Top 256yn
Top 256yn
Top 256yn
TOPSwitch-HX Family
+
DC
OUT
-
AC
IN
CONTROL
TOPSwitch-HX
S
PI-4510-100206
Figure 1.
25 W
16 W
28 W
19 W
30 W
21 W
34 W
25 W
41 W
29 W
48 W
38 W
43 W
47 W
62 W
54 W
81 W
63 W
98 W
70 W
119 W
77 W
140 W
85-265 VAC
Open
Adapter
Frame2
1
6W
10 W
9W
15 W
11 W
20 W
13 W
22 W
15 W
26 W
19 W
30 W
22 W
35 W
Peak
13 W
13 W
25 W
29 W
30 W
40 W
35 W
52 W
40 W
64 W
45 W
78 W
50 W
92 W
Product5
TOP252EN/EG
TOP253EN/EG
TOP254EN/YN/EG
TOP255EN/YN/EG
TOP255LN
TOP256EN/YN/EG
TOP256LN
TOP257EN/YN/EG
TOP257LN
TOP258EN/YN/EG
TOP258LN
TOP259EN/YN/EG
TOP259LN
TOP260EN/YN/EG
TOP260LN
TOP261EN/YN/EG
TOP261LN
TOP262EN6
TOP262LN6
www.powerint.com
June 2013
TOP252-262
EcoSmart Energy Efficient
Energy efficient over entire load range
No-load consumption
Less than 200 mW at 230 VAC
Standby power for 1 W input
>600 mW output at 110 VAC input
>500 mW output at 265 VAC input
Description
TOPSwitch-HX cost effectively incorporates a 700 V power
MOSFET, high voltage switched current source, PWM control,
oscillator, thermal shutdown circuit, fault protection and other
control circuitry onto a monolithic device.
Notes for Table 1:
1. Minimum continuous power in a typical non-ventilated
enclosed adapter measured at +50 C ambient. Use of an
external heat sink will increase power capability.
2. Minimum continuous power in an open frame design at
+50 C ambient.
3. Peak power capability in any design at +50 C ambient.
4. 230 VAC or 110/115 VAC with doubler.
5. Packages: P: DIP-8C, G: SMD-8C, M: SDIP-10C,
Y: TO-220-7C, E: eSIP-7C, L: eSIP-7F.
See part ordering information.
6. TOP261 and TOP262 have the same current limit set point. In
some applications TOP262 may run cooler than TOP261 due
to a lower RDS(ON) for the larger device.
+
DC
OUT
-
AC
IN
CONTROL
TOPSwitch-HX
S
PI-4973-122607
2
Rev. H 06/13
www.powerint.com
TOP252-262
Section List
Functional Block Diagram ........................................................................................................................................ 4
Pin Functional Description ....................................................................................................................................... 6
TOPSwitch-HX Family Functional Description ........................................................................................................ 7
CONTROL (C) Pin Operation..................................................................................................................................... 8
Oscillator and Switching Frequency........................................................................................................................... 8
Pulse Width Modulator ............................................................................................................................................. 9
Maximum Load Cycle............................................................................................................................................... 9
Error Amplifier........................................................................................................................................................... 9
On-Chip Current Limit with External Programmability................................................................................................ 9
Line Undervoltage Detection (UV)............................................................................................................................ 10
Line Overvoltage Shutdown (OV)............................................................................................................................. 11
Hysteretic or Latching Output Overvoltage Protection (OVP)................................................................................... 11
Line Feed-Forward with DCMAX Reduction............................................................................................................... 13
Remote ON/OFF and Synchronization..................................................................................................................... 13
Soft-Start................................................................................................................................................................ 13
Shutdown/Auto-Restart.......................................................................................................................................... 13
Hysteretic Over-Temperature Protection.................................................................................................................. 13
Bandgap Reference................................................................................................................................................ 13
High-Voltage Bias Current Source........................................................................................................................... 13
Typical Uses of FREQUENCY (F) Pin ....................................................................................................................... 15
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins ........................................... 16
Typical Uses of MULTI-FUNCTION (M) Pin ............................................................................................................ 18
Application Examples ............................................................................................................................................... 21
A High Efficiency, 35 W, Dual Output Universal Input Power Supply...................................................................... 21
A High Efficiency, 150 W, 250-380 VDC Input Power Supply................................................................................... 22
A High Efficiency, 20 W Continuous 80 W Peak, Universal Input Power Supply.................................................... 23
A High Efficiency, 65 W, Universal Input Power Supply............................................................................................ 24
Key Application Considerations ............................................................................................................................... 25
TOPSwitch-HX vs.TOPSwitch-GX........................................................................................................................ . 25
TOPSwitch-HX Design Considerations ................................................................................................................... 26
TOPSwitch-HX Layout Considerations.................................................................................................................... 27
Quick Design Checklist........................................................................................................................................... 31
Design Tools........................................................................................................................................................... 31
Product Specifications and Test Conditions .......................................................................................................... 32
Typical Performance Characteristics ..................................................................................................................... 39
Package Outlines ..................................................................................................................................................... 43
Part Ordering Information ........................................................................................................................................ 47
3
www.powerint.com
Rev. H 06/13
TOP252-262
VC
CONTROL (C)
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
+
5.8 V
4.8 V
5.8 V
SOFT START
INTERNAL UV
COMPARATOR
IFB
KPS(UPPER)
VI (LIMIT)
CURRENT
LIMIT
ADJUST
STOP LOGIC
OVP
SOFT
START
OSCILLATOR
WITH JITTER
DCMAX
DCMAX
CURRENT LIMIT
COMPARATOR
HYSTERETIC
THERMAL
SHUTDOWN
STOP
OV/
UV
SHUTDOWN/
AUTO-RESTART
MULTIFUNCTION (M)
LINE
SENSE
KPS(LOWER)
16
ON/OFF
VBG + VT
DRAIN (D)
INTERNAL
SUPPLY
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
DMAX
CLOCK
F REDUCTION
LEADING
EDGE
BLANKING
F REDUCTION
KPS(UPPER)
KPS(LOWER)
SOFT START
IFB
PWM
IPS(UPPER)
IPS(LOWER)
OFF
SOURCE (S)
PI-4508-120307
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
+
5.8 V
4.8 V
5.8 V
EXTERNAL
CURRENT
LIMIT (X)
SOFT START
KPS(UPPER)
VI (LIMIT)
OVP OV/
UV
DCMAX
DCMAX
CURRENT LIMIT
COMPARATOR
HYSTERETIC
THERMAL
SHUTDOWN
STOP
SOFT
START
OSCILLATOR
WITH JITTER
SHUTDOWN/
AUTO-RESTART
1V
LINE
SENSE
KPS(LOWER)
16
ON/OFF
STOP LOGIC
VBG + VT
VOLTAGE
MONITOR (V)
INTERNAL UV
COMPARATOR
IFB
CURRENT
LIMIT
ADJUST
DRAIN (D)
INTERNAL
SUPPLY
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
DMAX
CLOCK
S
F REDUCTION
LEADING
EDGE
BLANKING
F REDUCTION
KPS(UPPER)
KPS(LOWER)
SOFT START
IFB
PWM
IPS(UPPER)
IPS(LOWER)
OFF
SOURCE (S)
PI-4643-082907
4
Rev. H 06/13
www.powerint.com
TOP252-262
VC
CONTROL (C)
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
+
5.8 V
4.8 V
5.8 V
EXTERNAL
CURRENT
LIMIT (X)
SOFT START
INTERNAL UV
COMPARATOR
IFB
CURRENT
LIMIT
ADJUST
KPS(UPPER)
VI (LIMIT)
OVP OV/
UV
SOFT
START
OSCILLATOR
WITH JITTER
DCMAX
DCMAX
CURRENT LIMIT
COMPARATOR
HYSTERETIC
THERMAL
SHUTDOWN
STOP
66k/132k
SHUTDOWN/
AUTO-RESTART
STOP LOGIC
LINE
SENSE
KPS(LOWER)
16
ON/OFF
1V
VBG + VT
VOLTAGE
MONITOR (V)
DRAIN (D)
INTERNAL
SUPPLY
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
DMAX
CLOCK
S
F REDUCTION
LEADING
EDGE
BLANKING
FREQUENCY
(F)
F REDUCTION
KPS(UPPER)
KPS(LOWER)
SOFT START
IFB
PWM
IPS(UPPER)
IPS(LOWER)
OFF
SOURCE (S)
PI-4511-082907
Figure 3c. Functional Block Diagram (TOP254-258 YN Package and all eSIP Packages).
VC
CONTROL (C)
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
+
5.8 V
4.8 V
5.8 V
EXTERNAL
CURRENT
LIMIT (X)
SOFT START
KPS(UPPER)
VI (LIMIT)
OVP OV/
UV
DCMAX
DCMAX
CURRENT LIMIT
COMPARATOR
HYSTERETIC
THERMAL
SHUTDOWN
STOP
SOFT
START
OSCILLATOR
WITH JITTER
SHUTDOWN/
AUTO-RESTART
STOP LOGIC
LINE
SENSE
KPS(LOWER)
16
ON/OFF
1V
VBG + VT
VOLTAGE
MONITOR (V)
INTERNAL UV
COMPARATOR
IFB
CURRENT
LIMIT
ADJUST
DRAIN (D)
INTERNAL
SUPPLY
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
DMAX
CLOCK
S
F REDUCTION
LEADING
EDGE
BLANKING
SOURCE (S)
F REDUCTION
KPS(UPPER)
KPS(LOWER)
SOFT START
IFB
PWM
IPS(UPPER)
IPS(LOWER)
OFF
PI-4974-122607
SIGNAL
GROUND (G)
5
www.powerint.com
Rev. H 06/13
TOP252-262
+
4 M
RLS
DC
Input
Voltage
CONTROL
1
2
S
S
DC
Input
Voltage
V
CONTROL
For RLS = 4 M
For RIL = 12 k
ILIMIT = 61%
RIL
12 k
4 M
DC
Input
Voltage
D
12345 7
VXCS F D
PI-4644-091108
M
CONTROL
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
DCMAX@100 VDC = 76%
DCMAX@375 VDC = 41%
C
S
PI-4712-120307
6
Rev. H 06/13
www.powerint.com
PI-4983-021308
4 M
Tab Internally
Connected to
SOURCE Pin
10 S
P and G Package
For RIL = 12 k
ILIMIT = 61%
Y Package (TO-220-7C)
RIL
12 k
Lead Bend
Outward from Drawing
(Refer to eSIP-7F Package
Outline Drawing)
X
C
RLS
M Package
For RLS = 4 M
12345 7
V XCSG D
12345 7
VXCF S D
Figure 5. TOP254-258 Y and All M/E/L Package Line Sense and Externally Set
Current Limit.
Tab Internally
Connected to
SOURCE Pin
12345 7
VXCF S D
L Package (eSIP-7F)
Y Package (TO-220-7C)
E Package (eSIP-7C)
PI-4711-021308
TOP252-262
Auto-Restart
78
For RIL = 19 k
ILIMIT = 37%
DC
Input
Voltage
D
M
CONTROL
RIL
For RIL = 12 k
ILIMIT = 61%
CONTROL
Current
100
55
25
CONTROL
Current
Full Frequency Mode
132
Frequency (kHz)
PI-4713-021308
Low
Frequency
Mode
Variable
Frequency
Mode
66
Multi-Cycle
Modulation
Jitter
30
ICD1 IB
IC01
IC02
www.powerint.com
Rev. H 06/13
TOP252-262
4. Switching frequency of 132 kHz reduces the transformer size
with no noticeable impact on EMI.
5. Frequency jittering reduces EMI in the full frequency mode at
high load condition.
6. Hysteretic over-temperature shutdown ensures automatic
recovery from thermal fault. Large hysteresis prevents circuit
board overheating.
7. Packages with omitted pins and lead forming provide large
drain creepage distance.
8. Reduction of the auto-restart duty cycle and frequency to
improve the protection of the power supply and load during
open loop fault, short circuit, or loss of regulation.
9. Tighter tolerances on I2f power coefficient, current limit
reduction, PWM gain and thermal shutdown threshold.
The VOLTAGE-MONITOR (V) pin is usually used for line sensing
by connecting a 4 MW resistor from this pin to the rectified DC
high voltage bus to implement line overvoltage (OV), undervoltage (UV) and dual-slope line feed-forward with DCMAX
reduction. In this mode, the value of the resistor determines the
OV/UV thresholds and the DCMAX is reduced linearly with a dual
slope to improve line ripple rejection. In addition, it also
provides another threshold to implement the latched and
hysteretic output overvoltage protection (OVP). The pin can
also be used as a remote ON/OFF using the IUV threshold.
The EXTERNAL CURRENT LIMIT (X) pin can be used to reduce
the current limit externally to a value close to the operating peak
current, by connecting the pin to SOURCE through a resistor.
This pin can also be used as a remote ON/OFF input.
For the P and G package the VOLTAGE-MONITOR and
EXTERNAL CURRENT LIMIT pin functions are combined on
one MULTI-FUNCTION (M) pin. However, some of the functions
become mutually exclusive.
The FREQUENCY (F) pin in the TOP254-258 Y and E/L packages
set the switching frequency in the full frequency PWM mode to
the default value of 132 kHz when connected to SOURCE pin. A
half frequency option of 66 kHz can be chosen by connecting
this pin to the CONTROL pin instead. Leaving this pin open is
not recommended. In the P, G and M packages and the
TOP259-261 Y packages, the frequency is set internally at
66 kHz in the full frequency PWM mode.
CONTROL (C) Pin Operation
The CONTROL pin is a low impedance node that is capable of
receiving a combined supply and feedback current. During
normal operation, a shunt regulator is used to separate the
feedback signal from the supply current. CONTROL pin voltage
VC is the supply voltage for the control circuitry including the
MOSFET gate driver. An external bypass capacitor closely
connected between the CONTROL and SOURCE pins is
required to supply the instantaneous gate drive current. The
total amount of capacitance connected to this pin also sets the
auto-restart timing as well as control loop compensation.
When rectified DC high voltage is applied to the DRAIN pin
during start-up, the MOSFET is initially off, and the CONTROL
pin capacitor is charged through a switched high voltage
8
Rev. H 06/13
www.powerint.com
Switching
Frequency
PI-4530-041107
TOP252-262
fOSC +
fOSC 4 ms
VDRAIN
Time
Figure 10. Switching Frequency Jitter (Idealized VDRAIN Waveforms).
9
www.powerint.com
Rev. H 06/13
TOP252-262
~
~
~
~
VUV
~
~
~
~
~
~
VLINE
0V
S15 S14
S13
S12
S0
S14
S15
S13
S12
~
~
S0
S0
S15
S15
5.8 V
4.8 V
~
~
~
~
0V
S13 S12
~
~
S14
~
~
S15
VC
~
~
VDRAIN
0V
VOUT
~
~
~
~
~
~
0V
Note: S0 through S15 are the output states of the auto-restart counter
4
PI-4531-121206
Figure 11. Typical Waveforms for (1) Power Up (2) Normal Operation (3) Auto-Restart (4) Power Down.
on. The leading edge blanking time has been set so that, if a
power supply is designed properly, current spikes caused by
primary-side capacitances and secondary-side rectifier reverse
recovery time should not cause premature termination of the
switching pulse.
The current limit is lower for a short period after the leading
edge blanking time. This is due to dynamic characteristics of
the MOSFET. During startup and fault conditions the controller
prevents excessive drain currents by reducing the switching
frequency.
Line Undervoltage Detection (UV)
At power up, UV keeps TOPSwitch-HX off until the input line
voltage reaches the undervoltage threshold. At power down,
UV prevents auto-restart attempts after the output goes out of
regulation. This eliminates power down glitches caused by slow
discharge of the large input storage capacitor present in
applications such as standby supplies. A single resistor
connected from the VOLTAGE-MONITOR pin (Y, E/L and M
packages) or MULTI-FUNCTION pin (P and G packages) to the
rectified DC high voltage bus sets UV threshold during power
up. Once the power supply is successfully turned on, the UV
threshold is lowered to 44% of the initial UV threshold to allow
extended input voltage operating range (UV low threshold). If
the UV low threshold is reached during operation without the
power supply losing regulation, the device will turn off and stay
off until UV (high threshold) has been reached again. If the
power supply loses regulation before reaching the UV low
threshold, the device will enter auto-restart. At the end of each
auto-restart cycle (S15), the UV comparator is enabled. If the
UV high threshold is not exceeded, the MOSFET will be
disabled during the next cycle (see Figure 11). The UV feature
can be disabled independent of the OV feature.
10
Rev. H 06/13
www.powerint.com
TOP252-262
Line Overvoltage Shutdown (OV)
The same resistor used for UV also sets an overvoltage
threshold, which, once exceeded, will force TOPSwitch-HX to
stop switching instantaneously (after completion of the current
switching cycle). If this condition lasts for at least 100 ms, the
TOPSwitch-HX output will be forced into off state. Unlike with
TOPSwitch-GX, however, when the line voltage is back to
normal with a small amount of hysteresis provided on the OV
threshold to prevent noise triggering, the state machine sets to
S13 and forces TOPSwitch-HX to go through the entire autorestart sequence before attempting to switch again. The ratio
of OV and UV thresholds is preset at 4.5, as can be seen in
Figure 12. When the MOSFET is off, the rectified DC high
voltage surge capability is increased to the voltage rating of the
MOSFET (700 V), due to the absence of the reflected voltage
and leakage spikes on the drain. The OV feature can be
disabled independent of the UV feature.
In order to reduce the no-load input power of TOPSwitch-HX
designs, the V-pin (or M-pin for P Package) operates at very low
currents. This requires careful layout considerations when
designing the PCB to avoid noise coupling. Traces and
components connected to the V-pin should not be adjacent to
any traces carrying switching currents. These include the drain,
16
Line Undervoltage
Line Overvoltage
Line Feed-Forward (DCMAX)
17
18
19
20
3
3
3
3
3
3
3
3
3
3
3
21
22
23
24
25
26
27
3
3
3
3
3
3
3
3
3
3
Remote ON/OFF
3
3
Device Reset
28
*This table is only a partial list of many VOLTAGE MONITOR and EXTERNAL CURRENT LIMIT Pin Configurations that are possible.
Table 2.
VOLTAGE MONITOR (V) Pin and EXTERNAL CURRENT LIMIT (X) Pin Configuration Options.
29
Line Undervoltage
Line Overvoltage
Line Feed-Forward (DCMAX)
30
31
32
33
3
3
3
3
3
3
3
3
3
3
3
34
35
36
3
3
Remote ON/OFF
Device Reset
38
39
3
3
3
3
40
37
*This table is only a partial list of many MULTI-FUNCTIONAL Pin Configurations that are possible.
Table 3.
11
www.powerint.com
Rev. H 06/13
TOP252-262
M Pin
X Pin
V Pin
IUV
IREM(N)
IOV
IOV(LS)
(Enabled)
Output
MOSFET
Switching
(Non-Latching)
(Latching)
(Disabled)
Disabled when supply
output goes out of
regulation
ILIMIT (Default)
Current
Limit
I
DCMAX (78%)
Maximum
Duty Cycle
I
VBG
Pin Voltage
-250
-200
-150
-100
-50
25
50
75
100
125
336
X and V Pins (Y, E, L and M Packages) and M Pin (P and G Packages) Current (A)
Note: This figure provides idealized functional characteristics with typical performance values. Please refer to the parametric
table and typical performance characteristics sections of the data sheet for measured data. For a detailed description of
each functional pin operation refer to the Functional Description section of the data sheet.
PI-4646-071708
Figure 12. MULTI-FUNCTION (P and G package). VOLTAGE MONITOR and EXTERNAL CURRENT LIMIT (Y, E/L and M package) Pin Characteristics.
12
Rev. H 06/13
www.powerint.com
TOP252-262
Line Feed-Forward with DCMAX Reduction
The same resistor used for UV and OV also implements line voltage
feed-forward, which minimizes output line ripple and reduces
power supply output sensitivity to line transients. Note that for the
same CONTROL pin current, higher line voltage results in smaller
operating duty cycle. As an added feature, the maximum duty
cycle DCMAX is also reduced from 78% (typical) at a voltage slightly
lower than the UV threshold to 36% (typical) at the OV threshold.
DCMAX of 36% at high line was chosen to ensure that the power
capability of the TOPSwitch-HX is not restricted by this feature
under normal operation. TOPSwitch-HX provides a better fit to the
ideal feed-forward by using two reduction slopes: -1% per mA for all
bus voltage less than 195 V (typical for 4 MW line impedance) and
-0.25% per mA for all bus voltage more than 195 V. This dual
slope line feed-forward improves the line ripple rejection
significantly compared with the TOPSwitch-GX.
Remote ON/OFF
TOPSwitch-HX can be turned on or off by controlling the
current into the VOLTAGE-MONITOR pin or out from the
EXTERNAL CURRENT LIMIT pin (Y, E/L and M packages) and
into or out from the MULTI-FUNCTION pin (P and G package,
see Figure 12). In addition, the VOLTAGE-MONITOR pin has a
1 V threshold comparator connected at its input. This voltage
threshold can also be used to perform remote ON/OFF control.
When a signal is received at the VOLTAGE-MONITOR pin or the
EXTERNAL CURRENT LIMIT pin (Y, E/L and M packages) or the
MULTI-FUNCTION pin (P and G package) to disable the output
through any of the pin functions such as OV, UV and remote
ON/OFF, TOPSwitch-HX always completes its current switching
cycle before the output is forced off.
As seen above, the remote ON/OFF feature can also be used as
a standby or power switch to turn off the TOPSwitch-HX and
keep it in a very low power consumption state for indefinitely
long periods. If the TOPSwitch-HX is held in remote off state for
long enough time to allow the CONTROL pin to discharge to the
internal supply undervoltage threshold of 4.8 V (approximately
32 ms for a 47 F CONTROL pin capacitance), the CONTROL
pin goes into the hysteretic mode of regulation. In this mode,
the CONTROL pin goes through alternate charge and discharge
cycles between 4.8 V and 5.8 V (see CONTROL pin operation
section above) and runs entirely off the high voltage DC input,
but with very low power consumption (160 mW typical at
230 VAC with M or X pins open). When the TOPSwitch-HX is
remotely turned on after entering this mode, it will initiate a
normal start-up sequence with soft-start the next time the
CONTROL pin reaches 5.8 V. In the worst case, the delay from
remote on to start-up can be equal to the full discharge/charge
cycle time of the CONTROL pin, which is approximately 125 ms
for a 47 F CONTROL pin capacitor. This reduced
consumption remote off mode can eliminate expensive and
unreliable in-line mechanical switches. It also allows for
microprocessor controlled turn-on and turn-off sequences that
may be required in certain applications such as inkjet and laser
printers.
Soft-Start
The 17 ms soft-start sweeps the peak drain current and
switching frequency linearly from minimum to maximum value
by operating through the low frequency PWM mode and the
variable frequency mode before entering the full frequency
mode. In addition to start-up, soft-start is also activated at each
restart attempt during auto-restart and when restarting after
being in hysteretic regulation of CONTROL pin voltage (VC), due
to remote OFF or thermal shutdown conditions. This effectively
minimizes current and voltage stresses on the output MOSFET,
the clamp circuit and the output rectifier during start-up. This
feature also helps minimize output overshoot and prevents
saturation of the transformer during start-up.
Shutdown/Auto-Restart
To minimize TOPSwitch-HX power dissipation under fault
conditions, the shutdown/auto-restart circuit turns the power
supply on and off at an auto-restart duty cycle of typically 2% if
an out of regulation condition persists. Loss of regulation
interrupts the external current into the CONTROL pin. VC
regulation changes from shunt mode to the hysteretic autorestart mode as described in CONTROL pin operation section.
When the fault condition is removed, the power supply output
becomes regulated, VC regulation returns to shunt mode, and
normal operation of the power supply resumes.
Hysteretic Over-Temperature Protection
Temperature protection is provided by a precision analog circuit
that turns the output MOSFET off when the junction temperature
exceeds the thermal shutdown temperature (142 C typical).
When the junction temperature cools to below the lower
hysteretic temperature point, normal operation resumes, thus
providing automatic recovery. A large hysteresis of 75 C
(typical) is provided to prevent overheating of the PC board due
to a continuous fault condition. VC is regulated in hysteretic
mode, and a 4.8 V to 5.8 V (typical) triangular waveform is
present on the CONTROL pin while in thermal shutdown.
Bandgap Reference
All critical TOPSwitch-HX internal voltages are derived from a
temperature-compensated bandgap reference. This voltage
reference is used to generate all other internal current
references, which are trimmed to accurately set the switching
frequency, MOSFET gate drive current, current limit, and the line
OV/UV/OVP thresholds. TOPSwitch-HX has improved circuitry
to maintain all of the above critical parameters within very tight
absolute and temperature tolerances.
High-Voltage Bias Current Source
This high-voltage current source biases TOPSwitch-HX from the
DRAIN pin and charges the CONTROL pin external capacitance
during start-up or hysteretic operation. Hysteretic operation
occurs during auto-restart, remote OFF and over-temperature
shutdown. In this mode of operation, the current source is
switched on and off, with an effective duty cycle of approximately 35%. This duty cycle is determined by the ratio of
CONTROL pin charge (IC) and discharge currents (ICD1 and ICD2).
This current source is turned off during normal operation when
the output MOSFET is switching. The effect of the current
source switching will be seen on the DRAIN voltage waveform
as small disturbances and is normal.
13
www.powerint.com
Rev. H 06/13
TOP252-262
TOPSwitch-HX
200 A
1V
(Positive Current Sense - Undervoltage,
Overvoltage, ON/OFF, Maximum Duty
Cycle Reduction, Output Overvoltage Protection)
400 A
PI-4714-071408
Figure 13a. VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pin Input Simplified Schematic.
P and G Package
CONTROL (C)
TOPSwitch-HX
200 A
PI-4715-071408
14
Rev. H 06/13
www.powerint.com
TOP252-262
Typical Uses of FREQUENCY (F) Pin
DC
Input
Voltage
DC
Input
Voltage
D
CONTROL
D
CONTROL
PI-2655-071700
PI-2654-071700
15
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Rev. H 06/13
TOP252-262
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins
TOP252-258M
DC
Input
Voltage
VXCS F
TOP259-261Y
DC
Input
Voltage
S C
VXCSG
CONTROL
S D
CONTROL
CS
eSIP L Package
VXC FS
DC
Input
Voltage
eSIP E Package
VXC FS
PI-4984-020708
S D
4 M
DC
Input
Voltage
V
CONTROL
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
DCMAX@100 VDC = 76%
DCMAX@375 VDC = 41%
CONTROL
S D
S
PI-4717-120307
PI-4956-071708
4 M
DC
Input
Voltage
D
10 k
Reset
V
CONTROL
QR
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
DCMAX @ 100 VDC = 76%
DCMAX @ 375 VDC = 41%
RLS
DC
Input
Voltage
4 M
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
ROVP
VROVP
V
CONTROL
PI-4716-020508
TOP254-258Y
ROVP >3k
PI-4756-121007
PI-4719-120307
16
Rev. H 06/13
www.powerint.com
TOP252-262
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.)
DC
Input
Voltage
55 k
CONTROL
1N4148
6.2 V
RLS
DC
Input
Voltage
40 k
D
CONTROL
C
S
PI-4720-120307
For RIL = 12 k
ILIMIT = 61%
PI-4721-120307
+
RLS
2.5 M
TOP259-261YN would
use the G pin as the
return for RIL.
For RIL = 19 k
ILIMIT = 37%
DC
Input
Voltage
D
CONTROL
D
CONTROL
TOP259-261YN would
use the G pin as the
return for RIL.
X
RIL
DC
Input
Voltage
X
RIL
6 k
PI-4723-011008
PI-4722-021308
DC
Input
Voltage
QR can be an optocoupler
output or can be replaced by
a manual switch.
TOP259-261YN would
use the G pin as the
return for QR.
CONTROL
For RIL = 12 k
DC
Input
Voltage
ILIMIT = 61%
D
CONTROL
X
QR
QR can be an optocoupler
output or can be replaced
by a manual switch.
PI-2625-011008
ILIMIT = 37%
TOP259-261YN would
use the G pin as the
return for QR.
RIL
ON/OFF
47 K
For RIL = 19 k
QR
16 k
ON/OFF
PI-4724-011008
Figure 25. Active-on Remote ON/OFF with Externally Set Current Limit.
17
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Rev. H 06/13
TOP252-262
TOP259-261YN would
use the G pin as the
return for QR.
CONTROL
DC
Input
Voltage
For RIL = 12 k
ILIMIT = 61%
QR
16 k
ON/OFF
CONTROL
TOP259-261YN would
use the G pin as the
return for RIL.
RIL
4 M
RLS
QR can be an optocoupler
output or can be replaced
by a manual switch.
RLS
DC
Input
Voltage
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
DCMAX @ 100 VDC = 76%
DCMAX @ 375 VDC = 41%
C
For RIL = 12 k
ILIMIT = 61%
RIL
12 k
PI-4725-011008
4 M
DC
Input
Voltage
D
10 k
Reset
V
CONTROL
QR
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
PI-4756-121007
+
D
RLS
S
DC
Input
Voltage
D
M
CONTROL
4 M
DC
Input
Voltage
S
PI-4727-061207
M
CONTROL
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
S
PI-4728-120307
Figure 30. Line Sensing for Undervoltage, Overvoltage and Line Feed-Forward.
18
Rev. H 06/13
www.powerint.com
PI-4726-021308
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.)
TOP252-262
Typical Uses of MULTI-FUNCTION (M) Pin (cont.)
4 M
DC
Input
Voltage
D
M
CONTROL
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
DCMAX @ 100 VDC = 76%
DCMAX @ 375 VDC = 41%
RLS
DC
Input
Voltage
4 M
For RLS = 4 M
VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
ROVP
VROVP
M
CONTROL
ROVP >3k
PI-4729-120307
PI-4730-120307
Figure 31. Line Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Latched Output Overvoltage Protection.
Figure 32. Line Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Hysteretic Output Overvoltage Protection.
RLS
DC
Input
Voltage
DC
Input
Voltage
40 k
D
CONTROL
1N4148
M
CONTROL
55 k
6.2 V
PI-4732-120307
PI-4731-120307
For RIL = 12 k
ILIMIT = 61%
Figure 34. Line Sensing for Overvoltage Only (Undervoltage Disabled). Maximum
Duty Cycle Reduced at Low Line and Further Reduction with
Increasing Line Voltage.
+
RLS
For RIL = 19 k
ILIMIT = 37%
DC
Input
Voltage
D
M
CONTROL
RIL
PI-4733-021308
Figure 35. Externally Set Current Limit (Not Normally Required See M Pin
Operation Description).
2.5 M
DC
Input
Voltage
RIL
M
CONTROL
6 k
S
PI-4734-092107
Figure 36. Current Limit Reduction with Line Voltage (Not Normally Required
See M Pin Operation Description).
19
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Rev. H 06/13
TOP252-262
Typical Uses of MULTI-FUNCTION (M) Pin (cont.)
QR can be an optocoupler
output or can be replaced
by a manual switch.
QR can be an optocoupler
output or can be replaced
by a manual switch.
For RIL = 12 k
DC
Input
Voltage
M
CONTROL
ON/OFF
47 k
For RIL = 19 k
16 k
ILIMIT = 37%
RIL
CONTROL
QR
ON/OFF
ILIMIT = 61%
DC
Input
Voltage
QR
S
PI-2519-040501
Figure 38. Active-on Remote ON/OFF with Externally Set Current Limit
(see M Pin Operation Description).
DC
Input
Voltage
QR can be an optocoupler
output or can be replaced
by a manual switch.
ON/OFF
RIL
7 k
PI-4735-092107
QR
M
CONTROL
12 k
RMC
24 k
RMC = 2RIL
DC
Input
Voltage
D
10 k
Reset
PI-4736-060607
Figure 39. Active-off Remote ON/OFF with Externally Set Current Limit
(see M Pin Operation Description).
For RLS = 4 M
4 M VUV = 102.8 VDC
VOV = 451 VDC
Sense Output Voltage
M
CONTROL
QR
S
PI-4757-120307
20
Rev. H 06/13
www.powerint.com
TOP252-262
Application Examples
A High Efficiency, 35 W, Dual Output - Universal Input
Power Supply
The circuit in Figure 41 takes advantage of several of the
TOPSwitch-HX features to reduce system cost and power
supply size and to improve efficiency. This design delivers
35 W total continuous output power from a 90 VAC to 265 VAC
input at an ambient of 50 C in an open frame configuration. A
nominal efficiency of 84% at full load is achieved using
TOP258P. With a DIP-8 package, this design provides 35 W
continuous output power using only the copper area on the
circuit board underneath the part as a heat sink. The different
operating modes of the TOPSwitch-HX provide significant
improvement in the no-load, standby, and light load performance
of the power supply as compared to the previous generations of
the TOPSwitch.
Resistors R3 and R4 provide line sensing, setting line UV at
100 VDC and line OV at 450 VDC.
Diode D5, together with resistors R6, R7, capacitor C6 and TVS
VR1, forms a clamp network that limits the drain voltage of the
TOPSwitch after the integrated MOSFET turns off. TVS VR1
provides a defined maximum clamp voltage and typically only
conducts during fault conditions such as overload. This allows
the RCD clamp (R6, R7, C6 and D5) to be sized for normal
operation, thereby maximizing efficiency at light load. Should
the feedback circuit fail, the output of the power supply may
exceed regulation limits. This increased voltage at output will
also result in an increased voltage at the output of the bias
R11
33
VR1
P6KE200A
R7
20
1/2 W
11
C16
470 pF
100 V
L1
6.8 mH
C14
C15
680 F L2
220 F
25 V 3.3 H 25 V
L3
3.3 H
C4
100 F
400 V
R2
1 M
R10
D6
FR106 4.7
5
C10
10 F
50 V
RT1
10
E
N
R13
330
90 - 265
VAC
C8
100 nF
50 V
R8
6.8
C9
47 F
16 V
R19
10
R14
22
C19
1.0 F
50 V
VR3
BZX55B8V2
8.2 V
2%
R15
1 k
U2B
PS25011-H-A
TOPSwitch-HX
U1
CONTROL TOP258PN
C
M
RTN
+5 V,
2.2 A
RTN
C17
2200 F
10 V
C11
2.2 nF
250 VAC
VR2
1N5250B
R5
20 V
5.1 k
C3
220 nF
275 VAC
+12 V,
2A
C18
220 F
10 V
D8
SB530
R4
2.0 M
R1
1 M
F1
3.15 A
D5
FR106
R3
2.0 M
D4
1N4007
C13
680 F
25 V
R12
33
6
D3
1N4937
C12
470 pF
100 V
D7
SB560
T1
2 EER28 7
R6
22 k
2W
D2
1N4007
C7
2.2 nF
250 VAC
C6
3.9 nF
1 kV
D1
1N4937
winding. Zener VR2 will break down and current will flow into
the M pin of the TOPSwitch initiating a hysteretic overvoltage
protection with automatic restart attempts. Resistor R5 will limit
the current into the M pin to < 336 mA, thus setting hysteretic
OVP. If latching OVP is desired, the value of R5 can be reduced
to 20 W.
U2A
PS25011-H-A
R16
10 k
C20
10 F
50 V
D9
1N4148
U3
TL431
2%
R17
10 k
R18
196 k
1%
R20
12.4 k
1%
C21
220 nF
50 V
R21
10 k
1%
PI-4747-020508
21
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Rev. H 06/13
TOP252-262
dissipated by VR1 and VR3, the leakage energy instead being
dissipated by R1 and R2. However, VR1 and VR3 are essential
to limit the peak drain voltage during start-up and/or overload
conditions to below the 700 V rating of the TOPSwitch-HX
MOSFET. The schematic shows an additional turn-off snubber
circuit consisting of R20, R21, R22, D5 and C18. This reduces
turn-off losses in the TOPSwitch-HX.
The flyback topology is still usable at this power level due to the
high output voltage, keeping the secondary peak currents low
enough so that the output diode and capacitors are reasonably
sized. In this example, the TOP258YN is at the upper limit of its
power capability.
2.2 nF
250 VAC
C4
R2
R1
68 k 68 k
2W 2W
250 - 380
VDC
F1
4A
RT1 O
5t
R6
4.7 M
R4
2.0 M
R7
4.7 M
R5
2.0
C3
4.7 nF
1 kV
D1
BYV26C
11
12
4
C18
120 pF
1 kV
RTN
D3
MBR20100CT
R18
22
0.5 W
R8
4.7
C17
47 pF
1 kV
R12
240
0.125 W
C9
10 F
50 V
R23
15 k
0.125 W
C11
100 nF
50 V
R16
31.6 k
1%
U2
PC817A
R11
C12
1 k
4.7 nF
0.125 W 50 V
U2
PC817B
C20
1.0 F
50 V
R24
30
0.125 W
TOPSwitch-HX
U1
TOP258YN
CONTROL
R3
8.06 k
1%
VR2
1N5258B
36 V
R19
4.7
R22
1.5 k
2W
+19 V,
7.7 A
9,10
D5
1N4937
C15-C16
820 F
25 V
L1
3.3 H
T1
EI35
C5-C8
820 F
25 V
D2
MBR20100CT
7
D4
1N4148
5
R20
1.5 k
2W
R21
1.5 k
2W
C14
47 pF
1 kV
13,14
VR1, VR3
P6KE100A
C1
22 F
400 V
R14
22
0.5 W
R10
6.8
C10
47 F
10 V
C19
10 F
50 V
R13
56 k
0.125 W
D6
1N4148
U3
TL431
2%
R17
562
1%
C13
100 nF
50 V
R15
4.75 k
1%
PI-4795-092007
22
Rev. H 06/13
www.powerint.com
TOP252-262
TOPSwitch-HX and R20, C9, R22 and VR5. Should the bias
winding output voltage across C13 rise due to output overload
or an open loop fault (opto coupler failure), then VR5 conducts
triggering the latching shutdown. To prevent false triggering
due to short duration overload, a delay is provided by R20, R22
and C9.
Resistor R12 sets the current limit of the part. Resistors R11
and R14 provide line feed forward information that reduces the
current limit with increasing DC bus voltage, thereby maintaining
a constant overload power level with increasing line voltage.
Resistors R1 and R2 implement the line undervoltage and
overvoltage function and also provide feed forward compensation
for reducing line frequency ripple at the output. The overvoltage
feature inhibits TOPSwitch-HX switching during a line surge
extending the high voltage withstand to 700 V without device
damage.
R19 C26
68 100 pF
0.5 W 1 kV
C8
1 nF
250 VAC
1
C20
330 F
50 V
10
C31
22 F
50 V
L2
L3
32 V
625 mA, 2.5 APK
3.3 H
D8
1N4007
D9
1N4007
C3
120 F
400 V
R1
2 M
to
D11
1N4007
D10
1N4007
RT1
10
L1
5.3 mH
R23
R24
1 M
1 M
C1
220 nF
275 VAC
F1
3.15 A
90 - 264
VAC
R17
1 k
0.5 W
C5
10 nF
1 kV
NC
4
T1
EF25
R21
1 M
0.125 W
VR5
1N5250B
20 V
R22
2 M
C30
100 nF
400 V
R26
68 k
D5
LL4148
R10
56
R12
7.5 k
1%
TOPSwitch-HX
U4
TOP258MN
C29
220 nF
50 V
R8
1.5 k
C9
1 F
100 V
R20
130 k
U2A
PC817D
VR3
1N5255B
28 V
PI-4833-092007
C6
100 nF
50 V
Q2
2N3904
Q3
2N3904
C10
1 nF
250 VAC
R9
2 k
C
Q1
2N3904
C13
10 F
50 V
C28
330 nF
50 V
CONTROL
RTN
47 H
D2
FR107
R14
3.6 M
R15
1 k
D6-D7
STPS3150
9
5
R3
2 M
R4
2 M
R25
100
R11
3.6 M
R2
2 M
D13
1N4007
VR7
BZY97C150
150 V
R18
39 k
R6
6.8
C7
47 F
16 V
Figure 43. 20 W Continuous, 80 W Peak, Universal Input Power Supply using TOP258MN.
23
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Rev. H 06/13
TOP252-262
A High Efficiency, 65 W, Universal Input Power Supply
The circuit shown in Figure 44 delivers 65 W (19 V @ 3.42 A) at
88% efficiency using a TOP260EN operating over an input
voltage range of 90 VAC to 265 VAC.
Diode D4 and capacitor C10 form the bias winding rectifier and
filter. Should the feedback loop break due to a defective
component, a rising bias winding voltage will cause the Zener
VR2 to break down and trigger the over voltage protection
which will inhibit switching.
C6
2.2 nF
250 VAC
C5
VR1
2.2 nF BZY97C180
1 kV
180 V
3KBP08M
BR1
C13
C14
470 F 470 F
25 V
25 V
T1
4 RM10 FL1
5
R8
100
C12
1 nF R16
100 V 33
R9
1 k
C2
120 F
400 V
R1
R2
2.2 M 2.2 M
F1
4A
D1
DL4937
R4
2.0 M
R6
6.8 M
D5
BAV19WS
C4
100 nF
400 V
C1
330 nF
275 VAC
D3
BAV19WS
TOPSwitch-HX
U1
V TOP260EN
CONTROL
E
N
90 - 265
VAC
C3
470 pF
250 VAC
R7
15 k
1%
L2
Ferrite Bead
C8
100 nF
50 V
VR3
BZX79-C22
22 V
C11
100 nF
50 V
R11
2 M
D4 BAV19WS
L1
12 mH
19 V, 3.42 A
RTN
C10
VR2
R10
22 F
1N5248B
50 V 73.2 k 18 V
R5
5.1 M
C15
47 F
25 V
D2
MBR20100CT
FL2
6
R3
2.0 M
L3
Ferrite
Bead
R12
5.1 k
R16
680
C7
100 nF
25 V
U2B
LTY817C
R13
5.1
U3A
PC357A
U2A
LTY817C
R14
100
R15
6.8
C9
47 F
16 V
R18
47
U3B
PC357A
D6
1N4148
C16
1 F
50 V
C18
100 nF
R19
68.1 k
R21
1 k
C17
33 F
35 V
U4
LM431
2%
R20
10 k
PI-4998-021408
24
Rev. H 06/13
www.powerint.com
TOP252-262
Key Application Considerations
TOPSwitch-HX vs. TOPSwitch-GX
Table 4 compares the features and performance differences
between TOPSwitch-HX and TOPSwitch-GX. Many of the new
TOPSwitch-GX
TOPSwitch-HX
TOPSwitch-HX Advantages
EcoSmart
Output Overvoltage
Protection (OVP)
Not available
Linear reduction
132 kHz
66 kHz
Lowest MOSFET On
Resistance in DIP-8 Package
3.0 W (TOP246P)
I2f Trimming
Not available
point)
Improved standby efficiency
Improved no-load consumption
to higher efficiency
1.8 W (TOP258P)
heat sink
-10% / +20%
5.6%
2%
Thermal Shutdown
130 C to 150 C
135 C to 150 C
30%-100% of ILIMIT
50 mA (2 MW sense
impedance)
25 mA (4 MW sense
impedance)
Soft-Start
stress at startup
Smooth output voltage rise
Table 4.
25
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Rev. H 06/13
TOP252-262
TOPSwitch-HX Design Considerations
Power Table
The data sheet power table (Table 1) represents the maximum
practical continuous output power based on the following
conditions:
1. 12 V output.
2. Schottky or high efficiency output diode.
3. 135 V reflected voltage (VOR) and efficiency estimates.
4. A 100 VDC minimum for 85-265 VAC and 250 VDC minimum for 230 VAC.
5. Sufficient heat sinking to keep device temperature 100 C.
6. Power levels shown in the power table for the M/P package
device assume 6.45 cm2 of 610 g/m2 copper heat sink area
in an enclosed adapter, or 19.4 cm2 in an open frame.
The provided peak power depends on the current limit for the
respective device.
TOPSwitch-HX Selection
Selecting the optimum TOPSwitch-HX depends upon required
maximum output power, efficiency, heat sinking constraints,
system requirements and cost goals. With the option to
externally reduce current limit, an Y, E/L or M package
TOPSwitch-HX may be used for lower power applications
where higher efficiency is needed or minimal heat sinking is
available.
Input Capacitor
The input capacitor must be chosen to provide the minimum
DC voltage required for the TOPSwitch-HX converter to
maintain regulation at the lowest specified input voltage and
maximum output power. Since TOPSwitch-HX has a high
DCMAX limit and an optimized dual slope line feed forward for
ripple rejection, it is possible to use a smaller input capacitor.
For TOPSwitch-HX, a capacitance of 2 mF per watt is possible
for universal input with an appropriately designed transformer.
Primary Clamp and Output Reflected Voltage VOR
A primary clamp is necessary to limit the peak TOPSwitch-HX
drain to source voltage. A Zener clamp requires few parts and
takes up little board space. For good efficiency, the clamp
Zener should be selected to be at least 1.5 times the output
reflected voltage VOR, as this keeps the leakage spike conduction
time short. When using a Zener clamp in a universal input
application, a VOR of less than 135 V is recommended to allow
for the absolute tolerances and temperature variations of the
Zener. This will ensure efficient operation of the clamp circuit
and will also keep the maximum drain voltage below the rated
breakdown voltage of the TOPSwitch-HX MOSFET. A high VOR
is required to take full advantage of the wider DCMAX of
TOPSwitch-HX. An RCD clamp provides tighter clamp voltage
tolerance than a Zener clamp and allows a VOR as high as 150
V. RCD clamp dissipation can be minimized by reducing the
external current limit as a function of input line voltage (see
Figures 23 and 36). The RCD clamp is more cost effective than
the Zener clamp but requires more careful design (see Quick
Design Checklist).
Output Diode
The output diode is selected for peak inverse voltage, output
current, and thermal conditions in the application (including heat
26
Rev. H 06/13
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TOP252-262
PI-2576-010600
80
70
Amplitude (dBV)
60
50
40
30
20
-10
0
EN55022B (QP)
EN55022B (AV)
-10
-20
0.15
10
30
Frequency (MHz)
Figure 45a. Fixed Frequency Operation Without Jitter.
70
PI-2577-010600
80
Amplitude (dBV)
60
50
40
30
20
-10
0
EN55022B (QP)
EN55022B (AV)
-10
-20
0.15
10
30
Frequency (MHz)
Figure 45b. TOPSwitch-HX Full Range EMI Scan (132 kHz With Jitter) With
Identical Circuitry and Conditions.
Standby Consumption
Frequency reduction can significantly reduce power loss at light
or no load, especially when a Zener clamp is used. For very low
secondary power consumption, use a TL431 regulator for
feedback control. A typical TOPSwitch-HX circuit automatically
enters MCM mode at no load and the low frequency mode at
light load, which results in extremely low losses under no-load
or standby conditions.
High Power Designs
The TOPSwitch-HX family contains parts that can deliver up to
333 W. High power designs need special considerations.
Guidance for high power designs can be found in the Design
Guide for TOPSwitch-HX (AN-43).
TOPSwitch-HX Layout Considerations
The TOPSwitch-HX has multiple pins and may operate at
high power levels. The following guidelines should be
carefully followed.
27
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Rev. H 06/13
TOP252-262
Isolation Barrier
C2
VR1
Input Filter
Capacitor
Y1Capacitor
C6
R4
T1
C10
R3
R9
Output
Rectifier
D1
J1
D3
Transformer
+
S
C1
D
U1
JP1
L1
M
C4
C3
R8
C5
R2
C8
J2
R8
R7
D2
R6
R1
JP2
R14
R13
HV
Output Filter
Capacitor
C7
U3
R10
C9
U2
VR2
R11
R12
DC
+
Out
PI-4753-070307
Isolation Barrier
C2
Y1Capacitor
C6
R6
VR1
Input Filter
Capacitor
T1
R5
J1
D1
+
HV
-
D3
Transformer
R7
C3
R1
R2
R3
R4
R9
VR2
Output Filter
Capacitor
L1
C
X
V
C4
C9
C5
R8
R13
R14
D2
C8
U3
R11
JP1
C7
R10
S
S
S U1
S
S
C1
Output
Rectifier
R12
R15
JP2
U2
J2
R16
R17
- DC +
Out
PI-4752-070307
28
Rev. H 06/13
www.powerint.com
TOP252-262
Isolation Barrier
C2
R4
T1
VR1
Input Filter
Capacitor
Y1Capacitor
C6
R3
R12
Output
Rectifier
C10
D1
J1
HS1
+
HV
-
U1
Transformer
Output Filter
Capacitor
D3
C7
L1
C
V
JP1
C4
R10
D2
R4
R9
R3
C5
U3
JP2
U2
VR2
R12
R13
C9
C8
R14
R2
R8
R1
R16
R7
R11
C1
J2
R15
R17
- DC +
Out
PI-4751-070307
Isolation Barrier
C6
Y1Capacitor
C7
R7
T1
Input Filter
Capacitor
R6
Output Filter
Capacitor
R12
D8
HS1
R3
R11
Transformer
D
G
C
U5
V
C8
R4
C9
C17
R22
R14
D6
R8
R9
R5
VR2
C10
R21
JP2
U2
L3
R20
U4 C21
R15
C4
+
HV
-
JP1
C16
R10
J1
VR1
D5
C18
R17
R13
J2
- DC +
Out
PI-4977-021408
29
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Rev. H 06/13
TOP252-262
Isolation Barrier
Input Filter
Capacitor
J1
+
HV
-
C6 R7
C4
T1
R6 D5
HS1
Y1Capacitor
C7
C16
R12
D8
H52
C8
F
X
C
R4
U1
Transformer
VR1
R22
Output Filter
Capacitor
C17
R8
R3
Output
Rectifier
L3
R11
R5
C10
D6
R14
C9
C18
U4
R10
C19
C21
VR2
R9
J2
R17
U2
JP2
R20
R13
R15
R21
- DC +
Out
PI-4975-022108
Figure 50a. Layout Considerations for TOPSwitch-HX Using E Package and Operating at 66 kHz.
Isolation Barrier
Input Filter
Capacitor
+
HV
-
J1
C6 R7
T1
R6
HS1
Y1Capacitor
C7
C16
R12
D5
C4
D8
H52
C8
C9
F
X
C
R4
Output Filter
Capacitor
Transformer
VR1
U1
Output
Rectifier
C17
R22
L3
V
R3
R11
R5
R8
R14
C10
D6
C18
U4
R10
VR2
R9
JP2
C19
C21
R20
J2
R17
U2
R13
R15
R21
- DC +
Out
PI-4976-011410
Figure 50b. Layout Considerations for TOPSwitch-HX Using E Package and Operating at 132 kHz.
30
Rev. H 06/13
www.powerint.com
TOP252-262
Isolation Barrier
C6
Input Filter
Capacitor
C4
R6
R7
T1
Y1Capacitor
C7
R12
C16
VR1
D8
J1
+
HV
R22
X
Y
JP1
C S
Output
Rectifier
Transformer
D5
HS2
Output Filter
Capacitor
C17
C8
U1
R5
R14
R4
R3
R11
R8
L3
C9
D6
HS1
C10
C18
U4
R10
VR2
Note: Components U1, R8, C8, C9 and R22
are under heat sink HS1.
C19
C21
R9
JP2
R20
J2
R17
U2
R13
R15
R21
- DC +
Out
PI-5216-091508
Figure 50c. Layout Considerations for TOPSwitch-HX Using L Package and Operating at 132 kHz.
drain current waveforms at start-up for any signs of transformer saturation and excessive leading edge current spikes.
TOPSwitch-HX has a leading edge blanking time of 220 ns
to prevent premature termination of the ON-cycle. Verify that
the leading edge current spike is below the allowed current
limit envelope (see Figure 53) for the drain current waveform
at the end of the 220 ns blanking period.
3. Thermal check At maximum output power, both minimum
and maximum voltage and ambient temperature; verify that
temperature specifications are not exceeded for
TOPSwitch-HX, transformer, output diodes and output
capacitors. Enough thermal margin should be allowed for
the part-to-part variation of the RDS(ON) of TOPSwitch-HX, as
specified in the data sheet. The margin required can either
be calculated from the values in the parameter table or it can
be accounted for by connecting an external resistance in
series with the DRAIN pin and attached to the same heat
sink, having a resistance value that is equal to the difference
between the measured RDS(ON) of the device under test and
the worst case maximum specification.
Design Tools
Up-to-date information on design tools can be found at the
Power Integrations website: www.powerint.com
31
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Rev. H 06/13
TOP252-262
Absolute Maximum Ratings(2)
DRAIN Peak Voltage............................................ -0.3 V to 700 V
DRAIN Peak Current: TOP252.......................................... 0.68 A
DRAIN Peak Current: TOP253.......................................... 1.37 A
DRAIN Peak Current: TOP254.......................................... 2.08 A
DRAIN Peak Current: TOP255.......................................... 2.72 A
DRAIN Peak Current: TOP256.......................................... 4.08 A
DRAIN Peak Current: TOP257.......................................... 5.44 A
DRAIN Peak Current: TOP258.......................................... 6.88 A
DRAIN Peak Current: TOP259.......................................... 7.73 A
DRAIN Peak Current: TOP260.......................................... 9.00 A
DRAIN Peak Current: TOP261........................................ 11.10 A
DRAIN Peak Current: TOP262........................................ 11.10 A
CONTROL Voltage.................................................. -0.3 V to 9 V
CONTROL Current......................................................... 100 mA
Thermal Impedance
Thermal Impedance: Y Package:
(qJA) ............................................ 80 C/W(1)
(qJC) .............................................. 2 C/W(2)
P, G and M Packages:
(qJA) ...........................70 C/W(3); 60 C/W(4).
(qJC) ........................................... .11 C/W(5)
E/L Package:
(qJA) ............................................105 C/W(1)
(qJC) .............................................. 2 C/W(2)
Parameter
Symbol
Notes:
1. Free standing with no heat sink.
2. Measured at the back surface of tab.
3. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
4. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
5. Measured on the SOURCE pin close to plastic interface.
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
See Figure 54
(Unless Otherwise Specified)
Min
Typ
Max
119
132
145
Units
Control Functions
Switching Frequency
in Full Frequency
Mode (average)
Frequency Jitter
Deviation
Frequency Jitter
Modulation Rate
Maximum Duty Cycle
Soft-Start Time
PWM Gain
fOSC
Df
kHz
59.4
66
72.6
59.4
66
72.6
fM
DCMAX
IC = ICD1
tSOFT
DCreg
PWM Gain
Temperature Drift
External Bias Current
TJ = 25 C
FREQUENCY Pin
Connected to SOURCE
TOP252-258Y
TOP255-262L
TOP252-262E
FREQUENCY Pin
Connected to CONTROL
TOP252-258Y
TOP255-262L
TOP252-262E
TOP252-258P/G/M
TOP259-261Y
132 kHz Operation
66 kHz Operation
IV IV(DC) or IM IM(DC) or
VV, VM = 0 V
75
IV or IM = 95 mA
30
TJ = 25 C
TOP252-255
TOP256-258
TOP259-262
TJ = 25 C
66 kHz Operation
TOP252-255
TOP256-258
TOP259-262
kHz
250
Hz
78
83
17
-31
-27
-25
See Note A
IB
5
2.5
-25
-22
-20
ms
-20
-17
-15
-0.01
0.9
1.0
1.1
1.5
1.6
1.7
%/mA
%/mA/C
2.1
2.2
2.4
mA
32
Rev. H 06/13
www.powerint.com
TOP252-262
Parameter
Symbol
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
(Unless Otherwise Specified)
Min
Typ
Max
TOP252-255
TOP256-258
TOP259-262
TOP252-255
TOP256-258
TOP259-262
TOP252-255
TOP256-258
TOP259-262
1.0
1.3
1.6
1.6
1.9
2.2
4.4
4.7
5.1
4.6
5.1
6.0
2.2
2.5
2.9
5.8
6.1
6.5
6.0
6.5
7.4
10
18
22
Units
IB
66 kHz Operation
CONTROL Current at
0% Duty Cycle
IC(OFF)
132 kHz Operation
Dynamic Impedance
ZC
Dynamic Impedance
Temperature Drift
CONTROL Pin Internal
Filter Pole
mA
mA
0.18
%/C
kHz
kPS(UPPER)
TJ = 25 C
See Note B
kPS(LOWER)
TJ = 25 C
See Note B
25
Multi-CycleModulation Switching
Frequency
fMCM(MIN)
TJ = 25 C
30
kHz
TMCM(MIN)
TJ = 25 C
135
ms
50
55
60
Shutdown/Auto-Restart
Control Pin
Charging Current
IC(CH)
TJ = 25 C
Charging Current
Temperature Drift
VC = 0 V
-5.0
-3.5
-1.0
VC = 5 V
-3.0
-1.8
-0.6
See Note A
Auto-Restart
Upper Threshold
Voltage
VC(AR)U
Auto-Restart Lower
Threshold Voltage
VC(AR)L
mA
0.5
%/C
5.8
4.5
4.8
0.8
1.0
5.1
Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs
Auto-Restart
Hysteresis Voltage
VC(AR)hyst
Auto-Restart Duty
Cycle
DC(AR)
Auto-Restart
Frequency
f(AR)
0.5
Line Undervoltage
Threshold Current and
Hysteresis (M or V Pin)
IUV
TJ = 25 C
Line Overvoltage
Threshold Current and
Hysteresis (M or V Pin)
IOV
TJ = 25 C
Threshold
22
Hysteresis
Threshold
Hysteresis
25
V
4
Hz
27
14
107
112
4
mA
mA
117
mA
mA
33
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Rev. H 06/13
TOP252-262
Parameter
Symbol
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
(Unless Otherwise Specified)
Min
Typ
Max
Units
Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs
Output Overvoltage
Latching Shutdown
Threshold Current
V or M Pin Reset Voltage
IOV(LS)
TJ = 25 C
269
336
403
mA
VV(TH) or
VM(TH)
TJ = 25 C
0.8
1.0
1.6
-35
-27
-20
Remote ON/OFF
Negative Threshold
Current and Hysteresis
(M or X Pin)
IREM (N)
TJ = 25 C
IV(SC) or
IM(SC)
TJ = 25 C
IX(SC) or
Threshold
IM(SC)
V or M Pin Voltage
(Positive Current)
VV or VM
V or M Pin Voltage
Hysteresis (Positive
Current)
VV(hyst) or
VM(hyst)
X or M Pin Voltage
(Negative Current)
VX or VM
IV(DC) or
IM(DC)
mA
Hysteresis
VX, VM = 0 V
IV or IM = IOV
VV, VM = VC
300
400
500
Normal Mode
-260
-200
-140
Auto-Restart Mode
-95
-75
-55
IV or IM = IUV
2.10
2.8
3.20
TOP252-TOP257
2.79
3.0
3.21
TOP258-TOP262
2.83
3.0
3.25
IV or IM = IOV
0.2
0.5
IX or IM = -50 mA
1.23
1.30
1.37
IX or IM = -150 mA
1.15
1.22
1.29
18.9
22.0
24.2
IC IB, TJ = 25 C
TJ = 25 C
-1.0
IV or IM 48 mA
-0.25
X, V or M Pin
Floating
0.6
1.0
V or M Pin Shorted to
CONTROL
1.0
1.6
ID(RMT)
VDRAIN = 150 V
Remote ON Delay
tR(ON)
Remote OFF
Setup Time
tR(OFF)
mA
mA
mA
%/mA
mA
66 kHz
3.0
132 kHz
1.5
66 kHz
3.0
132 kHz
1.5
ms
ms
Frequency Input
FREQUENCY Pin
Threshold Voltage
VF
FREQUENCY Pin
Input Current
IF
See Note B
TJ = 25 C
2.9
VF = VC
10
55
V
90
mA
34
Rev. H 06/13
www.powerint.com
TOP252-262
Parameter
Symbol
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
(Unless Otherwise Specified)
Min
Typ
Max
Units
Circuit Protection
Self Protection
Current Limit
(See Note C)
ILIMIT
TOP252PN/GN/MN
TJ = 25 C
di/dt = 45 mA/ms
0.400
0.43
0.460
TOP252EN
TJ = 25 C
di/dt = 90 mA/ms
0.400
0.43
0.460
TOP253PN/GN
TJ = 25 C
di/dt = 80 mA/ms
0.697
0.75
0.803
TOP253MN
TJ = 25 C
di/dt = 90 mA/ms
0.790
0.85
0.910
TOP253EN
TJ = 25 C
0.790
0.85
0.910
TOP254PN/GN
TJ = 25 C
0.93
1.00
1.07
TOP254MN
TJ = 25 C
1.209
1.30
1.391
TOP254YN/EN
TJ = 25 C
1.209
1.30
1.391
TOP255PN/GN
TJ = 25 C
1.069
1.15
1.231
TOP255MN
TJ = 25 C
1.581
1.70
1.819
TOP255LN
TJ = 25 C
1.581
1.70
1.819
TOP255YN/EN
TJ = 25 C
1.581
1.70
1.819
TOP256PN/GN
TJ = 25 C
1.255
1.35
1.445
TOP256MN
TJ = 25 C
1.953
2.10
2.247
TOP256LN
TJ = 25 C
1.953
2.10
2.247
TOP256YN/EN
TJ = 25 C
2.371
2.55
2.729
TOP257PN/GN
TJ = 25 C
1.395
1.50
1.605
TOP257MN
TJ = 25 C
2.371
2.55
2.729
TOP257LN
TJ = 25 C
2.371
2.55
2.729
TOP257YN/EN
TJ = 25 C
3.162
3.40
3.638
TOP258PN/GN
TJ = 25 C
1.534
1.65
1.766
TOP258MN
TJ = 25 C
2.790
3.00
3.210
TOP258LN
TJ = 25 C
2.790
3.00
3.210
35
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Rev. H 06/13
TOP252-262
Parameter
Symbol
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
(Unless Otherwise Specified)
Min
Typ
Max
Units
Self Protection
Current Limit
(See Note C)
ILIMIT
IINIT
Power Coefficient
PCOEFF
Leading Edge
Blanking Time
tLEB
tIL(D)
TOP258YN/EN
TJ = 25 C
3.999
4.30
4.601
TOP259LN
TJ = 25 C
3.236
3.48
3.724
TOP259YN/EN
TJ = 25 C
4.790
5.15
5.511
TOP260LN
TJ = 25 C
3.906
4.20
4.494
TOP260YN/EN
TJ = 25 C
5.580
6.00
6.420
TOP261LN
TJ = 25 C
4.808
5.17
5.532
TOP261YN/EN
TJ = 25 C
6.882
7.40
7.918
TOP262LN
TJ = 25 C
4.808
5.17
5.532
TOP262EN
TJ = 25 C
6.882
7.40
7.918
0.70
ILIMIT(MIN)
See Note B
TJ = 25 C,
See Note D
0.9 I2f
I2f
1.2 I2f
IX or IM - 117 mA
0.9 I2f
I2f
1.2 I2f
Thermal Shutdown
Temperature
135
Thermal Shutdown
Hysteresis
Power-Up Reset
Threshold Voltage
IX or IM - 165 mA
TJ = 25 C, See Figure 53
1.75
A2kHz
220
ns
100
ns
142
150
75
VC(RESET)
C
C
3.0
4.25
Output
ON-State
Resistance
RDS(ON)
TOP252
ID = 50 mA
TJ = 25 C
19.1
22.00
TJ = 100 C
28.8
33.40
TOP253
ID = 100 mA
TJ = 25 C
8.8
10.10
TJ = 100 C
13.1
15.20
TOP254
ID = 150 mA
TJ = 25 C
5.4
6.25
TJ = 100 C
8.35
9.70
TOP255
ID = 200 mA
TJ = 25 C
4.1
4.70
TJ = 100 C
6.3
7.30
TOP256
ID = 300 mA
TJ = 25 C
2.8
3.20
TJ = 100 C
4.1
4.75
TOP257
ID = 400 mA
TJ = 25 C
2.0
2.30
TJ = 100 C
3.1
3.60
TJ = 25 C
1.7
1.95
TJ = 100 C
2.5
2.90
TOP258
ID = 500 mA
36
Rev. H 06/13
www.powerint.com
TOP252-262
Parameter
Symbol
Conditions
SOURCE = 0 V; TJ = -40 to 125 C
(Unless Otherwise Specified)
Min
Typ
Max
Units
Output (cont.)
ON-State
Resistance
RDS(ON)
Breakdown
Voltage
TJ = 25 C
1.45
1.70
TJ = 100 C
2.25
2.60
TOP260
ID = 700 mA
TJ = 25 C
1.20
1.40
TJ = 100 C
1.80
2.10
TOP261
ID = 800 mA
TJ = 25 C
1.05
1.20
TJ = 100 C
1.55
1.80
TOP262
ID = 900 mA
TJ = 25 C
0.90
1.05
TJ = 100 C
1.35
1.55
TJ 85 C, See Note E
TOP259
ID = 600 mA
18
36
IDSS
BVDSS
Rise Time
tR
Fall Time
tF
470
mA
700
V
100
ns
50
ns
Control Supply/
Discharge Current
ICD1
ICD2
66 kHz
Output
Operation
MOSFET
Enabled
VX, VV, VM =
132 kHz
0V
Operation
TOP252-255
0.6
1.2
2.0
TOP256-258
0.9
1.4
2.3
TOP259-262
1.1
1.6
2.5
TOP252-255
0.8
1.3
2.2
TOP256-258
1.1
1.6
2.5
TOP259-262
1.5
2.2
2.9
0.3
0.6
1.3
mA
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude with increasing temperature.
B. Guaranteed by characterization. Not tested in production.
C. For externally adjusted current limit values, please refer to Figures 55a and 55b (Current Limit vs. External Current Limit Resistance) in the Typical Performance Characteristics section. The tolerance specified is only valid at full current limit.
D. I2f calculation is based on typical values of ILIMIT and fOSC, i.e. ILIMIT(TYP)2 fOSC, where fOSC = 66 kHz or 132 kHz depending on package
/ F pin connection. See fOSC specification for detail.
E. The TOPSwitch-HX will start up at 18 VDC drain voltage. The capacitance of electrolytic capacitors drops significantly at temperatures below 0 C. For reliable start up at 18 V in sub zero temperatures, designers must ensure that circuit capacitors meet
recommended capacitance values.
F. Breakdown voltage may be checked against minimum BVDSS specification by ramping the DRAIN pin voltage up to but not
exceeding minimum BVDSS.
37
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Rev. H 06/13
TOP252-262
t2
HV
t1
90%
90%
DRAIN
VOLTAGE
t1
t2
D=
10%
0V
PI-2039-033001
100
PI-4737-061207
120
80
60
40
Dynamic
1
=
Impedance Slope
20
0
PI-4758-061407
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
IINIT(MIN)
0
5
Time (s)
470
5W
0-300 k
S5
0-300 k
5-50 V
M
0-60 k
5-50 V
40 V
TOPSwitch-HX
470
CONTROL
S2
S4
0-15 V
47 F
0.1 F
S3
5-50 V
CONTROL
0-60 k
G
X S
NOTES: 1. This test circuit is not applicable for current limit or output characteristic measurements.
2. For P, G and M packages, short all SOURCE pins together.
PI-4738-071408
38
Rev. H 06/13
www.powerint.com
TOP252-262
Typical Performance Characteristics
PI-4754-120307
1.1
1.1
1
1
Maximum
0.9
0.8
0.8
0.7
0.7
Typical
0.6
0.6
0.5
0.5
Minimum
0.4
0.4
0.3
0.3
Notes:
1. Maximum and Minimum levels are
based on characterization.
0.2
2. T J = 0
0.1
C to 125
Normalized di/dt
0.9
0.2
C.
0.1
0
0
-200
-150
-100
-50
IX or IM ( A )
PI-4755-120307
1.1
Notes:
1. Maximum and Minimum levels are
based on characterization.
0.8
0.9
0.8
Maximum
0.7
0.7
0.6
0.6
Typical
0.5
0.5
0.4
0.4
0.3
0.3
Normalized di/dt
2. T J = 0 OC to 125 OC.
3. Includes the variation of X or M pin
voltage.
0.9
1.1
0.2
0.2
Minimum
0.1
0.1
0
0
0
10
15
20
25
30
35
40
45
RIL ( k )
Figure 55b. Normalized Current Limit vs. External Current Limit Resistance.
39
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Rev. H 06/13
TOP252-262
Typical Performance Characteristics (cont.)
1.0
PI-4759-061407
1.2
Output Frequency
(Normalized to 25 C)
PI-176B-033001
1.0
0.8
0.6
0.4
0.2
0.9
-50 -25
25
50
-50 -25
0.8
0.6
0.4
1.0
0.8
0.6
0.4
0.2
0
0
0
25
50
-50 -25
50
0.8
0.6
0.4
0.2
1.2
Under-Voltage Threshold
(Normalized to 25 C)
PI-4761-061407
Overvoltage Threshold
(Normalized to 25 C)
25
Figure 59. External Current Limit vs. Temperature with RIL = 10.5 kW.
1.0
1.2
1.2
0.2
-50 -25
50
PI-4739-061507
PI-4760-061407
Current Limit
(Normalized to 25 C)
1.0
25
Current Limit
(Normalized to 25 C)
1.2
PI-4762-061407
Breakdown Voltage
(Normalized to 25 C)
1.1
1.0
0.8
0.6
0.4
0.2
0
-50 -25
25
50
-50 -25
25
50
40
Rev. H 06/13
www.powerint.com
TOP252-262
4.5
4
3.5
3
2.5
200
300
400
0.8
0.6
0.4
0.2
PI-4742-021308
5
4
3
2
See expanded
version
(Figure 63b)
0
-200 -100
100
0
-200
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
-200
-150
-100
-50
0.8
0.6
0.4
0.2
1.2
PI-4763-072208
CONTROL Current
(Normalized to 25 C)
-50
1.0
-100
1.6
1.2
-150
PI-4741-110907
1.0
500
100
1.2
2
0
PI-4743-061407
1.4
PI-4764-061407
5.5
1.6
PI-4740-060607
1.0
0.8
0.6
0.4
0.2
0
-50 -25
25
50
-50 -25
25
50
41
www.powerint.com
Rev. H 06/13
TOP252-262
PI-4748-071708
Scaling Factors:
TOP262 1.82
TOP261 1.62
TOP260 1.42
TOP259 1,17
TOP258 1.00
TOP257 0.85
TOP256 0.61
TOP255 0.42
TOP254 0.32
TCASE = 25 C
TOP253 0.20
TCASE = 100 C TOP252 0.10
3
2
1
0
0
VC = 5 V
0.5
0
-0.5
-1
-1.5
-2
-2.5
8 10 12 14 16 18 20
20
500
PI-4749-071708
Scaling Factors:
TOP262 1.82
TOP261 1.62
TOP260 1.42
TOP259 1.17
TOP258 1.00
TOP257 0.85
TOP256 0.61
TOP255 0.42
TOP254 0.32
TOP253 0.20
TOP252 0.10
400
Power (mW)
Scaling Factors:
TOP262 1.82
TOP261 1.62
TOP260 1.42
TOP259 1.17
TOP258 1.00
TOP257 0.85
TOP256 0.61
TOP255 0.42
TOP254 0.32
TOP253 0.20
TOP252 0.10
100
200
300
100
300
200
132 kHz
66 kHz
100
10
80
10000
100
60
1000
40
PI-4750-071708
PI-4744-072208
400
500
600
1.2
PI-4745-061407
1.0
0.8
0.6
0.4
0.2
0
-50 -25
25
50
42
Rev. H 06/13
www.powerint.com
TOP252-262
TO-220-7C (Y Package)
.165 (4.19)
.185 (4.70)
.390 (9.91)
.420 (10.67)
.146 (3.71)
.156 (3.96)
.045 (1.14)
.055 (1.40)
.234 (5.94)
.261 (6.63)
.570 (14.48)
REF.
.461 (11.71)
.495 (12.57)
7 TYP.
.860 (21.84)
.880 (22.35)
.670 (17.02)
REF.
.080 (2.03)
.120 (3.05)
PIN 1
PIN 2 & 4
PIN 1 & 7
.040 (1.02)
.060 (1.52)
.010 (.25) M
.012 (.30)
.024 (.61)
.040 (1.02)
.060 (1.52)
.190 (4.83)
.210 (5.33)
.050 (1.27)
.050 (1.27)
.050 (1.27)
.050 (1.27)
.180 (4.58)
.200 (5.08)
.100 (2.54)
PIN 7
PIN 1
.150 (3.81)
Y07C
Notes:
1. Controlling dimensions are inches. Millimeter
dimensions are shown in parentheses.
2. Pin numbers start with Pin 1, and continue from left
to right when viewed from the front.
3. Dimensions do not include mold flash or other
protrusions. Mold flash or protrusions shall not
exceed .006 (.15 mm) on any side.
4. Minimum metal to metal spacing at the package
body for omitted pin locations is .068 in. (1.73 mm).
5. Position of terminals to be measured at a location
.25 (6.35) below the package body.
6. All terminals are solder plated.
.150 (3.81)
43
www.powerint.com
Rev. H 06/13
TOP252-262
PDIP-8C (P Package)
D S
.004 (.10)
Notes:
1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
3. Dimensions shown do not include mold flash or other
protrusions. Mold flash or protrusions shall not exceed
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clockwise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 3 is omitted.
5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be
perpendicular to plane T.
-E-
.240 (6.10)
.260 (6.60)
Pin 1
.367 (9.32)
.387 (9.83)
-D-
.057 (1.45)
.068 (1.73)
(NOTE 6)
.125 (3.18)
.145 (3.68)
-T-
.015 (.38)
MINIMUM
SEATING
PLANE
.008 (.20)
.015 (.38)
.120 (3.05)
.140 (3.56)
.048 (1.22)
.053 (1.35)
T E D
.137 (3.48)
MINIMUM
.300 (7.62)
.390 (9.91)
S .010 (.25) M
P08C
PI-3933-040110
SDIP-10C (M Package)
10
-E-
.240 (6.10)
.260 (6.60)
Notes:
1. Package dimensions conform to JEDEC specification MS-019.
2. Controlling dimensions are inches. Millimeter sizes are shown
in parentheses.
3. Dimensions shown do not include mold flash or other protrusions.
Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. D, E and F are reference datums.
5. Dimensioning and tolerancing conform to ASME Y14.5M-1994.
5
.367 (9.32)
.387 (9.83)
-D-
.300 (7.62)
.340 (8.64
.125 (3.18)
.145 (3.68)
-F-
SEATING
PLANE
.020 (.51) Min
.008 (.20)
.015 (.38)
.120 (3.05)
.140 (3.56)
.014 (.36)
.022 (.56)
.300 BSC
.010 (.25) M
FDE
.300 (7.62)
.390 (9.91)
P10C
PI-4648-101507
44
Rev. H 06/13
www.powerint.com
TOP252-262
SMD-8C (G Package)
D S .004 (.10)
.046 .060
.060 .046
-E-
.080
.086
Pin 1
.137 (3.48)
MINIMUM
.420
.367 (9.32)
.387 (9.83)
.057 (1.45)
.068 (1.73)
(NOTE 5)
.125 (3.18)
.145 (3.68)
.032 (.81)
.037 (.94)
.286
Pin 1
.100 (2.54) (BSC)
-D-
.186
.372 (9.45)
.388 (9.86)
E S .010 (.25)
.240 (6.10)
.260 (6.60)
Notes:
1. Controlling dimensions are
inches. Millimeter sizes are
shown in parentheses.
2. Dimensions shown do not
include mold flash or other
protrusions. Mold flash or
protrusions shall not exceed
.006 (.15) on any side.
3. Pin locations start with Pin 1,
and continue counter-clockwise to Pin 8 when viewed
from the top. Pin 3 is omitted.
4. Minimum metal to metal
spacing at the package body
for the omitted lead location
is .137 inch (3.48 mm).
5. Lead width measured at
package body.
6. D and E are referenced
datums on the package
body.
.048 (1.22)
.053 (1.35)
.004 (.10)
.009 (.23)
.004 (.10)
.012 (.30)
.036 (0.91)
.044 (1.12)
0 - 8
G08C
PI-4015-101507
45
www.powerint.com
Rev. H 06/13
TOP252-262
eSIP-7C (E Package)
C
0.403 (10.24)
0.397 (10.08)
0.264 (6.70)
Ref.
0.081 (2.06)
0.077 (1.96)
Detail A
0.290 (7.37)
Ref.
0.519 (13.18)
Ref.
0.325 (8.25)
0.320 (8.13)
Pin #1
I.D.
0.140 (3.56)
0.120 (3.05)
0.207 (5.26)
0.187 (4.75)
0.016 (0.41)
Ref.
0.047 (1.19)
0.016 (0.41) 6
0.011 (0.28)
0.020 M 0.51 M C
FRONT VIEW
0.118 (3.00)
SIDE VIEW
0.033 (0.84) 6
0.028 (0.71)
0.010 M 0.25 M C A B
0.100 (2.54)
BACK VIEW
0.100 (2.54)
10 Ref.
All Around
0.021 (0.53)
0.019 (0.48)
0.050 (1.27)
0.020 (0.50)
0.060 (1.52)
Ref.
0.050 (1.27)
PIN 1
0.378 (9.60)
Ref.
0.048 (1.22)
0.046 (1.17)
0.019 (0.48) Ref.
0.059 (1.50)
0.155 (3.93)
0.023 (0.58)
END VIEW
PIN 7
0.027 (0.70)
0.059 (1.50)
Notes:
1. Dimensioning and tolerancing per ASME Y14.5M-1994.
2. Dimensions noted are determined at the outermost
extremes of the plastic body exclusive of mold flash,
tie bar burrs, gate burrs, and interlead flash, but including
any mismatch between the top and bottom of the plastic
body. Maximum mold protrusion is 0.007 [0.18] per side.
DETAIL A
0.100 (2.54)
0.100 (2.54)
46
Rev. H 06/13
www.powerint.com
TOP252-262
eSIP-7F (L Package)
C
0.403 (10.24)
0.397 (10.08)
0.081 (2.06)
0.077 (1.96)
Detail A
2
0.325 (8.25)
0.320 (8.13)
0.290 (7.37)
Ref.
0.016 (0.41) 6
0.011 (0.28)
0.020 M 0.51 M C
1
0.084 (2.14)
Pin 1 I.D.
0.070 (1.78) Ref.
0.050 (1.27)
SIDE VIEW
0.378 (9.60)
Ref.
END VIEW
0.089 (2.26)
0.079 (2.01)
0.100 (2.54)
0.033 (0.84) 6
0.028 (0.71)
0.010 M 0.25 M C A B
TOP VIEW
0.173 (4.40)
0.163 (4.15)
BOTTOM VIEW
Exposed pad up
0.021 (0.53)
0.019 (0.48)
0.048 (1.22)
0.046 (1.17)
0.020 (0.50)
0.023 (0.58)
0.027 (0.70)
DETAIL A (Not drawn to scale)
Notes:
1. Dimensioning and tolerancing per ASME
Y14.5M-1994.
2. Dimensions noted are determined at the
outermost extremes of the plastic body
exclusive of mold flash, tie bar burrs, gate
burrs, and interlead flash, but including
any mismatch between the top and bottom
of the plastic body. Maximum mold
protrusion is 0.007 [0.18] per side.
3. Dimensions noted are inclusive of plating
thickness.
4. Does not include inter-lead flash or
protrusions.
5. Controlling dimensions in inches (mm).
PI-5204-061510
47
www.powerint.com
Rev. H 06/13
TOP252-262
Plastic DIP-8C
Plastic SMD-8C
Plastic SDIP-10C
Plastic TO-220-7C
Plastic eSIP-7C
Plastic eSIP-7F
Pin Finish
N
N - TL
TL
Standard Configurations
G Package (1000 min/mult.)
48
Rev. H 06/13
www.powerint.com
TOP252-262
Revision
B
C
D
E
F
G
H
Notes
Data sheet release.
Added L package and TOP262.
Changed eSIP-7E to eSIP-7F. Added detail to PI-4917 and PI-5204.
Released TOP255-259LN and TOP262EN parts.
Added note for TOP256E halogen free part availability.
Added note for TOP258P and TOP259E halogen free part availability. Updated E & L bend package drawings. Minor text
changes to page 27.
Added EG parts. Removed Note 7 from Table 1 on page 2.
Date
02/08
07/08
08/08
10/08
01/09
01/10
06/13
49
www.powerint.com
Rev. H 06/13
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES
NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered
by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A
complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at http://www.powerint.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR
SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii)
whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant
injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, LYTSwitch, DPA-Switch, PeakSwitch, CAPZero, SENZero, LinkZero, HiperPFS, HiperTFS,
HiperLCS, Qspeed, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc.
Other trademarks are property of their respective companies. 2013, Power Integrations, Inc.
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Mouser Electronics
Authorized Distributor
Power Integrations:
TOP254GN-TL TOP254MN TOP254PN TOP254YN TOP255GN-TL TOP255MN TOP255PN TOP255YN
TOP256GN-TL TOP256MN TOP256PN TOP256YN TOP257GN-TL TOP257MN TOP257PN TOP257YN
TOP258GN-TL TOP258MN TOP258PN TOP258YN TOP254GN TOP255GN TOP256GN TOP257GN TOP258GN
TOP253EN TOP255EN TOP261YN TOP258EN TOP259EN TOP257EN TOP253MN TOP260EN TOP254EN
TOP256EN TOP252MN TOP252PN TOP260YN TOP259YN TOP252EN TOP252GN-TL TOP253PN TOP261EN
TOP253GN-TL TOP255LN TOP256EG TOP256LN TOP257LN TOP258LN TOP259LN TOP262EN TOP252GN
TOP253GN TOP260LN TOP261LN TOP262LN TOP252PG TOP252MG TOP252EG TOP253PG TOP253MG
TOP253EG TOP254PG TOP254MG TOP254EG TOP255PG TOP255MG TOP255EG TOP255LG TOP256PG
TOP256MG TOP256LG TOP257PG TOP257MG TOP257EG TOP257LG TOP258PG TOP258MG TOP258EG
TOP258LG TOP259EG TOP259LG TOP260EG TOP260LG TOP261EG TOP261LG