Heat Exchanger QAP

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Format No.

NAFT-INSP-018A
New Age Fab Technologies Pvt.Ltd. Revision No. R0
Date 01.08.2015

Client : Reliance Industries Ltd Applicable Code : ASME Sec. VIII, Div. 1 AND TEMA R QAP NO.
Item : 3160235 "U" Tube Bundle Project : MEG PLANT Date :
Eqpt. No : PO No. : HS5/20021983 Drg. No. :
Tag No. : - P.O.Date : 16.11.2016 Pages : 4

INSPECTION REFERENCE ACCEPTANCE FORMATE OF INSPECTION SCOPE


SR. NO. CHARACTERISTICS TO BE CHECKED TYPE OF CHECK REMARKS
ACTIVITY & COMPONENT DOCUMENTS STANDERED REPORT NFT RIL/TPI

ENQUIRY
APPROVAL OF FABRICATION ENQUIRY DRAWING &
A DOCUMENTED PROCEDURE APPROVAL OF VARIOUS DOCUMENTS DRAWING DRAWING & ITP H H DRAWING & QAP APPROVED BY RIL
DRAWING & ITP P.O.
& P.O.

B INSPECTION PRIOR TO FABRICATION

DIMENSIONS,HEAT
MATERIAL PROCUREMENT: MARKS/IDENTIFICATION TO CHECK IDENTIFICATION MARKS & REVIEW OF MTC/SUPPLIER ORIGINAL
1 MILL/SUPPLIER TC ASME SEC.II-A MILL/SUPPLIER TC H R
PLATES, FLANGES,PIPES,ETC MARKS,CHEMICAL TEST, SUPPLIER TC,VISUAL CHECK LAB TC
MECHANICAL TEST

INSPECTION
NON- PRESSURE PARTS VIZ. TIE VISUAL DIMENSIONS
REPORT / REVIEW OF MTC/SUPPLIER TC FOR
2 RODS,SPACERS,BAFFLES TO CHECK FOR DIMENSIONS MEASUREMENT,CHEMICAL,PHYSICAL MILL/SUPPLIER TC ASME SEC.II-A H R
CHECK TEST PRESSURE PART ONLY
SEALING STRIP ETC. PROPERTIES
REPORT

PREPARED BY CHECKED BY APPROVED BY


NAME Rajnikant Patel NAME Firoz Patrawala NAME
DESIGNATION Sr. Manager-Technical DESIGNATION Director DESIGNATION

SIGN. SIGN SIGN.

Page 1 of 3 NAFT-INSP-018A;DATE:01.08.2015
Format No. NAFT-INSP-018A

New Age Fab Technologies Pvt.Ltd. Revision No. R0


Date 01.08.2015

INSPECTION REFERENCE ACCEPTANCE FORMATE OF INSPECTION SCOPE


SR. NO. CHARACTERISTICS TO BE CHECKED TYPE OF CHECK REMARKS
ACTIVITY & COMPONENT DOCUMENTS STANDERED REPORT NFT CLIENT/TPI

CHEMICAL COMPOSITIONS,PHYSICAL CHEMICAL COMPOSITIONS,PHYSICAL PROVIDE TEST ASME SCE-II PART- BATCH TEST WELDING CONSUMABLES TC SHALL
3 WELDING CONSUMABLES H R
PROPERTIES, VISUAL INSPECTION PROPERTIES, VISUAL INSPECTION CERTIFICATES C/DRAWINGS CERTIFICATES BE REVIEWED BY RIL

C INSPECTION DURING FABRICATION

INSPECTION & TRANSFER OF


DRAWING/ DRAWING/ INSPECTION
1 IDENTIFICATION MARKS ON TO CHECK FOR DIMENSIONS VISUAL & MEASUREMENT H R
MANUFACTURER TC SPECIFICATION REPORT
PRESSURE PARTS

SHELL/CHANNEL SHELL, DISH INSPECTION


2 TO CHECK FOR DIMENSIONS VISUAL & MEASUREMENT DRAWING DRAWING H R
END L/S & C/S SET UP REPORT

SHELL/CHANNEL SHELL, DISH


TO CHECK FOR INSPECTION
3 END L/S & C/S -BACK CHIP & VISUAL & MEASUREMENT DRAWING DRAWING H R
VISUAL/DIMENSION/NDE REPORT
WELD VISUAL & PT

NOZZLE SET UP ON
DRAWING INSPECTION
4 SHELL/CHANNEL SHELL/DISH TO CHECK FOR DIMENSIONS VISUAL & MEASUREMENT DRAWING H R
TEMA R REPORT
END

NOZZLE BACH CHIP,WELD


VISUAL & NDE ON TO CHECK FOR DRAWING INSPECTION
5 VISUAL & MEASUREMENT DRAWING H R
SHELL/CHANNEL SHELL/DISH VISUAL/DIMENSION/NDE TEMA R REPORT
END

EXTERNAL/INTERNAL
TO CHECK FOR DRAWING INSPECTION
6 ATTACHMENT SET UP & VISUAL & MEASUREMENT DRAWING H R
VISUAL/DIMENSION/NDE TEMA R REPORT
WELDING

DRAWING INSPECTION
7 TUBE SHEET WELD OVELY TO CHECK FOR VISUAL VISUAL & MEASUREMENT DRAWING H R
TEMA R REPORT

PREPARED BY CHECKED BY APPROVED BY


NAME Rajnikant Patel NAME Firoz Patrawala NAME
DESIGNATION Sr. Manager-Technical DESIGNATION Director DESIGNATION

SIGN. SIGN SIGN.

Page 2 of 3 NAFT-INSP-018A;DATE:01.08.2015
Format No. NAFT-INSP-018A
New Age Fab Technologies Pvt.Ltd. Revision No. R0
Date 01.08.2015

INSPECTION SCOPE
INSPECTION REFERENCE ACCEPTANCE FORMATE OF
SR. NO. CHARACTERISTICS TO BE CHECKED TYPE OF CHECK REMARKS
ACTIVITY & COMPONENT DOCUMENTS STANDERED REPORT NFT CLIENT/TPI

F FINAL INSPECTION
VISUAL/DIMENSION CHECK FOR
INSPECTION
1 FINAL VISUAL & DIMENSIONS COMPLETENESS OF VISUAL & MEASUREMENT DRAWING DRAWING H W
REPORT
MANUFACTURING ACTIVITIES
2 CLEANACE FOR DISPATCH RELEASE NOTE COMPLETION OF ALL REPORT --- --- RELEASE NOTE H H

PREPARED BY CHECKED BY APPROVED BY

NAME Rajnikant Patel NAME Firoz Patrawala NAME


DESIGNATION Sr. Manager-Technical DESIGNATION Director DESIGNATION

SIGN. SIGN SIGN.

LEGEND : KEY TO TYPE OF INSPECTION

H HOLD ,DO NOT PROCEED WITHOUT APPROVAL C CERTIFICATE

W WITNESS P PARTICIPATE

R REVIEW OF DOCUMENT I PREPARE/COMPLIANCE AND ISSUE

A APPROVE O ORGANIZE

RW RANDOM WITNESS ( 10% of Qty) X PERFORM

LEGEND : DEFINITIONS/ ABBREVIATIONS

CLIENT PMI POSSITIVE MATERIAL IDENTIFICATION

SUPPLIER UT ULTRASONIC TEST

T.P.I.A. THIRD PARTY INSPECTION AGENCY RT RADIOGRAPHIC TEST

WPS WELDING PROCEDURE SPECIFICATION MPT MAGNETIC PARTICLE TEST

PQR PROCEDURE QUALIFICATION RECORD DPT DYE PENETRANT TEST

PWHT POST WELD HEAT TRATMENT ARM ADDITIONAL REQUIREMENT OF MATERIAL

NDE NON DESTRUCTIVE EXAMINATION CS CIRCUMFERENTIAL WELDING SEAM

WPTC WELD PRODUCTION TEST COUPON NS NOZZLE WELDING SEAM

MDR MANUFACTURING DATA REPORT (FINAL DOCUMENTATION) TDC TECHNICAL DELIVERY CONDITION

MTR MILL TEST REPORT LS LONGITUDINAL WELDING SEAM

NOTES

PREPARED BY CHECKED BY APPROVED BY


NAME Rajnikant Patel NAME Firoz Patrawala NAME
DESIGNATION Sr. Manager-Technical DESIGNATION Director DESIGNATION

SIGN. SIGN SIGN.

Page 3 of 3 NAFT-INSP-018A;DATE:01.08.2015

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