Unit 2.3, Oil Separator Condenser Dryer Sight Glass

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Oil Separator:

The purpose of the oil separator, situated on the compressor


discharge line, is to return oil entrained in the gas, back to the
compressor sump.
Oil separators of the impingement type, may be fitted in hot gas
discharge lines from the compressor. The type shown is a closed
vessel fitted with a series of baffles or a knitted wire mesh through
which the oil-laden vapour passes. The reduction in velocity of the
vapour as it enters the larger area of the separator allows the oil
particles, which have greater momentum, to impinge on the
baffles. The oil then drains by gravity to the bottom of the vessel
where a float valve controls flow to the compressor crankcase.

Condenser
Condensers are generally water cooled, and are of the shell and
tube type in which it will be seen that the refrigerant passes over
the tubes and the cooling water is passed through the tubes. A
safety valve and vent are fitted to the condenser. The purpose of
the vent is to bleed off non-condensable such as air. The coolant
flow to the condenser is sometimes temperature regulated to
prevent too low temperature in the condenser which can affect
plant efficiency due to the reduction in pressure.
Below the condenser, or sometimes as a separate unit, is the
reservoir. Its purpose is to allow accurate gauge of the level of
refrigerant in the system. In addition to this it also allows a space
for the refrigerant liquid when the system is pumped down. This
refers to the evacuation of the refrigerant gas to the condenser to
allow maintenance on the fridge system without loss. For systems
not fitted with a reservoir, a sight glass is sometimes incorporated
on the side of the condenser. Care should be given to ensuring that
the liquid level is not too high as this reduces the surface area of
the cooling pipes available for condensing the liquid and can lead
to increased discharge pressures.

Filter Drier
Driers are located on refrigerant liquid line after the condenser.
Water can freeze on the expansion valve so causing starvation of
refrigerant to the evaporator. When this occurs, the compressor will
cut out due to operation of low pressure controller. These are
usually simple cylindrical vessels, the refrigerant entering at one
end and leaving at the other. For modern installations the
strainer/drier pack is in cartridge form. Older systems are likely to
have a strainer/drier partly filled with renewable drying agent. The
drier, usually silica gel or activated alumina, is supported on a stiff
gauze disc, overlaid with cotton wool with a similar layer above. In
most cases driers have a bypass valve so maintenance can be
carried out easily.

Sight Glass
This is located after the filter. Often of the Bulls eye form. This
allows the operator to ensure that it is only liquid, and not a
liquid/gas mix going to the expansion valves. On some designs a
water indicator is incorporated, this is a colored ring in contact
with the liquid, when water is detected it changes color, typically
from pink to blue.

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