A61 A DOC VE 728526 - 0001 Basis of Proces

1
INTRODUCTION............................................................................... 5
1.1 Purpose and Scope of Document .............................................. 5
1.2 Project Overview ........................................................................ 5
1.3 Definitions .................................................................................. 5
1.4 Codes and Standards ................................................................ 6
1.5 References ................................................................................ 7
1.6 Datum and Units ........................................................................ 8
1.7 Equipment Numbering Philosophy ............................................ 8
1.8 Language ................................................................................... 8
DESCRIPTION OF WORKS ............................................................. 9

2.1 Unit Overview ............................................................................ 9
2.2 System Duty requirements ........................................................ 9
2.3 Overall Layout .......................................................................... 11
COASTAL DATA ............................................................................. 14
MECHANICAL AND HYDRAULIC SYSTEM REQUIREMENTS .... 15

4.1 Inlet Canal & Inlet Structure ..................................................... 15
4.2 Inlet pump station .................................................................... 17
4.3 Intake Channel ......................................................................... 19
4.4 Inplant Lagoon ......................................................................... 20
4.5 Chemical Chlorination and Shock Dosing ............................... 25
4.6 Collection Basin ....................................................................... 28
4.7 Discharge channel ................................................................... 29
ENVIRONMENTAL REQUIREMENTS ........................................... 30

5.1 Management of cooling water discharges ............................... 30
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DESCRIPTION
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Table of Contents
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO. ______

OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________
DATE _________
PROJECT SPECIFICATION
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BASIS OF DESIGN - PROCESS
DOC
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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.
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List of Acronyms & Abbreviations
REV NO.
DATE
JO/EWO
DESCRIPTION
ENGG
CERT
The following acronyms and abbreviations are used in this document:
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
AGC
Above Ground Channel
ANSI
American National Standards Institute
AOC
Aramco Overseas Company
ASC
Aramco Services Company
AVG
Average
BEO
Brisbane Engineering Office
BOD
Basis of Design
BPSD
Barrels per Stream Day
CC
Combined Cycle
CW
Cooling Water
CCW
Closed Circuit Cooling
CTG
Combustion Turbine Generator
DO
Dissolved Oxygen
EIA
Environmental Impact Assessment
EPD
Environmental Protection Department
FSL
Finished Surface Level
HAT
Highest Astronomical Tide
HI
Hydraulics Institute
HOC
Houston Operating Centre
HSFO
High Sulfur Fuel Oil
JEC
Jazan Economic City
JIGCC
Jazan Integrated Gasification Combined Cycle
KFUPM
King Fahd University of Petroleum & Minerals
LAT
Lowest Astronomical Tide
MAX
Maximum
MIN
Minimum
NPSH
Net Positive Suction Head
PGB
Power Generation Block
PME
Presidency for Meteorology and Environment
PPT
Parts per thousand
RO
Reverse Osmosis
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DESCRIPTION
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SPM
Single Point Mooring
T&I
Testing and Inspection
TWL
Top Water Level
VR
Vacuum Residue
VSD
Variable Speed Drive
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
_______________
CERTIFIED
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
_______________
OPERATIONS
DATE _________
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1 INTRODUCTION
1.1
Purpose and Scope of Document
ENGG
CERT
This document defines the basis for the design of the Sea Water Intake /
Discharge System (A61) at the Jazan Integrated Gasification Combined
Cycle (JIGCC), Jazan Economic City, Saudi Arabia.
DESCRIPTION
1.2
Project Overview
DATE
JO/EWO
Saudi Aramco is currently developing a large world-scale electric power

plant adjacent to the 400,000 BPSD grassroots Jazan Refinery & Terminal
Project being developed in the Jazan Economic City (JEC) in the SouthWestern region of Saudi Arabia. The power plant will be based on
Integrated Gasification Combined Cycle (IGCC) technology and will not
only serve the refinery power needs, but also export a large amount of
power to the national grid to meet the growing national demand for electric
power.
REV NO.
This Jazan IGCC project (JIGCC) will be integrated with the Refinery such
that the overall scope is optimized. Synergies include, but are not limited to,
combined seawater intake, power generation, steam generation, potable
water and hydrogen from the JIGCC to the Refinery. The primary feedstock
to the power plant will be the vacuum residue (VR) produced in the
Refinery plus imported high sulfur fuel oil (HSFO). The design feed
capacity of the JIGCC is expected to be about 110MBD of VR and/or
HSFO and will export a minimum of 2.4GW of net power to the grid.
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
The JIGCC Sea Water System is designed to provide the required volume
of sea water to the JIGCC and Refinery for use as the primary cooling
medium.
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
1.3
Definitions
The following definitions apply to this document:
DATE _________
COMPANY
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
CONTRACTOR
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
Means Saudi Arabian Oil Company, Saudi Aramco and

Companies affiliated thereto, including but not limited to
Aramco Overseas Company (AOC) and/or Aramco
Services Company (ASC).
Means the organisation that has a contractual
arrangement or a prospective contractual arrangement
with the COMPANY to perform Design, Engineering,
Procurement and Construction services under this project
proposal.
SUBCONTRACTOR(S)
Means an organisation or organisations contracted by
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and wholly responsible to CONTRACTOR for executing a

specific part of the WORK.
Means an organisation that has a contractual
arrangement with CONTRACTOR or a prospective
contractual arrangement with CONTRACTOR to supply
equipment, materials and/or services including
documentation.
WORK
Means all the work and services to be performed by

CONTRACTOR under a contractual arrangement with the
COMPANY.
Must
Defines a mandatory contractual or legal requirement or

action.
Shall
Defines a mandatory contractual requirement or action.
Should
Defines a desirable or recommended outcome or action;
Will
Defines an intended outcome or action;
May
Defines freedom of choice.
REV NO.
DATE
JO/EWO
DESCRIPTION
ENGG
CERT
VENDOR
DISCIPLINE
ENGINEER
_______________
1.4
Codes and Standards
1.4.1
Saudi Aramco Standards / Material System Specifications
DATE _________
This project shall be designed and implemented in accordance with the

latest revision of applicable Saudi Aramco Standards and PME regulations.
PROJECT
ENGINEER
_______________
For special equipment not covered by Saudi Aramco Standards, PME

Regulations, industry standards and manufacturer's recommendations for
installation will be followed. However, COMPANY agreement is required
before accepting non-Saudi Aramco (industry or manufacturer) standards.
DATE _________
CERTIFIED
_______________
DATE _________
The following Saudi Aramco Engineering Standards, as a minimum, are

applicable to this document. CONTRACTOR shall verify and finalise the full
list of applicable standards during detailed engineering.
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
SAES-A-103
Discharges to Marine Environment
SAES-A-112
Meteorological and Seismic Data
SAES-A-202
Saudi Aramco Engineering Drawing Preparation
SAES-E-014
Design Criteria of Plate & Frame Exchangers
SAES-G-005
Centrifugal Pumps
SAES-L-132
Material Selection for Piping Systems
SAES-L-310
Design of Plant Piping
SAES-S-040
Saudi Aramco Water Systems
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1.4.2
Industry & Other Standards & Design Manuals
CERT
Industry and other standards applicable to this document are listed below:
ENGG
Design Manuals
DESCRIPTION
HI/ANSI 9.8 April 2012 (Hydraulic Institute / American National Standards

Institute)
Project Specifications
JO/EWO
A61-A-DOC-VE-744904
1.4.3
Screens Specification
Conflicts and Deviations
REV NO.
DATE
Any inconsistency, conflict or disagreement between the requirements

specified in this document, Saudi Aramco Standards, industry standards
and / or manufacturers standards, shall be brought to the attention of
COMPANY for resolution.
Saudi Aramco standards shall represent the minimum requirements to be
met by the project. Any deviation from Mandatory Saudi Aramco
Engineering Requirements (MSAER) shall require COMPANY written
approval.
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
1.5
DATE _________
References
This document shall be read in conjunction with the following related
project documents:
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
A61-A-DOC-VE-746872
Design Basis Report
A61-A-DOC-VE-728531
Process Control Philosophy
DATE _________
A61-A-FPP-VA-744922
Plot Plan - General Arrangement
OPERATIONS
A61-A-PFD-VA-728527
PFD for Shoreline Lagoon
A61-A-PFD-VA-728528
PFD for Outfall Basin
A61-A-PFD-VA-728529
Stream Summary
A61-A-PFD-VA-728538
PFD for Oily Water Lift Stations
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
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1.6
Vertical Datum is referred to 100.00 m for the refinery finished surface

level.
For tidal plane and conversion to refinery levels, refer to Section 3.1.3.
DESCRIPTION
CERT
Vertical Datum
ENGG
1.6.1
Datum and Units
1.7
Equipment Numbering Philosophy
DATE
JO/EWO
Equipment Tag Numbering is per Project Specification (A00-A-DOC-PR000002) and Saudi Aramco Engineering Drawing Preparation Standard
(SAES-A-202).
1.8
Language
REV NO.
All documentation shall be in the English language and use the English
(International) dictionary. Language usage disputes shall be resolved by
reference to the Oxford English Dictionary.
DISCIPLINE
ENGINEER
_______________
Equipment warning labels and instruction labels shall be in the English and
Arabic languages.
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
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DESCRIPTION OF WORKS
2.1
Unit Overview
2.1.1
Objective
DESCRIPTION
ENGG
The objective of unit A61 is to meet sea water demand for various users in
JIGCC and the refinery by supplying the required volume of water to the
A24 pumps which draw water from the Inplant Lagoon.
2.1.2
Dependence
JO/EWO
Sea Water Cooling System (A24)
Fire Protection (A43)
Refinery Cooling Water System (J54)
Refinery Firewater System (J59)
REV NO.
DATE
The sea water system is linked to the following process units in the Jazan
Integrated Gasification Combined Cycle (JIGCC).
DISCIPLINE
ENGINEER
_______________
2.1.3
Design Life
The design life for the cooling water structures is 25 years.
DATE _________
The design life of the remainder of the mechanical components is to be

confirmed.
PROJECT
ENGINEER
_______________
DATE _________
2.2
CERTIFIED
_______________
System Duty requirements

The sea water cooling system is required to provide sufficient water to
satisfy the draw-off from the Inplant Lagoon and return it to the sea, with
the following requirements:
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
Flow rate to suit nominal draw-off from the Inplant Lagoon
OPERATIONS
Approximately 10% surplus on the system flow to allow the control

system to maintain the correct level in the Inplant Lagoon. This
surplus defines normal operation, i.e. this must be the capability of
the sea water system without exceeding any normal design limits
of the specification or equipment limitations.
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
2.2.1
Flow Rate
The nominal flow rate of the A24 plant is nominated in the Sea
Water Cooling System Basis of Design document A24-A-DOC-VE728307 as 450,000 m3/hr.
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The system is to have 10% headroom over and above this

nominal flow rate for control purposes, i.e. requiring an additional
50,000 m3/hr under normal operational conditions.
A flow rate, maintainable for short durations, of up to 501,000

m3/hr is required to meet the above conditions. This is to be
achieved with the pumps within their specified maximum flow
rates.
DESCRIPTION
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CERT
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2.2.2
Temperature requirements
JO/EWO
The sea water cooling system is to be designed to discharge into the Red
Sea at no more than +8C above the temperature of influent water at the
inlet pump station.
REV NO.
DATE
The operating and design conditions of the sea water supply and return are
as follows:
Table 2-1 Sea water supply and return conditions
DISCIPLINE
ENGINEER
_______________
Property
Units
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
Supply
Return
(Summer / Winter)
(Summer / Winter)
Equipment
Design
Temperature*
34 / 26
42 / 34
70
Pressure
barg
* Maximum temperatures
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
2.2.3
Electrochlorination package shall produce sodium hypochlorite to
DATE _________
1. Chlorinate a 501,000 m3/hr once thru sea water system to minimum of

2.5 ppm at the Drum Screens.
OPERATIONS
_______________
2. Shock dose individual pump systems to 3-5 ppm for 20 minutes per 48
hours.
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________
EDSD VERIFICATION
DATE _________

(DCC) NO. ___________
Chemical requirements
3. Supply sodium hypochlorite to A31 WWTP to disinfect treated effluent

and raw waste water.
Sodium hypochlorite dosing is to be used on the system to control
biofouling. The discharge water will meet Environmental Requirements
(Section 5).
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2.2.4
Pump Requirements
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DESCRIPTION
2.3
2.3.1
Intake pumps will run on constant speed drives with a rated capacity
of 55,000 m3/hr for each pump. The number of intake pumps is to be
12 (10 operating and 2 spare).
Overall Layout
Inlet Canal
JO/EWO
The system inlet is to be on the Red Sea within a defined easement to the
north of the marine terminal, within the designated reclamation area
extending approximately 1 km offshore from the existing shoreline.
REV NO.
DATE
A dredged canal is to run from the inlet location to the pump station inlet
screens, all of which are to be located as far eastwards as possible
adjacent to the north-west corner of the JIGCC facility.
2.3.2
Inlet screening section

The inlet screens will be situated at the end of the canal, feeding the inlet of
the pump station.
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
2.3.3
Inlet Pump Station

The Inlet Pump Station is to be situated after the inlet screen section and
adjacent to the JIGCC facility.
DATE _________
CERTIFIED
The Inlet Pump Station is to discharge into a collection basin which will
feed an above-ground channel which will transport the water to the Inplant
Lagoon at the JIGCC facility, the point of use of the water for cooling
circuits in the JIGCC and refinery, plus pumps for the desalination RO plant
and fire water.
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
2.3.4
The Intake Channel is to run with two separate parallel channels, from the
collection basin along the north-south services corridor.
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION
DATE _________

(DCC) NO. ___________
Intake Channel
The channel is to turn eastwards to join the Inplant Lagoon situated

alongside the power generation blocks (PGBs) in the JIGCC facility. This
section of the channel is to be aligned to remain clear of:
1. a power supply pylon directly to the west of the inplant lagoon
location, as it passes below the power supply lines
2. the planned main entrance to the JIGCC facility in line with
the southern edge of the inplant lagoon.
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2.3.5
Inplant Lagoon
CERT
The Inplant Lagoon will be a long narrow structure 800m long by 110m
wide, running west to east just to the north of the PGBs.
DESCRIPTION
ENGG
The 5 pump stations drawing water for the power generation blocks will be
located along the Southern edge of the lagoon, adjacent to each respective
PGB.
The pumps drawing water for refinery and refinery firewater pumps will be
located along the north edge of the lagoon. All other pumps are to be
located along the Eastern edge of the inplant lagoon.
DATE
JO/EWO
The cooling water pumps drawing water from the inplant lagoon are part of
package A24 and do not form part of the A61 scope of works. Refer to
Table 4.1 Summary of Seawater Pumps in the Inplant Lagoon.
2.3.6
Collection Basin
REV NO.
The Collection Basin is to be used to collect the return flows from all
cooling circuits. It is to be situated along the southern boundary of the
JIGCC facility, in a demarcated 35m wide area adjacent to the boundary
fence along the top edge of the RL100.0 m plateau.
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
2.3.7
Discharge Channel
The Discharge Channel will run from the Western end of the collection
basin, down from the Refinery and JIGCC facilities in the south-west corner
and then generally westwards along a defined easement just to the South
of the designated JEC stormwater corridor. This structure will contain two
independent channels. The channel will terminate just short of the existing
shoreline to the south of the marine terminal buildings.
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
2.3.8
Outfall Water Inlet Structure and shoreline discharge

The outfall basin is to gather the returning cooling water, prior to the
returned sea water shoreline discharge.
OPERATIONS
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
2.3.9
Elevations and levels

The inplant lagoon design water level is to be RL98.0 m
Overflow from the inplant lagoon via a bypass channel is to commence at
RL98.9m and full flow is not to exceed RL99.4m.
At no location within the refinery or JIGCC facilities is the Top Water Level
(TWL) in the channel flow sections to exceed RL99.0 m, to avoid flooding
of the facilities in the event of a breached channel wall.
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DESCRIPTION
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A 1m freeboard above TWL is to be provided on all channels. The channel

side wall is to be extended to 1 m above the finished surface level as a
safety barrier.
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
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3 COASTAL DATA
ENGG
CERT
Information in this section applies to the cooling water inlet canal structure
design only.
3.1.1
Receiving Water Parameters
JO/EWO
DESCRIPTION
The information on the physio-chemical properties of Jazans local waters

is limited. Existing site conditions were obtained from data collected in
Environmental Impact Assessment studies for the Jazan Economic City
development (GESSCO 2011, and Huta Hegafeld 2009) and more recently
from field work carried out by KFU. For design purposes, the data collected
from the site (GESSCO 2011, and Huta Hegafeld 2009), and summarised
in Table 3-1, shall be utilised. More recent data from ongoing field work
shall also be considered in the basis of design as it becomes available.
DATE
Table 3-1 JEC Environmental Impact Assessment data

Survey Period
REV NO.
Measured
Parameters
March 2011
(GESSCO)
Oct 2012
(KFU)
28.2
27.6
31.5
Max
Avg
32.3
31.7
28.7
27.9
33.5
32.9
pH
Min
Max
Avg
7.2
8.2
8.1
8.0
8.5
8.2
8.19
8.35
8.32
DO
(mg/L / %sat)
Min
Max
Avg
4.3
7.1
5.5
85.1 %
117.8 %
98.0 %
5.1
6.0
5.7
TDS (mg/l)
Min
Max
Avg
35,139
44,476
38,932
43,317
57,718
53,457
Salinity (ppt)
Min
Max
Avg
35.5
46.6
39.9
33.3
44.4
41.0
38.3
39.8
38.6
Turbidity (NTU)
Min
Max
Avg
17.7
20.1
19.0
0.2
31.8
14.4
Min
1023
1021
Max
1030
1029
Avg
1025
1027
Seawater Temp
(C)
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
Density (kg/m3)
Data
April 2009
(Huta Hegafeld)
Min
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MECHANICAL AND HYDRAULIC SYSTEM

REQUIREMENTS
4.1
Inlet Canal & Inlet Structure
4.1.1
Inlet Canal
DESCRIPTION
The inlet canal is required to bring the water in from the shoreline to the
inlet of the screens.
JO/EWO
A dredged canal is required of depth and width to provide sufficient volume

to avoid scouring and entrapment of the dredged floor of the channel.
Canal walls consist of large rocks to prevent side banks from erosion.
4.1.1.1 Velocity
REV NO.
DATE
Flow velocity required < 0.2 m/s

4.1.2
DISCIPLINE
ENGINEER
_______________
4.1.2.1 Inlet Throat Velocity

The inlet velocity at the external face of the wing walls is to be 0.2m/s or
less.
DATE _________
Flow velocity through the submerged inlet is to be 1m/s or less.
PROJECT
ENGINEER
_______________
DATE _________
Inlet Structure
4.1.2.2 Submerged inlet
CERTIFIED
A submerged inlet is to be formed on the lower edge of the barrier wall.

Throat dimensions are to suit the flow rate and inlet velocity.
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
Inlet velocity through the throat is to be approximately 1 m/s
A bullnose is to be formed on the front face of the wall with a radiused exit
blending into the rear face of the wall.
DATE _________
The bullnose is to incorporate a flat shelf extension vortex break.
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
4.1.2.3 Trash screen and conveyor

A trash screen is required to prevent entry of debris, jellyfish and other
marine life into the inlet.
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
The trash screen is to be automatically cleaning via a self-contained rake or

grab system.
The screen is to be installed as a number of sections, each screen section
in a separate cell isolated from each other to allow a section of screen to be
isolated for maintenance.
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The trash screen debris is to be discharged automatically onto a debris

collection conveyor running across behind the screen, to discharge into a
collection bin on the ground adjacent to the screens, in an accessible
location for removal by a small service vehicle.
DESCRIPTION
ENGG
Trash screen parameters to be as follows:
Screen aperture: maximum passing 25 mm
Screen flow velocity to be in range 0.5-1 m/s
Screen flow velocity not to exceed 1 m/s in 50% blinded condition
JO/EWO
A chlorination dosing line will be run to a dosing spraybar on the screens

for intermittent shock dosing of the screen. Continuous chlorination of the
screen is not intended.
4.1.2.4 Trash screen isolation
REV NO.
DATE
The individual screen sections will be isolated by stoplogs inserted

upstream and downstream of the respective screen cells. The slots for the
stoplogs are to be cast into the cell dividing walls, or suitably attached if
supplied as proprietary equipment.
DISCIPLINE
ENGINEER
_______________
4.1.2.5 Trash screen access

A bridge is to be provided across the inlet, on the upstream and
downstream sides of the trash screen adjacent to the stoplogs, to provide
trafficable access and crane access for handling the stoplogs. The bridges
will tie into the access roads along one side of the inlet structure - vehicle
access is not required from both sides nor capability to cross from one side
to the other. For vehicle traffic to cross the inlet structure the bridge over
the screening section is to be used.
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
Design loading for the access bridges will be to suit a mobile crane such as
Franna.
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
4.1.2.6 Access
Access roads will be required on both side of the inlet structure, to continue
on alongside the dredged inlet canal on both sides and terminating in a
turning circle on the edge of the new reclamation area shoreline.
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
4.1.2.7 Dewatering
Dewatering is to be allowed for between the isolation stoplog positions,
upstream and downstream of the trash screens.
Dewatering is not intended over the remainder of the inlet throat area.
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4.1.3
Screening
CERT
4.1.3.1 Drum screens
ENGG
Rotating drum screens will be required to be installed for the fine filtering of
all sea water.
The selection of screens and number will be to suit as follows:
DESCRIPTION
Nominal Flow rate: 450,000 m3/hr

Filter screen size: 2mm
Number of Screens: n + 2
JO/EWO
The sizing of the screens is to be suitable for flow variations of around 10%
of the nominal flow rate.
The drum screens are to have the capability of being individually isolated
with the remaining units in service. Stoplog slots are to be cast into the
concrete walls upstream and downstream of the drums, or suitably
attached if supplied as proprietary equipment, to allow installation of
stoplogs by crane from the access road.
REV NO.
DATE
4.1.3.2 Drum screen isolation
DISCIPLINE
ENGINEER
_______________
DATE _________
4.1.3.3 Drum screen backwash
PROJECT
ENGINEER
_______________
A backwash system is to be provided on the screens to clean the exposed

section of the rotating drum with the backwash debris collected in a
separate collection channel from fish.
DATE _________
CERTIFIED
A collection system is to be installed to collect backwash water from the

screens, with fish and backwash debris in separate channels connected to
the drum screen fish return and backwash channels respectively.
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
The backwash debris channel is to run to a dewatering unit where the

backwash water is separated out from the debris and returned to the
upstream side of the drum screen inlet.
DATE _________
OPERATIONS
The dewatered debris is to be conveyed to a bin in a location accessible by

vehicle to facilitate uploading and removal of the debris bin.
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________
4.2

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
4.2.1
Inlet pump station

Applicable design standards for the inlet pump station
In addition to the Saudi Aramco standards quoted in this document, the
pump station design is to conform with the standard HI/ANSI 9.8.
The applicable revision of the standard shall be that revision current at the
time of the detail design.
The current release at the time of this revision of this document is:
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HI/ANSI 9.8 April 2012.
CERT
Note that the standard requires that to fully conform with the standard, a
pump station with pumps of this size is to be physically modelled.
DESCRIPTION
ENGG
Where the design necessarily falls outside of the above standard, the
component in question is to be first modelled by computational fluid
dynamics to prove the basic viability of the design approach prior to
commencement of physical modelling.
4.2.2
Pump cells
JO/EWO
Each pump suction is to be located in a separate dedicated cell

dimensioned to suit the flowrate and intake dimensions of the pump.
DATE
Pump cell depths and inverts are to suit the submergence and NPSH
requirements of the specific pump selected for the purpose.
REV NO.
4.2.3
Pump location
Pumps are to be located in a pump hall above the HAT level.
DISCIPLINE
ENGINEER
_______________
4.2.4
DATE _________
Pump valving
The pumps are to have no valves in the primary flow path.
PROJECT
ENGINEER
_______________
The discharge pipework from each pump is to be arranged with a discharge

weir to prevent backflow from the common collection basin when the
respective pump is not running.
DATE _________
CERTIFIED
The pipework is to be arranged to allow the suction line to drain back to the
inlet sump. The discharge is to drain back through the pump to the inlet
cell, to provide a dry pump without the need for isolation in the event of
maintenance. The pump supplied is to be suitable for reverse flow without
damage.
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
4.2.5
_______________
Pumps are to be powered by constant speed drives located in a separate

HV drives room.
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION
DATE _________

(DCC) NO. ___________
Pump drives
4.2.6
Pump discharges
Pump discharges are to be individual pipelines running from each pump
discharge flange to a dedicated flow box, isolated from each other but
feeding the common collection basin.
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The pump discharge line is to contain a dedicated flow meter per pump.
The flow meters are to be located in a place suitable for access for
maintenance, with an access platform if required.
ENGG
4.2.7
External buildings
DESCRIPTION
4.2.7.1 Hypochlorite building

A separate building is required to house a sodium hypochlorite dosing skid
and make-up room.
DATE
JO/EWO
The dosing skid is to suit the chlorine dosing requirements for the plant of
the A24 area of the inplant lagoon, which requires a 1200 kg/hr sodium
hypochlorite plant to allow dosing of the full sea water flow to achieve a
nominal concentration of 2.5 ppm after the dosing point.
REV NO.
4.3
4.3.1
Intake Channel
Main channel to Inplant Lagoon
The inlet channel is to run from a collection basin at the Inlet Pump Station
discharge to the Inplant Lagoon, following the layout described in Section
3.2.1.
DISCIPLINE
ENGINEER
_______________
DATE _________
The channel is to consist of two independent parallel channels. The

capacity of the channels is to be adequate to accommodate the full
required flow, including surge flow and variations required by the control
system. In the event of maintenance, one channel will be scheduled for
repair while continuing to operate the network at reduced capacity.
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
DATE _________
The Froude number of the channels is not to exceed 0.75 under any flow
conditions, other than at intended drop structures or weirs.
CONSTRUCTION
AGENCY
_______________
Stoplog slots will be provided at the start and end of the two-channel
section to allow isolation of a channel as required.
_______________
The channel is to have minimum 1 m freeboard above TWL to allow for

surge conditions.
DATE _________
OPERATIONS
The side walls are to continue at least 1m above the finished surface level
of the surrounding ground to form a safety barrier.
_______________
The TWL of the channel is to be set 1 m below grade where the channel
runs through the refinery or JIGCC facilities.
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
The channel wall section do not provide for the channels to be covered.
The channel TWL and hydraulic grading is to suit:
the specified design level of RL98.0 m, and
TWL at full bypass of RL99.0 m.
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4.3.2
Bypass channel
CERT
A bypass channel is to be included on the Inlet Channel, bypassing directly

to the Discharge Channel.
ENGG
An overflow weir is to be used to control bypass flows, which under normal

conditions are to be zero.
DESCRIPTION
Levels for the bypass are:

Top of weir (start bypass flow) = RL98.9 m
JO/EWO
Full bypass flow rate TWL = RL99.4 m
DATE
The bypass channel is to be normally dry to avoid collection of debris in a

stagnant dead end.
REV NO.
4.4
4.4.1
Inplant Lagoon
General
The Inplant Lagoon is to be a reservoir for the cooling circuit pumps and
ancillary desalination RO plant and fire water pumps.
DISCIPLINE
ENGINEER
_______________
The A61 package includes:
DATE _________
1. the design of the shell of the lagoon, and
PROJECT
ENGINEER
_______________
2. the shells of the pump stations, and
DATE _________
3. the pump station shelters, and
CERTIFIED
4. the electrical power rooms adjacent to the pump shelters
_______________
The pump details are to be selected and provided by HOC to BEO. The
BEO will take the pump parameters into account when designing the
lagoon and the pump station cells.
DATE _________
CONSTRUCTION
AGENCY
_______________
The pump parameters are quoted from the A24 Basis of Design document
below.
DATE _________
OPERATIONS
_______________
DATE: __________
-----------------------------CONTROL NUMBER
BY: ____________

(DCC) NO. ___________
EDSD VERIFICATION
DATE _________
4.4.2
Inplant Lagoon layout

The Inplant Lagoon is to be 800m long and 110m wide.
The depth is to be set to suit the pump requirements and hydraulics.
4.4.3
Power Generation Block (PGB) pump stations

Five PGB pump stations are to be included along the Southern boundary of
the inplant lagoon, adjacent to the respective PGB structures. Each PGB
pump station is to allow for:
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three pumps, in 2+1 format, ie 2 running, 1 standby
flow rate for each pump is 31,500 m3/hr
pump station flow rate is 63,000 m3/hr
preliminary bellmouth diameter = 2,896 mm
DESCRIPTION
4.4.4
Refinery cooling loop pumps and refinery fire water pumps

Six refinery cooling loop pumps and refinery fire water pumps are to be
included along the northern boundary of the inplant lagoon
JO/EWO
Each refinery cooling pump station has 2 + 2 format, ie 2 running, 2

standby. The pumps for the three loops are different, as follows:
REV NO.
DATE
Loop 1:
pump flow rate 8,666 m3/hr
total Loop 1 flow rate 17,332 m3/hr
preliminary bellmouth diameter = 1500 mm
Loop 2:
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
Loop 3:
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
4.4.4.1 Refinery Fire Water pumps
DATE _________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
The fire water pump station is to contain eight pumps, 4 x duty, 4 x standby
pump flow rate 681 m3/hr
total fire water flow rate 2,724 m3/hr
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4.4.5
Other inplant lagoon pumps
CERT
Other A24 pumps are located in a line on the Eastern wall of the inplant
lagoon as follows.
one CW pump station, containing 6 pumps
four duty, two standby pumps for the two circuits
pump flow rate 36,100m3/hr
total CCW flow rate 144,400m3/hr
specified bellmouth diameter as per A24 package = 3048 mm
JO/EWO
DESCRIPTION
ENGG
4.4.5.1 Closed Circuit Cooling (CCW) pumps
DATE
4.4.5.2 Desal pumps
REV NO.
The desal pump station has four pumps, 2 x duty, 2 x standby
DISCIPLINE
ENGINEER
_______________
total desal flow rate 5200 m3/hr
DATE _________
PROJECT
ENGINEER
_______________
4.4.5.3 Fire Water pumps

The fire water pump station is to contain 4 pumps, 2 x duty, 2 x standby
DATE _________
CERTIFIED
_______________
DATE _________
total fire water flow rate 1,362 m3/hr
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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-----------------------------CONTROL NUMBER
BY: ____________
REV NO.
DATE
JO/EWO
DESCRIPTION
ENGG
CERT
PMT
Table 4.1 Summary of Seawater Pumps in the Inplant Lagoon
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
_______________
CERTIFIED
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
_______________
OPERATIONS
DATE _________
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DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
PMT
4.4.6
Lagoon depth and plant shutdown
CERT
The inplant lagoon needs a storage volume sufficient to allow a shutdown

of the refinery and JIGCC as an emergency procedure, assuming no
water available from the inlet pump station.
ENGG
The PGBs, JIGCC and refinery can all continue to run, sufficient water
must be available for their shutdown periods as follows:
DESCRIPTION
PGBs, Desalination Unit 0 hour

JIGCC CCW loops 1 hour
Refinery loops 1, 2, 3 3 hours
REV NO.
DATE
JO/EWO
The following assumptions are made:
DISCIPLINE
ENGINEER
_______________
A decision time of 10 minutes to be allowed prior to shutdown

being initiated
Refinery or JIGCC Fire protection pumps running
Margin at end of shutdown 0.3m reserve depth
Fire fighting pumps in own well available to continue running after

shutdown of refinery loops and CCW pumps
Figure 4.4.6 Summary of Liquid Levels in the Inplant Lagoon
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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4.5
Chemical Chlorination and Shock Dosing
ENGG
CERT
Sodium Hypochlorite is produced from sea water by electrolysis in

electrochlorination package. 2000 ppm free chlorine is produced by the
package and the water source is sea water.
DESCRIPTION
The hypochlorite is used for

1. Chlorinating a 501,000m3/hr sea water system to 2.5 ppm to prevent
biofouling.
DATE
JO/EWO
2. Shock dose a) inplant lagoon pump systems (CCW SW pumps, PGB

1,2,3,4,5 SW pumps, and refinery Loops 1,2,3) to 3-5 ppm for 20
minutes every 48 hours to limit marine growth (such as molluscs and
other creatures) b) non-operating pumps for 3 minutes every 48
hours.
REV NO.
3. Disinfect treated effluent and raw waste water in A31 WWTP.

2.5 ppm(wt) dosage rate and maintenance of 0.5 ppm equivalent free
chlorine are designed for electrochlorination. The hypochlorite is pumped
to shoreline lagoon by hypochlorite pumps.
DISCIPLINE
ENGINEER
_______________
Shock dosing for Inplant lagoon pump systems is carried out every 48
hours. Shock dosing is done for one pump system at a time for the Inplant
lagoon pump systems. 3-5 ppm (wt) dosage rate is designed at SW return
from exchangers. The hypochlorite is pumped to the shock dosing tanks on
a continuous basis, pumped to different pump systems by hypochlorite
transfer pumps.
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
Per PME (SAES-A-103, Table A), 0.5mg/L (30 day average) is the
maximum allowable residual chlorine in the sea water discharge back to
the Red Sea.
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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CERT
The design parameters for the system are shown below:
ENGG
Flow rates of 0.2 wt % sodium Hypochlorite

Design:
680 m3/h (for shoreline chlorination)
20 m3/h (for shock dosing)
DESCRIPTION
700 m3/h total

Flow rates of sea water
Design:
658 m3/h (for shoreline chlorination)
JO/EWO
17 m3/h (for shock dosing)
DATE
700 m3/h total
REV NO.
SW Supply Press.:
0.5 barg (normal)

3.0 barg (design)
DISCIPLINE
ENGINEER
_______________
SW Supply Temp.:
34C (summer) / 22C (winter)
DATE _________
75C (design)
PROJECT
ENGINEER
_______________
Hypochlorite Discharge Press:
DATE _________
0.7 barg (at shoreline lagoon outlet )

3.2 barg (at shock dosing outlet)
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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-----------------------------CONTROL NUMBER
BY: ____________
REV NO.
DATE
JO/EWO
DESCRIPTION
ENGG
CERT
PMT
The shock dosing sketch is shown below:
Figure 4.5.1 Shock Dosing sketch
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
_______________
CERTIFIED
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
_______________
OPERATIONS
DATE _________
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DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
4.6
Collection Basin
ENGG
CERT
The collection channel is to collect the return flows from the JIGCC and
refinery loops, plus the desalination brine stream.
DESCRIPTION
The collection channel is to be located within the 35m wide easement along
the Southern boundary of the RL100.0m plateau.
The design TWL in the channel is RL99.0m at the Easternmost, upstream
end.
REV NO.
DATE
JO/EWO
Flow rate based on pump flows specified as follows:
DISCIPLINE
ENGINEER
_______________
DATE _________
PGB pumps total 286,200 m3/hr distributed as per pump location
CCW pumps total 119,400 m3/hr, Eastern end of collection

channel
Refinery loops total 34,303 m3/hr, Eastern end of collection

channel
Desal brine stream 2,220 m3/hr, Eastern end of collection

channel
Total flow 442,123 m3/hr
The flow rate is not to exceed Froude number of 0.75.
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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4.7
4.7.1
Discharge channel
General location
ENGG
CERT
The discharge channel is to run from the collection basin located along the
southern boundary of the plant, down to the outfall structure at the existing
shore just to the south of the marine terminal.
DESCRIPTION
4.7.2
Drop structure
JO/EWO
The first section of the channel is a single full-width channel running down
from the RL100.0 m Refinery and JIGCC area down to approximately
RL93.0 m. This section may contain flow control measures in the channel
to control the flow rate through the change of level.
This section of channel is to handle the full flow of all A24 cooling pumps
and desalination brine stream.
REV NO.
DATE
No allowance is made for stormwater collection in this section of channel.

4.7.3
Mixing basin
At the bottom of the dogleg drop structure, the channel is to include a
mixing basin to allow the bypass channel to join the main flow channel.
DISCIPLINE
ENGINEER
_______________
Provision is to be made at the mixing basin for adding 30 m3/s stormwater

from the JIGCC and refinery facilities area.
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
4.7.4
The main discharge channel from the mixing basin down to the Shoreline
Discharge structure is to consist of two independent parallel channels. The
capacity of the channels is to be adequate to accommodate the full
required flow, including surge flow and stormwater up to the stated amount
above, in two channels.
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
The Froude number of the channels is not to exceed 0.75 under any flow
conditions, other than at intended drop structures or weirs.
DATE _________
OPERATIONS
Stoplog slots will be provided at the start and end of the two-channel
section to allow isolation of a channel as required.
_______________
-----------------------------CONTROL NUMBER
BY: ____________
The channel is to have minimum 1 m freeboard above TWL to allow for

surge conditions.
DATE: __________
EDSD VERIFICATION
DATE _________

(DCC) NO. ___________
Main discharge channel
The side walls are to continue at least 1 m above the finished surface level
of the surrounding ground to form a safety barrier.
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5 ENVIRONMENTAL REQUIREMENTS
CERT
5.1
Management of cooling water discharges
ENGG
demonstrate compliance with Saudi Aramco Engineering Standard

(SAES)A103 Discharges to the Marine Environment.
accommodate discharge of 450,000 m3/hr of cooling water at an

increased temperature maximum (T) of 8C above intake
temperature with a maximum residual chlorine of 0.5 mg/L
minimize the area of the mixing zone by T of >= 1C and residual

chlorine of >= 0.01 mg/L
achieve:
REV NO.
DATE
JO/EWO
DESCRIPTION
The design for discharge of cooling seawater at the shoreline shall:
DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
no significant (<0.5C) thermal contamination of the project intake

water channel
water temperature increases at the shrimp farm water intake will

be <0.5C
Take into account and comply with any amended or additional criteria
arising from the completion of the Cooling Water EIA and subsequent
approved process.
Refer to document number A61-A-DOC-VE-746872, Design Basis

Report for marine basis of design.
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________
-----------------------------CONTROL NUMBER
BY: ____________
DATE: __________
EDSD VERIFICATION

(DCC) NO. ___________
DATE _________
DWG. TYPE
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A61 A DOC VE 728526 - 0001 Basis of Proces

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A61 A DOC VE 728526 - 0001 Basis of Proces

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1

DESCRIPTION OF WORKS ............................................................. 9

COASTAL DATA ............................................................................. 14

MECHANICAL AND HYDRAULIC SYSTEM REQUIREMENTS .... 15

ENVIRONMENTAL REQUIREMENTS ........................................... 30

THIS INDICATES THAT REV. NO. ______

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

SAUDI ARABIAN OIL COMPANY

List of Acronyms & Abbreviations

The following acronyms and abbreviations are used in this document:

THIS INDICATES THAT REV. NO. ______

Above Ground Channel

American National Standards Institute

Aramco Overseas Company

Aramco Services Company

Brisbane Engineering Office

Barrels per Stream Day

Closed Circuit Cooling

Combustion Turbine Generator

Environmental Impact Assessment

Environmental Protection Department

Finished Surface Level

Highest Astronomical Tide

Houston Operating Centre

High Sulfur Fuel Oil

Jazan Economic City

Jazan Integrated Gasification Combined Cycle

King Fahd University of Petroleum & Minerals

Lowest Astronomical Tide

Net Positive Suction Head

Power Generation Block

Presidency for Meteorology and Environment

Parts per thousand

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

SAUDI ARABIAN OIL COMPANY

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

THIS INDICATES THAT REV. NO. ______

SAUDI ARABIAN OIL COMPANY

Purpose and Scope of Document

Saudi Aramco is currently developing a large world-scale electric power

THIS INDICATES THAT REV. NO. ______

Means Saudi Arabian Oil Company, Saudi Aramco and

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

SAUDI ARABIAN OIL COMPANY

and wholly responsible to CONTRACTOR for executing a

Means all the work and services to be performed by

Defines a mandatory contractual or legal requirement or

Defines a mandatory contractual requirement or action.

Defines a desirable or recommended outcome or action;

Defines an intended outcome or action;

Defines freedom of choice.

Codes and Standards

Saudi Aramco Standards / Material System Specifications

This project shall be designed and implemented in accordance with the