch is to the Drago Control • Try turning on the Drago Control panel.
set to “I” it does not panel
• If the problem persists call an electrician to identify the
light up and the burner
problem on the electrical system of the room.
does not turn on.

• Check if the led on the burner socket is switched on.

• Make sure the F1 LED is on.


THE DRAGO
CONTROL PANEL • If it is not lit up, check the F1 temperature on the green
TURNS ON BUT display by pressing simultaneously the top arrow and the
THE BURNER DOES “ON/OFF 2° FLAME” key , which must be between
NOT: 400° and 450°; if it is lower than the oven temperature
reading on the green display, at that moment the burner
When the switch is would not start up.
set to “I” the Drago
• Try replacing the burner control equipment (Instructions in
Control panel turns on
par. 7.5.5.).
but the burner does
not start up. • The automatic thermostat positioned in the centre of the two
yellow burner torches might have tripped; wait a few minutes
for it to cool and make the burner start up.

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PROBLEM CAUSE SOLUTION


CHAPTER 8

• Check that all the gas system valves between the burner and
counter are open, including the safety solenoid valves.

Disassemble the burner and:


DRAGO CONTROL • Clean it: turn it over and, if necessary, blow compressed air
PANEL TURNS from the F1 air intake and flame breaker.
ON, THE SPARK
• Check that the red power and detection cable is intact.
STRIKES, F1 DOES
NOT TURN ON • Check the integrity and correct positioning of the electrodes.
AND THE BURNER If cracked, order a spare kit and replace the electrodes.
BLOCKS • Eventually, order a new burner and replace it.

Reassemble the burner and try igniting it. If it still blocks (with
burner off), replace the EVGAS solenoid valve coil (Instructions
on par. 7.5.6 - 7.5.7).

• Clean the burner (disassemble it, turn it over and, if


necessary, blow compressed air from the air intake and
THE DRAGO
flame breakers). Using a metal brush, remove any soot
CONTROL PANEL
stains from the end of the electrodes and flame breaker.
TURNS ON, F1
TURNS ON BUT • Check that the air intake hole is not dirty or obstructed or
THE BURNER that the damper has closed, otherwise open it. Methane gas
BLOCKS AND F1 position 3-4, lpg gas position 5-6.
TURNS OFF
• Replace the burner equipment - Contact
AVANZINI BRUCIATORI s.r.l.

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PROBLEM CAUSE SOLUTION

CHAPTER 8
Check whether the F2 LED is on/off.

If it is on:
• Access under the oven, near the SIT control unit. Locate the
7-pole plug made up of a female socket fixed to the valve
body and a male plug, mobile, fixed by cable to the drago
control panel. Gently press the black button and remove
the plug, then, while holding the socket with the other hand,
firmly reconnect it.
THE DRAGO
CONTROL PANEL • Take down the burner, if it is dirty clean it and put it back
TURNS ON, F1 in; if, on other hand, it is clean, replace the EV2 coil
TURNS ON BUT (instructions on par. 7.5.7), put the burner back in and try
AFTER 15-20 to start it; if it does not start, replace the SIT control unit
SECONDS F2 DOES (instructions on par. 7.5.5).
NOT TURN ON
If it is off:
• The T° set on the green display is probably too low, hold
down the button to increase the set T°, ensuring that it
is higher than the T° inside the oven that appears on the red
display.

• Switch on “M”: the F2 LED stays off but F2 turns on in


manual mode; if the switch is placed on “A” and the set T° is
too low, F2 will switch off.

• The red signal light turns on and 4 lines appear

on the red display .

To replace the probe it is always necessary to disconnect the


THE PROBE FAULT
current (by switching off the main switch and disconnecting the
LED TURNS ON
plug), replace it and connect the current to the entire system
again.

IMPORTANT:

if you replace the probe by simply turning off the Drago


Control panel but without disconnecting the current from
the entire system, the probe will not read the T° inside
the oven and the red display will continue to show 4 lines
.

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PROBLEM CAUSE SOLUTION


CHAPTER 8

• 4 lines appear on the red display .

To replace the probe it is always necessary to disconnect the


current (by switching off the main switch and disconnecting the
plug), replace it and connect the current to the entire system
RED DISPLAY WITH again.
“- - - -”
IMPORTANT:

if you replace the probe by simply turning off the Drago


Control panel but without disconnecting the current from
the entire system, the probe will not read the T° inside
the oven and the red display will continue to show 4 lines
.

RED DISPLAY WITH


T° INSIDE THE
OVEN GREATER
THAN THE T° SET
ON THE GREEN
• F2 remains steady on until the maximum T° is reached, then
DISPLAY. The burner is working
the burner turns off completely. Set the red switch to “A” to
in manual mode.
reactivate the F2 automatic mode.
Look inside the baking
chamber to see
whether F2 is on and
if the red switch in on
“M”.

GREEN DISPLAY:
THE SET T° DOES
NOT INCREASE

The T° set on the • Get the maximum safety temperature to 400°C - 450°C
The maximum F1 according to the instructions.
green display does not
safety T° is too low.
increase even if • See limit (F1) temperature settings (Instructions par. 6.3.9).

is held down,

but if is pressed

the T° decreases.

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PROBLEM CAUSE SOLUTION

CHAPTER 8
Check that not only F1 is on, but F2 also; if it is off:

• make sure that the button is NOT lit up in the OFF


position.

• if the button is off but F2 does not turn on, check


that the T° on the green display is set to 260°-300°C, with
these T° F2 switches on
SLOWER HEATING
THAN THE NORMAL Make sure that the burner is delivering the correct kilocalories
PARAMETERS: by reading the meter or looking at the flame, making sure that it
if the oven takes reaches at least the centre of the cupola. Correct it if necessary
longer than normal to by adjusting the F2 screw on the valve (instructions par. 6.3.6):
reach the temperature • Unscrew the lid with a 4 mm Allen wrench.
(about 1.30/2 hours)
• Place the screwdriver in the hole below.
• Tighten the screw clockwise to increase the flame if
necessary.

Make sure your plant, meter and cross-section of the pipe are
sized correctly in relation to the length.
Make sure there are no pressure drops when the burners of the
hob, deep fryer, hot water and heating boilers and kitchen ovens
are started up.

TOO MUCH FLAME


• With the burner on, under the oven, locate the F2 solenoid
IN THE BAKING
valve.
CHAMBER:
if the pizza toppings • Unscrew the lid with a 4 mm Allen wrench.
tend to burn and/or • Place the screwdriver in the hole below.
the flame visually goes
• Slowly turn anti-clockwise to lower the flame until it reaches
beyond the centre of
approximately the centre of the cupola.
the cupola.

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Instructions, use and maintenance manual

PROBLEM CAUSE SOLUTION


CHAPTER 8

• Burner (air/gas ratio) not properly adjusted (less air)


(Instructions par. 6.3.5 - 6.3.7).

• Unsuitable environment (proper ventilation suction).

• Chimney dirty/closed.

• Burner under the oven without oxygen.

• Cleaning of the flue in case of conversion of wood-burning


oven.

SOOT ON THE • Repeat the phases of the first ignition, paying special
CUPOLA attention to the air and gas settings.

• Room ventilation check.

• Spacer washers missing between the burner and the flange


sleeve.

• The burner compartment has a special opening (as per


instructions on par. 5.5.3).

• In case of suction in the room: you will need to size the air
intake of the room in addition to the air burned by the burner,
and also take into account the air extracted by the hook.

Looking inside the oven, you see both flames on:


• make sure the red switch has not been turned on in manual
mode (both flames steady on) (instructions on par. 6.3.13).
RED DISPLAY (T°
INSIDE THE OVEN)
Looking inside the oven, you see a single flame on too high:
EXCEEDS THE
• Locate F1 under the oven.
GREEN DISPLAY
(SET T°) WITH 2nd • Unscrew the cover with a flat-head screwdriver.
FLAME LED OFF • Place the screwdriver in the hole below.

• Turn anti-clockwise to lower the gas, lowering the flame until


the oven temperature no longer rises, but slowly drops.

Page 108 DRAGO D2+


Instructions, use and maintenance manual

8.2. ERROR MESSAGES

CHAPTER 8
DISPLAY CAUSE SOLUTION

High voltage on the • The limit voltage is 250 V.


HUOL
socket to which the
Drago Control control • Test and connect the Drago Control control panel to another
panel is connected. socket or contact an electrician.

Low voltage on the • Voltage must not be lower than 200 V.


LUOL
socket to which the
Drago Control control • Test and connect the Drago Control control panel to another
panel is connected. socket or contact an electrician.

• Check that all the gas valves on the piping are completely
open.

• Check that the ignition cable is connected to the Sit burner


control equipment, to the ignition electrode and detection
BLOC Burner block; after electrode on the burner.
three attempts the
• Check the integrity and position of the ignition electrode and
burner did not ignite
burner detection and replace it, if necessary.

• Replace the EV1 coil.

• Reverse phase and neutral at the blue power socket of the


Drago Control control panel if the system is without earthing.

AL01 • Check that the probe is inserted correctly in the dedicated


Probe fault hole (instructions on par. 5.7.5).

• Replace the temperature probe type “J” (0° + 550°).

AL02
Drago Control panel
• Remove and reinsert the (blue) CEI plug in the power outlet.
fault

DRAGO D2+ Page 109


Instructions, use and maintenance manual

8.3. MANUFACTURER’S ADVICE


CHAPTER 8

COMBINED USE OF WOOD + GAS


With this solution the traditional wood-burning aspect is maintained; wood does not change either the taste or the
smell of the product.
• No cap.
• Partition between wood and burner: brick laid on its side.
• Wood position in front of the burner; in terms of the door, keep an eye on the wood, not on the wood pile.
Clean the ashes on a daily basis.

REQUIREMENTS FOR A COMBINED USE SYSTEM


The flue dimensions and materials must be suite for the combined wood-plus-gas operation.
Use of the system with wood leads to a significant change in the system, with more stringent regulations that
must be complied with.
If the oven is suited for wood-burning operation, it is also suited for gas operation.
The opposite, however, is not true. In case of flue suited for wood-burning operation, when switching to gas it is
recommended to fit a draught adjustment gate in order to obtain the right consumption and consequently perfect
oven operation.

• Switch on the burner, the wood will soon catch fire spontaneously.
• On the contrary of what happens with gas operation only (oven reaches the set R°, the burner does not
maintain a constant T°), T° continues to increase for 1F+ wood; the burner is likely to be switched off manually
using the switch towards the end of the night or as needed. Management of burner on-off-on.
• Cover the oven loading door.
• Prior to restarting operation, empty out the ashes and put in more wood.

Page 110 DRAGO D2+


Instructions, use and maintenance manual

9. ATTACHMENTS

CHAPTER 9
This chapter contains the documentation enclosed with the line.
The enclosed documentation constitutes an integral part of the "INSTRUCTIONS, USE AND MAINTENANCE
MANUAL" of the machine supplied by AVANZINI BRUCIATORI s.r.l.. It must be used as a reference for the use,
operation and maintenance of the equipment and components.

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Instructions, use and maintenance manual

9.1. TECHNICAL DATA SHEET


CHAPTER 9

MODEL THERMAL OUTPUT

in Kw in Kcal/h

MIN MAX MIN MAX

2-flame Drago D2
6 34 5,000 29,200
METHANE GAS/ LPG

GAS VOLUME CONNECTION


MODEL
PRESSURE GAS GAS
in mbar in Nm3 /h in inches

MIN MAX MIN MAX

2-flame Drago D2
7 25 0.63 3.59 ½”
METHANE GAS

2-flame Drago D2
20 50 0.20 1.22 ½”
LPG

MODEL POWER SUPPLY ABSORPTION WEIGHT

in Volt in Watt in Kg

2-flame Drago D2
220 - 240 25 8
METHANE GAS/ LPG

Page 112 DRAGO D2+


Instructions, use and maintenance manual

9.2. BURNER CONTROL UNIT DIAGRAM

CHAPTER 9
12 11 10 9 8 7 6 5 4 3 2 1

BIANCO
GRIGIO

BLU
LAMPADA
RESET
BLOCCO

14 13

5 N

CONTATTO
2A FIAMMA EV. 2
N F 6

DRAGO D2+ Page 113


Instructions, use and maintenance manual

9.3. CONNECTIONS DIAGRAM


CHAPTER 9

7-POLE PLUG DESCRIPTION IDENTIFICATION


B4 6 black
2nd flame contact
S3 5 black

T2 block grey

T1 reset button white

N neutral blue

earth G.V.

L1 STAGE brown

Page 114 DRAGO D2+


Instructions, use and maintenance manual

PROBE

CHAPTER 9
DESCRIPTION IDENTIFICATION

- blue

+ red

5x20 2A fuse

DRAGO D2+ Page 115


AVANZINI BRUCIATORI s.r.l.
Via G. Battistini, 11
43122 - Parma - (Pr) Italy
tel. +39 0521 271344
info@avanzinibruciatori.it
Updated on: 11/2020

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