EDU CAT EN V5F FF V5R16 Lesson04 Toprint PDF

CATIA V5 Fundamentals - Lesson 4: Additional Features
Student Notes:
Lesson 4: Additional Features

In this lesson, you will learn how to create additional CATIA features.
Copyright DASSAULT SYSTEMES
Lesson content:
Case Study: Additional Features

Design Intent
Stages in the Process
Advanced Sketcher Tools
Multi-profile Pads and Sketches
Reference Elements
Revolved Features
Shelling
Thin Features
Duration: Approximately 0.5 day
Lesson Content

Student Notes:
The case study for this lesson is the Handle Block used in the Drill Press assembly shown
below. The Handle Block is part of the Handle Mechanism sub-assembly. This case study
focuses on creating features that incorporate the design intent of the part. The Handle
Block will consist of shafts, grooves, multi-profiles, fillets, chamfers, and a shell feature.

Student Notes:
Design Intent (1/2)

The Handle Block must meet the following
design intent requirements:
The top portion and bottom portions of the
model must be created as separate
features.
The top portion of the model will be created
as a shaft, the bottom section will be
created as a multi-pad.
XY plane
The holes must created at an angle to the

XY plane.
Create the holes on the shaft surface and

aligned to a user-defined plane. The plane
is created at an angle to the XY plane.
Creating the holes on a user-defined plane
allows the angle to be changed as required.
This gives more flexibility in the hole
placement.

Student Notes:
Design Intent (2/2)

The Handle Block must meet the following
design intent requirements (continued):
The model must be hollow and have a
uniform thickness of 3mm, except the end,
which must have a thickness of 1mm.
The Shell option will hollow out the model
as required.
The holes are normal to the sides of the

handle block.
The holes must be created on the surface of
the handle block. The holes will then be
extruded normal to the handle block
surface.
X-section of handle block

Student Notes:
Stages in the Process

Use the following steps to create the handle block:
Create feature profiles.
Create multi-profile sketch features.
Create reference geometry.
Create shaft and groove features.
Shell the model.
1.
2.
3.
4.
5.

Student Notes:
Additional Features
Step 1: Create feature
profiles.
In this section, you will learn about

additional sketch tools.
Use the following steps to create

the handle block:
1. Create feature profiles.
2.
3.
4.
5.

Shell the model.
Step 1 Create Feature Profiles

Student Notes:
Additional Sketcher Tools

Lesson 2 introduced basic Sketcher tools and
the Sketcher environment. This lesson will
introduce advanced Sketcher tools.
Axis Creation
Sketcher includes the following additional

tools:
Axis creation tool

Re-limitation tools
Transformation tools
Project 3D element tools
As well, you will learn how to analyze a sketch

using the Sketch Analysis tool.
Project 3D elements
Re-limitation
Trans-formations

Student Notes:
Creating an Axis
1
An axis can be used as a reference to create

revolved features, such as shafts and grooves
(discussed later in this lesson). The sketched
profile is revolved about it.
An axis can also be used to create

symmetrical sketched elements inside the
Sketcher workbench.
Use the following steps to create an axis:
1. Select the Axis icon.
2. Left mouse click to create the start point
for the axis.
3. Left mouse click again to create the end
point.
4. Using the shaft command on the profile
sketch, CATIA produces a shaft using the
defined axis.

Student Notes:
Dimensioning to an Axis
1
You can define diameter and radius

dimensions to an axis. This is useful when
creating the profile sketches for revolved
features (discussed later in this lesson).
Use the following steps to create a
Radius/Diameter dimension to an axis:
3
2
Select the Constraint icon.

Select the sketched element.
Select the axis.
Right mouse click and click
Radius/Diameter.
5. Left mouse click to place the dimension.
1.
2.
3.
4.

Student Notes:
Re-Limitation Tools
Re-limitation tools trim or extend existing
sketched geometry. They can be found in the
Re-limitation toolbar, which is a flyout menu in
the Operation toolbar.
Available re-limitation tools include the
following:
A.
B.
C.
D.
E.
Trim
Break
Quick Trim
Close
Complimentary Angle
A
B
C
D

Student Notes:
Re-limitations
Tool
Geometry
Description
Trims two curves. Keep the part of the
curves you selected. This option can
also be used to extend to elements.
Break
Breaks a curve at a selected break

point.
Quick Trim
Trims an intersected element.
Close
Closes the selected arc.
Complement
Creates the complementary arc.
Trim
Trim Options
Student Notes:
Before
Once the Trim tool is selected, the Sketch

Tools toolbar expands to display two modes
for trim:
First
Element
A. The Trim All Elements mode trims both

selected elements.
B. The Trim First Element mode trims only
the first selected element; the second
element is left unchanged.
Second
Element

Before
Quick Trim Options
Student Notes:
Once the Quick Trim tool is selected, the

Sketch Tools toolbar expands to display
several modes for quick trim:
A. The Break and Rubber In mode removes

a selected portion of an element up to its
intersection with other elements.
B. The Break and Rubber Out mode keeps
the selected portion of an element up to
its intersection with other elements.
C. The Break and Keep mode keeps the
entire elements but breaks the element at
the intersection with other elements.

Student Notes:
Transformation Tools
Transformation tools are used to modify
existing sketcher geometry. They can also be
used to create a duplicate of the existing
sketcher geometry.
Transformation tools are found in the
Transformation toolbar, which is a flyout menu
in the Operation toolbar. Available
Transformation tools include the following:
Mirror
Symmetry
Translate
Rotate
Scale
Offset
A.
B.
C.
D.
E.
F.
A
B
C
D
E
F

Student Notes:
Mirror and Symmetry Options

Both the Mirror and Symmetry options
mirror geometry about an axis. The Mirror
option creates a mirrored copy of the
selected geometry, while the Symmetry
option simply mirrors the original
geometry without creating a copy.
2a 2b
Use the following steps to use the Mirror

and Symmetry tools:
1. Select the geometry to mirror.
Use the <Ctrl> key to select multiple
items.
2. Select the tool.
a. Mirror
b. Symmetry
3. Select the symmetry axis.
Result of Mirror
Result of Symmetry

Student Notes:
Translation (1/2)
The Translation tool moves the selected
geometry along a translation vector.
1
Use the following steps to translate geometry:
1. Select the entities to move.

2. Select the Translate tool.
3. Select the Duplication mode option.
When the Duplication mode option is
selected, the original geometry is
unchanged and a copy of the geometry is
created in the new location. You can also
create multiple instances, which will have
an equal distance between them. In this
example, two instances are created.
4. If in duplicate mode, specify constraint

conditions.
You may choose to keep all internal

constraints, and/or all external constraints.
5. Select a point on the screen to act as the

start point.

Student Notes:
Translation (2/2)
Use the following steps to translate geometry
(continued):
6. Optionally, enter a distance value in the
length field, and select OK.
7. Move the start point on the screen. If no
distance has been entered (step 6), you
can place the selected elements
anywhere. If a distance has been applied
and OK selected, you are only defining
the direction.
8. Left mouse click to place the geometry.
Rotation (1/2)
Student Notes:
The Rotate tool lets you rotate selected

sketched element(s) about a point.
Use the following steps to rotate geometry:

1. Select the entities to rotate.
2. Select the Rotate tool.
3
4

created in the new location. You can
create multiple instances, which will have
an equal distance between them. In this
example, one instance is created.
4. If in duplicate mode, specify Constraint

Conservation. If selected, all internal
constraints will be maintained.
center of rotation.

Student Notes:
Rotation (2/2)
Use the following steps to rotate geometry
(continued):
6. Select a point on the screen to define a

reference line for the angle.
7. Enter a value in the length field or move
the mouse to rotate the elements.
8. Select OK or left click on the screen to
complete the rotation.
Scale (1/2)
Student Notes:
The Scale tool lets you resize the selected

sketched element(s).
Use the following steps to scale sketched

element(s):
1. Select the entities to scale.
2. Select the Scale tool.
created in the new location.
3
4
4. If in duplicate mode, specify Conservation

of the constraints. If selected, all
constraints will be maintained, but
converted into reference dimensions.

Student Notes:
Scale (2/2)
Use the following steps to scale sketched
element(s) (continued):
scaling center point.
6. Enter a value in the length field or move
the mouse to scale the elements.
7. Select OK or left mouse click on the
screen to complete the scaling.
Offset Propagation Modes
Student Notes:
The Offset tool lets you offset one or more

sketched elements. Once the Offset tool is
selected, three propagation modes become
available from the Sketch Tools toolbar:
A. In No Propagation mode, only the
selected element(s) is offset.
B. In Tangent Propagation mode, the
selected element(s) and all elements
tangent to it are offset.
C. In Point Propagation mode, the selected
element(s) and all elements that form a
chain with it are offset.

Student Notes:
Offset (1/2)
The Offset tool lets you offset sketched
element(s).
Use the following steps to offset sketched
element(s):
1.
2.
3.
4.
Select the sketched element(s) to offset.

Select the Offset icon.
Select the Propagation mode.
Select the Both sides icon if you would
like the element offset on both sides of
the original.
5. Enter number of instances. Each instance
will be an equal distance from each other.
In this example, two instances are
created.
5
3
4

Student Notes:
Offset (2/2)
Use the following steps to offset sketched
element(s) (continued):
6. Move your curser to the side on which

you want to create the offset.
7. Press the <Tab> key until the Offset field
highlights. Enter the offset distance.
8. Press the <Enter> key to place the offset.

Student Notes:
Project 3D Elements
Several tools are available to project existing
3D elements onto the sketch plane. These
projected elements can be used as standard
sketch geometry, or converted into
construction geometry.
3D Projection tools are found in the 3D
Geometry toolbar, which is a flyout menu in
the Operation toolbar. Available Projection
tools include the following:
A. Project 3D Elements
B. Intersect 3D Elements
C. Project 3D Silhouette Edges
A
B
C

Student Notes:
3D Geometry Elements
Tool
Project 3D
Elements
Intersect
3D
Elements.
Description
Project 3D
Silhouette
Edges.
Geometry
Project 3D elements onto the

sketch plane.
Intersect 3D elements with the

sketch plane. The selected 3D
elements must intersect the
sketch plane.
Project the silhouette of a
cylindrical element onto the
sketch plane. The axis of
revolution for the projected
element must be parallel to the
screen.

Student Notes:
Isolate Projected Elements
By default, projected elements are linked to the

3D geometry from which they were created.
You can break this link by right mouse clicking
on the projected element and clicking Mark.x
object > Isolate from the pop-up menu. Once
the element is isolated, it will no longer be
associative with the 3D geometry from which it
was projected. This means that modifications to
the 3D geometry will not impact the sketched
elements created from it. Once isolated, the
projected geometry converts into standard
sketched elements (e.g., lines, points, arcs).

Student Notes:
Sketch Analysis
The Sketch analysis tool can be used to help
resolve any problems with the sketch.
This tool can be used to determine a sketchs
constraint status (i.e., Under-constrained, Isoconstrained, Over-constrained, or
Inconsistent), and where degrees of freedom
still exist in the sketch.
The Sketch Analysis tool can also be used to

help determine if a profile is open or closed.
This is useful if you receive an error when
trying to create sketched-based features.

Student Notes:
Sketch Analysis Window (1/3)

The sketch analysis window has three tabs.
Each tab contains information to help
analyze the sketch.
The Geometry tab is used to determine if

the sketch geometry is valid:
A. The General Status area analyzes
several elements in the context of the
entire sketch.
B. The Detailed Information area provides
a status and comment on each
geometric element in the sketch.
C. The Corrective Actions area lets you
correct geometry. You can:
a. Convert an element into a
construction element.
b. Close an open profile.
c. Erase unwanted geometry.
d. Hide all constraints.
e. Hide all construction geometry.
C
a

Student Notes:

The Projections/Intersections tab is used to
determine the status of all projected
elements:
A. The Detailed Information area provides

a status and comment on each
projected or intersected element in the
sketch.
B. The Corrective Action area lets you
correct geometry. You can:
a. Isolate geometry.
b. Activate or Deactivate a constraint.
c. Erase geometry.
d. Replace 3D geometry.
e. Hide all constraints.
f. Hide all construction geometry.
B
a

Student Notes:

The Diagnostics tab displays a full diagnosis
of all sketched geometry. It provides an
analysis of the sketch as well as information
on individual geometrical elements:
A. The Solving Status area provides an

overall analysis of the sketched
geometry.
B. The Detailed Information area provides
a description and status on each
constraint and geometric element in the
sketch.
C. The Action area enables you to:
a. Hide all constraints.
b. Hide all construction geometry.
C
a

Student Notes:
Performing a Quick Geometry Diagnosis (1/2)

Use the following steps to analyze a sketch:
1. Select the Sketch Solving Status icon.
2. The Sketch Status Definition window
appears. It indicates the overall status of
the Sketch Geometry. In this case, the
sketch is under-constrained, even though
the sketch appears to be all green (isoconstrained).
3. Under- and over-constrained geometrical
elements are highlighted on the sketch
and in the specification tree.

Student Notes:
Performing a Quick Geometry Diagnosis (2/2)

Use the following steps to analyze a sketch
(continued):
4. Select the Sketch Analysis icon in the
window or in the toolbar.
5. The Sketch Analysis window appears. In
this example, the profile needs to be
closed and the point needs to be changed
to a construction element.
6. Select Close to close the Sketch Analysis
window.

Student Notes:
Additional Features
Step 2: Create multiprofile sketch features.
In this section, you will learn how to
create several features using one sketch.

the handle block:
1.
2. Create multi-profile sketch

features.
3.
4.
5.

Shell the model.
Step 2 Create Multi-Profile Sketch Features

Student Notes:
Multiple Profiles
Multi-profile sketches are sketches that contain
more then one closed profile. This gives the
benefit of quickly creating multiple features
using only one sketch. Therefore, if the sketch
is removed, the corresponding features are
also removed. This method is not
recommended if the sketched profiles are
complicated, because editing all the individual
profiles can be difficult when they are within
one sketch.
Until now, you have used multi-profile sketches

to create multiple pockets using a single pocket
feature. Multi-profile sketches can also be used
to create the following:
A. Multi-pads/pockets
B. Sub-Elements of a Sketch
Sketch
Multi-Pads/Pockets (1/2)
Student Notes:
Multi-pads and pockets are features that

create several pads/pockets in one operation.
These tools require a sketch with at least two
closed profiles that do not intersect. Consider
using these tools as a fast way to create
multiple features.
Use the following steps to create a multi-pad:

1. Create a sketch containing at least two
closed profiles.
2. Highlight the sketch and select the Multipad or Multi-Pocket icon. In this example,
Multi-Pad is selected.
3. Highlight the first extrusion domain. Enter
a depth value for the closed profile.
4. Repeat step 3 for each extrusion domain.
5. Select OK to create the Multi-pad.
6. The Multi-pad is one feature in the
6
specification tree.

Student Notes:
Multi-Pads/Pockets (2/2)
Like standard pads and pockets, multipad/pockets can be extruded in two directions.
Use the following steps to extrude the multipad in a second direction:
1. Select More>>.
2. Highlight extrusion domain. In this
example, Extrusion domain.5 is extruded
in two directions.
3. Enter the second depth for the profile.
4. Repeat step 2 for each extrusion domain.
In this example, only Extrusion domain.5
is extruded in two directions.
5. Select OK to complete the feature.
2
1
5

Student Notes:
Solving Ambiguity for Multi-Pads/Pockets

Careful thought should be given to the profiles created in the sketch when they are used to define a
Multi-Pad/Pocket. The profiles cannot intersect and must form a closed loop; otherwise, you will
receive a feature definition error. Use the Break tool in the Sketcher workbench to create proper
profiles if necessary.
For example, two profiles are created as shown within the same sketch. If the shared line between
the two profiles is created as one geometric element, the multi-feature fails. The top profile does
not form a closed loop. By breaking the shared line into two separate segments, the top profile is
now closed.
Sub-Elements of a Sketch (1/2)
Student Notes:
In some cases, you may need to create a

feature that uses only one profile of a multiprofile sketch. This is done through the SubElements option. This tool lets you extract only
the profile you need from the sketch. Because
several features can be based on the same
sketch, deleting or modifying the sketch will
affect all features associated with it.
Use the following steps to use a sub-element

of a sketch:
1. Access the feature creation window (in

this example, a Pad feature). Do not
highlight the sketch before selecting the
icon.
2. Right mouse click on the Profile Selection
field and click Go to Profile Definition.
3. Select Sub-elements.

Student Notes:
Sub-Elements of a Sketch (2/2)

Use the following steps to use a sub-element
of a sketch (continued):
4. Select an element on the required profile.

All entities that are part of the same loop
as the selected geometry highlight.
5. Select OK to return to the feature
definition window.
6. Notice the Profile field now says
complex. Complete the feature
definition.
7

Student Notes:
Solving Ambiguity for Sub-Elements (1/2)

If you select a multi-profile sketch before
selecting the feature tool, an error appears,
indicating profile ambiguity. This is because
multiple profiles are contained within the
sketch and CATIA is unsure how to create the
feature.
Use the following steps to solve the error:

1. Select Yes to the error window.
2. Right mouse click on the Profile field and
click Go to Profile definition.
3. Highlight the geometry in the selection
window
4. Select Remove.
4

Student Notes:
Solving Ambiguity for Sub-Elements (2/2)

Use the following steps to solve the error
(continued):
5. Select Add.
6. Add the correct profile.
7. Select OK to return to the feature
definition window.
8. Complete the definition and select OK.
5
7

Student Notes:
Exercise 4A
15 min
In this exercise, you will create create a multi-pad feature and two pocket
features using only sub-elements of a sketch. You will use some of the additional
sketcher tools you have learned in this lesson to complete the exercise. Detailed
instruction for this exercise is provided.
By the end of this exercise you will be able to:

Create a multi-profile sketch
Create a multi-pad feature
Create a pocket using a sub-element of a sketch
Use the Re-limitation, Projection, and Transformation
tools in the Sketcher workbench
Exercise 4A

Student Notes:
Exercise 4A (1/16)
1. Create a new part.
1d
Create a new part named Ex4A.CATPart.
a.
b.
c.
d.
e.
Click File > New.

Select Part.
Select OK.
Enter [Ex4A] as the part name.
Select OK.
1e
2. Create a multi-profile sketch.
Create a sketch that contains more than one

closed profile. You will use this sketch to create a
Multi-pad in a later step.
a. Select the YZ plane.

b. Select the Sketcher icon.
c. Create the rectangle as shown. Make it
symmetric about the ZX plane.
2c
Exercise 4A

Student Notes:
Exercise 4A (2/16)
2. Create a multi-profile sketch (continued).
d. Create a profile as shown. The profile
contains two lines and a tangent arc.
Ensure the lines are coincident with the top
line of the rectangle and symmetric about
the ZX plane. Make the center of the arc
coincident with the ZX plane.
e. Create a circle with the center coincident
with the center of the arc.
2d
2e
Exercise 4A

Student Notes:
Exercise 4A (3/16)
2. Create a multi-profile sketch (continued).
f. Dimension the sketch as shown.
g. Exit Sketcher.
2f
Exercise 4A

Student Notes:
Exercise 4A (4/16)
3. Create a multi-pad feature.
3b
Create a multi-pad feature using the sketch

created in the last step.
a.
b.
c.
d.
Highlight the sketch.

Select the Multi-Pad icon.
Read the error and select OK.
The error indicates that the sketch is
not valid. What is the problem?
e. Cancel the multi-pad creation by
selecting the Multi-Pad icon again.
4. Correct the sketch.
The sketch is not valid because the the top

line of the rectangle is one piece and needs
to be shared by two profiles. It is not
possible to create the top profile using this
sketch as it is.
3c
4b
a. Double-click on the sketch to edit.

b. Select the Break icon.
Exercise 4A

Student Notes:
Exercise 4A (5/16)
4. Correct sketch (continued).
c. Select the top line of the rectangle

as the line to break.
d. Select one of the angled lines as
the breaking element.
e. Select the Break icon again.
f. Select the top line of the rectangle
near the other angled line.
g. Select the other angled line as the
breaking element.
h. The line now consists of three
separate entities. The top profile
can now be constructed.
i. Exit the Sketcher workbench.
4e
4d
4c
4g
4f
Exercise 4A

Student Notes:
Exercise 4A (6/16)
5. Create multi-pad.
Now that the sketch is correct. Create the

multi-pad feature.
a. Highlight the sketch.

b. Select the Multi-Pad icon.
c. Select the first domain. The circle
highlights on the model.
d. Enter a depth of [20mm].
5b
5d
5c
Exercise 4A

Student Notes:
Exercise 4A (7/16)
5. Create multi-pad (continued).
e. Select the next profile in the window. The top profile highlights on the screen.
f. Enter a depth of [10mm].
5f
5e
Exercise 4A

Student Notes:
Exercise 4A (8/16)
5. Create multi-pad (continued).
g. Select the final profile in the window.
The rectangular profile highlights.
h. Enter a depth of [20mm].
i. Select OK to complete the feature.
6. Create a multi-profile sketch.
Create a multi-profile sketch that will be

used to create separate pocket features.
a. Select the top face of the rectangle

and access the Sketcher workbench.
6a
5h
5g
5i
Exercise 4A

Student Notes:
Exercise 4A (9/16)
6. Create a multi-profile sketch
(continued).
b. Create an elongated hole as shown.
c. Select the 3D geometry edge as
shown.
d. Select the Offset icon.
e. Move the curser toward the center of
the model. This indicates the
direction of the offset.
f. Press the <Tab> key several times
until the Offset field is highlighted in
the Sketch Tools toolbar. Enter an
offset of [5mm].
6b
6d
6c
6e
6e
Exercise 4A

Student Notes:
Exercise 4A (10/16)
(continued).
g. Press the <Enter> key to create the
offset geometry. Notice that the offset
line is yellow. This indicates that it is
projected from 3D geometry.
h. Offset the other 3D geometry edges
as shown.
i. Offset the edge of the circular pad
[3mm].
6g
6h
6i
Exercise 4A

Student Notes:
Exercise 4A (11/16)
6j

(continued).
j. Select the Trim icon.
k. Select Trim All Elements from the
Sketch tools toolbar.
l. Select the first edge in the area to be
kept.
m. Select the second edge in the area to
be kept. The entities are trimmed.
6k
6l
6m
Exercise 4A

Student Notes:
Exercise 4A (12/16)
6n

(continued).
n. Repeat the trim for the other
elements.
o. Create a circle that is concentric with
the circular pad.
p. Exit the Sketcher workbench.
6o
Exercise 4A

Student Notes:
Exercise 4A (13/16)
7. Create pockets.
Use the sketch created in the last step to

create two pocket features that cut through
all material. The third profile will be used in a
separate feature.
7a
a. Select the sketch created in step 6.

b. Select the Pocket icon.
c. All of the profiles highlight. In this
exercise, two of the profiles are to
have different depths then the third.
d. Right mouse click on the Profile
Selection field and click Go to
Profile.
e. Highlight Sketch.2 in the window.
f. Select Remove.
7d
7e
7f
Exercise 4A

Student Notes:
Exercise 4A (14/16)
7. Create pockets (continued).
g.
h.
i.
j.
k.
l.
Select Add.
Select the elongated hole profile.
Select the circle profile.
Select OK.
Select a depth of Up to Last.
Select OK.
7g
7i
7h
7k
7l
7j
Exercise 4A

Student Notes:
Exercise 4A (15/16)
8. Create pocket.
Use the sketch created in step 6 to create

the final pocket feature.
8c
a. Show Sketch.2 but do not select it.

b. Select the Pocket icon.
c. Right mouse click on the Profile
Selection field and click Go to
Profile.
d. Select the center profile.
e. Select OK to the Profile Definition
window.
8g
8h
Exercise 4A

Student Notes:
Exercise 4A (16/16)
8c
8. Create pocket (continued).

e.
f.
g.
h.
i.
8g
Select a depth of Up To Surface.

Select the surface shown.
Enter an offset of [5mm].
Select OK.
Hide Sketch.2 again.
8h
9. Save and close the file.
8f
Exercise 4A

Student Notes:
Exercise 4A: Recap

Create a multi-profile sketch
Create a multi-pad
Create pockets using a subelements of a sketch
Use re-limitation and

transformation tools in the
Sketcher workbench
Exercise 4A

Student Notes:
Exercise 4B
15 min
In this exercise, you will open an existing part that contains a multi-profile
sketch. You will use this sketch to create several features. High-level instruction
for this exercise is provided.
Problem-solve a sketch
Use the Sketch Analysis tool
Create a pad using a sub-element of a sketch
Create a multi-pocket
Exercise 4B
Exercise 4B (1/7)
Student Notes:
1. Open Ex4B.CATPart.
Open an existing part file.
2. Create multi-pad feature.

Create the multi-pad feature using the sketch
given. An error message appears, indicating
that the sketch is not valid. Cancel the MultiPad creation.
3. Edit the sketch.

Access the Sketcher workbench for Sketch.1
to investigate the sketch.
Exercise 4B

Student Notes:
Exercise 4B (2/7)
4. Use the Sketch Solving Status Tool.
Use the Sketch Analysis tool to investigate
what is wrong with the sketch. Al though the
sketch appears to be all green (Isoconstrained), the status of the sketch is
actually under-constrained. Note the
highlighted points.
4
5
5. Access the Sketch Analysis tool.
Use the Sketch Analysis tool to further

investigate the sketch.
Exercise 4B

Student Notes:
Exercise 4B (3/7)
6. Review the geometry.
Select the Geometry tab. The sketch

contains two open profiles and an isolated
line.
7. Remove the constraints from the

display.
To simplify the display, select the Hide

Constraints icon.
8. Resolve the open profile.

Select the inside open profile and use the
Close Opened Profile icon to resolve the
issue.
Exercise 4B

Student Notes:
Exercise 4B (4/7)
9. Resolve the isolated line.
Highlight the isolated line in the window. Note where it is located in the model. This line should be a
construction element. Use the Set in Construction Mode icon to convert the point.
Exercise 4B

Student Notes:
Exercise 4B (5/7)
10. Review the second open profile.
Select the outer open profile from the

window. Notice the area in the center at the
top. Zoom in; notice the line is not a single
entity but two entities. This is not correct.
The Close Opened Profile option could be
used to resolve this issue; however, the line
would still be two separate entities. Instead,
exit the Sketch analysis tool and resolve the
issue using re-limitation tools.
10
Exercise 4B

Student Notes:
Exercise 4B (6/7)
11. Resolve the second open profile.
Delete one of the top lines. Use the Trim
tool to extend the remaining line. Remember
to add tangency between the line and the
arc.
12. Re-analyze the sketch.

Return to the Sketch solving status window.
The sketch should now be iso-constrained.
11
12
Exercise 4B
Exercise 4B (7/7)
13
Student Notes:
13. Exit sketcher and create the multi-pad

feature as shown.
14. Save and close the file.
Exercise 4B

Student Notes:
Exercise 4B: Recap

Problem-solve a sketch
Use the Sketch Analysis tool
Use re-limitation tools
Exercise 4B

Student Notes:
Exercise 4C
15 min
In this exercise, you will create a part that contains two features, a multi-pad, and
a multi-pocket. You will use the tools learned in this lesson to complete the
exercise with no detailed instruction.
Create a multi-pad
Exercise 4C

Student Notes:
Exercise 4C (1/2)
You need to create the following features:
1. Multi-pad
2. Multi-pocket
Exercise 4C

Student Notes:
Exercise 4C (2/2)
1. Create the following part.
Exercise 4C

Student Notes:
Exercise 4C: Recap

Create a multi-pad
Exercise 4C

Student Notes:
Additional Features
Step 3: Create reference
geometry.

create reference elements (i.e., points,
lines, and planes).

the handle block:
1.
2.

3. Create reference geometry.

4.
5.

Shell the model.
Step 3 Create Reference Geometry

Student Notes:
Reference Geometry
In the Part Design workbench, you have the
ability to create points, lines, and planes
outside of the Sketcher environment. These
elements are called reference (or 3D
wireframe) geometry.
Depending on how the part was initially

created, these elements can be represented
in the specification tree in two ways. If the
Enable hybrid design option is selected
CATIA will place these features within the
main PartBody. If the Enable hybrid design
option is cleared wireframe elements are
inserted under a group called a Geometrical
set. Geometrical sets contain only 3D
wireframe and surface elements, but no solid
geometry.

Student Notes:
Accessing the Reference Elements Toolbar

The toolbar is located at the bottom of the
toolbars on the right-hand side of the screen.
You may need to move other toolbars to view
it.
If you cannot locate the toolbar, it may be

turned off. To turn on the toolbar, click View >
Toolbars > Reference Elements (Extended).

Student Notes:
Power Input Line

Instead of selecting the icons, you can use the
power input line to access the 3D wireframe
tools.
Enter:
[c:plane] to create a plane
[c:point] to create a point
[c:line] to create a line
The command can be used for many tools. It is
a good way to launch functions when you
cannot find the icon. To view the command,
hover the mouse cursor over the icon.
For example, placing the cursor over the Line

icon displays c:Line beside the power input
line.

Student Notes:
Points
Points are used to mark a location on a model.
They can be used as a basis for creating
additional features. Use the following steps to
create a point:
1. Select the Point icon.

2. Select the Point Type from the pull-down
menu.
Many types of points can be created. The

required fields vary depending on the
selected type. In this example, you create a
Coordinates point type.
3. Enter values as required. For a coordinate point, the X, Y, and Z distances

from the reference point are required.
4. Select OK to create the point.
5. The point is added to the specification
tree under the Geometrical set.

Student Notes:
Lines (1/2)
1
Lines are created for many purposes, they can

be used to define the direction for additional
geometry (solid and wireframe), or as an axis
for a revolved feature.
Use the following steps to create a line:

1. Select the Line icon.
2. Select the Line Type from the pull-down
menu.
Many types of lines can be created. The

selected type. In this example, you create a
line point-point type.
3. Enter values as required. For a PointPoint line, two points are required.

Student Notes:
Lines (2/2)
Use the following steps to create a line
(continued):
4. Select OK to create the line.
5. The line is added to the specification tree
under the Geometrical set.

Student Notes:
Planes (1/2)
Planes are used to create a planar reference

in a specific location. In the Part Design
workbench, they are typically used as sketch
supports in areas where there is no existing
sketch support.
Use the following steps to create a plane:

1. Select the Plane icon.
2. Select the Plane Type from the pull-down
menu.
Many types of planes can be created. The
selected type. In this example, you create
the Offset from plane type.
3. Enter values as required. For an Offset

from plane type, a planar surface or an
existing reference plane is required.

Student Notes:
Planes (2/2)
Use the following steps to create a plane
(continued):
4. Select OK to create the plane.
5. The plane is added to the specification
tree under the Geometrical set.

Student Notes:
Additional Features
Step 4: Create shaft and
groove features.
create revolved features that add and
remove material.

the handle block:
1.
2.
3.
4. Create shaft and groove

features.
5.

Shell the model.
Step 4 Create Shaft and Groove Features

Student Notes:
Revolved Features (1/2)

A revolved feature is created by revolving a 2D
profile about an axis of revolution.
A
In the Part Design workbench, you can create

two types of revolved features:
A. A shaft, which adds material.
B. A groove , which removes material.

Student Notes:
Revolved Features (2/2)

Revolved features can be revolved between 0
and 360.
A
B
You can define the following limits:

A. The First angle limit defines the revolution
angle of the profile around the axis,
starting from the profile position and
orientated in the clockwise direction.
B. The Second angle limit defines the
revolution angle of the profile around the
axis, starting from the profile position and
oriented in the counterclockwise direction.
Profile

Student Notes:
Axis of Revolution
The axis of revolution for a revolved feature
can be defined by two methods. The axis can
be created inside the actual sketch containing
the profile using the Axis tool. If the axis is
created inside the sketch, it will be detected
automatically when defining the shaft or
groove.
If you did not create an axis in the sketch, or

want to use a different axis than that defined in
the sketch, you can define it from the
Shaft/Groove definition window in the Axis
selection field. Any linear element in the model
(e.g., an edge of existing geometry, a 3D
wireframe line, a line created in a sketch) can
be used.

Student Notes:
Shafts
A shaft is a revolved sketched based feature
that adds material to the model.
Use the following steps to create a shaft:
1. Select the profile.

2. Select the Shaft icon.
3. If no axis was created inside the sketch,
select an axis of revolution.
4. Define angle limits.
6. The shaft feature is added to the model.
2
1
3

Student Notes:
Creating Grooves
Grooves are revolved features that remove
material from existing features by rotating a 2D
profile around an axis. The axis and the profile
can be created in the same sketch or the axis
can reside outside of the sketch.
Use the following steps to create a Groove

feature:
1. Select the Profile.
2. Select the Groove icon.
3. If no axis was created inside the profile
sketch, select an axis of revolution. In this
example, the implicit axis of the cylindrical
feature is selected.
4. Define angle limits.
6. The Groove feature is added to the
model.
3
4

Student Notes:
Restrictions for Revolved Features (1/2)

Not every sketch can be used to create a shaft base feature. The examples shown display various
sketch solutions:
Axis on a profile edge:
Axis outside the profile:
Axis cutting the profile:
Error

Student Notes:
Restrictions for Revolved Features (2/2)

Not every sketch can be used to create a shaft
base feature. Below are some examples
showing various sketch solutions (continued):
Open profile:
Open profile and axis outside the profile:
Error

Student Notes:
Exercise 4D
15 min
In this exercise, you will create a new tool holder part by creating a revolved
feature using a point, line, and sketch. A reference plane will then be used to
create an additional feature.
Create reference geometry

Create a shaft feature
Create a groove feature
Use reference geometry to create new features
Exercise 4D

Student Notes:
Exercise 4D (1/10)
1d
Create a new part file.
a. Click File > New.

b. Select Part from the list of
document types.
c. Select OK.
d. Leave the default name, clear the
Enable hybrid design option.
e. Select OK.
1e
2a
2. Create a point.
Create a point by entering coordinates.

This point will be used as a reference to
create a line The line is then used as
the axis of revolution for a shaft feature.
a. Select the Point icon. If you cant

find the icon, enter [c:point] in the
power input line.
b. Change the point type to
Coordinates.
c. Enter [4] for the Y value and
leave all other inputs as default.
d. Select OK to create the point.
2b
2c
2d
Exercise 4D

Student Notes:
Exercise 4D (2/10)
3. Create a line.
Create a line in the Z axis direction using

the created point.
a. Select the Line icon. If you cant

find the icon, enter [c:line] in the
power input line.
b. Change the Line type to PointDirection.
c. Select the Point.1 that was created
previously.
d. Right click on Direction and click Z
Axis.
e. Select the Infinite End Point option
for the Length Type.
f. Select OK to complete the line.
3a
3b
3c
3d
3e
3f
Exercise 4D

Student Notes:
Exercise 4D (3/10)
4b
4. Create a sketch.
Create a sketch that will represent the profile

for a tool holder.
a. Right mouse click on the on the

PartBody and select Define in Work
Object. This ensures that any
features that are created are added
to the part body and not the
geometrical set.
b. Select the Sketcher icon.
c. Select the YZ plane as the sketch
support.
d. Use the Profile icon in sketcher to
create the lines.
e. Create an axis vertically along the V
axis.
4a
4e
4d
Exercise 4D

Student Notes:
Exercise 4D (4/10)
4. Create a sketch (continued).
4h
4f
f. Select the Constraint icon.

g. Select the top vertical line.
h. Select the axis. Right mouse click
and select Radius/ Diameter from
the pop-up menu.
i. Left mouse click to place the
diameter dimension.
j. Finish dimensioning and
constraining the sketch as shown.
Ensure that the left edge of the
sketch is aligned to the V axis.
4i
4g
4j
Exercise 4D

Student Notes:
Exercise 4D (5/10)
5. Create a shaft feature.
Create a revolved feature using the sketch

and line created previously.
5a
a. Select the Shaft icon.

b. Select Sketch.1 previously created
as the profile selection.
c. Select inside the Axis Selection field
and select Line.1.
d. Make sure the first angle is [360deg]
and the second angle is [0deg].
e. Select OK to complete the shaft.
5d
5b
5c
5e
5c
Exercise 4D

Student Notes:
Exercise 4D (6/10)
6. Create a groove feature.
Create a sketch that will be used as the

profile for a groove on the tool holder.
a. Select the Sketcher icon.

b. Select yz plane as the sketch
support.
c. Use the Project Silhouette Edges
tool to project the side surface of the
shaft.
d. Select both projected edges and
convert them to construction
entities.
6c
6d
6c
6d
Exercise 4D
Exercise 4D (7/10)
6e
Student Notes:
6. Create a groove feature (continued).

e. Sketch and dimension a square as
shown.
f. Exit the sketch.
g. Select the Groove icon.
h. Select Sketch.2 as the profile and
Line.1 as the axis.
i. Select OK to complete the groove.
6g
6h
6i
Exercise 4D

Student Notes:
Exercise 4D (8/10)
7a
7. Create a reference plane.

Create an offset reference plane that will
be used as the sketch support for a new
sketch.
a. Select the Plane icon. If you cannot
find the icon, enter [c:plane] in the
power input line.
b. Select Offset from plane as the
Plane type.
c. Select the yz plane as the reference
plane.
d. Enter [60mm] as the offset.
e. Select OK to complete the plane.
7b
7d
7e
Exercise 4D

Student Notes:
Exercise 4D (9/10)
8c
8. Create two pocket features.

Create two pocket features using Plane.1 as
the sketch support.
a. Select the Sketcher icon.

b. Select the Plane.1 as the sketch
support.
c. Sketch and constrain a rectangle as
shown.
d. Exit the Sketcher workbench.
Exercise 4D

Student Notes:
Exercise 4D (10/10)
8g
8. Create two pocket features (Continued).

e. Select the Pocket icon.
f. Select the sketch just created as the
profile.
g. Enter [16mm] as the pocket depth.
h. Select OK to complete the pocket.
i. Create another pocket with the
same Sketch. Enter the First Limit
Depth as [104mm] and the Second
Limit as [-114mm] for the second
pocket.
j. Select OK to complete the second
pocket.
8h
8i
9. Save and close the part.
8j
Exercise 4D

Student Notes:
Exercise 4D: Recap

Create a reference point and line
Create a reference plane
Create features on reference plane
Exercise 4D

Student Notes:
Exercise 4E
15 min
In this exercise, you will create a new part. Using shafts, grooves, and multipocket features, you will construct a pulley. High-level instruction for this
exercise is provided.
Create a shaft
Create a groove
Create a multi-pad
Exercise 4E

Student Notes:
Exercise 4E (1/3)
1. Create a new part file.
Create a new part file called
[Ex4E.CATPart].
2. Create a shaft feature.
Use the dimension shown to

construct a shaft feature.
Exercise 4E

Student Notes:
Exercise 4E (2/3)
3. Create a groove feature.
Use the dimensions shown to
create a groove feature.
Remember to use the
transformation tools when
creating several identical profiles
within one sketch. All profiles
have the same internal
dimensions.
Exercise 4E
Exercise 4E (3/3)
Student Notes:
4. Create a multi-pocket feature.

Use the dimensions shown to
create a multi-pocket feature.
5. Save and close the model.
Exercise 4E

Student Notes:
Exercise 4E: Recap

Create a multi-pocket feature
Exercise 4E

Student Notes:
Exercise 4F
15 min
In this exercise, you will create a part that contains features taught in this and
previous lessons. You will use the tools learned in this lesson to complete the
Create edge fillets
Create internal and external groove features
Create a pocket feature

Create a cone-shaped groove feature
Exercise 4F

Student Notes:
Exercise 4F - Drawing
1. Create the following spool part.
Exercise 4F

Student Notes:
Exercise 4F: Recap

Create edge fillets
Create internal and external
groove features
Create a pocket feature
Create a cone-shaped groove

feature
Exercise 4F

Student Notes:
Additional Features
Step 5: Shell the model.
create hollow models by using the Thin
and Shell operations.

the handle block:
1.
2.
3.
4.

5. Shell the model.
Step 5 Shell the Model

Student Notes:
Shelling
Shelling a feature hollows out solid geometry.

The shelling operation removes one or more
faces from the solid and applies a constant
thickness to the remaining faces. You can also
apply a different thickness to selected faces.
Faces to be removed
Different thickness
applied
Shell

Student Notes:
Shelling a Part (1/2)

Use the following steps to shell a model where
the remaining faces have a different thickness:
1.
2.
3.
4.
5.
Select the face(s) to be removed.

Select the Shell icon.
Specify a wall thickness.
Select in the Other Thickness Faces field.
Select the wall(s) that will have a different
thickness.

Student Notes:
Shelling a Part (2/2)

6
Use the following steps to shell a model where

the remaining faces have a different thickness
(continued):
6. To change the thickness of the Other

Thickness faces, double-click the
dimension directly on the model, and
enter the value. Take care to select the
dimension associated with the correct
direction.
7. Select OK to the Parameter definition
window.
8. Select OK to the Shell Definition window.
9. The shell feature is added to the model.

Student Notes:
Importance of Feature Order

When shelling a model, considering feature
order is important. The Shell operation hollows
all solid features in a model. If you do not want
a feature shelled, it should be created after the
shell operation.
For example, when a feature containing a hole

is shelled, a pipe is created. If a hole was the
design intent, the shell feature needs to be
created before the hole.

Student Notes:
Thin Features (1/2)

A thin feature is created by applying a constant
thickness to a profile. Pads, pockets, shafts,
and grooves can all be created as a thin
feature. Use the Pad Definition window to
define its properties:
A thin feature can be created with a closed

or open profile.
Thickness can be applied to one side or
both sides of the profile.

Student Notes:
Thin Features (2/2)

The definition windows for pads, pockets,
shafts, and grooves contain a section for
defining a thin feature. Use the following steps
to create a thin pad:
1. Select the Thick option.
2. The window expands to display additional
options.
3. Enter the thickness values. Thickness 1
defines the inside thickness, and
Thickness 2 defines the outside
thickness.
5. The feature is added to the model.
1
3
4

Student Notes:
To Sum Up ...
Using the knowledge learned in this lesson,
you should now be able to create the Handle
Block.
You must do the following to create the handle
block:

Create a multi-profile sketch feature.
Shell the model.
To Sum Up...

Student Notes:
Exercise 4G
20 min
In this exercise, you will create a happy face stamp from a new part. You will use
the tools learned in this lesson to create a pad, a fillet, shell, and thin feature.
Detailed instructions for this exercise are provided.
Create a shell feature

Create a thin pad
Exercise 4G

Student Notes:
Exercise 4G (1/6)
Create a new part file.
a. Click File > New..

b. Select Part from the list of
document types.
c. Select OK.
d. Accept the default name and
select OK.
1d
2c
2. Create a sketch.
Create a square profile.
a. Select the Sketch icon.

b. Select the xy plane to place the
sketch.
c. Select the Rectangle icon and
sketch an approximate square as
shown.
d. Dimension the square to [100mm]
as shown.
2f
Exercise 4G
Exercise 4G (2/6)
Student Notes:
3b
3. Create a pad.
Create a pad from the sketch.
a.
b.
c.
d.
3c
Select Sketch.1.
Select the Pad icon.
Enter [50mm] as the pad length.
Select OK to complete the feature.
3d
Exercise 4G

Student Notes:
Exercise 4G (3/6)
4a
4. Create an edge fillet.
Create an edge fillet on all edges of the pad

except for the bottom surface edges.
a. Select the Edge Fillet icon.

b. Select the top surface of the pad and
the four vertical edges.
c. Enter [5mm] as the radius.
4b
4c
Exercise 4G
Exercise 4G (4/6)
Student Notes:
5a
5. Create a shell feature.
The filleted pad will be shelled by removing

the bottom surface and specifying a
thickness to the rest of the surfaces.
a. Select the Shell icon.

b. Select the bottom surface of the
filleted pad.
c. Enter [10mm] as the default inside
thickness.
d. Select OK to complete the shell.
5b
5c
5d
Exercise 4G

Student Notes:
Exercise 4G (5/6)
6b
6. Create a happy face sketch.
Create a sketch on the top surface of the

pad with circles and arcs that resemble a
happy face.
a. Select the Sketch icon.

b. Select the top surface of the pad as the
sketch support.
c. Sketch three circles and an arc to
resemble a happy face.
d. Dimension the sketch as shown.
e. Exit sketcher.
6d
Exercise 4G

Student Notes:
Exercise 4G (6/6)
7. Create thin pad.
7a
Use the happy face sketch created in the

previous step to create a thin pad.
a. Select the Pad icon.

b. Select the happy face sketch from the
specification tree.
c. A feature definition error window appears.
Select Yes to continue.
d. When the Pad Definition window opens,
select the Thick option. The window
expands.
e. Enter [3mm] for Thickness1,
[1mm] for Thickness2, and [10mm] for the
Length.
f. Select OK to complete the pad.
8. Save and close the model.
7c
7d
7e
4l
7f
Exercise 4G

Student Notes:
Exercise 4G: Recap

Create a thin pad
Exercise 4G

Student Notes:
Exercise 4H
20 min
In this exercise, you will open an existing part that contains a sketch. You will
use this sketch to create a pad, fillet, and shell feature. High-level instruction for
this exercise is provided.
Create a pad
Create a edge fillet
Create a hole
Exercise 4H

Student Notes:
Exercise 4H (1/4)
1. Open up the part Ex4H.CATPart.
Open an existing part file using the Open tool.

The part file contains a sketch.
2. Create a pad.
Create a pad with length of [175mm] using

the existing sketch.
Exercise 4H

Student Notes:
Exercise 4H (2/4)
3. Create edge fillets.
Create an edge fillet feature. Select the top

surface and all six vertical edges.
Exercise 4H
Exercise 4H (3/4)
Student Notes:
4. Create holes.
Create [50mm] diameter holes. Use the top of

the pad as the starting surface and make
them concentric to the two center radii. Set
the depth to cut through the entire pad.
Exercise 4H
Exercise 4H (4/4)
Student Notes:
5. Create a shell feature.

Create a Shell and select the bottom surface
to be removed and specify a thickness of
[5mm] for the inside thickness.
Exercise 4H

Student Notes:
Exercise 4H: Recap

Create a pad
Create a fillet
Create holes
Exercise 4H

Student Notes:
Exercise 4I
10 min
In this exercise, you will create a part that contains features taught in this and
previous lessons. You will use the tools learned in this lesson to complete the
Create pads
Create a shell
Create a thick pad
Create holes
Create a chamfer
Exercise 4I

Student Notes:
Exercise 4I - Drawing
1. Create the following part.
Exercise 4I

Student Notes:
Exercise 4I: Recap
Create pads
Create a shell
Create a thick pad
Create holes
Create a chamfer
Exercise 4I

Student Notes:
20 min
In this exercise, you will create the case study model. Recall the design intent of
this model:
The top portion and bottom portions of the model must be created as separate features.
The holes must created at an angle to the XY plane.
The model must be hollow.
The holes must be drilled normal to the sides of the handle.
Using the techniques you have learned in this and previous lessons, create the
model without detailed instruction.

Student Notes:
Do It Yourself: Drawing of the Handle Block (1/4)

You will need to create the following features:
1
1. Create a multi-pad feature.

Create the bottom section of the model with
the Multi-pad tool.
2. Create a revolve feature.

Create the top section of the model using a
revolve feature.

Student Notes:

You will need to create the following features
(continued):
3. Create a groove.
Create the cut using the groove tool. Use the
Project 3D tools to associate the cut to the
revolve feature.
4. Create a plane.
Create a plane [45] degrees from the XY
plane.
5. Create holes.
Create holes that are coincident with the
user-defined plane.

Student Notes:

You will need to create the following features
(continued):
6. Create a pocket.
Create the sketch for the pocket by creating
one profile, then using the Rotate tool to
create the remaining three profiles.
7. Shell the model.

Shell the model to a thickness of 2mm,
except at the bottom where the thickness
should be different (see the drawing).
8. Create dress-up features.
Complete the model by adding a 5mm fillet

to the top edge and a 1mm x 45 degree
chamfer to the two edges shown.
6
8

Student Notes:
Use the dimensions shown to complete the Handle Block part.

Student Notes:
Case Study: Handle Block Recap

Create reference geometry
Create holes
Create a pocket
Shell the model
Create dress-up features

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Case Study: Additional Features

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CATIA V5 Fundamentals - Lesson 4: Additional Features

Case Study: Additional Features

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Case Study: Additional Features

CATIA V5 Fundamentals - Lesson 4: Additional Features

Design Intent (1/2)

The holes must created at an angle to the

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Create the holes on the shaft surface and

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Case Study: Additional Features

CATIA V5 Fundamentals - Lesson 4: Additional Features

Design Intent (2/2)

The holes are normal to the sides of the

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X-section of handle block

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Case Study: Additional Features

CATIA V5 Fundamentals - Lesson 4: Additional Features

Stages in the Process

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Case Study: Additional Features

CATIA V5 Fundamentals - Lesson 4: Additional Features

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In this section, you will learn about

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Use the following steps to create

Create multi-profile sketch features.

Step 1 Create Feature Profiles

CATIA V5 Fundamentals - Lesson 4: Additional Features

Additional Sketcher Tools

Sketcher includes the following additional

Axis creation tool

As well, you will learn how to analyze a sketch

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Step 1 Create Feature Profiles

CATIA V5 Fundamentals - Lesson 4: Additional Features

An axis can be used as a reference to create

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An axis can also be used to create

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Step 1 Create Feature Profiles

CATIA V5 Fundamentals - Lesson 4: Additional Features

You can define diameter and radius

Select the Constraint icon.

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Step 1 Create Feature Profiles

CATIA V5 Fundamentals - Lesson 4: Additional Features