First Solar 2014 Annual Report Bookmark - Final
First Solar 2014 Annual Report Bookmark - Final
First Solar 2014 Annual Report Bookmark - Final
ANNUAL REPORT
About
First Solar
First Solar is a leading global
provider of comprehensive
photovoltaic (PV) solar
energy solutions. Our
vertically integrated power
plant offerings diversify the
energy portfolio and reduce
the impact of fuel-price
volatility while delivering
an economically attractive
alternative or complement
to fossil fuel electricity
generation. By integrating
technologies and expertise
across the entire solar value
chain, First Solar delivers
bankable PV energy solutions
that can maximize the value of
our customers PV investment
while minimizing their risk.
With over 10 gigawatts
installed worldwide, First
Solar has developed, financed,
engineered, constructed, and
operated some of the worlds
largest and most successful
PV power plants in existence,
establishing the company
as the partner of choice for
customers globally.
TO OUR SHAREHOLDERS
Financial
Performance
In early 2014 we held an Analyst
Day where we established earnings
and operating cash flow targets
that would enable growth and value
creation. Im pleased to say that we
exceeded those financial targets
through strong execution. Our 2014
DILUTED EARNINGS PER SHARE OF
$3.91 AND OPERATING CASH FLOW
OF $681 MILLION, which were both
significantly above the high end of
our guidance range. We continued
to maintain the strongest balance
sheet in the solar industry with an
ending cash balance of $2.0 BILLION
AND A NET CASH POSITION OF
$1.8 BILLION. First Solars financial
strength continues to differentiate
the company from competitors and
enables us to continue to invest in
our long-term strategic objectives.
JAMES HUGHES
CEO
Technology
and Products
First Solars cadmium-telluride
(CdTe) technology continues to
be a key differentiator between
our company and other solar
manufacturers. In February 2015
we announced a new world record
solar cell conversion efficiency
of 21.5% which was certified at
Newport Lab and documented in the
U.S. Department of Energys NREL
Best Research Cell Efficiencies
reference chart. This new record
now exceeds the multicrystalline
silicon record research cell efficiency.
More impressive is the fact that
this is the eighth substantial update
to CdTe record efficiency since
2011. Our world-class research and
development team is sustaining our
rapid rate of improvement which
positions First Solar to compete even
more effectively.
The results of our record cell
efficiencies are evident in the ongoing
improvements to our manufacturing
fleet average efficiency. In the
fourth quarter of 2014 our full-fleet
averaged 14.4% conversion efficiency
compared to an average of 13.4%
during the same period in 2013. This
100 basis point improvement in our
efficiency demonstrates our success
is not limited to the laboratory. Our
best line efficiency also improved
significantly from the prior year and
averaged 14.8% efficiency in the
fourth quarter of 2014.
FIRST SOLAR | ANNUAL REPORT 2013
Global Presence
First Solar celebrated a major milestone in early
2015 as over 10 gigawatts of our modules have been
installed globally. This achievement highlights First
Solars expanding global reach and the increasing
demand for solar energy.
North America remained our largest market in the past
year both in terms of projects constructed and new
project bookings. We reached major project construction
milestones as both the Desert Sunlight and Topaz
projects, two of the largest solar power plants in the
world, achieved substantial completion. Taken together
the two projects are capable of providing enough clean
energy to power over 320,000 average California
homes. On the strength of constructing these projects
along with others, First Solar was once again in 2014
recognized as the top solar Engineering, Procurement
and Construction (EPC) Company by IHS Research,
highlighting the ongoing value we provide to customers
as an integrated solution provider.
In California we signed a
power purchase agreement
with Apple to supply
130MWac of solar power
from the California Flats
project in Monterey County.
This represents the largest
agreement in the industry
to provide solar power to
a commercial end user.
The power generated under
the 25 year PPA will supply
all of Apples operations
in California, including its
offices, Newark data center
and Apple Retail stores.
This deal signals the
growing importance of
affordable, clean energy to
commercial customers.
Conclusion
First Solar continues to position itself
as a leader in the global solar industry.
As global power markets increasingly
appreciate the affordable and reliable
nature of solar power, First Solar is
well positioned as a trusted energy
provider. Our results this past year have
demonstrated tremendous progress. Our
financial results in 2014 demonstrate
the strength of our execution, and with
nearly $2 billion of cash on the balance
sheet, we are well positioned to invest
in the future. Our technology has made
great strides forward this past year with a
new record cell conversion efficiency and
lines that are producing modules at 15.8%
efficiency. We recorded excellent bookings
with 2.5 gigawatts of volume contracted
in 2014 across multiple geographies. As a
company we remain focused on our main
objectives of developing new sustainable
markets, continuing to establish strategic
partnerships and providing comprehensive
customer-oriented solutions. As we
execute on this strategy we are focused
on creating long-term success and
enduring value for our shareholders.
$3,000
2,766
$2,500
Millions
3,309 3,392
2,564
$2,000
2,066
$1,500
1,246
$1,000
$500
$0
504
135
2006
2007
2008
2009
2010
2011
2012
2013
2014
Total Cash
1,991
Total Debt
$1,700
1,764
1,114
Millions
$1,200
1,114
$700
670
$200
308
-$300
-81
-108
1,004
788
822
-198
-175
-223
-237
-563
-664
-$800
2006
2007
2008
2009
2010
2011
-217
2012
2013
2014
Conversion Percentage
14.0%
14.0%
13.0%
13.2%
12.6%
12.0%
11.9%
11.3%
11.0%
11.0%
10.7%
10.0%
9.0%
10.4%
9.5%
2006
2007
2008
2009
2010
2011
2012
2013
2014
Form 10-K
(Mark one)
or
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from
to
Delaware
20-4623678
(I.R.S. Employer
Identification No.)
(602) 414-9300
(Registrants telephone number, including area code)
Accelerated filer
Non-accelerated filer
Smaller reporting company
(Do not check if a smaller reporting company)
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes No
The aggregate market value of the registrants common stock, $0.001 par value per share, held by non-affiliates of the registrant on
June 30, 2014, the last business day of the registrants most recently completed second fiscal quarter, was approximately $4.9 billion (based
on the closing sales price of the registrants common stock on that date). As of February 20, 2015, 100,291,843 shares of the registrants
common stock, $0.001 par value per share, were issued and outstanding.
PART I
Business . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Executive Officers of the Registrant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 1A: Risk Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 1B: Unresolved Staff Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 2: Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 3: Legal Proceedings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 4: Mine Safety Disclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
23
24
47
48
48
48
PART II
Market for Registrants Common Equity, Related Stockholder Matters, and Issuer Purchases of
Equity Securities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 6: Selected Financial Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations . . . . .
Item 7A: Quantitative and Qualitative Disclosures About Market Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 8: Financial Statements and Supplementary Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 9: Changes in and Disagreements with Accountants on Accounting and Financial Disclosure . . . . .
Item 9A: Controls and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Item 9B: Other Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
51
52
83
86
88
88
89
Item 1:
Item 5:
Item 10:
Item 11:
Item 12:
Item 13:
Item 14:
PART III
Directors, Executive Officers, and Corporate Governance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Executive Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Certain Relationships and Related Transactions, and Director Independence . . . . . . . . . . . . . . . .
Principal Accountant Fees and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART IV
Item 15: Exhibits and Financial Statement Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Financial Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Balance Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Statements of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Statements of Comprehensive Income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Statements of Stockholders Equity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consolidated Statements of Cash Flows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes to the Consolidated Financial Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index to Exhibits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
90
90
90
90
91
92
94
94
95
96
97
98
99
167
Throughout this Annual Report on Form 10-K, we refer to First Solar, Inc. and its consolidated subsidiaries
as First Solar, the Company, we, us, and our. Our last three fiscal years ended on December 31, 2014,
2013, and 2012.
our ability to attract and retain key executive officers and associates;
general economic and business conditions, including those influenced by international and geopolitical
events; and
all other matters discussed in Item 1A: Risk Factors, and elsewhere in this Annual Report on
Form 10-K.
You should carefully consider the risks and uncertainties described under this section.
Unit of Power
When referring to our manufacturing capacity, total sales and solar module sales, the unit of electricity in
watts for megawatts (MW) and gigawatts (GW) is direct current (DC) unless otherwise noted. When referring to our PV solar power systems, the unit of electricity in watts for MW and GW is alternating current (AC)
unless otherwise noted.
PART I
Item 1:
Business
Company Overview
We are a global provider of solar energy solutions, focused on providing power solutions across key market
segments. We design, manufacture and sell PV solar modules with an advanced thin-film semiconductor
technology and we develop, design, construct and sell PV solar power solutions that primarily use the solar
modules we manufacture. We also manufacture crystalline silicon solar modules with proprietary high-power
density, mono-crystalline technology, and we provide single-axis mounting systems with proprietary tracking
capabilities. Additionally, we provide operations and maintenance (O&M) services to plant owners that use
solar modules manufactured by us or by other third-party manufacturers. We have substantial, ongoing research
and development efforts focused on module and systems level innovations. We are the worlds largest thin-film
PV solar module manufacturer and one of the worlds largest PV solar module manufacturers. Our mission is to
create enduring value by enabling a world powered by clean, affordable solar energy.
In addressing overall global demand for PV solar electricity, we have developed a differentiated, fully
integrated systems business that can provide competitively priced utility-scale PV solutions for system owners
and low cost solar electricity to end-users. Our fully integrated systems business has enabled us to drive cost
reduction across the value chain and deliver compelling solutions to our customers and end-users. With our fully
integrated systems business, we believe we are in a position to continue to expand our business in economically
sustainable markets (in which support programs are minimal), which are developing in areas that have a
combination of abundant solar resources, relatively high current electricity costs and sizable electricity demand.
We are committed to continually lowering the cost of solar electricity, and in the long-term, we plan to compete
on an economic basis with conventional fossil-fuel-based peaking power generation.
In furtherance of our goal of delivering affordable solar electricity, we are continually focused on reducing
PV solar power system costs in five primary areas: module manufacturing, BoS costs (consisting of the costs of
the components of a solar power system other than the solar modules that we manufacture, such as inverters,
mounting hardware, trackers, grid interconnection equipment, wiring and other devices, and installation labor
costs), project development costs, the cost of capital, and the operating expenses of a PV solar system. First, with
respect to our module manufacturing costs, we believe our advanced technology has allowed us to reduce our
average module manufacturing costs to among the lowest in the world for modules produced on a commercial
scale, based on publicly available information. We believe that our module manufacturing cost is competitive, on
a comparable basis with, or is lower than, those of traditional crystalline silicon solar module manufacturers. By
continuing to improve module conversion efficiency and energy density, increasing production line throughput,
and lowering raw material costs, we believe that we can further reduce our manufacturing costs per watt and
maintain cost competitiveness with traditional crystalline silicon solar module manufacturers. Second, with
respect to our planned BoS cost reduction roadmap, we have aggressive programs which target key improvements in components and system design, which, when combined with continued improvements in solar module
conversion efficiency, volume procurement around standardized hardware platforms, use of innovative
installation techniques and know how, and accelerated installation times, are expected to result in continued
reductions in our BoS costs resulting in a lower system levelized cost of energy. Third, with respect to our project
development costs, we seek optimal site locations in an effort to maximize solar resource and minimize transmission and permitting costs, and to accelerate lead times to electricity generation. Fourth, with respect to the
cost of capital, by continuing to demonstrate the financial viability and operational performance of our utilityscale PV solar power systems and increasing our system operating experience, we believe we can continue to
lower the cost of capital associated with our systems, thereby further enhancing the economic viability of our
projects and lowering the cost of electricity generated by PV solar power systems that incorporate our modules
and technology. The remaining primary PV solar power system cost relates to the actual operating expenses of a
system, which includes the operations and maintenance costs of the plant. We believe that our O&M services are
an important aspect to the overall future reduction expected in the levelized cost of electricity (LCOE) of a PV
solar power system through seamless grid integration, increased reliability and maximization of availability of
the systems we operate and maintain for our customers.
3
In addition to enabling the PV system cost reductions described above, we believe that combining our vertical integration across the value chain enables us to be more competitive, accelerate the adoption of our technology in solar power systems, and identify and remove constraints to the successful migration to sustainable solar
markets around the world. Our vertically integrated capabilities enable us to maximize value and mitigate risk for
our customers and offer valuable benefits such as grid integration and stabilization, thereby positioning us to
deliver meaningful PV energy solutions to varied energy problems worldwide. We seek to offer leadership across
the entire solar value chain, resulting in more reliable and cost effective PV energy solutions for our customers,
and furthering our mission to create enduring value by enabling a world powered by clean, affordable solar electricity.
Market Overview
Solar energy is a growing form of renewable energy with numerous economic as well as environmental
benefits that make it an attractive complement to, and/or substitute for, traditional forms of electricity generation.
In recent years, the price of PV systems, and accordingly the cost of producing electricity from PV solar, has
dropped to levels that are in some markets and applications close to or even below the retail price of electricity.
The rapid price decline that PV experienced in the last few years opens new possibilities to develop PV systems
in some locations with limited or no financial incentives. The fact that a PV solar system requires no fuel provides a unique and valuable hedging benefit to owners of PV systems relative to traditional electricity generation
assets. Once installed, solar systems can function for 25 or more years with relatively less maintenance or oversight, compared to traditional forms of electricity generation. In addition to PV solars economic benefits, PV
solar has several environmental benefits. For example, PV systems do not generate any greenhouse gas or other
emissions and use no or minimal amounts of water compared to traditional forms of electricity generation. Solar
markets worldwide continue to develop, aided by the above factors as well as demand elasticity resulting from
declining industry average selling prices, both at the module and system level, which make solar power more
affordable to new markets, and we have continued to develop our localized presence and expertise in these markets.
The solar industry continues to be characterized by intense pricing competition, both at the module and system levels. We believe the solar industry will continue to experience periods of structural imbalance between
supply and demand (i.e., where production capacity exceeds global demand), and that such periods will put pressure on pricing. In light of such market realities, we continue to execute our Long Term Strategic Plan described
below, under which we are focusing on our competitive strengths. A key core strength is our differentiated, vertically integrated business model that enables us to provide utility-scale PV generation solutions to sustainable
geographic markets that have an immediate need for mass-scale PV electricity.
Strategy and Competitive Strengths
To build upon our industry leading position and to remain one of the preferred providers of PV energy solutions, we are pursuing the following strategies: differentiation, sustainable growth and financial viability.
Differentiation
First Solar is vertically integrated across substantially the entire solar value chain. Many of the efficiencies, cost reductions and capabilities that we deliver to our customers are not easily replicable for other
industry participants that are not similarly vertically integrated. The First Solar model offers PV energy
solutions that benefit from our capabilities, including: project development; engineering and plant optimization; grid integration and plant control systems; project finance; advanced PV modules; trackers and
fixed mounting systems; procurement and construction consulting; operations and maintenance; energy
forecasting; and warranties and performance guarantees.
First Solar systems deliver solar energy that is cost competitive with certain conventional energy sources
today, depending on the location and application. Our solutions diversify the energy portfolio and reduce
the risk of fuel-price volatility, while delivering a LCOE that is cost competitive in some circumstances
with electricity generated from fossil fuels. With the absence of commodity price risk, solar energy has a
meaningful value proposition, including a long-term fixed price with relatively low operating costs,
4
reliable energy and no risk of fuel price volatility. When compared to the price of power derived from a
conventional source of energy, a fixed price cannot be achieved unless the cost of hedging is included.
Hedging costs of a commodity such as natural gas, along with the costs of credit support required for a
long-term hedge, can significantly increase conventional energy costs.
First Solars bankability and financial credibility enables us to offer meaningful system-level warranties
for entire solar power plants years after the installation, which provides us with a competitive advantage
relative to some of our peers in the solar sector in the context of project financing.
We offer one of the most bankable utility-scale solar energy solutions in the world. With our proven experience, financial stability and ability to maximize the use of our leading technology in debt-financed projects, our bankable energy solutions provide access to capital and relatively low-cost financing to leading
utilities and energy investors.
First Solar has developed advanced grid integration technology, which provides PV plants the ability to
actively stabilize the electricity grid and operate more like traditional electricity generation plants.
Advanced plant features of our grid integration systems include the ability to provide accurate energy
forecasts, regulate voltage, curtail active power when necessary, limit the rate of change of power, prevent
trips during faults and disturbances, and react to changes in grid frequency.
First Solar has made significant improvements to BoS components to optimize the entire PV power plant
and reduce lifecycle costs. Our proprietary data acquisition, plant control, and mounting systems are
examples of plant optimizing technologies that enable us to provide reliable and predictable solar energy,
increased energy yields and system availabilities, faster construction velocities, and a lower levelized cost
of electricity. Additionally, our advanced plant controls enable seamless integration of our utility scale
solar plants onto the electricity grid, providing vital grid support services such as voltage and power factor
regulation, active and reactive power control, ramp rate control, frequency regulation, and fault ridethrough.
We invest significant resources in advanced research and development (R&D), both at the module and
system level. First Solars R&D model differentiates us from our competition due to its vertical
integration, from advanced research to product development, manufacturing and applications. Our module
conversion efficiency has improved on average more than half a percent every year for the last 10 years.
First Solar has recently achieved two new world records for cadmium telluride (CdTe) PV efficiency,
achieving independently certified research cell efficiency of 21.5% and total area module efficiency of
17.0%. Our module R&D efforts are being focused on continually improving the energy density of other
modules and otherwise driving improvements in the lifetime energy production of our modules while
simultaneously integrating our module and BoS offerings for cost effective, productive and reliable PV
power plants.
In many climates, First Solars CdTe PV module can provide an energy yield advantage over conventional
crystalline silicon solar modules with equal power rating. For example, in humid climates, our CdTe PV
module provides a superior spectral response and in hot climates, our CdTe PV module provides a
superior temperature coefficient. As a result, at temperatures above 25C, First Solar CdTe modules produce more energy than competing conventional crystalline silicon solar modules with equal power rating.
This performance advantage provides stronger plant performance in high temperature climates, which is
particularly advantageous as more than 90% of a plants generation on average (in typical hot climates)
occurs when module temperatures are above 25C. As a result, First Solar power plants can produce up to
8% more annual energy than competing power plants with the same nameplate capacity.
First Solar CdTe PV modules are manufactured in a high-throughput, automated environment that
integrates all manufacturing steps into a continuous flow line. At the outset, a sheet of glass enters the
production line and in less than 2.5 hours it is transformed into a complete PV module-flash tested, boxed
and ready for shipment. We currently have 30 manufacturing lines worldwide and 2.7 GW of annual
manufacturing capacity. Each line is currently capable of producing approximately 2,500 modules per
day; totaling approximately 70,000 modules each day across 30 lines. About every 1.2 seconds, a completed PV module rolls off a First Solar line somewhere in the world. With expected increases in module
5
efficiency as per our roadmap, our capacity has a potential to scale up to approximately 3 GW in 2017
based on the 30 existing lines. In addition, our stored manufacturing equipment includes up to 10 lines
either from our former German factories or from manufacturing facilities that we put on hold with
capacity of up to approximately 1.3 GW. As a result our total available manufacturing capacity includes
up to 4.3 GW of either installed or stored capacity that can be readily installed and deployed in production
and become a significant enabler of our future growth. In January 2015, we marked a new milestone by
achieving 10 GW of solar capacity installed globally using our CdTe PV modules manufactured to date,
making us the first thin film PV module manufacturer in the world to achieve this milestone.
First Solar crystalline silicon modules are made from high efficiency N Type Mono cells manufactured in
our first crystalline silicon wafer fab in Kulim, Malaysia and then assembled into a 60 or 72 cell module
by third party contract manufacturers. The wafer fab began production in December 2014 and is expected
to be ramping to full capacity during the first half of 2015. When fully ramped, the cell factory will have
the capacity to produce 55,000 156mm cells per day for a nameplate capacity of 100 MW annually. The
standard First Solar 60 cell PV module will have a power rating of 300 watts. The manufacturing process
is expected to deliver a very high efficient cell at a much lower manufacturing cost than is currently available in the marketplace. We believe the ability to offer solar solutions based on two different module platforms (CdTe modules, particularly suited for utility-scale or larger commercial and industrial applications,
and high efficiency crystalline silicon modules, particularly suited for rooftop or other constrained space
applications), is a source of positive differentiation relative to our competitors, many of whom are capable
of providing solar solutions using only one module category.
O&M is a key driver for power plants to deliver on their projected revenues. By leveraging our extensive
experience in plant optimization and advanced diagnostics, we have developed one of the most advanced
O&M programs in the industry. With more than 2.5 GW AC of utility-scale PV plants under the O&M
program, we maintain a fleet average system availability greater than 99.5%. Our experienced O&M staff
enhances the probability that our customers power plants produce the energy predicted in their energy
model. Our products and services are engineered to maximize energy output and revenue for our customers while significantly reducing their unplanned maintenance costs. Plant owners benefit from predictable
expenses over the life of the contract and reduced risk of energy loss. Our goal is to optimize our customers power plants to produce the maximum amount of energy production and revenue under their power
purchase agreement (PPA) throughout its operational life. We have made significant investments in
O&M technologies in order to develop and create a scalable and sustainable O&M platform. Our O&M
program is compliant with the North American Electric Reliability Corporation (NERC) standards and
is designed to be scalable to accommodate the growing O&M needs of customers worldwide. Our 2014
acquisition of skytron-energy, which has installed monitoring and control systems in more than 600 PV
plants across Europe with a total peak capacity of 5 GW, more than doubled our portfolio of monitored
assets and greatly expanded our worldwide O&M capabilities. We believe our O&M expertise is a significant differentiator, as it is difficult for many competitors to replicate this experience.
We manage, as owner or partial owner, project assets to preserve and enhance shareholder value. We
provide seamless management of projects from initial land development through construction, commissioning, and operation bringing to bear all of our experience in each of these phases.
Sustainable Growth
In executing our Long Term Strategic Plan we are focusing on providing solar PV generation solutions to
sustainable geographic markets that we believe have a compelling need for mass-scale PV electricity, including
markets throughout the Americas, Asia, Australia, the Middle East, and Africa. As part of our Long Term Strategic Plan, we are focusing on opportunities in which our solar PV generation solutions can compete directly with
fossil fuel offerings on an LCOE or similar basis, or complement such fossil fuel electricity generations.
Execution of the Long Term Strategic Plan entails a development of resources around the globe, in particular,
dedicating resources to regions such as Latin America, Asia, the Middle East, and Africa. We are evaluating and
managing closely the appropriate level of resources required as we transition into and penetrate these specific
markets. We have and intend to continue to dedicate significant capital and human resources to reduce the total
6
installed cost of solar PV generation, to optimize the design and logistics around our solar PV generation solutions, and to ensure that our solutions integrate well into the overall electricity ecosystem of each specific market. We expect that, over time, an increasing portion of our consolidated net sales, operating income, and cash
flows will come from solar offerings in the sustainable markets described above as we execute on our Long Term
Strategic Plan. The timing, execution and financial impacts of our Long Term Strategic Plan are subject to risks
and uncertainties, as described in Item 1A: Risk Factors.
Joint ventures or other business arrangements with strategic partners are a key part of our Long Term Strategic Plan, and we use such arrangements to expedite our penetration of various markets and establish relationships
with potential customers and policymakers. Some of these business arrangements have and are expected in the
future to involve significant investments or other allocations of capital on our part. We continue to develop relationships with policymakers, regulators, and end customers in each of these markets with a view to developing
markets for utility scale PV solar power systems. We sell solar power solutions directly to end customers, including independent power producers, utilities, retail electricity providers, and commercial and industrial customers.
Depending on the market opportunity, our sales offerings range from module only sales, to module sales with a
range of development, engineering, procurement, and construction (EPC) services and solutions, to full turnkey PV solar power system sales. We expect these sales offerings to continue to evolve over time as we work
with our customers to optimize how our PV solar generation solutions can best meet our customers energy and
economic needs. In addition to our utility-scale power plant offerings, we have fuel displacement, commercial,
industrial, and off-grid and energy access offerings as described below.
Financial Viability
First Solars commitment is to create long-term shareholder value and generate returns on invested capital in
excess of its weighted average cost of capital over that time horizon. Despite substantial downward pressure on
the price of solar modules due to significant excess capacity in the industry, we have continued to deliver strong
financial performance and liquidity. As planned, we expect to continue to drive operating expense efficiencies
and improvements while still investing in growth, the continued development of our global sales capabilities and
our R&D roadmap. We seek to balance our incentive compensation and decision-making processes to ensure we
direct our efforts and investments towards long-term profitable and sustainable growth with appropriate returns
on invested capital and reinvest excess returns back into the business.
Offerings and Capabilities
Offerings
We are focusing our resources in markets and on energy applications in which solar power can be a leastcost, best-fit energy solution, particularly in regions with high solar resources, significant current or projected
electricity demand and/or relatively high existing electricity prices. We differentiate our product offering by
geographic market and localize the solution, as needed. Our consultative approach to our customers solar energy
needs and capabilities results in customized solutions to meet their economic goals. We have designed our customer solutions according to the needs of the following different business areas. Although we have substantial
experience with the utility-scale power plant and advanced PV module offerings described below, certain other
offerings are in various stages of development.
Utility-Scale Power Plant. We have extensive, proven experience in delivering reliable grid-connected
bulk power systems for utility-scale generation. First Solars grid-connected PV power plants diversify the
energy portfolio, reduce fossil-fuel consumption, reduce the risk of fuel price volatility, and save costs,
proving that centralized solar generation can deliver reliable and affordable solar electricity to the grid in
many places around the world. Benefits of our grid-connected bulk power system solutions include reduction of fuel imports and improvements in energy security; diversification of the energy portfolio and
reductions of risk related to fuel-price volatility; enhanced peaking generation and faster time-to-power;
improved grid reliability and stability with advanced PV plant controls and managed PV variability
through accurate forecasting.
AC Power Block. First Solars AC Power Block is a pre-engineered system solution with guaranteed
performance, consisting of First Solar modules, mounting solutions, third-party inverters, a power block
7
warranty and certain related services and is available in modular units ranging from 800 kilowatts to 3.8
MW. Building on the core of our PV plant technology, the AC Power Block enables our local EPC partners
to develop PV power plants in diverse regions. By utilizing technologies optimized by First Solar, the AC
Power Block is designed to provide verification of the power plant energy model ensuring that delivered
performance equals predicted performance. The AC Power Block is designed to (i) feature execution by a
local partner with First Solar technology and training; (ii) provide a bankable revenue stream; (iii) streamline
development, financing, permitting, installation, and commissioning; (iv) reduce LCOE and (v) ensure predictable energy performance. As a result of First Solars experience in utility-scale generation, First Solar
power plants can deliver an accurate energy profile, cost structure and be optimized for project-specific
economics. By applying our knowledge and technical expertise to the AC Power Block solution, we are able
to predict the energy model and guarantee the first year revenues. The AC Power block performance guarantee is expected to result in a high level of bankable revenue stream for project owners.
Fuel Displacement. Our hybrid power plant solutions, which are currently in development, are expected
to reduce fuel consumption and save costs for certain energy customers using liquid fuel as their primary
energy source. Today, solar electricity is cheaper than diesel generated electricity in certain markets. With
fixed pricing and no fuel-price volatility, solar can provide a meaningful value proposition for energy
customers burning liquid fuel as their primary energy source. Our innovative hybrid system solutions can
provide cost-competitive solar energy as an alternative source of fuel, reducing fuel consumption and
variable costs with reliable and affordable solar electricity. Benefits of our fuel displacement offerings
include the reduction of fuel consumption and cost savings; an increase in fuel reserves or exports at
market prices; a smaller impact from fuel price volatility; greater energy independence; reduction of CO2
emissions and generator operating time.
Commercial and Industrial (C&I) Distributed Generation. We are in the process of developing
system solutions, both ground-mounted and roof-top, for commercial and industrial applications, using
both our CdTe PV technology and our high efficiency crystalline silicon technology. Distributed solar
generation can be deployed rapidly, and because the energy generated is consumed locally, less energy is
lost in transmission from the point of production. While our CdTe PV modules have been used in many
C&I systems worldwide, our high-power density, mono-crystalline solar modules are particularly attractive in restricted spaces, enabling our customers to pack more power and energy production into each
location, resulting in improved performance in site-constrained locations.
Off-Grid and Energy Access. Our off-grid and energy access offerings, currently in development, can
address underserved energy markets and bring power solutions to some of the approximately 1.3 billion
people without access to a modern energy grid. First Solars energy access offerings are expected to provide
a practical and affordable option for underserved off-grid energy markets across the globe. Our mini-grid
capabilities under development can provide aggregate surplus supply for village electrification in remote
locations to power homes, schools, hospitals, telecommunication systems, and many other modern applications. Our underserved energy market capabilities under development can provide base-load solar generation
with no fuel cost or delivery risk; reduce health risks associated with kerosene and diesel fuel; support fast
installation, low maintenance, and easy service and provide income generation and economic development
opportunities. We are currently engaged in three off-grid energy access test pilot sites in Kenya.
Community Solar. Our community solar offering addresses the residential and small business sectors,
providing a broad range of customers access to competitively priced solar energy regardless of the suitability of their rooftops. Community solar utilizes relatively small ground-mounted installations that provide clean energy to utilities, which then offer consumers the ability to buy into a specific community
installation and benefit from the solar power generated by that resource. First Solars expertise in utility
scale generation and module technology, paired with the community solar project development expertise
of our partner Clean Energy Collective, allows residential power consumers to go solar, including those
who live in apartment buildings or whose home rooftops cannot accommodate solar panels. We are currently working with strategic partners to develop a commercially scalable community solar offering.
Advanced PV Modules. Our Series 4 and Series 3 Black Plus CdTe PV module outperforms conventional crystalline silicon solar modules with equal power rating due in part to superior spectral response
8
and temperature coefficient in many climates. At temperatures above 25C, First Solar modules produce
more energy than conventional crystalline silicon solar modules with equal power rating. Our TetraSun
crystalline silicon module is designed for applications where space is at a premium or customers prefer a
high power density solution. With a proprietary cell architecture, our crystalline silicon modules offer one
of the industrys highest power ratings and conversion efficiencies and lowest temperature coefficients,
resulting in high energy density in space-constrained installations.
Full Suite of Capabilities
The First Solar model offers PV energy solutions with superior value and less risk with our expertise across
substantially the entire solar value chain, including:
Project Development. During project development, we obtain land and land rights for the development
of PV solar power systems incorporating our modules, negotiate long-term PPAs with potential purchasers
of the electricity to be generated by those plants or develop plants in regulated markets where feed-intariff (FiT) or similar structures are in place, manage the interconnection and transmission process,
negotiate agreements to interconnect the systems to the electricity grid, and obtain the permits which are
required prior to the construction of the PV solar power systems, including applicable environmental and
land use permits. We also buy projects in various stages of development and continue developing those
projects with system designs incorporating our own modules. We sell developed PV solar power systems
to system operators who wish to own generating facilities, such as utilities, or to investors who are looking
for long-term investment vehicles that are expected to generate consistent returns.
EPC Services. We provide EPC services to projects developed by us, to projects developed by
independent solar power project developers, and directly to system owners such as utilities. EPC products
and services include engineering design and related services, BoS procurement, advanced development of
grid integration solutions, and construction contracting and management. Depending on the customer and
market need, we may provide our full EPC services or any combination of individual products and services within our EPC capabilities. An example of such combination of individual services would be providing engineering design and procurement of BoS parts (EP services) for a third-party constructing a PV
solar power system.
O&M Services. We have a comprehensive O&M service offering with multiple PV solar power systems
in operation. Utilizing a state of the art Global Operations Center, our team of O&M experts provide
comprehensive services including NERC compliance, energy forecasting, 24/7 monitoring and control,
PPA and Large Generator Interconnection Agreement compliance, performance engineering analysis,
turn-key maintenance services including spare parts and breakdown repair, and environmental services.
We offer our O&M service to solar power plant owners that use either our solar modules or modules
manufactured by other third-party manufacturers.
Project Finance. Our project finance group is primarily responsible for negotiating and executing the
financing, structuring and/or sales of PV solar power systems incorporating our modules, which allows us
to optimize the value of our project development portfolio. Our project finance team includes professionals with experience in arranging financing including non-recourse project debt financing in the
bank loan markets and debt capital markets and project equity capital from tax oriented and strategic
industry equity investors.
The First Solar Tracker and Other Balance of System. BoS consists of all of the non-module components of the solar power plant. We sell certain components of the solar system including single-axis trackers, which are manufactured by a third-party using our proprietary technology. We offer several
proprietary mounting solutions that have been custom-designed by First Solar engineers to integrate
exclusively with our modules and reduce system costs. Project specific factors such as the local irradiance,
weather, soil, wind, and topography will dictate the optimal mounting solution for each project. With a
single-axis tracker technology and multiple fixed mounting solutions to choose from, we offer a suite of
mounting systems that have been engineered to maximize energy output, increase installation velocity,
and reduce costs. Our proprietary tracker systems follow the sun throughout the day to maximize energy
9
output and generate up to 25% more energy than fixed mounting systems. In addition, our vertical
integration combined with partner collaboration has enabled us to continue to make system-level
improvements, such as a next-generation PV solar plant design in development combining our CdTe
modules with GEs ProSolar 1500 volt inverter/transformer system.
Asset Management. We have energy professionals with extensive experience in managing merchant
positions in energy markets. We utilize these professionals to implement opportunistic strategies to secure
power sales contracts, and hedge market exposure to optimize value while mitigating price risk. We are
also developing capabilities in power sales and marketing, which will enable us to source buyers of electricity from our projects as needed, for instance during any stub periods between a solar plants commercial operation date and the subsequent start date of a long-term PPA.
Global Markets
We have established and are continuing to develop a localized business presence on six continents, as
described below. Energy markets are by their nature localized, with different drivers and market forces impacting
electricity generation in a particular region or for a particular application. Accordingly, our business is evolving
worldwide and shaped by the varying ways in which our PV solar solutions can be a compelling and economically viable solution to energy needs in different markets and applications.
The Americas
United States. Multiple PV markets in the United States, which accounted for 90% of our 2014 net sales,
exemplify several of the criteria critical for a sustainable solar market: (i) sizeable electricity demand,
particularly around growing population centers and industrial areas, (ii) high existing power prices, and
(iii) abundant solar resources. In those areas and applications in which these factors are more pronounced,
our PV solar solutions are getting closer to competing solely on an economic basis with more traditional
forms of energy generation. The market penetration of PV solar is impacted by certain state and federal
support programs, including the 30% federal investment tax credit set to step down to 10% at the end of
2016, as described under Market Overview and Support Programs. We have significant experience
and a market leadership position in developing, financing, engineering, constructing, and maintaining
utility-scale power plants in the United States, particularly in California and other southwestern states.
Currently, our solar projects in the United States account for a majority of the 1.5 GW AC advanced-stage
pipeline of projects that we are either currently constructing or expect to construct. See Item 7:
Managements Discussion and Analysis of Financial Condition and Results of Operations-Systems Project Pipeline for more information about these projects.
Chile. Chile is a promising region for PV solar in that certain markets are characterized by high existing
electricity prices, abundant solar resources and visible demand in the form of mining or industrial activity.
The Chilean governments National Energy Strategy includes expansion of the countrys renewable energy
capacity to 20 percent of its total generated power by 2025. In 2014, we began construction on our 141 MW
AC Luz del Norte PV power plant located near Copiap, Chile. Energy from Luz del Norte, once completed,
will be supplied into the Chilean Central Interconnected System, contributing significantly toward Chiles
renewable energy goal. In addition to being the largest solar plant in the region, Luz del Norte, once completed, will be the biggest solar power facility in the world to sell electricity on an open contract basis.
Other Americas. We are developing our business in other countries in the Americas including Brazil,
Mexico, and certain Central American countries.
Europe, Middle East and Africa
Europe. While PV solar adoption in prior years was driven to a large degree by feed-in-tariffs and other
incentive programs in Germany, France, Italy and Spain, PV solar has entered its next phase in which
growth will ultimately be determined by the degree to which PV solar solutions can compete economically with more traditional forms of electricity generation, particularly in areas with high prevailing electricity prices, strong electricity demand and strong solar resources. In particular, the UK, Germany, France
and the Netherlands are all running tenders in which large-scale solar PV can bid for capacity.
10
In Europe, which accounted for approximately 4% of our 2014 net sales, we have been engaged in project
development activities with respect to certain projects in the United Kingdom, Germany, France and the
Netherlands, and we are actively evaluating additional project and business opportunities in Turkey, Israel
and emerging Southeastern European markets as well as mature Western European solar markets. We are
party to a joint venture with Belectric Solarkraftwerke GmbH to realize solar energy projects on three
continents. The joint venture is based in Germany and is tasked with developing selected PV power projects independently acquired or developed by either of the two companies in Europe, North Africa, as well
as projects of fewer than 20 megawatts, in the United States. Under the terms of the joint venture, First
Solar will supply its thin-film modules, selected components such as the First Solar tracker and valueadded services, while Belectric will provide its advanced balance of systems and a range of service capabilities. Both companies engineering, procurement and construction contributions will vary by project
and geography. In November 2014, First Solar and Belectric announced ground-breaking on a new 46
MW DC utility-scale power plant, in Oxfordshire, Southern England.The project is the fourth to be executed in the United Kingdom under the joint venture; with its recently built solar farms in Wiltshire and
East Anglia, the joint venture is expecting to reach a total capacity of 80 MW DC in the United Kingdom.
Middle East. The Middle East region offers strong growth potential driven by a combination of economics, abundant solar resources and robust policy. Key markets in the region, including the United Arab
Emirates, Jordan, and Egypt, have implemented policy mechanisms designed to ramp up the share of
renewable energy in their generation portfolios. While their motives for investing in solar energy range
from energy security to the diversification of their generation portfolios to the minimization of domestic
consumption of hydrocarbons, the common factor is that the economics of solar PV have made it a
compelling choice as a generation source.
Jordan and Egypt have actively facilitated the development of the independent power production sector in
their countries, as a means of responding to urgent energy needs. For example, Jordan has committed to
installing 600MW of solar PV capacity by 2020, while Egypt recently launched the Middle Easts first
multi-gigawatt scale solar tender, which was over-subscribed. Meanwhile, the emirate of Dubai, in the
United Arab Emirates, doubled the capacity of the second phase of its flagship solar park to 200MW; it
has also tripled its renewable energy commitment from 5 to 15 percent of its generation capacity by 2030.
However, as with any emerging market, challenges remain and these are primarily with regard to evolving policy and legislation, prevailing energy subsidies, available infrastructure, and geopolitical risk.
First Solar is pursuing a wide range of opportunities to support the Middle East regions efforts to cultivate its considerable solar resources. We established a local business presence in Dubai and in Saudi
Arabia. We constructed the 13 MW DC first phase of the Mohammed bin Rashid Al Maktoum Solar Park
in Dubai, which set the benchmark for utility scale solar in the region. In Jordan, we supported the development of and will construct the 53MW AC Shams Maan solar plant, which is expected to account for
one percent of Jordans annual energy output, when it is completed in 2016.
Africa. Africa offers strong potential for PV solar, which can play a useful role meeting the regions
varying energy needs. For example, the mining industry in South Africa and around the region is working
to address electricity supply challenges that have a direct impact on operations. Whether mines are gridconnected or relying on diesel generators, solar energy, with its cost competitiveness and reliability,
represents a meaningful value proposition. Deploying PV hybrid solutions that supplement existing power
sources, such as the electricity grid or diesel generators, can help mining companies address their daytime
electricity supply challenges, while minimizing costs and lowering their environmental impact. In South
Africa, the government is procuring bids under a competitive tender process in support of a target of procuring over 18 GW of renewable energy (wind, solar, etc.) by 2030 in South Africas Integrated Resource
Plan of which over 8.4 GW was allocated to solar PV. We are also developing energy access locations
using PV solar to address the electricity needs of people in Africa without access to a modern energy grid,
as described above under Business Offerings and Capabilities Off-Grid and Energy Access. First
Solar has established an operating subsidiary in Cape Town, South Africa as a regional hub for activities
across sub-Saharan Africa.
11
in Indias Rajasthan state. First Solar in India is seeking to develop utility scale solar PV projects, address
the energy/RPO needs of the utilities and also target the open access industrial and commercial power
demand. Options such as partnering with local entrepreneurs to develop solutions for segments in the
energy access market and creating solutions by combining solar PV with other modes of generation and
reduce dependence on liquid fuels especially in back-up (or even primary power) markets are also being
explored. For a description of some of the risks associated with our efforts in India, see Item 1A: Risk
Factors Risks Related to Our Markets and Customers Our ability to pursue an expansion strategy in
India could be adversely affected by protectionist or other adverse public policies.
Other APAC. We are developing our business in other APAC countries including Indonesia, Malaysia,
Thailand and the Philippines. Each of these regions has one or more market characteristics or trends (such
as an environment of declining fuel subsidies in Indonesia) which can make PV solar electricity attractive.
In China, we continue to evaluate our options and remain committed to our presence, with the goal of
developing sales and joint venture opportunities in the market.
Support Programs
Although our Long Term Strategic Plan provides for First Solar to transition over time toward operating in
sustainable markets that do not require solar specific government subsidies or support programs, in the near-term
our net sales and profits remain subject to variability based on the availability and size of government subsidies
and economic incentives. Support programs for PV solar electricity generation, depending on the jurisdiction,
include FiTs, quotas (including renewable portfolio standards and tendering systems), and net energy metering
programs. In addition to these support programs, financial incentives for PV solar electricity generation include
tax incentives, grants, loans, rebates, and production incentives. Although we expect to become less impacted by,
and less dependent on, support programs as we execute our Long Term Strategic Plan and transition into primarily sustainable markets, support programs will continue to play varying roles in accelerating the adoption of PV
solar systems around the world.
In Europe, renewable energy targets, in conjunction with FiTs, Renewable Obligation Certificates
(ROCs) and other schemes such as tenders for large-scale PV, have contributed to the growth in PV solar
markets. Renewable energy targets prescribe how much energy consumption must come from renewable sources, while incentive policies and competitive tenders policies are intended to support new supply development by
providing investor certainty. A 2009 European Union (EU) directive on renewable energy, which replaced an
earlier 2001 directive, sets varying targets for all EU member states in support of the directives goal of a 20%
share of energy from renewable sources in the EU by 2020, and requires national action plans that establish clear
pathways for the development of renewable energy sources.
Tax incentive programs exist in the U.S. at both the federal and state level and can take the form of investment and production tax credits, accelerated depreciation and sales and property tax exemptions and abatements.
At the federal level, investment tax credits for business and residential solar systems have gone through several
cycles of enactment and expiration since the 1980s. In October 2008, the U.S. Congress extended the 30%
federal energy investment tax credit (ITC) for both residential and commercial solar installations for eight
years, through December 31, 2016. The ITC is a primary economic driver of solar installations in the U.S. Its
extension through 2016 has contributed to greater medium term demand visibility in the U.S.; however, its stepdown to 10% at the end of 2016 (unless extended) underscores the need for the LCOE from solar systems to
continue to decline toward grid parity. The step-down of the 30% ITC poses significant uncertainties regarding
the future of U.S. PV solar market demand.
The majority of states in the U.S. have enacted legislation adopting Renewable Portfolio Standards (RPS)
mechanisms. Under an RPS, regulated utilities and other load serving entities are required to procure a specified
percentage of their total electricity sales to end-user customers from eligible renewable resources, such as solar
generating facilities, by a specified date. Some programs may further require that a specified portion of the total
percentage of renewable energy must come from solar generating facilities. RPS legislation and implementing
regulations vary significantly from state to state, particularly with respect to the percentage of renewable energy
required to achieve the states RPS, the definition of eligible renewable energy resources, and the extent to which
renewable energy credits (certificates representing the generation of renewable energy) qualify for RPS com13
pliance. Measured in terms of the volume of renewable electricity required to meet its RPS mandate, Californias
RPS program is the most significant in the U.S., and the California market for renewable energy has dominated
the western U.S. region for the past several years. First enacted in 2002, Californias RPS statute has been
amended several times to increase the overall percentage requirement as well as to accelerate the target date for
program compliance. Pursuant to amendments enacted by the California Legislature in 2011, the California RPS
program now requires utilities and other obligated load serving entities to procure 33% of their retail electricity
demand from eligible renewable resources by 2020. In 2014, approximately 73% of our total net sales were
derived from our systems projects or third-party module sales to solar power systems in California.
Business Segments
We operate our business in two segments. Our components segment involves the design, manufacture, and
sale of solar modules which convert sunlight into electricity. We manufacture CdTe modules and we also began
manufacturing high-efficiency crystalline silicon modules during the fourth quarter of 2014. Third-party customers of our components segment include project developers, system integrators, and owners and operators of PV
solar power systems.
Our second segment is our fully integrated systems business (systems segment), through which we provide complete turn-key PV solar power systems, or solar solutions that draw upon our capabilities, which include
(i) project development, (ii) EPC services, (iii) O&M services, and (iv) project finance expertise, all as described
in more detail below. We may provide our full EPC services or any combination of individual products and services within our EPC capabilities depending upon the customer and market opportunity. All of our systems segment products and services are for PV solar power systems which primarily use our solar modules, and such
products and services are sold directly to investor owned utilities, independent power developers and producers,
commercial and industrial companies, and other PV solar power system owners. Additionally, within our systems
segment, we may hold and operate certain of our PV solar power systems based on strategic opportunities.
See Note 24 Segment and Geographical Information, to our consolidated financial statements for the year
ended December 31, 2014 included in this Annual Report on Form 10-K for further information on our business
segments.
Components Business
Our components business involves the design, manufacture, and sale of solar modules which convert sunlight into electricity.
Solar Modules
CdTe Modules. Our flagship module since the inception of First Solar has been manufactured using our
advanced CdTe thin-film technology. Each solar module is a glass laminate approximately 2ft x 4ft (60cm x
120cm) in size that encapsulates a CdTe thin-film semiconductor. Our solar modules had an average rated power
per module of approximately 95 watts, 91 watts, and 86 watts for 2014, 2013, and 2012, respectively. During
2014, we announced the release of our Series 4TM module, which offers up to eight percent more energy than
conventional crystalline silicon modules with the same power rating, and is compatible with advanced 1500-volt
plant architectures. The Series 4ATM variant features a new anti-reflective coated glass, which enhances energy
production. Our semiconductor structure is a single-junction polycrystalline thin-film that uses CdTe as the
absorption layer. CdTe has absorption properties that are matched to the solar spectrum and can deliver competitive conversion efficiencies using only about 1-2% of the amount of semiconductor material (i.e., silicon) that
is used to traditional manufacture crystalline silicon solar modules. One of the drivers of First Solar modules
performance advantage over crystalline silicon modules is a lower temperature coefficient, delivering higher
energy yields at elevated operating temperature typical of utility-scale solar power plants in sunny regions.
Crystalline Silicon Modules. In the fourth quarter of 2014, we began manufacturing modules incorporating
high-efficiency crystalline silicon technology for deployment in space constrained applications.
Descriptions below of our components business relate to our CdTe modules unless otherwise noted.
14
Manufacturing Process
CdTe Modules
We manufacture our CdTe solar modules on high-throughput production lines and perform all manufacturing steps ourselves in an automated, proprietary, and continuous process. Our solar modules employ a thin layer
of semiconductor material to convert sunlight into electricity. Our manufacturing process eliminates the multiple
supply chain operators and expensive and time-consuming batch processing steps that are used to produce
crystalline silicon solar modules. Currently, we manufacture our solar modules at our Perrysburg, Ohio, and
Kulim, Malaysia manufacturing facilities.
We have integrated our CdTe manufacturing processes into a continuous production line with the following
three stages: the deposition stage, the cell definition and treatment stage, and the assembly and test stage. In the
deposition stage, panels of transparent oxide-coated glass are robotically loaded onto the production line where
they are cleaned, heated, and coated with thin layers of cadmium sulfide followed by a layer of CdTe using our
proprietary vapor transport deposition technology, after which the semiconductor-coated plates are cooled rapidly to increase strength. In the cell definition and treatment stage, we use high speed lasers to transform the large
single semiconductor coating on the glass plate into a series of interconnected cells that deliver the desired current and voltage output. In this stage, we also treat the semiconductor film using proprietary chemistries and
processes to improve the device performance, and we apply a metal terminated sputtered back contact. Finally, in
the assembly and test stage, we apply busbars, inter-laminate material, and a rear glass cover sheet that is laminated to encapsulate the semiconductor. A junction box and termination wires are then applied to complete the
assembly. The final assembly stage is the only stage in our production line that requires manual processing.
We maintain a robust quality and reliability assurance program that monitors critical process parameters to
ensure that industry and internal standards are met. This rigorous set of evaluations is conducted prior to each
solar module undergoing acceptance testing for both electrical leakage and power measurement on a solar simulator. The quality and reliability tests complement production surveillance with an ongoing monitoring program,
subjecting production modules to accelerated life cycle and stress testing to ensure conformance to requirements
of the International Electrotechnical Commission (IEC) and Underwriters Laboratories Inc. (UL). This program assures a high level of product quality and reliability, helping to predict power performance in the field.
Crystalline Silicon Modules
We manufacture our crystalline silicon cells in our new wafer fab in Kulim, Malaysia. The manufacturing
process starts with 156mm N Type mono crystalline silicon wafers supplied by a variety of wafer suppliers.
Incoming wafers are subjected to a series of inspections to ensure that high quality standards are met. The
proprietary manufacturing process consists of passivation, annealing, metallization, printing, wet cleans and electroplating steps and are all fully automated independent steps. Completed cells are tested and binned according to
strict performance criteria. The final module assembly is completed by a contract manufacturing company that
performs manufacturing to our module specifications using a bill of materials managed by us.
We maintain a robust quality and reliability assurance program that monitors critical process parameters to
ensure that industry and internal standards are met. This rigorous set of evaluations is conducted prior to each
solar module undergoing acceptance testing for both electrical leakage and power measurement on a solar simulator. The quality and reliability tests complement production surveillance with an ongoing monitoring program,
subjecting production modules to accelerated life cycle and stress testing to ensure conformance to IEC and UL
requirements. This program assures a high level of product quality and reliability, helping to predict power performance in the field.
Research, Development, and Engineering
We continue to devote substantial resources to research and development with the primary objective of
lowering the lifecycle cost of electricity generated by our PV systems. We conduct our research and development
activities primarily in the United States. Within our components business, we focus our research and development activities on, among other areas, continuing to increase the conversion efficiency and energy yield of our
solar modules and continuously improving durability and manufacturing efficiencies, including throughput
improvement, volume ramp, and material cost reduction.
15
In the course of our research and development activities, we continuously explore and research technologies
in our efforts to sustain competitive differentiation in our modules. We typically qualify process and product
improvements for full production at our Perrysburg, Ohio plant and then use a systematic process to propagate
them to our other production lines. We believe that our systematic approach to technology change management
will provide continuous improvements and ensure uniform adoption across our production lines. In addition, our
CdTe production lines are replicas or near replicas of each other and, as a result, a process or production
improvement on one line can be rapidly deployed to other production lines.
We regularly produce research cells in our laboratories, some of which are tested for performance and certified by independent labs such as the National Renewable Energy Laboratory. Cell efficiency measures the proportion of light converted in a single solar cell at standard test conditions. Our research cells are produced using
laboratory equipment and methods and are not intended to be representative of our manufacturing capability. We
believe that our record cells demonstrate a potential long-term module efficiency entitlement of over 18% using
our commercial scale manufacturing equipment.
During 2013 we acquired GEs global CdTe solar intellectual property portfolio, setting a course for significant advancement of our PV thin-film solar technology. The combination of the two companies complementary technologies and First Solars existing manufacturing capabilities are expected to accelerate the
development of CdTe solar module performance and improve efficiency at manufacturing scale. In addition, GE
Global Research and First Solar R&D are collaborating on future technology development to further advance
CdTe solar technology pursuant to an agreement through 2016.
For information regarding our research and development expense for the years ended December 31, 2014,
2013, and 2012, See Item 7: Managements Discussion and Analysis of Financial Condition and Results of
Operations Results of Operations.
Customers
With respect to our components business, during 2014, we sold the majority of our solar modules (not
included in our systems projects) to solar power system project developers, system integrators, and operators
headquartered primarily in Germany, India, and the United States, which either resell our solar modules to endusers or integrate them into solar power plants that they own, operate, or sell. Third-party module sales represented approximately 7% of our total 2014 net sales. Additionally, we develop, design, construct and sell PV
solar power systems that use the solar modules we manufacture.
During 2014, NextEra Energy, Inc, Southern Company and MidAmerican Energy Company individually
accounted for more than 10% of our components segments net sales, which includes the solar modules used in
our systems projects. We are investing in sustainable market development, particularly in areas with abundant
solar resources and sizable electricity demand, and as part of such efforts we are seeking to develop additional
customer relationships in sustainable markets and regions, which has reduced and is expected to continue to
reduce our customer and geographic concentration and dependence.
Competition
The renewable energy, solar energy, and solar module sectors are highly competitive and continually evolving as participants in these sectors strive to distinguish themselves within their markets and compete within the
larger electric power industry. We face intense competition for sales of solar modules, which has resulted in and
may continue to result in reduced margins and loss of market share. With respect to our components business,
our primary sources of competition are currently crystalline silicon solar module manufacturers, as well as other
thin-film module manufacturers and companies developing solar thermal and concentrated PV technologies.
Certain of our existing or future competitors may be part of larger corporations that have greater financial
resources and greater brand name recognition than we do and, as a result, may be better positioned to adapt to
changes in the industry or the economy as a whole. Certain competitors may have direct or indirect access to
sovereign capital, which could enable such competitors to operate at minimal or negative operating margins for
sustained periods of time. Among PV module and cell manufacturers, the principal methods of competition
include sales price per watt, conversion efficiency, reliability, warranty terms, and customer payment terms. If
16
competitors reduce module pricing to levels near or below their manufacturing costs, or are able to operate at
minimal or negative operating margins for sustained periods of time, our results of operations could be adversely
affected. At December 31, 2014, the global PV industry consisted of more than approximately 164 manufacturers
of solar modules and cells. In the aggregate, these manufacturers have significant production capacity relative to
global demand. We believe the solar industry will continue to experience periods of structural imbalance between
supply and demand (i.e., where production capacity exceeds global demand), and that such periods will put pressure on pricing, which could adversely affect our results of operations.
In addition, we expect to compete with future entrants to the PV industry that offer new technological solutions. We also face competition from semiconductor manufacturers and semiconductor equipment manufacturers or their customers, that produce PV cells, solar modules, or turn-key production lines. We also face
competition from companies that currently offer or are developing other renewable energy technologies
(including wind, hydropower, geothermal, biomass, and tidal technologies) and other power generation sources
that employ conventional fossil fuels.
Raw Materials
Our CdTe module manufacturing process uses approximately 30 types of raw materials and components to
construct a complete solar module. One critical raw material in our production process is cadmium telluride. Of
the other raw materials and components, the following eight are also critical to our manufacturing process: front
glass coated with transparent conductive oxide, cadmium sulfide, photo resist, laminate material, tempered back
glass, cord plate/cord plate cap, lead wire, and solar connectors. Before we use these materials and components in
our manufacturing process, a supplier must undergo a rigorous qualification process. We continually evaluate
new suppliers and currently are qualifying several new suppliers and materials. When possible we attempt to use
suppliers that can provide a raw material supply source that is near our manufacturing locations, reducing the
cost and lead times for such materials. A few of our critical materials or components are single sourced and most
others are supplied by a limited number of suppliers.
CdTe Solar Module Collection and Recycling Program
First Solar is committed to extended producer responsibility and takes into account the environmental
impact of its products over their entire life cycle. We established the solar industrys first comprehensive module
collection and recycling program. First Solars module recycling process is designed to maximize the recovery of
valuable materials, including the glass and encapsulated semiconductor material, for use in new modules or other
new products and minimizes the environmental impacts associated with our modules at the end of their useful
life. Approximately 90% of each collected First Solar module can be recycled into materials for use in new products, including new solar modules.
First Solar offers recycling services to customers to help them meet these module collection and recycling
obligations. First Solars recycling service provides plant owners with the flexibility of determining end-of life
module disposition, with options that enable them to more efficiently manage their capital and improve their
returns. For modules sold under sales arrangements covered under the Solar Module Collection and Recycling
Program (the program), we include a description of our module collection and recycling obligations. For such
modules covered under the program, we agree to cover the costs for the collection and recycling of solar modules, and the end-users agree to notify us, disassemble their solar power systems, package the solar modules for
shipment and revert module ownership rights back to us at the end of the modules service lives.
The European Unions Waste Electronics and Electrical Equipment (WEEE) Directive places the obligation of recycling (including collection, treatment, and environmentally sound disposal) of electrical and electronic equipment (EEE) products upon producers. The Directive is now applicable to solar PV modules in
many of the EU countries. For modules covered under the program that have been sold to and installed in the EU,
we continue to maintain a commitment to cover and pre-fund the estimated collection and recycling costs consistent with our historical program. However, as the detailed legal requirements of the transposed WEEE Directive become known through 2015, we will prospectively adjust our offering in the various EU member states as
required to ensure compliance with the local EU member state regulations.
17
For our pre-funded collection and recycling program we continue to fund the estimated collection and
recycling cost incremental to amounts already pre-funded in prior years for the cumulative modules covered by
the program within 90 days of the end of each fiscal year, assuming for this purpose a minimum service life of 25
years for our solar modules. In addition to achieving substantial environmental benefits, our solar module collection and recycling program may provide us the opportunity to recover certain raw materials and components for
reuse in our manufacturing process. We currently have recycling facilities operating at each manufacturing
facility (with sufficient capacity for manufacturing scrap, anticipated warranty returns, and modules collected at
the end of their useful life over the next several years) that produce glass cullet suitable for use in the production
of new glass products by a third-party supplier and unrefined semiconductor materials that will be further processed by a third-party supplier and then used to produce semiconductor materials for use in new solar modules.
To ensure that the pre-funded amounts for covered modules under the program are available regardless of
our financial status in the future, a trust structure has been established; funds are put into custodial accounts in
the name of a trustee. Only the trustee can distribute funds from the custodial accounts for qualified collection
and recycling costs. These funds cannot be accessed for any purpose other than for qualified module collection
and recycling costs of First Solar modules; such collection and recycling services will either be performed by us
or a third-party. End users with solar modules covered by our pre-funded program can request collection and
recycling of their eligible solar modules by us at any time at no additional cost.
Solar Module Warranties
We provide a limited warranty against defects in materials and workmanship under normal use and service
conditions for 10 years following delivery to the owners of our solar modules. We also typically warrant to our
owners that solar modules installed in accordance with agreed-upon specifications will produce at least 97% of
their labeled power output rating during the first year, with the warranty coverage reducing by 0.7% every year
thereafter throughout the 25 year performance warranty. Prior to 2014, we typically warranted to our owners that
solar modules installed in accordance with agreed-upon specifications would produce at least 90% of their
labeled power output rating during the first 10 years following their installation and at least 80% of their labeled
power output rating during the following 15 years. In resolving claims under both the defects and power output
warranties, we have the option of either repairing or replacing the covered solar modules or, under the power
output warranty, providing additional solar modules to remedy the power shortfall. We also have the option to
make a payment for the then current market price for solar modules to resolve claims. Our warranties are automatically transferred from the original purchasers of our solar modules to subsequent purchasers upon resale.
As an alternative to our module power output warranty, we have offered a system level module performance
warranty for a limited number of our recent system sales. This system level module performance warranty is
designed for utility scale systems and provides 25-year plant-level energy degradation protection. The system
level module performance warranty typically is calculated as a percentage of a systems expected energy production, adjusted for certain actual site conditions, with the warranted level of performance declining each year
in a linear fashion, but never falling below 80% during the term of the warranty. In resolving claims under the
system level module performance warranty to restore the system to warranted performance levels, we first must
validate that the root cause is due to module performance; then we typically have the option of either repairing or
replacing modules, providing supplemental modules or making a cash payment. Consistent with our module
power output warranty, when we elect to satisfy a valid warranty claim by providing replacement or supplement
modules under the system level module performance warranty, we do not have any obligation to pay for the labor
to remove or install modules.
Currently, a majority of our systems projects are subject to such system level module performance warranty,
and we expect that this percentage will increase in the future as we extend it to future systems sales arrangements. We do not anticipate that the system level module performance warranty will have a material impact on
our future warranty claim rates, as such warranty is designed to be in line with the expected risk-adjusted
aggregate performance of our modules. The offering of such system level warranty addresses the challenge of
identifying, from the potential millions of modules installed in a utility scale system, individual modules that are
performing below warranty by focusing on the energy generated by the system rather than the capacity of
individual modules.
18
From time to time we have taken remediation actions with respect to affected modules beyond our limited
warranty, and we may elect to do so in the future, in which case we would incur additional expenses. Such potential voluntary future remediation actions beyond our limited warranty obligation could have a material adverse
effect on our results of operations if we commit to any such remediation actions.
Systems Business
Through our fully integrated systems business, we provide a complete turn-key solar power system solution
or any combination of our systems solutions, which may include project development, EPC services, O&M services, and project finance.
Our systems business has grown over the past several years through a combination of business acquisitions
and organic growth. In January 2013, we acquired Solar Chile, a Santiago-based solar development company.
Solar Chile has a portfolio of utility-scale PV power projects in varying stages of development currently totaling
approximately 1 GW in northern Chile, including the Atacama Desert region, which offers the highest solar
irradiance in the world. In addition, in August 2013, we acquired a pipeline of U.S. and Mexico development
assets from Element Power. Included in the 1.5 GW pipeline are diverse projects in various stages of development in California, Arizona, Texas, Georgia, North Carolina, Colorado, Louisiana, Illinois and Mexico.
Project Development
Project development activities include: site selection and securing rights to acquire or use the site, obtaining
in a timely manner the requisite interconnection and transmission studies, executing an interconnection agreement, obtaining environmental and land use permits, maintaining effective site control, and entering into a PPA
with an off-taker of the power to be generated by the project. These activities culminate in receiving the right to
construct and operate a solar power system. Depending on the market opportunity or geographic location, we
may acquire projects in various stages of development or acquire project companies from developers in order to
complete the development process, construct a PV power plant incorporating our modules and sell the system to
a long-term project owner, or in certain cases, operate the system on our own. Depending on the market opportunity or geographic location, we may collaborate with local partners in connection with these project development activities. Depending on the type of project or geographic location, PPAs or FiT structures define the price
and terms the utility customer or investor will pay for power produced from a project. Entering into a PPA generally provides the underlying economics needed to finalize development including permitting, beginning construction, arranging financing, and marketing the project for sale to a long-term project owner. Depending
primarily on the location, stage of development upon our acquisition of the project, and other site attributes, the
development cycle typically ranges from one to five years. We may be required to incur significant costs for preliminary engineering, permitting, legal, and other expenses before we can determine whether a project is feasible,
economically attractive, or capable of being built. If there is a delay in obtaining any required regulatory approvals, we may be forced to incur additional costs, write-down capitalized project assets, and the right of the offtaker under the PPA to terminate may be triggered.
Customers
With respect to our systems business, our customers consist of investor owned utilities, independent power
developers and producers, commercial and industrial companies, and other system owners who may purchase
from us completed solar power plants (which include our solar modules), any combination of EPC services, and
O&M services for the plants we build. During 2014, the substantial majority of our systems business sales were
generated in North America.
During 2014, the principal customers of our systems segment were Southern Company, NextEra Energy,
Inc, and MidAmerican Energy Company, each of which also accounted for more than 10% of our systems segment net sales during 2014.
Competition
With respect to our systems business, we face competition from other providers of renewable energy solutions, including developers of PV, solar thermal and concentrated solar power systems, and developers of other
19
forms of renewable energy projects, including wind, hydropower, geothermal, biomass, and tidal projects. To the
extent other solar module manufacturers become more vertically integrated, we expect to face increased competition from such companies as well. We also face competition from other EPC companies and joint venture type
arrangements between EPC companies and solar companies. Certain current or potential future competitors may
also have a low cost of capital and/or access to foreign capital. While the decline in PV modules prices over the
last several years has increased interest in solar electricity worldwide, there are limited barriers of entry in many
parts of the PV solar value chain, depending on the geographic market. Accordingly, competition at the systems
level can be intense, thereby exerting downward pressure on systems level profit margins industry-wide, to the
extent competitors are willing and able to bid aggressively low prices for new projects and PPAs, using low cost
assumptions for modules, BoS components, installation, maintenance and other costs. Please see Item 1A: Risk
Factors Competition at the systems level can be intense, depending on the market opportunity, thereby potentially exerting downward pressure on systems level profit margins industry-wide, which could reduce our net
sales, profitability and adversely affect our results of operations.
EPC Warranty
In addition to our solar module warranties described above, for solar power plants built by our systems
business, we typically provide a limited warranty on the balance of the system against defects in engineering
design, installation, and workmanship for a period of one to two years following the substantial completion of a
phase or the entire solar power plant. In resolving claims under the engineering design, installation, and
workmanship warranties, we have the option of remedying the defect through repair, or replacement.
As part of our systems business, we conduct performance testing of the solar power plant prior to substantial
completion to confirm the power plant meets operational and capacity expectations noted in the EPC agreement.
In addition, we may provide an energy generation performance test during the first year of the solar power plants
operation. Such a test is designed to demonstrate that the actual energy generation for the first year meets or
exceeds the modeled energy expectation, after certain adjustments and exclusions. If there is an underperformance event, determined at the end of the first year after substantial completion, we may incur liquidated
damages as a percentage of the EPC contract price. In some instances, a bonus payment may be received at the
end of the first year if the power plant performs above a certain level. In limited cases, a similar energy generation test is offered as part of our operations and maintenance service, up to a maximum of five years. In such a
case, liquidated damages are incurred at the lost energy price noted in the PPA.
Research, Development, and Engineering
Our systems business research and development activities are primarily focused on the objective of lowering
the LCOE through reductions in BoS costs, improved systems design, and energy yield enhancements associated
with PV systems that use our solar modules. These R&D efforts are also focused on continuing to improve our
systems in terms of grid stabilization. We conduct our research and development activities for the systems business primarily in the United States. Innovations related to system design, hardware platforms, inverters, trackers,
and installation techniques and know how, among other things, can and are expected in the future to continue to
reduce BoS costs, which can represent a significant portion of the costs associated with the construction of a
typical utility-scale PV solar power system.
For information regarding our research and development expense for the years ended December 31, 2014,
2013, and 2012, See Item 7: Managements Discussion and Analysis of Financial Condition and Results of
Operations Results of Operations.
Own and Operate
From time to time we may temporarily own and operate certain PV solar power systems while we attempt to
market them. The ability to do so allows us to gain control of the sales process, provide a lower risk profile to a
future buyer of a system, and improve our ability to drive higher eventual sale values. As of February 2015, we
owned (or have ownership interests in) and operated three solar power plants. As an owner and operator of these
PV solar power systems, we and certain of our operating subsidiaries are subject to the authority of the Federal
Energy Regulatory Commission (FERC), as well as various other local, state and federal regulatory bodies. For
20
more information about risks related to owning and operating PV solar power systems, please see Item 1A: Risk
Factors As a temporary owner and operator of certain PV solar systems that are delivering electricity to the
grid, certain of our indirect subsidiaries are regulated as a public utility under U.S. federal and state law, which
could adversely affect the cost of doing business and limit our growth. For more information about the economics of such ownership and the impacts on our liquidity See Item 7: Managements Discussion and Analysis of
Financial Condition and Results of Operations Liquidity and Capital Resources.
Intellectual Property
Our success depends, in part, on our ability to maintain and protect our proprietary technology and to conduct our business without infringing on the proprietary rights of others. We rely primarily on a combination of
patents, trademarks and trade secrets, as well as associate and third-party confidentiality agreements, to safeguard
our intellectual property. We regularly file patent applications to protect inventions arising from our research and
development, and are currently pursuing patent applications in the U.S. and worldwide. Our patent applications
and any future patent applications might not result in a patent being issued with the scope of the claims we seek,
or at all, and any patents we may receive may be challenged, invalidated, or declared unenforceable. In addition,
we have registered and/or have applied to register, trademarks and service marks in the U.S. and a number of
foreign countries for First Solar and First Solar and Design.
With respect to proprietary know-how that is not patentable and processes for which patents are difficult to
enforce, we rely on, among other things, trade secret protection and confidentiality agreements to safeguard our
interests. We believe that many elements of our PV module manufacturing process, including our unique materials sourcing, involve proprietary know-how, technology, or data that are not covered by patents or patent applications, including technical processes, equipment designs, algorithms, and procedures. We have taken security
measures to protect these elements. Our research and development personnel have entered into confidentiality
and proprietary information agreements with us. These agreements address intellectual property protection issues
and require our associates to assign to us all of the inventions, designs, and technologies they develop during the
course of employment with us. We also require our customers and business partners to enter into confidentiality
agreements before we disclose any sensitive aspects of our modules, technology, or business plans.
We have not been subject to any material intellectual property infringement or misappropriation claims.
Environmental, Health, and Safety Matters
Our operations include the use, handling, storage, transportation, generation, and disposal of hazardous
materials and hazardous wastes. We are subject to various national, state, local, and international laws and regulations relating to the protection of the environment, including those governing the discharge of pollutants into
the air and water, the use, management, and disposal of hazardous materials and wastes, occupational health and
safety, and the cleanup of contaminated sites. Therefore, we could incur substantial costs, including cleanup
costs, fines, and civil or criminal sanctions and costs arising from third-party property damage or personal injury
claims as a result of violations of, or liabilities under, environmental and occupational health and safety laws and
regulations or non-compliance with environmental permits required for our operations. We believe we are currently in substantial compliance with applicable environmental and occupational health and safety requirements
and do not expect to incur material expenditures for environmental and occupational health and safety controls in
the foreseeable future. However, future developments such as the implementation of new, more stringent laws
and regulations, more aggressive enforcement policies, or the discovery of unknown environmental conditions
may require expenditures that could have a material adverse effect on our business, results of operations, or
financial condition. See Item 1A: Risk Factors Environmental obligations and liabilities could have a substantial negative impact on our financial condition, cash flows, and profitability.
Corporate History
In February 2006 we were incorporated as a Delaware corporation. Our common stock has been listed on
The NASDAQ Global Select Market under the symbol FSLR since our initial public offering in November
2006. In October 2009, our common stock was added to the S&P 500 Index, making First Solar the first, and
currently only, pure-play renewable energy company in the index.
21
Associates
As of December 31, 2014, we had approximately 6,060 associates (our term for full and part-time
employees), including approximately 4,320 in module manufacturing positions and approximately 550 associates
that work directly in our systems business. The remainder of our associates are in research and development,
sales and marketing, and general and administrative positions. None of our associates are currently represented
by labor unions or covered by a collective bargaining agreement. As we expand domestically and internationally,
however, we may encounter either regional laws that mandate union representation or associates who desire
union representation or a collective bargaining agreement. We believe that our relations with our associates are
good.
Information About Geographic Areas
We have significant marketing, distribution, and manufacturing operations both within and outside the
United States. Currently, we manufacture our solar modules at our Perrysburg, Ohio, and Kulim, Malaysia manufacturing facilities.
In 2014, the foreign country with the greatest concentration risk was Australia, which accounted for 5% of
our consolidated net sales. As part of our Long Term Strategic Plan, we are in the process of expanding our operations, particularly with respect to our systems business, to various countries worldwide, including countries in
Latin America, Asia, the Middle East, Australia and Africa. As a result, we are subject to the legal, tax, political,
social and regulatory requirements, and economic conditions of an increasing number of jurisdictions. The international nature of our operations subjects us to a number of risks, including fluctuations in exchange rates,
adverse changes in foreign laws or regulatory requirements and tariffs, taxes, and other trade restrictions. See
Item 1A: Risk Factors Our substantial international operations subject us to a number of risks, including
unfavorable political, regulatory, labor, and tax conditions in foreign countries and Risk Factors We may be
unable to execute on our Long Term Strategic Plan, which could have a material adverse effect on our business,
results of operations or financial condition. See Note 24 Segment and Geographical Information, to our consolidated financial statements included in this Annual Report on Form 10-K for information about our net sales
and long-lived assets by geographic region for the years ended December 31, 2014, 2013, and 2012. See also
Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations, for other
information about our operations and activities in various geographic regions.
Available Information
We maintain a website at http://www.firstsolar.com. We make available free of charge on our website our
annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, proxy statements,
and any amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Exchange Act,
as soon as reasonably practicable after we electronically file these materials with, or furnish them to, the SEC.
The information contained in or connected to our website is not incorporated by reference into this report. We
use our website as one means of disclosing material non-public information and for complying with our disclosure obligations under the SECs Regulation FD. Such disclosures will typically be included within the
Investor Relations section of our website (http://investor.firstsolar.com). Accordingly, investors should monitor
such portions of our website in addition to following our press releases, SEC filings, and public conference calls
and webcasts.
The public may also read and copy any materials that we file with the SEC at the SECs Public Reference
Room at 100 F Street, NE, Washington, D.C. 20549. The public may obtain information on the operation of the
Public Reference Room by calling the SEC at 1-800-SEC-0330. The SEC also maintains an Internet website that
contains reports and other information regarding issuers, such as First Solar, that file electronically with the SEC.
The SECs Internet website is located at http://www.sec.gov.
22
Age
James A. Hughes . . . . . . . . . . . . . . . . . . .
Mark R. Widmar . . . . . . . . . . . . . . . . . . .
52
49
Georges J. Antoun . . . . . . . . . . . . . . . . . .
Joseph G. Kishkill . . . . . . . . . . . . . . . . . .
Paul J. Kaleta . . . . . . . . . . . . . . . . . . . . .
52
50
59
Position
James A. Hughes joined First Solar in March 2012 as Chief Commercial Officer and was appointed Chief Executive Officer in May 2012. Prior to joining First Solar, Mr. Hughes served, from October 2007 until April 2011, as Chief
Executive Officer and Director of AEI Services LLC, which owned and operated power distribution, power generation
(both thermal and renewable), natural gas transportation and services, and natural gas distribution businesses in emerging markets worldwide. From 2004 to 2007, he engaged in principal investing with a privately held company based in
Houston, Texas that focused on micro-cap investments in North American distressed manufacturing assets. Previously,
he served, from 2002 until March 2004, as President and Chief Operating Officer of Prisma Energy International,
which was formed out of former Enron interests in international electric and natural gas utilities. Prior to that role,
Mr. Hughes spent almost a decade with Enron Corporation in positions that included President and Chief Operating
Officer of Enron Global Assets, President and Chief Operating Officer of Enron Asia, Pacific Africa and China and as
Assistant General Counsel of Enron International. Mr. Hughes is a Non-Executive Director of APR Energy plc, a
London Stock Exchange-listed energy company participating in the global market for gas and diesel fired temporary
power plants. He is Chairman of the Board of Directors of the Los Angeles branch of the Federal Reserve Bank of San
Francisco. Mr. Hughes holds a juris doctor degree from the University of Texas at Austin School of Law, a Certificate
of Completion in international business law from Queen Marys College, University of London, and a bachelors
degree in business administration from Southern Methodist University.
Mark R. Widmar joined First Solar in April 2011 as Chief Financial Officer. Mr. Widmar has also served as
First Solars Chief Accounting Officer since February 1, 2012. Prior to joining First Solar, Mr. Widmar served as
Chief Financial Officer of GrafTech International Ltd., a leading global manufacturer of advanced carbon and
graphite materials, from May 2006 through March 2011, as well as President, Engineered Solutions from January
2011 through March 2011. Prior to joining GrafTech, Mr. Widmar served as Corporate Controller of NCR Inc.
from 2005 to 2006, and was a Business Unit Chief Financial Officer for NCR from November 2002 to his
appointment as Controller. He also served as a Division Controller at Dell, Inc. from August 2000 to November
2002 prior to joining NCR. Mr. Widmar also held various financial and managerial positions with Lucent Technologies Inc., Allied Signal, Inc., and Bristol Myers/Squibb, Inc. Mr. Widmar holds a B.S. in Business Accounting and a Masters of Business Administration from Indiana University.
Georges J. Antoun joined First Solar in July 2012 as the companys Chief Operating Officer. Mr. Antoun
has over 20 years of operational and technical experience, including leadership positions at several global
technology companies. Mr. Antoun most recently served as Venture Partner at Technology Crossover Ventures
(TCV), a private equity and venture firm that he joined in July 2011. Prior to joining TCV, Mr. Antoun was the
Head of Product Area IP & Broadband Networks for Ericsson, based in San Jose, California. Mr. Antoun joined
Ericsson in 2007, when Ericsson acquired Redback Networks, a telecommunications equipment company, where
Mr. Antoun served as the Senior Vice President of World Wide Sales & Operations. After the acquisition,
Mr. Antoun was promoted to Chief Executive Officer of the Redback Networks subsidiary. Prior to Redback
Networks, Mr. Antoun spent five years at Cisco Systems, where he served as Vice President of Worldwide Systems Engineering and Field Marketing, Vice President of Worldwide Optical Operations, and Vice President of
Carrier Sales. He has also held senior management positions at Newbridge Networks, a data and voice networking company, and NYNEX (now Verizon Communications), where he was part of its Science and Technology
Division. Mr. Antoun is a member of the Board of Directors of Ruckus Wireless, Inc. and Violin Memory, Inc.,
both publicly-traded companies. Mr. Antoun earned a Bachelor of Science degree in Engineering from the University of Louisiana at Lafayette and a Masters degree in Information Systems Engineering from NYU Poly.
23
Joseph G. Kishkill joined First Solar in September 2013 as Chief Commercial Officer. Prior to joining First
Solar, Mr. Kishkill served as President, Eastern Hemisphere Operations, for Exterran Energy Solutions, L.P. and
Senior Vice President of Exterran Holdings, Inc., a global provider of natural gas, petroleum and water treatment
production services. Prior to that, he led Exterrans business in the Latin America region. Prior to joining
Exterrans predecessor company in 2002, Mr. Kishkill held positions of increasing responsibility with Enron
Corporation from 1990 to 2001, advancing to Chief Executive Officer for South America. During his career,
Mr. Kishkill has been based in Dubai, Brazil and Argentina and has provided management services for energy
projects and pipelines throughout South America. Mr. Kishkill holds a Master in Business Administration degree
from the Harvard Graduate School of Business Administration and holds a Bachelor of Science degree in Electrical Engineering from Brown University.
Paul J. Kaleta joined First Solar in March 2014 as Executive Vice President & General Counsel. Prior to
joining First Solar, Mr. Kaleta was Executive Vice President, General Counsel, Shared Services & Secretary, and
Chief Compliance Officer, for NV Energy, Inc. Before that, he was Vice President and General Counsel for Koch
Industries, Inc. He also served in a number of legal and other leadership roles for Koch companies. Before joining Koch, he was Vice President and General Counsel of Niagara Mohawk Power Corporation (now part of
National Grid), and was a partner at the former law firm Swidler Berlin LLP and an associate at the law firm
Skadden, Arps, Slate, Meagher & Flom LLP. He also served as a federal judicial clerk. Mr. Kaleta holds a juris
doctor degree from Georgetown University Law Center and a bachelors degree from Hamilton College.
Item 1A: Risk Factors
An investment in our stock involves a high degree of risk. You should carefully consider the following
information, together with the other information in this Annual Report on Form 10-K, before buying shares of
our stock. If any of the following risks or uncertainties occur, our business, financial condition, and results of
operations could be materially and adversely affected and the trading price of our stock could decline.
Risks Related to Our Markets and Customers
Competition at the systems level can be intense, thereby potentially exerting downward pressure on systems
level profit margins industry-wide, which could reduce our net sales, profitability and adversely affect our
results of operations.
The significant decline in PV module prices over the last several years has and continues to create a challenging environment for module manufacturers, but it has also increased interest in solar electricity worldwide by
eroding one of the primary historical constraints to widespread solar market penetration, namely its affordability.
Aided by such lower module prices, competitors have in many cases been willing and able to bid aggressively for
new projects and PPAs, using low cost assumptions for modules, BoS components, installation, maintenance and
other costs as the basis for such bids. Relatively low barriers to entry for competitors have led to, depending on
the market and other factors, intense competition at the systems level. Intense competition at the systems level
can result in an environment in which systems level pricing falls rapidly, thereby further increasing demand for
solar solutions but constraining the ability for project developers, EPC companies and/or vertically-integrated
solar companies such as First Solar to sustain meaningful and consistent profitability. Accordingly, while we
believe our systems offerings and experience are positively differentiated in many cases from that of our competitors, we may fail to correctly identify our competitive position, we may be unable to develop or maintain a
sufficient magnitude of new systems projects worldwide at economically attractive rates of return, and we may
not otherwise be able to achieve meaningful profitability under our Long Term Strategic Plan.
Depending on the market opportunity, we may be at a disadvantage compared to potential systems-level
competitors. For example, certain of our competitors may have a stronger and/or more established localized
business presence in a particular geographic region. Certain of our competitors may be larger entities that have
greater financial resources and greater overall brand name recognition than we do and, as a result, may be better
positioned to impact customer behavior or adapt to changes in the industry or the economy as a whole. Certain
competitors may also have direct or indirect access to sovereign capital and/or other incentives, which could
enable such competitors to operate at minimal or negative operating margins for sustained periods of time.
24
Additionally, large-scale solar systems are still in their relatively early stages of existence, and, depending
on the geographic area, many potential customers are still in the process of educating themselves about the points
of differentiation among various available providers of PV solar solutions, including a companys proven overall
experience and bankability, system design and optimization expertise, grid interconnection and stabilization
expertise, and proven O&M capabilities. If we are unable over time to meaningfully differentiate our offerings at
scale, from the viewpoint of our potential customer base, our business, financial condition and results of operations could be adversely affected.
An increased global supply of PV modules has caused and may continue to cause structural imbalances in
which global PV module supply exceeds demand, which could have a material adverse effect on our business, financial condition and results of operations
Solar manufacturers have significant aggregate installed production capacity in relation to global demand.
We believe the solar industry will continue to experience periods of structural imbalance between supply and
demand (i.e., where production capacity exceeds global demand), and that such periods will put pressure on pricing. During the past several years, industry average sales prices per watt (ASPs) have declined significantly
both at the module and system levels, as competitors reduced ASPs to sell-through inventories worldwide. If our
competitors reduce module pricing to levels near or below their manufacturing costs, or are able to operate at
minimal or negative operating margins for sustained periods of time, or if demand for PV modules does not grow
sufficiently to justify the current production supply, our business, financial condition and results of operations
could be adversely affected.
If PV technology is not suitable for widespread adoption at economically attractive rates of return, or if
sufficient additional demand for solar modules does not develop or takes longer to develop than we anticipate, our net sales and profit may flatten or decline and we may be unable to sustain profitability.
The solar energy market is at a relatively early stage of development, in comparison to fossil fuel-based
electricity generation. If PV technology proves unsuitable for widespread adoption at economically attractive
rates of return or if additional demand for solar modules and systems fails to develop sufficiently or takes longer
to develop than we anticipate, we may be unable to grow our business or generate sufficient net sales to sustain
profitability. In addition, demand for solar modules and systems in our targeted markets may develop to a lesser
extent than we anticipate. Many factors may affect the viability of widespread adoption of PV technology and
demand for solar modules and systems, including the following:
cost-effectiveness of the electricity generated by PV power systems compared to conventional energy
sources, such as natural gas and coal (which fuel sources may be subject to significant price swings from
time to time), and other non-solar renewable energy sources, such as wind;
performance, reliability, and availability of energy generated by PV systems compared to conventional
and other non-solar renewable energy sources and products, particularly conventional energy generation
capable of providing 24-hour, non-intermittent baseload power;
success of other renewable energy generation technologies, such as hydroelectric, tidal, wind, geothermal,
solar thermal, concentrated PV, and biomass;
fluctuations in economic and market conditions that affect the price of, and demand for, conventional and
non-solar renewable energy sources, such as increases or decreases in the price of natural gas, coal, oil,
and other fossil fuels;
fluctuations in capital expenditures by end-users of solar modules and systems which tend to decrease
when the economy slows and when interest rates increase; and
availability, substance, and magnitude of support programs including government targets, subsidies,
incentives, and renewable portfolio standards to accelerate the development of the solar energy industry.
25
We may be unable to fully execute on our Long Term Strategic Plan, which could have a material adverse
effect on our business, results of operations or financial condition.
We face numerous difficulties in executing our Long Term Strategic Plan, particularly in new foreign jurisdictions, including the following:
difficulty in accurately prioritizing geographic markets which we can most effectively and profitably serve
with our PV offerings, including miscalculations in overestimating or underestimating our addressable
market demand;
difficulty in overcoming the inertia involved in changing local electricity ecosystems as necessary to
accommodate large-scale PV solar deployment and integration;
protectionist or other adverse public policies in countries we operate in and/or are pursuing, including
local content requirements or capital investment requirements;
business climates, such as that in China, that may have the effect of putting foreign companies at a disadvantage relative to domestic companies;
unstable economic, social and/or operating environments in foreign jurisdictions, including social unrest
and currency, inflation and interest rate uncertainties;
the possibility of applying an ineffective commercial approach to targeted markets, including product
offerings that may not meet market needs;
difficulty in generating sufficient sales volumes at economically sustainable profitability levels;
difficulty in timely identifying, attracting training and retaining qualified sales, technical and other personnel in geographies targeted for expansion;
the possibility of having insufficient capital resources necessary to achieve an effective localized business
presence in targeted jurisdictions;
difficulty in maintaining proper controls and procedures as we expand our business operations both in
terms of complexity and geographical reach, including transitioning certain business functions to low-cost
geographies, with any material control failure potentially leading to reputational damage and loss of confidence in our financial reporting accuracy;
difficulty in competing against competitors who may have greater financial resources and/or a more effective or established localized business presence and/or be willing and able to operate with little or no
operating margins for sustained periods of time;
difficulty in competing against competitors who may gain in profitability and financial strength over time
by successfully participating in the global rooftop PV solar market, which is a segment in which we do not
have deep historical experience;
difficulty in establishing and implementing a commercial and operational approach adequate to address
the specific needs of the markets we are pursuing;
difficulty in identifying the right local partners and developing any necessary partnerships with local businesses, on commercially acceptable terms; and
difficulty in balancing market demand and manufacturing production in an efficient and timely manner,
potentially causing us to be manufacturing capacity constrained in some future periods or over-supplied in
others.
In addition, please see the Risk Factors entitled Our substantial international operations subject us to a
number of risks, including unfavorable political, regulatory, labor, and tax conditions in foreign countries, and
Reduced growth in or the reduction, elimination, or expiration of government subsidiaries, economic incentives,
and other support for on-grid solar electricity, could reduce demand and/or price levels for our solar modules,
and limit our growth or lead to a reduction in our net sales, and adversely impact our operating results.
27
We may be unable to profitably provide new solar offerings or achieve sufficient market penetration with
such offerings.
We are in the process of expanding our line-up of offerings to include solutions that build upon our core
competencies but for which we have not had significant historical experience with, including the AC Power
Block, and offerings related to fuel displacement, commercial and industrial and distributed generation for
restricted spaces, off-grid and energy access. We cannot be certain that we will be able to ascertain and allocate
the appropriate financial and human resources necessary to grow these business areas. We could invest considerable capital into growing these businesses but fail to address market or customer needs or otherwise not experience a satisfactory level of financial return. Also, in expanding into these areas, we may be competing against
companies that previously have not been significant competitors, such as companies that currently have substantially more experience than we do in the rooftop or other targeted segments. If we are unable to achieve
growth in these areas, our overall growth and financial performance may be limited relative to our competitors
and our operating results could be adversely impacted.
An increase in interest rates or lending rates or tightening of the supply of capital in the global financial
markets (including a reduction in total tax equity availability) could make it difficult for customers to
finance the cost of a PV system and could reduce the demand for our solar systems or modules and/or lead
to a reduction in the average selling price for PV modules.
Many of our customers and our systems business depend on debt and/or equity financing to fund the initial
capital expenditure required to develop, build and/or purchase a PV system. As a result, an increase in interest
rates or lending rates, or a reduction in the supply of project debt financing or tax equity investments, could
reduce the number of solar projects that receive financing or otherwise make it difficult for our customers or our
systems business to secure the financing necessary to develop, build, purchase or install a PV system on favorable terms, or at all, and thus lower demand for our solar modules which could limit our growth or reduce our net
sales. In addition, we believe that a significant percentage of our end-users install PV systems as an investment,
funding the initial capital expenditure through a combination of equity and debt. An increase in interest rates and/
or lending rates could lower an investors return on investment in a PV system, increase equity return requirements or make alternative investments more attractive relative to PV systems, and, in each case, could cause
these end-users to seek alternative investments.
Risks Related to Regulations
Existing regulations and policies, changes thereto, and new regulations and policies may present technical,
regulatory, and economic barriers to the purchase and use of PV products or systems, which may significantly reduce demand for our solar modules, systems or services.
The market for electricity generation products is heavily influenced by foreign, federal, state, and local
government regulations and policies concerning the electric utility industry, as well as policies promulgated by
electric utilities. These regulations and policies often relate to electricity pricing and technical interconnection of
customer-owned electricity generation. In the United States and in a number of other countries, these regulations
and policies have been modified in the past and may be modified again in the future. These regulations and policies could deter end-user purchases of PV products and investment in the research and development of PV technology. For example, without a mandated regulatory exception for PV systems, utility customers are often
charged interconnection or standby fees for putting distributed power generation on the electric utility grid. If
these interconnection standby fees were applicable to PV systems, it is likely that they would increase the cost of
using PV systems to our end-users, which could make them less desirable, thereby adversely affecting our business, prospects, results of operations, and financial condition. In addition, with respect to utilities that utilize a
peak hour pricing policy or time-of-use pricing methods whereby the price of electricity is adjusted based on
electricity supply and demand, electricity generated by PV systems currently benefits from competing primarily
with expensive peak hour electricity, rather than the less expensive average price of electricity. Modifications to
the peak hour pricing policies of utilities, such as to a flat rate for all times of the day, would require PV systems
to achieve lower prices in order to compete with the price of electricity from other sources and would adversely
impact our operating results.
28
Our solar systems, modules and services (such as O&M) are subject to oversight and regulation in accordance with national and local ordinances relating to building codes, safety, environmental protection, utility interconnection and metering, and other matters. It is a complex task to track the requirements of individual
jurisdictions. Any new government regulations or utility policies pertaining to our solar modules, systems or
services may result in significant additional expenses to us or our customers and, as a result, could cause a significant reduction in demand for our solar modules, systems or services. In addition, any regulatory compliance
failure could result in significant management distraction, unplanned costs and/or reputational damage.
Environmental obligations and liabilities could have a substantial negative impact on our financial condition, cash flows, and profitability.
Our operations involve the use, handling, generation, processing, storage, transportation, and disposal of
hazardous materials and are subject to extensive environmental laws and regulations at the national, state, local,
and international levels. These environmental laws and regulations include those governing the discharge of
pollutants into the air and water, the use, management, and disposal of hazardous materials and wastes, the
cleanup of contaminated sites, and occupational health and safety. As we execute our Long Term Strategic Plan
and expand our business into foreign jurisdictions worldwide, our environmental compliance burden will continue to increase both in terms of magnitude and complexity. We have incurred and will continue to incur significant costs and capital expenditures in complying with these laws and regulations. In addition, violations of, or
liabilities under, environmental laws or permits may result in restrictions being imposed on our operating activities or in our being subjected to substantial fines, penalties, criminal proceedings, third-party property damage or
personal injury claims, cleanup costs, or other costs. Such solutions could also result in substantial delay or
termination of projects under construction within our systems business, which could adversely impact our results
of operations. While we believe we are currently in substantial compliance with applicable environmental
requirements, future developments such as more aggressive enforcement policies, the implementation of new,
more stringent laws and regulations, or the discovery of presently unknown environmental conditions may
require expenditures that could have a material adverse effect on our business, results of operations, and financial
condition.
Our CdTe solar modules contain cadmium telluride and cadmium sulfide. Elemental cadmium and certain of
its compounds are regulated as hazardous materials due to the adverse health effects that may arise from human
exposure. Based on existing research, the risks of exposure to cadmium telluride are not believed to be as serious
as those relating to exposure to elemental cadmium. In our manufacturing operations, we maintain engineering
controls to minimize our associates exposure to cadmium or cadmium compounds and require our associates
who handle cadmium compounds to follow certain safety procedures, including the use of personal protective
equipment such as respirators, chemical goggles, and protective clothing. Relevant studies and third-party peer
review of our technology have concluded that the risk of exposure to cadmium or cadmium compounds from our
end-products is negligible. In addition, the risk of exposure is further minimized by the encapsulated nature of
these materials in our products and the physical properties of cadmium compounds used in our products and the
recycling or responsible disposal of First Solars modules. While we believe that these factors and procedures are
sufficient to protect our associates, end-users, and the general public from adverse health effects that may arise
from cadmium exposure, we cannot ensure that human or environmental exposure to cadmium or cadmium
compounds used in our products will not occur. Any such exposure could result in future third-party claims
against us, as well as damage to our reputation and heightened regulatory scrutiny of our products, which could
limit or impair our ability to sell and distribute our products. The occurrence of future events such as these could
have a material adverse effect on our business, financial condition, or results of operations.
The use of cadmium in various products is also subject to governmental regulation in several countries.
More restrictive regulation in this area and/or expansion of such regulation to additional countries could impact
the manufacture, sale, collection, and recycling of solar modules and could require us to make unforeseen environmental expenditures or limit our ability to sell and distribute our products.
29
As an owner and operator of certain PV solar power systems that are delivering electricity to the grid, certain of our indirect affiliates are regulated as public utilities under U.S. federal and state law, which could
adversely affect the cost of doing business and limit our growth.
As an owner and operator of certain PV solar power systems that are delivering electricity to the grid, certain of our indirectly-owned operating affiliates are considered to be public utilities for purposes of the Federal
Power Act, as amended (the FPA) and public utility companies for purposes of the Public Utility Holding
Company Act of 2005 (PUHCA 2005), and are subject to regulation by the FERC, as well as various local and
state regulatory bodies. We currently have three such operating affiliates that are delivering electricity to the grid:
SG2 Imperial Valley, LLC (SG2); Maryland Solar, LLC (MD Solar); and Barilla Solar, LLC (first project
phase); and two that are under construction (Lost Hills Solar, LLC and Blackwell Solar, LLC (collectively Lost
Hills)), which are deemed public utilities by the FERC.
SG2 and Lost Hills are exempt wholesale generators, or EWGs, and as such are exempt from regulation
under PUHCA 2005. MD Solar is a qualifying facility, or QF, under the Public Utility Regulatory Policies
Act of 1978, as amended (PURPA) and is also exempt from PUHCA 2005. In addition, MD Solar is exempt
from most provisions of the FPA, as well as state laws regarding the financial or organizational regulation of
public utilities. We will also be exempt from regulation under PUHCA 2005 so long as SG2 and Lost Hills
remain EWGs, and so long as MD Solar remains a QF, and the regulation does not change. We are not directly
subject to FERC regulation under the FPA. However, we are considered to be a holding company for purposes
of Section 203 of the FPA, which regulates certain transactions involving public utilities, and such regulation
could adversely affect our ability to grow the business through acquisitions. Likewise, investors seeking to
acquire our public utility subsidiaries or acquire ownership interests in our securities sufficient to give them control over us and our public utility subsidiaries may require prior FERC approval to do so. Such approval could
result in transaction delays or uncertainties.
Public utilities under the FPA are required to obtain FERC acceptance of their rate schedules for wholesale
sales of electricity and to comply with various regulations. The FERC has granted SG2 and Lost Hills the authority to sell electricity at market-based rates, and has granted them certain regulatory waivers, such as waivers from
compliance with FERCs accounting regulations. These FERC orders reserve the right to revoke or revise
market-based sales authority if the FERC subsequently determines that SG2 and Lost Hills or their affiliates can
exercise market power in the sale of generation products, the provision of transmission services, or if it finds that
any of them can create barriers to entry by competitors. In addition, if they fail to comply with certain reporting
obligations, the FERC may revoke their power sales tariffs. Finally, if they were deemed to have engaged in
manipulative or deceptive practices concerning their power sales transactions, they would be subject to potential
fines, disgorgement of profits, and/or suspension or revocation of their market-based rate authority. If our
indirect subsidiaries were to lose their market-based rate authority, such companies would be required to obtain
the FERCs acceptance of a cost-of-service rate schedule and could become subject to the accounting, recordkeeping, and reporting requirements that are imposed on utilities with cost-based rate schedules, which would
impose cost and compliance burdens on us and could have an adverse effect on our results of operations. In addition to the risks described above, we would be subject to additional regulatory regimes at the state and foreign
levels to the extent we own and operate PV power plants in the future in other states or foreign jurisdictions, such
as our 1.4 MW DC plant in Kitakyushu-shi, Japan.
Risks Related to our Operations, Manufacturing, and Technology
Our operating history to date may not serve as an adequate basis to judge our future prospects and results
of operations.
Our historical operating results may not provide a meaningful basis for evaluating our business, financial
performance, and prospects. We may be unable to achieve similar growth, or grow at all, in future periods. Our
ability to achieve similar growth in future periods is also affected by current economic conditions. Our past
results occurred in an environment where, among other things, capital was at times more accessible to our customers to finance the cost of developing solar projects and economic incentives for solar power in certain markets (such as the German FiT) were more favorable. Accordingly, you should not rely on our results of
operations for any prior period as an indication of our future performance.
30
We face intense competition from manufacturers of crystalline silicon solar modules, as well as thin-film
solar modules and solar thermal and concentrated PV systems; if global supply exceeds global demand, it
could lead to a reduction in the average selling price for PV modules, which could reduce our net sales and
adversely affect our results of operations.
The solar energy and renewable energy industries are highly competitive and continually evolving as participants strive to distinguish themselves within their markets and compete with the larger electric power industry.
Within the global PV industry, we face competition from crystalline silicon solar module manufacturers, other
thin-film solar module manufacturers and companies developing solar thermal and concentrated PV technologies. Existing or future solar manufacturers might be acquired by larger companies with significant capital
resources, thereby intensifying competition with us. In addition, the introduction of a low cost disruptive
technology, such as commercially viable energy storage, could adversely affect our ability to compete, which
could reduce our net sales and adversely affect our results of operations.
Even if demand for solar modules continues to grow, the rapid manufacturing capacity expansion undertaken by many solar module manufacturers, particularly manufacturers of crystalline silicon solar modules, has
created and may continue to cause periods of structural imbalance during which supply exceeds demand. See
An increased global supply of PV modules has caused and may continue to cause structural imbalances in which
global PV module supply exceeds demand, which could have a material adverse effect on our business, financial
condition and results of operations. In addition, we believe any significant decrease in the cost of silicon feedstock could provide further reductions in the manufacturing cost of crystalline silicon solar modules and lead to
further pricing pressure for solar modules and potentially the oversupply of solar modules.
During any such period, our competitors could decide to reduce their sales prices in response to competition,
even below their manufacturing costs, in order to generate sales. Other competitors may have direct or indirect
access to sovereign capital, which could enable such competitors to operate at minimal or negative operating
margins for sustained periods of time. As a result, we may be unable to sell our solar modules or systems at
attractive prices, or for a profit, during any period of excess supply of solar modules, which would reduce our net
sales and adversely affect our results of operations. Also, we may decide to lower our average selling price to
certain customers in certain markets in response to competition.
Thin-film solar technology has a limited field history. As a result, and despite our efforts, our solar modules
and systems may perform below expectations; problems with product quality or performance may cause us
to incur significant and/or unexpected warranty and related expenses, damage our market reputation, and
prevent us from maintaining or increasing our market share.
We perform a variety of module quality and life tests under different conditions upon which we base our
assessments and warranty of module performance over its expected useful life. However, if our thin-film
technology, high efficiency crystalline technology, and solar modules perform below expectations, we could lose
customers, face substantial warranty expense, and face potential liability under certain EPC and O&M contracts
for damages related to loss of revenue from energy production below expectation. With respect to our modules,
we provide a limited warranty against defects in materials and workmanship under normal use and service conditions for 10 years following delivery to the owners of our solar modules. We also typically warrant to our
owners that solar modules installed in accordance with agreed-upon specifications will produce at least 97% of
their labeled power output rating during the first year, with the warranty coverage reducing to 0.7% every year
thereafter throughout the 25 year performance warranty. Prior to 2014, we typically warranted to our owners that
solar modules installed in accordance with agreed-upon specifications would produce at least 90% of their
labeled power output rating during the first 10 years following their installation and at least 80% of their labeled
power output rating during the following 15 years. As a result, we bear the risk of extensive warranty claims long
after we have sold our solar modules and recognized net sales. As an alternative to our module power output
warranty, we have offered a system level module performance warranty for a limited number of our recent sales.
As of December 31, 2014, our accrued warranty liability was $223.1 million, of which $69.7 million was classified as current and $153.4 million was classified as noncurrent.
31
We have historically estimated our product warranty liability for power output and defects in materials and
workmanship under normal use and service conditions to have an estimated warranty return rate of approximately 3% of modules covered under warranty. A 1% change in the estimated warranty return rate would
change our estimated product warranty liability by approximately $60.4 million.
If any of our assumptions used in estimating the above referenced warranty or manufacturing excursion
costs prove incorrect, we could be required to accrue additional expenses, which could adversely impact our
financial position, operating results and cash flows. Although we have taken significant corrective actions to
avoid a manufacturing excursion from occurring, any future manufacturing excursions including any commitments made by us to take remediation actions in respect of affected modules beyond our limited warranty, could
adversely impact our business reputation, financial position, operating results, and cash flows.
Although our power output warranty extends for 25 years, our oldest solar modules manufactured during the
qualification of our pilot production line have only been in use since 2001. As a result, our warranty is based on a
variety of quality and life tests that enable predictions of durability and future performance. These predictions,
however, could prove to be materially different from the actual performance over the full life of our solar modules, causing us to incur substantial expense to repair or replace defective solar modules in the future. For example, our glass-on-glass solar modules could suffer various failure modes including breakage, delamination,
corrosion, or experience power degradation in excess of expectations, and our manufacturing operations or supply chain could be subject to materials or process variations that could cause affected modules to fail or
underperform compared to our expectations. These risks could be amplified as we implement design and process
changes in connection with our efforts to improve our product, accelerate module conversion efficiency, energy
density, and manufacturing production throughput improvements as part of our Long Term Strategic Plan. In
addition, as we increase the number of installations in extreme climates, in accordance with our Long Term Strategic Plan, we may experience increased failure rates due to deployment into such field conditions. Any widespread product failures may damage our market reputation, cause our sales to decline, require us to repair or
replace the defective modules, and cause us to take voluntary remedial measures beyond those required by our
standard warranty terms to enhance customer satisfaction, which could have a material adverse effect on our
financial results.
Additionally, we now offer a standard tracker mounting system warranty for a duration of 1 5 years. As
with our modules, our tracker system warranty is based on a variety of quality and life tests that enable predictions of durability and future performance. These predictions, however, could prove to be materially different
from the actual performance over the full life or our tracker mounting systems, causing us to incur substantial
expense to repair or replace defective structures in the future.
In addition to our solar module and tracker system warranty described above, for solar power plants built by
our systems business, we typically provide a limited warranty on the balance of the system against defects in
engineering design, installation, and workmanship for a period of one to two years following the substantial
completion of a phase or the entire solar power plant. Failures of solar power plants built by us could result in
significant increases to warranty expense, damage our market reputation, or cause our sales to decline, cause us
to incur unexpected costs to remedy defects or otherwise negatively affect our results of operations.
In addition, as part of our systems business, we conduct performance testing of the solar power plant prior to
substantial completion to confirm the power plant meets operational and capacity expectations noted in the EPC
agreement. In addition, we may provide an energy generation performance test during the first year of the solar
power plants operation. Such a test is designed to demonstrate that the actual energy generation for the first year
meets or exceeds the modeled energy expectation, after certain adjustments and exclusions. If there is an underperformance event, determined at the end of the first year after substantial completion, we may incur liquidated
damages as a percentage of the EPC contract price. In some instances, a bonus payment may be received at the
end of the first year if the power plant performs above a certain level. In limited cases, a similar energy generation test is offered as part of our operations and maintenance service, up to a maximum of five years. In such a
case, liquidated damages are incurred at the lost energy price noted in the PPA.
32
If our estimates regarding the future cost of collecting and recycling solar CdTe modules covered by our
collection and recycling program are incorrect, we could be required to accrue additional expenses at and
from the time we realize our estimates are incorrect and face a significant unplanned cash burden.
Prior to 2013, we have historically pre-funded, and may need to continue to pre-fund in certain circumstances, our estimated future obligation for collecting and recycling CdTe solar modules covered by our collection and recycling program based on the present value of the expected future cost of collecting and recycling the
CdTe solar modules, which includes estimates for the cost of packaging the CdTe solar modules for transport, the
cost of freight from the CdTe solar module installation sites to a recycling center, the material, labor, capital
costs and scale of recycling centers, and an estimated third-party profit margin and return on risk for collection
and recycling services. We base our estimate on our experience collecting and recycling CdTe solar modules that
do not pass our quality control tests and CdTe solar modules returned under our warranty, and on our expectations about future developments in recycling technologies and processes and economic conditions at the time
the CdTe solar modules are expected to be collected and recycled. If our estimates prove incorrect, we could be
required to accrue additional expenses at and from the time we realize our estimates are incorrect and could also
face a significant unplanned cash burden at the time we realize our estimates are incorrect or end-users return
their CdTe solar modules, which could harm our operating results. In addition, participating end-users can return
their CdTe solar modules covered under the collection and recycling program at any time. As a result, we could
be required to collect and recycle covered CdTe solar modules earlier than we expect.
Our failure to further refine our technology, reduce module manufacturing and BoS costs and develop and
introduce improved PV products could render our solar modules or systems uncompetitive and reduce our
net sales, profitability, and/or market share.
We need to continue to invest significant financial resources in research and development to continue to
improve our module conversion efficiency, lower the LCOE of our PV systems, and otherwise keep pace with
technological advances in the solar energy industry. However, research and development activities are inherently
uncertain, and we could encounter practical difficulties in commercializing our research results. We seek to continuously improve our products and processes, and the resulting changes carry potential risks in the form of
delays, additional costs, or other unintended contingencies. In addition, our significant expenditures on research
and development may not produce corresponding benefits. Other companies are developing a variety of competing PV technologies, including advanced multi-crystalline silicon cells, PERC or advanced p-type crystalline
silicon cells, high efficiency n-type crystalline silicon cells, copper indium gallium diselenide, and amorphous
silicon thin films, which could produce solar modules or systems that prove more cost-effective or have better
performance than our solar modules or systems. In addition, other companies could potentially develop a highly
reliable renewable energy system that mitigates the intermittent power production drawback of many renewable
energy systems, or offers other value-added improvements from the perspective of utilities and other system
owners, in which case such companies could compete with us even if the LCOE associated with such new system
is higher than that of our systems. As a result, our solar modules or systems may be negatively differentiated or
rendered obsolete by the technological advances of our competitors, which would reduce our net sales, profitability and/or market share.
In addition, we often forward price our products and services in anticipation of future cost reductions and
technology improvements, and thus an inability to further refine our technology and execute our conversion efficiency roadmap and our long-term manufacturing cost, BoS cost and LCOE reduction objectives could adversely
affect our margins and operating results.
Our failure to protect our intellectual property rights may undermine our competitive position and litigation
to protect our intellectual property rights or defend against third-party allegations of infringement may be
costly.
Protection of our proprietary processes, methods, and other technology is critical to our business. Failure to
protect and monitor the use of our existing intellectual property rights could result in the loss of valuable technologies. We rely primarily on patents, trademarks, trade secrets, copyrights, and contractual restrictions to protect our intellectual property. We regularly file patent applications to protect inventions arising from our research
33
and development, and are currently pursuing such patent applications in various countries in accordance with our
strategy for intellectual property in that jurisdiction. Our existing patents and future patents could be challenged,
invalidated, circumvented, or rendered unenforceable. Our pending patent applications may not result in issued
patents, or if patents are issued to us, such patents may not be sufficient to provide meaningful protection against
competitors or against competitive technologies.
We also rely upon unpatented proprietary manufacturing expertise, continuing technological innovation, and
other trade secrets to develop and maintain our competitive position. Although we generally enter into confidentiality agreements with our associates and third parties to protect our intellectual property, such confidentiality agreements are limited in duration and could be breached and may not provide meaningful protection
for our trade secrets or proprietary manufacturing expertise. Adequate remedies may not be available in the event
of unauthorized use or disclosure of our trade secrets and manufacturing expertise. In addition, others may obtain
knowledge of our trade secrets through independent development or legal means. The failure of our patents or
confidentiality agreements to protect our processes, equipment, technology, trade secrets, and proprietary manufacturing expertise, methods, and compounds could have a material adverse effect on our business. In addition,
effective patent, trademark, copyright, and trade secret protection may be unavailable or limited in some foreign
countries, especially any developing countries into which we may expand our operations. In some countries we
have not applied for patent, trademark, or copyright protection.
Third parties may infringe or misappropriate our proprietary technologies or other intellectual property
rights, which could have a material adverse effect on our business, financial condition, and operating results.
Policing unauthorized use of proprietary technology can be difficult and expensive. Also, litigation may be
necessary to enforce our intellectual property rights, protect our trade secrets, or determine the validity and scope
of the proprietary rights of others. We cannot assure you that the outcome of such potential litigation will be in
our favor. Such litigation may be costly and may divert management attention and other resources away from our
business. An adverse determination in any such litigation may impair our intellectual property rights and may
harm our business, prospects, and reputation. In addition, we have no insurance coverage against such litigation
costs and would have to bear all costs arising from such litigation to the extent we are unable to recover them
from other parties.
Some of our key raw materials and components are either single-sourced or sourced from a limited number
of third-party suppliers and their failure to perform could cause manufacturing delays and impair our ability to deliver solar modules to customers in the required quality and quantities and at a price that is profitable to us.
Our failure to obtain raw materials and components that meet our quality, quantity, and cost requirements in
a timely manner could interrupt or impair our ability to manufacture our solar modules or increase our manufacturing cost. Some of our key raw materials and components are either single-sourced or sourced from a limited number of third-party suppliers. As a result, the failure of any of our suppliers to perform could disrupt our
supply chain and impair our operations. In addition, some of our suppliers are small companies that may be
unable to supply our increasing demand for raw materials and components as we continue to expand rapidly. We
may be unable to identify new suppliers or qualify their products for use on our production lines in a timely
manner and on commercially reasonable terms. A constraint on our production may cause us to be unable to meet
our capacity ramp plan and/or our obligations under our customer contracts, which would have an adverse impact
on our financial results.
A disruption in our supply chain for cadmium telluride, our CdTe semiconductor material, could interrupt
or impair our ability to manufacture solar modules and could adversely impact our profitability and longterm growth prospects.
A key raw material we use in our CdTe module production process is a cadmium telluride compound. Tellurium, one of the main components of cadmium telluride, is mainly produced as a by-product of copper refining
and, therefore, its supply is largely dependent upon demand for copper. Our supply of cadmium telluride could
be limited if any of our current suppliers or any of our future suppliers are unable to acquire an adequate supply
of tellurium in a timely manner or at commercially reasonable prices. If our competitors begin to use or increase
34
their demand for cadmium telluride, supply could be reduced and prices could increase. If our current suppliers
or any of our future suppliers cannot obtain sufficient tellurium, they could substantially increase prices or be
unable to perform under their contracts. We may be unable to pass increases in the cost of our raw materials
through to our customers. A substantial increase in tellurium prices could adversely impact our profitability and
long-term growth objectives.
Our TetraSun module offering may not be able to achieve profitable commercial scale, which could
adversely impact our operating results and our future growth strategy with respect to PV solar in restricted
spaces.
In 2013, we acquired TetraSun, Inc., a development stage company with high efficiency crystalline silicon
technology. We expect our high-power density TetraSun modules to offer advantages relative to our CdTe modules
in commercial & industrial, rooftop and other space constrained applications. Although we began manufacturing
TetraSun modules during the fourth quarter of 2014, we are not experienced with crystalline silicon module manufacturing compared to many of our competitors, and accordingly we face numerous risks and uncertainties. Many of
these risks are inherent in PV module manufacturing generally, or otherwise similar to risks involved in our CdTe
PV module manufacturing operations, and are discussed elsewhere in Item 1A: Risk Factors.
Additionally, scaling of high-volume TetraSun module manufacturing could present supply chain, timing
and other challenges. Contrasted with our largely automated CdTe manufacturing lines, our TetraSun module
manufacturing operations involve a batch process and will not be fully-integrated from initial feedstock to final
module, potentially resulting in timing, cost, supply and other constraints. We will be outsourcing module
assembly to a third party, and any constraints such party faces in meeting our volume or quality requirements
would negatively impact our ability to deliver modules to our customers. TetraSun cells will be manufactured
using n-type mono-crystalline wafers. We currently do not have polysilicon contracts in place and will rely on
our wafer suppliers to contract feedstock in sufficient volumes to meet our demand. Market-driven increases in
polysilicon prices realized by our wafer suppliers or increases in wafer prices generally would increase First
Solars manufacturing costs and negatively impact margins on TetraSun modules.
If we are able to achieve high-volume manufacturing of TetraSun modules, we may not have an adequate
sales channel for such modules and/or the prevailing average selling price or conversion efficiency of PV modules in general may have changed in such a manner as to make our TetraSun modules uncompetitive. If our
TetraSun modules are unable to achieve profitable commercial scale, we may have to write down all or a portion
of the assets related to this business area, and our future growth strategy with respect to PV solar in restricted
spaces could be adversely impacted, which outcomes could have an adverse effect on our business, financial
condition or results of operations.
Our future success depends on our ability to effectively balance manufacturing production with market
demand and, when necessary, continue to build new manufacturing plants over time in response to such
demand and add production lines in a cost-effective manner, all of which are subject to risks and
uncertainties.
Our future success depends on our ability to effectively balance manufacturing production with market
demand and increase both our manufacturing capacity and production throughput over time in a cost-effective
and efficient manner. If we cannot do so, we may be unable to expand our business, decrease our manufacturing
cost per watt, maintain our competitive position, satisfy our contractual obligations, or sustain profitability. See
An increased global supply of PV modules has caused and may continue to cause structural imbalances in which
global PV module supply exceeds demand, which could have a material adverse effect on our business, financial
condition and results of operations. Our ability to expand production capacity is subject to significant risks and
uncertainties, including the following:
making changes to our production process that are not properly qualified or that may cause problems with
the quality of our solar modules;
delays and cost overruns as a result of a number of factors, many of which may be beyond our control,
such as our inability to secure successful contracts with equipment vendors;
35
our custom-built equipment taking longer and costing more to manufacture than expected and not operating as designed;
delays or denial of required approvals by relevant government authorities;
being unable to hire qualified staff;
failure to execute our expansion plans effectively;
manufacturing concentration risk resulting from a majority of production lines worldwide being located in
one geographic area, Malaysia, and the possible inability to meet customer demand in the event of compromises to shipping processes, supply chain or other aspects of such facility;
difficulty in balancing market demand and manufacturing production in an efficient and timely manner,
potentially causing us to be manufacturing capacity constrained in some future periods or over-supplied in
others; and
incurring manufacturing asset write-downs, write-offs and other charges and costs, which may be significant, during those periods in which we idle, slow down or shut down manufacturing capacity.
If any future production lines that we may build in the future are not built in line with our committed schedules it may impair any future growth plans. If any future production lines do not achieve operating metrics
similar to our existing production lines, our solar modules could perform below expectations and cause us
to lose customers.
If we are unable to systematically replicate our production lines as necessary over time and achieve and
sustain similar operating metrics in our future production lines as we have achieved at our existing production
lines, our manufacturing capacity could be substantially constrained, our manufacturing costs per watt could
increase, and this may impair our growth plans and/or cause us to lose customers, resulting in lower net sales,
higher liabilities, and lower net income than we anticipate. For instance, future production lines could produce
solar modules that have lower conversion efficiencies, higher failure rates, and higher rates of degradation than
solar modules from our existing production lines, and we could be unable to determine the cause of the lower
operating metrics or develop and implement solutions to improve performance.
Some of our manufacturing equipment is customized and sole sourced. If our manufacturing equipment
fails or if our equipment suppliers fail to perform under their contracts, we could experience production
disruptions and be unable to satisfy our contractual requirements.
Some of our manufacturing equipment is customized to our production lines based on designs or specifications that we provide to the equipment manufacturer, which then undertakes a specialized process to manufacture
the custom equipment. As a result, the equipment is not readily available from multiple vendors and would be
difficult to repair or replace if it were to become damaged or stop working. If any piece of equipment fails, production along the entire production line could be interrupted. In addition, the failure of our equipment suppliers
to supply equipment in a timely manner or on commercially reasonable terms could delay our expansion plans
and otherwise disrupt our production schedule or increase our manufacturing costs, all of which would adversely
impact our financial results.
We may be unable to manage the expansion of our operations effectively.
We expect to continue to expand our business in order to provide utility-scale PV generation to existing and
new geographic markets and to maintain or increase market share. To manage the continued expansion of our
operations, we will be required to continue to improve our operational and financial systems, procedures and
controls, and expand, train, manage and retain our growing associate base. Our management will also be required
to maintain and expand our relationships with customers, suppliers, and other third parties and attract new customers and suppliers. In addition, our current and planned operations, personnel, systems, and internal controls
and procedures might be inadequate to support our future growth. The effectiveness of our controls and procedures could be adversely impacted as we transfer more business functions to lower cost geographies as part of
our cost reduction initiatives. If we cannot manage our growth effectively, we may be unable to take advantage
of market opportunities, execute our business strategies or respond to competitive pressures.
36
Our substantial international operations subject us to a number of risks, including unfavorable political,
regulatory, labor, and tax conditions in foreign countries.
We have significant marketing, distribution, and manufacturing operations both within and outside the
United States. We expect to continue to expand our operations worldwide; as a result, we will be subject to the
legal, political, social, tax, and regulatory requirements, and economic conditions of many jurisdictions. Risks
inherent to international operations, include, but are not limited to, the following:
difficulty in enforcing agreements in foreign legal systems;
difficulty in forming appropriate legal entities to conduct business in foreign countries in the required time
frame and the associated costs of forming those legal entities;
varying degrees of protection afforded to foreign investments in the countries in which we operate, and
irregular interpretations and enforcement of laws and regulations in these jurisdictions;
foreign countries may impose additional income and withholding taxes or otherwise tax our foreign operations, impose tariffs, or adopt other restrictions on foreign trade and investment, including currency
exchange controls;
fluctuations in exchange rates may affect demand for our products and services and may adversely affect
our profitability and cash flow in U.S. dollars to the extent that our equity investments, revenues or our
costs are denominated in a foreign currency and the cost associated with hedging the dollar equivalent of
such exposures is prohibitive; the longer the duration of such foreign currency exposure, the greater the
risk;
anti-corruption compliance issues, including the costs related to the mitigation of such risk;
inability to obtain, maintain, or enforce intellectual property rights;
risk of nationalization or other expropriation of private enterprises;
changes in general economic and political conditions in the countries in which we operate, including
changes in the government incentives we are relying on;
unexpected adverse changes in foreign laws or regulatory requirements, including those with respect to
environmental protection, export duties, and quotas;
opaque approval processes in which the lack of transparency may cause delays and increase the
uncertainty of project approvals;
difficulty in staffing and managing widespread operations;
difficulty in repatriating earnings;
difficulty in negotiating a successful collective bargaining agreement in applicable foreign jurisdictions;
trade barriers such as export requirements, tariffs, taxes, local content requirements, anti-dumping regulations and requirements, and other restrictions and expenses, which could increase the price of our solar
modules and make us less competitive in some countries; and
difficulty of, and costs relating to, compliance with the different commercial and legal requirements of the
overseas countries in which we offer and sell our solar modules.
Our business in foreign markets requires us to respond to rapid changes in market conditions in these countries. Our overall success as a global business depends, in part, on our ability to succeed in differing legal, regulatory, economic, social, and political conditions. We may not be able to develop and implement policies and
strategies that will be effective in each location where we do business.
37
authorization for the use, construction, and operation of PV plants and associated transmission facilities on
federal, state, and private lands will also require the assessment and evaluation of mineral rights, private rightsof-way, and other easements; environmental, agricultural, cultural, recreational, and aesthetic impacts; and the
likely mitigation of adverse impacts to these and other resources and uses. The inability to obtain the required
permits and, potentially, excessive delay in obtaining such permits due, for example, to litigation or third-party
appeals, could prevent us from successfully constructing and operating PV plants in a timely manner and could
result in a potential forfeiture of any deposit we have made with respect to a given project. Moreover, project
approvals subject to project modifications and conditions, including mitigation requirements and costs, could
affect the financial success of a given project.
In addition, local labor unions may increase the cost of, and/or lower the productivity of, project development in California and elsewhere. We may also be subject to labor unavailability and/or increased union labor
requirements due to multiple simultaneous projects in a geographic region.
Lack of transmission capacity availability, potential upgrade costs to the transmission grid, and other systems constraints could significantly impact our ability to build PV plants and generate solar electricity
power sales.
In order to deliver electricity from our PV plants to our customers, our projects generally need to connect to
the transmission grid. The lack of available capacity on the transmission grid could substantially impact our projects and cause reductions in project size, delays in project implementation, increases in costs from transmission
upgrades, and potential forfeitures of any deposit we have made with respect to a given project. These transmission issues, as well as issues relating to the availability of large systems such as transformers and switch gear,
could significantly impact our ability to build PV plants and generate solar electricity sales.
Our systems business is largely dependent on us and third parties arranging financing from various sources, which may not be available or may only be available on unfavorable terms or in insufficient amounts.
The construction of the large utility-scale solar power projects under development by us is expected in many
cases to require project financing, including non-recourse project debt financing in the bank loan market and
institutional debt capital markets. Uncertainties exist as to whether our projects will be able to access the debt
markets in a magnitude sufficient to finance their construction. If we are unable to arrange such financing or if it
is only available on unfavorable terms, we may be unable to fully execute our systems business plan. In addition,
we generally expect to sell our projects by raising project equity capital from tax- oriented, strategic industry, and
other equity investors. Such equity sources may not be available or may only be available in insufficient
amounts, in which case our ability to sell our projects may be delayed or limited and our business, financial condition, or results of operations may be adversely affected. Even if such financing sources are available, the counterparty to many of our fixed-price EPC contracts, which own the project we are constructing, are often special
purpose vehicles that do not have significant assets other than their interests in the project and have pledged all or
substantially all of these assets to secure the project-related debt and certain other sources of financing. If the
owner defaults on its payment or other obligations to us, we may face difficulties in collecting payment of
amounts due to us for the costs previously incurred or for the amounts previously expended or committed to be
expended to purchase equipment or supplies (including intercompany purchases of PV modules), or for termination payments we are entitled to under the terms of the related EPC contract. If we are unable to collect the
amounts owed to us, or are unable to complete the project because of an owner default, we may be required to
record a charge against earnings related to the project, which could result in a material loss.
In addition, for projects to which we provide EPC services but are not the project developer, our EPC
activities are in many cases dependent on the ability of third parties to finance their PV plant projects, which, in
turn, is dependent on their ability to obtain financing for such purchases on acceptable terms. Depending on
prevailing conditions in the credit markets, interest rates and other factors, such financing may not be available or
may only be available on unfavorable terms or in insufficient amounts. If third parties are limited in their ability
to access financing to support their purchase of PV power plant construction services from us, we may not realize
the cash flows that we expect from such sales, and this could adversely affect our ability to invest in our business
and/or generate revenue. See also the risk factor above entitled An increase in interest rates or lending rates or
40
tightening of the supply of capital in the global financial markets (including a reduction in total tax equity
availability) could make it difficult for end-users to finance the cost of a PV system and could reduce the demand
for our solar modules and/or lead to a reduction in the average selling price for PV modules.
Developing solar power projects may require significant upfront investment prior to the signing of an EPC
contract and commencing construction, which could adversely affect our business and results of operations.
Our solar power project development cycles, which span the time between the identification of land and the
commercial operation of a PV power plant project, vary substantially and can take many months or years to
mature. As a result of these long project cycles, we may need to make significant upfront investments of
resources (including, for example, payments for land rights, large transmission and PPA deposits or other payments, which may be non-refundable) in advance of the signing of EPC contracts and commencing construction
and the receipt of any revenue, much of which is not recognized for several additional months or years following
contract signing. Our potential inability to enter into sales contracts with potential customers after making such
upfront investments could adversely affect our business and results of operations. Furthermore, we may become
constrained in our ability to simultaneously fund our other business operations and these systems investments
through our long project development cycles.
Our liquidity may be adversely affected to the extent the project sale market weakens and we are unable to
sell our solar projects on pricing, terms and timing commercially acceptable to us. In such a scenario, we may
choose to continue to own and operate certain solar power plants for a period of time, after which the project
assets may be sold to third parties. In such cases, the delayed disposition of projects could require us to recognize
a gain on the sale of assets instead of recognizing revenue.
We may not be able to obtain long-term contracts for the sale of power produced by our projects at prices
and on other terms favorable to attract financing and other investments.
Obtaining long-term contracts for the sale of power produced by the projects at prices and on other terms favorable to us is essential for obtaining financing and commencing construction of our projects. We must compete for
PPAs against other developers of solar and renewable energy projects. Further, other sources of power, such as
natural gas-fired power plants, have historically been cheaper than the cost of solar power and power from certain
types of projects, such as natural gas-fired power plants, can be delivered on a firm basis. The inability to compete
successfully against other power producers or otherwise enter into PPAs favorable to us would negatively affect our
ability to develop and finance our projects and negatively impact our revenue. In addition, the availability of PPAs
is a function of a number of economic, regulatory, tax and public policy factors. In addition, certain of our projects
may be scheduled for substantial completion prior to the commencement of a long-term PPA with a major off-taker,
in which case we would be required to enter into a stub-period PPA for the intervening time period or sell down the
project. We may not be able to do either on terms that are commercially attractive to us.
We may be subject to unforeseen costs, liabilities or obligations when providing O&M services.
We may provide ongoing O&M services to system owners under fixed-price long-term service agreements,
pursuant to which we generally perform all scheduled and unscheduled maintenance for the system, perform
operating and other asset management services for the system and provide an availability guarantee for the system. Our costs to perform these services are estimated at the time of entering into the O&M agreement for a particular project, and these are reflected in the fixed-price that we charge our customers under the O&M
agreement. We do not have extensive experience in performing O&M services for PV solar power plants in foreign jurisdictions in which we plan to offer PV systems solutions as part of our Long Term Strategic Plan (i.e.,
outside of the United States, Canada, and Australia), including estimating actual costs for such jurisdictions
under our O&M agreements relative to the price that we charge our customers. Should miscalculations in
estimating these costs occur (including those due to unexpected increases in inflation or labor or BoS costs), our
growth strategy and results of operations could be adversely affected. Because of the long-term nature of these
O&M agreements, the adverse impacts on results of operations could be significant, particularly if our liabilities
are not capped or subject to an above-market liability cap under the terms of the O&M agreement. We also could
be subject to substantial costs, liabilities or obligations in the event our solar systems do not meet any agreedupon system-level availability or performance warranties.
41
Our systems business is subject to regulatory oversight and liability if we fail to operate our solar systems in
compliance with electric reliability rules.
The ongoing O&M services that we provide for system owners may subject us to regulation by the North
American Electric Reliability Corporation (NERC), or its designated regional representative, as a generator
operator, or GOP, under electric reliability rules filed with FERC. Our failure to comply with the reliability
rules applicable to GOPs could subject us to substantial fines by NERC, subject to FERCs review. In addition,
the system owners that receive our O&M services may be regulated by NERC as generator owners, or GOs
and we may incur liability for GO violations and fines levied by NERC, subject to FERCs review, based on the
terms of our O&M agreements. Finally, as a systems owner and operator, we may in the future be subject to
regulation by NERC as a GO.
Other Risks
We may not realize the anticipated benefits of past or future business combinations or transactions, and
integration of these business combinations may disrupt our business and management.
We have made several acquisitions in the last several years, and in the future we may acquire additional
companies, project pipelines, products, or technologies or enter into joint ventures or other strategic initiatives,
such as the potential joint venture YieldCo transaction described under Item 7: Managements Discussion and
Analysis of Financial Condition and Results of Operations Certain Trends and Uncertainties YieldCo. We
may not realize the anticipated benefits of a business combination, and each transaction has numerous risks.
These risks include the following:
difficulty in assimilating the operations and personnel of the acquired or partner company;
difficulty in effectively integrating the acquired technologies or products with our current products and
technologies;
difficulty in achieving profitable commercial scale from acquired technologies;
difficulty in maintaining controls, procedures, and policies during the transition and integration;
disruption of our ongoing business and distraction of our management and associates from other opportunities and challenges due to integration issues;
difficulty integrating the acquired or partner companys accounting, management information, and other
administrative systems;
inability to retain key technical and managerial personnel of the acquired business;
inability to retain key customers, vendors, and other business partners of the acquired business;
inability to achieve the financial and strategic goals for the acquired and combined businesses, as a result
of insufficient capital resources or otherwise;
incurring acquisition-related costs or amortization costs for acquired intangible assets that could impact
our operating results;
potential impairment of our relationships with our associates, customers, partners, distributors, or thirdparty providers of technology or products;
potential failure of the due diligence processes to identify significant issues with product quality, legal and
financial liabilities, among other things;
potential inability to assert that internal controls over financial reporting are effective;
potential inability to obtain, or obtain in a timely manner, approvals from governmental authorities, which
could delay or prevent such acquisitions; and
potential delay in customer purchasing decisions due to uncertainty about the direction of our product
offerings.
42
Mergers and acquisitions of companies are inherently risky, and ultimately, if we do not complete the
integration of acquired businesses successfully and in a timely manner, we may not realize the anticipated benefits of the acquisitions to the extent anticipated, which could adversely affect our business, financial condition, or
results of operations.
We may be unable to successfully form the previously announced YieldCo vehicle; the proposed initial public offering of the YieldCo vehicle may not occur on favorable terms or at all; and even if the proposed initial public offering is completed, we may not achieve the expected benefits.
On February 23, 2015, we announced that we were in advanced negotiations with SunPower Corporation
(SunPower) to form a joint venture YieldCo vehicle (the YieldCo) into which we and SunPower each expect
to contribute a portfolio of selected solar generation assets from our existing portfolios of assets. Upon execution
of a master formation agreement, we and SunPower intend to file a registration statement with the SEC for an
initial public offering of limited partner interests in the YieldCo (the IPO). We and SunPower may not
successfully form the YieldCo, which is subject to each partys board and regulatory approval and execution of
definitive documentation as well as the completion of the proposed IPO. In addition, the completion of the proposed IPO is itself subject to numerous conditions, including market conditions, and may not occur on favorable
terms or at all.
Our stock price could fluctuate significantly in response to developments relating to the proposed IPO or
other action or market speculation regarding the proposed IPO. In addition, the IPO process will divert the attention of management and will result in a substantial increase in general and administrative expense for third-party
consultants and advisors (including legal counsel and accountants). If the proposed IPO is not completed, we will
have expended managements time and incurred significant expenses for which we will not receive any benefit.
If the proposed IPO is completed, we may not be able to achieve the full strategic and financial benefits
expected to result from the proposed YieldCo, on a timely basis or at all. We believe that the viability of the
YieldCo strategy will depend, among other things, on our ability to continue to develop revenue-generating solar
assets, which is subject to the same project-level, business, and industry risks described in this Risk Factors
section and elsewhere in this Annual Report on Form 10-K. Furthermore, if the IPO is completed, the value of
our investment in the YieldCo will fluctuate and may decline. As a result, we may never recover the value of the
assets we expect to contribute to the YieldCo, and we may realize less of a return on such contribution than if we
had retained or operated these assets. If we are unable to complete the proposed IPO or if we are unable to
achieve the strategic and financial benefits expected to result from the proposed IPO, our business, financial
condition, and results of operations could be materially adversely affected.
Our future success depends on our ability to retain our key associates and to successfully integrate them
into our management team.
We are dependent on the services of our executive officers and other members of our senior management
team. The loss of one or more of these key associates or any other member of our senior management team could
have a material adverse effect on us. We may not be able to retain or replace these key associates, and we may
not have adequate succession plans in place. Several of our current key associates including our executive officers are subject to employment conditions or arrangements that contain post-employment non-competition provisions. However, these arrangements permit the associates to terminate their employment with us upon little or no
notice and the enforceability of the non-competition provisions in certain jurisdictions is uncertain.
If we are unable to attract, train, and retain key personnel, our business may be materially and adversely
affected.
Our future success depends, to a significant extent, on our ability to attract, train, and retain management,
operations, sales, training and technical personnel, including in foreign jurisdictions as we continue to execute on
our Long Term Strategic Plan. Recruiting and retaining capable personnel, particularly those with expertise in the
PV industry across a variety of technologies, are vital to our success. There is substantial competition for qualified technical personnel and while we continue to benchmark our organization against the broad spectrum of
43
business in our market space to remain economically competitive, there can be no assurances that we will be able
to attract and retain our technical personnel. If we are unable to attract and retain qualified associates, or otherwise experience unexpected labor disruptions within our business, we may be materially and adversely affected.
Labor used on some of our job sites that are completed or under construction are subject to the Davis-Bacon
Act. The Davis-Bacon Act requires that personnel assigned to the project be paid at least the prevailing wage and
fringe benefits, as established by and in accordance with the regulations promulgated by the U.S. Department of
Labor (DOL). We have an established policy pursuant to which we evaluate Davis-Bacon Act requirements in
conjunction with our subcontractors on the project and ensure our collective compliance with these requirements.
If it was ultimately determined that any person working under Davis-Bacon requirements on First Solar projects
was not properly classified, was being paid the incorrect prevailing wage, or had not been paid fringe benefits to
which he was entitled, we could incur additional liability with respect to such worker. For example, the Agua
Caliente project we recently concluded in southwestern Arizona has been undergoing a DOL Davis-Bacon Act
compliance review. The ultimate outcome of that compliance review is uncertain at this time. Any such liability
incurred above our anticipated costs for these services could have an adverse effect on our financial condition
and results of operations.
We may be exposed to infringement or misappropriation claims by third parties, which, if determined
adversely to us, could cause us to pay significant damage awards or prohibit us from the manufacture and
sale of our solar modules or the use of our technology.
Our success depends largely on our ability to use and develop our technology and know-how without infringing or misappropriating the intellectual property rights of third parties. The validity and scope of claims relating
to PV technology patents involve complex scientific, legal, and factual considerations and analysis and, therefore, may be highly uncertain. We may be subject to litigation involving claims of patent infringement or violation of intellectual property rights of third parties. The defense and prosecution of intellectual property suits,
patent opposition proceedings, and related legal and administrative proceedings can be both costly and time
consuming and may significantly divert the efforts and resources of our technical and management personnel. An
adverse determination in any such litigation or proceedings to which we may become a party could subject us to
significant liability to third parties, require us to seek licenses from third parties, which may not be available on
reasonable terms, or at all, or pay ongoing royalties, require us to redesign our solar module, or subject us to
injunctions prohibiting the manufacture and sale of our solar modules or the use of our technologies. Protracted
litigation could also result in our customers or potential customers deferring or limiting their purchase or use of
our solar modules until the resolution of such litigation.
Currency translation and transaction risk may negatively affect our net sales, cost of sales, and gross margins and could result in exchange losses.
Although our reporting currency is the U.S. dollar, we conduct our business and incur costs in the local
currency of most countries in which we operate. As a result, we are subject to currency translation and transaction risk. For example, 5% and 4% of our net sales were denominated in euros for 2014 and 2013, respectively,
and we expect more than a minor percentage of our net sales to be outside the United States and denominated in
foreign currencies in the future. In addition, our operating expenses for our manufacturing plants located outside
the U.S. and our operations for our systems business in foreign countries will generally be denominated in the
local currency. Joint ventures or other business arrangements with strategic partners outside of the United States
have and are expected in the future to involve significant investments denominated in the local currency.
Changes in exchange rates between foreign currencies and the U.S. dollar could affect our net sales, cost of sales,
and equity investments and could result in exchange gains or losses. We cannot accurately predict the impact of
future exchange rate fluctuations on our results of operations.
We could also expand our business into emerging markets, many of which have an uncertain regulatory
environment relating to currency policy. Conducting business in such emerging markets could cause our
exposure to changes in exchange rates to increase, due to the relatively high volatility associated with emerging
market currencies and potentially longer payment terms for our proceeds.
44
Our ability to hedge foreign currency exposure is dependent on our credit profile with the banks that are
willing and able to do business with us. Deterioration in our credit position or a significant tightening of the
credit market conditions could limit our ability to hedge our foreign currency exposure; and therefore, result in
exchange gains or losses.
Sustained declines in worldwide oil prices could adversely affect trading prices of our common shares.
Worldwide oil prices have recently declined. Oil is used as a fuel for electricity generation in only a small
percentage of applications worldwide, compared to natural gas or coal-fired electricity generation and other
forms of electricity generation, and accordingly, fluctuations in oil prices generally do not have a significant
direct causal effect on prevailing competitive electricity prices, including electricity from solar sources. Nonetheless, there can be an observed market correlation effect between declining oil prices and depressed equity valuations of solar companies. If oil prices remain low or continue to decline, the trading price of our common shares
may suffer.
Global sovereign debt issues could adversely impact our business.
Potential sovereign debt issues in Europe, emerging markets, and other regions and their impact on the balance sheets and lending practices of global banks in particular could negatively impact our access to, and cost of,
capital, and therefore could have an adverse effect on our business, results of operations, financial condition and
competitive position. It could also similarly affect our customers and therefore limit the sales of our modules and
demand for our systems business as well. Sovereign debt problems may also cause governments to reduce,
eliminate or allow to expire government subsidies and economic incentives for solar energy, which could limit
our growth or cause our net sales to decline and materially and adversely affect our business, financial condition,
and results of operations.
We are subject to litigation risks, including securities class actions and stockholder derivative actions,
which may be costly to defend and the outcome of which is uncertain.
From time to time, we are subject to legal claims, with and without merit, that may be costly and which may
divert the attention of our management and our resources in general. In addition, our projects may be subject to
litigation or other adverse proceedings that may adversely impact our ability to proceed with construction or sell
a given project, which would adversely affect our ability to recognize revenue with respect to such project. The
results of complex legal proceedings are difficult to predict. Moreover, many of the complaints filed against us
do not specify the amount of damages that plaintiffs seek, and we therefore are unable to estimate the possible
range of damages that might be incurred should these lawsuits be resolved against us. Certain of these lawsuits
assert types of claims that, if resolved against us, could give rise to substantial damages, and an unfavorable
outcome or settlement of one or more of these lawsuits, or any future lawsuits, could have a material adverse
effect on our business, financial condition, or results of operations. Even if these lawsuits, or any future lawsuits,
are not resolved against us, the costs of defending such lawsuits, may be costly, and may not be covered by our
insurance policies. Because the price of our common stock has been, and may continue to be, volatile, we can
provide no assurance that additional securities litigation will not be filed against us in the future. For more
information on our legal proceedings, including our securities class action and derivative actions, see Note 16
Commitments and Contingencies, under the heading Legal Proceedings of our consolidated financial statements for the year ended December 31, 2014 included in this Annual Report on Form 10-K.
Our largest stockholder has significant influence over us and its interests may conflict with or differ from
interests of other stockholders.
Our largest stockholder, consisting collectively of JCL FSLR Holdings, LLC and its beneficiaries and JTW
Trust No. 1 UAD 9/19/02 and its beneficiaries, each affiliated in the past with the former Estate of John T. Walton (collectively, the Significant Stockholder), owned approximately 27% of our outstanding common stock at
December 31, 2014. As a result, the Significant Stockholder has substantial influence over all matters requiring
stockholder approval, including the election of our directors and the approval of significant corporate transactions such as mergers, tender offers, and the sale of all or substantially all of our assets. The interests of the
45
Significant Stockholder could conflict with or differ from interests of other stockholders. For example, the concentration of ownership held by the Significant Stockholder could delay, defer or prevent a change of control of
our company or impede a merger, takeover, or other business combination which a majority of stockholders may
view favorably.
If our goodwill and other intangible assets or project assets become impaired, we may be required to record
a significant charge to earnings.
We may be required to record a significant charge to earnings in our financial statements should we
determine that our goodwill, other intangible assets (e.g., in process research and development (IPR&D)) or
project assets are impaired. Such a charge might have a significant impact on our financial position and results of
operations.
As required by accounting rules, we review our goodwill for impairment at least annually in the fourth quarter or more frequently if facts and circumstances indicate that it is more likely than not that the fair value of a
reporting unit that has goodwill is less than its carrying value. Factors that may be considered a change in
circumstances indicating that the carrying value of our goodwill might not be recoverable include a significant
decline in our stock price and market capitalization, a significant decline in projections of future cash flows and
lower future growth rates in our industry.
We review IPR&D for impairment on a quarterly basis to determine if the project has been abandoned. If
the project has been determined to be abandoned or not recoverable, we would be required to impair the
respective IPR&D project. We review project assets for impairment whenever events or changes in circumstances indicate that the carrying amount may not be recoverable. We consider a project commercially viable and
recoverable if it is anticipated to be sellable for a profit once it is either fully developed or fully constructed. If
our projects are not considered commercially viable, we would be required to impair the respective project assets.
Unanticipated changes in our tax provisions, the adoption of a new U.S. tax legislation, or exposure to additional income tax liabilities could affect our profitability.
We are subject to income taxes in the United States and the foreign jurisdictions in which we operate. Our
tax liabilities are affected by the amounts we charge for inventory, services, licenses, funding, and other items in
inter-company transactions. We are subject to potential tax examinations in these various jurisdictions. Tax
authorities may disagree with our inter-company charges, cross-jurisdictional transfer pricing or other tax positions and assess additional taxes. We regularly assess the likely outcomes of these examinations in order to
determine the appropriateness of our tax provision. However, there can be no assurance that we will accurately
predict the outcomes of these potential examinations, and the amounts ultimately paid upon resolution of examinations could be materially different from the amounts previously included in our income tax expense and therefore, could have a material impact on our tax provision, net income, and cash flows. In addition, our future
effective tax rate could be adversely affected by changes to our operating structure, loss of our Malaysian tax
holiday, changes in the mix of earnings in countries with tax holidays or differing statutory tax rates, changes in
the valuation of deferred tax assets and liabilities, changes in tax laws, and the discovery of new information in
the course of our tax return preparation process. A number of proposals for broad reform of the corporate tax
system in the U.S. are under evaluation by various legislative and administrative bodies, but it is not possible to
determine accurately the overall impact of such proposals on our effective tax rate at this time.
Cyber attacks or other breaches of our information systems, or those of third parties with which we do business, could have a material adverse effect on our results of operations and financial condition.
Our operations rely on our computer systems, hardware, software and networks, as well as those of the third
parties with which we do business, to securely process, store and transmit proprietary, confidential and other
information, including intellectual property. Such information systems may be compromised by cyber attacks,
computer viruses and other events that put the security of our information, and that of the third parties with which
we do business, at risk of misappropriation or destruction. Such cyber incidents have become increasingly frequent and sophisticated, targeting or otherwise affecting a wide range of companies, in recent years. While we
have instituted security measures to minimize the likelihood and impact of a cyber incident, there is no assurance
46
that these measures, or those of the third parties with which we do business, will be adequate in the future. If
these measures fail, valuable information may be lost, our manufacturing, construction, O&M and other operations may be disrupted and our reputation may suffer. We may also be subject to litigation, regulatory action,
remedial expenses and financial losses beyond the scope or limits of our insurance coverage. These consequences
of a failure of security measures could, individually or in the aggregate, have a material adverse affect on our
results of operations and financial condition.
Our credit agreements contain covenant restrictions that may limit our ability to operate our business.
We may be unable to respond to changes in business and economic conditions, engage in transactions that
might otherwise be beneficial to us, and obtain additional financing, if needed, because our Revolving Credit
Facility and our Malaysian facility agreements contain, and any of our other future debt agreements may contain,
covenant restrictions that limit our ability to, among other things:
incur additional debt, assume obligations in connection with letters of credit, or issue guarantees;
create liens;
enter into certain transactions with our affiliates;
sell certain assets; and
declare or pay dividends, make other distributions to stockholders, or make other restricted payments.
Under our Revolving Credit Facility and our Malaysian facility agreements, we are also subject to certain
financial covenants. Our ability to comply with covenants under our credit agreements is dependent on our future
performance, which will be subject to many factors, some of which are beyond our control, including prevailing
economic conditions. In addition, our failure to comply with these covenants could result in a default under these
agreements and any of our other future debt agreements, which if not cured or waived, could permit the holders
thereof to accelerate such debt and could cause cross-defaults under our other facility agreements and the possible acceleration of debt under such other facility agreements, as well as cross-defaults under certain of our key
project and operational agreements and could also result in requirements to post additional security instruments
to secure future obligations. In addition, we cannot assure you that events that occur within the Company, or in
the industry or the economy as a whole, will not constitute material adverse effects under these agreements. If it
is determined that a material adverse effect has occurred, the lenders can, under certain circumstances, restrict
future borrowings or accelerate the due date of outstanding loan balances. If any of our debt is accelerated, we
may in the future not have sufficient funds available to repay such debt, and we may experience cross-defaults
under our other debt agreements or project and key operational agreements, which could materially and negatively affect our business, financial condition and results of operations.
Item 1B: Unresolved Staff Comments
None.
47
Item 2:
Properties
Nature
Location
Held
Major Encumbrances
Own
n/a
Lease Land/
Malaysian Ringgit
Own Buildings Facility Agreement(1)
Lease
n/a
Own
n/a
Lease Land/
Own Building
n/a
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Lease
n/a
Lease
n/a
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Sydney, Australia
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Santiago, Chile
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Lease
n/a
Administrative Office . . . . . . . . . . . . .
Systems
Tokyo, Japan
Lease
n/a
(1) See Note 15 Debt, to our consolidated financial statements for the year ended December 31, 2014 included
in this Annual Report on Form 10-K for additional information on property encumbrances.
(2) Manufacturing ceased in December 2012 and such property is being actively marketed for sale.
(3) We did not proceed with our previously announced 4-line plant in Vietnam and such property is being
actively marketed for sale.
In addition, we lease small amounts of office and warehouse space in several other U.S. and international
locations.
Item 3:
Legal Proceedings
In the ordinary conduct of our business, we are subject to periodic lawsuits, investigations, and claims,
including, but not limited to, routine employment matters. Although we cannot predict with certainty the ultimate
resolution of lawsuits, investigations, and claims asserted against us, we do not believe that any currently pending legal proceeding to which we are a party will have a material adverse effect on our business, results of operations, cash flows, or financial condition.
See Note 16 Commitments and Contingencies, under the heading Legal Proceedings of our consolidated financial statements for the year ended December 31, 2014 included in this Annual Report on
Form 10-K for information regarding legal proceedings and related matters.
Item 4:
None.
48
PART II
Item 5:
Market for Registrants Common Equity, Related Stockholder Matters, and Issuer Purchases of
Equity Securities
High
Low
$73.87
$73.34
$72.78
$64.10
$47.73
$58.63
$61.45
$40.90
$36.13
$56.40
$50.27
$64.28
$24.70
$26.10
$36.47
$41.60
The closing sales price of our common stock on The NASDAQ Global Select Market was $49.02 per share
on February 20, 2015. As of February 20, 2015, there were 20 record holders of our common stock. This figure
does not reflect the beneficial ownership of shares held in nominee names.
Dividend Policy
We have never paid, and it is our present intention for the foreseeable future not to pay, dividends on our
common stock. Our Revolving Credit Facility imposes restrictions on our ability to declare or pay dividends. The
declaration and payment of dividends is subject to the discretion of our board of directors and depends on various
factors, including the continued applicability of the above-referenced restrictions under our Revolving Credit
Facility, our net income, financial condition, cash requirements, future prospects, and other factors deemed relevant by our board of directors.
Equity Compensation Plans
The following table sets forth certain information, as of December 31, 2014, concerning securities
authorized for issuance under the 2010 Omnibus Incentive Compensation Plan of our company:
Plan Category
Number of Securities
to be Issued
Upon Exercise of
Outstanding Options
and Rights (a)(1)
Weighted-Average
Exercise Price of
Outstanding Options
and Rights (b)(2)
Number of Securities
Remaining Available for
Future Issuance Under
Equity Compensation
Plans (Excluding Securities
Reflected in Column (a))(c)
4,106,359
3,383,172
4,106,359
49
3,383,172
(1) Includes 4,106,359 shares issuable upon vesting of restricted stock units (RSUs) granted under the 2010
Omnibus Incentive Compensation Plan.
(2) The weighted average exercise price does not take into account the shares issuable upon vesting of outstanding RSUs, which have no exercise price.
See Note 18 Share-Based Compensation, to our consolidated financial statements for the year ended
December 31, 2014 included in this Annual Report on Form 10-K for further discussion on the Equity
Compensation Plans.
Stock Price Performance Graph
The following graph compares the cumulative 5-year total return on our common stock relative to the cumulative total returns of the S&P 500 Index and the Guggenheim Solar ETF, which represents a peer group of solar
companies. In the stock price performance graph included below, an investment of $100 (with reinvestment of all
dividends) is assumed to have been made in our common stock, the S&P 500 Index, and the Guggenheim Solar
ETF on December 26, 2009, and its relative performance is tracked through December 31, 2014. No cash dividends
have been declared on shares of our common stock. This performance graph is not soliciting material, is not
deemed filed with the SEC, and is not to be incorporated by reference in any filing by us under the Securities Act of
1933, as amended (the Securities Act), or the Exchange Act, whether made before or after the date hereof, and
irrespective of any general incorporation language in any such filing. The stock price performance shown on the
graph represents past performance and should not be considered an indication of future price performance.
COMPARISON OF 5 YEAR CUMULATIVE TOTAL RETURN*
Among First Solar, Inc., the S&P 500 Index,
and Guggenheim Solar ETF
* $100 invested on 12/26/09 in stock or index, including reinvestment of dividends. Index calculated on
month-end basis.
Recent Sales of Unregistered Securities
None.
Purchases of Equity Securities by the Issuer and Affiliate Purchases
None.
50
Item 6:
The following table sets forth our selected consolidated financial data for the periods and at the dates
indicated.
The selected consolidated financial information from the consolidated statements of operations and consolidated statements of cash flows for the fiscal years ended December 31, 2014, 2013, and 2012 and the selected
consolidated financial data from the consolidated balance sheets for the fiscal years ended December 31, 2014
and 2013 has been derived from the audited consolidated financial statements included in this Annual Report on
Form 10-K. The selected consolidated financial data from the consolidated balance sheets for the fiscal years
ended December 31, 2012, 2011 and 2010 and selected consolidated financial information from the consolidated
statements of operations and consolidated statements of cash flows for the fiscal years ended December 31, 2011
and 2010 have been derived from audited consolidated financial statements not included in this Annual Report on
Form 10-K. The information presented below should be read in conjunction with Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations, and our consolidated financial statements and the related notes thereto.
Years Ended
December 31, December 31, December 31, December 31, December 31,
2014
2013
2012
2011
2010
(In thousands, except per share amounts)
827,105
862,754
852,749
971,751
1,184,846
143,969
253,827
5,146
134,300
270,261
2,768
86,896
132,460
280,928
7,823
469,101
140,523
412,541
33,620
393,365
60,366
94,797
321,704
19,442
424,163
(3,017)
18,030
(1,982)
(5,203)
(30,124)
368,529
(259)
16,752
(1,884)
(4,758)
(25,179)
(37,563)
(2,122)
12,824
(13,888)
945
(56,534)
(68,664)
995
13,391
(100)
665
14,220
748,903
(3,468)
14,375
(6)
2,273
(97,876)
(4,949)
(163)
3.97 $
100,048
3.91 $
101,643
$
51
3.77 $
93,697
3.70 $
95,468
$
(1.11) $
86,860
(1.11) $
86,860
$
(0.46) $
86,067
(0.46) $
86,067
$
7.82
84,891
7.68
86,491
December 31,
2014
December 31,
2013
Years Ended
December 31,
2012
(In thousands)
December 31,
2011
December 31,
2010
$ 680,989
(511,879)
$ 856,126
(537,106)
$ 762,209
(383,732)
$ (33,463)
(676,457)
$ 705,492
(742,085)
571,218
150,451
7,359
101,164
(89,109)
December 31,
2014
December 31,
2013
Years Ended
December 31,
2012
(In thousands)
December 31,
2011
December 31,
2010
$1,482,054
$1,325,072
$ 901,294
$ 605,619
$ 765,689
509,032
6,724,439
216,921
1,696,952
5,027,487
439,102
6,883,502
223,323
2,380,385
4,503,117
102,578
6,348,692
562,572
2,743,166
3,605,526
182,338
5,777,614
663,648
2,133,751
3,643,863
348,160
4,380,403
237,391
925,458
3,454,945
The following discussion and analysis of our financial condition and results of operations should be read in
conjunction with our consolidated financial statements and the related notes thereto included in this Annual
Report on Form 10-K. Unless expressly stated or the context otherwise requires, the terms we, our, us,
and First Solar refer to First Solar, Inc. and its subsidiaries. In addition to historical consolidated financial
information, the following discussion and analysis contains forward-looking statements that involve risks,
uncertainties, and assumptions as described under the Note Regarding Forward-Looking Statements, that
appears earlier in this Annual Report on Form 10-K. Our actual results could differ materially from those
anticipated by these forward-looking statements as a result of many factors, including those discussed under
Item 1A: Risk Factors, and elsewhere in this Annual Report on Form 10-K.
Unit of Power
When referring to our manufacturing capacity, total sales, and solar module sales, the unit of electricity in
watts for megawatts (MW) and gigawatts (GW) is direct current (DC) unless otherwise noted. When referring to our PV solar power systems, the unit of electricity in watts for MW and GW is alternating current (AC)
unless otherwise noted.
Executive Overview
We are a global provider of solar energy solutions, focused on providing power solutions across key market
segments. We design, manufacture, and sell PV solar modules with an advanced thin-film semiconductor
technology, and we develop, design, construct, and sell PV solar power solutions that primarily use the solar
modules we manufacture. We also manufacture crystalline silicon solar modules with proprietary high-power
density, mono-crystalline technology, and we provide single-axis mounting systems with proprietary tracking
capabilities. Additionally, we provide O&M services to plant owners that use solar modules manufactured by us
or by other third-party manufacturers. We have substantial, ongoing research and development efforts focused on
module and systems level innovations. We are the worlds largest thin-film PV solar module manufacturer and
one of the worlds largest PV solar module manufacturers. Our mission is to create enduring value by enabling a
world powered by clean, affordable solar energy.
52
Certain highlights of our financial results and other key developments include:
Net sales for 2014 increased by 3% to $3.4 billion compared to $3.3 billion in 2013. The increase was
driven by higher systems business project revenue, partially offset by lower third-party module net sales.
The increase in systems business project revenue was primarily attributable to higher revenue from the
partial sale of our Solar Gen 2 project, the sale of our Campo Verde and Macho Springs projects, and the
commencement of construction and related revenue recognition on multiple projects in California and our
Nyngan project in Australia. These increases were partially offset by decreases in systems business project
revenue resulting from our Desert Sunlight project as it nears substantial completion, our completed first
phase of the Imperial Valley Energy Center South project, our completed Amherstburg, Belmont, and
Walpole projects, and the completion of the Agua Caliente project. The decrease in third-party module net
sales was due to a 26% reduction in the volume of watts sold and a 19% decrease in the average selling
price per watt.
Gross profit decreased 1.7 percentage points to 24.4% during 2014 from 26.1% during 2013, primarily
due to a mix of lower gross profit projects sold and under construction in 2014 and an adjustment for
lower estimated recycling costs recorded in 2013. These decreases in gross profit were partially offset by
favorable changes in estimated costs on systems projects accounted for under the percentage-ofcompletion method, a lower volume of third-party module net sales, which generally have margins less
than systems business projects, and higher capacity utilization of our manufacturing facilities.
As of December 31, 2014, we had 30 installed production lines with an annual global manufacturing
capacity of approximately 2.7 GW at our manufacturing facilities in Perrysburg, Ohio and Kulim,
Malaysia. We produced 1.8 GW DC of solar modules during 2014 which represented a 13% increase from
2013. The increase in production was primarily driven by higher module efficiency. We expect to produce
approximately 2.5 GW of solar modules during 2015.
During 2014, we ran our manufacturing facilities at approximately 81% capacity utilization, which represented a 4 percentage point increase from 2013.
The average conversion efficiency of our modules was 14.0% in 2014, which was an improvement of 0.8
percentage points from our average conversion efficiency of 13.2% in 2013.
Market Overview
The solar industry continues to be characterized by intense pricing competition, both at the module and system levels. In the aggregate, we believe manufacturers of solar modules and cells have installed significant production capacity in relation to global demand. We believe the solar industry will continue to experience periods
of structural imbalance between supply and demand (i.e., where production capacity exceeds global demand),
and that such periods will put pressure on pricing. Additionally, intense competition at the systems level can
result in an environment in which pricing falls rapidly, thereby further increasing demand for solar solutions but
constraining the ability for project developers, EPC companies, and/or vertically-integrated solar companies such
as First Solar to sustain meaningful and consistent profitability. In light of such market realities, we continue to
execute our Long Term Strategic Plan described below under which we are focusing on our competitive
strengths. A key core strength is our differentiated, vertically integrated business model that enables us to provide
utility-scale PV generation solutions to sustainable geographic markets that have an immediate need for massscale PV electricity.
Solar markets worldwide continue to develop, in part aided by demand elasticity resulting from declining
industry average selling prices, both at the module and system level, which make solar power more affordable to
new markets, and we have continued to develop our localized presence and expertise in these markets. We are
developing, constructing, or operating multiple solar projects around the world, many of them the largest or
among the largest in their regions, including:
our 141 MW AC Luz del Norte PV power plant under construction near Copiap, Chile, which upon
completion will be the largest solar plant in the region and the biggest solar power facility in the world to
sell electricity on an open contract basis;
53
a 53 MW AC solar plant in Jordan, which upon completion will be the largest PV power plant in the
Middle East;
a 45 MW AC project located at two sites in the state of Telangana, India; and
the 102 MW AC Nyngan and 53 MW AC Broken Hill solar plants, located in New South Wales,
Australia, which upon completion will be Australias largest utility-scale solar facilities.
In North America, we continue to execute on our advanced-stage utility-scale project pipeline. We continue
to make construction progress on what are currently or will be among the worlds largest PV solar power systems. We expect a substantial portion of our consolidated net sales, operating income, and cash flows through the
end of 2016 to be derived from these projects. We continue to advance the development and selling efforts for
the other projects included in our advanced-stage utility-scale project pipeline, and we continue to develop our
early-to-mid stage project pipeline and evaluate acquisitions of projects to continue to add to our advanced-stage
utility-scale project pipeline.
Lower industry module and system pricing, while currently challenging for certain solar manufacturers
(particularly manufacturers with high cost structures), is expected to continue to contribute to global market
diversification and volume elasticity. Over time, declining average selling prices are consistent with the erosion
of one of the primary historical constraints to widespread solar market penetration, its affordability. In the near
term, however, declining average selling prices could adversely affect our results of operations. If competitors
reduce pricing to levels below their costs, bid aggressively low prices for PPAs and EPC agreements, or are able
to operate at negative or minimal operating margins for sustained periods of time, our results of operations could
be further adversely affected. We continue to mitigate this uncertainty in part by executing on and building our
advanced-stage utility-scale systems pipeline, executing on our module efficiency improvement and BoS cost
reduction roadmaps to maintain and increase our competitiveness, profitability, and capital efficiency, adjusting
our production plans and capacity utilization, and continuing the development of worldwide geographic markets.
In the components business, we continue to face intense competition from manufacturers of crystalline silicon
solar modules and other types of solar modules and PV systems. Solar module manufacturers compete with one
another in several product performance attributes, including reliability and selling price per watt, and, with respect to
solar power systems, net present value (NPV), return on equity (ROE), and levelized cost of electricity (LCOE),
meaning the net present value of total life cycle costs of the solar power project divided by the quantity of energy
which is expected to be produced over the systems life. We believe we are among the lowest cost PV module manufacturers in the solar industry on a module cost per watt basis, based on publicly available information. This cost
competitiveness is reflected in the price at which we sell our modules and fully integrated PV solar power systems and
enables our PV solar power systems to compete favorably. Our cost competitiveness is based in large part on our proprietary technology (which enables conversion efficiency improvements and enables us to produce a module in less
than 2.5 hours using a continuous and highly automated industrial manufacturing process, as opposed to a batch
process), our scale, and our operational excellence. In addition, our CdTe modules use approximately 1-2% of the
amount of the polysilicon that is used to manufacture traditional crystalline silicon solar modules. The cost of polysilicon is a significant driver of the manufacturing cost of crystalline silicon solar modules, and the timing and rate of
change in the cost of silicon feedstock and polysilicon could lead to changes in solar module pricing levels. Polysilicon
costs have had periods of decline over the past several years, contributing to a decline in our manufacturing cost competitiveness over traditional crystalline silicon module manufacturers. Given the lower conversion efficiency and
smaller size (sometimes referred to as form factor) of our modules compared to certain types of crystalline silicon
modules, there may be higher BoS costs associated with systems using our modules. Thus, to compete effectively on
the basis of LCOE, our modules need to maintain a certain cost advantage per watt compared to crystalline siliconbased modules with higher conversion efficiencies. We continue to focus on reducing BoS costs associated with PV
solar power systems using our modules. We believe we can continue to reduce BoS costs by improving module conversion efficiency, leveraging volume procurement around standardized hardware platforms, using innovative
installation techniques and know how, and accelerating installation times to reduce labor costs. BoS costs can represent
a significant portion of the costs associated with the construction of a typical utility-scale PV solar power system.
While our modules and PV solar power systems are generally competitive in cost, reliability, and performance attributes, there can be no guarantee such competitiveness will continue to exist in the future to the same
54
extent or at all. Any declines in the competitiveness of our products could result in additional margin compression, further declines in the average selling prices of our solar modules and PV solar power systems, erosion
in our market share for modules and PV solar power systems, decreases in the rate of net sales growth, and/or
declines in overall net sales. We have taken, and continue to take, various actions to mitigate the potential impact
resulting from competitive pressures, including accelerating progress along our module efficiency improvement
and BoS cost reduction roadmaps and further focusing our research and development on increasing the conversion efficiency of our solar modules.
As we continue to expand our systems business into sustainable markets, we can offer value beyond the
solar module, reduce our exposure to module-only competition, provide differentiated product offerings to
minimize the impact of solar module commoditization, and provide comprehensive utility-scale PV solar power
system solutions that significantly reduce solar electricity costs. Thus, our systems business allows us to play a
more active role than many of our competitors in managing the demand for our solar modules. Finally, we continue to form and develop strong relationships with our customers and strategic partners around the world and
continue to develop our range of product offerings, including EPC capabilities and O&M services, in order to
enhance the competitiveness of systems using our solar modules. For example, we have and expect in the future
to form joint ventures or other business arrangements with project developers in certain strategic markets in order
to provide our modules and potential systems business PV generation solutions to the projects developed by such
ventures.
Certain Trends and Uncertainties
We believe that our continuing operations may be favorably or unfavorably impacted by the following
trends and uncertainties that may affect our financial condition and results of operations. See Item 1A: Risk
Factors and elsewhere in this Annual Report on Form 10-K for a discussion of other risks that may affect our
financial condition and results of operations.
Long Term Strategic Plan
In executing our Long Term Strategic Plan we are focusing on providing solar PV generation solutions
using our modules to sustainable geographic markets that we believe have a compelling need for mass-scale PV
electricity, including markets throughout the Americas, Asia, Australia, the Middle East, and Africa. As part of
our Long Term Strategic Plan, we are focusing on opportunities in which our solar PV generation solutions can
compete directly with fossil fuel offerings on an LCOE or similar basis, or complement such fossil fuel electricity generations. Execution of the Long Term Strategic Plan entails a reallocation of resources around the
globe, in particular, dedicating resources to regions such as Latin America, Asia, the Middle East, and Africa. We
are evaluating and closely managing the appropriate level of resources required as we transition into and penetrate these specific markets. We have and intend to continue to dedicate significant capital and human resources
to reduce the total installed cost of solar PV generation, to optimize the design and logistics around our solar PV
generation solutions, and to ensure that our solutions integrate well into the overall electricity ecosystem of each
specific market.
We expect that, over time, an increasing portion of our consolidated net sales, operating income, and cash
flows will come from solar offerings in the sustainable markets described above as we execute on our Long Term
Strategic Plan. The timing, execution, and financial impacts of our Long Term Strategic Plan are subject to risks
and uncertainties, as described in the Risk Factors. We are focusing our resources in those markets and energy
applications in which solar power can be a least-cost, best-fit energy solution, particularly in regions with high
solar resources, significant current or projected electricity demand, and/or relatively high existing electricity
prices. As part of these efforts, we continue to expand resources globally, including the appointment of country
heads, business development, sales personnel, and other supporting professional staff in target sustainable markets. Accordingly, we are shifting current costs and expect to incur additional costs over time as we establish a
localized business presence in these regions.
Joint ventures or other business arrangements with strategic partners are a key part of our Long Term Strategic Plan, and we use such arrangements to expedite our penetration of various markets and establish relationships
55
with potential customers and policymakers. Some of these business arrangements involve and are expected in the
future to involve significant investments or other allocations of capital. We continue to develop relationships
with policymakers, regulators, and end customers in each of these markets with a view to creating markets for
utility scale PV solar power systems. We sell solar power solutions directly to end customers, including
independent power producers, utilities, retail electricity providers, and commercial and industrial customers.
Depending on the market opportunity, our sales offerings range from module only sales to module sales with a
range of development, EPC services, and other solutions, to full turn-key PV solar power system sales. We
expect these sales offerings to continue to evolve over time as we work with our customers to optimize how our
PV solar generation solutions can best meet our customers energy and economic needs. In addition to our utilityscale power plant offerings, we have fuel displacement, commercial, industrial, and off-grid and energy access
offerings.
In order to create or maintain a market position in certain strategically targeted markets, our offerings from
time to time may need to be competitively priced at levels associated with minimal gross profit margins, which
may adversely affect our results of operations. We expect the profitability associated with our various sales offerings to vary from one another over time, and possibly vary from our internal long-range profitability expectations
and targets, depending on the market opportunity and the relative competitiveness of our offering compared with
other energy solutions, fossil fuel based or otherwise, that are available to potential customers.
We expect to use our working capital, the availability under our Revolving Credit Facility, or non-recourse
or limited-recourse project financing to finance the construction of certain of our PV solar power systems, if the
sale of such systems prior to the commencement of construction does not meet our economic return expectations
or we cannot sell under terms and conditions that are favorable to us. From time to time, we may own and operate certain PV solar power systems, often with the intention to sell at a later date. The ability to do so allows us to
gain control of the sales process, provide a lower risk profile to a future buyer of a PV solar power system, and
improve our ability to drive higher eventual sale values. We may also elect to construct and retain ownership
interests in power plants for which there is no PPA with an off-taker, such as a utility, but rather an intent to sell
the electricity produced by the plant in a competitive wholesale market. We continue to pursue strategic partnerships that open up new geographic markets. We also continue to assess and pursue other business arrangements
that provide access to a lower cost of capital and optimize the value of our projects. Business arrangements that
can lower the cost of capital and provide other benefits relating to the project sales process, such as YieldCo
arrangements (as described below and under the heading Liquidity and Capital Resources), have been used
increasingly by renewable energy companies. Additionally, our joint ventures and other business arrangements
with strategic partners have and may in the future result in us temporarily retaining a minority or noncontrolling
ownership interest in the underlying systems projects we develop, supply modules to, or construct potentially for
a period of up to several years. Such business arrangements could become increasingly important to our competitive profile in markets globally, including North America. In each of the above mentioned examples, we may
retain such ownership interests in a consolidated and/or unconsolidated separate entity.
YieldCo
On February 23, 2015, we and SunPower announced that we are in advanced negotiations to form a joint
YieldCo to which the parties each expect to contribute a portfolio of selected solar generation assets from their
existing portfolios of assets. Upon the execution of a master formation agreement, the parties intend to file a
registration statement with the Securities and Exchange Commission for an initial public offering of limited partner interests in the YieldCo. Formation of the YieldCo and completion of the IPO are subject to, among other
things, the execution of definitive documentation, each partys board approval, and regulatory approval. There is
no assurance that the YieldCo will be formed or that the IPO will be consummated or that any other transaction
will occur.
Construction of Some of the Worlds Largest PV Solar Power Systems
We continue to execute on our advanced-stage utility-scale project pipeline. We expect a substantial portion
of our consolidated net sales, operating income, and cash flows through 2016 to be derived from several large
projects, including the following projects which will be among the worlds largest PV solar power systems: the
56
250 MW McCoy Solar Energy Project, located in Riverside County, California; the 250 MW Silver State South
project, located near Primm in Clark County, Nevada; and the 150 MW Imperial Solar Energy Center West project, located in Imperial County, California, which are all under contract, and the following projects which are not
yet sold or contracted: the 300 MW Stateline project, located in San Bernardino County, California; the 280MW
California Flats project, located in Monterey County, California; the 250 MW Moapa project, located in Clark
County, Nevada; and the 141 MW Luz del Norte project located near Copiap, Chile. Please see the tables under
Managements Discussion and Analysis of Financial Condition and Results of Operations-Systems Project Pipeline for additional information about these and other projects within our systems business advanced-stage project pipeline. The construction progress of these projects is subject to risks and delays as described in the Risk
Factors. Revenue recognition for these and other systems projects is in many cases not linear in nature due to the
timing of when all revenue recognition criteria have been or are expected to be met, and consequently periodover-period comparisons of results of operations may not be meaningful. As we progress construction towards
substantial completion of these PV solar power systems, we may have a larger portion of our net sales, operating
income, and cash flows come from future sales of solar offerings outside of North America, pursuant to our Long
Term Strategic Plan described above. North America, however, will continue to represent a meaningful portion
of our net sales, operating income, and cash flows through 2016 as a significant portion of our advanced-stage
project pipeline, excluding the projects above, is also comprised of projects in North America.
Systems Project Pipeline
The following tables summarize, as of February 24, 2015, our approximately 3.2 GW systems business
advanced-stage project pipeline. As of December 31, 2014, for the Projects Sold/ Under Contract in our
advanced-stage project pipeline of approximately 1.5 GW, we have recognized revenue with respect to the
equivalent of approximately 0.2 GW. Such MW equivalent amount refers to the ratio of revenue recognized for
the Projects Sold/ Under Contract in our advanced-stage project pipeline compared to total contracted revenue for
such projects, multiplied by the total MW for such projects. The remaining revenue to be recognized subsequent
to December 31, 2014 for the Projects Sold/ Under Contract in our advanced-stage project pipeline is expected to
be approximately $3.0 billion. The substantial majority of this amount is expected to be recognized as revenue
through the later of the substantial completion or project closing dates of the Projects Sold/ Under Contract. The
remaining revenue to be recognized does not have a direct correlation to expected remaining module shipments
for such Projects Sold/ Under Contract as expected module shipments do not represent total systems revenues
and do not consider the timing of when all revenue recognition criteria are met including the timing of module
installation. The actual volume of modules installed in our Projects Sold/ Under Contract will be greater than the
Project Size in MW AC as module volumes required for a project are based upon MW DC, which will be greater
than the MW AC size pursuant to a DC-AC ratio typically ranging from 1.2 to 1.4. Such ratio varies across
different projects due to various system design factors. Projects are removed from our advanced-stage project
pipeline tables below once we have completed construction and after all revenue has been recognized.
We continually seek to make additions to our advanced-stage project pipeline. We are actively developing
our early to mid-stage project pipeline in order to secure PPAs and are also pursuing opportunities to acquire
advanced-stage projects, which already have PPAs in place. From February 26, 2014 through February 24, 2015,
we acquired 1.4 MW of advanced-stage projects, and we expect to acquire additional advanced-stage projects
when such acquisitions meet our strategic and/or our return on investment requirements.
57
Project/Location
Third-Party Owner/
Purchaser
McCoy, California . . . . . . . . . .
Silver State South, Nevada . . . .
Southern California . . . . . . . . .
AGL, Australia . . . . . . . . . . . . .
Imperial Energy Center West,
California . . . . . . . . . . . . . . .
Taylor, Georgia . . . . . . . . . . . .
250
250
175
155
150
SCE
SCE
Various
AGL
SDG&E
NextEra(3)
NextEra
Various(3)
AGL(3)(8)
Tenaska(3)
2016
2016
2016
2015
2016
2%
9%
%
43%
2%
2%
9%
%
43%
2%
130
Various
2016
83
Georgia Power
2015
79
PG&E/SCE
Southern
Company(3)
Southern
Company(3)
Various(3)
2015
95%
95%
58
53
52
43
PG&E
NEPCO(13)
Seville Solar
PG&E/Marin
Clean Energy
UOG(5)
UOG(5)
Sempra(3)
Various(3)
Seville Solar(3)
EDF Renewable
Energy(3)
Duke(3)
PNM(3)
2015(4)
2016
2015
2015
58%
%
%
55%
58%
%
%
55%
2015
2015
%
77%
%
77%
Total . . . . . . . . . . . . . . . . . . .
1,541
40
23
58
Fully
Project Size
Permitted in MW AC(2)
Tribal Solar(16) . . . . . . . . . . . .
Stateline, California . . . . . . . . .
California Flats, California . . .
Moapa, Nevada . . . . . . . . . . . .
India (Multiple Locations) . . . .
No
Yes
No
Yes
No
310
300
280
250
145
Yes
Yes
Yes
Yes
141
60
40
40
Yes
Yes
Yes
32
31
30
Total . . . . . . . . . . . . . . . . .
PPA Contracted
Partner
SCE
SCE
PG&E/Apple Inc.(6)
LADWP
TSSPDCL/
APSPDCL(14)
(12)
PG&E
PG&E
SCPPA(10)/City of
Pasadena
PG&E
PG&E/SCE(15)
(17)
Expected or Actual
Substantial
As of December 31, 2014
Completion Year
Percentage Complete
2019
2016
2016(7)
2015
2016
10%
15%
%
14%
%
2015
2015
2015/2016(7)
2015
23%
42%
9%
5%
2015(9)
2015
2015
76%
%
73%
1,659
Key:
(1) Includes projects with no PPA, but for which electricity will be sold in a competitive wholesale market
(2) The volume of modules installed in MW DC (direct current) will be higher than the MW AC
(alternating current) size pursuant to a DC-AC ratio typically ranging from 1.2 to 1.4; such ratio
varies across different projects due to various system design factors
(3) Represents an EPC contract or partner developed project
(4) First 92 MW AC phase was completed in 2012; remaining phase is 58 MW AC for which substantial
completion is expected in 2015
(5) UOG is defined as Utility Owned Generation
(6) PG&E 150 MW AC and Apple Inc. 130 MW AC
(7) PG&E PPA term does not begin until 2019
(8) First Solar will own five percent of projects (102 MW AC Nyngan and 53 MW AC Broken Hill)
(9) Project has short-term PPA that begins in 2015 with PG&E PPA beginning in 2019
(10) SCPPA is defined as Southern California Public Power Authority; SCPPA 20 MW AC and City of
Pasadena 20 MW AC
(11) Kent South (Kings County), Kansas (Kings County), Adams East (Fresno County), and Old River
(Kern County)
(12) No PPA Electricity sold in competitive wholesale market
(13) NEPCO is defined as National Electric Power Company, the country of Jordans regulatory authority
for power generation and distribution and a consortium of investors
(14) TSSPDCL is defined as Southern Power Distribution Company of Telangana State Ltd and consists of
a 65 MW project with expected completion in 2015; and APSPDCL is defined as Andhra Pradesh
Southern Power Distribution Company Ltd and consists of a 80 MW project with expected completion
in 2016
(15) PG&E 11 MW AC and SCE 20 MW AC
(16) Tribal Solar located on tribal land
(17) Short term PPA with MP2 Energy LLC for approximately 40% of the output from the first 22 MW AC
phase of the project
59
Results of Operations
The following table sets forth our consolidated statements of operations as a percentage of net sales for the
years ended December 31, 2014, 2013, and 2012:
Years Ended December 31,
2014
2013
2012
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cost of sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Research and development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selling, general and administrative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Production start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restructuring and asset impairments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating income (loss) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign currency loss, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interest income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interest expense, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other (expense) income, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Income tax expense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equity in earnings of unconsolidated affiliates, net of tax . . . . . . . . . . . . . . .
Net income (loss) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100.0%
75.6%
24.4%
4.2%
7.5%
0.2%
%
12.5%
(0.1)%
0.5%
(0.1)%
(0.2)%
(0.9)%
(0.1)%
11.7%
100.0%
73.9%
26.1%
4.1%
8.2%
0.1%
2.6%
11.1%
%
0.5%
(0.1)%
(0.1)%
(0.8)%
%
10.7%
100.0%
74.7%
25.3%
3.9%
8.3%
0.2%
13.9%
(1.1)%
(0.1)%
0.4%
(0.4)%
%
(1.7)%
%
(2.9)%
Segment Overview
We operate our business in two segments. Our components segment involves the design, manufacture, and
sale of solar modules which convert sunlight into electricity. We primarily manufacture CdTe modules and have
also begun manufacturing high-efficiency crystalline silicon modules. Third-party customers of our components
segment include project developers, system integrators, and owners and operators of PV solar power systems.
Our second segment is our fully integrated systems segment, through which we provide complete turn-key
PV solar power systems, or solar solutions that draw upon our capabilities, which include (i) project development, (ii) EPC services, (iii) O&M services, and (iv) project finance expertise. We may provide our full EPC
services or any combination of individual products and services within our EPC capabilities depending upon the
customer and market opportunity. All of our systems segment products and services are for PV solar power systems which primarily use our solar modules, and such products and services are sold directly to investor owned
utilities, independent power developers and producers, commercial and industrial companies, and other system
owners. Additionally, within our systems segment, we may hold and operate certain of our PV solar power systems based on strategic opportunities.
In our reportable segment financial disclosures, we include an allocation of net sales value for all solar
modules manufactured by our components segment and installed in projects sold or built by our systems segment
in the net sales of our components segment. In the gross profit of our reportable segment disclosures, we include
the corresponding cost of sales value for the solar modules installed in projects sold or built by our systems
segment in the components segment. The cost of solar modules is comprised of the manufactured cost incurred
by our components segment.
See Note 24 Segment and Geographical Information, to our consolidated financial statements for the year
ended December 31, 2014 included in this Annual Report on Form 10-K.
See also Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations Systems Project Pipeline for a description of the projects in our advanced-stage project pipeline. Due
to the distinct size, profitability, and terms of the underlying sales arrangements for each project under construction, the timing of meeting all revenue recognition criteria may create uneven net sales and gross profit patterns, making year over year comparisons less meaningful.
60
Product Revenue
The following table sets forth the total amounts of solar modules and solar power systems net sales for the
years ended December 31, 2014, 2013, and 2012. For the purpose of the following table, (a) Solar module revenue is composed of total net sales from the sale of solar modules to third parties, and (b) Solar power system
revenue is composed of total net sales from the sale of PV solar power systems and related services and solutions
including the solar modules installed in the PV solar power systems we develop and construct along with revenue
generated from our PV solar power systems (in thousands):
2014
2013
2012
$ 228,319
3,163,495
$ 380,869
2,928,120
$ 325,427
3,043,118
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$3,391,814
$3,308,989
$3,368,545
Solar module revenue to third parties decreased by $152.6 million during 2014 compared to 2013 due to a
26% reduction in the volume of watts sold and a 19% decrease in the average selling price per watt.
Solar power system revenue increased by $235.4 million during 2014 compared to 2013 primarily as a result
of the number and size of projects under construction between these periods as well as the timing of when all the
revenue recognition criteria have been met. Specifically, the increase was attributable to higher revenue from the
partial sale of our Solar Gen 2 project, the sale of our Campo Verde and Macho Springs projects, and the commencement of construction and related revenue recognition on multiple projects in California and our AGL
Nyngan project in Australia. These increases were partially offset by decreases in systems business project revenue resulting from our Desert Sunlight project as it nears substantial completion, our completed first phase of
the Imperial Valley Energy Center South project, our completed Amherstburg, Belmont, and Walpole projects,
and the completion of the Agua Caliente project.
Solar module revenue to third parties increased by $55.4 million during 2013 compared to 2012 due to an
increase in the volume of watts sold of 39%, partially offset by a 15% decrease in the average selling price per
watt.
Solar power system revenue decreased by $115.0 million for 2013 compared to 2012 primarily due to the
number and size of projects under construction between these periods as well as the timing of when all the revenue recognition criteria have been met. Solar power system revenue included decreases in net sales from our
AV Solar Ranch One, Copper Mountain 2, and Topaz projects, which are at various points of completion, combined with reductions in net sales for the substantially completed Agua Caliente, Alpine, Silver State North, Avra
Valley, and Greenough River projects. These decreases were partially offset by increases in net sales from the
initial revenue recognition for our Desert Sunlight, PNM, and DEWA projects combined with increases in net
sales from our completed first phase of the Imperial Energy Center South project and our projects in Canada,
including Amherstburg, Belmont, and Walpole.
Net sales
Components Business
We generally price and sell our solar modules per watt of name plate power. During 2014, a significant portion of net sales from the components business related to modules included in our PV solar power systems
described below under Net Sales Systems Business. Other than the modules included in our PV solar power
systems, we sold the majority of our solar modules to PV solar power system project developers, system
integrators, and operators who own, operate, or construct solar projects in India, Great Britain, Israel, and the
United States.
From time to time we enter into module sales agreements with customers worldwide for specific projects or
volumes of modules. Such agreements are generally not long-term in nature. During the years ended
December 31, 2014 and 2013, 39% and 48%, respectively, of our components business net sales, excluding
modules included in our PV solar power systems, were denominated in Euros and were subject to fluctuations in
the exchange rate between the Euro and U.S. dollar.
61
Under our typical customer sales contracts for solar modules, we transfer title and risk of loss to the
customer and recognize revenue upon shipment. Pricing is typically fixed or determinable at the time of shipment, and our customers do not typically have extended payment terms. Customers do not have rights of return
under these contracts. Our revenue recognition policies for the components business are described further in Note
2 Summary of Significant Accounting Policies, to our consolidated financial statements for the year ended
December 31, 2014 included in this Annual Report on Form 10-K.
During 2014, Southern Company, MidAmerican Energy Company, and NextEra Energy, Inc. individually
accounted for more than 10% of our components segments net sales, which includes the solar modules used in
our systems projects.
Systems Business
Through our fully integrated systems business, we provide a complete turn-key solar power system solution
using our solar modules, which may include project development, EPC services, O&M services, and project
finance expertise. Additionally, from time to time we may own and operate PV solar power systems, which will
be included within our systems business. Revenue recognition for our systems projects are in many cases not
linear in nature due to the timing of when all revenue recognition criteria are met, and consequently, period over
period comparisons of results of operations may not be meaningful. We typically use the percentage-ofcompletion method using actual costs incurred over total estimated costs to construct a project (including module
costs) as our standard accounting policy, but we only apply this method after all revenue recognition criteria have
been met. There are also many instances in which we recognize revenue only after a project has been completed,
primarily due to a project not being sold prior to completion or because all revenue recognition criteria are not
met until the project is completed. Our revenue recognition policies for the systems business are described in
further detail in Note 2 Summary of Significant Accounting Policies, to our consolidated financial statements
for the year ended December 31, 2014 included in this Annual Report on Form 10-K.
During 2014, 2013, and 2012, the majority of our systems segment net sales were generated in North America.
During 2014, the principal customers of our systems segment were Southern Company, NextEra Energy,
Inc., and MidAmerican Energy Company, each of which accounted for more than 10% of our systems segment
sales.
The following table shows net sales by reportable segment for the years ended December 31, 2014, 2013,
and 2012:
2014
Years Ended
2013
2012
Components . . . . . . . . . . . . . . . . . . . . .
Systems . . . . . . . . . . . . . . . . . . . . . . . .
$1,102,674
2,289,140
$1,173,947
2,135,042
$1,185,958
2,182,587
Net sales . . . . . . . . . . . . . . . . . . . . . . .
$3,391,814
$3,308,989
$3,368,545
$ 82,825
(Dollars in thousands)
Change
2014 over 2013
2013 over 2012
3% $(59,556) (2)%
The 3% increase in net sales during the year ended December 31, 2014 compared with the year ended
December 31, 2013 was primarily due to a 7% increase in net sales from our systems segment, partially offset by
a 6% decrease in net sales from our components segment.
Net sales from our components segment, which includes solar modules used in our systems projects,
decreased by $71.3 million due to a 12% decrease in average selling prices, partially offset by a 7% increase in
the volume of watts sold.
Net sales from our systems segment, which excludes solar modules used in our systems projects, increased
by $154.1 million, primarily as a result of the number and size of projects under construction between these periods as well as the timing of when all the revenue recognition criteria have been met. Specifically, the increase
was attributable to higher revenue from the partial sale of our Solar Gen 2 project, the sale of our Campo Verde
and Macho Springs projects, and the commencement of construction and related revenue recognition on multiple
projects in California and our AGL Nyngan project in Australia. These increases were partially offset by
62
decreases in systems business project revenue resulting from our Desert Sunlight project as it nears substantial
completion, our completed first phase of the Imperial Valley Energy Center South project, our completed
Amherstburg, Belmont, and Walpole projects, and the completion of the Agua Caliente project.
The 2% decrease in net sales during 2013 compared with 2012 was primarily due to a 2% decrease in net
sales from our systems segment and a 1% decrease in net sales from our components segment.
Net sales from our components segment, which includes solar modules used in our systems projects,
decreased by $12.0 million due to a 17% decrease in average selling prices, partially offset by a 19% increase in
the volume of watts sold.
Net sales from our systems segment, which excludes solar modules used in our systems projects, decreased
by $47.5 million, primarily due to the number and size of projects under construction between these periods as
well as the timing of when all revenue recognition criteria have been met. Net sales from our systems segment
included decreases in net sales from our AV Solar Ranch One, Copper Mountain 2, and Topaz projects, which
are at various points of completion combined with reductions in net sales for the substantially completed Agua
Caliente, Alpine, Silver State North, Avra Valley, and Greenough River projects. These decreases were partially
offset by increases in net sales from initial revenue recognition for our Desert Sunlight, PNM, and DEWA projects combined with increases in net sales from our completed first phase of the Imperial Energy Center South
project and our projects in Canada, including Amherstburg, Belmont, and Walpole.
Cost of sales
Components Business
Our cost of sales includes the cost of raw materials and components for manufacturing solar modules, such
as glass, transparent conductive coatings, cadmium telluride and other thin film semiconductors, laminate
materials, connector assemblies, edge seal materials, and other materials and components. Our cost of sales also
includes direct labor for the manufacturing of solar modules and manufacturing overhead such as engineering,
equipment maintenance, environmental health and safety, quality and production control, and procurement costs.
Cost of sales also includes depreciation of manufacturing plant and equipment and facility-related expenses. In
addition, we record shipping, warranty, and the majority of our obligation for solar module collection and
recycling costs within cost of sales.
As further described in Note 24 Segment and Geographical Information, to our consolidated financial
statements for the year ended December 31, 2014 included within this Annual Report on Form 10-K, at the time
when all revenue recognition criteria are met, we include the sale of our solar modules manufactured by our
components business and used by our systems business within net sales of our components business. Therefore,
the related cost of sales is also included within our components business at that time.
Systems Business
Within our systems business, project-related costs include standard EPC costs (consisting primarily of BoS
costs for inverters, electrical and mounting hardware, project management and engineering costs, and engineering and construction labor costs), site specific costs, and development costs (including transmission upgrade
costs, interconnection fees, and permitting costs).
The following table shows cost of sales by reportable segment for the years ended December 31, 2014,
2013, and 2012:
2014
Years Ended
2013
2012
Components . . . . . . . . . . . . . . . . . . . .
Systems . . . . . . . . . . . . . . . . . . . . . . . .
$1,009,164
1,555,545
$1,085,441
1,360,794
$1,130,196
1,385,600
Cost of sales . . . . . . . . . . . . . . . . . . . .
$2,564,709
$2,446,235
$2,515,796
$118,474
(Dollars in thousands)
% of net sales . . . . . . . . . . . . . . . . . . .
75.6%
73.9%
63
74.7%
Change
2014 over 2013
2013 over 2012
5% $(69,561) (3)%
Our cost of sales increased by $118.5 million, or 5%, and increased by 1.7 percentage points as a percentage
of net sales when comparing 2014 with 2013. The increase in cost of sales was driven by a $194.8 million
increase in our systems segment cost of sales primarily for BoS components and other construction and
development costs related to the number of projects and the timing of when all revenue recognition criteria were
met along with a mix of higher cost projects. These increases were partially offset by a $76.3 million reduction in
cost of sales in our components segment primarily due to the following:
Continued manufacturing cost reductions of $164.9 million and
Lower inventory write-off and asset impairment charges of $16.8 million; partially offset by
Higher costs of $67.9 million associated with increased solar modules sales volumes and
The downward change in estimate of $43.3 million on our future recycling costs recorded during 2013.
Our costs of sales decreased by $69.6 million, or 3%, and declined 0.8 percentage points as a percentage of
net sales when comparing 2013 with 2012. The decrease in cost of sales was primarily due to a $44.8 million
reduction in cost of sales in our components segment and can largely be attributed to the following 2012
expenses that substantially did not occur in 2013:
Decreased expenses of $39.5 million associated with the voluntary remediation efforts for our 2008-2009
manufacturing excursion;
Accelerated depreciation expense of $24.8 million for certain manufacturing equipment that was replaced
as part of our planned equipment upgrade programs;
Lower expenses of $27.5 million associated with inventory write-downs to lower of cost or market and
other adjustments primarily as a result of favorable fluctuations in inventory market pricing;
Reduced expenses of $15.8 million related to our voluntary remediation efforts for workmanship issues
affecting a limited number of solar modules manufactured between October 2008 and June 2009.
In addition, in 2013, the adjustment to lower our module and collection and recycling liability was $17.9
million higher than the prior year resulting in a reduction to cost of sales. These decreases in our cost of sales
were partially offset by a $45.6 million increase associated with growth in the volume of solar modules sold, net
of cost reductions in our manufacturing process and module efficiency improvements. Also, our cost of sales was
unfavorably impacted by lower utilization of our manufacturing capacity due to the temporary idling of production lines in Perrysburg, Ohio and Kulim, Malaysia causing a $23.6 million increase in cost of sales.
Additionally, cost of sales decreased by $24.8 million in our systems segment primarily for BoS components and
other construction costs related to the relative number and size of various utility-scale solar power systems under
construction and the progress on such construction between the periods as well as the timing of when all revenue
recognition criteria were met.
Gross profit
Gross profit is affected by numerous factors, including our module and system average selling prices, our
manufacturing costs, BoS costs, project development costs, the effective utilization of our production capacity
and facilities, and foreign exchange rates. Gross profit is also affected by the mix of net sales generated by our
components and systems businesses. Gross profit for our systems business excludes the sales and cost of sales for
solar modules used in our systems projects which we include in the gross profit of our components business. As
we move to a higher mix of third-party EPC only contracts, the gross profit on those contracts could be lower
than gross profit on our self developed contracts.
The following table shows gross profit for the years ended December 31, 2014, 2013, and 2012:
(Dollars in thousands)
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . .
% of net sales . . . . . . . . . . . . . . . . . . . . . . . . .
Years Ended
2013
2014
2012
Change
2014 over 2013
2013 over 2012
1%
Gross profit as a percentage of net sales decreased by 1.7 percentage points during 2014 compared with
2013 primarily due to a mix of lower gross profit projects sold and under construction in 2014 and an adjustment
for lower estimated recycling costs recorded in 2013. These decreases in gross profit were partially offset by
favorable changes in estimated costs on systems projects accounted for under the percentage-of-completion
method, a lower volume of third-party module net sales, which generally have margins less than systems business projects, and higher capacity utilization of our manufacturing facilities.
Gross profit as a percentage of net sales increased by 0.8 percentage points during 2013 compared with
2012 primarily due to the following: (i) a 1.2 percentage point increase related to lower expense associated with
voluntary remediation efforts for our 2008-2009 manufacturing excursion; (ii) a 0.6 percentage point increase
related to lower module collection and recycling liability; (iii) a 0.7 percentage point increase due to lower accelerated depreciation expense for certain manufacturing equipment that have been replaced as part of our planned
upgrade programs; (iv) a 0.8 percentage point increase related to lower inventory write-down expense ; and (v) a
0.5 percentage point increase due to lower costs associated with voluntary remediation efforts for workmanship
issues affecting a limited number of solar modules manufactured between October 2008 and June 2009. These
increases were partially offset by a 1.7 percentage point gross profit decrease in systems segment due to the mix
of lower gross profit projects under construction between the periods and a 1.3 percentage point decrease due to
lower gross profit for modules sold in our components segment primarily due to increased underutilization and
lower average selling prices compared to module production costs between periods.
Research and development
Research and development expense consists primarily of salaries and personnel-related costs, the cost of
products, materials, and outside services used in our process and product research and development activities for
both the components and systems businesses, and depreciation and amortization expense associated with research
and development specific facilities and intangible assets. We acquire equipment for general use in our process
and product development and record the depreciation of this equipment as research and development expense.
Currently, the substantial majority of our research and development expenses are attributable to our components
segment. We maintain a number of programs and activities to improve our technology and processes in order to
enhance the performance and reduce the costs of our solar modules and PV solar power systems using our modules.
The following table shows research and development expense for the years ended December 31, 2014, 2013,
and 2012:
Years Ended
(Dollars in thousands)
2014
2013
2012
Change
2014 over
2013 over
2013
2012
$143,969
$134,300
$132,460
$9,669
4.2%
4.1%
3.9%
7% $1,840
1%
The overall increase in our research and development expense during 2014 compared with 2013 primarily
resulted from additional costs related to the development of our next-generation CdTe solar modules, our joint
collaboration agreement with GE to further advance our CdTe solar technology, and higher employee compensation costs. During 2014, we continued the development of our solar modules with increased efficiencies at converting sunlight into electricity and increased the average conversion efficiency of our solar modules from 13.2%
in 2013 to 14.0% in 2014.
The overall increase in our research and development expense during 2013 compared with 2012 primarily
resulted from costs related to the improvement of our current generation modules, integration of our module and
BoS technology into our PV power plants, and the development of our next generation CdTe and crystalline
silicon solar cells. The increase in research and development expense of $1.8 million year over year was
primarily related to our acquisition of CdTe PV intellectual property assets and solar manufacturing processes
from GE and an acquisition of crystalline silicon technology from TetraSun. In connection with the GE
acquisition, we entered into a joint collaboration agreement with GE to collaborate on future technology
development to further advance CdTe solar technology. Research and development expense increased $5.8
million as a result of TetraSun acquisition primarily due to incremental increases in labor, facility, and
65
depreciation expenses as well as additional costs related to testing of the TetraSun cell manufacturing technology
and the development of crystalline silicon solar cells. These increases were partially offset by a $3.2 million
decrease in personnel-related expenses resulting from lower employee compensation. During 2013, we continued
the development of our solar modules with increased efficiencies at converting sunlight into electricity and
increased the average conversion efficiency of our solar modules from 12.6% in 2012 to 13.2% in 2013.
Selling, general and administrative
Selling, general and administrative expense consists primarily of salaries and other personnel-related costs,
professional fees, insurance costs, travel expenses, and other business development and selling expenses. Our
components and systems businesses each has certain of its own dedicated administrative key functions, such as
accounting, legal, finance, project finance, human resources, procurement, and marketing. Costs for these functions are recorded and included within selling, general and administrative costs of the respective segment. Our
corporate key functions consist primarily of company-wide corporate tax, corporate treasury, corporate accounting/finance, corporate legal, investor relations, corporate communications, government relations, and executive
management functions. These corporate functions and the assets supporting such functions benefit both the
components and systems segments. We allocate corporate costs to the components and systems segments as part
of selling, general and administrative costs, based upon the estimated benefits provided to each segment from
these corporate functions. We determine the estimated benefits provided to each segment for these corporate
costs based upon a combination of the estimated time spent by corporate employees supporting each segment and
the average relative selling, general and administrative costs incurred by each segment before such corporate
allocations.
The following table shows selling, general and administrative expense for the years ended December 31,
2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
2014
2013
Change
2012
2014 over
2013
2013 over
2012
Increased project, business development, legal, and professional services fees of $14.5 million largely due
to additional business development activity and the continued expansion of our systems business into
sustainable markets and
Higher salary and benefit expenses of $5.6 million in connection with an increase in share-based compensation of $26.1 million, partially offset by a decrease in salaries of $20.5 million due to headcount reductions and lower incentive compensation. Share based compensation expense increased primarily as a result
of the impact of a change in our estimated forfeiture rate for share-based compensation awards in 2012,
partially offset by a change in 2013. Our 2012 restructuring activities resulted in an increase in actual forfeitures and thus lower share based compensation expense compared with historical experience prior to
such restructuring activities.
Production start-up
Production start-up expense consists primarily of salaries and personnel-related costs and the cost of operating a production line before it has been qualified for full production, including the cost of raw materials for solar
modules run through the production line during the qualification phase. It also includes all expenses related to the
selection of a new site, the related legal and regulatory costs, and the costs to maintain our plant replication program, to the extent we cannot capitalize these expenditures. In general, we expect production start-up expense per
production line to be higher when we build an entirely new manufacturing facility compared with the addition of
new production lines at an existing manufacturing facility, primarily due to the additional infrastructure investment required when building an entirely new facility. Production start-up expense is attributable to our components segment.
The following table shows production start-up expense for the years ended December 31, 2014, 2013, and
2012:
Years Ended
(Dollars in thousands)
2014
Production start-up . . . . . . . . . . . . . . . . . . . . . . . .
% of net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2013
Change
2012
2014 over
2013
$5,146
$2,768
$7,823
$2,378
0.2%
0.1%
0.2%
2013 over
2012
During 2014, 2013, and 2012 we incurred $5.1 million, $2.8 million, and $7.8 million, respectively, of
production start-up expenses. In 2014, expenses primarily related to the start-up of our TetraSun operations.
Expenses for 2013 and 2012 are primarily for global manufacturing personnel dedicated plant expansion, new
equipment installation, equipment upgrades, and process improvements for both new and existing plants.
Restructuring and asset impairments
Restructuring and asset impairment expense includes those expenses incurred related to material restructuring initiatives and include severance and employee termination costs that are directly related to our restructuring
initiatives, costs associated with contract terminations, and other restructuring related costs. These restructuring
initiatives are intended to align the organization with current business conditions (including expected sustainable
market opportunities) and to reduce costs.
The following table shows restructuring and asset impairments expense for the years ended December 31,
2014, 2013, and 2012:
Years Ended
2013
Change
2012
2014 over
2013
2013 over
2012
(Dollars in thousands)
2014
$
$86,896
$469,101
$(86,896) (100)% $(382,205) (81)%
%
2.6%
13.9%
During 2013 and 2012 our restructuring and asset impairment charges included $5.2 million and $469.1
million, respectively, related to restructuring initiatives announced in 2012 for charges associated with the
67
closure of our German manufacturing plants and our decision not to move forward with our previously planned
four-line manufacturing plant in Vietnam. Additionally, during 2013 we recorded asset impairment expense of
$56.5 million related to the agreement to sell our Mesa, Arizona facility and an additional $25.2 million
impairment charge to adjust the carrying value of our plant in Vietnam. The effect of these asset impairments
reduced the book value of both our Mesa, Arizona facility and Vietnam plant to fair value, less costs to sell. See
Note 4 Restructuring and Asset Impairments, to our consolidated financial statements for the year ended
December 31, 2014 included in this Annual Report on Form 10-K for additional information.
Foreign currency loss, net
Foreign currency loss, net consists of the net effect of gains and losses resulting from holding assets and
liabilities and conducting transactions denominated in currencies other than our subsidiaries functional currencies.
The following table shows foreign currency loss for the years ended December 31, 2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
Change
2014 over
2013
2014
2013
2012
$(3,017)
$(259)
$(2,122)
2013 over
2012
(88)%
Foreign currency loss increased during 2014 compared with 2013, and decreased during 2013 compared
with 2012, primarily due to differences between our economic hedge positions and the underlying exposure
along with changes in the associated exchange rates.
Interest income
Interest income is earned on our cash, cash equivalents, marketable securities, and restricted cash and
investments. Interest income also includes interest received from notes receivable and any interest collected for
late customer payments.
The following table shows interest income for the years ended December 31, 2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
Interest income . . . . . . . . . . . . . . . . . . . . . . . . . . .
2014
2013
2012
$18,030
$16,752
$12,824
2014 over
2013
$1,278
Change
2013 over
2012
8% $3,928
31%
2014
2013
2012
$(1,982)
$(1,884)
$(13,888)
2014 over
2013
Change
2013 over
2012
$(98) 5% $12,004
(86)%
Interest expense, net of amounts capitalized in 2014 was consistent with interest expense, net of amounts
capitalized in 2013.
68
Interest expense, net of amounts capitalized, decreased during 2013 compared with 2012 primarily as a
result of $4.7 million in expense during 2012 associated with the repayment of a German credit facility agreement. The remaining decrease in interest expense, net is primarily related to lower average outstanding debt
balances between the periods, partially offset by a decrease in capitalized interest during the period.
Other (expense) income, net
Other (expense) income, net is primarily comprised of miscellaneous items, amounts excluded from hedge
effectiveness, and realized gains and losses on the sale of marketable securities.
The following table shows other (expense) income, net for the years ended December 31, 2014, 2013, and
2012:
Years Ended
(Dollars in thousands)
2014
2013
2012
$(5,203)
$(4,758)
$945
2014 over
2013
Change
2013 over
2012
Other (expense) income, net in 2014 was consistent with other (expense) income, net in 2013.
Other (expense) income, net increased during 2013 compared with 2012 as a result of a $4.5 million gain on
the settlement of long-term debt recognized during 2012. In addition, our financing fees, including letter of credit
and commitment fees based on the average daily unused commitments under our Revolving Credit Facility,
increased by $0.4 million year over year.
Income (loss) before taxes and equity in earnings of unconsolidated affiliates
The following table shows income (loss) before income taxes and equity in earnings of unconsolidated affiliates for the years ended December 31, 2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
2014
2013
Components . . . . . . . . . . . . . . . . . .
Systems . . . . . . . . . . . . . . . . . . . . . .
$(107,088) $(222,382)
539,079
600,762
Total . . . . . . . . . . . . . . . . . . . . . . . .
$ 431,991
$ 378,380
Change
2012
2014 over
2013
2013 over
2012
14% $418,184
(68)%
(7)%
(1,051)%
Components segment loss before income taxes and equity in earnings of unconsolidated affiliates decreased
by $115.3 million during 2014 compared with 2013 primarily as a result of lower restructuring and asset
impairment charges related to the sale of our facility in Mesa, Arizona and a decrease in selling, general and
administrative expense mainly driven by less depreciation and amortization expense for certain leasehold
improvements and our Mesa facility. These reductions were partially offset by an adjustment for lower estimated
recycling costs recorded during 2013.
Systems segment income before income taxes and equity in earnings of unconsolidated affiliates decreased
by $61.7 million during 2014 compared with 2013 due to a mix of lower gross profit projects sold and under
construction in 2014 and higher selling, general and administrative expense attributable to increased headcount
and higher development and consulting expenses from expanding into new markets. These items were partially
offset by favorable changes in estimated costs on systems projects accounted for under the percentage-ofcompletion method.
Components segment loss before income taxes and equity in earnings of unconsolidated affiliates decreased
by $465.4 million, during 2013 compared with 2012 primarily due to higher net sales related to an increase in the
volume of modules sold and lower restructuring expenses partially offset by higher asset impairment expenses. In
addition, our components segment cost of sales decreased 4% during 2013 compared with 2012, primarily due to
(i) a decrease in module collection and recycling liability; (ii) a decrease in costs associated with voluntary
remediation efforts for our 2008-2009 manufacturing excursion; (iii) lower accelerated depreciation expense for
69
certain manufacturing equipment that was replaced as part of our planned equipment upgrade programs;
(iv) lower inventory write-down expense primarily as a result of favorable fluctuations in inventory market pricing; and (v) a decrease in costs associated with voluntary remediation efforts for workmanship issues affecting a
limited number of solar modules manufactured between October 2008 and June 2009. These decreases were
partially offset by higher cost of sales associated with growth in the volume of solar modules sold and underutilization charges.
Systems segment loss before income taxes and equity in earnings of unconsolidated affiliates decreased
$47.2 million during 2013 compared with 2012 primarily due to the difference in project gross profit mix for
which revenue was recognized during 2013 compared with 2012.
Income tax expense
Income taxes are imposed on our taxable income by taxing authorities in the various jurisdictions in which
we operate, principally the United States, Germany, and Malaysia. The statutory federal corporate income tax
rate in the United States is 35.0%, while the tax rates in Germany and Malaysia are approximately 30.2% and
25.0%, respectively. In Malaysia, we have been granted a long-term tax holiday, scheduled to expire in 2027,
pursuant to which substantially all of our income earned in Malaysia is exempt from income tax.
The following table shows income tax expense for the years ended December 31, 2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
2014
2013
Change
2012
2014 over
2013
2013 over
2012
(55)%
Income tax expense increased by $4.9 million during 2014 compared with 2013. The increase in income tax
expense was primarily attributable to an increase in pretax book income earned in higher tax jurisdictions in
2014, partially offset by a discrete tax benefit of $26.2 million due to the expiration of the statute of limitations
for various uncertain tax positions. See Note 20 Income Taxes, to our consolidated financial statements for the
year ended December 31, 2014 included in this Annual Report on Form 10-K for additional information.
Income tax expense decreased by $31.4 million during 2013 compared with 2012, primarily due to a reduction in valuation allowance recorded year over year, offset by an increase in pre-tax book income. See Note 20
Income Taxes, to our consolidated financial statements for the year ended December 31, 2014 included in this
Annual Report on Form 10-K for additional information.
Equity in earnings of unconsolidated affiliates, net of tax
Equity in earnings of unconsolidated affiliates, net of tax represents our proportionate share of the earnings
and losses of unconsolidated affiliates with whom we have made equity method investments.
The following table shows equity in earnings of unconsolidated affiliates, net of tax for the years ended
December 31, 2014, 2013, and 2012:
Years Ended
(Dollars in thousands)
Change
2014
2013
2012
(4,949)
(163)
2014 over
2013
2013 over
2012
Losses from unconsolidated affiliates increased during 2014 compared to 2013 primarily due to the impairment of certain of our equity method investments. Additionally, during the period, we increased strategic
investments in certain third-parties to develop, construct, or operate solar power projects, and a small portion of
the increase in 2014 related to our corresponding share of these entities operating losses. These types of ventures
are core to our business and long-term strategy related to providing solar solutions using our modules to sustainable geographic markets. Losses from unconsolidated affiliates in 2013 were consistent with 2012.
70
where we may hold all or a significant portion of the equity in the projects for several years. Given the duration
of these investments and the currency risk relative to the U.S. dollar in some of these new markets, we are
exploring local financing alternatives. Should these financing alternatives be unavailable or too cost prohibitive,
our liquidity and exposure to significant currency risk could be adversely impacted.
Additionally, our evolving flexible business model allows us to retain ownership of certain of our systems
projects for a period of time after they become operational up to the useful life of the PV solar power system if
we determine it would be of economic and strategic benefit to do so. If, for example, we cannot sell a systems
project at economics that are attractive to us or potential customers are unwilling to assume the risks and rewards
typical of PV solar power system ownership, we may instead elect to own and operate such systems project,
generally until such time that we can sell a project on economically attractive terms. As with traditional electricity generating assets, the selling price of a solar power plant could be higher post-completion to reflect the
elimination of construction and performance risk and other uncertainties. The decision to own and operate a PV
solar power system impacts liquidity depending upon the size and cost of the project. We may elect to enter into
temporary or long-term non-recourse project financing to reduce the impact on our liquidity and working capital.
We are considering entering into YieldCo or similar arrangements with respect to ownership interests in certain
of our projects, which could cause the economics of such arrangements to be recognized over the projects life,
such as the potential joint venture YieldCo transaction described under Managements Discussion and Analysis
of Financial Condition and Results of Operations Certain Trends and Uncertainties YieldCo. We define
YieldCo as an entity that owns cash-generating infrastructure assets including solar power plants and, similar to
REITs or MLPs, spins out ownership to the public markets.
The following considerations have impacted or are expected to impact our liquidity in 2015 and beyond:
The amount of accounts receivable, unbilled and retainage as of December 31, 2014 was $77.0 million.
Included in accounts receivable, unbilled and retainage as of December 31, 2014 was $41.9 million of
accounts receivable, unbilled. Accounts receivable, unbilled represents revenue that has been recognized
in advance of billing the customer under the terms of the underlying construction contracts. Such construction costs have been funded with working capital and the unbilled amounts are expected to be billed
and collected from customers during the next twelve months. Once we meet the billing criteria under a
construction contract, we bill our customers accordingly and reclassify the accounts receivable, unbilled
and retainage to accounts receivable trade, net. Included in accounts receivable, unbilled and retainage as
of December 31, 2014, was $35.1 million of current accounts receivable, retainage. Accounts receivable,
retainage represents the portion of a systems project contract price earned by us for work performed, but
held for payment by our customer as a form of security until we reach certain construction milestones.
Such retainage amounts relate to construction costs incurred and construction work already performed.
The amount of finished goods inventory (solar module inventory) and BoS parts as of December 31,
2014 was $567.5 million. As we continue with the construction of our advanced-stage project pipeline, we
must produce solar modules and procure BoS parts in the required volumes to support our planned construction schedules. As part of the normal construction cycle, we typically must manufacture modules or
acquire the necessary BoS parts for construction activities in advance of receiving payment for such materials. Once solar modules and BoS parts are installed in a project, such installed amounts are classified as
either project assets, deferred project costs, or cost of sales depending upon whether the project is subject
to a definitive sales contract and whether all revenue recognition criteria have been met. Accordingly, as
of any balance sheet date, our solar module inventory represents solar modules that will be installed in our
advanced-stage project pipeline or that we expect to sell to third parties.
There may be a delay in when our solar module inventory and BoS parts can be converted into cash
compared to a typical third-party module sale. Such timing differences temporarily reduce our liquidity to
the extent that we have already paid for our BoS parts or the underlying costs to produce our solar module
inventory. As previously announced, we have adjusted, and will in the future adjust, as necessary, our
manufacturing capacity and planned solar module production levels, to match expected market demand.
Any decrease in planned production reduces our risk and the impact on liquidity of having excess solar
module inventories that we must sell to third parties while responding to market pricing uncertainties for
solar modules. Our solar module inventory as of December 31, 2014 is expected to primarily support our
72
systems business, including our advanced-stage project pipeline, with the remaining amounts being used
to support expected near term demand for third-party module sales. As of December 31, 2014, approximately $191 million or 43% of our solar module inventory was either on-site or in-transit to our systems
projects. All BoS parts are for our systems business projects.
We expect to commit working capital during 2015 and beyond to acquire solar power projects in various
stages of development including advanced-stage projects with PPAs and continue developing those projects as necessary. Depending upon the size and stage of development, costs to acquire such solar power
projects could be significant. When evaluating project acquisition opportunities, we consider both the strategic and financial benefits of any such acquisitions.
Joint ventures or other business arrangements with strategic partners are a key part of our strategy. We
have begun initiatives in several markets to expedite our penetration of those markets and establish relationships with potential strategic partners, customers, and policymakers. Many of these business arrangements are expected to involve a significant cash investment or other allocation of working capital that
could reduce our liquidity or require us to pursue additional sources of financing, assuming such sources
are available to us. Additionally, we have elected and may in the future elect or be required to temporarily
retain a minority or non-controlling ownership interest in the underlying systems projects we develop,
supply modules to, or construct. Any such retained ownership interest is expected to impact our liquidity
to the extent we do not obtain new sources of capital to fund such investments.
During 2015, we expect to spend between $225 million to $275 million for capital expenditures, including
expenditures for upgrades to existing machinery and equipment, which we believe will increase our solar
module efficiencies. A majority of our capital expenditures for 2015 are expected to be in foreign currencies and are therefore subject to fluctuations in currency exchange rates.
Under sales agreements for certain of our solar power projects, we may be required to repurchase such
projects if certain events occur, such as not achieving commercial operation of the project within a certain
time frame. Although we consider the possibility that we would be required to repurchase any of our solar
power projects to be remote, our current working capital and other available sources of liquidity may not
be sufficient to make any required repurchase. If we are required to repurchase a solar power project, we
would have the ability to market and sell such project at then current market pricing, which could be at a
lower than expected price to the extent the event requiring a repurchase impacts the projects marketability. Our liquidity may also be impacted as the time between the repurchase of a project and the potential sale of such repurchased project could take several months.
The unprecedented disruption in the credit markets that began in 2008 had a significant adverse impact on a
number of financial institutions. Global sovereign debt problems and its impact on the balance sheets and lending
practices of global banks in particular could negatively impact our access to, and cost of, capital, and therefore
could have an adverse effect on our business, results of operations, financial condition and competitive position.
It could also similarly affect our customers and therefore limit the demand for our systems projects or solar
modules. As of December 31, 2014, our liquidity and marketable securities and restricted investments have not
been materially adversely impacted by the current credit environment, and we believe that they will not be
materially adversely impacted in the near future. We will continue to closely monitor our liquidity and the credit
markets. However, we cannot predict with any certainty the impact to us of any further disruption in the current
credit environment.
73
Cash Flows
The following table summarizes the key cash flow metrics for the years ended December 31, 2014, 2013,
and 2012 (in thousands):
2014
Years Ended
2013
2012
$ 680,989
(511,879)
7,359
$ 856,126
(537,106)
101,164
$ 762,209
(383,732)
(89,109)
$ 156,982
(19,487)
3,594
6,307
$ 423,778
$ 295,675
Operating Activities
Cash provided by operating activities was $681.0 million during 2014, $856.1 million during 2013, and
$762.2 million during 2012. The decrease in operating cash flows during 2014 was primarily due to lower cash
received from customers in 2014, as compared to 2013. In addition, during 2014 our operating cash flows were
unfavorably impacted by higher income taxes paid of $17.0 million, compared to income taxes refunds, net of
taxes paid of $1.6 million in 2013 and $21.5 million in 2012. The excess tax benefit related to share based compensation arrangements was $31.2 million for 2014, as compared to $35.1 million for 2013 and $27.4 million for
2012. The remaining decrease in cash provided by operating activities was the result of net differences in interest
received, interest paid, and other operating activities in 2014 compared to 2013 and 2012. Changes in net assets
and liabilities decreased our cash flow from operations by $9.2 million in 2014 versus an increase to our cash
flow from operations of $186.5 million in 2013. The decrease in net assets and liabilities during 2014 of $195.7
million primarily resulted from the following:
(i)
Our accounts receivable trade, unbilled and retainage, exclusive of the change in allowance for doubtful accounts and net of effects from business combinations, decreased $453.8 million during 2014 and
$565.0 million during 2013. Fluctuations in our accounts receivable are primarily due to the number
and size of utility-scale projects under construction, timing of billings and collections as well as timing
of revenue recognition. We bill our customers once the billing criteria under a construction contract are
met, generally around completion of certain project construction milestones. Decreases in our accounts
receivable were driven primarily by cash collections on various large projects as well as cash collections related to module-only sales to third-party customers.
(ii) Our project assets and deferred project costs, net of effects from business combinations, decreased our
cash flow from operations by $141.9 million during 2014 as compared to a $316.0 million increase
during 2013. The development and construction of solar power plants require long periods of time and
substantial initial investments, including costs associated with transmission deposits, land acquisition,
permitting, legal and other costs and the actual costs of constructing a project. The decrease in our
project assets and deferred project costs during 2014 was driven by a decrease in project assets primarily from our SolarGen 2, Macho Springs and Maryland projects, partially offset by increases in project
assets from the continued development and construction of our Moapa, Lost Hills, Barilla, Luz del
Norte and Stateline projects. Additionally, deferred project costs decreased primarily due to the sale of
our Campo Verde project and the revenue recognition from our Desert Sunlight project.
(iii) Our accrued expenses and other liabilities, excluding the effects of business combinations, decreased
$452.4 million during 2014 and $138.9 million during 2013 as compared to a $506.3 million increase
in 2012. Accrued expenses and other liabilities include billings in excess of costs and estimated
earnings, which represents billings made or payments received in excess of revenue recognized on
contracts accounted for under the percentage-of-completion method. Typically, billings are made on
the completion of certain milestones as provided for in the sales arrangement, and the timing of
revenue recognition may be different from when we can bill the customer. Accrued expenses and other
74
liabilities also includes payments and billings for deferred project costs, which represents customer
payments received or customer billings made under the terms of solar power project related sales
arrangements for which all revenue recognition criteria for real estate transactions have not yet been
met. The decrease in our accrued expenses and other liabilities during 2014 as compared to 2013 was
primarily attributed to attaining revenue recognition under the full accrual method associated with our
Campo Verde project, the sale of 51% of our Solar Gen 2 project and revenue recognition of our Desert
Sunlight project, partially offset by billings for our Silver State South project in excess of revenue
recognized.
Investing Activities
Cash used in investing activities was $511.9 million during 2014, compared with $537.1 million during
2013 and $383.7 million during 2012. Cash used in investing activities during 2014 included capital expenditures
of $257.5 million, compared to $282.6 million and $379.2 million in 2013 and 2012, respectively. The decrease
can generally be attributed to increased focus on capital spending management and the impact of timing differences associated with cash payments for property, plant and equipment. Cash proceeds from the sale of property,
plant, and equipment were $1.5 million during 2014, $116.4 million during 2013, primarily as a result of the
Mesa sales agreement, and $5.1 million during 2012. During 2014 we provided net additional funding to affiliates of $23.2 million. During 2014 and 2013, we increased our net investments in marketable securities by $77.5
million and $341.0 million, respectively, compared to a decrease of our net investments totaling $79.5 million
during 2012. We had an outflow for restricted cash of $124.1 million during 2014 compared to inflows of $5.2
million and $16.2 million in 2013 and 2012, respectively. During 2014, 2013 and 2012, we made cash investments in unconsolidated entities of $25.0 million, $17.9 million, and $5.0 million, respectively. Acquisitions, net
of cash acquired, resulted in payments of $4.3 million in 2014, compared to $30.7 million in 2013 and $2.4 million in 2012. Payment for acquisitions in 2014 related primarily to our acquisition of Skytron, a European-based
O&M company. Payments for acquisitions in 2013 related primarily to acquisitions of Solar Chile S.A., a
Chilean-based solar project development company, and TetraSun, Inc., a development stage company with high
efficiency crystalline silicon technology. During 2012, we made a second payment of $2.4 million under the
terms of the acquisition agreement related to our acquisition of Ray Tracker, Inc. (Ray Tracker), a tracking
technology and PV BoS company we acquired in 2011 in an all-cash transaction.
Financing Activities
Cash provided by financing activities was $7.4 million during 2014 and $101.2 million during 2013, and
cash used in financing activities was $89.1 million during 2012. Cash provided by financing activities during
2014 resulted primarily from proceeds of $65.6 million from borrowings under long-term debt and excess tax
benefit from share-based compensation arrangements of $31.2 million, partially offset by the repayment of longterm debt of $60.1 million and contingent consideration and other financing activities payments of $29.3 million.
Cash provided by financing activities during 2013 resulted primarily from the net cash proceeds from our
June 2013 equity offering of $428.2 million, and excess tax benefit from share-based compensation arrangements
of $35.1 million, partially offset by repayment of long-term debt and economic development funding of $73.3
million and net repayment of borrowings under our Revolving Credit Facility of $270.0 million.
Cash used in financing activities during 2012 resulted primarily from the repayment of long-term debt,
which included our German Facility Agreement, for a total of $178.8 million and the repayment of economic
development funding of $6.8 million, partially offset by net proceeds from our Revolving Credit Facility of $70.0
million and excess tax benefits from share-based compensation arrangements of $27.4 million.
75
Contractual Obligations
The following table presents our contractual obligations as of December 31, 2014 (in thousands), which
consists of legal commitments requiring us to make fixed or determinable cash payments. We purchase raw
materials for inventory or balance of systems parts, services, and manufacturing equipment from a variety of
vendors. We also enter into contracts for the construction of solar power projects. During the normal course of
business, in order to manage manufacturing and construction lead times and help assure adequate supply, we
enter into agreements with suppliers that either allow us to procure goods and services when we choose or that
establish purchase requirements each year or over the term of the agreement.
Total
Less Than
1 Year
More Than
5 Years
$ 223,954
51,162
1,855
167,831
406,410
246,307
53,894
46,907
$ 52,021
8,455
563
17,971
296,174
36,817
7,989
$ 82,315
12,546
1,054
31,323
65,057
17,077
15,982
$30,716
8,475
238
23,751
13,088
6,912
$ 58,902
21,686
94,786
32,091
246,307
16,024
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,198,320
$419,990
$225,354
$83,180
$469,796
Contractual Obligations
(1) Includes estimated cash interest to be paid over the remaining terms of the underlying debt. Interest payments
are based on fixed and floating rates in effect at December 31, 2014 and include the effect of interest rate and
cross currency swap agreements.
(2) Purchase obligations are agreements to purchase goods or services that are non-cancellable, enforceable and
legally binding on us and that specify all significant terms, including fixed or minimum quantities to be purchased, fixed minimum, or variable price provisions, and the approximate timing of transactions.
(3) We assume our collection and recycling obligations will be satisfied more than five years from December 31,
2014.
(4) In connection with project acquisitions we agreed to pay additional amounts to project sellers upon achievement of project related milestones such as obtaining permits, reaching certain construction stages and project
completion. We recognize a contingent liability when we determine that such liability is both probable and
reasonably estimable. See Note 16 Commitments and Contingencies, to our consolidated financial statements for the year ended December 31, 2014 included in this Annual Report on Form 10-K for further
information about our contingent consideration.
(5) Includes expected letter of credit fees and unused revolver fees.
In addition to the amounts shown in the table above, we have recorded $126.0 million of unrecognized tax
benefits as liabilities in accordance with ASC 740, Income Taxes, and we are uncertain as to if or when such
amounts may be settled.
76
Type
75,418
88,606
34,112
25,818
1,558
December 31,
2013
117,630
49,699
55,637
2,041
225,512
(8,591)
225,007
(1,684)
216,921
(51,918)
223,323
(60,543)
Noncurrent portion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$165,003
$162,780
At December 31, 2014, future principal payments on our long-term debt, excluding amounts related to capital leases and unamortized discounts were due as follows (in thousands):
2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 52,021
2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37,565
2017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44,750
2018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28,691
2019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2,025
Thereafter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58,902
Total long-term debt future principal payments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$223,954
On July 15, 2013, we entered into the fourth amendment to the amended and restated revolving credit
facility (the Amendment). The Amendment provided for, among other things, the division of the Revolving
Credit Facility into Tranche A commitments in an aggregate amount equal to $450.0 million and Tranche B
commitments in an aggregate amount equal to $150.0 million and the extension of the maturity date of the Tranche A loans until July 15, 2018. The maturity date of the Tranche B loans and commitment is October 15, 2015
and is unchanged. The Amendment also contained certain covenant changes.
In connection with the Amendment, we entered into an Amended and Restated Guarantee and Collateral
Agreement. Loans and letters of credit issued under the Revolving Credit Facility are jointly and severally,
unconditionally and irrevocably guaranteed by First Solar Inc., First Solar Electric, LLC, First Solar Electric
(California), Inc. and First Solar Development, LLC and are secured by security interests in substantially all of
the grantors tangible and intangible assets other than certain excluded assets.
The Revolving Credit Facility contains financial covenants including: a leverage ratio covenant, a minimum
EBITDA covenant, and a minimum liquidity covenant. We are also subject to customary non-financial covenants. We were in compliance with these covenants as of December 31, 2014, and expect to remain in compliance with these covenants for at least the next twelve months.
See Note 15 Debt, to our consolidated financial statements for the year ended December 31, 2014
included in this Annual Report on Form 10-K for further information about our long-term debt facilities.
Off-Balance Sheet Arrangements
We have no off-balance sheet debt or similar obligations, other than financial assurance instruments and
operating leases, that are not classified as debt. We do not guarantee any third-party debt. See Note 15
Commitments and Contingencies, to our consolidated financial statements for the year ended December 31,
2014 included in this Annual Report on Form 10-K for further information about our financial assurance instruments.
Recent Accounting Pronouncements
See Note 3 Recent Accounting Pronouncements, to our consolidated financial statements for the year
ended December 31, 2014 included in this Annual Report on Form 10-K for a summary of recent accounting
pronouncements.
Critical Accounting Estimates
In preparing our financial statements in conformity with generally accepted accounting principles in the
United States (GAAP), we make estimates and assumptions about future events that affect the amounts of
reported assets, liabilities, revenues, and expenses, as well as the disclosure of contingent liabilities in our financial statements and the related notes thereto. Some of our accounting policies require the application of significant judgment by management in the selection of the appropriate assumptions for making these estimates. By
their nature, these judgments are subject to an inherent degree of uncertainty. We base our judgments and estimates on our historical experience, our forecasts, and other available information, as appropriate. Our significant
accounting policies are described in Note 2 Summary of Significant Accounting Policies, to our consolidated
financial statements for the year ended December 31, 2014 included in this Annual Report on Form 10-K.
Our critical accounting estimates, which require the most significant management estimates and judgment in
determining amounts reported in our consolidated financial statements included in this Annual Report on
Form 10-K, are as follows:
Revenue Recognition Systems Business. We recognize revenue for arrangements entered into by our
systems business generally using two revenue recognition models, following the guidance in ASC 605, Accounting for Long-term Construction Contracts or, for arrangements which include land or land rights, ASC 360,
Accounting for Sales of Real Estate.
78
For systems business sales arrangements that do not include land or land rights and thus are accounted for
under ASC 605, we use the percentage-of-completion method, as described further below, using actual costs
incurred over total estimated costs to develop and construct a project (including module costs) as our standard
accounting policy, unless we cannot make reasonably dependable estimates of the costs to complete the contract,
in which case we would use the completed contract method.
For systems business sales arrangements that are accounted for under ASC 360 where we convey control of
land or land rights, we record the sale as revenue using one of the following revenue recognition methods, based
upon evaluation of the substance and form of the terms and conditions of such real estate sales arrangements:
(i)
We apply the percentage-of-completion method, as further described below, to certain real estate sales
arrangements where we convey control of land or land rights, when a sale has been consummated, we
have transferred the usual risks and rewards of ownership to the buyer, the initial and continuing
investment criteria have been met, we have the ability to estimate our costs and progress toward completion, and all other revenue recognition criteria have been met. The initial and continuing investment
requirements, which demonstrate a buyers commitment to honor their obligations for the sales
arrangement, can typically be met through the receipt of cash or an irrevocable letter of credit from a
highly creditworthy lending institution. When evaluating whether the usual risks and rewards of
ownership have transferred to the buyer, we consider whether we have or may be contingently required
to have any prohibited forms of continuing involvement with the project. Prohibited forms of continuing involvement in a real estate sales arrangement may include us retaining risks or rewards associated
with the project that are not customary with the range of risks or rewards that an engineering, procurement, and construction (EPC) contractor may assume.
(ii) Depending on whether the initial and continuing investment requirements have been met and whether
collectability from the buyer is reasonably assured, we may align our revenue recognition and release
of project assets or deferred project costs to cost of sales with the receipt of payment from the buyer if
the sale has been consummated and we have transferred the usual risks and rewards of ownership to the
buyer.
(iii) We may also record revenue for certain sales arrangements after construction of discrete portions of a
project or after the entire project is substantially complete, we have transferred the usual risks and
rewards of ownership to the buyer, and we have received substantially all payments due from the buyer
or the initial and continuing investment criteria have been met.
For any systems business sales arrangements containing multiple deliverables (including our solar modules)
not required to be accounted for under ASC 360 (real estate) or ASC 605 (long-term construction contracts), we
analyze each activity within the sales arrangement to ensure that we adhere to the separation guidelines of ASC
605 for multiple-element arrangements. We allocate revenue for any transactions involving multiple elements to
each unit of accounting based on its relative selling price and recognize revenue for each unit of accounting when
all revenue recognition criteria for a unit of accounting have been met.
Revenue Recognition Percentage-of-Completion. In applying the percentage-of-completion method, we
use the actual costs incurred relative to the estimated costs to complete (including module costs) in order to estimate the progress towards completion to determine the amount of revenue and profit to recognize. Incurred costs
include all installed direct materials, installed solar modules, labor, subcontractor costs, and those indirect costs
related to contract performance, such as indirect labor, supplies, and tools. We recognize direct material and solar
module costs as incurred costs when the direct materials and solar modules have been installed in the project.
When contracts specify that title to direct materials and solar modules transfers to the customer before
installation has been performed, we will not recognize revenue or the associated costs until those materials are
installed and have met all other revenue recognition requirements. We consider direct materials and solar modules to be installed when they are permanently placed or affixed to the solar power system as required by
engineering designs. Solar modules manufactured by us that will be used in our solar power systems, which we
still hold title to, remain within inventory until such modules are installed in a solar power system.
The percentage-of-completion method of revenue recognition requires us to make estimates of contract
revenues and costs to complete our projects. In making such estimates, management judgments are required to
79
evaluate significant assumptions including the cost of materials and labor, expected labor productivity, the
impact of potential variances in schedule completion, the amount of net contract revenues, and the impact of any
penalties, claims, change orders, or performance incentives.
If estimated total costs on any contract are greater than the contract revenues, we recognize the entire estimated loss in the period the loss becomes known. The cumulative effect of the revisions to estimates related to
contract revenues and costs to complete contracts, including penalties, incentive awards, claims, change orders,
anticipated losses, and others are recorded in the period in which the revisions to estimates are identified and the
loss can be reasonably estimated. The effect of the changes on future periods are recognized as if the revised
estimates had been used since revenue was initially recognized under the contract. Such revisions could occur in
any reporting period and the effects may be material depending on the size of the contracts or the changes in
estimates.
Accrued Solar Module Collection and Recycling Liability. At the time of sale, we recognize an expense
for the estimated cost of our future obligation for collecting and recycling solar modules sold that are covered by
our pre-funded collection and recycling program. We estimate the cost of our collection and recycling obligations
based on the present value of the expected probability weighted future cost of collecting and recycling the solar
modules, which includes estimates for the cost of packaging the solar modules for transport, the cost of freight
from the solar module installation sites to a recycling center, the material, labor, capital costs ,and scale of
recycling centers, and an estimated third-party profit margin and return on risk for collection and recycling services. We base this estimate on (i) our experience collecting and recycling our solar modules and on our expectations about future developments in recycling technologies and processes, (ii) economic conditions at the time
the solar modules will be collected and recycled, and (iii) the expected timing of when our solar modules will be
returned for recycling. In the periods between the time of our sales and the settlement of our collection and
recycling obligations, we accrete the carrying amount of the associated liability by applying the discount rate
used for its initial measurement.
During the year ended December 31, 2014, we did not make any significant changes to our recycling technology roadmap cost estimates or inflation assumptions based on our annual cost study. As part of this study, we
obtained a high volume of operational cost data that confirmed our currently estimated future collection and
recycling costs remained appropriate. We will continue to evaluate our estimates as technology and cost assumptions change in the future. At December 31, 2014, our estimated liability for collecting and recycling solar modules covered by our collection and recycling program was $246.3 million. A 1% increase in the annualized
inflation rate used in our estimated future collection and recycling cost per module would increase our liability
by $60.6 million, and a 1% decrease in that inflation rate would decrease our liability by $49.8 million.
Product Warranties and Accrued Expense in Excess of Product Warranties. We provide a limited warranty against defects in materials and workmanship under normal use and service conditions for 10 years following delivery to the owners of our solar modules. We also typically warrant to the owners of our solar modules
that modules installed in accordance with agreed-upon specifications will produce at least 90% of their labeled
power output rating during the first 10 years following their installation and at least 80% of their labeled power
output rating during the following 15 years. In resolving claims under both the defects and power output warranties, we have the option of either repairing or replacing the covered solar modules or, under the power output
warranty, providing additional solar modules to remedy the power shortfall. We also have the option to make a
payment for the then current market price of solar modules to resolve claims. Our warranties are automatically
transferred from the original purchasers of our solar modules to subsequent purchasers upon resale. In 2013, we
announced to our customers the availability of a new linear power output warranty for modules shipping beginning in the second quarter of 2014.
As an alternative to our module power output warranty, we have offered a system level module performance
warranty for a limited number of our recent system sales. This system level module performance warranty is
designed for utility scale systems and provides 25-year plant-level energy degradation protection. The system
level module performance warranty is typically calculated as a percentage of a systems expected energy production, adjusted for certain actual site conditions including weather, with the warranted level of performance
declining each year in a linear fashion, but never falling below 80% during the term of the warranty. In resolving
80
claims under the system level module performance warranty to restore the system to warranted performance levels, we first must validate that the root cause is due to module performance. For qualifying claims, we typically
have the option to repair or replace modules, provide supplemental modules, or make a cash payment. Consistent
with our module power output warranty, when we elect to satisfy a valid warranty claim by providing replacement or supplemental modules under the system level module performance warranty, we do not have any obligation to pay for the labor to remove or install modules.
In addition to our solar module warranty described above, for solar power plants built by our systems business, we typically provide a limited warranty on the balance of the system against defects in engineering design,
installation, and workmanship for a period of one to two years following the substantial completion of a phase or
the entire solar power plant. In resolving claims under the engineering design, installation, and workmanship
warranties, we have the option of remedying the defect through repair or replacement.
When we recognize revenue for module or systems project sales, we accrue a liability for the estimated
future costs of meeting our limited warranty obligations. We make and revise these estimates based primarily on
the number of our solar modules under warranty installed at customer locations, our historical experience with
warranty claims, our monitoring of field installation sites, our internal testing of and the expected future
performance of our solar modules and BoS components, and our estimated per-module replacement cost. Such
estimates have changed, and may in the future change, based primarily upon historical experience including additional information received from the evaluation of warranty claims and the complete processing of such claims.
We also make an estimate for the costs of any voluntary remediation programs including our 2008-2009
manufacturing excursion. Our estimate for remediation costs for our 2008-2009 manufacturing excursion is
based on evaluation and consideration of currently available information including the estimated number of
affected modules in the field, historical experience related to our remediation efforts, customer-provided data
related to potentially affected systems, the estimated costs of performing any remediation services, and the postsale expenses covered under our remediation program. From time to time we have taken remediation actions in
respect of affected modules beyond our limited warranty, and we may elect to do so in the future. In such cases,
we would incur additional expenses that are beyond our limited warranty. If we commit to any such remediation
actions beyond our limited warranty, developing our estimates for such remediation actions may require significant management judgment.
At December 31, 2014, our accrued liabilities for product warranties and accrued expense in excess of product warranties were $223.1 million and $30.9 million, respectively. We have historically estimated our product
warranty liability for power output and defects in materials and workmanship under normal use and service conditions to have an estimated warranty return rate of approximately 3% of modules covered under warranty. A 1%
change in the estimated warranty return rate would change our estimated product warranty liability by approximately $60 million.
Accounting for Income Taxes. We are subject to the income tax laws of the United States, and its states
and municipalities and those of the foreign jurisdictions in which we have significant business operations. These
tax laws are complex and subject to different interpretations by the taxpayer and the relevant governmental taxing authorities. We must make judgments and interpretations about the application of these inherently complex
tax laws when determining our provision for income taxes and must also make estimates about when in the future
certain items affect taxable income in the various tax jurisdictions. Disputes over interpretations of the tax laws
may be settled with the taxing authority upon examination or audit. We regularly assess the likelihood of
assessments in each of the taxing jurisdictions resulting from current and subsequent years examinations, and we
record tax liabilities as appropriate.
We establish liabilities for potential additional taxes that may arise out of tax audits. Once established, we
adjust the liabilities when additional information becomes available or when an event occurs requiring an
adjustment. Significant judgment is required in making these estimates and the actual cost of a legal claim, tax
assessment, regulatory fine, or penalty may ultimately be materially different from our recorded liabilities, if any.
In preparing our consolidated financial statements, we calculate our income tax expense based on our interpretation of the tax laws in the various jurisdictions where we conduct business. This requires us to estimate our
81
current tax obligations and the realizability of uncertain tax positions and to assess temporary differences
between the financial statement carrying amounts and the tax basis of assets and liabilities. These temporary differences result in deferred tax assets and liabilities, the net current amount of which we show as a component of
current assets or current liabilities and the net noncurrent amount of which we show as other assets or other
liabilities on our consolidated balance sheets.
We must also assess the likelihood that each of our deferred tax assets will be realized. To the extent we
believe that realization of any of our deferred tax assets is not more likely than not, we establish a valuation
allowance. When we establish a valuation allowance or increase this allowance in a reporting period, we generally record a corresponding tax expense in our consolidated statement of operations. Conversely, to the extent
circumstances indicate that a valuation allowance is no longer necessary, that portion of the valuation allowance
is reversed, which generally reduces our overall income tax expense.
We also consider the earnings of our foreign subsidiaries and determine whether such amounts are indefinitely reinvested outside the United States. We have concluded that, except for the earnings of our Canadian
subsidiary and with respect to previously taxed income, all such accumulated earnings are currently indefinitely
reinvested. Accordingly, no additional taxes have been accrued that might be incurred if such amounts were repatriated to the United States. If our intention to indefinitely reinvest the earnings of our foreign subsidiaries
changes, additional taxes may be required to be accrued. See Note 20 Income Taxes, to our consolidated financial statements for the year ended December 31, 2014 included in this Annual Report on Form 10-K for additional information.
We continually explore initiatives to better align our tax and legal entity structure with the footprint of our
non-U.S. operations and recognize the tax impact of these initiatives, including changes in the assessment of
uncertain tax positions, indefinite reinvestment exception assertions, and the realizability of deferred tax assets,
in the period when management believes all necessary internal and external approvals associated with such initiatives have been obtained, or when the initiatives are materially complete. It is possible that the completion of
one or more of these initiatives may occur within the next 12 months.
Long-Lived Asset Impairment. We are required to assess the recoverability of the carrying value of longlived assets including Property, plant and equipment, Project assets, and PV solar power systems when an
indicator of impairment has been identified. We review our long-lived assets each reporting period to assess
whether impairment indicators are present. We must exercise judgment in assessing whether an event indicating
potential impairment has occurred.
For purposes of recognition and measurement of an impairment loss, a long-lived asset is grouped with
other assets and liabilities at the lowest level for which identifiable cash flows are largely independent of the cash
flows of other assets and liabilities. We must exercise judgment in assessing the lowest level for which identifiable cash flows are largely independent of the cash flows of other assets and liabilities.
For long-lived assets, when impairment indicators are present, we compare undiscounted future cash flows,
including the eventual disposition of the asset group at market value, to the asset groups carrying value to
determine if the asset group is recoverable. This assessment requires the exercise of judgment in assessing the
future use of and projected value to be derived from the assets to be held and used. Assessments also consider
changes in asset group utilization, including the temporary idling of capacity and the expected timing of placing
this capacity back into production.
For an asset group that fails the test of recoverability described above, the estimated fair value of long-lived
assets may be determined using an income approach, market approach, cost approach, or a combination of
one or more of these approaches as appropriate for the particular asset group being reviewed. All of these
approaches start with the forecast of expected future net cash flows including the eventual disposition at market
value of long-lived assets. We also utilize third-party valuations and information available regarding the current
market for similar assets. If there is an impairment, a loss is recorded to reflect the difference between the asset
groups fair value and carrying value prior to impairment. This may require judgment in estimating future cash
flows, relevant discount rates, and residual values applied in the income approach used in estimating the current
fair value of the impaired assets to be held and used.
82
Goodwill. Goodwill represents the excess of the purchase price of acquired businesses over the estimated
fair value assigned to the individual assets acquired and liabilities assumed. We do not amortize goodwill but
instead are required to test goodwill for impairment at least annually in the fourth quarter. We perform impairment tests between scheduled annual tests if facts and circumstances indicate that it is more likely than not that
the fair value of a reporting unit that has goodwill is less than its carrying value.
We may first make a qualitative assessment of whether it is more likely than not that a reporting units fair
value is less than its carrying value to determine whether it is necessary to perform the two-step goodwill
impairment test. The qualitative impairment test considers various factors including macroeconomic conditions,
industry and market conditions, cost factors, a sustained share price or market capitalization decrease, and any
reporting unit specific events. If it is determined through the qualitative assessment that a reporting units fair
value is more likely than not greater than its carrying value, the two-step impairment test is not required. If the
qualitative assessment indicates it is more likely than not that a reporting units fair value is not greater than its
carrying value, we must perform the two-step impairment test. We may also elect to proceed directly to the twostep impairment test without considering such qualitative factors.
The first step in a two-step impairment test is the comparison of the fair value of a reporting unit with its
carrying amount, including goodwill. Our reporting units consist of our fully integrated systems business, cadmium telluride module manufacturing business, and our crystalline silicon module manufacturing business from
our TetraSun acquisition in 2013. In accordance with the authoritative guidance over fair value measurements,
we define the fair value of a reporting unit as the price that would be received to sell the unit as a whole in an
orderly transaction between market participants at the measurement date. We primarily use the income approach
methodology of valuation, which includes the discounted cash flow method, to estimate the fair values of our
reporting units.
Significant management judgment is required when estimating the fair value of our reporting units including
the forecasting of future operating results and the selection of discount and expected future growth rates that we
use in discounting cash flows. If the estimated fair value of a reporting unit exceeds its carrying value, goodwill
is not impaired and no further analysis is required.
If the carrying value of a reporting unit exceeds its estimated fair value in the first step, then we are required
to perform the second step of the impairment test. In this step, we assign the fair value of the reporting unit calculated in step one to all of the assets and liabilities of the reporting unit, as if a market participant just acquired the
reporting unit in a business combination. The excess of the fair value of the reporting unit determined in the first
step of the impairment test over the total amount assigned to the assets and liabilities in the second step of the
impairment test represents the implied fair value of goodwill. If the carrying value of a reporting units goodwill
exceeds the implied fair value of goodwill, we would record an impairment loss equal to the difference. If there
is no such excess, then all goodwill for a reporting unit is considered impaired.
Item 7A: Quantitative and Qualitative Disclosures about Market Risk
Foreign Currency Exchange Risk
Our primary foreign currency exposures are cash flow exposure, transaction exposure, and earnings translation exposure.
Cash Flow Exposure: We expect our subsidiaries to have material future cash flows, including net sales
and expenses, that will be denominated in currencies other than our subsidiaries functional currencies. Our
primary cash flow exposures are cash received from customers and cash paid to suppliers and associates.
Changes in the exchange rates between our subsidiaries functional currencies and the other currencies in which
they transact will cause fluctuations in the cash flows we expect to receive or pay when these cash flows are realized or settled. Accordingly, we enter into foreign exchange forward and cross-currency swap contracts to hedge
the value of a portion of these forecasted cash flows. These foreign exchange forward and cross-currency swap
contracts qualified for, and were designated as, cash flow hedges. We initially report the effective portion of the
derivatives gain or loss in Accumulated other comprehensive income (loss), and subsequently reclassify
amounts into earnings when the underlying hedged transaction is settled.
83
Our operations in Malaysia pay a portion of their operating expenses, such as associate wages and utilities,
in Malaysian ringgit, exposing us to foreign currency exchange risk for those Malaysian ringgit expenses. As we
expand into new markets worldwide, particularly emerging markets, our total foreign currency exchange risk, in
terms of both size and exchange rate volatility, and the number of foreign currencies we are exposed to could
increase significantly.
For additional details on our derivative hedging instruments and activities, refer to Note 10 Derivative
Financial Instruments, to our consolidated financial statements for the year ended December 31, 2014 included
in this Annual Report on Form 10-K.
Our international operations accounted for 10%, 14%, and 20% of our net sales during the years ended
December 31, 2014, 2013, and 2012, respectively, of which 25%, 38%, and 18% of these international sales,
respectively, were denominated in euros. As a result, we have exposure to foreign currency exchange risk with
respect to our net sales. Fluctuations in exchange rates, particularly in the U.S. dollar to euro and U.S. dollar to
Malaysian ringgit, affect our gross profit and could result in foreign exchange and operating losses. In the past,
most of our exposure to foreign currency exchange risk has related to currency gains and losses between the time
we sign and settle our sales contracts denominated in euros. For the years ended December 31, 2014, 2013, and
2012, a 10% change in the euro exchange rates would have impacted our net euro sales by $8.8 million, $18.3
million, and $11.6 million, respectively, excluding the effect of our hedging activities.
Transaction Exposure: Many components of our business have assets and liabilities (primarily receivables, investments, accounts payable, debt and accrued liabilities, and solar module collection and recycling
liabilities) that are denominated in currencies other than the subsidiarys functional currency. Changes in the
exchange rates between our subsidiaries functional currencies and the other currencies in which these assets and
liabilities are denominated can create fluctuations in our reported consolidated financial position, results of operations, and cash flows. We may enter into foreign exchange forward contracts or other derivative instruments to
economically hedge assets and liabilities against the short-term effects of currency exchange rate fluctuations.
The gains and losses on these derivative instruments will offset all or part of the transaction gains and losses that
we recognize in earnings on the related foreign currency assets and liabilities. These contracts typically have
maturities of less than three months.
For additional details on our economic hedging instruments and activities, refer to Note 10 Derivative
Financial Instruments, to our consolidated financial statements for the year ended December 31, 2014 included
in this Annual Report on Form 10-K.
If the U.S. dollar would have weakened by 10% against the Euro, British pound, Malaysian ringgit, Chinese
yuan, and Chilean peso, the impact on our income before income taxes during the year ended December 31, 2014
would have been $0.9 million (favorable).
Earnings Translation Exposure: Fluctuations in foreign currency exchange rates create volatility in our
reported results of operations because we are required to translate the financial statements of our subsidiaries that
do not have a U.S. dollar functional currency. We may decide to purchase forward exchange contracts or other
instruments to offset this impact from currency fluctuations. These contracts would be marked-to-market on a
monthly basis and any unrealized gain or loss would be recorded in earnings. We do not hedge translation
exposure at this time, but may do so in the future.
In the past, currency exchange rate fluctuations have had an impact on our business and results of operations. For example, currency exchange rate fluctuations impacted our cash flows by $19.5 million (unfavorable),
$3.6 million (favorable), and $6.3 million (favorable) in the years ended December 31, 2014, 2013, and 2012,
respectively. Although we cannot predict the impact of future currency exchange rate fluctuations on our business or results of operations, we believe that we will continue to have risk associated with currency exchange rate
fluctuations in the future. We will continue to evaluate actions we can take to use derivative instruments to help
mitigate this risk.
84
December 31, 2014, a hypothetical 100 basis point change in interest rates would result in a $74.4 million change
in the market value of our restricted investment portfolio. As of December 31, 2013, a similar 100 basis point
change in interest rates would have resulted in a $59.0 million change in the market value of our restricted
investment portfolio. As of December 31, 2014, all of our restricted investments were in foreign and U.S.
government obligations.
Commodity and Component Risk
We are exposed to price risks for the raw materials, components, and energy costs used in the manufacture
and transportation of our solar modules and BoS parts used in solar power systems. Also, some of our raw
materials and components are sourced from a limited number of suppliers or a single supplier. We endeavor to
qualify multiple suppliers using a robust qualification process. In some cases, we also enter into long-term supply
contracts for raw materials and components. As a result, we remain exposed to price changes in the raw materials
and components used in our solar modules. In addition, a failure by a key supplier could disrupt our supply chain
which could result in higher prices and/or a disruption in our manufacturing or construction processes. We may
be unable to pass along changes in the cost of the raw materials and components for our products and systems to
our customers, and may be in default of our delivery obligations if we experience a manufacturing or construction disruption.
Credit Risk
We have certain financial and derivative instruments that subject us to credit risk. These consist primarily of
cash, cash equivalents, marketable securities, restricted investments, trade accounts receivable, interest rate swap
contracts, cross-currency swap contracts, and foreign exchange forward contracts. We are exposed to credit
losses in the event of nonperformance by the counterparties to our financial and derivative instruments. We place
cash, cash equivalents, marketable securities, restricted investments, interest rate swap contracts, cross-currency
contracts, and foreign exchange forward contracts with various high-quality financial institutions and limit the
amount of credit risk from any one counterparty. We continuously evaluate the credit standing of our counterparty financial institutions.
In addition, we have certain investments in debt securities related to countries in the Eurozone. These
investments are for debt securities of countries with a lower likelihood of experiencing significant economic,
fiscal, and/or political strains resulting in a default or severe decreases in fair value. However, such risk cannot
be entirely eliminated and is reflected in the current fair value of the investments as of December 31, 2014.
Item 8:
86
Quarters Ended
Jun 30,
Mar 31,
Dec 31,
Sep 30,
2014
2014
2013
2013
(In thousands, except per share amounts)
Sep 30,
2014
Jun 30,
2013
Mar 31,
2013
Net sales . . . . . . . . . . . . . . . . $1,007,993 $889,310 $544,353 $950,158 $768,437 $1,265,587 $519,760 $755,205
Cost of sales . . . . . . . . . . . . .
699,611 700,023 451,628 713,447 579,141
901,553 379,662 585,879
Gross profit . . . . . . . . . . . . .
Operating expenses:
Research and
development . . . . . . . . . . .
Selling, general and
administrative . . . . . . . . .
Production start-up . . . . . . .
Restructuring and asset
impairment . . . . . . . . . . . .
308,382 189,287
34,944
37,593
32,659
38,773
38,421
34,984
30,964
29,931
70,968
3,249
66,528
1,406
57,667
491
58,664
65,661
63,870
66,265
1,392
74,465
1,376
24,892
57,276
2,381
2,347
109,161 105,527
90,817
199,221
(2,628)
9,539
83,760
97,437 128,974
1,908 139,274
169
21
(579)
60,322
(104)
39,096
61,207
(1,068)
1,618
(5,327)
780
(3,268)
2,437
2,137
715
3,713
206,132
80,661
4,366 140,832
62,492
208,637
41,062
66,189
(10,545)
7,108
2,166 (28,853)
2,982
(13,650)
(7,464)
(7,047)
(3,628)
655
(2,004)
28
(214)
51
$
$
1.12 $
1.10 $
0.66 $
0.64 $
87
1.98 $
1.94 $
98,720
100,378
0.38 $
0.37 $
89,201
91,142
0.68
0.66
87,206
89,377
From time to time, our operating results are significantly affected by certain transactions or events that we
believe are not indicative or representative of our results. The following significant items have affected the
comparison of our operating results during the periods indicated:
First Quarter 2013
During the quarter ended March 31, 2013, we recognized $2.3 million in restructuring and asset impairments relating to our April 2012 European restructuring initiative for employee separation charges.
Second Quarter 2013
During the quarter ended June 30, 2013, we recognized $2.4 million in restructuring and asset impairments
primarily consisting of employee separation charges of $1.1 million and asset impairments of $1.3 million relating to our April 2012 European restructuring initiative.
Third Quarter 2013
During the quarter ended September 30, 2013, we recognized $57.3 million in restructuring and asset impairments primarily consisting of $56.6 million in asset impairment charges relating to our facility in Mesa, Arizona.
Fourth Quarter 2013
During the quarter ended December 31, 2013, we recognized $24.9 million in restructuring and asset impairments primarily consisting of incremental asset impairment charges relating to our facility in Vietnam.
Item 9:
None.
Item 9A: Controls and Procedures
(a) Evaluation of Disclosure Controls and Procedures
We maintain disclosure controls and procedures, as such term is defined in Rules 13a-15(e) and 15d-15(e)
under the Exchange Act, that are designed to ensure that information required to be disclosed by us in reports that
we file or submit under the Exchange Act is recorded, processed, summarized, and reported within the time periods specified in SEC rules and forms, and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely
decisions regarding required disclosure. In designing and evaluating our disclosure controls and procedures,
management recognizes that disclosure controls and procedures, no matter how well conceived and operated, can
provide only reasonable, not absolute, assurance that the objectives of the disclosure controls and procedures are
met. Additionally, in designing disclosure controls and procedures, our management was required to apply its
judgment in evaluating the cost-benefit relationship of possible disclosure controls and procedures. The design of
any disclosure control and procedure also is based in part upon certain assumptions about the likelihood of future
events, and there can be no assurance that any design will succeed in achieving its stated goals under all potential
future conditions.
Based on their evaluation as of the end of the period covered by this Annual Report on Form 10-K, our
Chief Executive Officer and Chief Financial Officer have concluded that our disclosure controls and procedures
were effective as of that date.
(b) Managements Report on Internal Control over Financial Reporting
Our management is responsible for establishing and maintaining adequate internal control over financial
reporting, as such term is defined in Exchange Act Rules 13a-15(f) and 15d-15(f). Under the supervision and
with the participation of our management, including our Chief Executive Officer and Chief Financial Officer, we
conducted an evaluation of the effectiveness of our internal control over financial reporting as of December 31,
88
2014 based on the criteria established in Internal Control Integrated Framework (2013) issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Our internal control over financial
reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and
the preparation of financial statements for external purposes in accordance with generally accepted accounting
principles in the United States of America.
Based on the results of our evaluation, our management concluded that our internal control over financial
reporting was effective as of December 31, 2014.
The effectiveness of our internal control over financial reporting as of December 31, 2014 has been audited
by PricewaterhouseCoopers LLP, an independent registered public accounting firm, as stated in its report which
appears herein.
(c) Changes in Internal Control over Financial Reporting
We carried out an evaluation, under the supervision and with the participation of management, including our
Chief Executive Officer and Chief Financial Officer, of our internal control over financial reporting as defined
in Exchange Act Rule 13a-15(f) and Rule 15d-15(f) to determine whether any changes in our internal control
over financial reporting occurred during the year ended December 31, 2014 that materially affected, or are
reasonably likely to material affect, our internal control over financial reporting.
Based on that evaluation, there have been no such changes in our internal control over financial reporting
that occurred during the quarter ended December 31, 2014 that have materially affected, or are reasonably likely
to materially affect, our internal control over financial reporting.
(d) Inherent Limitations on Effectiveness of Controls
Our management, including our Chief Executive Officer and Chief Financial Officer, do not expect that our
disclosure controls or our internal control over financial reporting will prevent all errors and all fraud. Control
systems, no matter how well designed and operated, can provide only reasonable, not absolute, assurance that the
control systems objectives are being met. Further, the design of any control system must reflect the fact that
there are resource constraints, and the benefits of all controls must be considered relative to their costs. Because
of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all
control issues and instances of fraud, if any, within our Company have been detected. These inherent limitations
include the realities that judgments in decision-making can be faulty, and that breakdowns can occur because of
error or mistake. Control systems can also be circumvented by the individual acts of some persons, by collusion
of two or more people, or by management override of the controls. The design of any system of controls is also
based in part upon certain assumptions about the likelihood of future events, and there can be no assurance that
any design will succeed in achieving its stated goals under all potential future conditions. Over time, controls
may become inadequate because of changes in conditions or deterioration in the degree of compliance with policies or procedures.
Item 9B: Other Information
On February 18, 2015, the Audit Committee of the Board of Directors of First Solar adopted an amendment
to our code of business conduct and ethics that applies to all directors and associates, including our chairman,
chief executive officer, chief financial officer, other directors and executive officers, and all of our associates in
the global organization. The amendment primarily adds references to certain internal policies that govern specific
subject matter areas and clarifies or updates certain prior provisions of the code. The foregoing description of the
amendment is only a summary, and is qualified entirely by the amended code of business conduct and ethics, a
copy of which is attached as Exhibit 14.1 to this Annual Report on Form 10-K and also posted on our website at
http://www.firstsolar.com under Investors Corporate Governance. Any substantive amendment to, or waiver
from, any provision of the code of business conduct and ethics with respect to any director or executive officer
will be posted on our website.
89
PART III
Item 10:
Information concerning our board of directors and audit committee will appear in our 2015 Proxy Statement, under the sections entitled Directors and Corporate Governance. The information in that portion of the
Proxy Statement is incorporated in this Annual Report on Form 10-K by reference.
For information with respect to our executive officers, see Item 1: Business Executive Officers of the
Registrant.
Information concerning Section 16(a) beneficial ownership reporting compliance will appear in our 2015
Proxy Statement under the section entitled Section 16(a) Beneficial Ownership Reporting Compliance. The
information in that portion of the Proxy Statement is incorporated in this Annual Report on Form 10-K by reference.
We have adopted a Code of Business Conduct and Ethics that applies to all directors, officers, and associates of First Solar. Information concerning this code will appear in our 2015 Proxy Statement under the section
entitled Corporate Governance. The information in that portion of the Proxy Statement is incorporated in this
Annual Report on Form 10-K by reference.
Item 11:
Executive Compensation
Information concerning executive compensation and related information will appear in our 2015 Proxy
Statement under the section entitled Executive Compensation, and information concerning the Compensation
Committee will appear under Corporate Governance and Compensation Committee Report. The information
in that portion of the Proxy Statement is incorporated in this Annual Report on Form 10-K by reference.
Item 12:
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
Information concerning the security ownership of certain beneficial owners and management and related
stockholder matters, including certain information regarding our equity compensation plans, will appear in our
2015 Proxy Statement under the section entitled Security Ownership of Certain Beneficial Owners and
Management and Related Stockholder Matters. The information in that portion of the Proxy Statement is
incorporated in this Annual Report on Form 10-K by reference.
Item 13:
Information concerning certain relationships and related party transactions will appear in our 2015 Proxy
Statement under the section entitled Certain Relationships and Related Party Transactions. The information in
that portion of the Proxy Statement is incorporated in this Annual Report on Form 10-K by reference.
Information concerning director independence will appear in our 2015 Proxy Statement under the section entitled
Corporate Governance. The information in that portion of the Proxy Statement is incorporated in this Annual
Report on Form 10-K by reference.
Item 14:
Information concerning principal accountant fees and services and the audit committees pre-approval policies and procedures will appear in our 2015 Proxy Statement under the section entitled Principal Accountant
Fees and Services. The information in that portion of the Proxy Statement is incorporated in this Annual Report
on Form 10-K by reference.
90
PART IV
Item 15:
(a) The following documents are filed as part of this Annual Report on Form 10-K:
(1) Consolidated Financial Statements
Report of Independent Registered Public Accounting Firm
Financial Statements
Consolidated Balance Sheets
Consolidated Statements of Operations
Consolidated Statements of Comprehensive Income (Loss)
Consolidated Statements of Stockholders Equity
Consolidated Statements of Cash Flows
Notes to Consolidated Financial Statements
(2) Financial Statement Schedule:
Schedule II Valuation and Qualifying Accounts
Balance at
Beginning
of Year
$10,032
$14,503
$12,310
Additions Deductions
(In thousands)
$4,471
$2,489
$ 24
$(4,682)
$(5,226)
Balance
at End of
Year
$14,503
$12,310
$ 7,108
91
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, as amended, the
registrant has duly caused this Annual Report to be signed on its behalf by the undersigned, thereunto duly
authorized on February 24, 2015.
FIRST SOLAR, INC.
By:
/s/
MARK R. WIDMAR
Mark R. Widmar
Chief Financial Officer
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by
the following persons on behalf of the Registrant and in the capacities and on the dates indicated.
Signature
Title
Date
/s/
JAMES A. HUGHES
James A. Hughes
/s/
MARK R. WIDMAR
Mark R. Widmar
MICHAEL J. AHEARN
Michael J. Ahearn
SHARON L. ALLEN
Sharon L. Allen
Director
RICHARD D. CHAPMAN
Richard D. Chapman
Director
GEORGE A. HAMBRO
George A. Hambro
Director
/s/
CRAIG KENNEDY
Craig Kennedy
Director
/s/
JAMES F. NOLAN
James F. Nolan
Director
/s/
WILLIAM J. POST
William J. Post
Director
/s/
J. THOMAS PRESBY
J. Thomas Presby
Director
/s/
PAUL H. STEBBINS
Paul H. Stebbins
Director
MICHAEL SWEENEY
Michael Sweeney
Director
Additional Directors:
/s/
/s/
/s/
/s/
/s/
92
PricewaterhouseCoopers LLP
Phoenix, Arizona
February 24, 2015
93
ASSETS
Current assets:
Cash and cash equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Marketable securities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accounts receivable trade, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accounts receivable, unbilled and retainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inventories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Balance of systems parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deferred project costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deferred tax assets, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assets held for sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes receivable, affiliate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prepaid expenses and other current assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,482,054
509,032
135,434
76,971
505,088
125,083
29,354
91,565
20,728
12,487
202,670
$1,325,072
439,102
136,383
521,323
388,951
133,731
556,957
63,899
132,626
94,720
3,190,466
3,792,764
1,402,304
46,393
810,348
222,326
407,053
255,029
84,985
119,236
115,617
9,127
61,555
1,385,084
720,916
296,603
279,441
17,321
84,985
117,416
129,664
59,308
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$6,724,439
$6,883,502
$ 214,656
1,727
388,156
51,918
195,346
60,591
88,702
$ 261,333
6,707
320,077
60,543
117,766
642,214
179,421
1,001,096
1,588,061
246,307
165,003
284,546
225,163
162,780
404,381
Total liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1,696,952
2,380,385
100
2,697,558
2,279,689
50,140
100
2,646,022
1,882,771
(25,776)
5,027,487
4,503,117
$6,724,439
$6,883,502
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cost of sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$3,391,814
2,564,709
$3,308,989
2,446,235
$3,368,545
2,515,796
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating expenses:
Research and development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selling, general and administrative . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Production start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restructuring and asset impairments . . . . . . . . . . . . . . . . . . . . . . . . . .
827,105
862,754
852,749
143,969
253,827
5,146
134,300
270,261
2,768
86,896
132,460
280,928
7,823
469,101
402,942
494,225
890,312
424,163
(3,017)
18,030
(1,982)
(5,203)
368,529
(259)
16,752
(1,884)
(4,758)
(37,563)
(2,122)
12,824
(13,888)
945
431,991
(30,124)
(4,949)
378,380
(25,179)
(163)
(39,804)
(56,534)
$ 396,918
$ 353,038
$ (96,338)
3.97
3.77
(1.11)
Diluted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.91
3.70
(1.11)
100,048
93,697
86,860
Diluted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101,643
95,468
86,860
$396,918
$353,038
$(96,338)
(19,147)
4,295
9,896
90,741
4,322
(39,685)
(565)
26,813
(21,493)
75,916
(35,955)
15,216
$472,834
$317,083
$(81,122)
Additional
Paid-In
Capital
Accumulated
Other
Accumulated Comprehensive
Earnings
(Loss) Income
(96,338)
Other comprehensive income . . . . . . . . .
(5,019)
Share-based compensation . . . . . . . . . . .
39,667
$ (5,037)
15,216
Total
Equity
$3,643,863
(96,338)
15,216
8,137
87,145
87
2,065,527
1,529,733
353,038
148
26,363
26,363
1,096
(380)
1,750
(11,979)
54,178
83,753
(11,979)
54,178
83,755
9,747
10
428,180
428,190
100
2,646,022
1,882,771
396,918
29,455
29,455
$ 50,140
(23,100)
45,181
10,179
(35,955)
(5,019)
39,667
(25,776)
75,916
3,605,526
353,038
(35,955)
4,503,117
396,918
75,916
(23,100)
45,181
$5,027,487
680,989
856,126
762,209
(257,549)
1,532
(305,396)
227,900
(72,692)
49,517
(124,061)
(4,306)
(24,967)
(1,857)
(282,576)
116,403
(435,015)
93,984
17,108
5,173
(30,745)
(17,905)
(3,533)
(379,228)
5,083
(29,200)
108,663
(21,659)
4,498
(80,667)
16,215
(2,437)
(5,000)
(511,879)
(537,106)
(383,732)
(60,063)
65,563
31,166
(29,307)
1,054
(605,000)
335,000
(64,954)
35,076
(8,315)
428,190
(19,887)
176
(1,305,000)
1,375,000
(178,842)
27,373
(6,820)
(996)
7,359
101,164
3,594
6,307
156,982
1,325,072
423,778
901,294
295,675
605,619
$ 1,482,054
$ 1,325,072
901,294
$
$
220,679
61,130
$
$
60,677
$
$
62,344
$
$
$
53,894
$
$
$
97,885
83,755
$
$
$
4,802
(19,487)
(89,109)
We design, manufacture, and sell thin-film photovoltaic (PV) solar modules, which we currently produce
at our plants in Perrysburg, Ohio and Kulim, Malaysia. Through our fully integrated systems business, we provide a complete turn-key solar power system solution or any combination of our systems solutions, which may
include project development, engineering, procurement, and construction (EPC) services, operations and maintenance (O&M) services, and project finance expertise.
First Solar Holdings, LLC was formed as a Delaware limited liability company in May 2003 to act as the
holding company for First Solar, LLC, which was formed in 1999 and renamed First Solar US Manufacturing,
LLC in the second quarter of 2006, and other subsidiaries formed during 2003 and later. On February 22, 2006,
First Solar Holdings, LLC was incorporated in Delaware as First Solar Holdings, Inc. and, also during the first
quarter of 2006, was renamed First Solar, Inc.
During the year ended December 31, 2012, we corrected certain errors that aggregated to a gross overstatement of net loss by $7.8 million in both actual and absolute terms for the year ended December 31, 2011, with
such correction having the effect of reducing net loss by $7.8 million in the aggregate for the year ended
December 31, 2012.
The first error was an overstatement of $4.9 million in net loss related to cut-off of our inventories and
balance of systems (BoS) parts that had been installed in our systems business projects and accounted for under
the percentage-of-completion method, but remained in inventories and BoS parts as of December 31, 2011.
Accordingly, the value of the installed inventories and BoS parts was not included in the incurred cost portion of
our percentage-of-completion calculations. The overstatement in net loss was comprised of (a) an understatement
of $13.6 million in net sales, (b) an understatement of $8.4 million in cost of sales, (c) an overstatement of $8.4
million in inventories and BoS parts, and (d) an overstatement of $0.3 million due to the associated impact to our
income tax expense. The second error was an overstatement of $2.5 million in net loss related to an understatement in our income tax benefit for the year ended December 31, 2011, related to a benefit associated with Subpart F foreign tax credits. The remaining error was an overstatement of $0.4 million in operating expenses due to
a miscellaneous item that was considered in our overall evaluation of materiality, but is considered to be
individually insignificant.
In evaluating whether these errors, individually and in the aggregate, and the corrections of the errors had a
material impact on the quarterly periods such errors and corrections related to, we evaluated both the quantitative
and qualitative impact to our consolidated financial statements for such periods. We considered a number of
qualitative factors, including, among others, that the errors and the correction of the errors did not change a net
loss into net income or vice versa, did not have an impact on our long-term debt covenant compliance, and did
not mask a change in earnings or other trends when considering the overall competitive and economic environment within the industry during 2011 and 2012.
Based upon our quantitative and qualitative evaluation, we determined that the errors and the correction of
such errors did not have a material impact on the periods to which they related.
2.
Basis of Presentation. These consolidated financial statements include the accounts of First Solar, Inc. and
all of its subsidiaries and are prepared in accordance with accounting principles generally accepted in the United
States of America (U.S. GAAP). We eliminated all inter-company transactions and balances during consolidation. Investments in unconsolidated affiliates in which we have less than a controlling interest are
accounted for using the cost or equity method of accounting. Certain prior year balances have been reclassified to
conform to the current year presentation. These reclassifications had no material impact on our consolidated
balance sheets, consolidated statements of operations, consolidated statements of stockholders equity, or consolidated statements of cash flows.
99
25 40
57
37
up to 15
Idle Property, Plant and Equipment. For property, plant and equipment that has been placed into service,
but is subsequently idled temporarily, we continue to record depreciation expense during the idle period. We
adjust the estimated useful lives of the idled assets if the estimated useful lives have changed. At December 31,
2014, the current net book value of the temporarily idled equipment was $5.0 million.
103
Milestone
Project asset
Accounts Receivable, Unbilled. Accounts receivable, unbilled represents revenue that has been recognized
in advance of billing the customer, which is common for construction contracts. For example, we recognize revenue from contracts for the construction and sale of solar power systems, which include the sale of project assets
over the construction period using applicable accounting methods. One applicable accounting method is the
percentage-of-completion method, which recognizes sales and gross profit as work is performed based on the
relationship between actual costs incurred compared to the total estimated costs for completing the entire contract. Under this accounting method, revenue could be recognized under applicable revenue recognition criteria
in advance of billing the customer, resulting in an amount recorded to accounts receivable, unbilled and
retainage. Once we meet the billing criteria under a construction contract, we bill our customer accordingly and
reclassify the accounts receivable, unbilled and retainage to accounts receivable trade, net. Billing requirements vary by contract but are generally structured around completion of certain construction milestones.
Billings in Excess of Costs and Estimated Earnings. The liability Billings in excess of costs and estimated earnings represents billings made or payments received in excess of revenue recognized on contracts
accounted for under the percentage-of-completion method. Typically, billings are made based on the completion
of certain milestones as provided for in the sales arrangement, and the timing of revenue recognition may be different from when we can bill our customers.
105
107
We apply the percentage-of-completion method, as further described below, to certain real estate sales
arrangements where we convey control of land or land rights, when a sale has been consummated, we
have transferred the usual risks and rewards of ownership to the buyer, the initial and continuing
investment criteria have been met, we have the ability to estimate our costs and progress toward completion, and all other revenue recognition criteria have been met. The initial and continuing investment
requirements, which demonstrate a buyers commitment to honor their obligations for the sales
arrangement, can typically be met through the receipt of cash or an irrevocable letter of credit from a
highly creditworthy lending institution. When evaluating whether the usual risks and rewards of
ownership have transferred to the buyer, we consider whether we have or may be contingently required
to have any prohibited forms of continuing involvement with the project. Prohibited forms of continuing involvement in a real estate sales arrangement may include us retaining risks or rewards associated
with the project that are not customary with the range of risks or rewards that an EPC contractor may
assume.
(ii) Depending on whether the initial and continuing investment requirements have been met and whether
collectability from the buyer is reasonably assured, we may align our revenue recognition and release
of project assets or deferred project costs to cost of sales with the receipt of payment from the buyer if
the sale has been consummated and we have transferred the usual risks and rewards of ownership to the
buyer.
(iii) We may also record revenue for certain sales arrangements after construction of discrete portions of a
project or after the entire project is substantially complete, we have transferred the usual risks and
rewards of ownership to the buyer, and we have received substantially all payments due from the buyer
or the initial and continuing investment criteria have been met.
For any systems business sales arrangements containing multiple deliverables (including our solar modules)
not required to be accounted for under ASC 360 (real estate) or ASC 605 (long-term construction contracts), we
analyze each activity within the sales arrangement to ensure that we adhere to the separation guidelines of ASC
605 for multiple-element arrangements. We allocate revenue for any transactions involving multiple elements to
each unit of accounting based on its relative selling price and recognize revenue for each unit of accounting when
all revenue recognition criteria for a unit of accounting have been met.
Revenue Recognition Percentage-of-Completion. In applying the percentage-of-completion method, we
use the actual costs incurred relative to the estimated costs to complete (including module costs) in order to estimate the progress towards completion to determine the amount of revenue and profit to recognize. Incurred costs
include all installed direct materials, installed solar modules, labor, subcontractor costs, and those indirect costs
related to contract performance, such as indirect labor, supplies, and tools. We recognize direct material and solar
module costs as incurred costs when the direct materials and solar modules have been installed in the project.
When contracts specify that title to direct materials and solar modules transfers to the customer before
installation has been performed, we will not recognize revenue or the associated costs until those materials are
installed and have met all other revenue recognition requirements. We consider direct materials and solar modules to be installed when they are permanently placed or affixed to the solar power system as required by
engineering designs. Solar modules manufactured by us that will be used in our solar power systems, which we
still hold title to, remain within inventory until such modules are installed in a solar power system.
109
Advertising Costs. Advertising costs are expensed as incurred. Advertising costs during the years ended
December 31, 2014, 2013, and 2012 were $2.9 million, $1.9 million, and $1.4 million, respectively.
Self-Insurance. We are self-insured for certain healthcare benefits provided to our U.S. employees. The
liability for the self-insured benefits is limited by the purchase of stop-loss insurance. The stop-loss coverage
provides payment for claims exceeding $0.2 million per covered person for any given year. Accruals for losses
are made based on our claim experience and estimates based on historical data. Actual losses may differ from
accrued amounts. Should actual losses exceed the amounts expected and, as a result, the recorded liabilities are
determined to be insufficient, an additional expense will be recorded.
Ventures and Variable Interest Entities. In the normal course of business we establish wholly owned project companies which may be considered variable interest entities (VIEs). We consolidate wholly owned variable interest entities when we are considered the primary beneficiary of such entities. Additionally, we have and
may in the future form joint venture type arrangements (ventures), including partnerships and partially owned
limited liability companies or similar legal structures, with one or more third parties primarily to develop and
build specific or a pipeline of solar power projects. These types of ventures are core to our business and longterm strategy related to providing solar photovoltaic generation solutions using our modules to sustainable geographic markets. We analyze all of our ventures and classify them into two groups: (i) ventures that must be
consolidated because they are either not VIEs and we hold the majority voting interest, or because they are VIEs
and we are the primary beneficiary; and (ii) ventures that do not need to be consolidated and are accounted for
under either the equity or cost methods of accounting because they are either not VIEs and we hold a minority
voting interest, or because they are VIEs and we are not the primary beneficiary.
Ventures are considered VIEs if (i) the total equity investment at risk is not sufficient to permit the entity to
finance its activities without additional financial support; (ii) as a group, the holders of the equity investment at
risk lack the ability to make certain decisions, the obligation to absorb expected losses, or the right to receive
expected residual returns; or (iii) an equity investor has voting rights that are disproportionate to its economic
interest and substantially all of the entitys activities are conducted on behalf of the investor. Our venture agreements typically require some form of project development capital or project equity ranging from amounts necessary to obtain a PPA (or similar power off-take agreement) to a pro-rata portion of the total equity required to
develop and complete construction of a project, depending upon the opportunity and the market our ventures are
111
In March 2013, the FASB issued ASU 2013-05, Foreign Currency Matters (Topic 830) Parents Accounting for the Cumulative Translation Adjustment upon Derecognition of Certain Subsidiaries or Groups of Assets
within a Foreign Entity or of an Investment in a Foreign Entity, which applies to the release of cumulative translation adjustments into net income when a parent (i) sells a part or all of its investment in a foreign entity, (ii) no
longer holds a controlling financial interest in a subsidiary or group of assets within a foreign entity, (iii) sells
part of an equity method investment of a foreign entity, or (iv) obtains control of a foreign acquiree in which
such parent held an equity interest immediately before the acquisition date through a step acquisition. The adoption of ASU 2013-15 in the first quarter of 2014 did not have an impact on our consolidated financial position,
results of operations, or cash flows.
In July 2013, the FASB issued ASU 2013-11, Income Taxes (Topic 740) Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward or Tax Credit Carryforward Exists. ASU 2013-11
provides that an entitys unrecognized tax benefit, or a portion of its unrecognized tax benefit, should be presented in its financial statements as a reduction to a deferred tax asset for a net operating loss carryforward, a
similar tax loss, or a tax credit carryforward, with one exception. That exception states that, to the extent a net
operating loss carryforward, a similar tax loss, or a tax credit carryforward is not available at the reporting date
under the tax law of the applicable jurisdiction to settle any additional income taxes that would result from the
disallowance of a tax position, or the tax law of the applicable jurisdiction does not require the entity to use, and
the entity does not intend to use, the deferred tax asset for such purpose, the unrecognized tax benefit should be
112
113
In February 2012, executive management completed an evaluation of and approved a set of manufacturing
capacity and other initiatives primarily intended to adjust our previously planned manufacturing capacity
expansions and global manufacturing footprint. The primary goal of these initiatives was to better align production capacity and geographic location of such capacity with expected geographic market requirements and
demand.
The following table summarizes the February 2012 manufacturing restructuring activity recorded during the
year ended December 31, 2012 and the remaining balance at December 31, 2012 (in thousands):
February 2012 Restructuring
Charges to income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changes in estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gain on sale of previously impaired assets . . . . . . . . . . . . . . . . . . . . . .
Cash payments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cash received on sale of impaired assets . . . . . . . . . . . . . . . . . . . . . . . .
Noncash amounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ending balance at December 31, 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Asset
Impairments
Asset
Impairment
Related Costs
Total
$ 122,765
519
(4,524)
4,524
(123,284)
$ 8,479
(246)
(292)
(2,840)
$ 131,244
273
(4,524)
(292)
4,524
(126,124)
$ 5,101
5,101
Expenses recognized for the February 2012 restructuring activities are presented in Restructuring and asset
impairments on the consolidated statements of operations. All expenses related to the February 2012
manufacturing restructuring were related to our components segment. As of December 31, 2014, $4.9 million
remains accrued for asset impairment related charges from the February 2012 manufacturing restructuring and is
included within Other liabilities. We do not expect to incur any additional expense for the February 2012
manufacturing restructuring initiatives.
April 2012 European Restructuring
In April 2012, our executive management approved a set of restructuring initiatives intended to reduce costs
and to align the organization with our Long Term Strategic Plan (Long Term Strategic Plan) including
expected sustainable market opportunities. As part of these initiatives, we substantially reduced our European
operations including the closure of our manufacturing operations in Frankfurt (Oder), Germany at the end of
2012. Due to the lack of policy support for utility-scale solar projects in Europe, we did not believe there was a
business case for continuing manufacturing operations in Germany or to proceed with the previously announced
two-line plant in France. Additionally, we substantially reduced the size of our operations in Mainz, Germany
and elsewhere in Europe.
In addition, due to the closure of our manufacturing plants in Frankfurt (Oder), Germany, we no longer had
reasonable assurance we would meet the required conditions under which we had previously received certain
economic development grants from the original plant expansion. As a result, in the three months ended
March 31, 2012, we recorded expense of $29.8 million primarily associated with the expected repayment of
amounts received and the write-off of outstanding amounts accrued for as receivables under such incentive programs. During 2012, we repaid 5.3 million of grants received in 2011. During 2013, we repaid the remaining
6.3 million of grants received in 2011, including outstanding interest due, as a result of the closure of our
Frankfurt (Oder) manufacturing plants.
114
Charges to income . . . . . . . . . . . . . . . . . . .
Changes in estimates . . . . . . . . . . . . . . . . .
Cash payments . . . . . . . . . . . . . . . . . . . . . .
Noncash amounts . . . . . . . . . . . . . . . . . . . .
Asset
Impairments
Asset
Impairment
Related Costs
Severance and
Termination
Related Costs
$ 225,716
(225,716)
$ 26,356
(289)
(9,313)
(129)
$ 60,629
(937)
(32,087)
(1,888)
16,625
4,151
(2,265)
(14,877)
(2,945)
25,717
3,583
(226)
(27,084)
(50)
689
(80)
1,940
(619)
(1,298)
(23)
609
Grant
Repayments
Total
$ 30,510 $ 343,211
(1,226)
(7,044)
(48,444)
(15,066) (242,799)
8,400
(8,315)
(85)
50,742
7,734
(2,491)
(50,276)
(3,080)
2,629
(619)
(1,298)
(103)
$
609
Expenses recognized for restructuring activities are presented in Restructuring and asset impairments on
the consolidated statements of operations. Substantially all expenses related to the April 2012 European
restructuring were related to our components segment. As of December 31, 2014, $0.6 million remains accrued
for asset impairment related charges from the April 2012 restructuring and was included within Other
liabilities. We do not expect to incur any additional expense for the April 2012 European restructuring initiatives.
Asset Impairments
In October 2013, we entered into an agreement to sell our facility in Mesa, Arizona. The facility consisted of
land, a building, and certain fixtures and improvements. The facility housed our O&M capabilities as well as
certain equipment and inventory. The facility was originally designed to house a CdTe PV module manufacturing
factory; however, we never commissioned manufacturing at the facility. As a result of the sales agreement, we
classified the Mesa facility as Assets held for sale in the consolidated balance sheet as of December 31, 2013
and recognized a $56.5 million asset impairment charge, which lowered the book value of the facility to its fair
value, less costs to sell. During the fourth quarter of 2013, we received cash proceeds, net of costs to sell, of
approximately $115 million in connection with the Mesa sales agreement. The transaction was completed during
the first quarter of 2014.
As a result of our February 2012 manufacturing restructuring, our Vietnam facility was classified as an
Assets held for sale in the consolidated balance sheets as of December 31, 2014 and 2013. During 2013, we
expanded our marketing strategy for the plant to include potential strategic and financial buyers. As a result of
this change, we determined that the estimated fair value of our Vietnam plant and related equipment was less
than its carrying value and recorded an asset impairment charge of $25.2 million to lower the carrying value of
the facility to its estimated fair value, less costs to sell. Impairment charges recognized for our Mesa and Vietnam
facilities are presented in Restructuring and asset impairments on the consolidated statements of operations.
We continue to actively market the facility at a price that is at or above the current carrying value of the assets.
115
Business Acquisitions
General Electric
In August 2013, we acquired all of the CdTe PV specific intellectual property assets and CdTe solar manufacturing processes (GE Intellectual Property) of General Electric Company (GE) pursuant to a Master
Transaction Agreement and an Intellectual Property Purchase Agreement (the Agreements), by and between
First Solar and GE and certain of their subsidiaries. Pursuant to the Agreements, First Solar received the GE
Intellectual Property and GE received 1,750,000 shares of First Solar common stock, which had a market value
of $83.8 million on August 5, 2013. The GE Intellectual Property included trade secrets, technology, business
and technical information and know-how, databases, and other confidential and proprietary information as well
as solar manufacturing processes and protocols. The combination of the GE Intellectual Property and our existing
manufacturing capacity is expected to further advance CdTe technology and to achieve a more rapid increase in
module efficiency.
In connection with applying the acquisition method of accounting, $73.7 million of the purchase price consideration was assigned to an IPR&D intangible asset at fair value that will be amortized over its useful life upon
successful completion of the project or expensed earlier if impaired, and $10.1 million was assigned to goodwill.
The underlying technology and IPR&D acquired from GE focuses on increasing the efficiency of the CdTe solar
modules while at the same time lowering production and installation costs. We are expecting to integrate the
acquired technology into our manufacturing process in the first quarter of 2015 in order to increase the efficiency
of our solar modules. We valued the acquired IPR&D using the reproduction cost method and the income
approach, as appropriate. The income approach reflected the present value of forecasted cash flows derived from
the incremental module efficiency benefits. The amortization period of the projects once completed is expected
to be 8 to 10 years. IPR&D assets allocated to individual projects will be expensed earlier if impaired or
determined to be abandoned due to obsolescence or technological advancement.
The pro forma effect of this all-stock acquisition was not material to our historical consolidated balance
sheets, results of operations, or cash flows. Substantially all of the goodwill and intangible assets recorded for
this acquisition are deductible for tax purposes.
TetraSun
In April 2013, we acquired 100% of the stock not previously owned by us of TetraSun, Inc. (TetraSun), a
development stage company with high efficiency crystalline silicon technology that is expected to provide
improvements in performance relative to conventional crystalline silicon solar modules. This all-cash acquisition
was not material to our historical consolidated balance sheets, results of operations, or cash flows. We have
included the financial results of TetraSun in our consolidated financial statements from the date of acquisition.
In connection with applying the acquisition method of accounting, $39.1 million of the purchase price consideration was assigned to an IPR&D intangible asset that will be amortized over its useful life upon successful
completion of the project or expensed earlier if impaired, and $6.1 million was assigned to goodwill. The
acquired IPR&D involves a project to develop a lower cost and higher efficiency crystalline silicon cell. We
valued the IPR&D using the multi-period excess earnings method under the income approach. The method
reflected the present value of the projected cash flows that are expected to be generated by the IPR&D beginning
in the first quarter of 2015 less charges representing the contribution of other assets to those cash flows. The
amortization period of the project once completed is expected to be 10 to 12 years.
Solar Chile
In January 2013, we acquired 100% of the ownership interest of Solar Chile S.A. (Solar Chile), a Chileanbased solar project development company with substantially all of its assets being a portfolio of early to mid116
The changes in the carrying amount of goodwill for the years ended December 31, 2014 and 2013 were as
follows (in thousands):
Balance at
December 31,
2013
Acquisitions
Balance at
December 31,
2014
CdTe components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crystalline silicon components . . . . . . . . . . . . . . . . . . . . . .
Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accumulated impairment losses . . . . . . . . . . . . . . . . . . . . .
$ 403,420
6,097
68,833
(393,365)
$ 403,420
6,097
68,833
(393,365)
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 84,985
$ 84,985
Balance at
December 31,
2012
Acquisitions
Balance at
December 31,
2013
CdTe components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crystalline silicon components . . . . . . . . . . . . . . . . . . . . . .
Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accumulated impairment losses . . . . . . . . . . . . . . . . . . . . .
$ 393,365
65,444
(393,365)
$10,055
6,097
3,389
$ 403,420
6,097
68,833
(393,365)
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 65,444
$19,541
$ 84,985
Reporting Unit
Reporting Unit
At December 31, 2014 and 2013, accumulated impairment losses related entirely to the CdTe components
reporting unit.
2014 Goodwill Impairment Testing
Our annual impairment analysis was performed in the fourth quarter of 2014. We elected to perform the first
step of the two-step goodwill impairment test instead of first performing a qualitative goodwill impairment test.
The first-step in the two-step impairment test is the comparison of the fair value of a reporting unit with its carrying amount, including goodwill. We define our reporting units as CdTe components, crystalline silicon components, and systems, with the CdTe components and crystalline silicon components reporting units within the
components segment, while the systems reporting unit is within our fully integrated systems business (systems
segment). In determining fair value, we primarily used discounted cash flows and operating results based on a
comparative multiple of earnings or revenues.
117
118
Net Amount
Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trade names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Developed technology . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In-process research and development . . . . . . . . . . . . . . . .
5,347
700
2,757
112,800
$(1,208)
(700)
(460)
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$121,604
$(2,368)
$119,236
4,139
2,297
112,800
Net Amount
Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trade names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In-process research and development . . . . . . . . . . . . . . . .
$ 10,180
700
112,800
$(5,797)
(467)
4,383
233
112,800
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$123,680
$(6,264)
$117,416
Amortization expense for our intangible assets was $1.2 million, $0.9 million, and $2.1 million for the years
ended December 31, 2014, 2013, and 2012, respectively.
Estimated future amortization expense for our intangible assets is as follows at December 31, 2014 (in
thousands):
Amortization
Expense
2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thereafter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,441
1,436
945
483
479
1,652
$6,436
The above estimated future amortization expense does not include $112.8 million of IPR&D, which will be
reclassified as a definite-lived intangible asset upon successful completion of individual projects and amortized
over useful lives of approximately 8 to 12 years. These projects are scheduled for completion in the first quarter
of 2015.
119
Cash, cash equivalents, and marketable securities consisted of the following at December 31, 2014 and 2013
(in thousands):
2014
2013
$1,480,452
$1,322,183
1,602
2,889
1,482,054
1,325,072
Marketable securities:
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign government obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. government obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
462,731
40,000
2,800
3,501
364,046
25,115
46,439
3,502
509,032
439,102
$1,991,086
$1,764,174
During the year ended December 31, 2014, we realized $0.2 million of gains on the sale or maturities of our
marketable securities. During the years ended December 31, 2013 and 2012, we did not realize a material amount
of gains and losses on our marketable securities.
As of December 31, 2014, we identified two investments totaling $41.1 million with immaterial unrealized
losses that have been in a loss position for a period of time greater than 12 months. The unrealized loss is primarily due to an increase in market spreads relative to spreads at the time of purchase. Based on the underlying credit
quality of the investments, we do not intend to sell these securities prior to recovery of our cost basis. Therefore,
we did not consider these securities to be other-than-temporarily impaired. All of our available-for-sale marketable securities are subject to a periodic impairment review. We did not identify any of our marketable securities
as other-than-temporarily impaired at December 31, 2014 and 2013.
The following tables summarize the unrealized gains and losses related to our available-for-sale marketable
securities, by major security type, as of December 31, 2014 and 2013 (in thousands):
As of December 31, 2014
Gross
Gross
Unrealized
Unrealized
Gains
Losses
Estimated
Fair
Value
Security Type
Amortized
Cost
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. government obligations . . . . . . . . . . . . . . . . . .
$463,466
40,000
2,800
3,500
$18
$753
$462,731
40,000
2,800
3,501
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$509,766
$19
$753
$509,032
120
Estimated
Fair
Value
Security Type
Amortized
Cost
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign government obligations . . . . . . . . . . . . . . .
U.S. debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. government obligations . . . . . . . . . . . . . . . . . .
$364,568
25,125
46,430
3,498
$127
12
4
$649
10
3
$364,046
25,115
46,439
3,502
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$439,621
$143
$662
$439,102
Contractual maturities of our available-for-sale marketable securities as of December 31, 2014 and 2013
were as follows (in thousands):
As of December 31, 2014
Gross
Gross
Unrealized
Unrealized
Gains
Losses
Estimated
Fair
Value
Maturity
Amortized
Cost
$329,974
125,892
53,900
$14
5
$174
380
199
$329,814
125,517
53,701
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$509,766
$19
$753
$509,032
Estimated
Fair
Value
Maturity
Amortized
Cost
$161,752
270,149
7,720
$ 57
81
5
$ 84
578
$161,725
269,652
7,725
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$439,621
$143
$662
$439,102
The net unrealized losses of $0.7 million and $0.5 million as of December 31, 2014 and 2013, respectively,
on our marketable securities were primarily the result of changes in interest rates. Our investment policy requires
marketable securities to be highly rated and limits the security types, issuer concentration, and duration to
maturity of our marketable securities portfolio.
The following table shows gross unrealized losses and estimated fair values for those marketable securities
that were in an unrealized loss position as of December 31, 2014 and 2013, aggregated by major security type
and the length of time the marketable securities have been in a continuous loss position (in thousands):
Security Type
Total
Estimated
Gross
Fair
Unrealized
Value
Losses
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . .
$391,840
$740
$41,060
$13
$432,900
$753
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$391,840
$740
$41,060
$13
$432,900
$753
121
Security Type
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . .
Foreign government obligations . . . . . . . . .
U.S. debt . . . . . . . . . . . . . . . . . . . . . . . . . . .
$212,655
25,161
21,465
$649
10
3
$212,655
25,161
21,465
$649
10
3
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$259,281
$662
$259,281
$662
8.
Total
Estimated
Gross
Fair
Unrealized
Value
Losses
2013
Restricted cash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restricted investments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 49,818
357,235
167
279,274
$407,053
$279,441
(1) There was $74.7 million and zero of restricted cash included within prepaid expenses and other current assets
at December 31, 2014 and 2013, respectively.
At December 31, 2014, our restricted cash consisted of deposits held by various banks to secure certain of
our letters of credit and deposits designated for the construction of systems projects and payments for the related
project construction credit facilities. See Note 16 Commitments and Contingencies, to our consolidated financial statements for further discussion relating to letters of credit.
At December 31, 2014 and 2013, our restricted investments consisted of long-term marketable securities
that we hold through custodial accounts to fund the estimated future costs of collecting and recycling modules
covered under our solar module collection and recycling program. We have classified our restricted investments
as available-for-sale. Accordingly, we record them at fair value and account for the net unrealized gains and
losses as a part of Accumulated other comprehensive income (loss). We report realized gains and losses on the
maturity or sale of our restricted investments in Other (expense) income, net computed using the specific
identification method. Restricted investments are classified as noncurrent as the underlying accrued solar module
collection and recycling liability is also noncurrent in nature.
We fund the estimated collection and recycling obligations incremental to amounts already pre-funded in
prior years for the cumulative module sales covered by our solar module collection and recycling program within
90 days of the end of each year, assuming for this purpose a service life of 25 years for our solar modules. To
ensure that our collection and recycling program for covered modules is available at all times and the pre-funded
amounts are accessible regardless of our financial status in the future (even in the case of our own insolvency),
we have established a trust structure (the Trust) under which estimated required funds are put into custodial
accounts with an established and reputable bank as the investment advisor in the name of the Trust, for which
First Solar, Inc. (FSI), First Solar Malaysia Sdn. Bhd. (FS Malaysia), and First Solar Manufacturing GmbH
are grantors. Only the trustee can distribute funds from the custodial accounts, and these funds cannot be
accessed for any purpose other than to cover qualified costs of module collection and recycling, either by us or a
third-party executing the required collection and recycling services. Investments in these custodial accounts must
meet the criteria of the highest quality investments, such as highly rated government or agency bonds. We
closely monitor our exposure to European markets and maintain holdings primarily consisting of German and
French sovereign debt securities that are not currently at risk of default. Under the trust agreements, each year we
122
Security Type
Amortized
Cost
Estimated
Fair
Value
$189,455
58,510
$ 93,280
15,990
$282,735
74,500
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$247,965
$109,270
$357,235
Security Type
Amortized
Cost
Estimated
Fair
Value
$205,484
55,916
$22,295
1,372
$1,489
4,304
$226,290
52,984
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$261,400
$23,667
$5,793
$279,274
As of December 31, 2014, the contractual maturities of these restricted investments were between 13 years
and 22 years. As of December 31, 2013, the contractual maturities of these restricted investments were between
14 years and 23 years.
9.
2014
2013
$142,542
(7,108)
$148,693
(12,310)
$135,434
$136,383
At December 31, 2014 and 2013, $21.4 million and $25.2 million, respectively, of our accounts receivable
trade, net were secured by letters of credit, bank guarantees, or other forms of financial security issued by creditworthy financial institutions.
123
2013
$41,868
35,103
$102,953
418,370
$76,971
$521,323
The current portion of retainage is included within accounts receivable, unbilled and retainage. Retainage
refers to the portion of the contract price earned by us for work performed, but held for payment by our customer
as a form of security until we reach certain construction milestones. Retainage included within accounts receivable, unbilled and retainage is expected to be billed and collected within the next 12 months.
Inventories
Inventories consisted of the following at December 31, 2014 and 2013 (in thousands):
2014
2013
Raw materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work in process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finished goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$157,468
20,829
442,408
$165,805
11,874
340,936
Total inventories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$620,705
$518,615
Inventories current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inventories noncurrent(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$505,088
$115,617
$388,951
$129,664
(1) We purchase a critical raw material that is used in our core production process in quantities that exceed
anticipated consumption within our operating cycle (which is 12 months). We classify the raw materials that
we do not expect to be consumed within our operating cycle as noncurrent.
Balance of systems parts
Balance of systems parts, which totaled $125.1 million and $133.7 million as of December 31, 2014 and
2013, respectively, represent mounting, third-party modules, and electrical and other construction parts purchased for solar power plants to be constructed or currently under construction, which we hold title to and are not
yet installed in a solar power plant. These parts include posts, tilt brackets, tables, harnesses, combiner boxes,
inverters, cables, tracker equipment, and other parts we purchase or assemble for the solar power plants we construct. Balance of systems parts does not include any solar modules that we manufacture. We carry these parts at
the lower of cost or market, with market being based primarily on recoverability through installation in a solar
power system.
124
2013
Prepaid expenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Derivative instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restricted cash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other current assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 42,193
9,791
74,695
75,991
$24,572
7,996
62,152
$202,670
$94,720
Land . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Buildings and improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machinery and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Office equipment and furniture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leasehold improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction in progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stored assets(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Property, plant and equipment, gross . . . . . . . . . . . . . . . . . . . . . . . . . . .
Less: accumulated depreciation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Property, plant and equipment, net . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12,378
381,925
1,646,841
134,268
50,096
154,497
155,389
2,535,394
(1,133,090)
$ 1,402,304
2013
10,714
360,504
1,445,939
124,332
47,833
133,223
203,269
2,325,814
(940,730)
$1,385,084
(1) Consists of machinery and equipment (stored assets) that were originally purchased for installation in our
previously planned manufacturing capacity expansions. We intend to install and place the stored assets into
service when such assets are required or beneficial to our existing installed manufacturing capacity or when
market demand supports additional or market specific manufacturing capacity. During the year ended
December 31, 2014, we transferred $47.9 million of stored assets to our manufacturing facility in Perrysburg,
Ohio for use in the production of solar modules. As the remaining stored assets are neither in the condition or
location to produce modules as intended, we will not begin depreciation until such assets are placed into
service. The stored assets are evaluated for impairment under a held and used impairment model whenever
events or changes in business circumstances arise, including consideration of technological obsolescence,
that may indicate that the carrying amount of our long-lived assets may not be recoverable. We ceased the
capitalization of interest on such stored assets once they were physically received from the related machinery
and equipment vendors.
Depreciation of property, plant and equipment was $245.0 million, $237.9 million, and $263.3 million for
the years ended December 31, 2014, 2013, and 2012, respectively.
See Note 4 Restructuring and Asset Impairments, for more information on the long-lived asset impairments incurred during 2013 in connection with our Mesa and Vietnam facilities.
125
2014
2013
$47,727
(1,334)
$46,393
Depreciation of PV solar power systems was $1.4 million, zero, and zero for the years ended December 31,
2014, 2013, and 2012, respectively.
Capitalized interest
The cost of constructing facilities, equipment and project assets includes interest costs incurred during the
assets construction period. The components of interest expense and capitalized interest are as follows during the
years ended December 31, 2014, 2013, and 2012 (in thousands):
2014
2013
2012
$(9,997)
2,324
5,691
$(11,703)
2,608
7,211
$(24,191)
4,201
6,102
$(1,982)
$ (1,884)
$(13,888)
2013
$ 20,170
359,203
408,402
Project assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
787,775
692,530
29,354
22,573
556,957
28,386
51,927
585,343
$839,702
$1,277,873
126
4,150
465,316
156,824
66,240
2013
Notes receivable(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Income taxes receivable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deferred rent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$12,096
4,850
20,779
23,830
$ 9,655
7,656
21,175
20,822
Other assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$61,555
$59,308
(1) On April 8, 2009, we entered into a credit facility agreement with a solar power project entity of one of our
customers for an available amount of 17.5 million to provide financing for a PV solar power system. The
credit facility replaced a bridge loan that we had made to this entity. The credit facility bears interest at
8% per annum payable quarterly with the full amount due on December 31, 2026. As of each of the years
ended December 31, 2014 and 2013, the balance on this credit facility was 7.0 million ($8.5 million and
$9.7 million, respectively, at the balance sheet dates). On February 7, 2014, we entered into a convertible
loan agreement with a strategic entity for an available amount of up to $5.0 million. The loan bears interest at
8.0% per annum. As of December 31, 2014, the balance outstanding on the convertible loan was $3.5 million.
Accrued expenses
Accrued expenses consisted of the following at December 31, 2014 and 2013 (in thousands):
2014
2013
$ 43,072
30,723
36,233
113,012
69,656
$ 50,148
19,834
43,966
80,528
67,097
7,800
87,660
12,516
45,988
Accrued expenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$388,156
$320,077
(1) See Note 16 Commitments and Contingencies, to our consolidated financial statements for further discussion of Product warranty liability and Accrued expenses in excess of normal product warranty liability
and related expenses.
Billings in excess of costs and estimated earnings
Billings in excess of costs and estimated earnings totaling $195.3 million and $117.8 million at
December 31, 2014 and 2013, respectively, represent billings made or payments received in excess of revenue
recognized on contracts accounted for under the percentage-of-completion method. Typically, billings are made
based on the completion of certain construction milestones as provided for in the sales arrangement, and the
timing of revenue recognition may be different from when we can bill or collect from a customer.
127
2013
Deferred revenue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Derivative instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contingent consideration(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$21,879
7,657
36,817
22,349
1,193
8,096
37,775
132,357
$88,702
$179,421
(1) See Note 16 Commitments and Contingencies, to our consolidated financial statements for further discussion of Contingent consideration.
(2) At December 31, 2013, the balance consisted primarily of proceeds received for our Mesa facility, which was
classified as Assets held for sale on the consolidated balance sheet. For further discussion see Note 4
Restructuring and Asset Impairments. Due to our continuing involvement with the Mesa facility, we
deferred recognition of the sales transaction until certain risks and rewards of ownership were fully transferred to the buyer, which occurred in the first quarter of 2014.
Other liabilities
Other liabilities consisted of the following at December 31, 2014 and 2013 (in thousands):
2014
2013
$153,401
46,555
17,077
$130,944
119,124
58,969
23,139
44,374
39,565
55,779
Other liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$284,546
$404,381
(1) See Note 16 Commitments and Contingencies, to our consolidated financial statements for further discussion on Product warranty liability, Contingent consideration, and Liability in excess of normal
product warranty liability and related expenses.
10.
As a global company, we are exposed in the normal course of business to interest rate and foreign currency
risks that could affect our consolidated net assets, financial position, results of operations, and cash flows. We
128
Other
Liabilities
$1,213
$1,213
$3,160
$9,041
$8,578
$4,497
$8,578
$4,497
$9,791
$7,657
$9,041
2,996
164
8,995
46
Other
Assets
Other Current
Liabilities
Other
Liabilities
$2,357
$282
$
$
1,934
334
$
7,739
369
$2,357
$282
$2,268
$8,108
$5,639
$5,828
$5,639
$5,828
$7,996
$282
$8,096
$8,108
129
1,213
(11,991)
(210)
$ 1,213
$(11,991)
$ (210)
130
2,639
(9,673)
(703)
$ 2,639
$(9,673)
$ (703)
Foreign
Exchange
Forward
Contracts
Interest Rate
Swap Contract
Cross
Currency Swap
Contract
Total
$ 33,751
$(2,571)
$(5,899)
$ 25,281
(1,650)
2,680
(10,010)
(4,372)
(11,040)
(4,372)
(9,359)
2,754
(5,176)
364
(9,359)
(5,176)
3,118
8,980
(1,467)
(8,031)
(518)
8,486
(30)
(6,666)
(13,115)
794
8,426
451
8,426
1,245
4,351
(703)
(5,820)
(2,172)
1,769
12
(2,846)
(1,065)
501
481
5,050
217
501
5,050
698
$ 6,621
$ (210)
$(3,399)
1,790
(13,115)
$ 3,012
We recorded immaterial amounts related to ineffective portions of our derivative instruments designated as
cash flow hedges during the years ended December 31, 2014, 2013, and 2012 directly to Other (expense)
income, net. In addition, we recognized unrealized gains of $1.8 million, unrealized losses of $2.1 million, and
unrealized gains of $2.0 million related to amounts excluded from effectiveness testing for our foreign exchange
forward contracts designated as cash flow hedges within Other (expense) income, net during the years ended
December 31, 2014, 2013, and 2012, respectively.
131
2014
2013
2012
132
Currency
Australian dollar
Japanese yen
AUD38.4
JPY1,223.2
$31.5
$10.3
Currency
Australian dollar
AUD148.9
$132.4
As of December 31, 2014 and 2013, the unrealized gain on these contracts was $6.6 million and $4.4 million, respectively.
In the following 12 months, we expect to reclassify to earnings $6.6 million of net unrealized gains related
to these forward contracts that are included in accumulated other comprehensive income (loss) at December 31,
2014 as we realize the earnings effect of the related forecasted transactions. The amount we ultimately record to
earnings will depend on the actual exchange rate when we realize the related forecasted transactions.
Transaction Exposure and Economic Hedging
Many subsidiaries of our business have assets and liabilities (primarily receivables, marketable securities,
accounts payable, debt, and solar module collection and recycling liabilities) that are denominated in currencies
other than the subsidiaries functional currencies. Changes in the exchange rates between our subsidiaries functional currencies and the other currencies in which these assets and liabilities are denominated can create fluctuations in our reported consolidated statements of operations and cash flows. We may enter into foreign exchange
forward contracts or other financial instruments to economically hedge assets and liabilities against the effects of
currency exchange rate fluctuations. The gains and losses on the foreign exchange forward contracts will
economically offset all or part of the transaction gains and losses that we recognize in earnings on the related
foreign currency denominated assets and liabilities.
133
Purchase
Sell
Purchase
Sell
Purchase
Sell
Purchase
Sell
Purchase
Sell
Purchase
Sell
Transaction
Purchase
Sell
Purchase
Sell
Purchase
Sell
Purchase
Sell
Sell
11.
Currency
Euro
Euro
Australian dollar
Australian dollar
Malaysian ringgit
Malaysian ringgit
Canadian dollar
Canadian dollar
Japanese yen
Japanese yen
British pound
British pound
Currency
Euro
Euro
Australian dollar
Australian dollar
Malaysian ringgit
Malaysian ringgit
Canadian dollar
Canadian dollar
Japanese yen
91.1
92.4
AUD 26.0
AUD 118.0
MYR 146.0
MYR 93.6
CAD 0.7
CAD 8.3
JPY 244.6
JPY 2,322.1
GBP 1.4
GBP 37.7
December 31, 2013
Notional Amount
108.2
116.7
AUD 7.3
AUD 14.6
MYR 185.1
MYR 95.0
CAD 24.0
CAD 40.3
JPY 775.0
USD Equivalent
$110.9
$112.5
$ 21.3
$ 96.7
$ 41.7
$ 26.7
$ 0.6
$ 7.1
$ 2.1
$ 19.5
$ 2.2
$ 58.6
USD Equivalent
$149.2
$161.0
$ 6.5
$ 13.0
$ 55.5
$ 28.5
$ 22.6
$ 37.9
$ 5.9
The following is a description of the valuation techniques that we use to measure the fair value of assets and
liabilities that we measure and report at fair value on a recurring basis:
Cash equivalents. Our cash equivalents consisted of money market funds at December 31, 2014 and
2013, respectively. We value our money market cash equivalents using observable inputs that reflect
quoted prices for securities with identical characteristics, and accordingly, we classify the valuation techniques that use these inputs as Level 1.
134
Total Fair
Value and
Carrying
Value on Our
Balance Sheet
Assets:
Cash equivalents:
Money market funds . . . . . . . . . . . . . . . . . . . . . . . . . .
Marketable securities:
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. government obligations . . . . . . . . . . . . . . . . . . .
Restricted investments (excluding restricted cash) . . . .
Derivative assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1,602
$ 1,602
462,731
40,000
2,800
3,501
357,235
9,791
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liabilities:
Derivative liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . .
135
40,000
462,731
2,800
3,501
357,235
9,791
$877,660
$41,602
$836,058
$ 16,698
$ 16,698
Total Fair
Value and
Carrying
Value on Our
Balance
Sheet
Assets:
Cash equivalents:
Money market funds . . . . . . . . . . . . . . . . . . . . . . . . . .
Marketable securities:
Foreign debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign government obligations . . . . . . . . . . . . . . . . .
U.S debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U.S. government obligations . . . . . . . . . . . . . . . . . . .
Restricted investments (excluding restricted cash) . . . . .
Derivative assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 2,889
$2,889
364,046
25,115
46,439
3,502
279,274
8,278
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liabilities:
Derivative liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . .
364,046
25,115
46,439
3,502
279,274
8,278
$729,543
$2,889
$726,654
$ 16,204
$ 16,204
Assets:
Marketable securities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign exchange forward contract assets . . . . . . . . . . . . . . . . .
Restricted investments (excluding restricted cash) . . . . . . . . . . .
Notes receivable noncurrent . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes receivable, affiliate noncurrent . . . . . . . . . . . . . . . . . .
Liabilities:
Long-term debt, including current maturities . . . . . . . . . . . . . . .
Interest rate swap contract liabilities . . . . . . . . . . . . . . . . . . . . . .
Cross-currency swap contract liabilities . . . . . . . . . . . . . . . . . . .
Foreign exchange forward contract liabilities . . . . . . . . . . . . . . .
$509,032
$ 9,791
$357,235
$ 12,096
$ 9,127
$509,032
$ 9,791
$357,235
$ 12,189
$ 9,812
$439,102
$ 8,278
$279,274
$ 9,655
$
$439,102
$ 8,278
$279,274
$ 9,633
$
$216,921
$
210
$ 11,991
$ 4,497
$224,489
$
210
$ 11,991
$ 4,497
$223,323
$
703
$ 9,673
$ 5,828
$224,435
$
703
$ 9,673
$ 5,828
The carrying values on our consolidated balance sheets of our cash and cash equivalents, trade accounts
receivable, unbilled accounts receivable and retainage, current affiliate notes receivable, other assets, restricted
cash, accounts payable, income taxes payable, and accrued expenses approximated their fair values due to their
nature and relatively short maturities; therefore, we exclude them from the foregoing table.
136
We have joint ventures or other business arrangements with strategic partners in several markets, which are
generally used to expedite our penetration of those markets and establish relationships with potential customers
and policymakers. We also enter into ventures or strategic arrangements with customers to maximize the value of
particular projects. Some of these business arrangements involve and are expected in the future to involve significant investments or other allocations of capital. Investments in unconsolidated entities over which we have
significant influence, but not control, are accounted for under the equity method of accounting. Investments in
entities in which we do not have the ability to exert significant influence over the entities operating and financing activities are accounted for under the cost method of accounting. The following table summarizes our equity
and cost method investments as of December 31, 2014 and 2013 (in thousands):
2014
2013
$249,614
5,415
$12,148
5,173
$255,029
$17,321
We recognize revenue for certain systems business sales arrangements under the percentage-of-completion
method. The percentage-of-completion method of revenue recognition requires us to prepare estimates of contracted revenues and costs to complete our projects. In making such estimates, management judgments are
required to evaluate significant assumptions including the cost of materials and labor, expected labor productivity, the impact of potential variances in schedule completion, the amount of net contract revenues, and the
impact of any penalties, claims, change orders, or performance incentives. If estimated total costs on any contract
are greater than the contract revenues, we recognize the entire estimated loss in the period the loss becomes
known. The cumulative effect of the changes in estimates related to contract revenues and costs to complete contracts are recognized in the period in which the revised estimates are identified and can be reasonably estimated.
Changes in estimates for systems business sales arrangements accounted for under the percentage-ofcompletion method occur for a variety of reasons including, but not limited to, (i) changes in estimates to reflect
actual costs, (ii) construction plan accelerations or delays, (iii) module cost forecast changes, and (iv) other cost
related change orders. Changes in estimates could have a material effect on our consolidated statements of operations. The table below outlines the impact on gross profit of the aggregate net changes in systems business contract estimates (both increases and decreases) for the years ended December 31, 2014 and 2013 as well as the
number of projects that comprise such aggregate net changes in estimates. For purposes of the below table, we
only include projects that have a net impact on gross profit from changes in estimates of at least $1.0 million
during a period. Also included in the table below is the net change in estimates as a percentage of the aggregate
gross profit for such projects for each period.
2014
Number of projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Increases in gross profit resulting from net changes in estimates (in thousands) . . . . . . . . . . . .
Net change in estimates as percentage of aggregate gross profit for associated projects . . . . . .
14.
2013
9
6
$40,118 $8,465
1.6%
0.4%
We established a voluntary module collection and recycling program to collect and recycle modules sold
and covered under such program once these modules have reached the end of their useful lives. Historically, we
included a description of our module collection and recycling obligations in customer sales contracts covered
under the program. Based on the terms of these contracts, we agreed to cover the costs for the collection and
recycling of qualifying solar modules, and the end-users agreed to notify us, disassemble their solar power systems, package the solar modules for shipment, and revert ownership rights over the modules back to us at the end
of the modules service lives.
For modules covered under this program, we record our collection and recycling obligation at the time of
sale based on the estimated present value of the cost to collect and recycle covered solar modules within cost of
sales. We estimate the cost of our collection and recycling obligations based on the present value of the expected
probability weighted future cost of collecting and recycling the solar modules, which includes estimates for the
cost of packaging the solar modules for transport, the cost of freight from the solar module installation sites to a
recycling center, the material, labor, capital costs, and scale of recycling centers, and an estimated third-party
profit margin and return on risk for collection and recycling services. We base this estimate on (i) our experience
collecting and recycling our solar modules and on our expectations about future developments in recycling technologies and processes, (ii) economic conditions at the time the solar modules will be collected and recycled, and
(iii) the expected timing of when our solar modules will be returned for recycling. In the periods between the
139
Debt
Our long-term debt consisted of the following at December 31, 2014 and 2013 (in thousands):
Loan Agreement
Maturity
Loan
Denomination
2014
2013
USD
Various
MYR
EUR
EUR
Various
$
75,418
88,606 117,630
34,112
49,699
25,818
55,637
1,558
2,041
225,512 225,007
(8,591) (1,684)
216,921 223,323
(51,918) (60,543)
Noncurrent portion . . . . . . . . . . . . . . . . .
$165,003 $162,780
2.42%
Fixed rate loans at bank rate plus 3.50%
Variable rate loans at 91-Day U.S. Treasury
Bill Yield or LIBOR plus 3.50%
VAT loans at bank rate plus 1.30%
KLIBOR plus 2.00%(2)
EURIBOR plus 1.00%
Fixed rate facility at 4.54%
Floating rate facility at EURIBOR plus 0.55%(2)
Various
16.
2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thereafter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$ 52,021
37,565
44,750
28,691
2,025
58,902
$223,954
Financial Guarantees
In the normal course of business, we occasionally enter into agreements with third parties under which we
guarantee the performance or obligations of our wholly owned subsidiaries related to certain contracts, which
may include development, engineering, procurement of permits and equipment, construction management, and
operating and maintenance services related to solar power plants. These agreements are considered guarantees of
our own performance and no liabilities are separately recorded outside of any liabilities recorded by our subsidiaries.
Loan Guarantees
At December 31, 2014 and 2013, our only loan guarantees were guarantees of our own long-term debt, as
disclosed in Note 15 Debt, to these consolidated financial statements.
Commercial Commitments
During the normal course of business, we enter into commercial commitments in the form of letters of
credit, surety bonds, and bank guarantees to provide financial and performance assurance to third parties. Our
Revolving Credit Facility provides us the capacity to issue up to $600.0 million in letters of credit, subject to
certain limits depending on the currencies of the letters of credit, at a fee equal to the applicable margin for Eurocurrency revolving loans and a fronting fee. As of December 31, 2014, we had $202.5 million in letters of credit
issued under the Revolving Credit Facility with a remaining availability of $397.5 million, all of which can be
used for the issuance of letters of credit. The substantial majority of these letters of credit were supporting our
systems business projects. As of December 31, 2014, we had $6.0 million in bank guarantees and letters of credit
issued outside of our Revolving Credit Facility, some of which were posted by certain of our foreign subsidiaries,
$69.4 million of letters of credit issued under a bi-lateral facility secured with cash, and $168.7 million in surety
bonds outstanding primarily for our systems business projects. The available bonding capacity under our surety
lines was $624.3 million as of December 31, 2014.
144
2015
2016
2017
2018
2019
Present
Less
Total
Less
Value of Current Noncurrent
Minimum Amounts Minimum Portion of Portion of
Lease Representing Lease
Capital
Capital
Thereafter Payments
Interest
Payments Leases
Leases
(5,253)
Net operating lease
obligations . . . . . . . . . . 17,971 16,048 15,275 12,860 10,891 94,786 167,831
Capital leases . . . . . . . . . .
563
540
514
129
109
1,855
(297)
1,558
(372)
1,186
Our rent expense was $18.0 million, $14.4 million, and $19.2 million for the years ended December 31,
2014, 2013, and 2012, respectively.
Purchase Commitments
We purchase raw materials for inventory, construction, services, and manufacturing equipment from a
variety of vendors. During the normal course of business, in order to manage manufacturing lead times and help
assure an adequate supply, we enter into agreements with suppliers that either allow us to procure goods and
services when we choose or that establish purchase requirements. In certain instances, the agreements with purchase requirements allow us the option to cancel, reschedule, or adjust our requirements based on our business
needs prior to firm orders being placed. Consequently, only a portion of our purchase commitments are firm,
non-cancelable, and unconditional. At December 31, 2014, our obligations under firm, non-cancelable, and
unconditional agreements were $406.4 million, of which $36.6 million was for commitments related to capital
purchases. $296.1 million of our purchase obligations are due in 2015.
Product Warranties
When we recognize revenue for module or systems project sales, we accrue a liability for the estimated
future costs of meeting our limited warranty obligations for both modules and the balance of the systems. We
make and revise this estimate based primarily on the number of our solar modules under warranty installed at
customer locations, our historical experience with warranty claims, our monitoring of field installation sites, our
internal testing of and the expected future performance of our solar modules and BoS components, and our estimated replacement cost.
From time to time, we have taken remediation actions in respect of affected modules beyond our limited
warranty, and we may elect to do so in the future, in which case we would incur additional expenses. Such potential voluntary future remediation actions beyond our limited warranty obligation may be material to our consolidated statements of operations if we commit to any such remediation actions.
145
2013
2012
$198,041
40,599
(16,721)
1,138
$191,596
35,985
(33,499)
3,959
$157,742
40,863
(60,644)
53,635
$223,057
$198,041
$191,596
$ 69,656
$153,401
$ 67,097
$130,944
$ 90,581
$101,015
At December 31, 2014, our accrued liability for product warranty was $223.1 million. We have historically
estimated our product warranty liability for power output and defects in materials and workmanship under normal use and service conditions to have an estimated warranty return rate of approximately 3% of modules covered under warranty. A 1% change in estimated warranty return rate would change our estimated module
warranty liability by approximately $60.4 million, and a 1% change in estimated warranty return rate for balance
of systems would not have a material impact on our warranty liability.
Accrued Expenses in Excess of Product Warranty
During the period from June 2008 to June 2009, a manufacturing excursion occurred whereby certain modules manufactured during that time period may experience premature power loss once installed in the field. We
initiated a voluntary remediation program beyond our standard limited warranty pursuant to which we made
commitments to customers with systems containing modules manufactured during the relevant period that we
would cover certain costs of remediation efforts. These remediation efforts included module removal, replacement, and logistical services and additional compensation payments to customers under certain circumstances.
As of each fiscal period in question, we have estimated our voluntary remediation program accrual based on
evaluation and consideration of the then-currently available information, including the estimated number of
affected modules in the field, historical experience related to our voluntary remediation efforts, customerprovided data related to potentially affected systems, and the estimated costs of performing the logistical services
covered under our remediation program. During the years ended December 31, 2014 and 2013, we did not record
any additional expenses associated with our voluntary remediation program.
As of December 31, 2014 and 2013, accrued expenses in excess of normal product warranty liability were
$30.9 million and $52.1 million, of which $7.8 million and $12.5 million, respectively, was classified as current
and $23.1 million and $39.6 million, respectively, was classified as noncurrent and included in Accrued
expenses and Other liabilities, respectively, on our consolidated balance sheets.
As of December 31, 2014 and 2013, $27.2 million and $42.7 million of accrued expenses in excess of normal product warranty liability related to the manufacturing excursion during the period between June 2008 and
June 2009, whereby certain modules manufactured during that time period may experience premature power loss
once installed in the field. The accrued expenses consist primarily of estimated compensation payments to customers, under certain circumstances, for power lost prior to remediation of the customers system under our
remediation program, and to a lesser extent, remediation efforts related to module removal, replacement, and
logistical services committed to by us beyond the normal product warranty.
As of December 31, 2014 and 2013, $3.7 million and $9.4 million of accrued expenses in excess of normal
product warranty liability and related expenses include commitments to certain customers related to a workmanship issue potentially affecting a limited number of solar modules manufactured between October 2008 to June
2009. A limited number of the modules manufactured during that time utilized a new material and process to
146
147
149
Stockholders Equity
Preferred Stock
We have authorized 30,000,000 shares of undesignated preferred stock, $0.001 par value, none of which
was issued and outstanding at December 31, 2014. Our board of directors is authorized to determine the rights,
preferences, and restrictions on any series of preferred stock that we may issue.
Common Stock
We have authorized 500,000,000 shares of common stock, $0.001 par value, of which 100,288,942 shares
were issued and outstanding at December 31, 2014. Each share of common stock is entitled to a single vote. We
have not declared or paid any dividends through December 31, 2014.
During June 2013, we completed an equity offering of 9,747,000 shares of our common stock at a public
offering price of $46.00 per share. Net proceeds from the equity offering were $428.2 million, after deducting
$17.9 million of underwriting discounts and offering expenses of $2.2 million. We have used proceeds from this
offering for general corporate purposes, which includes items such as acquisitions of under development PV
solar power system projects, investments in PV solar power system projects that will be jointly developed with
strategic partners, and capital expenditures or strategic investments to develop certain business units and expand
in new geographies.
18.
Share-Based Compensation
We measure share-based compensation cost at the grant date based on the fair value of the award and recognize this cost as share-based compensation expense over the required or estimated service period for awards
expected to vest. The share-based compensation expense that we recognized in our consolidated statements of
operations for the years ended December 31, 2014, 2013, and 2012 was as follows (in thousands):
2014
2013
2012
$11,713
4,417
27,660
20
$17,610
5,760
31,426
283
$22,842
7,149
5,315
794
871
$43,810
$55,079
$36,971
The following table presents our share-based compensation expense by type of award for the years ended
December 31, 2014, 2013, and 2012 (in thousands):
2014
Stock options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restricted and performance stock units . . . . . . . . . . . . . . . . . . . . . . .
Unrestricted stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stock purchase plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Net amount (absorbed into) released from inventory . . . . . . . . . . . .
Total share-based compensation expense . . . . . . . . . . . . . . . . . . .
150
42,852
1,326
1,003
45,181
(1,371)
$43,810
2013
51,927
1,253
998
54,178
901
$55,079
2012
273
36,283
845
761
38,162
(1,191)
$36,971
151
Number of Shares
Under Option
Weighted Average
Remaining
Contractual
Term
Exercise Price
(Years)
Aggregate
Intrinsic
Value
50,051
(40,051)
$176.62
$
$154.08
10,000
$266.90
0.0
0.0
During the years ended December 31, 2014, 2013, and 2012, we received net cash proceeds of zero, $1.1
million, and $0.2 million, respectively, from the exercise of employee stock options. The total intrinsic value of
employee stock options exercised was zero, $1.8 million, and $0.7 million during the years ended December 31,
2014, 2013, and 2012, respectively. We estimated the fair value of each stock option awarded on its grant date
using the Black-Scholes-Merton closed-form option valuation formula. During the years ended December 31,
2014, 2013, and 2012, we did not grant any stock options.
Restricted Stock Units and Performance Based Restricted Stock Units
We issue shares to the holders of restricted units on the date the restricted stock units vest. The majority of
shares issued are net of the minimum statutory withholding requirements, which we pay on behalf of our associates. As a result, the actual number of shares issued will be less than the number of restricted stock units
granted. Prior to vesting, restricted stock units do not have dividend equivalent rights or voting rights, and the
shares underlying the restricted stock units are not considered issued and outstanding.
Some of our restricted stock units below are characterized as performance based restricted stock units. Our
board of directors approved and adopted the Key Senior Talent Equity Performance Program (KSTEPP), a
performance unit program under the 2010 Omnibus Plan applicable to our senior executives. The KSTEPP
rewards achievement of certain performance objectives aligned to the success of our Long Term Strategic Plan.
The performance objectives for the rolling annual measurement periods include KSTEPP adjusted operating
income, sales in sustainable markets, and cash adjusted return on invested capital. The KSTEPP awards were
designed so that the attainment of the performance criteria required for full or partial vesting would be attained
over time, which may be several years from the date of the grant, and the earliest any KSTEPP award was able to
vest, other than in the event of a change in control, as defined, was December 31, 2014.
152
Weighted Average
Grant-Date
Fair Value
5,229,722
438,889
(995,822)
(459,991)
$32.33
57.74
54.48
29.21
4,212,798
$30.08
We estimate the fair value of our restricted stock unit awards based on our stock price on the grant date. For the
years ended December 31, 2013 and 2012, the weighted average grant-date fair value for restricted stock units granted
in such years was $29.56 and $28.97, respectively. The total fair value of restricted stock units vested during 2014,
2013, and 2012 was $66.8 million, $33.6 million, and $14.3 million, respectively.
Stock Awards
During the years ended December 31, 2014, 2013, and 2012, we awarded 21,879, 31,891, and 37,993,
respectively, of fully vested, unrestricted shares of our common stock to the independent members of our board of
directors. We recognized $1.3 million, $1.3 million, and $0.8 million of share-based compensation expense for these
awards during the years ended December 31, 2014, 2013, and 2012, respectively.
Stock Purchase Plan
Our shareholders approved a stock purchase plan for employees in June 2010. The plan allows employees to purchase our common stock through payroll withholdings over a six-month offering period at 85% of the closing share
price on the last day of the offering period. We estimate the fair value of the stock purchase plan compensation expense
based primarily on our stock price on the offering date.
19.
Benefit Plans
We offer a 401(k) retirement savings plan into which all of our U.S. associates (our term for employees) can voluntarily contribute a portion of their annual salaries and wages, subject to legally prescribed dollar limits. Our contributions to our associates plan accounts are made at the discretion of our board of directors and are based on a
percentage of the participating associates contributions. Associate contributions are matched dollar-for-dollar up to the
first 4%. Our contributions to the plan were $6.5 million, $6.7 million, and $7.0 million for the years ended
December 31, 2014, 2013, and 2012, respectively. None of these benefit plans offered participants an option to invest
in our common stock.
We also offer certain retirement savings plans to certain non-U.S. associates. These plans are managed in accordance with applicable local statutes and practices and are defined contribution plans. Our contributions to these plans
were $0.9 million, $0.9 million, and $1.3 million during the years ended December 31, 2014, 2013, and 2012,
respectively.
153
Income Taxes
The components of our income tax expense (benefit) for the years ended December 31, 2014, 2013, and
2012 were as follows (in thousands):
2014
2013
2012
Current expense:
Federal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$15,616
1,717
6,917
$ 44,444
825
788
$37,882
(1,085)
6,799
24,250
46,057
43,596
2,926
5,133
(2,185)
(12,022)
2,229
(11,085)
7,374
(2,965)
8,529
5,874
(20,878)
12,938
$30,124
$ 25,179
$56,534
The current tax expense listed above does not reflect income tax benefits of $25.7 million, $21.0 million,
and $4.4 million for the years ended December 31, 2014, 2013, and 2012, respectively, related to excess tax
deductions on share-based compensation because we recorded these benefits directly to additional paid-in capital.
The U.S. and non-U.S. components of our income (loss) before income taxes for the years ended
December 31, 2014, 2013, and 2012 were as follows (in thousands):
2014
2013
2012
U.S. income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-U.S. income (loss) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$139,026
292,965
$ 75,747
302,633
$ 96,766
(136,570)
$431,991
$378,380
$ (39,804)
We account for our investment tax credits using the deferred method of accounting under which the tax
benefit generated from an investment tax credit is recorded as a reduction to the U.S. GAAP fixed asset basis. As
a result of a project being placed into service in the second quarter of 2014, we generated $20.7 million of
investment tax credit.
Our Malaysian subsidiary has been granted a long-term tax holiday that expires in 2027. The tax holiday,
which generally provides for a full exemption from Malaysian income tax, is conditional upon our continued
compliance in meeting certain employment and investment thresholds.
Our effective tax rates were 7.0% and 6.7% for the years ended December 31, 2014 and 2013, respectively.
Income tax expense increased by $4.9 million during 2014 compared with 2013. The increase in income tax
expense was primarily attributable to an increase in pretax book income earned in higher tax jurisdictions in
2014, partially offset by a discrete tax benefit of $26.2 million due to the expiration of the statute of limitations
for various uncertain tax positions.
Our effective tax rates were 6.7% and (142.0)% for the years ended December 31, 2013 and 2012,
respectively. Income tax expense decreased by $31.4 million during 2013 compared to 2012. The decrease in
income tax expense was primarily attributable to the establishment of valuation allowances against previously
established deferred tax assets in certain foreign jurisdictions, operating losses generated in jurisdictions for
which no tax benefit is recorded, and a greater percentage of profits earned in higher tax jurisdictions.
154
2013
Percent
Tax
2012
Percent
Tax
Percent
$151,189
35.0% $132,427
35.0% $ (13,931)
35.0%
3,001
0.7%
707
0.2%
1,364
(3.4)%
4,567
1.1%
1,568
0.4%
(2,739)
6.9%
(80,049) (18.5)% (80,076) (21.2)% (78,313) 196.7%
(8,730) (2.0)% (24,673) (6.5)%
8,422
(21.2)%
(3,014) (0.7)% (13,267) (3.5)% (4,428)
11.1%
(5,198) (1.3)%
2,447
0.7%
(783)
2.1%
(31,642) (7.3)%
6,046
1.6% 146,942 (369.2)%
$ 30,124
7.0% $ 25,179
6.7% $ 56,534
(142.0)%
For the year ended December 31, 2014, the tax benefit from the foreign tax rate differential primarily relates
to our income generated in Malaysia calculated at statutory tax rate of 25.0%, compared to the U.S. statutory tax
rate of 35.0%. For the year ended December 31, 2013, the tax benefit from the foreign tax rate differential
primarily relates to our income generated in Germany and Malaysia calculated at the statutory tax rates of 29.6%
and 25.0%, respectively, compared to the U.S. statutory tax rate of 35.0%. For the year ended December 31,
2012, the tax expense from the foreign tax rate differential primarily relates to our loss generated in Germany
offset by income generated in Malaysia calculated at statutory tax rates of 29.3% and 25.0%, respectively, compared to the U.S. statutory tax rate of 35.0%.
155
2014
2013
$ 39,299
38,890
59,517
174,633
86,268
11,435
3,778
48,026
10,100
5,736
$ 46,465
1,364
32,200
38,127
169,977
131,932
8,290
21,364
40,988
44,747
189
477,682
(129,323)
535,643
(160,965)
348,359
374,678
(5,216)
(13,780)
(18,124)
(967)
(5,044)
(3,356)
(13,124)
(3,094)
(3,978)
(1,128)
(43,131)
(24,680)
$ 305,228
$ 349,998
During June 2014, we filed a request for a private letter ruling in a foreign jurisdiction related to the timing
of the deduction for certain of our obligations. Our historical position has been to treat these obligations as currently deductible. This treatment has ultimately resulted in no tax benefit to the income statement due to an
income tax holiday in the jurisdiction. The private letter ruling would change our method to treat these obligations as deductible when we actually make payments on the obligations. To the extent that the taxing authorities
agree that the deduction should be taken at the time payments are made, there would be an approximate $41.0
million benefit through the tax provision to establish a deferred tax asset associated with the future deductibility
of these obligations. We expect a ruling to be rendered during 2015.
156
2013
2012
$160,965
2,068
(33,710)
$154,919
15,059
(9,013)
$129,323
$160,965
$154,919
7,977
146,942
We maintained a valuation allowance of $129.3 million and $161.0 million as of December 31, 2014 and
2013, respectively, against certain of our deferred tax assets, as it is more likely than not that such amounts will
not be fully realized. In 2014, the valuation allowance decreased by $31.6 million primarily due to the partial
release of valuation allowances in jurisdictions with current year operating income and a reduction of deferred
tax assets with a full valuation allowance due to a decrease in foreign exchange rates, partially offset by an
increase in valuation allowances due to current year operating losses.
Except as required under U.S. tax law, we do not provide for U.S. taxes on our undistributed earnings of
foreign subsidiaries that have not been previously taxed since we intend to invest such undistributed earnings
indefinitely outside of the U.S. If our intent changes or if these funds are needed for our U.S. operations, we
would be required to accrue or pay U.S. taxes on some or all of these undistributed earnings. Accordingly, we
have not provided for $839.6 million of deferred income taxes on $2.4 billion of undistributed earnings from
non-U.S. subsidiaries. These taxes would be required to be recognized when and if we determine that these
amounts are not indefinitely reinvested outside the U.S.
At December 31, 2014, we had federal and aggregate state net operating loss carryforwards of $117.3 million and $20.5 million, respectively. At December 31, 2013, we had federal and aggregate state net operating loss
carryforwards of $188.1 million and $41.9 million, respectively. If not used, the federal net operating loss will
expire beginning in 2028, and the state net operating loss will begin to expire in 2015. The utilization of a portion
of our net operating loss carryforwards is subject to an annual limitation under Section 382 of the Internal Revenue Code due to a change of ownership. However, we do not believe such annual limitation will impact our
realization of the net operating loss carryforwards. Our deferred tax assets at December 31, 2014 do not include
$21.7 million of excess tax deductions from employee stock option exercises and vested restricted stock units
that comprise our net operating loss carryforwards. Our stockholders equity will be increased by up to $21.7
million if and when we ultimately realize these excess tax benefits. We use tax law ordering when determining
when excess tax benefits have been realized.
At December 31, 2014 we had federal and state research and development credit carryforwards of $28.6
million, U.S. foreign tax credit carryforwards of $137.0 million, and investment tax credits of $37.7 million
available to reduce future federal and state income tax liabilities. If not used, the research and development credits, investment tax credits, and U.S. foreign tax credits will begin to expire in 2026 through 2034, 2026 through
2034, and 2016 through 2024, respectively.
157
2013
2012
$146,889
522
(957)
(28,649)
(3,111)
11,335
$141,513
5,547
(14,092)
13,921
$ 82,911
23,616
34,986
$126,029
$146,889
$141,513
If recognized, $120.1 million of unrecognized tax benefits would reduce our annual effective tax rate. Due
to the uncertain and complex application of tax regulations, it is possible that the ultimate resolution of uncertain
tax positions may result in liabilities that could be materially different from these estimates. In such an event, we
will record additional tax expense or tax benefit in the period in which such resolution occurs. Our policy is to
recognize any interest and penalties that we might incur related to our tax positions as a component of income tax
expense. We did not accrue any penalties related to these unrecognized tax benefits during 2014, 2013, or 2012.
We accrued interest related to these unrecognized tax benefits of zero in 2014 and $0.6 million in 2013. We did
not accrue any interest related to unrecognized tax benefits in 2012. It is reasonably possible that approximately
$13.4 million of unrecognized tax benefits will be recognized within the next twelve months.
The Internal Revenue Service (the IRS) concluded their examination of the year ended December 31,
2011, during the fourth quarter of 2014 and did not propose any adjustments. The Company settled an audit with
the German taxing authorities during the fourth quarter of 2014 and made $3.8 million of payments upon settlement. In addition, and unrelated to the aforementioned audit settlement, the Company continues to have discussions regarding an ongoing dispute with the German taxing authorities. The Company is subject to audit by
various other state, local, and foreign tax authorities. We believe that adequate provisions have been made for
any adjustments that may result from tax examinations. However, the outcome of tax audits cannot be predicted
with certainty. If any issues addressed by the Companys tax audits are resolved in a manner not consistent with
our expectations, the Company could be required to adjust its provision for income taxes in the period such resolution occurs.
The following table summarizes the tax years that are either currently under audit or remain open and subject to examination by the tax authorities in the most significant jurisdictions in which we operate:
Tax Years
Germany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Malaysia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2010 - 2014
2009 - 2014
2008 - 2009; 2011 - 2014
In certain of the jurisdictions noted above, we operate through more than one legal entity, each of which has
different open years subject to examination. The table above presents the open years subject to examination for
the most material of the legal entities in each jurisdiction. Additionally, it is important to note that tax years are
technically not closed until the statute of limitations in each jurisdiction expires. In the jurisdictions noted above,
the statute of limitations can extend beyond the open years subject to examination.
21.
Basic net income (loss) per share is computed by dividing net income (loss) by the weighted-average number of common shares outstanding for the period. Diluted net income (loss) per share is computed giving effect to
158
2014
2013
2012
$396,918
$353,038
$(96,338)
100,048
93,697
86,860
100,048
93,697
86,860
1,595
1,771
101,643
95,468
86,860
2014
2013
2012
$3.97
$3.77
$(1.11)
$3.91
$3.70
$(1.11)
The following number of outstanding employee stock options, restricted and performance stock units, and
stock purchase plan shares were excluded from the computation of diluted net income (loss) per share for the
years ended December 31, 2014, 2013, and 2012 as they would have had an anti-dilutive effect (in thousands):
Anti-dilutive shares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
159
2014
2013
2012
70
86
1,497
Comprehensive income (loss), which includes foreign currency translation adjustments, unrealized gains
and losses on available-for-sale securities, and unrealized gains and losses on derivative instruments designated
and qualifying as cash flow hedges, the impact of which has been excluded from net income (loss) and reflected
as components of stockholders equity, was as follows for the years ended December 31, 2014, 2013, and 2012
(in thousands):
Net income (loss) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other comprehensive income (loss), net of tax:
Foreign currency translation adjustments . . . . . . . . . . . . . . . . . .
Unrealized (loss) gain on marketable securities and restricted
investments for the period (net of tax of $(6,644), $3,334,
and $(1,835), respectively) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Less: reclassification for (gains) included in net income (loss)
(net of tax of $83, $0, and $0, respectively) . . . . . . . . . . . . . .
Unrealized (loss) gain on marketable securities and restricted
investments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unrealized (loss) on derivative instruments for the period
(net of tax of $(711), $(2,387), and $2,533, respectively) . . .
Less: reclassification for (gains) losses included in net income
(loss) (net of tax of $(150), $3,475, and $1,774,
respectively) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2014
2013
2012
$396,918
$353,038
$(96,338)
(19,147)
4,295
9,896
90,868
(39,685)
26,829
(127)
90,741
(39,685)
(16)
26,813
(1,777)
(596)
(7,478)
6,099
31
(14,015)
4,322
(565)
(21,493)
75,916
(35,955)
$472,834
160
$317,083
15,216
$(81,122)
Foreign
Currency
Translation
Adjustment
Unrealized
Gain (Loss) on
Marketable
Securities
Unrealized
Gain (Loss) on
Derivative
Instruments
Total
$(38,485)
$ 51,243
$(2,579)
$ 10,179
4,295
(39,685)
4,295
(39,685)
(34,190)
(19,147)
(19,147)
$(53,337)
31
(35,986)
31
(565)
(35,955)
11,558
(3,144)
(25,776)
90,868
(1,777)
69,944
6,099
5,972
90,741
4,322
75,916
$102,299
$ 1,178
$ 50,140
(127)
Amount Reclassified
December 31,
2014
2013
(596)
210
83
$
Gains and (losses) on derivative contracts
Foreign exchange forward contracts . . . . . . . . . . . . . . . . . . . .
Foreign exchange forward contracts . . . . . . . . . . . . . . . . . . . .
Interest rate and cross currency swap contracts . . . . . . . . . . . .
Cross currency swap contract . . . . . . . . . . . . . . . . . . . . . . . . . .
127
Tax expense
$(6,099) $
161
3,444
3,475
The following table presents a reconciliation of net income (loss) to net cash provided by operating activities for the years ended December 31, 2014, 2013, and 2012 (in thousands):
2014
2013
2012
3,253
Share-based compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43,810
55,079
36,971
Remeasurement of monetary assets and liabilities . . . . . . . . . . . . . . . . . .
8,772
(15,109)
8,509
Deferred income taxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14,068
(20,878)
14,588
Excess tax benefit from share-based compensation arrangements . . . . . .
(31,166)
(35,076)
(27,373)
Provision for doubtful accounts receivable . . . . . . . . . . . . . . . . . . . . . . . .
2,106
4,471
Other, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6,296
(1,073)
(4,778)
Changes in operating assets and liabilities:
Accounts receivable, trade, unbilled and retainage . . . . . . . . . . . . . . . . . .
453,826
564,964
(388,039)
Prepaid expenses and other current assets . . . . . . . . . . . . . . . . . . . . . . . . .
(19,947)
109,126
(28,854)
Other assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(5,371)
(1,684)
82,120
Inventories and balance of systems parts . . . . . . . . . . . . . . . . . . . . . . . . . .
(99,870)
15,394
(75,626)
Project assets and deferred project costs . . . . . . . . . . . . . . . . . . . . . . . . . .
141,908
(316,022) (174,532)
Accounts payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(52,339)
(93,259)
174,319
Income taxes payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(989)
36,307
63,489
Accrued expenses and other liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(452,438) (138,937)
506,253
Accrued solar module collection and recycling liability . . . . . . . . . . . . . .
26,052
10,648
44,538
Total adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
284,071
503,088
858,547
$ 680,989
$ 856,126
$ 762,209
24.
We operate our business in two segments. Our components segment involves the design, manufacture, and
sale of solar modules which convert sunlight into electricity. We primarily manufacture CdTe modules and have
also begun manufacturing high-efficiency crystalline silicon modules. Third-party customers of our components
segment include project developers, system integrators, and owners and operators of PV solar power systems.
Our second segment is our systems segment, through which we provide complete turn-key PV solar power
systems, or solar solutions that draw upon our capabilities, which include (i) project development, (ii) EPC services, (iii) operating and maintenance services, and (iv) project finance expertise. We may provide our full EPC
services or any combination of individual products and services within our EPC capabilities depending upon the
customer and market opportunity. All of our systems segment products and services are for PV solar power systems which primarily use our solar modules, and such products and services are sold directly to investor owned
utilities, independent power developers and producers, commercial and industrial companies, and other system
owners. Additionally within our systems segment, we may hold and operate certain of our PV solar power systems based on strategic opportunities.
162
163
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depreciation and amortization expense . . . . . . . . . . . . . . .
(Loss) income before income taxes . . . . . . . . . . . . . . . . . . .
Goodwill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,102,674
$ 93,510
$ 223,381
$ (107,088)
$ 16,152
$4,169,209
$2,289,140
$ 733,595
$ 23,268
$ 539,079
$ 68,833
$2,555,230
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depreciation and amortization expense . . . . . . . . . . . . . . .
(Loss) income before income taxes . . . . . . . . . . . . . . . . . . .
Goodwill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,173,947
$ 88,506
$ 211,357
$ (222,382)
$ 16,152
$4,180,568
$2,135,042
$ 774,248
$ 27,417
$ 600,762
$ 68,833
$2,702,934
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depreciation and amortization expense . . . . . . . . . . . . . . .
(Loss) before income taxes . . . . . . . . . . . . . . . . . . . . . . . . .
Goodwill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,185,958
$ 55,762
$ 243,070
$ (687,767)
$
$3,920,385
$2,182,587
$ 796,987
$ 22,320
$ 647,963
$ 65,444
$2,428,307
Total
$3,391,814
$ 827,105
$ 246,649
$ 431,991
$ 84,985
$6,724,439
Total
$3,308,989
$ 862,754
$ 238,774
$ 378,380
$ 84,985
$6,883,502
Total
$3,368,545
$ 852,749
$ 265,390
$ (39,804)
$ 65,444
$6,348,692
Product Revenue
The following table sets forth the total amounts of solar module and solar power system net sales recognized
for the years ended December 31, 2014, 2013, and 2012. For the purposes of the following table, (i) Solar
module revenue is composed of total revenues from the sale of solar modules to third parties, which does not
include any systems segment product or service offerings and (ii) Solar power system revenue is composed of
total revenues from the sale of our solar power systems and related products and services including the solar
modules installed in such solar power systems along with revenue generated from our PV solar power systems
(in thousands):
2014
2013
2012
$ 228,319
3,163,495
$ 380,869
2,928,120
$ 325,427
3,043,118
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$3,391,814
$3,308,989
$3,368,545
164
2013
2012
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Germany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
India . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Australia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
France . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
United Arab Emirates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
All other foreign countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$3,042,633
121,941
44,118
157,152
8,409
7,085
569
9,907
$2,831,475
142,028
8,253
604
35,772
264,573
21,137
5,147
$2,696,972
104,689
66,732
30,925
70,173
389,427
9,627
Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$3,391,814
$3,308,989
$3,368,545
The following table presents long-lived assets, excluding financial instruments, deferred tax assets, investments in
unconsolidated affiliates and joint ventures, goodwill, and intangible assets at December 31, 2014 and 2013 by geographic
region, based on the physical location of the assets (in thousands):
25.
2014
2013
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Malaysia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
All other foreign countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$1,206,333
936,482
145,584
$1,456,438
894,231
321,762
Long-lived assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
$2,288,399
$2,672,431
Customer Concentration. The following customers each comprised 10% or more of our total net sales and/or 10%
or more of our total accounts receivable during the years ended December 31, 2014, 2013, and 2012 (dollars in
thousands):
Net Sales
Customer #1
Customer #2
Customer #3
Customer #4
Customer #5
Customer #6
Customer #7
....
*
....
*
. . . . $1,065,862
. . . . $ 524,678
....
*
. . . . $ 467,941
....
*
2014
% of
A/R
% of
Total NS Outstanding Total A/R
*
*
31%
15%
*
14%
*
*
$18,549
*
$32,612
*
*
$17,199
2013
% of
Net Sales Total NS
*
*
14%
*
*
*
24% $664,669
*
*
* $584,638
13%
*
2012
A/R
% of
Outstanding Total A/R
*
*
*
20%
*
18%
*
$18,959
*
*
$40,268
$15,776
$41,074
*
% of
Net Sales Total NS
14% $720,056
*
*
* $773,407
30% $701,648
12%
*
30%
*
*
*
21%
*
23%
21%
*
*
*
* Net sales and/or accounts receivable to these customers were less than 10% of our total net sales and/or accounts
receivable during this period.
165
166
INDEX TO EXHIBITS
Set forth below is a list of exhibits that are being filed or incorporated by reference into this Annual Report
on Form 10-K:
Exhibit
Number
3.1
3.2
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
Amended
and
Restated
Certificate
of
Incorporation of First Solar, Inc.
Amended and Restated Bylaws of First Solar,
Inc.
Loan Agreement dated December 1, 2003,
among First Solar US Manufacturing, LLC, First
Solar Property, LLC and the Director of
Development of the State of Ohio
Loan Agreement dated July 1, 2005, among First
Solar US Manufacturing, LLC, First Solar Property, LLC and Director of Development of the
State of Ohio
Waiver Letter dated June 5, 2006, from the Director of Development of the State of Ohio
Facility Agreement dated May 6, 2008 between
First Solar Malaysia Sdn. Bhd., as borrower, and
IKB Deutsche Industriebank AG, as arranger,
NATIXIS Zweigniederlassung Deutschland, as
facility agent and original lender, AKA
Ausfuhrkredit-Gesellschaft mbH, as original
lender, and NATIXIS Labuan Branch as security
agent
First Demand Guaranty dated May 6, 2008 by
First Solar Inc, as guarantor, in favor of IKB
Deutsche
Industriebank
AG,
NATIXIS
Zweigniederlassung
Deutschland,
AKA
Ausfuhrkredit-Gesellschaft mbH and NATIXIS
Labuan Branch
Credit Agreement, dated as of September 4,
2009, among First Solar, Inc., First Solar Manufacturing GmbH, the lenders party thereto,
JPMorgan Chase Bank, N.A., as Administrative
Agent, Bank of America and The Royal Bank of
Scotland plc, as Documentation Agents, and
Credit Suisse, Cayman Islands Branch, as Syndication Agent
Charge of Company Shares, dated as of
September 4, 2009, between First Solar, Inc., as
Chargor, and JPMorgan Chase Bank, N.A., as
Security Agent, relating to 66% of the shares of
First Solar FE Holdings Pte. Ltd. (Singapore)
167
Exhibit
Number
S-1/A
333-135574
9/18/06
3.1
8-K
001-33156
10/31/11
3.1
S-1/A
333-135574
9/18/06
4.2
S-1/A
333-135574
9/18/06
4.3
S-1/A
333-135574
10/10/06
4.16
8-K
001-33156
5/12/08
10.1
8-K
001-33156
5/12/08
10.2
8-K
001-33156
9/10/09
10.1
8-K
001-33156
9/10/09
10.2
Filed
Herewith
Exhibit
Number
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
German Share Pledge Agreements, dated as of September 4, 2009, between First Solar, Inc., First Solar
Holdings GmbH, First Solar Manufacturing GmbH,
First Solar GmbH, and JPMorgan Chase Bank, N.A.,
as Administrative Agent
Guarantee and Collateral Agreement, dated as of
September 4, 2009, by First Solar, Inc. in favor of
JPMorgan Chase Bank, N.A., as Administrative
Agent
Guarantee, dated as of September 8, 2009, between
First Solar Holdings GmbH, First Solar GmbH,
First Solar Manufacturing GmbH, as German
Guarantors, and JPMorgan Chase Bank, N.A., as
Administrative Agent
Assignment Agreement, dated as of September 4,
2009, between First Solar Holdings GmbH and
JPMorgan Chase Bank, N.A., as Administrative
Agent
Assignment Agreement, dated as of September 4,
2009, between First Solar GmbH and JPMorgan
Chase Bank, N.A., as Administrative Agent
Assignment Agreement, dated as of September 8,
2009, between First Solar Manufacturing GmbH
and JPMorgan Chase Bank, N.A., as Administrative Agent
Security Trust Agreement, dated as of
September 4, 2009, between First Solar, Inc., First
Solar Holdings GmbH, First Solar GmbH, First
Solar Manufacturing GmbH, as Security Grantors,
JPMorgan Chase Bank, N.A., as Administrative
Agent, and the other Secured Parties party thereto
Amended and Restated Credit Agreement, dated as
of October 15, 2010, among First Solar, Inc., the
borrowing subsidiaries party thereto, the lenders
party thereto, Bank of America N.A. and The
Royal Bank of Scotland PLC, as documentation
agents, Credit Suisse, Cayman Islands Branch, as
syndication agent and JPMorgan Chase Bank,
N.A., as administrative agent
Facility Agreement dated as of August 3, 2011
among First Solar Malaysia Sdn. Bhd., Commerzbank Aktiengesellschaft, as arranger and original
lender, Commerzbank Aktiengesellschaft, Luxembourg Branch, as facility agent and security
agent, and Natixis Zweigniederlassung Deutschland, as arranger and original lender
168
Exhibit
Number
8-K
001-33156
9/10/09
10.3
8-K
001-33156
9/10/09
10.4
8-K
001-33156
9/10/09
10.5
8-K
001-33156
9/10/09
10.6
8-K
001-33156
9/10/09
10.7
8-K
001-33156
9/10/09
10.8
8-K
001-33156
9/10/09
10.9
8-K
001-33156
10/20/10
10.1
10-Q
001-33156
8/5/11
10.1
Filed
Herewith
Exhibit
Number
4.17
4.18
4.19
4.20
4.21
4.22
4.23
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
169
Exhibit
Number
10-Q
001-33156
8/5/11
10.2
8-K
001-33156
5/12/11
10.1
8-K
001-33156
5/24/11
10.1
8-K
001-33156
5/24/11
10.2
8-K
001-33156
7/7/11
10.1
8-K
001-33156
7/14/11
10.1
10-K
001-33156
2/29/12
10.1
Filed
Herewith
Exhibit
Number
4.24
4.25
4.26
4.27
4.28
10.1
10.2
10.3
10.4
10.5
10.6
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
170
Exhibit
Number
8-K
001-33156
10/26/12
10.1
10-K
001-33156
2/27/13
4.25
8-K
001-33156
7/15/13
10.1
8-K
001-33156
7/15/13
10.2
10-Q
001-33156
8/7/13
4.1
10-K
001-33156
3/16/07
10.02
10-Q
001-33156
5/1/09
10.2
S-1/A
333-135574
10/25/06
10.15
10-K
001-33156
2/27/13
10.20
10-K
001-33156
2/22/10
10.30
10-K
001-33156
2/22/10
10.36
Filed
Herewith
Exhibit
Number
10.7
10.8
10.9
10.10
10.11
10.12
10.13
10.14
10.15
10.16
10.17
10.18
10.19
10.20
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
001-33156
2/22/10
10.38
DEF 001-33156
14A
DEF 001-33156
14A
Employment Agreement, dated February 22, 2011, 10-Q 001-33156
between First Solar, Inc. and T.L. Kallenbach
Employment Agreement, dated March 15, 2011, 10-Q 001-33156
and Change in Control Severance Agreement,
dated April 4, 2011 between First Solar, Inc. and
Mark Widmar
Amendment to Non-Competition and Non- 10-Q 001-33156
Solicitation Agreement, dated April 28, 2011,
between First Solar, Inc. and Bruce Sohn
Amended and Restated Employment Agreement, 8-K
001-33156
effective September 1, 2011, and Change in Control Severance Agreement, dated as of April 7,
2008, between First Solar, Inc. and James G.
Brown, Jr., and amended and restated effective
December 1, 2008
Amendment to Non-Competition and Non- 8-K
001-33156
Solicitation Agreement and Mitigation Clause
Waiver, effective September 30, 2011, between
First Solar, Inc. and Jens Meyerhoff
Amendment to Non-Competition and Non- 8-K
001-33156
Solicitation Agreement, dated November 15, 2011,
between First Solar, Inc. and Robert Gillette
Employment Agreement, by and between First 8-K
001-33156
Solar, Inc. and Michael J. Ahearn
Employment Agreement, dated March 14, 2012, 10-Q 001-33156
and Change in Control Severance Agreement,
dated March 19, 2012 between First Solar, Inc. and
James Hughes
Form of Key Senior Talent Equity Performance 10-Q 001-33156
Program Grant Notice
001-33156
Amendment to Employment Agreement, effective 8-K
as of May 3, 2012, between First Solar, Inc. and
James Hughes, and Amendment to NonCompetition and Non-Solicitation Agreement,
effective as of May 3, 2012, between First Solar,
Inc. and James Hughes.
Employment Agreement, effective July 1, 2012, 10-Q 001-33156
and Change in Control Severance Agreement,
effective July 1, 2012 between First Solar, Inc. and
Georges Antoun
4/20/10
5/5/11
App.
A
App.
B
10.2
5/5/11
10.3
5/5/11
10.4
8/17/11
10.1
8/17/11
10.2
11/21/11
10.1
12/29/11
10.1
5/4/12
10.1
5/4/12
10.2
5/11/12
10.1
8/3/12
10.1
171
10-K
Exhibit
Number
4/20/10
Filed
Herewith
Exhibit
Number
Incorporated by Reference
Date of
First
Form
File No.
Filing
Exhibit Description
10.21
2013, and Change in Control Severance Agreement, effective September 9, 2013 between First
Solar, Inc. and Joseph Kishkill
10.26
Employment Agreement, effective March 3, 2014, 10-K 001-33156 2/26/14
and Change in Control Severance Agreement,
effective March 3, 2014 between First Solar, Inc.
and Paul Kaleta
10.27
Amended and Restated Corporate Governance 10-Q 001-33156 8/6/14
Guidelines dated July 30, 2014
10.28
Restricted Cash Assignment of Deposits
10-Q 001-33156
8/6/14
14.1
Code of Ethics
21.1
List of Subsidiaries of First Solar, Inc
23.1
Consent of Independent Registered Public
Accounting Firm
31.01
Certification of Chief Executive Officer pursuant
Document
101.LAB XBRL Taxonomy Label Linkbase Document
ment
172
Exhibit
Number
Filed
Herewith
10.1
10.2
10.3
10.1
10.1
10.1
10.2
X
X
X
X
X
X
X
X
X
Confidential treatment has been requested and granted for portions of this exhibit.
* This exhibit shall not be deemed filed for purposes of Section 18 of the Securities Exchange Act of 1934 or
otherwise subject to the liabilities of that section, nor shall it be deemed incorporated by reference in any filing
under the Securities Act of 1933 or the Securities Exchange Act of 1934, whether made before or after the date
hereof and irrespective of any general incorporation language in any filings.
173
Corporate Information
EXECUTIVE MANAGEMENT
:,K
Dt&KK
'KK
:<K
W<sW'
BOARD OF DIRECTORS
Michael J. Ahearn, Chairman of the Board
Sharon L. Allen, Independent Director
Richard Chapman, Independent Director
George Hambro, Independent Director
:,K
Craig Kennedy, Independent Director
James F. Nolan, Independent Director
William J. Post, Independent Director
J. Thomas Presby, Independent Director
Paul H. Stebbins, Independent Director
Michael Sweeney, Independent Director
CORPORATE HEADQUARTERS
INVESTOR RELATIONS
TRANSFER AGENT
ANNUAL MEETING
INDEPENDENT AUDITORS
STOCK LISTING
PricewaterhouseCoopers LLP
Corporate Headquarters
350 West Washington Street, Suite 600
Tempe, AZ 85281 USA
Telephone: +1 602 414 9300
Facsimile: +1 602 414 9400
info@firstsolar.com
www.firstsolar.com