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    Relu Chiru
    The document contains several G-code programs for different machining exercises including: 1) Interpolation, circular pocket milling, cutter compensation, and canned cycle exercises involving operations like milling, drilling, tapping, and pocketing. 2) The final exercise combines multiple tools and operations like milling, drilling, tapping, and pocketing in a single program with subprograms. 3) The exercises utilize various G-codes for functions like linear and circular interpolation, cutter radius compensation, canned cycles, and subprograms to perform typical CNC machining operations.

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    Relu Chiru
    316 views7 pages
    The document contains several G-code programs for different machining exercises including: 1) Interpolation, circular pocket milling, cutter compensation, and canned cycle exercises involving operations like milling, drilling, tapping, and pocketing. 2) The final exercise combines multiple tools and operations like milling, drilling, tapping, and pocketing in a single program with subprograms. 3) The exercises utilize various G-codes for functions like linear and circular interpolation, cutter radius compensation, canned cycles, and subprograms to perform typical CNC machining operations.

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    The document contains several G-code programs for different machining exercises including: 1) Interpolation, circular pocket milling, cutter compensation, and canned cycle exercises involving operations like milling, drilling, tapping, and pocketing. 2) The final exercise combines multiple tools and operations like milling, drilling, tapping, and pocketing in a single program with subprograms. 3) The exercises utilize various G-codes for functions like linear and circular interpolation, cutter radius compensation, canned cycles, and subprograms to perform typical CNC machining operations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    316 views7 pages

    Hass Answers

    Uploaded by

    Relu Chiru
    The document contains several G-code programs for different machining exercises including: 1) Interpolation, circular pocket milling, cutter compensation, and canned cycle exercises involving operations like milling, drilling, tapping, and pocketing. 2) The final exercise combines multiple tools and operations like milling, drilling, tapping, and pocketing in a single program with subprograms. 3) The exercises utilize various G-codes for functions like linear and circular interpolation, cutter radius compensation, canned cycles, and subprograms to perform typical CNC machining operations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7
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    The document describes various CNC milling operations and programming including canned cycles, cutter compensation, circular and linear interpolation.

    Canned cycles are pre-programmed cycles used for repetitive hole making operations like drilling, tapping and boring. They allow the programmer to specify the operation with fewer lines of code.

    Cutter compensation is used to account for the physical offset of the cutting tool from the programmed path. It allows the toolpath to be programmed as if there was no offset to simplify programming while still producing the correct part geometry.

    INTERPOLATION EXERCISE PAGE #39

    O0010 (INTERPOLATION EXERCISE)


    T1 M06 (1/2 DIA. 4FLT. END MILL)
    G90 G54 G00 X-0.35 Y-0.25
    S1450 M03
    G43 H01 Z0.1 M08
    G01 Z-0.625 F50.
    X-0.25 F14.5 (feed onto left side of part programming to the
    center of tool)
    Y3.5 (feed straight up to upper left radius and continue around
    part to the end)
    G02 X0.5 Y4.25 (use either I0.75 J0. or R0.75 not both)
    G01 X3.5
    G02 X4.25 Y3.5 (use either I0. J-0.75 or R0.75 not both)
    G01 Y0.25
    X4.
    G03 X3.75 Y0. (use either I0. J-0.25 or R0.25 not both)
    G01 Y-0.25
    X-.35
    G00 Z1. M09
    G28 G91 Z.0 M05
    M30

    CIRCULAR POCKET MILLING EXERCISE PAGE #46


    O0020 (CIRCULAR POCKET MILLING EXERCISE)
    T2 M06 (5/8 2FLT. DIA. CENTER CUTTING END MILL)
    G90 G54 G00 X1.25 Y1.25 (X Y position to center of CPM1)

    S1160 M03
    G43 H02 Z0.1 M08
    G13 Z-0.5 I0.25 K0.99 Q0.3 D02 F7. (do CPM1 using I,K & Q)
    G13 Z-0.5 I1.0 D02 F11.6 (do a finish pass on CPM1 using I only)
    G00 Z0.1 (Z rapid to clearance position above part)
    X2.75 Y2.75 (X Y position to center of CPM2)
    G01 Z0. F20. (feed down to the start point to start incremental
    depth down)
    G13 G91 Z-0.25 I0.3 K1.0 Q0.35 D02 L2 F7. (CPM2 with I,K & Q and
    G91)
    G00 Z1.0 M09 (rapid 1.0 above part, coolant off)
    G28 G91 Z0. M05
    M30

    CUTTER COMPENSATION EXERCISE #1 PAGE 59

    O0030 (CUTTER COMPENSATION EXERCISE #1)


    T1 M06 (1/2 DIA. 2FLT. END MILL)
    G90 G54 G00 X-0.35 Y-0.25
    S1450 M03
    G43 H01 Z0.1 M08
    G01 Z-0.625 F50. (Fast feed to depth non-cutting move)
    G41 X0. D01 F14.5 (Turning on cutter compensation)
    Y3.5

    G02 X0.5 Y4. R0.5


    G01 X3.5
    G02 X4.0 Y3.5 R0.5
    G01 Y.5
    G03 X3.5 Y0. R0.5
    G01 X-0.25 (Position off part at least half the cutter diameter
    before C.C. cancel)
    G40 X-0.35 Y-0.25 (Turn off cutter compensation moving off of
    part)
    G00 Z1. M09
    G28 G91 Z0. M05
    M30

    CUTTER COMPENSATION EXERCISE #2 PAGE 63


    O0040 (CUTTER COMPENSATION EXERCISE #2)
    T1 M06 (3/4 DIA. 4FLT. END MILL)
    G90 G54 G00 X-0.475 Y-0.375
    S968 M03
    G43 H01 Z0.1 M08
    G01 Z-0.45 F50.
    G41 X0. D01 F11.6 (Turn on cutter compensation moving onto part)
    Y3.5
    G02 X0.5 Y4. R0.5
    G01 X6.
    G03 X7. Y5. R1.
    G01 Y7.25
    G02 X8. Y7.25 R0.5
    G01 Y0.
    X5.

    G03 X3. Y0. R1.


    G01 X-0.375
    G40 X-0.475 Y-0.375 (Turn off cutter compensation moving off of
    part)
    G00 Z1. M09
    G28 G91 Z0. M05
    M30

    CANNED CYCLE EXERCISE #1 PAGE 77


    O0050 (CANNED CYCLE EXERCISE #1)
    T3 M06 (1/2 DIA. SPOT DRILL)
    G90 G54 G00 X0.375 Y3.0
    S2000 M03
    G43 H03 Z1.0 M08
    G81 G99 Z-0.2 R0.1 F8.0
    X1.0 Y3.625
    X3.5 Y1.5
    X2.5 Y0.5
    G80 G00 Z1.0 M09
    G28 G91 Z0. M05
    T4 M06 (1/4 DIA. DRILL)
    G90 G54 G00 X0.375 Y3.0
    S2900 M03
    G43 H04 Z1.0 M08
    G83 G99 Z-1.2 Q0.25 R0.1 F14.5
    X1.0 Y3.625
    X3.5 Y1.5
    X2.5 Y0.5
    G80 G00 Z1.0 M09
    G28 G91 Z0. M05
    T5 M06 (3/8 DIA. 4 FLT E.M.)
    G90 G54 G00 X0.375 Y3.0

    S1750 M03
    G43 H05 Z1.0 M08
    G82 G99 Z-.325 P0.5 R0.1 F10.5
    X1.0 Y3.625
    X3.5 Y1.5
    X2.5 Y0.5
    G80 G00 Z1. M09
    G28 G91 Y0. Z0. M05
    M30

    CANNED CYCLE EXERCISE #2 PAGE 85


    O0060 (CANNED CYCLE EXERCISE #2)
    T1 M06 (5/8 DIA. SPOT DRILL)
    G90 G54 G00 X0.5 Y-0.875
    S1406 M03
    G43 H01 Z1. M08
    G81 G99 Z-0.25 R0.1 F7.
    X1.5 Y-0.5
    X3.5
    X4.5 Y-0.875
    Y-2.125
    X3.5 Y-2.5
    X1.5
    X.5 Y-2.125
    G80 G00 Z1. M09
    G28 G91 Z0. M05
    T2 M06 (27/64 DIA. DRILL)
    G90 G54 G00 X0.5 Y-0.875
    S2082 M03
    G43 H02 Z1. M08
    G83 G99 Z-1.2 Q0.25 R0.1 F12.5
    X1.5 Y-0.5
    X3.5
    X4.5 Y-0.875
    Y-2.125
    X3.5 Y-2.5
    X1.5
    X0.5 Y-2.125
    G80 G00 Z1. M09
    G28 G91 Z0. M05

    T3 M06 (1/2-13 TAP)


    G90 G54 G00 X0.5 Y-0.875
    S600 M03
    G43 H03 Z1. M08
    G84 G99 Z-1.15 R0.1 F46.1538
    X1.5 Y-0.5
    X3.5
    X4.5 Y-0.875
    Y-2.125
    X3.5 Y-2.5
    X1.5
    X0.5 Y-2.125
    G80 G00 Z1. M09
    G28 G91 Y0. Z0. M05
    M30

    CANNED CYCLE EXERCISE #3 PAGE 99


    O0070 (CANNED CYCLE EXERCISE #3)
    T03 M06 (#7 .201 DIA. CARBIDE STUB DRILL)
    G90 G54 G00 X1.25 Y1.25 (X Y Position to the center of bolt
    circle)
    S3600 M03
    G43 H03 Z1. M08
    G81 G98 Z-0.95 R-0.4 F14.5 (Drilling Canned Cycle with Initial
    Point Return)
    G70 I0.75 J10. L6 (Bolt Hole Circle command)
    X2.75 Y2.75 L0 (X Y position center of Bolt Hole Arc, but don't
    drill a hole here)
    G71 I0.75 J-30. K30. L5 (bolt hole ARC command)
    G72 X0.5 Y2.5 Z-0.5 I0.5 J45. L4 R0.1 (Bolt Hole at Angle & Change
    the R Plane)
    G80 G00 Z1. M09
    G28 G91 Y0. Z0. M05
    M30

    FINAL EXERCISE PAGE 108


    %
    O01010
    (FINAL EXERCISE)
    T1 M06 (1.0 DIA. END MILL)
    G90 G54 G00 X-2.5 Y2.05
    S955 M03
    G43 H01 Z1. M08
    G01 Z-0.3 F50.
    G41 G01 Y1. D01 F11.5
    X1.5
    G02 X1.75 Y0.75 R0.25
    G01 Y0.15
    X0.4 Y-1.2
    X-0.4
    X-1.75 Y0.15
    Y0.75
    G02 X-1.5 Y1. R0.25
    G40 G01 X-1.5 Y2.05
    G00 Z0.1 M09
    G53 G49 Z0. M05
    N2
    T2 M06 (1 3/4 DIA. INSERT
    DRILL)
    G90 G54 G00 X0. Y0.
    S546 M03
    G43 H02 Z1. M08
    G81 G99 Z-0.48 R0.1 F10.9
    G80 G00 Z0.1 M09
    G53 G49 Z0. M05
    N3
    T3 M06 (5/8 DIA. 4 FLT. END
    MILL)
    G90 G54 G00 X0. Y0.
    S1528 M03
    G43 H03 Z0.1 M08
    G13 Z-0.5 I0.25 K0.9 Q0.2 D03
    F15.8
    G00 Z1. M09
    G53 G49 Z0. M05
    N4
    T4 M06 (1/2 DIA. SPOT DRILL)

    G90 G54 G00 X-1.5 Y1.25


    S1528 M03
    G43 H04 Z1. M08
    G82 G99 Z-0.4 R-0.2 P0.5 F10.7
    M98 P1011
    N5
    T5 M06 (5/16 DIA. DRILL)
    G90 G54 G00 X-1.5 Y1.25
    S2445 M03
    G43 H05 Z1. M08
    G73 G99 Z-0.75 Q0.08 R-0.2
    F14.7
    M98 P1011
    N6
    T6 M06 (3/8-16 TAP)
    G90 G54 G00 X-1.5 Y1.25
    S600 M03
    G43 H06 Z1. M08
    G84 G99 Z-0.7 R-0.2 F46.875
    M98 P1011
    G53 Y0.
    T1 M06
    M30
    (SUB-PRORAM)
    O1011 (SEPARATE PROGRAM)
    G98 X1.5
    G99 Y-0.5
    G98 X0.75 Y-1.25
    G99 X-0.75
    X-1.5 Y-0.5
    G80 G00 Z0.1 M09
    G53 G49 Z0. M05
    M99
    %

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