Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

GENERAL ACTUATORS & SPRING RETURNS

NOTE : ALL REFERENCES IN THIS DOCUMENT TO MODEL 08 ASSEMBLIES ARE SPECIFIC TO THE 2010 REDESIGN. FOR PRE 05/2010
08 MODELS CONTACT KINETROL.

1. INSTALLATION

2. Mounting

Mounting hole sizes Standard actuator

Number
of Holes

ISO
Thread

Depth
of Thread

ANSI Thread

2.1 Actuator and driven unit must be correctly aligned, i.e.

actuator vane and driven unit must be able to move in same
Depth of
direction from end stop when coupled together.
Thread

Model
01

M4 x 0.7

6mm

8-32 UNC

15/64"

02

M4 x 0.7

8mm

8-32 UNC

5/16"

03

M5 x 0.8

10mm

10-24 UNC

3/8"

05

M5 x 0.8

10mm

10-32 UNC

3/8"

07

M8 x 1.25

16mm

5/16-18 UNC

5/8"

08

M8 x 1.25

16mm

5/16-18 UNC

5/8"

09

M10 x 1.5

20mm

3/8-16 UNC

25/32

12

M12 x 1.75

24mm

1/2-13 UNC

15/16"

14

M16 x 2

28mm

5/8-11 UNC

11/8"

16

M24 x 3

38mm

7/8-9 UNC

11/2"

18

M30 x 3.5

50mm

11/8-7 UNC

2"

20

M30 x 3.5

50mm

11/8-7 UNC

2"

30

M30 x 3.5

50mm

11/8-7 UNC

2"

Model 014P has 4 M4 (8-32 UNC) clearance holes.

Model suffix 1 is without Namur.

Model suffix 2 is with Namur solenoid valve mounting.
Model suffix 3 is with ancillary mounting.
Model suffix A is with ancillary mounting and Namur solenoid
valve mounting.
ISO Thread

Depth of
Thread

PCD

Model
031/3 & 032/A

M5 x 0.8

8mm

36mm

051/3 & 052/A

M5 x 0.8

8mm

42mm

071/3 & 072/A

M6 x 1

10mm

50mm

083

08A

M8 x 1.25

13mm

70mm

091/3 & 092/A

M8 x 1.25

13mm

70mm

&

2.2
2.3
2.4
2.5
2.6

Mounting hole sizes DIN/ISO actuators

Number of
Holes

Position of output
square in mid-travel
position.

2.7

Note:
Position of output shaft when vane at mid-travel position.
Take particular care in aligning model 05. 6-hole mounting
means 30 misalignment possible if flange has 60 error
and coupling 90 error.
There must be no end load on actuator drive shaft. Check
clearance between actuator and driven unit drive shaft,
allowing for coupling to be used.
Care must be taken to ensure concentricity between
actuator shaft and driven unit shaft.
Actuator can be mounted in any plane.
When side loading of actuator shaft is unavoidable, ensure
load does not exceed guide lines given in Kinetrol Technical
data sheet TD28.
Ensure the larger of the output square drives (if different) is
used to drive the load.

3. Drive Coupling
3.1 Square hole standard drive coupling supplied in mild steel
and may be welded or brazed to coupling part to suit drive
on driven unit.
NOTE: This is not supplied with ISO/DIN, ISO adaptor or
female spring drive models.
3.2 When the mounting is tightened down, check there is
minimum 0.5mm (0.020") end play of coupling on actuator
square drive shaft to avoid end load on actuator shaft.

4. Air/Gas Supply

4.1 Operating air pressure should not exceed 7 bar (100 psi).
4.2 Air/Gas supply must be reasonably clean and dry and to a
quality class 4.5.5 (according to ISO standard 8573.1). This
101/3 & 102/A
4
M10 x 1.5
16mm
102mm
implies 25 micron maximum particle size, 7C dew point
121/3 & 122/A
4
M10 x 1.5
16mm
102mm
maximum (or lower than ambient temperature below 7C)
141/3 & 142/A
4
M12 x 1.75
20mm
125mm
and 25 mg/cubic metre maximum oil content.
4.3 Plastic or other non-conductive tubing is not recommended
161/3
4
M20 x 2.5
32mm
165mm
for use unless it is proven to comply with EN13463-1-2001
section 7.4.4. Size should be relative to supply/exhaust port
size on actuator concerned. Undersize tubing or fittings will
Mounting hole sizes for ISO adaptor models refer to
restrict actuator performance.
Kinetrol technical data sheet TD124.
4.4 The actuator can be driven by a hazardous gas as long as:
4.4.1 The gas is not corrosive (e.g. natural gas sweet and
Mounting hole sizes for female spring return assemblies
not sour gas is used).
refer to Kinetrol technical data sheet TD121.
4.4.2 The gases must not be used within their flammable
Note: It is essential that full number of bolts are used and all
range.
tightened evenly. Refer to TD 111.
4.5 Air can be passed to the actuator from three different sets of
air port. One is through the side holes for fast response.
CAUTION:
Two holes at the rear of the actuator can be unplugged or a
NEVER HAMMER OR USE OTHER UNDUE FORCE ON
Namur adaptor fitted for using a Namur standard valve or
ACTUATOR DIECAST CASES. DAMAGE TO INTERNAL SEALING
two air holes in the top flange of the actuator by unplugging
FACES WILL RESULT.
holes and fitting a Kinetrol positioning product (Models 05-14).

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 1 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)
In addition, a tube of sealant will be required to seal case
halves. Spring return units are not user servicable and
therefore no spare parts are available other than complete
units and keeper plates for safe spring removal.

5. Operation

5.1 External stops are strongly recommended when actuator is

operating a mechanism with cantilevered load. However,
Kinetrol technical data sheet, TD37, can be used to ensure
load inertia and travel speed remain within allowable limits.
5.2 Second square end of drive shaft may be used for visual
8. Labelling (ATEX)
position indication, emergency manual operation or driving of
All Kinetrol actuators that are approved for use in areas
add-on units (positioner, limit switch unit, etc.).
where explosives, dust & gases are present, are marked
5.3 If the square sizes are the same both ends spring units can be
with one of the following labels:
fitted either end. However, if they are different, always fit the
spring to the larger square end and drive through this end only.
TYPE: XXX-XXX
TYPE: XXX-XXX-2100
5.4 Ambient operating temperature range of actuator is -20C to
Serial No. xxxxxxxx
Serial No. xxxxxxxx
80C. This range may be extended to +100C with Viton
Baseefa 03 ATEX 0443X
Baseefa 03 ATEX 0443X
seals. Special care should be taken to ensure that heat
II 1GD c 90C -20C Ta 80C
II 1GD c 110C -20C Ta 100C
conducted from, for example, a hot valve, does not increase
Category 1 Viton
Category 1 Standard
the actuator temperature above these limits. Refer to Kinetrol
technical data sheet TD69 for guidance. A low temperature
TYPE: XXX-XXX
TYPE: XXX-XXX-2100
Serial No. xxxxxxxx
version of the actuator, having an L at the end of the type
Serial No. xxxxxxxx
Tech File KTR118 ATEX
Tech File KTR118 ATEX
code allows the unit to be used at an ambient temperature
II 2GD c 90C -20C Ta 80C
II 2GD c 110C -20C Ta 100C
range of -40C to 70C, such actuators may be labelled with
a special ATEX label (see section 8).
Category 2 Viton
Category 2 Standard
5.5 Visual position indicators are available. Coloured red, made
from Nylon 6, they can be fitted over square shaft at top of
TYPE: XXX-XXX L
actuator or top of add-on unit.
Serial No. xxxxxxxx
Tech. File KTR118 ATEX
5.6 Ensure environmental conditions, such as corrosive
II 2GD c 80C -40C Ta 70C
environments, are compatible with the materials of
construction and protective finishes (Kinetrol technical data
Low Temperature Label
sheet TD14 refers). If unsure contact Kinetrol. Excessive
corrosion of the actuator may cause it to fail in service.
5.7 Ensure operating speeds are less than 1 m/s for Cat 1
Ensure that the details on the label such as the ambient
atmospheres and 4m/s for cat 2 atmospheres, see table
temperature range is suitable for the application.
below for maximum operating travel times:
Also ensure that any other equipment fitted to the actuator
5.8 Ensure any build up of dust is removed and regular checks are
(e.g. limit switch box or positioner) does not restrict the use
made.
within the parameters shown on the above labels. Certificate
of Conformance, TD125, shows the category of approval
Category 1
Category 2
operating time operating time
for different sizes of actuator and spring unit.
Model

for 90 travel
(sec)

for 90 travel
(sec)

01

0.056

0.014

9. Adjustment

02

0.067

0.017

03

0.085

0.021

9.1 Stroke Adjustment only applies to models with adjustable

stops.

05

0.107

0.027

07

0.143

0.036

Table of standard stroke

adjustments available

08

N/A

0.042

Adjustment range available

09

N/A

0.046

10

N/A

0.047

12

N/A

0.060

03/07/08/09/16/18/20/30

14

N/A

0.081

02/05/14

16

N/A

0.415

01A/10/12

18

N/A

0.545

20/30

N/A

0.540

6. Maintenance
Maintenance is limited to replacement of seals when wear
affects actuator performance. Seal life will vary according to
application, conditions of cycle frequency, temperature,
condition of air supply, etc. Detailed seal replacement
instructions in next section.

7. Recommended Spare Parts (Refer to pages 5 - 8)

Standard seal kits, available for each actuator model, consist
of the following:
- 2 off vane seal
- 2 off expander
- 2 off shaft seal
- Plus all necessary O-rings, screws, nuts and grease for
all sizes up to model 14.

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

Models

Each stop
10
8
11

Greater adjustment range possible with non-standard stop

screws. Contact KINETROL for details.
9.2 Speed Adjustment
Slower operation of actuator is possible, without significant
torque output reduction, by external fitment of flow regulator
valves.
Faster operation can be achieved under certain conditions
by fitting quick exhaust valves. For full details contact
Kinetrol.

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 2 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

ACTUATOR SEAL REPLACEMENT INSTRUCTIONS

1.

1.1
1.2

1.3
1.4
1.5

2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7

DISMANTLING ACTUATOR (see exploded drawing/parts

list) CAUTION: Before dismantling, check there are no burrs on
square drive shafts. If there are, remove to avoid damage to
bearings and shaft seals during removal of case halves. In the
case of spring return actuators, remove spring unit (according
to following section) before opening actuator case.
FOR DISMANTLING/RE-ASSEMBLY INSTRUCTIONS FOR
20/30 SIZE ACTUATOR REFER TO KINETROL TECHNICAL
DATA SHEET TD104.
All models: loosen, but do not remove, all case screws.
Separate case halves by connecting air line to inlet port and
blowing them apart. Procedure is safe although producing a
bang. Pull off one case half.
CAUTION: Do NOT hammer diecast castings or shaft end.
It will damage internal sealing surfaces.
Clean both case halves removing silicone rubber sealant.
Clean joint surfaces of case flange with surgical spirit.
Replace and lubricate shaft seals.
Undo vane nuts and bolts (if fitted) and remove old expanders
and seals from vane. Take care not to damage side plates.
Clean vane.Some later models use nuts on one side of vane
with bolts on other side.
REASSEMBLY VANE
Vane sub assembly with studs
Check studs are tight through vane and equal length each
side (if studs are fitted). If not, apply Loctite to thread and
relocate correctly in vane.
Model 18: Apply SILASTIC 732 RTV sealant around bottom
of studs (to prevent air leakage through seal on vane stud
holes).
Fit new seal over studs after checking profile matches vane
profile.
Fit seal expander the hole in it shaped like vane outline
shows correct way round teeth pointing away from vane.
Fit side plate over studs.
Fit new nuts to studs after applying Loctite medium strength
sealant to threads.
Tighten nuts to following torques:

2.10 After checking that expander and seal are right way round expander has vane shaped hole, seal has shaft centre line
marked - thread first few threads of each bolt into vane.
2.11 While holding up side plate, expander and seal, apply a low
strength anaerobic adhesive to bolt thread.
2.12 Screw bolts down and tighten to torques given below.
2.13 Turn vane over then fit seal, expander and side plate over
end of bolts. Check orientation as before.
2.14 Screw nuts down thread.
2.15 Position vane assembly in coupling on bench, hold head of
bolt with a spanner, torque up nut to torque specified
in section 2.7.
Hex Head Bolts

01

6lbf./ins

0.07 m kg

07

8lbf./ins

0.09 m kg

08

10lbf./ins

0.12 m kg

09

10lbf./ins

0.12 m kg

10

15lbf./ins

0.17 m kg

12

30lbf./ins

0.35 m kg

3. RE-ASSEMBLING ACTUATOR
3.1 Coat bearing bushes and inside both case halves with
molybdenum disulphide grease or grease supplied by
KINETROL.
3.2 Lightly and evenly coat joint face on each case half with
INSTANT GASKET sealant (up to Model 14) available from
Kinetrol (SP057) or Loctite, or SILASTIC 732 RTV sealant
(Model 16 up) obtainable from ironmongers, etc. may be
used as a substitute. CAUTION: EXCESS SEALANT, if
extruded inside case, WILL IMPAIR OPERATION OF
SEALS. Remove all excess sealant especially from inside
edge.
3.3 Insert vane into one case half, turning it to ease square on
drive shaft through shaft seal. Watch that lip seals at ends
of vane easily work down into case without damage.
3.4 Fit remaining case half on top of the other, turning it to ease
square through shaft seal.
3.5 CAUTION: Check that lip seals are not trapped at case joint
face when Viton seals are fitted. Ensure minimal time delay
to closing of case once sealant has been applied

01

6 lbf.ins

0.07

m kg

02

6 lbf.ins

0.07

m kg

03

6 lbf.ins

0.07

m kg

05

8 lbf.ins

0.09

m kg

01

10 lbf.ins.

0.12 m kg

07

8 lbf.ins

0.09

m kg

02

10 lbf.ins.

0.12 m kg

08

20 lbf.ins

0.23

m kg

03

10 lbf.ins.

0.12 m kg

09

20 lbf.ins

0.23

m kg

05

20 lbf.ins.

0.23 m kg

24 lbf.ins.

0.27 m kg

3.6 Tighten case screws to the following torques:

10

20 lbf.ins

0.23

m kg

07

12

30 lbf.ins

0.35

m kg

08

60 lbf.ins.

0.7 m kg

14

30 lbf.ins

0.35

m kg

09

60 lbf.ins.

0.7 m kg

80 lbf.ins.

0.9 m kg

16

60 lbf.ins

0.69

m kg

10

18

60 lbf.ins

0.69

m kg

12

100 lbf.ins.

1.2 m kg

14

120 lbf.ins.

1.4 m kg

16

860 lbf.ins.

10 m kg

18

1140 lbf.ins.

13 m kg

Vane sub assembly with hex head bolts

2.8 Check vane for any obvious defects and make sure it is free
of burrs, then place vane in cradle and place face down an a
bench or hold in a vice.
2.9 Push hex headed bolts with plain washer through side plate,
expander (teeth facing towards head of bolt) and seal (base
of seal away from bolt head).

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

3.7 Rotate vane manually to check movement and wipe away

sealant extruded internally.
3.8 Allow setting time for sealant before applying test air
pressure.

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 3 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

SPRING RETURN UNITS

NOTE : ALL REFERENCES IN THIS DOCUMENT TO MODEL 08 ASSEMBLIES ARE SPECIFIC TO THE 2010 REDESIGN. FOR PRE 05/2010
08 MODELS CONTACT KINETROL.

1. REMOVAL OF SPRING RETURN UNIT

WARNING the wound-up steel springs are storing a large
amount of energy which, if suddenly released, can be
dangerous.

Keeper Plate

Spring Housing

pressure until balanced.

2.7 Remove keeper plate completely.
2.8 Disconnect air supply.

Square

Shaft Seal
Spring
Holding Screws

Base Plate
Base Plate Screw

O Ring Seal

O Ring Seal
(08 only)

Gasket
(O ring on 08)

Inlet Port
Actuator
1.1 A keeper plate strong enough to take full spring torque must
be fitted in order to remove S/R unit without releasing spring
tension.
Note: Keeper plates and screws available from KINETROL.
Refer to table on page 5 for spare part order Numbers.
1.2 Connect air line via pressure regulating valve to actuator air
inlet.
1.3 Place keeper plate over square shaft protruding from S/R
unit. Keeper plates with male squares can be provided for
female drive spring packs.
1.4 Increase air pressure slowly until actuator vane turns to
mid-travel position. (See sketch at 2 of ACTUATOR section.)
Keeper plate holes will then line up with threaded holes in
spring housing.
1.5 Insert all screws through keeper plate holes and tighten to
lock keeper plate in position. Disconnect air supply.
1.6 Separate spring housing from base plate by removing holding
screws. Then remove spring housing.
1.7 If necessary to gain access to actuator screws also remove
base plate by removing screws. Take care with gasket/o ring
between base plate and actuator. (Service actuator as
required per Seal Replacement Instructions).

3. ADJUSTMENT SPRING TENSION

WARNING: The wound-up steel springs are storing a large
amount of energy which, if suddenly released, can be
dangerous.
3.1 Tension Setting Definitions
3.1.1 Optimum setting is when S/R unit is able to provide as
much output torque on the spring return stroke as that
produced by the corresponding air stroke at a particular air
supply pressure.
3.1.2 Differential setting is when S/R unit produces more or
less output torque on spring return stroke as that produced by
the corresponding air stroke at a particular air supply
pressure.
3.1.3 Operating air pressure in these instructions means the
actual air supply pressure at which the actuator will be
operated.

3.2 Optimum Spring Setting Test

3.2.1 Detach actuator/spring return from valve or mechanism
operated by them.
3.2.2 Attach air supply to actuator through pressure
regulating valve and gauge with supply shut off at regulator.
3.2.3 Gradually open regulator to increase air supply to
2. REASSEMBLY OF SPRING RETURN UNIT
actuator until actuator output shaft just begins to move.
2.1 If necessary replace base plate after replacing gasket (o ring
3.2.4 Note actual pressure at which actuator output shaft
on 08 models only). Ensure the 4 countersunk baseplate fixing
moved.
screws are all fitted with o rings (08 models only).
3.2.5 If actual pressure noted at 3.2.4 is about half the
2.2 Ensure actuator vane is in mid-travel position.
operating air pressure then spring tension is at optimum.
2.3 Locate spring housing on shaft, (if the actuator square size
If actual pressure noted at 3.2.4 is significantly less then half
is different on one end ensure spring is fitted to correct drive
operating air pressure then spring tension is below optimum,
end) rotate it to line up holding screw holes with base plate
i.e. output torque on S/R stroke will be less than that produced
and replace holding screws.
on corresponding air stroke at operating air pressure.
2.4 Connect air supply (as in 1.2) to actuator inlet port.
2.5 Adjust air pressure until it balances the spring tension.
2.6 Loosen keeper plate screws. If air pressure correctly
balancing spring tension will not bind. If binding, adjust air.

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 4 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)
Conversely if actual pressure at 3.2.4 is significantly greater
than half operating pressure then spring tension is above the
optimum, i.e. S/R torque will be greater than air stroke torque.
3.3 Tension Adjustment Method (Standard S/R units without
worm drive)
3.3.1 Equipment/facilities required:
Air supply with pressure regulator valve and gauge in line.
Keeper plate with bolts and spacers (KINETROL supply).
Spanner/tools to suit.
Means of securely fixing assembly to a suitable work bench.
3.3.2 Detach actuator/spring return from valve/mechanism.
3.3.3 Connect air supply to actuator with regulator shut off.
3.3.4 Carry out optimum spring setting test as at 2.2 above to
determine whether spring tension needs to be increased or
decreased.
3.3.5 Gradually open air supply regulator until actuator vane
is at centre of travel (45) position (see sketch at page 1).
3.3.6 Place keeper plate over S/R square shaft at top of S/R
unit.
CAUTION: If keeper plate of flat type, spacer washers at
least 3mm (1/8") thick must be used under keeper plate.
KINETROL die cast keeper plates do not need spacer
washers.
3.3.7 If bolt holes of keeper plate do not line up with
corresponding tapped holes in S/R unit, carefully open or
close air supply regulator until S/R square shaft turns so that
holes do line up.
3.3.8 Insert and tighten keeper plate bolts.
3.3.9 Shut off air supply to actuator.
3.3.10 Undo and remove all spring housing flange bolts.
Leave spring housing resting on base plate.
3.3.11 Turn spring housing in required direction according to:
a) S/R operating direction, i.e. clockwise or
anticlockwise operation of spring force, and
b) Tension required to be increased or
decreased.
NOTE: Larger sizes of actuator/spring return will require
spanner and possibly extension bar to turn spring housing
through square shaft on S/R unit.
3.3.12 Dependent on the age of S/R unit concerned there will
be 12 or 24 bolt holes around the base plate flange (except
for 014 and 08 models which have only 4, and 144 model which
now has 36).
Therefore older models (12 holes) can only be adjusted by
30 steps, whereas new models can be adjusted by 15 steps
(014 and 08 by 90 steps and current 144 by 10 steps).
3.3.13 As a rough guide 30 adjustment of spring housing
relative to base plate will give 8% change of spring torque
output providing spring is already tensioned within its
operating air pressure range, i.e. standard S/R units between
50 and 80 p.s.i. Low air supply S/R units between 25 and 50
p.s.i. See catalogue for full details.
3.3.14 Maximum adjustment in one step will be 45 controlled
by available vane movement in actuator.
3.3.15 After turning spring housing by amount required (or
possible) line up bolt holes in spring housing and base plate
flanges. Insert flange bolts and tighten nuts.
3.3.16 Carefully open air supply to actuator until side load on
keeper plate bolts is relieved.
3.3.17 Remove keeper plate.
3.3.18 Repeat optimum spring setting test as at 4.2 above.
3.3.19 If necessary, repeat operations 4.3.5 to 4.3.17 to
further increase or decrease spring tension.

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

WARNING: Spring tension must not be further increased if

air pressure noted at 4.2.4 is 40 p.s.i. or more for standard
S/R units or 30 p.s.i. for special low air supply types.
Note: If alignment of mounting holes to square is important,
then the spring tension should only be moved in 90
increments. This is especially important with female drive
spring units where the mounting angle to the valve will
determine correct opening/closing of valve.
4. LABELLING (ATEX)
All spring units that are suitable for use in explosive areas
are labelled with one of the labels as shown in 8 in actuator
section above.
Ensure that the details on the label such as the ambient
temperature range is suitable for the application.
Also ensure that any other equipment fitted to the spring
return (e.g. limit switch box or positioner) does not restrict
the use within the parameters shown on the above labels.
Certificate of Conformance, TD125, shows the category of
spring return approval for different sizes of spring units.
5. SPARE PART ORDER CODES KEEPER PLATES:
SPRING
SIZE

MALE DRIVE

FEMALE ISO
DRIVE

FEMALE SERRATED
DRIVE

01

SP 350

N/A

N/A

02

SP 351

N/A

N/A

03

SP 352

SP 1360/1

05

SP 353

SP 1362/3

SP 1480

07

SP 354

SP 1364

SP 1481

08

SP 904

SP 1378

SP 1483

09

SP 356

SP 1365

SP 1482

10

SP 359

SP 1366

SP 1482

12

SP 357

SP 1368 SP 1370

N/A

14

SP 358

SP 1371

N/A

16

SP 360

SP 1372

N/A

18

SP 361

SP 1373

N/A

20

SP 362

SP 1374

N/A

30

SP 362

N/A

N/A

N/A

For non-standard spring codes please contact Kinetrol.

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 5 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS

ISSUE
K

CASE FIXINGS

NAMUR ADAPTOR KIT

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

CASE

SIDE PLATE

EXPANDER

BUSH

SHAFT SEAL

VANE SEAL

DOWEL PIN

STANDARD VANE

SP 638
AIR PORT SEALING SCREWS

EXPLODED VIEW OF A TYPICAL STANDARD ACTUATOR

VANE FIXINGS

Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 6 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS

FLANGE SCREWS

DIN/ISO FLANGE

COUPLING

COUPLING ORING
CASE FIXINGS

BUSH

SHAFT ORING

VANE FIXINGS

SIDE PLATE

EXPANDER

DOWEL PIN

SHAFT SEAL

BUSH
CASE

3
AIR PORT SEALING SCREWS

VANE SEAL

DIN/ISO VANE

SP 638

DIN CASE

NAMUR ADAPTOR KIT

EXPLODED VIEW OF A TYPICAL ISO/DIN ACTUATOR

THRUST WASHER

Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

ISSUE
K

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 7 OF 8 KF464

Installation, Operation & Maintenance Instructions

ROTARY 1/4 TURN ACTUATOR / DOUBLE ACTING & SPRING RETURN MODELS
Suitable for use in safe area and hazardous gas/dust atmospheres (ATEX)

SPARE PART ORDERING CODES

NOTE : ALL REFERENCES IN THIS DOCUMENT TO MODEL 08 ASSEMBLIES ARE SPECIFIC TO THE 2010 REDESIGN. FOR PRE 05/2010
08 MODELS CONTACT KINETROL.

SPARE PART ORDERING CODES FOR STANDARD ACTUATOR

ITEM

DESCRIPTION

QTY

SPARE NO'S FOR ACTUATORS

NO.

0M0

014

024

034/B

054/B

074/B

084/B

094/B

124/B

144/B

164

184

204

304

Seal Kit

SP055 SP871 SP041 SP054 SP042 SP043 SP900 SP045 SP046 SP047 SP053 SP048 SP051 SP052

Vane assembly

SP081 SP872 SP091 SP471 SP121 SP151 SP901 SP212 SP262 SP278 SP371 SP311

Case assembly

Matched Pair

Stop assembly

SP874 SP104 SP485 SP138 SP165 SP905 SP227 SP260 SP292 SP384 SP324 SP396 SP396

Coupling

SP074 SP106 SP487 SP140 SP167 SP903 SP229 SP264 SP298 SP386 SP326 SP406 SP406

Indicator assembly

Namur adaptor

SP400

SP083 SP873 SP099 SP479 SP129 SP159 SP902 SP221 SP253 SP283 SP379 SP319 SP399

SP108 SP489 SP146 SP171 SP171 SP171 SP171 SP171

-

SP638

VARIATIONS FOR OLD STYLE ACTUATOR PARTS

ITEM

DESCRIPTION

QTY.

SPARE NO'S FOR ACTUATORS

NO.

0M0

010

010A

020

030

050

070

Standard Vane
assembly

SP081 SP061 SP331 SP091

SP471 SP121 SP151

Standard Case
assembly

Matched Pair

SP083 SP069 SP338 SP099

SP479 SP129 SP159

Indicator assembly

SP108

080

090

*
*

SP211

SP489 SP146 SP171

120

140

160

180

200

300

SP400

SP221 SP253 SP283 SP379 SP319 SP399

SP231 SP267 SP301

SP241 SP271 SP371 SP311

CONTACT KINETROL

For actuators built to 'ANSI' standard (e.g. 057-100) change spare part number prefix
from 'SP' to 'ASP' (e.g. for actuator 057-100 item 2 becomes ASP142
or for 059-100 item 2 becomes ASP121).

SPARE PART ORDERING CODES FOR ISO/DIN ACTUATOR

ITEM

DESCRIPTION

QTY.

NO.

SPARE NO'S FOR ACTUATORS

SPARE NO'S FOR ACTUATORS

033/A

053/A

073/A

083/A

093/A

123/A

143/A

163/A

SP041

SP054

DSP042

DSP043

DSP900

DSP045

SP056

SP046

SP047

SP053

Vane assembly

SP091

DSP472

DSP142

DSP169

DSP901

DSP212

DSP801

DSP262

DSP283

DSP371

Case assembly

Matched Pair

SP099

DSP480

DSP130

DSP160

DSP902

DSP222

DSP811

DSP263

DSP294

DSP379

Stop assembly

SP104

SP485

SP138

SP165

SP905

SP227

SP817

SP260

SP292

SP384

Indicator assembly

SP108

SP489

SP146

SP171

SP171

SP171

SP171

SP171

SP171

Seal Kit

2
3

Namur adaptor

103/A

023/A
1

SP638

VARIATIONS FOR OLD STYLE ISO/DIN ACTUATOR PARTS

ITEM

DESCRIPTION

QTY.

NO.

021

031

051

071

091

101

121

141

161

Vane assembly

SP041

DSP471

DSP121

DSP151

DSP211

DSP800

DSP241

DSP271

DSP371

Case assembly

Matched Pair

SP099

DSP479

DSP129

DSP159

DSP221

DSP811

DSP253

DSP283

DSP379

Indicator assembly

SP108

SP489

SP146

SP171

SP231

DSP820

SP267

SP301

ISSUE
K

SPARE NO'S FOR ACTUATORS

SPARE NO'S FOR ACTUATORS

DATE
08/12

AR 5474 / ISS.J - AR 4777 / ISS.H - AR 4726

NOTE SIZE 10 CASE /VANE CONSTRUCTION IS SIMILAR TO STANDARD ACTUATOR

Trading Estate Farnham Surrey England. GU9 9NU

Doc.No. TD 129
Page 8 OF 8 KF464