Ba Elk 02 - En-Us

Electronically Controlled Instruction Manual
Pneumatic Pincer
OETIKER ELK 02 V1.x
Original instruction manual Item no. 08902266

Issued June 2012 OETIKER Horgen, Switzerland
OETIKER ELK 02 V1.x Contents
Contents
1 Information about this manual ................................................................................................................1-6
1.1 Symbols and means of representation used ..............................................................................1-6
1.2 Scope ..........................................................................................................................................1-6
1.3 New features on the ELK 02 V1.0 ..............................................................................................1-7
1.3.1 Hardware ...............................................................................................................................1-7
1.3.2 Software .................................................................................................................................1-7
1.4 Abbreviations ..............................................................................................................................1-8
1.5 Labels on the ELK 02..................................................................................................................1-9
2 Basic safety instructions .......................................................................................................................2-10

2.1 Using the instruction manual.....................................................................................................2-10
2.2 Correct usage............................................................................................................................2-10
2.3 General safety instructions .......................................................................................................2-10
2.4 Special safety instructions ........................................................................................................2-11
2.5 Safe working practices ..............................................................................................................2-11
2.6 Modifications, changes .............................................................................................................2-11
2.7 Qualified personnel ...................................................................................................................2-12
2.8 Maintenance work .....................................................................................................................2-12
3 Design of the ELK 02 system ................................................................................................................3-13

3.1 Optional extras ..........................................................................................................................3-14
3.2 Design of the HO EL pincers ....................................................................................................3-14
3.3 Connections on the ELK 02 control unit ...................................................................................3-15
4 Process description ...............................................................................................................................4-17

4.1 Closing force .............................................................................................................................4-17
4.2 Procedure..................................................................................................................................4-18
4.3 Sequence of operations ............................................................................................................4-19
4.3.1 Test level ..............................................................................................................................4-19
4.3.2 Closure level ........................................................................................................................4-20
5 Assembling and connecting the ELK 02 ..............................................................................................5-21

5.1 Connecting the control unit .......................................................................................................5-21
5.2 Connecting the compressed air and pneumatic pincer ............................................................5-22
5.2.1 General information and requirements ................................................................................5-22
5.2.2 Connecting the compressed air ...........................................................................................5-22
Issued 03.12 08902266 1-2

5.3 Aligning the pincer head ...........................................................................................................5-23
6 Working with the ELK 02 .......................................................................................................................6-24

6.1 Switching on the ELK 02 ...........................................................................................................6-24
7 Menu navigation in the PC program .....................................................................................................7-25

7.1 System requirements and installation .......................................................................................7-25
7.2 Installing the PC program .........................................................................................................7-26
7.2.1 Installing the program automatically ....................................................................................7-26
7.2.2 Installing the program manually ...........................................................................................7-27
7.3 PC program structure ................................................................................................................7-27
8 Layout of the PC program .....................................................................................................................8-28

8.1 Preparing to read and send data ..............................................................................................8-29
8.2 File menu ..................................................................................................................................8-29
8.2.1 New close data table............................................................................................................8-30
8.2.2 Pincer type overview ............................................................................................................8-35
8.2.3 Backup/Restore ...................................................................................................................8-36
8.2.4 ELK 02 firmware update ......................................................................................................8-37
8.2.5 Quit ......................................................................................................................................8-37
8.3 Pincer test .................................................................................................................................8-37
8.4 Measure ....................................................................................................................................8-39
8.5 Options ......................................................................................................................................8-41
8.5.1 Statistics menu.....................................................................................................................8-42
8.5.2 Password menu ...................................................................................................................8-46
8.5.3 Screen scaling menu ...........................................................................................................8-48
8.5.4 System settings menu..........................................................................................................8-48
8.5.5 Languages ...........................................................................................................................8-66
8.5.6 Help ......................................................................................................................................8-66
9 Menu navigation in the ELK 02 .............................................................................................................9-67

9.1 Description of the display ..........................................................................................................9-67
9.1.1 Symbols and abbreviations in the display ...........................................................................9-68
9.2 Menu structure ..........................................................................................................................9-68
9.3 Test level ...................................................................................................................................9-69
9.3.1 Pincer test ............................................................................................................................9-70
9.4 Closure level .............................................................................................................................9-74
9.4.1 Closure .................................................................................................................................9-75
Issued 03.12 08902266 1-3

9.4.2 Force priority ........................................................................................................................9-80

9.4.3 Gap priority ..........................................................................................................................9-81
9.4.4 Force priority with verification ..............................................................................................9-82
9.4.5 Gap priority with verification .................................................................................................9-84
9.4.6 Force priority for PG 192 / 168T1 ........................................................................................9-86
9.4.7 Initiating closure with START ............................................................................................9-87
9.4.8 Single closing .......................................................................................................................9-89
9.4.9 Chaotic closing.....................................................................................................................9-90
9.4.10 Sequential closing ................................................................................................................9-91
9.4.11 Step-by-step closing ............................................................................................................9-93
9.4.12 Closing with hold ..................................................................................................................9-94
9.4.13 Closing with detect ...............................................................................................................9-95
9.4.14 Closing with contact detection .............................................................................................9-96
10 Maintenance and repairs .....................................................................................................................10-97

10.1 General safety instructions for maintenance and repair work ................................................10-97
10.2 Maintenance............................................................................................................................10-97
10.2.1 Before maintenance work ..................................................................................................10-97
10.2.2 After maintenance work .....................................................................................................10-97
10.2.3 Weekly maintenance jobs ..................................................................................................10-98
10.2.4 Annual maintenance jobs ..................................................................................................10-98
10.2.5 Maintenance jobs as and when required ...........................................................................10-98
10.3 Repairs ....................................................................................................................................10-99
10.3.1 Changing the pincer jaws ..................................................................................................10-99
10.3.2 Changing the pincer head ................................................................................................10-102
11 Decommissioning, storage, recommissioning ...............................................................................11-104

11.1 Decommissioning and storage..............................................................................................11-104
11.2 Recommissioning ..................................................................................................................11-104
12 Disposal...............................................................................................................................................12-105
13 Technical data.....................................................................................................................................13-106
13.1 Electrical connection and interfaces .....................................................................................13-106
13.1.1 Main plug .........................................................................................................................13-106
13.1.2 X1 interface ......................................................................................................................13-107
13.1.3 X2 interface ......................................................................................................................13-107
13.1.4 X3 interface (RS232) .......................................................................................................13-110
Issued 03.12 08902266 1-4

13.1.5 X20 interface ....................................................................................................................13-114

13.1.6 USB interface ...................................................................................................................13-116
13.2 Technical data .......................................................................................................................13-117
13.2.1 Fluidics .............................................................................................................................13-117
13.2.2 ELK 02 housing................................................................................................................13-117
13.2.3 Accuracy in the working temperature range ....................................................................13-118
13.2.4 Temperature ....................................................................................................................13-118
14 Troubleshooting .................................................................................................................................14-119
14.1 General notes on faults .........................................................................................................14-119
14.2 What to do, when...? .............................................................................................................14-119
14.3 Error messages and error correction measures ...................................................................14-119
15 Checklists............................................................................................................................................15-122
15.1 Checklist for ELK 02, control unit ..........................................................................................15-122
15.2 Pincer checklist .....................................................................................................................15-124
16 Warranty conditions ...........................................................................................................................16-126

16.1 Warranty period.....................................................................................................................16-126
16.2 Conditions .............................................................................................................................16-126
16.3 Warranty claims ....................................................................................................................16-126
16.4 Consequential damage .........................................................................................................16-126
16.5 Costs .....................................................................................................................................16-127
17 Declaration of Conformity .................................................................................................................17-128
18 Index ....................................................................................................................................................18-129
Issued 03.12 08902266 1-5

OETIKER ELK 02 V1.x 1 Information about this manual
1 Information about this manual
1.1 Symbols and means of representation used

Safety notices are used in this manual to warn of the risk of personal injury or property damage.
Always read and observe these safety notices.
Observe all notices that are flagged with a safety alert symbol and signal word.
The following symbols are used in this instruction manual:
Symbol Meaning
DANGER Hazardous situation.

Failure to observe this notice will lead to death or serious injury.
WARNING Hazardous situation.

Failure to observe this notice may lead to death or serious injury.
CAUTION Hazardous situation.

Failure to observe this notice may lead to minor injury.
CAUTION Information on the avoidance of property damage.
NOTICE Information relating to the understanding or optimization of working practices.
One-step instruction
1. ... Multi-step instruction
2. ... Carry out the steps in the order shown.
3. ...
Requirement
Necessary or labor-saving steps for the successful execution of an action
1.2 Scope
This instruction manual applies to all HO-EL pincers with the ELK 02 control unit, item no. 136 00 289 (85 -
265 V / 47 - 63 Hz, V1.0).
Issued 03.12 08902266 1-6

1.3 New features on the ELK 02 V1.0

1.3.1 Hardware
Hardware compatible with ELK 01
The hardware and the peripheral and CAL 01 connectors are identical to the ELK 01. Therefore the ELK 01
hardware can be used with the ELK 02.
Power supply range 85 - 265 V, 47 - 63 Hz
USB interface, type B, galvanically isolated
X20 interface, extended inputs and outputs
Bus options, e.g. PROFINET / PROFIBUS
X3 RS232 interface, galvanically isolated
Graphic display unit, 65x35 mm, with 4 control buttons, display-driven for ease of use
1.3.2 Software
NOTICE
ELK 01 software and data sets cannot be migrated to the ELK 02.
All pincer types are stored in the ELK 02

Storage capacity for 99 active program numbers (APNs)
Nominal force input directly on the ELK 02 (without PC)
Closure with detection to prevent double closures
Force and gap priority with verification for the qualification of product-dependent relative movements
Measurement screen can be called directly from the close data individual view
Intake pressure monitoring, static and dynamic, for qualified NO analysis
Intake pressure display
Software updates for ELK 02 online via PC
PC backup function, data and settings
PC restore function, data and settings
Pincer test documentation
New password structure
Service interval
Issued 03.12 08902266 1-7

1.4 Abbreviations
APN Active program number (max. 99) OS-SK Closing time between opening gap and
closing force
DS Detection gap
OS-SS Closing time between opening gap and
DK Detection force
closing gap
HK Holding force
OS-T Opening gap tolerance
HK-T Holding force tolerance
SK Closing force
HS Holding gap
SK-HZ Closing force holding time
HS-T Holding gap tolerance
SK-T Closing force tolerance
HS-SK Closing time between holding gap and closing
SS Closing gap
force
SS-HZ Closing gap holding time
HS-SS Closing time between holding gap and closing
gap SS-T Closing gap tolerance
KK Contact force VK Verification force
KS Contact gap VK-HZ Verification force holding time
OF Open VK-T Verification force tolerance
OF-SK Closing time between open and closing force VW Verification value
OF-SS Closing time between open and closing gap VW-T Verification value tolerance
OF-Z Removal time
OS Opening gap
Issued 03.12 08902266 1-8

1.5 Labels on the ELK 02
Fig. 1: Labels on the ELK 02
1 Warning label 3 Do not loosen bolts warning label

2 Risk of crushing 4 Rating plate
Issued 03.12 08902266 1-9

OETIKER ELK 02 V1.x 2 Basic safety instructions
2 Basic safety instructions

2.1 Using the instruction manual
Make sure that this instruction manual is always kept close to hand ready for use.
Pass on this instruction manual to the next owner.
Please read through the instruction manual carefully before operating the ELK 02 unit. Familiarize yourself
with all settings and their functions.
Anyone involved in setting up, commissioning, maintaining or repairing the unit must have read and
understood the instruction manual and in particular the safety instructions.
2.2 Correct usage

The unit may only be used for the intended purpose and under technically safe and fault-free conditions.
The ELK 02 and associated OETIKER pincers are intended solely for the controlled closure of OETIKER clamps
and Low Profile Clamps.
Correct usage also covers observance of this instruction manual and compliance with the technical data.
Any use not in accordance with the prescribed usage shall be regarded as incorrect usage.
Non-prescribed usage
The ELK 02 has been developed in accordance with the best available technology and is safe for use. Residual
dangers remain if it used incorrectly or by untrained personnel. The operator of the ELK 02, not the
manufacturer, shall be held responsible for any personal injury or property damage arising from its incorrect
usage.
2.3 General safety instructions

Observe all operating and maintenance instructions; they are a prerequisite for many years trouble-free use
of the ELK 02.
Maintenance and repair work should always be carried out by qualified specialists.
The ELK 02 unit may only be used by people who are familiar with its use and have been informed of the
risks.
All relevant accident prevention regulations and other generally recognized health and safety rules must be
complied with. The manufacturer shall not be held liable for damage resulting from unauthorized
modifications to the ELK 02.
Issued 03.12 08902266 2-10

Spare parts
In order to ensure the fast and accurate delivery of spare parts, a clear purchase order is essential. It must
include the following information:
Product name, software version
Type designation
Serial number
Name of spare part and number of units required
Spare part number
Shipping method
Full address
Details can be found in the OETIKER tools catalog.
Improvements to the machine
In our endeavor to continuously improve the quality of our products, we reserve the right to make improvements
without changing the instruction manual. Details of dimensions, weights, materials, performance ratings and
names may therefore be subject to necessary changes. Regarding electrical diagrams, the diagram supplied
with the machine takes precedence in all cases.
2.4 Special safety instructions

Only specially trained personnel are authorized to carry out maintenance and repair work on pneumatic
equipment.
Depressurize the machines pneumatic equipment before starting maintenance or repair work.
Check hoses for wear as part of the preventive maintenance routine and replace if necessary.
2.5 Safe working practices

Before the start of each production run check the ELK 02 for visible damage and only use it if it is in perfect
working order.
Any defects must be reported to a supervisor immediately.
Do not continue to use the ELK 02 if defects have been identified.
2.6 Modifications, changes

No design or safety modifications may be made to the ELK 02 without our express authorization. We shall
not be held liable for damage resulting from any modifications. In particular, repairs of any kind are
prohibited.
Only use original spare parts and accessories.
Do not dismantle any safety equipment.
Issued 03.12 08902266 2-11

2.7 Qualified personnel

Only authorized and qualified personnel are permitted to use this machine, subject to compliance with the
technical data and the following safety rules and regulations. Qualified personnel are people who are familiar
with setting up, assembling, commissioning and operating the product and who have the qualifications
appropriate to their job role.
2.8 Maintenance work

The inspection and maintenance intervals specified in the instruction manual must be complied with.
Maintenance and repair instructions must be followed accordingly.
Issued 03.12 08902266 2-12

OETIKER ELK 02 V1.x 3 Design of the ELK 02 system
3 Design of the ELK 02 system

The ELK 02 electronically controlled pneumatic pincer system comprises the following main components:
Fig. 2: Design of the ELK 02 system
1 Status lamp *) 5 Pneumatic pincer EL

2 Pre-filter *) 6 PC with installed software
3 Accumulator 7 Closing force sensor SKS 01 *)
4 Control unit 8 Calibrator CAL 01 *)
*) optional extra
Issued 03.12 08902266 3-13

3.1 Optional extras

A number of additional items are available for the automation process, including
Test equipment CAL 01, comprising the calibrator CAL 01 and closing force sensor SKS 01, for measuring
the pincer jaw force (closing force) and for calibrating the ELK 02
Status lamp X2L01 for the visual detection of OK and NO closures and for the audible detection of NO
closures
3.2 Design of the HO EL pincers
Fig. 3: HO EL pincers
1 Rotary adapter 7 Union nut

2 EL trigger unit (with optional extended 8 Lock nut
trigger) 9 Pincer body
3 Possible mounting surfaces 10 Vent holes
4 Pincer plate 11 START button
5 Pincer jaw 12 LED light
6 Grease nipple 13 Suspension loop
CAUTION
Damage caused by broken pincer jaws

When using the HO 10000 pincer model, make sure that the compressed air intake pE does not exceed
5 bar.
Issued 03.12 08902266 3-14

3.3 Connections on the ELK 02 control unit
NOTICE
For details of the inputs and outputs on the control unit please refer to section 13.1, page 13-106.
Fig. 4: Control unit, connections
Item Name of Type/use

in Fig. 4 interface
1 pA Compressed air output to pincer
2 X1 9-pin SUB-MIN-D (male)
Pincer connection
3 X2 15-pin SUB-MIN-D (HD) (male) Inputs/outputs
4 X3 9-pin SUB-MIN-D (female)
Computer connection RS232
CAL 01 connection RS232
5 X20 25-pin SUB-MIN-D (male) Inputs/outputs
6 X5/6/7 Option
7 USB USB interface
Issued 03.12 08902266 3-15

Item Name of Type/use

in Fig. 4 interface
8 Optional bus interface
9 Optional bus interface
10 Vent
11 Vent
12 3-pin IEC connector (male)
13 On/Off switch
14 pE Compressed air intake (see safety notice below)
Table 1: Control unit connections
CAUTION

5 bar.
Issued 03.12 08902266 3-16

OETIKER ELK 02 V1.x 4 Process description
4 Process description
The ELK 02 is used for closing OETIKER clamps and Low Profile Clamps under the following conditions:
quantified
qualified
verified
Quantification
Corresponds to the definition of gap and closure values.
Qualification
Corresponds to the definition of tolerances for gap and closure values and monitoring time profiles during
closure.
Verification
Corresponds to checking the defined values in compliance with the tolerances and an output record.
Detection
Detection identifies a second closure on the same clamp or Low Profile Clamp and reports it as NO.
All physical values necessary for the function can be entered via the PC using the ELK 02 software. The PC can
then be used if required for recording the close data and for entering the nominal force.
4.1 Closing force

OETIKER clamps and Low Profile Clamps have to be closed with a recommended and uniform closing force
(force priority). This results in a consistent, reproducible and permitted tensile load on the strip material, without
overloading the individual components, the parts being clamped and the clamps.
The recommended closing forces for each OETIKER product group are listed in the technical data sheets. The
closing force can be altered by changing the parameters in the ELK 02 control unit.
The closing force test device, i.e. test equipment CAL 01, is used for determining and setting the closing force.
Issued 03.12 08902266 4-17

4.2 Procedure
1. Insert the ear of an OETIKER clamp (Fig. 5/1) into
the clamping area on the pincer head (Fig. 5/2).
For OETIKER Low Profile Clamps:
2. Position the pincer jaws on the tensioning hooks of
the Low Profile Clamp.
Fig. 5: Insert clamp
3. Press the START button (Fig. 6/3).
Fig. 6: Start closure
Closure is initiated and the ear (Fig. 7/4) of the clamp

is closed.
In the case of Low Profile Clamps, initiating closure
reduces the clamp diameter to the required size for
engagement. Depending on the product, the clamp is
either engaged automatically or by applying contact
pressure on reaching the engagement position.
Fig. 7: Ear is closed
On reaching the predefined parameter values the jaws on the pincer head are opened.
NOTICE
The closure sequence is dependent on the close data and on the predefined system data. It is initiated by
pressing the START button, for example.
A further closure operation can be performed.

If special heads are used e.g. for closing OETIKER Low Profile Clamps the details will differ from those
shown in the diagrams in Fig. 5 to Fig. 7.
Issued 03.12 08902266 4-18

4.3 Sequence of operations

The sequence of operations when working with the ELK 02 is divided into two sections:
Test level
Closure level
4.3.1 Test level

Switch on ELK 02
System test
Control unit and peripherals
Error message
with successful closures F1-F4, F15
(as per system settings)
Error correction
Pincer test prompt

external (as per system
settings) Error
acknowledgement
(as per system
settings)
via V24 (X3)

CAL 01 / PC
no authorization FUNCTION
necessary Pincer test APN
Authorization Skip
Pincer test
Closure level
Fig. 8: Test level
Issued 03.12 08902266 4-19

4.3.2 Closure level
Force or gap priority

with/without
verification
with or without hold,

detect,
contact detection
external Pincer button
APN pre- Start

selection external
chaotic single sequential
NO OK
Error messages during

closure F1-F24
Data record
Measurement results
Error messages
Fig. 9 Closure level
Issued 03.12 08902266 4-20

OETIKER ELK 02 V1.x 5 Assembling and connecting the ELK 02
5 Assembling and connecting the ELK 02

5.1 Connecting the control unit
NOTICE
When assembling and connecting the ELK 02, please observe the following points:
To ensure an adequate circulation of air, there must be a gap of 10 mm between the control unit
(Fig. 10/8) and the wall (Fig. 10/7).
Do not alter the length of the corrugated hose (Fig. 10/3) (length 3 m, optionally 6 m or 12 m).
When the pincer (Fig. 10/2) is not in use, store it in a holder (Fig. 10/1), for example.
Make sure that the bending radius of the corrugated hose (Fig. 10/3) is not less than 50 mm when in use.
Fig. 10: Connecting the ELK 02
1. Mount the control unit (Fig. 10/8) in such a way that the display is clearly visible to the operator.
2. Attach the corrugated hose (Fig. 10/3) to the pincer (Fig. 10/2) with a strain relief device (Fig. 10/4)
(clip, item no. 13600035 or mounting plate, item no. 13600028).
3. Connect the corrugated hose (Fig. 10/3) to the control unit (Fig. 10/8).
4. Connect the PC etc. to the control unit (Fig. 10/6).
Issued 03.12 08902266 5-21

5.2 Connecting the compressed air and pneumatic pincer

5.2.1 General information and requirements
CAUTION
Damage to the pincer

Never clamp the pneumatic pincer at the cylindrical part of the pincer body (Fig. 3/9) other than in the
case of model HO 7000 at the reinforced point in the middle of the pincer body.
Never drop or hit the pneumatic pincer.
Never lift the pneumatic pincer by the corrugated hose.
NOTICE
To optimize the closure of OETIKER clamps and Low Profile Clamps, we recommend using a floating mount
for OETIKER EL (T) pincers that are mounted in a jig. Appropriate devices are available as an option.
The intake pressure must be between 4 and 10 bar; 6 bar is recommended.

A cutout mechanism with prior venting must be provided for the compressed air supply (swivel coupling SC
DN6 series B1, item no. 20500314 (Fig. 10/15).
Components required for compressed air connection:
1-ear clamp with insert, item no. 15400021 (Fig. 10/13)
Connecting plug LW6, item no. 25500001 (Fig. 10/14)
5.2.2 Connecting the compressed air

1. Compressed air pre-filter (Fig. 10/11) (item no. 05005930), suspended as shown in a suitable location by
means of the mounting bracket supplied.
2. Connect the compressed air pre-filter to the compressed air supply inside the building (1/4 thread) (see
section 5.2.1 for the components required).
3. Connect the swivel coupling supplied (Fig. 10/15) to the compressed air pre-filter using a suitable
compressed air hose (see swivel coupling instruction manual no. 08901057).
4. Connect the compressed air supply line (Fig. 10/10) to the compressed air connection (Fig. 10/9) on the
control unit (Fig. 10/8) and to the compressed air filter (Fig. 10/11) (external diameter 8 mm, internal
diameter 6 mm, suitable for pressure up to 10 bar).
Issued 03.12 08902266 5-22

5.3 Aligning the pincer head

The pincer head (Fig. 11/3) can be rotated into a convenient position for the user.
WARNING
Risk of crushing from pneumatic pincer
Fingers can be crushed when the START button (Fig. 6/3) is pressed or when a start is initiated by an external
control.
Do not hold the pneumatic pincer in the clamping area.
1. Shut off the compressed air supply.

2. Switch off the ELK 02 control unit.
3. Loosen the lock nut (Fig. 11/1).
4. Loosen the union nut (Fig. 11/2) slightly.
5. Rotate the pincer head (Fig. 11/3) into the desired
position.
6. Tighten the union nut (Fig. 11/2) and secure with
the lock nut (Fig. 11/1).
7. Execute a pincer test.
Fig. 11: Aligning the pincer head
Issued 03.12 08902266 5-23

OETIKER ELK 02 V1.x 6 Working with the ELK 02
6 Working with the ELK 02

Requirements:
The ELK 02 is connected (see section 5, p. 5-21).
The PC program is installed (see section 7.2, p. 7-26).
A compressed air supply is available (see section 5.2.2, S. 5-22).
6.1 Switching on the ELK 02

1. Switch on the ELK 02 using the On/Off switch
(Fig. 12/2) on the control unit (Fig. 12/1).
After switching on, a system check is performed. If all
the checks are OK, FUNCTION appears in the display.
Fig. 12: Switching on the ELK 02
2. Perform a pincer test if necessary (see section 8.3,

p. 8-37).
3. Select the closure function you require (see
section 9.4, p. 9-74).
If a fault occurs on switching on (see section 14.3, p. 14-119).
Issued 03.12 08902266 6-24

OETIKER ELK 02 V1.x 7 Menu navigation in the PC program
7 Menu navigation in the PC program

7.1 System requirements and installation
Computer: Pentium 4 processor or equivalent CPU 500 MHz or higher
Display: Screen resolution min. 1024 x 764 pixels
recommended: 1280 x 1024 pixels or higher
Memory: 512 MB RAM, 100 MB free disk space
Operating system: Windows XP, Windows Vista or Windows 7
Installation notes
The program must be installed and started up for the first time by somebody with adequate user rights. If an
error message appears during installation or on initial startup, please contact your system administrator.
ELK 02 can be installed in parallel with an existing ELK 01/ELS 01 program.
An existing ELK 02 program from an earlier date must be uninstalled first.
The program CDs are full program versions and contain the following:
PC software
Process data (pincer-related data)
System settings
Clamping data (default force and travel data)
USB driver
Languages file
Rights necessary for installation
The following rights in particular are necessary for installation and initial startup:
Creation of a new folder and subfolders in which the software is to be installed.
Subsequent running of the program requires the following rights:
Full access to the program folder and subfolders in which the software was installed (by default):
X:\Programs\ELK02.
Issued 03.12 08902266 7-25

7.2 Installing the PC program
NOTICE
The following descriptions assume a basic knowledge of how to use a Windows operating system.
7.2.1 Installing the program automatically

1. Close all open applications.
2. Place the CD in the CD-ROM drive.
After a few seconds the installation instructions will be displayed on the screen.
Fig. 13: Start menu
3. Follow the instructions on the screen.
Issued 03.12 08902266 7-26

7.2.2 Installing the program manually

If the CD-ROM drive does not support automatic installation, the program can be installed manually.
1. In the Windows taskbar click START.
2. In the Start menu select the menu command Run....
3. Enter the following in the input box: [drive]:\Intsetup.
drive = name of CD-ROM drive, e.g. D:\Intsetup
4. Click OK.
5. Follow the instructions on the screen.
7.3 PC program structure

Creation of close data for parameterizing the closing steps
Creation of close data tables for organizing assembly processes
Application-related changes to system settings for parameterizing inputs and outputs, operating modes
and system constants
Display of a measurement screen for viewing closing forces and travel values after a closure
Statistics screen for reading close data and confirmation of completed pincer tests.
Languages file
Issued 03.12 08902266 7-27

OETIKER ELK 02 V1.x 8 Layout of the PC program
8 Layout of the PC program
Fig. 14: PC program menu bar
Menu Submenus
File New close data table
Open close data tables
Pincer type overview
Backup/Restore
Quit
Pincer test Request pincer test
Authorize pincer test
Nominal force entry
Measure
Options Interface
Force display PC
Statistics
Process data
Password
Screen scaling
System settings
Languages
Help
Table 2: Main menus in the PC program
Issued 03.12 08902266 8-28

8.1 Preparing to read and send data

Before data can be read or sent using the PC program, the following actions must be carried out:
1. Connect the PC and the ELK 02 (X3 or USB interface) using a data cable (Fig. 10/6, p. 5-21).
2. Power up the ELK 02.
3. In the Options Interface menu select Comport.
NOTICE
If no data cable is connected or the ELK 02 is not powered up, the message Device does not respond will
be displayed.
8.2 File menu
Fig. 15: File menu
Submenu Description
New close data table Creates a new close data table
Open close data tables Opens the existing close data table overview
Pincer type overview Opens a table showing all the pincer types available in the ELK 02
Backup/Restore
Backup Reads all data from the ELK 02 and saves it in a selected file
Restore Copies a selected file back to the ELK 02
Table 3: Submenus in the File menu
Issued 03.12 08902266 8-29

8.2.1 New close data table

Creates a new close data table.
Fig. 16: New close data table submenu
File menu
Fig. 17: File menu New close data table File
Submenu Description
New
NOTICE
At least one close data individual view must have been created.
Creates a new, empty close data table, which is displayed in the close
data table overview. You must enter a new file name in order to save it
Open Opens an existing close data table
Save Saves changes to the current close data table under its existing name. If
it is a new table, you will be prompted to enter a name
Save as Saves the current close data table under a name and path of your choice
and copies it as a current table to the overview
Delete Deletes the current close data table
Main menu Takes you back to the main menu
Table 4: Submenus in the File menu New close data table File
Issued 03.12 08902266 8-30

Edit menu
Fig. 18: File menu New close data table Edit
Submenu Description
Undo Undoes the last actions carried out since the data was last saved
New Creates a new close data individual view and opens the close data
individual view, APN 1
Open (individual view) Opens a close data individual view to create close data
Condition: At least one close data individual view must have been
created.
Copy Copies the currently highlighted close data table to the clipboard
Insert Inserts a close data individual view from the clipboard
You can insert the same close data individual view from the clipboard
more than once
Delete Deletes the currently highlighted close data individual view
The Delete command can be undone
Table 5: Submenus in the File menu New close data table Edit
Issued 03.12 08902266 8-31

View menu
Fig. 19: File menu New close data table View
Submenu Description
Sort APN Sorts the APNs in ascending numerical order
Text Sorts the text column in ascending alphanumeric order
Clamp type Sorts the clamp types in ascending alphanumeric order
Pincer type Sorts the pincer types in ascending alphanumeric order
Unsorted Restores the chronological order of the created clamp
individual view
Table 6: Submenus in the File menu New close data table View
Sequence menu
NOTICE
There must be at least two close data individual views in the stored close data table.
Define sequence
A close data table can have up to 99 close data individual views.
These max. 99 close data individual views can be defined as a closure sequence in the Sequence table.
Multiple repeats of the same APN are possible.
The sequence of up to 30 closures can be freely defined.
Sequential closing mode (see section 9.4.10, p. 9-91).
Issued 03.12 08902266 8-32

Delete sequence
To delete all or parts of a sequence, enter the APN 0 in the number of the closure from where you want the
sequence to be deleted. You must send the sequence in order to update the ELK 02.
Example:
APN0 in the 1st closure will delete the entire sequence (send to the ELK 02 to update it).
APN0 in the 4th closure will delete the sequence from 4 to 30, but 1 to 3 will be retained (send to the
ELK 02 to update it).
Fig. 20: File menu New close data table Sequence
Submenu Description
Send Sends a sequence to the ELK 02. When the transfer has been completed,
the window closes
Read Reads a sequence from the ELK 02. When the transfer has been
completed, the window closes
OK Assigns the defined sequence table to this grouped close data overview,
but does not send the sequence table to the ELK 02.
The window closes
Discard Discards the sequence input without accepting the changes. The old
assignment is retained
Table 7: Submenus in the File menu New close data table Edit
Issued 03.12 08902266 8-33

Data exchange menu
Fig. 21: File menu New close data table Data exchange
NOTICE
A data set corresponds to the close data individual view of an APN.
Submenu Description
Send individual data set to ELK 02 Opens a window in which a data set from the current table can be sent to
the ELK 02 by entering the APN. The currently highlighted data set is
offered as a suggestion
Press OK.
The data set is sent to the ELK 02 and overwrites this data set in the ELK
02; all others are retained
Send close data table to ELK 02 Sends all data sets displayed (regardless of which is highlighted) to the
ELK 02 (max. 99 data sets).
The message Add existing table to the ELK? appears in the
confirmation window
YES Adds the data sets to the data in the ELK 02 and overwrites
existing data sets with the same APN number
NO Deletes the existing data sets in the ELK 02 and copies the
current table
Read individual data set from ELK You are prompted to specify which data set is to be read back. When you
02 enter the APN, this data set is read back from the ELK 02. If there is a
data set in the table with the same APN it is overwritten. APNs that can
be read back are flagged in the close data table
Read close data table from ELK The message Add existing data to the table? appears in a confirmation
02 window
YES Adds the data to the data sets in the table and overwrites existing
data sets with the same APN
NO Deletes the existing data sets in the table and copies assigned
data sets from the ELK 02 to the table
Table 8: Submenus in the File menu New close data table Data exchange
Issued 03.12 08902266 8-34

8.2.2 Pincer type overview

All the pincer types available in the ELK 02 are listed in tabular form in the Pincer type overview menu. These
can be copied in full to the ELK 02 by clicking Send. A progress bar shows the progress of the transfer.
If pincer types are added or improved, the pincer type data stored in the ELK 02 PC software can likewise be
copied to the ELK 02 by clicking Send.
If a record is destroyed, for example by incorrect calibration in the Pincer test with constant force (Error
message F21 WN_TOO_HIGH), a specific pincer type can be sent to the ELK 02 to replace it.
Fig. 22: Pincer type overview menu
Button Description
Send Sends all the pincer types shown in the overview to the ELK 02
Cancel Takes you back to the File menu
Bar Displays the progress bar
Date Shows the date on which the pincer type file was created or modified
Table 9: Submenus in the File menu Pincer type overview
Sending pincer types to the ELK 02

1. Carry out the preparatory steps (see section 8.1, p. 8-29).
2. Click the Send button.
The entire pincer type overview is sent to the ELK 02.
Issued 03.12 08902266 8-35

NOTICE
The connected pincer has to be recalibrated after each Send operation.
If no data cable is connected or the ELK 02 is not powered up, the message Device does not respond
will be displayed.
Click OK to confirm and repeat the process.
8.2.3 Backup/Restore
Fig. 23: File menu Backup/Restore
Input box/Button Description

Select file: Choose a backup or restore file
Start backup The selected file is saved (backup)
Start restore Enable to activate (see section 8.5.2 Entering the password to edit user
rights)
Cancel Takes you back to the File menu
Table 10: Submenus in the File menu Backup/Restore
Backing up/restoring data

2. In the Select file input box select the desired backup or restore file.
3. Click the Start backup button.
All data from the ELK 02 is read and saved in a selected file (backup) or
data from a selected file is copied back to the ELK 02 (restore).
NOTICE
The settings and data are copied to a new ELK 02.
Issued 03.12 08902266 8-36

8.2.4 ELK 02 firmware update

Updates the firmware.
NOTICE
This function is password-protected and is only available to OETIKER personnel. It only appears when the
password is entered.
8.2.5 Quit
The PC program closes
8.3 Pincer test

The pincer test is used to calibrate the pincer for the following:
frictional forces in the friction test,
closing forces in the force test,
closing gaps in the gap test.
Fig. 24: Pincer test menu
Submenu Description
Request pincer test Opens the FUNCTION screen in the ELK 02, in which the pincer test
can be requested.
Authorize pincer test Allows a pincer test to be performed
Authorization is necessary if the pincer test is requested after one of
the following events:
after a pincer change,
on reaching a predefined number of closures,
via the External bit pre-selection interface X2 (see Pincer test
system settings, p. 8-61)
via the Pincer test interface X20
No separate authorization is necessary if the pincer test is requested
from the PC
Nominal force entry Sends the calculated pincer force to the ELK 02
Table 11: Submenus in the Pincer test menu
Issued 03.12 08902266 8-37

Suppress pincer test

Authorization for the pincer test can be suppressed (see Pincer test system settings, p. 8-61).
1. In the Options System settings Password menu select Pincer test.
2. Activate the Pincer test without authorization checkbox.
Nominal force entry
To ensure maximum closing reliability, we recommend performing a pincer test every day or after shift changes.
The force correction can be entered in various ways:
via input in the ELK 02 display under Force test Correct nominal force
using the CAL 01 (see CAL 01 instruction manual)
via the PC; the calculated forces at the pincer jaws are entered as the nominal force in the nominal force
input box (Fig. 25) and sent to the ELK 02.
Fig. 25: Pincer test menu Nominal force entry

2. In the Pincer test menu select Nominal force entry and enter the calculated nominal force in the input
box.
Issued 03.12 08902266 8-38

8.4 Measure
During a closure the close data is copied to the Measurement screen with and without hold/detect or contact
detection, depending on the closure function.
After the closure the status is set to OK or to NO with the error message.
Fig. 26: Measure menu
Input box/checkbox Description

Closure function F Force priority
S Gap priority
f Force priority with verification
s Gap priority with verification
z Force priority PG192/168T1
Status OK; the closure was successful
NO; an error occurred (see below)
Error The error message is displayed (see Table 13)
Save data in file Saves the measurement data in a file
Select file Chooses the file in which the data is to be saved
Table 12: The most important fields in the Measurement screen
Issued 03.12 08902266 8-39


2. Execute the closure.
3. Save the data to a selected file if required.
4. Click the OK button.
The screen closes.
NOTICE
The Measurement screen must remain open throughout the save operation. If the screen is not visible, the
data will not be saved.
Error Output X2 Output X20

F04 OS - ERROR NO H NO H
F05 SK - ERROR NO H NO H
F06 SS - ERROR NO H NO H
F07 SK + SS - ERROR NO H NO H
F09 HK - ERROR NO H NO H
F10 HS - ERROR NO H NO H
F11 HK + HS - ERROR NO H NO H
F12 VK - ERROR NO H NO H
F13 VW - ERROR NO H NO H
F14 VK + VW - ERROR NO H NO H
F16 CANCEL PROCESS NO H System error H
F17 NOT ENGAGED NO H NO H
F22 DETECTION ERROR NO H NO H
F23 LOSS OF PRESSURE NO H System error H
Table 13: Error messages in the Error field in the Measurement screen
NOTICE
Explanation of NO H: The NO output of the X2 or X20 interface is activated (H High) if a NO error is
present. A 24 V signal is then present.
Issued 03.12 08902266 8-40

8.5 Options
Fig. 27: Options menu
Submenu Description
Interface Selects the COM interface in accordance with the computer configuration
and has to be confirmed with OK.
After establishing a USB link between the PC and the ELK 02, the ELK 02
PC program may need to be restarted or the ELK 02 switched off and on
again.
Force display PC Switches over the N / lbs unit in the PC (1 N = 0.2247 lbs)
No decimal places are displayed if the value is shown in N
Statistics The closing process data that is stored in the ELK 02 can be read out for
statistical purposes.
The following screens can be used here:
ELK data (see p. 8-42)
NO closures (see p. 8-44)
Pincer test (see p. 8-45)
Process data Process data is password-protected pincer type data, which is only
accessible to OETIKER personnel
Password To change the password, access service mode or enter user rights (see
section 8.5.2, p. 8-46)
Screen scaling Adjusts the screen resolution automatically or manually (see
section 8.5.3, p. 8-48)
System settings The system settings are used for configuring the following:
Start function
Inputs and outputs
Processes
Dimensions
Events
(see section 8.5.4, p. 8-48)
Table 14: Submenus in the Options menu
Issued 03.12 08902266 8-41

8.5.1 Statistics menu

ELK data
Fig. 28: Options menu Statistics ELK data

Item No. Shows the item number
Serial No. Shows the serial number
Firmware version Shows the current firmware version
Status of statistics Shows the date on which the statistics were created
Pincer type changes Shows which pincer type was switched to and after how many closures
Total number of closures Shows the number of closures since the date of manufacture of the ELK
This value cannot be reset
Total number of NO closures Shows the number of NO closures since the date of manufacture
This value cannot be reset
Maintenance requirements Shows the number of closures at the last maintenance
Last maintenance at
Carried out since Shows the number of closures since the last maintenance
Maintenance notice after Shows the factory-specified number of closures after which factory
maintenance is required
The maintenance notice can be acknowledged so that the user can carry
on working.
Issued 03.12 08902266 8-42


Repeat after Shows the number of closures after which the user is reminded that
maintenance is required.
NOTICE
There is no limit to the number of times the reminder can be
acknowledged, but the reliability of a closure may be compromised.
Print Starts printout of the ELK data
Read Reads all data from the ELK 02 (ELK data, NO closures and pincer test)
Cancel Takes you back to the Options menu
Table 15: Input boxes and checkboxes in the ELK data menu
Reading ELK data:

2. Click the Read button.
Issued 03.12 08902266 8-43

NO closures
Displays the NO closures divided between APN numbers 1 to 99.
Fig. 29: Options menu Statistics NO closures

Delete division Deletes the NO closures
Division deleted on Date of deletion
for...closures Number of NO closures for which the division was deleted
Print Starts printout of the NO closures
Table 16: Input boxes and checkboxes in the NO closures menu
Reading NO closures:
Issued 03.12 08902266 8-44

Pincer tests
Shows the number of closures for which a pincer test was performed, indicating the pincer type and type of
force calibration, the force setting and the nominal force entry.
Fig. 30: Options menu Statistics Pincer tests

Closures Number of closures for which a pincer test was performed
Pincer type Shows the pincer type for each closure
Force calibration There are two methods of force calibration:
Force calibration with constant target value setting
Force calibration with constant nominal force
Force setting Shows the closing force set for the pincer type in the pincer test (force test)
Nominal force entry The calculated value of the closing force that was entered
Print Starts printout of the pincer test
Table 17: Input boxes and checkboxes in the Pincer test menu
Issued 03.12 08902266 8-45

Reading the pincer test:

8.5.2 Password menu
Fig. 31: Options menu Password
The default password for accessing the system settings is ELK 02.
The system settings password can be changed at any time:
1. Enter the old password ELK 02.
2. Enter a new password.
3. Enter the new password again as verification.
4. Click OK to confirm.
Issued 03.12 08902266 8-46

Entering the password for service mode:

1. Enter the password.
Entering the password to edit user rights:

1. Enter the password.
3. Activate the appropriate checkboxes to enable

user functions.
Restore (see section 8.2.3, p. 8-36)
Firmware update permitted (see section 8.2.4,
p. 8-37)
System settings can be edited (see
section 8.5.4, p. 8-48)
NOTICE
These user rights remain enabled even after quitting the ELK 02 program.
To disable them, reset (deactivate) the checkboxes.
Issued 03.12 08902266 8-47

8.5.3 Screen scaling menu
Fig. 32: Options menu Screen scaling
If problems occur with automatic screen scaling, you can set fixed resolutions for the program.
8.5.4 System settings menu
Fig. 33: Options menu System settings
Submenu Description
Display factory settings Displays the default factory settings
Send factory settings to ELK 02 Sends the factory settings data to the ELK 02
Read settings from ELK 02 Reads data from the ELK 02
Load settings from file Loads the user-defined file
Table 18: Submenus in the System settings menu
General information on function-specific screens in the system settings

Functions are switched on and off by means of checkboxes or radio buttons ( / or / ).
A * by the checkbox (*) indicates a factory setting.
Issued 03.12 08902266 8-48

START system settings

Defines the START at the trigger unit or at the pincers extended trigger along with the inputs at the
Start/Acknowledge interface X2 and the Enable and Start interface X20.
NOTICE
Start means that a closure in accordance with the closure function has been initiated.
Fig. 34 START system settings

Start / acknowledgement via START button in the trigger unit EL or in the extended trigger ELT.
START button or external control External control via the X2 or X20 interfaces
START button Start only via START button

External control Start only via:
X2 Start/Acknowledge
X20 Enable and Start
START button or external Start via START button or
control X2 Start/Acknowledge
Issued 03.12 08902266 8-49


START button and external Start only via START button and
control X2 Start/Acknowledge or
NOTICE: This function is a safety function.
The START button can only initiate a closure if the Start/Acknowledge
interface X2 or the Enable and Start interface X20 has been activated
Function on closure Safe start; in this function initiation must remain activated by means of the
Touch START button or a current feed via the Start/Acknowledge interface X2 or
the Enable and Start interface X20 throughout the closure. If initiation is
interrupted, the pincer jaws open immediately and F16 CANCEL
PROCESS appears in the display.
Process pause time (max.) If a second initiation is required during a closure, e.g. Hold, the pause
must not exceed the process pause time. If this time is exceeded, the
pincer jaws open immediately and F16 CANCEL PROCESS appears in
the display.
Pulse A pulse of >20 ms at the START button or via the interface

X2 Start/Acknowledge or
X20 Enable and Start, pulse of >20 ms
(see Start / acknowledgement via START button or external control in
the table above)
Double click A double click increases the safety of the start function.
Two initiations via the START button or via the interface are required
X2 Start/Acknowledge or
(see Start / acknowledgement via START button or external control in
the table above)
The initiation must take place within a defined time frame:
Activation time (min.) Range 50 to 2000 ms
Pause time (max.) Range 50 to 2000 ms
Table 19: START system settings
Issued 03.12 08902266 8-50

Sequence:
The start time is the time between the initiation of the
START function and the movement of the pincer jaws.
The start time is determined by the configuration of
PC program Options System settings
OK signal / NO signal / LED function.
OK signal: one pulse on initiation of start
function
NO signal: one pulse on initiation of start
function
LED function: one pulse on initiation of start
function
The delay time between the initiation of the start
function and the closing movement of the pincer jaws
determines the longest pulse time for the OK or NO
signal or the LED function.
Fig. 35: START diagram
System settings for the OK signal

This menu defines the response of the OK output signal at the interfaces.
X2 OK
X20 OK
Fig. 36: System settings for the OK signal
Issued 03.12 08902266 8-51


After end of system test: When the ELK 02 is powered up the control unit checks its function (system
test)
The output can be supplied as
continuous signal continuous signal
one pulse one pulse (10-1000 ms)
no output no output
Ready for closure When Current APN appears on the ELK 02 display or
After a closure and display of the following messages on the ELK 02
display, the ELK 02 is ready for closure:
SS + SK OK or
SS + SK OK toggling to VW + VK.
The output can be supplied as
continuous signal continuous signal
one pulse one pulse (10-1000 ms)
no output no output
NOTICE: If the X20 interface is activated (there is an option to switch
between the X2 and X20 interface in the Other system settings), a separate
output is available for each of the following statuses:
BUSY (during the system test)
ready for closure
One pulse when closure starts One pulse is supplied when closure starts.
Factory setting 500 ms (range 10 to 1000 ms)
After each OK closure
continuous signal The continuous signal remains until the next start
If the OS defined at the start time is reached within its tolerance OS-T on
opening the pincer jaws (from SS/SK/VW to fully open), a continuous signal is
output until the next start (factory setting).
Issued 03.12 08902266 8-52


one pulse If the OS defined at the start time is reached within its tolerance OS-T on
opening the pincer jaws (from SS/SK/VW to fully open), one pulse is output
(range 10-1000 ms).
no output
At the end of the sequence
continuous signal Continuous signal until the next start.
If the pincer jaw opens (from SS to fully open) in a sequence in the last
pressing operation and the OS assigned to the last pressing operation is
reached within its tolerance OS-T, a continuous signal is output until the next
start (factory setting).
Issued 03.12 08902266 8-53


Pulse If the pincer jaw opens (from SS to fully open) in a sequence in the last
pressing operation and the OS assigned to the last pressing operation is
reached within its tolerance OS-T, one pulse is output.
Default 1000 ms (range 10-1000 ms).
no output
One pulse on reaching the OS Conditions: Continuous signal must not be set for After each OK closure or
At the end of the sequence.
If the OS is reached within its OS-T, one pulse is output.
Issued 03.12 08902266 8-54


One pulse on reaching the Condition: The Hold function has been pre-selected. If the HS is reached
HS + HK within the HS-T and the HK within the HK-T, one pulse is output.
Table 20: System settings for the OK signal
NOTICE
The signals are added together if multiple functions are active.
Issued 03.12 08902266 8-55

System settings for the NO signal

This menu defines the response of the NO output signal at the X2 NO and X20 NO interfaces.
Fig. 37: System settings for the NO signal

One pulse when closure starts One pulse is supplied when closure starts.
Factory setting 500 ms (range 10 to 1000 ms)
After each NO
opening the pincer jaws (from SS/SK/VW to fully open), a continuous signal is
output until the next start (factory setting).
NOTICE: The opening gap (OS) is approached again only after the
acknowledgement time has elapsed.
Issued 03.12 08902266 8-56


opening the pincer jaws (from SS/SK/VW to fully open), one pulse is output.
no output
Data output at X3: on error Data output at X3 on error (see p. 13-113)
Table 21: System settings for the NO signal
NOTICE
Issued 03.12 08902266 8-57

System settings for the LED signal

This menu defines the response of the LED function (Fig. 3/12) in the pincer.
Fig. 38: System settings for the LED function

One pulse when closure starts The LED lights up with one pulse when closure starts.
Factory setting 500 ms (range 10 to 2500 ms).
After each NO
opening the pincer jaws (from SS/SK/VW to fully open), the LED lights up
until the next start (factory setting).
Issued 03.12 08902266 8-58


opening the pincer jaws (from SS/SK/VW to fully open), the LED lights up for
the length of one pulse.
no output
Table 22: System settings for the LED signal
NOTICE
Issued 03.12 08902266 8-59

System settings for operating modes

This menu defines the switchover from automatic mode to step-by-step mode.
Fig. 39: System settings for operating modes

Operating mode
Automatic operation Closure mode in which the pincer performs a complete closing sequence
when a start is initiated, e.g. OS-SS-OF-OS.
Step by step Closure mode in which closure has to be initiated separately for each step.
Outputs NOTICE: Only in step-by-step mode
OK signal pulse on When a closure step is completed within tolerance, this is recorded as OK
completed step, output at (e.g. OS-OK) and pulses can be output.
X2, X20 Pulse/pause (range 10-1000 ms).
Pulses: 1 to 9, 0 corresponds to no output
Data output at X3: On
completed step
With value output As above, but with value output F [N], S [mm]
Table 23: System settings for operating modes
Issued 03.12 08902266 8-60

System settings for pincer test
Fig. 40: System settings for pincer test

Pincer test prompt by external The pincer test is activated via the X2 interface.
bit pre-selection at X2 Default: bit 10 (range bit 10-15)
Activation time: 500 ms (range 20 to 2000 ms).
Pincer test after closures Range: 1 to 50,000; factory setting: 5000
If error message F18 QUANTITY is displayed,
The pre-set number has been reached
A pincer test is required
Further closures are possible Range: 1 to 5000
After this number of closures has been reached, further closures can be
performed.
NOTICE: A pincer test is mandatory on reaching this number.
Pulse on pincer test prompt at: A pulse of an adjustable length can be output at the X2 or X20 interface, at
OK signal the OK or NO output
NO signal 1 to 5000 ms
1 to 5000 ms
The following checks are performed during the pincer test:
Check values for plausibility
Stiffness of pincer
Measuring device check in force test
Correct gauge sequence
If a fault occurs, the error message F16 CANCEL PROCESS appears on the
ELK 02 display
Issued 03.12 08902266 8-61


Force calibration with constant The force test is performed at a uniform, constant nominal force, the internal
nominal force force setting by the ELK is corrected (see Pincer tests, p. 8-45).
Data output at X3:After each See Data output at X3 after each pincer test step, p. 13-110
pincer test step
Pincer test without Disables the authorization prompt at the start of the pincer test
authorization
Table 24: System settings for pincer test
Other system settings
Fig. 41: System settings, other
Issued 03.12 08902266 8-62


Force display of ELK in lbs Switches over the force display from N to lbs (1 N = 0.2247 lbs)
NOTICE: No decimal places are shown in the ELK 02 display
Negation of OK signal output Negates the OK output logic
L (Low) becomes H (High)
H (High) becomes L (Low)
Negation of OK signal output Negates the NO output logic
L (Low) becomes H (High)
H (High) becomes L (Low)
For NO closure the pincer At the end of the closure the system checks whether the close data is within
remains closed tolerance.
For NO closures the pincer remains closed.
Outputs:
X2 NO becomes H (High)
X20 Busy becomes H (High)
X20 NO becomes H (High)
Acknowledge 4 s.
START button
-or-
-or-
X20 Function and Start
The pincer jaws open again.
Data output at X3: After Data output at X3 after system test (see Data output at X3 after system test,
system test p. 13-110)
Data output at X3: After each Data output at X3 after each closure step (see Data output at X3 after each
closure step closure step, p. 13-112)
Data output at X3: When Data output at X3 when ready for closure (see Data output at X3 when ready
ready for closure for closure, p. 13-112)
(continued overleaf)
Issued 03.12 08902266 8-63


Display time 1 If more than one display is needed, e.g.
Display time 2 with verification or
with sequential pressing
the display is switched over.
The display times can be adjusted.
Closures with verification
Display time 1:
Display time for the verification data VW, VK or next APN
(range 500 to 5000 ms).
Display time 2:
Display time for the close data SS, SK
(range 500 to 5000 ms).
Closures without verification
Display time 1:
Display time for the close and verification data.
NOTICE: With sequential closure the display switches from 1 or 2 to 3.
Display 3 shows the text of the next APN.
Signal interface Switches to one of the following interfaces:
X2 X2 interface active
X20 X20 interface active
PROFINET PROFINET
Table 25: System settings, other
Issued 03.12 08902266 8-64

Quitting system settings

If changes have been made to the system settings, you are given the option of saving the settings. If no
changes have been made to the system settings, the program returns directly to the main window.
If changes to the system settings are to be saved, a Save dialog window opens (see Fig. 42).
Fig. 42: Save system settings dialog window
Issued 03.12 08902266 8-65

8.5.5 Languages
Fig. 43: Languages
1. Select the language required.

The PC software switches to the selected language.
8.5.6 Help
Contact addresses for OETIKER branches (see also the back cover of this manual).
Notes on the program

Status of process data Shows the date on which the pincer type file (process data file) was created
Date or modified
Issued 03.12 08902266 8-66

OETIKER ELK 02 V1.x 9 Menu navigation in the ELK 02
9 Menu navigation in the ELK 02

9.1 Description of the display
The meanings of the ELK 02 display and the buttons below it are as follows:
Fig. 44: Display
Item in Fig. 45 Description

1 Header;
contains the heading, information, error messages, etc.
2 Lines 1 to 3:
text; depending on the content only one line may be displayed, but in a larger font
3 Button functions A to D;
various functions are depicted in symbol form here and initiated by the buttons below (4)
4 Pushbuttons corresponding to button functions A to D in the display
Table 26: Display
Issued 03.12 08902266 9-67

9.1.1 Symbols and abbreviations in the display

Symbol Description
? Help with problems
i Information, e.g.
Intake pressure in bar
Connected pincer type
Parameter input, e.g.
Brightness
Contrast
Languages
Function acknowledgement
APN Active program number;
direct selection of the APN
Takes you to the Correct nominal force submenu
Pincer test request;
takes you directly to the pincer test, bypassing the Function menu
Scrolls down through display texts
Scrolls up through display texts
Takes you one step back
OK; confirms an input

Cancel; aborts an input
Table 27: Symbols and abbreviations in the display
9.2 Menu structure

Menu navigation in the ELK 02 consists primarily of the test level and closure level
(see also section 4.3, p. 4-19).
Issued 03.12 08902266 9-68

9.3 Test level
Fig. 45: Sequence of operations in the test level
Issued 03.12 08902266 9-69

When the ELK 02 is switched on, the OETIKER logo appears, followed by the firmware version and creation
date.
The ELK 02 then performs the following checks:
System tests
compressed air intake pE
connected pincer type
travel measuring system in the pincer
If all the checks are OK, FUNCTION appears in the display.
You can then choose between the pincer test or the closure level (APNs).
9.3.1 Pincer test

The pincer test is used to calibrate the pincer for the following:
frictional forces in the friction test
closing forces in the force test
closing gaps in the gap test
A pincer test can be performed each time the ELK 02 is switched on.
NOTICE
The pincer test must be performed (mandatory pincer test)
after a pincer change,
on reaching a predefined number of closures.
The pincer test can be initiated from the following programs:

from the Pincer test PC program
from the calibrator CAL 01 (see the instruction manual for the CAL 01)
The pincer test can be requested via the following interfaces:
via the External bit pre-selection interface X2 (e.g. bit 10)
via the Pincer test interface X20
The following checks are made during the pincer test:
intake pressure F01
loss of pressure F23
incorrect, missing or out-of-sequence measuring devices F16
Issued 03.12 08902266 9-70

Friction test
The friction test checks the sliding and friction properties of the pincer and the calibration of the open and closed
pincer jaws.
Fig. 46: Sequence of operations in the friction test
External interface X2/X20 can be selected via the **) Can be disabled in the system settings
System settings Other menu ***) X2: Start/Acknowledge (pulse)
*) X2: Start/Acknowledge 2 s X20: Enable and Start (pulse)
X20: Function 2 s ****) X2: Start/Acknowledge 4 s
X20: Enable and Start 4 s
Issued 03.12 08902266 9-71

Force test
The force test checks the calibration of the closing force at the pincer jaws between the pre-set value in the ELK
02 and the measuring devices.
Fig. 47: Sequence of operations in the force test
External interface X2/X20 can be selected via the **) X2: Start/Acknowledge 4 s
System settings Other menu X20: Function 4 s
*) X2: Start/Acknowledge (pulse) ***) X2: Start/Acknowledge 2 s
X20: Enable and Start (pulse) X20: Function 2 s
Issued 03.12 08902266 9-72

Gap test
The gap test checks the calibration of the pincer geometry. Four gap tests have to be performed using the test
gauge corresponding to the predefined display sequence.
Fig. 48: Sequence of operations in the gap test
External interface X2/X20 can be selected via the **) X2: Start/Acknowledge 4 s
System settings Other menu X20: Function 4 s
*) X2: Start/Acknowledge (pulse)
X20: Enable and Start (pulse)
Issued 03.12 08902266 9-73

9.4 Closure level
Fig. 49: Sequence of operations in the closure level
Issued 03.12 08902266 9-74

9.4.1 Closure
When the closure level is opened, the following types of closure function are displayed:
Force priority
Gap priority
Force priority with verification
Gap priority with verification
Force priority PG 192/168T1
The following functions are defined in the close data individual view:
with hold
with detect
with contact detection
The following methods can also be specified:
Single closing
Chaotic closing
Sequential closing
Step by step
The types, methods and functions can be defined in the PC program and are sent to the ELK 02 via a data
exchange.
NOTICE
Following a successful transfer, the ELK 02 operates autonomously without a PC connection.
The closure sequence with the closing forces and closing travels and their chronological closing order is defined
in the Close data individual view screen (see Close data individual view, p. 9-76).
Each close data individual view has an active program number (APN).
The APN used for the closure can be selected via the ELK 02 display (select APN) or via the X2 or X20
interface.
The closure can be initiated by means of the START button (see Fig. 3, p. 3-14) on the pincer or externally via
the X2/X20 interface.
NOTICE
During the closure the intake pressure is monitored with the necessary closure pressure. The closure process
is aborted if the pressure drops below this level.
Issued 03.12 08902266 9-75

Close data individual view

The menu appears on opening from a close data table.
Fig. 50: Close data individual view
Input box/checkbox/ Abbreviation Description

button
APN Active program number (max. 99)
Text For a note about the APN
Clamp type For entering the clamp type
Pincer type Selects the pincer type to be used for this closure. The most
suitable closure function is suggested. You can change it if you
wish, however. The characteristic pincer values, e.g. closing gaps
and forces, verification data and times, are also set to default
values.
The type and number of pincer types is identical to those shown in
the pincer type overview table.
Closure function Selects the closure functions and priorities.
Characteristic pincer data, e.g. closing gaps and forces, is set to
default values.
Issued 03.12 08902266 9-76


button
Open OF Pincer jaws are fully open. At the end of closure the pincer jaws
are checked to ensure that they are in the fully open state (OF).
The value for each pincer type is stored in the process data.
The maximum time to reach OF is stored for each pincer type.
F20 OF ERROR is displayed if an error occurs.
Open OS The pincer jaws close to the opening gap OS.
At the end of closure the pincer jaws close via OF to OS. The
system checks for the following:
the pincer jaws open to OF, otherwise error F20 OF ERROR
the pincer jaws then move to OS OS-T, otherwise error F04
OS ERROR
The maximum time to reach OS is stored for each pincer type.
NOTICE: OS values that are greater than the fully open pincer
jaws are ignored and do not lead to an error message.
Open OF Pincer jaws are fully open
Opening gap OS Distance between the open pincer jaws, clear width [mm]
Opening gap tolerance OS-T The opening gap tolerance to be monitored [ mm]
Removal time OF-Z The removal time between Pincer jaws fully open again OF and
Closing to opening gap OS can be defined
Hold (disabled) No hold function

Hold (enabled) With hold function
Holding gap HS Dimension required to hold a clamp without deforming it [mm]
Holding gap tolerance HS-T The holding gap tolerance to be monitored [ mm]
Holding force HK Force required to hold a clamp without deforming it [mm]
Holding force tolerance HK-T The holding force tolerance to be monitored [ mm]
Detect (enabled) Detection identifies a second closure on the same clamp or Low
Profile Clamp and reports it as NO.
NOTICE: Hold and detect cannot be set at the same time
Detection gap DS Gap expected by the detection force (DK) to determine whether a
clamp or Low Profile Clamp is present
Detection force DK Force that is greater than or equal to the force that must be
established in the detection gap (DS)
Close The closing values relating to the closing gap SS, closing force
SK, tolerances and times are defined in the Close field
Contact detection (disabled) No contact detection
Contact detection (enabled) The contact gap (KS) (distance between the pincer jaws) is output
when the predefined contact force (KK) is reached.
Issued 03.12 08902266 9-77


button
Contact force KK The contact gap (KS) is output when the contact force (KK) is
reached.
Output:
Measurement screen
Data output at X3
Closing gap SS Gap in the closed clamp
Closing gap tolerance SS-T The closing gap tolerance to be monitored
Closing force SK Force of the closed clamp
Closing force tolerance SK-T The closing force tolerance to be monitored
Times with force priority:

Closing time OF-SK Closing time between open (OF) and reaching the closing force
(SK)
OS-SK Closing time between the opening gap (OS) and reaching the
closing force (SK)
HS-SK Closing time between the holding gap (HS) and reaching the
closing force (SK)
with gap priority:
OF-SS Closing time between open (OF) and reaching the closing gap
(SS)
OS-SS Closing time between the opening gap (OS) and reaching the
closing gap (SS)
HS-SS Closing time between the holding gap (HS) and reaching the
closing gap (SS)
Closing force holding SK-HZ Holding time for the closing force (SK) (with force priority)
time
Closing gap holding SS-HZ Holding time for the closing gap (SS) (with gap priority)
time
Verify
Verification value VW Gap in the closed clamp in the verification phase
Verification value VW-T The verification value (VW) tolerance to be monitored
tolerance
Verification force VK Force required to detect a verification value (VW)
Verification force VK-T The verification force (VK) tolerance to be monitored
tolerance
Issued 03.12 08902266 9-78


button
Time
Verification force VK-HZ Holding time for the verification force (VK)
holding time
Read Reads close data back from the ELK 02

Send Sends close data to the ELK 02
Measure Opens the Measurement screen to display the closing values.
Click OK to return to the close data individual view.
OK Copies the values from the close data individual view into the
close data table
Cancel Discards changed values in the close data individual view and
returns to the close data table.
Table 28: Input boxes and checkboxes in the close data individual view
Issued 03.12 08902266 9-79

9.4.2 Force priority

Function
The Force priority closure function closes the pincer
jaws until their preset closing force (SK) is reached.
The closing gap setting and tolerances are used to
check the closing gap (SS) on reaching the pre-
selected closing force.
At the end of the closing force holding time (SK-HZ)
the pincer jaws are opened.
The output OK/NO is supplied respectively when the
pincer jaws have opened (OF) or if the opening gap
(OS) is too small.
Close pincer jaws from the OPEN position (OF)
The pincer jaws must be open (OF) in order for a
closure to be initiated. When a START is initiated
(depending on the Start definition: see System
settings for the START button, p. 8-49), the pincer
jaws close for the closing time (OF-SK) to the pre-
selected closing force (SK). On reaching the closing
force the closing force holding time (SK-HZ) begins.
Immediately before the end of the closing force holding
time (SK-HZ) the system checks that the closing force
is within the closing force tolerance (SK-T) and that
the closing gap (SS) is within the closing gap tolerance
(SS-T).
Then the pincer jaws are opened. When the pincer jaws are fully open (OF) the message OK or NO is output
(depending on the OK/NO definition: see System settings for the OK signal, p. 8-51 and System settings for
the NO signal, p. 8-56).
Close pincer jaws from the OPENING GAP position (OS)
The pincer jaws must be in the opening gap position (OS) within the opening gap tolerance (OS-T) in order for
a closure to be initiated.
When a START is initiated via the Start button or the external X2/X20 interface, the pincer jaws close with the
closing time between the opening gap and the closing force (OS-SK) and establish the pre-selected closing
force (SK). On reaching the closing force the closing force holding time (SK-HZ) begins.
Immediately before the end of the closing force holding time the system checks that the closing force is within
the closing force tolerance (SK-T) and that the closing gap is within the closing gap tolerance (SS-T).
Then the pincer jaws are opened. On reaching the opening gap (OS) within the closing gap tolerance the
message OK or NO is output (depending on the OK/NO definition: see System settings for the OK signal, p. 8-
51 and System settings for the NO signal, p. 8-56).
Issued 03.12 08902266 9-80

9.4.3 Gap priority

Function
The Gap priority closure function closes the pincer
jaws until the preset closing gap (SS) is reached. The
closing force setting and tolerances are used to check
and restrict the necessary closing force (SK) on
reaching the pre-selected closing gap (SS).
At the end of the closing gap holding time (SS-HZ) the
pincer jaws are opened.
(OS) is too small.
Advantage: Positioning to an exact closing gap with
the predefined closing force (SK) as the closing force
restriction.
Disadvantage: For physical and control technology
reasons, a slow time must be chosen for the closing
time from the open position to the closing gap (OF-
SS) or from the opening gap to the closing gap (OS-
SS).
The closing gap (SS) and the resulting closing force
(SK) are physically interrelated.
The pincer jaws must be open (OF) in order for a closure to be initiated. When a START is initiated (depending
on the Start definition: see System settings for the START button, p. 8-49) via the Start button or the external
X2/X20 interface, the pincer jaws close to the pre-selected closing gap (SS), provided that this can be reached
with the maximum pre-selected closing force. On reaching the closing gap the closing gap holding time (SS-HZ)
begins.
NOTICE
Once the preset closing force (SK) is reached, the pincer jaws do not close any further.
Immediately before the end of the closing gap holding time (SS-HZ) the system checks that the closing gap is
within the closing gap tolerance (SS-T) and that the closing force is within the closing force tolerance (SK-T).
Issued 03.12 08902266 9-81


The pincer jaws must be in the opening gap position (OS) within the opening gap tolerance (OS-T) in order for
a closure to be initiated.
When a START is initiated (depending on the Start definition: see System settings for the START button,
p. 8-49) via the Start button or the external X2/X20 interface, the pincer jaws close and establish the pre-
selected closing gap (SS). On reaching the closing gap the closing gap holding time (SS-HZ) begins.
Then the pincer jaws are opened. On reaching the opening gap (OS) within the closing gap tolerance the
message OK or NO is output (depending on the OK/NO definition: see System settings for the OK signal,
p. 8-51 and System settings for the NO signal, p. 8-56).
NOTICE
On completion of the closure the pincer jaws open fully (OF) and then close again as far as the opening
gap position (OS).
The larger the opening gap (OS) that is selected, the less accurate is the opening gap position, as it is
physically not possible to control very low pressures under the influence of friction.
9.4.4 Force priority with verification

Function
The Force priority with verification closure function
closes the pincer jaws until their preset closing force
(SK) is reached. The closing gap setting and
tolerances are used to check the closing gap (SS) on
reaching the pre-selected closing force.
At the end of the closing gap holding time (SK-HZ) the
verification force (VK) identifies a relatively higher
reaction force of the application/clamp in the form of a
relative movement (VW) (opening of the pincer jaws).
(OS) is too small.
Issued 03.12 08902266 9-82


X2/X20 interface, the pincer jaws close and establish the pre-selected closing force (SK). On reaching the
closing force the closing force holding time (SK-HZ) begins.
Immediately before the end of the closing force holding time (SK-HZ) the system checks that the closing force is
within the closing force tolerance (SK-T) and that the closing gap is within the closing gap tolerance (SS-T).
If an error occurs, the pincer jaws open with the error message NO.
If the values are within tolerance the closing force is reduced to the value of the verification force (VK) at the end
of the closing force holding time.
At the end of the verification force holding time (VK-HZ) the system checks that the verification force (VK) is
within the verification tolerance (VK-T) and that the verification value (VW) is within the verification value
tolerance (VW-T).

As above, but with closure from the OS position
(see also section 9.4.2, p. 9-80).
ELK 02 display
If the closure is OK, the display alternates between showing the values of the closing force (SK) and the closing
gap (SS) and the value of the verification force (VK) and the verification value (VW).
Issued 03.12 08902266 9-83

9.4.5 Gap priority with verification

Function
The Gap priority closure function with verification
closes the pincer jaws until the preset closing gap (SS)
is reached. The closing force setting and tolerances
are used to check and restrict the necessary closing
force (SK) on reaching the pre-selected closing gap
(SS).
At the end of the closing gap holding time (SS-HZ) the
pincer jaws are opened.
(OS) is too small.
Advantage: Positioning to an exact closing gap with
the predefined closing force (SK) as the closing force
restriction.
Disadvantage: For physical and control technology
reasons, a slow time must be chosen for the closing
time from the open position to the closing gap (OF-SS)
or from the opening gap to the closing gap (OS-SS).
The closing gap (SS) and the resulting closing force
(SK) are physically interrelated.
Issued 03.12 08902266 9-84


X2/X20 interface, the pincer jaws close and establish the pre-selected closing gap (SS), provided that this can
be reached with the maximum pre-selected closing force. On reaching the closing gap the closing gap holding
time (SS-HZ) begins.
NOTICE
Once the preset closing force (SK) is reached, the pincer jaws do not close any further.
If an error occurs, the pincer jaws open with the error message NO. Then the pincer jaws are opened. If the
values are within tolerance the closing force is reduced to the value of the verification force (VK) at the end of
the closing gap holding time.
At the end of the verification force holding time (VK-HZ) the pincer jaws open. When the pincer jaws are fully
open (OF) the message OK or NO is output (depending on the OK/NO definition: see System settings for the
OK signal, p. 8-51 and System settings for the NO signal, p. 8-56).
As above, but with closure from the OS position
(see section 9.4.3, p. 9-81)
Issued 03.12 08902266 9-85

9.4.6 Force priority for PG 192 / 168T1

Function
The Force priority for PG 192 / 168T1 closure
function closes Low Profile Clamps, e.g. PG 192 /
PG 168T1, for which the closing movement has to
be stopped immediately after the retaining hook
engages.
Then the system checks that the Low Profile Clamp
has been closed correctly.
The pincer jaws must be in the OPEN position (OF)
in order for a closure to be initiated.
When a START is initiated (depending on the
Start definition: see System settings for the START
button, p. 8-49) via the Start button or the external
X2/X20 interface, the pincer jaws close with the
closing time between the opening gap and the
closing force (OF-SK).
From the closing gap (SS) plus the positive +(SS-T)
value onwards, the closing process is ready to stop
the closing force (SK) once it detects that the
retaining hook has engaged.
If this is not detected, the pincer jaws close until
they reach the closing gap (SS) minus the -(SS-T)
value or until they reach the preset closing force
(SK). Then the pincer jaws open with the error
message F17 NOT ENGAGED.
If the Low Profile Clamp engages, the system switches immediately to the verification force, but the pincer jaws
remain in frictional connection with the Low Profile Clamp in order to ensure a secure engagement by means of
the verification value (VW) and the verification value tolerance (VW-T).
Immediately after the verification force holding time (VK-HZ) the system checks that the verification value (VW)
is within the verification value tolerance (VW-T) and that the verification force (VK) is within the verification
tolerance (VK-T).
The verification value is the difference between the engaged Low Profile Clamp under the closing force (SK)
needed to engage it and the Low Profile Clamp in frictional connection with the lower verification force (VK).
Issued 03.12 08902266 9-86

9.4.7 Initiating closure with START

Function
The START function can also be initiated by energizing the following external inputs:
START button
or a combination.
Sequence
The start time is the time between the initiation of the
START function and the movement of the pincer jaws.
This time is determined by the configuration of
OK signal, one pulse on initiation of start function
setting (see System settings for the OK signal,
p. 8-51)
NO signal, one pulse on initiation of start function
setting (see System settings for the NO signal,
p. 8-56)
LED function, one pulse on initiation of start
function setting (see System settings for the LED
signal, p. 8-58)
The delay time between the initiation of the start
function and the closing movement of the pincer jaws
determines the longest pulse time for the OK or NO
signal or the LED function.
Initiation takes place in
touch mode
pulse mode;
single or double click,
via the START button or
externally via the X2 or X20 inputs (see section 8.5.4 System settings, p. 8-48).
Closure sequence in touch mode
NOTICE
Touch mode is a safe way of working.
For safety reasons the closure sequence for the ELK 02 electronically controlled pneumatic pincer has been
factory-set to touch mode.
Press and hold down the Start button for the duration of the closure sequence.
Issued 03.12 08902266 9-87

If the Start button is released, the closure sequence stops immediately. The pincer jaws open immediately.
Closure sequence in pulse mode
For operation in automated assembly processes it is possible to run the unit in pulse mode.
WARNING
Risk of crushing at the pincer jaws of the pincer head!
In pulse mode the closure sequence can be initiated by means of transient external signals and/or by
pressing the Start button.
In pulse mode make sure that nobody goes near the pincer jaws during the closure sequence.
In addition to the instructions in the manual, the generally applicable legal and other binding regulations
governing accident prevention and other generally recognized health and safety rules must be observed.
If the closure sequence is activated in pulse

mode, the adjacent safety notice will be
displayed:
Once you have read the safety notice, click
OK to confirm.
Issued 03.12 08902266 9-88

9.4.8 Single closing

Function
Close in accordance with an APN close data individual view.
Sequence
Send close data for up to 99 APNs.
PC program:
Close data table
Send close data individual view
or
Data exchange
Send table to ELK 02
Select an APN:
1. In the ELK 02 display select Function APN.
In the Current APN display select APN
In the Select APN display use the
buttons to select the APN you want and
confirm with .
or
2. Select an APN externally.
Issued 03.12 08902266 9-89

9.4.9 Chaotic closing

Function
Send multiple sets of APN close data in any sequence Example: Setting bits 3, 1, 4, 2 to select close data
and perform any number of closures. (APNs).
Sequence
Send close data for 1 to 99 APNs using the PC
program via the ELK 02 display, see section 9.4.8
Single closing.
Select an APN, see section 9.4.8, p. 9-89.
Issued 03.12 08902266 9-90

9.4.10 Sequential closing

Function
Close multiple APN close data sets in sequential order.
Sequence
Send close data for at least 2 and up to 99 APNs using the PC program.
Create a sequence:
1. In the Close data table open the Sequence menu (see Sequence menu, p. 8-32).
2. Assign any APN from 1 to 99 to the 30 possible closures.
The sequence ends with the closure in which APN 0 is selected.
3. Send the sequence to the ELK 02.
NOTICE
The order of the APNs determines the sequence.
No APNs may be selected at the X2/X20 inputs.
Fig. 51: Sequential closing
Issued 03.12 08902266 9-91

Starting closure Example: Sequential closure of APN3, APN1, APN4 with

Press the Start button on the pincer. a pulse on OK and a continuous signal at the end
or
Initiate the Start function via the external X2/X20
interface.
X2: Start/Acknowledge
X20: Enable and Start
Performing closure
The order of the APNs determines the sequence
(example).
1. Perform the first closure (APN3).
2. If OK, continue with the second closure (APN1).
3. If NO, you must repeat the APN until an OK
message is received.
4. When the OK message is received, perform
closure of the last APN.
Depending on the setting in the System settings for
the OK signal menu (see p. 8-51), a continuous
signal, a pulse or no output appears at the end of the
sequence.
Removal time OF-Z

The removal time OF-Z is only relevant in sequential
closure with an active opening gap (OS). It is the
time between the last opening to OF (fully open) and
closing to the new opening gap (OS). The removal
time to closing to the OS is assigned to the
corresponding APN.
NOTICE
A removal time OF-Z is necessary if the next APN
has a smaller opening gap (OS) than previous
APNs.
Issued 03.12 08902266 9-92

9.4.11 Step-by-step closing

Function
Step-by-step closing with the following variants, in
which each step is initiated with START:
1. from open (OF) to the opening gap (OS)
2. from the opening gap (OS) to hold (HS)
3. from hold (HS) to close (SS, SK)
4. from close (SS, SK) to verify (VW, VK)
5. from verify (VW, VK) to open (OF)
1. from open (OF) to the opening gap (OS)
On reaching the hold, close and verify position the
measured values HK, HS, SS, SK or VW, VK are
continuously displayed on the ELK 02 display.
Sequence
1. On the PC program select
Options
System settings
Operating mode
Step-by-step radio button (see System
settings for operating modes, p. 8-60).
The values are sent to the ELK 02.
Starting closure
START button
Initiate the Start function via the external X2/X20 interface:
X2: Start/Acknowledge
X20: Enable and Start
Issued 03.12 08902266 9-93

9.4.12 Closing with hold

Function
With hold it is possible to hold a clamp with a low
force (holding force) in such a way that the pincer
jaws hold the clamp but do not change its geometry.
Sequence
The pincer jaws must be open (OF) or the opening
gap (OS) must be within its opening gap tolerance
(OS-T) in order for a closure to be initiated.
When a Start is initiated (Start definition: see
section 9.4.7, p. 9-87), the pincer jaws close until
they touch the clamp ear. The force acting on the
ear is defined in the holding force (HK).
On reaching this position the system checks that the
holding gap (HS) is within its holding gap tolerance
(HS-T) and that the holding force (HK) is within its
holding force tolerance (HK-T).
At the same time the measured HK and HS values
are continuously displayed on the ELK 02 display.
The retention time can be as long as you wish.
If a NO is signaled, one of the following error
messages appears:
F 09 HK error
F 10 HS error
F 11 HK error/HS error
Issued 03.12 08902266 9-94

Message on OK signal
If an OK is signaled, an OK message can be output.
Setting:
In the PC program under Options System settings OK signal activate the One pulse on reaching
the HS + HK checkbox and enter a time in the ms field (see System settings for the OK signal, p. 8-51).
When a Start is initiated (depending on the Start definition) the pincer jaws close in accordance with the force
or gap priority function.
Canceling the hold operation
Using the START button:
Hold down for 4 s.
Using the X2 interface:
1. Energize with Start/Acknowledge for 4 s.
2. The pincer jaws open.
NO H
Using the X20 interface:
1. Energize with Reset.
2. The pincer jaws open.
System error H
Error message F19 RESET CANCEL is displayed.
9.4.13 Closing with detect

Function
Detection identifies a second closure on the same clamp or Low Profile Clamp and reports it as NO.
Sequence
During the closure operation, on passing the detection gap (DS) the system checks whether the detection force
(DK) is greater than the predefined value. If the detection force is lower or no detection force is present, the
pincer opens and a NO is signaled together with the error message F22 DETECTION ERROR.
NOTICE
Default value for the detection gap (DS):
Detection gap (DS) = closing gap (SS) plus closing gap tolerance +(SS-T) + 0.5.
The default value for the detection force (DK) is calculated when the Detect checkbox is enabled.
The detection force must be greater than 100 N.
Issued 03.12 08902266 9-95

9.4.14 Closing with contact detection

Some OETIKER products, e.g. Low Profile Clamps, can be reduced in diameter to the required engagement
position closing gap (SS) without systematic plastic deformation. A compression and hence a cross-section
reduction of the corresponding material being clamped, e.g. elastomer, is generated before the closing gap (SS)
is reached.
The contact detection function determines the contact position of the corresponding clamp with the material
being clamped at the start of compression. Following closure, the contact position is output in the form of the
measured contact gap (KS) (distance between the pincer jaws) on reaching the predefined contact force (KK) in
relation to the particular application. Depending on the chosen contact force (KK), the material being clamped
may already have been compressed. This can lead to inaccuracies in determining the contact gap (KS).
Corresponding clamp products are secured with a transit lock to prevent them from opening accidentally during
transportation or handling. The desired diameter reduction for fitting this clamping product only begins once the
product-specific resistance force of the transit lock has been exceeded. For process control reasons the
selected contact force (KK) generally has to be greater than this resistance force. Suitable tests should be
carried out with several components to determine the appropriate contact force (KK) for a specific application
and product.
Issued 03.12 08902266 9-96

OETIKER ELK 02 V1.x 10 Maintenance and repairs
10 Maintenance and repairs

10.1 General safety instructions for maintenance and repair work
Cleaning, lubrication and maintenance work should only be carried out by authorized technical personnel in
accordance with these maintenance instructions and accident prevention regulations.
Failure to observe these instructions and regulations may lead to personal injury and property damage.
For maintenance and repair work only use tools and original equipment from OETIKER.
Isolate the ELK 02 from the electricity supply and compressed air supply before starting maintenance work.
Isolate the unit from the compressed air supply using the swivel coupling provided, and pull the main plug
out of the socket outlet.
Following initial commissioning, the ELK 02 unit should be cleaned daily or weekly, depending on the
degree of soiling.
Never immerse the ELK 02 in water or other liquids.
10.2 Maintenance
10.2.1 Before maintenance work
WARNING
Danger of death from electric shock!
Touching live parts can result in death.
Pull the main plug out of the socket outlet and secure it to prevent it from being plugged in accidentally.
Ensure that only qualified and authorized electricians work on the electrical equipment.
Ensure that operators only rectify faults that are clearly attributable to operating or maintenance errors.
10.2.2 After maintenance work

Ensure that disconnected pneumatic and electrical plug connectors are plugged in again following the
maintenance and inspection work.
Check all screw connections.
Reattach all safety equipment immediately.
Check all functions of the ELK 02.
Issued 03.12 08902266 10-97

10.2.3 Weekly maintenance jobs

Pincer head
The rollers and wedge on the pincer head are subject to mechanical loading. They must be lubricated at least
once a week when the ELK 02 is in regular use.
Recommended lubricant:
Description Type Manufacturer

Grease RENOLIT LX EP 2 (RENOLIT DURAPLEX EP 2) FUCHS PETROLUB AG
Friesenheimer Str. 17
68169 Mannheim, Germany
Phone +49 (621) 38 02-00
Fax +49 (621) 38 02-1 90
www.fuchs-oil.de
Table 29: Recommended lubricant
1. Disconnect the compressed air supply and switch

off the ELK 02 control unit.
2. Using a grease gun, lubricate the pincer head
(Fig. 52/1) at the grease nipple (Fig. 52/3) with
RENOLIT LX-EP 2 grease (RENOLIT Duraplex EP
2).
3. Check the pincer jaws (Fig. 52/2) for wear and
chipping at the clamping points, and replace if
necessary (see tools catalog for item number).
4. Check the pincer and control unit for mechanical Fig. 52: Lubricating the pincer head
damage.
5. Replace defective parts.
10.2.4 Annual maintenance jobs

When the OETIKER EL (T) electronically controlled pneumatic pincer is in regular use, we recommend an
annual service. Please contact OETIKER and return the OETIKER EL (T) electronically controlled pneumatic
pincer to OETIKER.
10.2.5 Maintenance jobs as and when required

Inspect the pre-filter at regular intervals for soiling and replace if necessary. The pre-filter must remain fitted at
all times for trouble-free operation.
The recommended filter (item no. 05005930) has a 5 screening function.
Other recommended filters or pre-filters:
FESTO, type LF-M1-G1/4-CS, item no. 182 632, and as a pre-filter in heavily contaminated air FESTO, type
LF-M2-G1/4-ES.
Corresponding holders, e.g. LFPC-M2 or LFPE-M2.
Issued 03.12 08902266 10-98

10.3 Repairs
10.3.1 Changing the pincer jaws
NOTICE
Replacement pincer jaws are available fully assembled in the form of jaw repair sets. In order to ensure the
fast and accurate delivery of spare parts, a clear purchase order is essential.
It must include the following information:
Product name, item number, shipping method, full address.
Corresponding technical details can be found in the tools catalog.
Changing the pincer jaws HO pincers

There is a number engraved on the pincer jaws. You can use this number to order a pincer jaw replacement kit
(see also the tools catalog). Only fit the designated pincer jaw type in the pincer head.
CAUTION
Damage to the pincer from third-party parts.

Only use original OETIKER pincer jaws. Only fit the designated pincer jaw type in the pincer head.
1. Disconnect the compressed air supply and switch

off the ELK 02 control unit.
2. Detach the pincer unit from the ELK 02 control
unit.
3. Loosen the lock nut (Fig. 53/1) and unscrew the
union nut (Fig. 53/2).
Fig. 53: Unfastening the pincer head
Issued 03.12 08902266 10-99

CAUTION
The compression spring (Fig. 54/4) is under
tension.
Hold on to the pincer head (Fig. 54/6) as you
remove it.
4. Separate the pincer head (Fig. 54/6) from the

pincer body (Fig. 54/3).
The wedge (Fig. 54/5) and wedge piston
(Fig. 54/7) remain in the pincer body (Fig. 54/3).
Fig. 54: Separating the pincer head from the pincer

body
5. Remove the two retaining rings (Fig. 55/9) on the

pincer head (Fig. 55/6) on the grease nipple side.
Do not push the pins back (Fig. 55/10).
6. Unscrew the two hex nuts (Fig. 55/8) from the
hex bolts (Fig. 55/11).
Fig. 55: Dismantling the pincer head
7. Remove the pincer plate (Fig. 56/12).
Fig. 56: Removing the pincer plate
Issued 03.12 08902266 10-100

8. Remove the compression spring (Fig. 57/14),

cover plates (Fig. 57/15) and pincer jaws
(Fig. 57/13).
9. Grease the replacement pincer jaws (Fig. 57/13)
and compression spring (Fig. 57/14) from the
pincer jaw replacement kit with RENOLIT LX-EP
2 grease (RENOLIT Duraplex EP 2) and install.
10. Mount the pincer plate (Fig. 56/12). Guide the
cover plates on each side (Fig. 57/15) into the
grooves (Fig. 57/16) in the pincer plate.
11. Check that the pincer jaws (Fig. 57/13) are
moving freely.
12. Screw the pincer head (Fig. 54/6) onto the pincer
body (Fig. 54/3) and secure with the lock nut
(Fig. 53/1).
Fig. 57: Removing the pincer jaws
The wedge (Fig. 54/5) must come to rest
between the two pincer jaws.
Issued 03.12 08902266 10-101

10.3.2 Changing the pincer head
WARNING
Risk of injury when pincer head is not mounted.
Starting a closure can cause the compression spring and wedge to fly apart if the pincer head is not mounted.
Never operate the pneumatic pincer unless the pincer head is mounted.
NOTICE
Each pincer body is compatible with different pincer heads. The type designations can be found in the tools
catalog.
Scope of supply of a pincer head set

Lip seal (Fig. 58/1)
Piston ring with wedge piston
(Fig. 58/2)
Pincer head (Fig. 58/3)
Wedge (Fig. 58/4)
Compression spring (Fig. 58/5)
Spacer shim (Fig. 58/6)
Fig. 58: Pincer head set
Issued 03.12 08902266 10-102

Installing the pincer head set

1. Disconnect the compressed air
supply and switch off the ELK 02
control unit.
2. Detach the pincer unit from the
ELK 02 control unit.
3. Separate the pincer head
(Fig. 59/7) from the pincer body
(Fig. 59/1) (see section 10.3.1,
p. 10-99).
4. Remove the wedge (Fig. 59/5),
wedge piston (Fig. 59/4), piston
ring (Fig. 59/8), lip seal
(Fig. 59/3) and compression
spring (Fig. 59/6) from the piston
body (Fig. 59/1).
Fig. 59: Replacing the pincer head set
5. Lubricate the wedge piston (Fig. 59/4), wedge (Fig. 59/5), piston ring (Fig. 59/8) and lip seal (Fig. 59/3) from
the new piston head set and mount them in the piston body.
Piston ring (Fig. 59/8) and lip seal (Fig. 59/3) with RENOLIT IPR 2, OETIKER item no. 08901485.
Wedge (Fig. 59/5) with RENOLIT LX-EP 2 (RENOLIT Duraplex EP 2), OETIKER item no. 08901490.
CAUTION
Damage during installation!

Be careful not to damage the piston ring (Fig. 59/8) and lip seal (Fig. 59/3) during installation.
6. Mount the compression spring /5).

7. Screw the new pincer head (Fig. 59/6) onto the pincer body (Fig. 59/1) and secure with the lock nut
(Fig. 53/1).
The wedge (Fig. 59/6) must rest between the two pincer jaws.
Issued 03.12 08902266 10-103

OETIKER ELK 02 V1.x 11 Decommissioning, storage, recommissioning
11 Decommissioning, storage, recommissioning

11.1 Decommissioning and storage
If the ELK 02 pneumatic pincer is to remain out of service for an extended period, it must be decommissioned.
Disconnect the pneumatic and electrical plug connectors on the ELK 02.
Clean the ELK 02 pneumatic pincer before putting it into storage.
Replace defective parts.
Store the ELK 02 in a clean, dry location and protect from dust.
11.2 Recommissioning
Please refer to the HO pincer instruction manual for details of the commissioning procedure.
Issued 03.12 08902266 11-104

OETIKER ELK 02 V1.x 12 Disposal
12 Disposal
Dispose of packaging materials in accordance with local regulations.
The unit, all replacement parts and in particular used operating fluids or other environmentally polluting
substances must be disposed of by specialist firms in accordance with applicable statutory regulations.
Issued 03.12 08902266 12-105

OETIKER ELK 02 V1.x 13 Technical data
13 Technical data
13.1 Electrical connection and interfaces
Fig. 60: Control unit, connections
13.1.1 Main plug

(see Fig. 60/8)
WARNING
Electric shock if PE conductor (protective earth conductor) not fitted!
The main power supply must always be protected with a PE conductor.
3-pin IEC connector (male)

Operating voltage: 85 - 265 V 47 - 63 Hz
Power consumption: 30 VA
NOTICE
10 A backup fuse recommended.
Issued 03.12 08902266 13-106

13.1.2 X1 interface
(see Fig. 60/2)
9-pin SUB-MIN-D (male)
Pincer connection
13.1.3 X2 interface
(see Fig. 60/3)
15-pin SUB-MIN-D (HD) (male)
NOTICE
The cable must be fitted with a ferrite ring at
the cable end near the X2 interface.
Start/Acknowledge/bit 1 to 8 inputs
Input data for setting Start/Acknowledge/
bits 1 to 15
Opto-decoupled inputs
(dedicated GND PIN 15, for all bits)
Nominal value DC 24 V
Signal 0 0 to 5 V
Signal 1 15 to 30 V
(> 100 ms for Start)
Input current 10 mA (at 24 V)
OK/NO/digital outputs
Output data (digital)
Opto-decoupled outputs
(dedicated GND PIN 5 for OK/NO)
Operating voltage UB DC 24 V (max. 30 V)
Output for connecting lamps, relays, etc.
Output current X2.1 or X2.4 < 100 mA
Fig. 61: Connection diagram for the X2 interface
Output voltage operating voltage UB minus approx. 1 V

Output for connection to PLC
Output current IA max. 10 mA
Output voltage operating voltage UB (IA x 470 ohms)
Example: 24 V (0.01 A x 470 ohms) = 19.3 V
Issued 03.12 08902266 13-107

X2 inputs and outputs

PIN Assignment
1* NO Collector IA < 100 mA
2* NO Collector with R470 series resistor
3* OK Collector with R470 series resistor
4* OK Collector IA < 100 mA
5 GND for pin 1 to 4
6* BIT 1 Close data selection (APNs)
7 NC
8 XS UA = f (gap SS) 0 to 5 V
9 XF UA = f (force SK) 0 to 5 V
10 GND for pin 8 + 9
13* START/Acknowledge START/ACKNOWLEDGE selection
15 GND GND for pin 6, 11, 12, 13, 14
HOUSING PE Protective earth conductor
Table 30: X2 interface inputs and outputs
*) opto-decoupled
XS/XF outputs
The two analog outputs, pin 8 and 9 referenced to pin 10 (GND) (output voltage 0 to 5 V,
output load > 1 M), are suitable for displaying the gap (S) or force (F) values, in particular for visual display on
dynamic display devices (oscilloscope).
Issued 03.12 08902266 13-108

Application of the OK/NO outputs

Two mutually independent outputs are available for the NO and OK functions.
These outputs are opto-decoupled open collectors, i.e. an external operating voltage is required in order to
energize them.
The three examples below show the following connections:
Connection for PLC
Connection for lamps
Connection for LEDs
Fig. 62: Connection examples for OK/NO outputs
Issued 03.12 08902266 13-109

13.1.4 X3 interface (RS232)
NOTICE
The cable must be fitted with a ferrite ring at the cable end near the X3 interface.
9-pin SUB-MIN-D (female)

PC connection RS232 (for communicating with the ELK 02 software)
CAL 01 connection RS232 (for communicating with the CAL 01 calibrator)
9600 baud
8 data bits
1 stop bit
Priority: even
Protocol/handshake: none
Value separator: tab (chr $09)
End of line: CR/LF (chr $0D/chr $0A)
All outputs take the form of readable ASCII characters. Individual values are separated by tabs. Lines end
with CR/LF (chr $0D/chr $0A).
Data output at X3 after system test
Message text Meaning
_001 SystemTestOK The system test was successfully completed
_010 ZangenTestAufforderung1 ELK 02 is waiting for confirmation or acknowledgement of the prompt via the
Start button or start signal
_600 BenutzerAbbruch The user has skipped the pincer test
_002 BereitZurSchliessung ELK 02 is in the closure level and is waiting for a start from the user
Table 31 Data output at X3 after system test
Data output at X3 after each pincer test step

_001 SystemTestOK The system test was successfully completed
_020 ZangenTestAufforderung2 The ELK 02 is waiting for confirmation of the prompt via the Start button or
start signal
A pincer test must be performed
_100 ZangenTestStart The user has confirmed the prompt.
_110 ZTyp: HO 3000 3m/xxx The current process data is suitable for HO 3000 3m pincers.
The ELK 02 is waiting for the friction test to be started
_120 ReibTestStart The friction test was started and performed by the user
_130 ReibTestEnde The friction test was completed
Issued 03.12 08902266 13-110


_200 KraftMessungStart The ELK 02 is waiting for a force closure to be started
_210 FN: 2100 N The reference value for the force closure is currently 2100 N.
_210 FN: 2100 N A force closure has been started; the reference value is still 2100 N
_290 KraftMessungEnde The reference value of 2100 N was confirmed by the user
_300 WegMessungStart Travel measurement has started; the ELK 02 is waiting for the 1st gauge to
be started
_310 Lehre_1_1_Ende Measurement for gauge 1 has been completed; the ELK 02 is waiting for the
2nd gauge to be started
3rd gauge to be started
4th gauge to be started
_340_Lehre_2_2_Ende Measurement for gauge 4 has been completed; the ELK 02 is calculating the
results of the travel measurement
_390 WegMessungEnde The calculations have been completed
_500 ZangenTestEnde The pincer test has been successfully completed
_002 BereitZurSchliessung ELK 02 is in the closure level and is waiting for a start from the user
Table 32 Data exchange at X3 after each pincer test step
The following data protocol has been implemented to allow the nominal force to be corrected during the pincer
test:
PC output Meaning Number of

characters
PDFN Force nominal parameter 4
= Parameter should be set to new value 1
1234 New value (decimal) 4
TAB (chr $09) Value separator 1
STX (chr $02) Control character STX 1
$00D3 Checksum (hexadecimal) 5
CR (chr $0D) Carriage return 1
LF (chr $0A) Line feed 1
Table 33: Data protocol for nominal force correction
The checksum is the sum of all characters between = and STX (exclusive) in 4-digit hexadecimal notation.
Issued 03.12 08902266 13-111

Data output at X3 when ready for closure

Standard data output by the ELK 02 after each closure:
The data output occurs at X3 after every closure or with hold or detect, close or verify. Each value is followed by
a tab character as a separator. The data set is ended with a carriage return and line feed.
On initiation of a closure in automatic mode:

_002 BereitZurSchliessung The ELK 02 is in the closure level and is waiting for a start from the user.
V24 standard data output Hold
Clamp type Pincer type Text H V 9.0 4.0 4.0 9.03 300 150 150 298 0 OK
V24 standard data output Close
Clamp type Pincer type Text S V 6.7 9.0 9.0 9.08 900 900 2000 1042 0 OK
V24 standard data output Verify
Clamp type Pincer type Text V V 8.0 2.5 2.5 9.18 20 20 20 22 0 OK
_002 BereitZurSchliessung The ELK 02 is in the closure level and is waiting for a start from the user
Table 34: Data output when ready for closure, closure in automatic mode
Data output at X3 after each closure step

Designation Number of
characters
Clamp type 16
Pincer type 30
Free text 16
Function (C / H / D / K / S / V) 1
Priority (F / S) 1
Target values: holding gap or detection gap / closing gap / verification gap 4
+ tolerance settings: holding gap / closing gap / verification gap 4
- tolerance settings: holding gap / closing gap / verification gap 4
Actual values: holding gap or detection gap / closing gap / contact gap / verification gap 4
Target values: holding force or detection force / contact force / closing force / verification 4
force
+ tolerance settings: holding force / closing force / verification force 3/4
- tolerance settings: holding force / closing force / verification force 3/4
Actual values: holding or detection force / closing force / contact force / verification force 4
Error number 1/2
Status OK, NO-OK 2/5
Table 35: Data output at X3 after each closure step
Issued 03.12 08902266 13-112

Data output at X3 on each completed step in step-by-step

OS-OK The opening gap has been reached. The ELK 02 is waiting for the hold
function to be started
F:___0 N Force value for opening gap
S:_9.99 mm Opening gap
HS-OK Holding gap and holding force have been reached. The ELK 02 is waiting
for the closure function to be started
F: 298 N Holding force
S: 9.03 mm Holding gap
V24 standard data output (only if this function is enabled)
Clamp type Pincer type Text H V 9.0 4.0 4.0 9.03 300 150 150 298 0 OK
SS/SK-OK Closing gap and closing force have been reached. The ELK 02 is waiting
for the verification function to be started
F: 1042N Closing force
S: _9.08 mm Closing gap
Clamp type Pincer type Text S V 6.7 9.0 9.0 9.08 900 900 2000 1042 0 OK
VW-OK Verification gap and verification force have been reached. ELK 02 is
waiting for the opening function to be started
F:__22N Verification force
S:_9.18 mm Verification gap
Clamp type Pincer type Text V V 8.0 2.5 2.5 9.18 20 20 20 22 0 OK
OF-OK The pincer is open again, the closure has been completed.
F:___0N Force value for opening gap
S:10.99mm Opening gap
Table 36: Data output at X3 on each completed step in step-by-step
Data output at X3 on error

Fehler 8 Error output here: Error 8 APN not assigned.
Table 37: Data output at X3 on error
Issued 03.12 08902266 13-113

13.1.5 X20 interface

25-pin SUB-MIN-D (male)
NOTICE
The cable must be fitted with a ferrite ring at the cable end near the X20 interface.
Inputs Outputs
Opto-decoupled inputs, supplied by customer: Opto-decoupled outputs, supplied by customer:
PIN 1 24 V = (19 - 30 V) (customer voltage) PIN 1 24 V = (19 - 30 V) (customer voltage)
PIN 25 GND PIN 25 GND
Signal 0 0-5V Signal 0 0V
Signal 1 15 - 30 V (> 100 ms for Start) Signal 1 customer voltage -0.5 V
Input current 10 mA (at 24 V) Output current typically 20 mA, short-circuit proof
PIN Assignment PIN Assignment

1 +24 V 15* Bit 64 input
(from customer to activate I/Os)
2* Reset input 16* Reserve input
3* Enable input 17* Busy output
4* Function input 18* System error output
5* Start input 19* Pincer test output
6* Reserve input 20* Ready output
7* Pincer test input 21* OK output
8* Reserve input 22* NO output
9* Bit 1 input 23* Reserve output
10* Bit 2 input 24* Reserve output
11* Bit 4 input 25 GND (from customer to activate I/Os)
12* Bit 8 input HOUSING PE (protective earth) conductor
13* Bit 16 input
14* Bit 32 input
Table 38: PIN assignment for X20 interface
*) inputs and outputs opto-decoupled
Issued 03.12 08902266 13-114

Description of the PIN assignments for the X20 interface

PIN Function Description
assignment
Reset Input Cancels a started closure function, cancels the pincer test
Error message F19 RESET CANCEL
Enable Input The Start function is only active via the activated enable
Function Input Acknowledges routines in accordance with specifications or diagrams
Start Input Start can only be initiated if enable is active
Pincer test Input A pincer test can be requested after a completed closure.
The pincer test can be activated
X20 pincer test
The following appears in the function display:
Display
Bit 1 to bit 64 Input APN selection
NOTE: The sum of the bits determines the APN
Example: APN 40: bit 8 + 32
Busy Output Active on startup after ELK 02 is powered up
System error Output Active with error message F1 to F03, F08, F15, F16, F19 to F21, F23
Ready Output Active when ready for closure
OK Output Active after a successful closure
NO Output Active after an unsuccessful closure
Table 39: Description of the PIN assignments for the X20 interface
Fig. 63: Connection diagram for the X20 interface
Issued 03.12 08902266 13-115

Output matrix
Outputs Busy System Pincer Ready OK NO
error test
ELK 02 ON (OETIKER logo) Output test H H H H H H
ELK 02, firmware version, creation date H
Pincer test H
Error messages F1 to F03, F08, F15, H
F16, F19 to F21, F23
Ready (enable for closure) H
During closure H
Closure result OK H
Closure result NO H
Table 40: Output matrix
13.1.6 USB interface
NOTICE
The cable must be fitted with a ferrite ring at the cable end near the USB socket.
The USB interface may only be used for data exchange with the PC, not for data outputs.
A driver must be loaded and installed in the PC before establishing a USB connection between the PC
and the ELK 02 for the first time. This installation takes place automatically.
If the automatic installation is unsuccessful, the driver is located in the installation directory of the PC and
can be manually installed.
Once the USB connection has been plugged in, the ELK 02 PC program may need to be reopened in
order to locate the driver.
Issued 03.12 08902266 13-116

13.2 Technical data

13.2.1 Fluidics
NOTICE
As the ELK 02 unit is used for control technology, absolute cleanliness must be ensured during assembly.
The pE and pA connections must always be closed off when not in use to prevent the penetration of dust.
The recommended filter must be installed in a vertical position ahead of the ELK 02 control unit.
An oil- and water-free air supply must be provided.
For control technology reasons, in particular with long air intake ducts, we recommend installing an
accumulator (volume 1 to 5 liters, depending on the pincer size) ahead of the ELK 02, directly on the
compressed air intake pE. The applicable regulations must be observed.
Replacement filter e.g. FESTO, series M (see maintenance instructions).
Fluidic inputs and outputs
CAUTION

5 bar.
Compressed air intake pE > 4 bar to max. 10 bar

Recommended compressed air intake pE > 6 bar to max. 10 bar
Air quality < 5 , unoiled, dry (ISO 8573-1)
Air flow 2 l/closure (HO 7000)
Fluidic connections
Compressed air intake connector for 8/6 mm hose
Compressed air output connector for 8/6 mm hose
13.2.2 ELK 02 housing

External dimensions: 200 x 230 x 70 mm
Weight: 3.7 kg
Color: light gray, powder-coated.
Issued 03.12 08902266 13-117

13.2.3 Accuracy in the working temperature range

Closing force tolerances in the working temperature range
Force priority closure Gap priority closure
HO 2000 HO 4000 150 N 0.2 mm
HO 5000 - HO 7000 250 N 0.2 mm
HO 10000 300 N 0.2 mm
CmK value 1.33 0.2 mm
Table 41 Accuracy in the working temperature range
13.2.4 Temperature
Storage temperature +32F to +140F
Working temperature +59F to +104F
Issued 03.12 08902266 13-118

OETIKER ELK 02 V1.x 14 Troubleshooting
14 Troubleshooting
14.1 General notes on faults
If the closure operation will not start or faults occur during operation, consult the maintenance personnel
responsible for the ELK 02.
Operators must inform their supervisor. Under no circumstances should you try to rectify faults on the ELK
02 yourself. If a fault occurs, please contact OETIKER (www.oetiker.com).
14.2 What to do, when...?

Type of fault Reason for fault Actions to rectify fault
Closure operation will not start Unit not switched on Switch on unit, execute pincer test
Unit switched on, no display Control unit fault Send to OETIKER
Loud noise of rushing air in the Leaking valves Send to OETIKER
control unit
Display shows incoherent text Electromagnetic interference above Reload all data
permitted limit
Table 42: Fault table
14.3 Error messages and error correction measures

Error Cause/Error correction Output X2 Output X20
F01 INTAKE Increase intake pressure NO H System error H
PRESSURE
F02 NO PINCER Connect pincer NO H System error H
Measuring system defective
F03 MEASURING Tighten connector screws NO H System error H
SYSTEM Pincer defective
F04 OS - ERROR Modify OS and OS-T NO H NO H
Recalibrate pincer
Replace pincer
F05 SK - ERROR Increase intake pressure NO H NO H
Modify SK and SK-T
Modify SK-HZ
Recalibrate pincer
Replace electronics
Issued 03.12 08902266 14-119


F06 SS - ERROR Modify SS and SS-T NO H NO H
Modify SS-HZ
Recalibrate pincer
Replace electronics
F07 SK + SS - ERROR Modify SK and SK-T NO H NO H
Modify SS and SS-T
Modify SK-HZ
Modify SS-HZ
Recalibrate pincer
Replace electronics
F08 APN DATA APN data missing NO H System error H
Selected APN invalid
F09 HK - ERROR Modify HK and HK-T NO H NO H
Recalibrate pincer
Replace electronics
F10 HS - ERROR Modify HS and HS-T NO H NO H
Clamp in the pincer?
Recalibrate pincer
Replace electronics
F11 HK + HS - ERROR Modify HK and HK-T NO H NO H
Modify HS and HS-T
Clamp in the pincer?
Recalibrate pincer
Replace electronics
F12 VK - ERROR Modify VK and VK-T NO H NO H
Modify VK-HZ
Recalibrate pincer
Replace electronics
F13 VW - ERROR Modify VW and VW-T NO H NO H
Low Profile Clamp jammed
Recalibrate pincer
Replace electronics
F14 VK + VW - ERROR Modify VK and VK-T NO H NO H
Modify VK-HZ
Modify VW and VW-T
Low Profile Clamp jammed
Recalibrate pincer
Replace electronics
Issued 03.12 08902266 14-120


F15 DATA STORE Enter pincer data NO H System error H
EMPTY Load close data
Load factory data
Replace electronics
F16 CANCEL Touch mode? NO H System error H
PROCESS Incorrect/no measuring device
Replace pincer
Replace electronics
F17 NOT ENGAGED Modify close data NO H NO H
Check clamp design
Material being clamped unsuitable
F18 QUANTITY The pre-set number has been reached NO H NO H
A pincer test is required
F19 RESET CANCEL Cancel via reset input NO H System error H
F20 OF - ERROR Pincer not open NO H System error H
Recalibrate pincer
Replace pincer
F21 WN_TOO_HIGH In force calibration with constant nominal force NO H System error H
the calculated target value is too high
Send pincer type data
F22 DETECTION Clamp already closed NO H NO H
ERROR No clamp present
F23 LOSS OF Increase intake pressure NO H System error H

PRESSURE Clean pre-filter
Install accumulator
F24 MAINTENANCE Send to OETIKER for maintenance NO H NO H
Replace electronics
Table 43: Error messages
Issued 03.12 08902266 14-121

OETIKER ELK 02 V1.x 15 Checklists
15 Checklists
15.1 Checklist for ELK 02, control unit
Please fill out this form legibly in BLOCK CAPITALS. Thank you!
Place, date ......................................................... Name: .................................................................
Phone: ......................................................... Fax: .....................................................................
Model: ......................................................... Serial no.: ............................................................
Delivery date: ......................................................... Version V: ...........................................................
Company name: ............................................................................................
Address: .........................................................................................................
........................................................................................................................
........................................................................................................................
Department: ......................................................... Production area: .................................................
Operating hours/day: ........................................................ Last pincer test ...................................................
Application: O Single O Closure function
O Sequential O OPEN
O Chaotic O Hold; O Detect
O Verify
Start: O START button O via PLC, model ................................................
O externally at X2 O in-house control
O externally at X20
Description of fault
Failure: O immediately O after . . . . days O after . . . . months
Issued 03.12 08902266 15-122

Possible faults
Electrical: O No display
O Incorrect display / illogical display
O Display error F....... occurred
O Panel-mounted connector defective (mechanical)
O Threaded bolt for securing connector defective
O OK / NO output signal at X2/X20 not working
O Inputs at X2/X20: cannot be activated
O Data transfer between PC and ELK 02 not working check cable first!
O Pincer only working intermittently (loose contact at X1, pincer connector)
Mechanical: O Loud exhaust noises in housing

O Loud exhaust noises at small muffler
O Loud exhaust noises at large muffler
O Screw connections loose
O Pincer permanently open in OS
O Pincer permanently closed in SS
O Filter dirty
Issued 03.12 08902266 15-123

15.2 Pincer checklist

Please fill out this form legibly in BLOCK CAPITALS. Thank you!
Place, date ......................................................... Name: .................................................................
Phone: ......................................................... Fax: .....................................................................
Model: ......................................................... Serial no.: ............................................................
Delivery date: .........................................................
Company name: ............................................................................................
Address: .........................................................................................................
........................................................................................................................
........................................................................................................................
Department: ......................................................... Production area: .................................................
Operating hours/day: ........................................................ Last pincer test ...................................................
Start: O START button
Pincer mount: O Manual

O Device
O Robot or similar
Corrugated hose: O Loose on ELK 02

O Mounted as per instructions in instruction manual
Description of fault
Failure: O immediately O after . . . . days O after . . . . months
Issued 03.12 08902266 15-124

Possible faults
Electrical: O Start button no longer works O.................................................................................
O LED display defective O.................................................................................
O Loose contact in electrical connection O.................................................................................
Fluidic: O Continuous escape of air (leak) from cylindrical part
O Continuous escape of air (leak) from measuring module
O Loss of force
O Correlation between pincer force and ELK 02 display is incorrect
O Correlation between pincer force during calibration (pincer test) and closing force during
closure is incorrect
O .....................................................................
Mechanical: O Corrugated hose broken O Closing gap too large
O Compressed air hose broken O Opening gap too small
O START membrane broken O Pincer jaws defective
O ....................................................................O................................................................................ .
Issued 03.12 08902266 15-125

OETIKER ELK 02 V1.x 16 Warranty conditions
16 Warranty conditions
16.1 Warranty period
Warranty period for pincer
24 months for manufacturing faults, excluding wear parts.
Warranty period for wear parts
6 months.
Wear parts
ELK 02 Valves.
Trigger unit EL Corrugated hose with compressed air hose and cable
Travel measuring system
Sleeve and pushbuttons
Pincers Seals, wedge, rollers, pincer jaws
16.2 Conditions
The component has been commissioned as described in the instruction manual.
The component has not been opened up.
The trigger unit EL has not been detached from the pincer body.
16.3 Warranty claims

A defect or the absence of warranted properties, subject to the above conditions, constitutes grounds for a
warranty claim.
Return
We recommend returning the components in their original packaging.
If that is not possible, the components should be packed in equivalent packaging. It is a condition of return that
the fluid sealing plugs on the control unit and the compressed air hose on the trigger unit are attached. If the
component is damaged due to inadequate packaging, the customer shall bear the costs, notwithstanding any
justified warranty claims.
Claim report
The claim report (part of the instruction manual) must be completed and returned with the component.
If no claim report is provided, all components will have to be tested in full. These costs shall be borne by the
customer, notwithstanding any justified warranty claims.
16.4 Consequential damage

We accept no liability for consequential damage arising indirectly or directly from the installation of our
components.
Issued 03.12 08902266 16-126

OETIKER ELK 02 V1.x 16 Warranty conditions
16.5 Costs
Where a warranty claim is justified, we will bear the costs subject to return in the correct manner and
submission of a fully filled out claim report (section 15).
If there are no grounds for a claim, the customer will be billed for the costs incurred.
Issued 03.12 08902266 16-127

OETIKER ELK 02 V1.x 17 Declaration of Conformity
17 Declaration of Conformity
EC Declaration of Conformity
in accordance with the Machinery Directive (2006/42/EC)
in accordance with the EMC Directive (2004/108/EC)
in accordance with the Low Voltage Directive (2006/95/EC)
The products listed below comply with the provisions of the above-mentioned directives:
Product designation
Electronically controlled pneumatic pincer OETIKER ELK 02.
Series/Model
Control unit, item no.
136 00 289 (85 to 265 V / 47 to 63 Hz, V1.X)
Pincer with standard heads and add-on unit

Model HO 2000 EL (T) to HO 10000 EL (T).
The following harmonized standards apply

EN ISO 12100
EN 60204-1
EN ISO 4414
EN 61000-6-4: 2007 + A1: 2011
EN 61000-6-2: 2005
Issued 03.12 08902266 17-128

OETIKER ELK 02 V1.x 18 Index
18 Index
Closing gap holding time (SS-HZ) .. 9-81, 9-82, 9-84,
A 9-85
Closing gap SS .................................................. 9-80
Abbreviations ....................................................... 1-8
Closing gap tolerance (SS-T) 9-80, 9-81, 9-82, 9-83,
Accumulator ....................................................... 3-13
9-85
APN
Closing gaps ...................................................... 9-70
sort................................................................. 8-32
Closing time (HH-SS) ........................................ 9-78
Application of the OK/NO outputs.................. 13-109
Closing time (HS-SK) ........................................ 9-78
Authorize pincer test .......................................... 8-37
Closing time between opening gap and closing
force (OS-SK)....................................... 9-80, 9-86
B Closing time between opening gap and closing gap
Backup/Restore ................................................. 8-36 (OS-SS)................................................ 9-81, 9-84
Before maintenance work ................................ 10-97 Closure .............................................................. 9-75
Bit 13-114, 13-115 initiating with \\ .............................................. 9-87
Closure level .................................... 4-19, 4-20, 9-74
Closure sequence in pulse mode ...................... 9-88
C Closure sequence in touch mode ...................... 9-87
Calibrator CAL 01 .............................................. 3-13 Closures
Chaotic closing .................................................. 9-90 total number .................................................. 8-42
Checklist Compressed air
ELK 02, control unit ................................... 15-122 connection ..................................................... 5-22
pincer ......................................................... 15-124 holders ........................................................ 10-98
Close data .......................................................... 7-27 intake pE ....................................................... 3-16
Close data individual view ........................ 8-31, 9-76 intake pressure ............................................. 5-22
Close data table ................................................. 8-30 other recommended filters .......................... 10-98
Data exchange menu .................................... 8-34 output pA ....................................................... 3-15
Edit menu ...................................................... 8-31 pre-filter ..................................... 3-13, 5-22, 10-98
File menu ....................................................... 8-30 Compression spring ...................................... 10-100
Sequence menu ............................................ 8-32 Computer ........................................................... 7-25
View menu ..................................................... 8-32 Connections ...................................................... 3-15
Close data tables ............................................... 7-27 Contact detection ..................................... 9-77, 9-96
Closing Contact force (KK) ............................................. 9-77
chaotic ........................................................... 9-90 Contact gap (KS) ............................................... 9-77
sequential ...................................................... 9-91 Control unit ........................................................ 3-13
single ............................................................. 9-89 connection ..................................................... 5-21
step-by-step ................................................... 9-93 Correct usage .................................................... 2-10
with contact detection .................................... 9-96 Corrugated hose................................................ 5-21
with detect ..................................................... 9-95 Customer voltage .......................................... 13-114
with hold ........................................................ 9-94
Closing force ...................................................... 4-17 D
Closing force (SK).... 9-78, 9-80, 9-81, 9-82, 9-83, 9-
84, 9-85 Data
Closing force holding time (SK-HZ) 9-78, 9-80, 9-83 preparing to read and send ........................... 8-29
Closing force restriction ............................ 9-81, 9-84 Data output at X3
Closing force sensor SKS 01 ............................. 3-13 after each closure step..................... 8-63, 13-112
Closing force test device ................................... 4-17 after each pincer test step......................... 13-110
Closing force tolerance (SK-T) .. 9-78, 9-80, 9-81, 9- after system test ............................... 8-63, 13-110
82, 9-83, 9-85 on each completed step in step-by-step ... 13-113
Closing force tolerances ................................ 13-118 on error...................................................... 13-113
Closing forces .................................................... 9-70 when ready for closure..................... 8-63, 13-112
Closing gap (OF-SS) ......................................... 9-81 Declaration of Conformity .............................. 17-128
Closing gap (SS)............................. 9-78, 9-80, 9-81 Decommissioning .......................................... 11-104
Closing gap closing time (SS-HZ) ............ 9-81, 9-82 Design of the ELK 02 system ............................ 3-13
Closing gap holding time (SK-HZ) ..................... 9-82 Design of the HO EL pincers ............................. 3-14
Detection ........................................................... 4-17
Issued 03.12 08902266 18-129

Detection force (DK) .......................................... 9-95 H

Detection gap (DS) ............................................ 9-95
Disk space ......................................................... 7-25 Help ................................................................... 8-66
Display Help menu ......................................................... 8-28
description ..................................................... 9-67 Holding force (HK) .................................... 9-77, 9-94
symbols and abbreviations ............................ 9-68 Holding force tolerance (HK-T) ................ 9-77, 9-94
Disposal ......................................................... 12-105 Holding gap (HS) ...................................... 9-77, 9-94
Holding gap tolerance (HS-T) .................. 9-77, 9-94
E
I
EL trigger unit .................................................... 3-14
ELK 02 Inputs and outputs on the control unit ............... 3-15
assembly and connection .............................. 5-21 Installation ......................................................... 7-25
menu navigation ............................................ 9-67 Interface
menu structure .............................................. 9-68 select ............................................................. 8-41
switching on ................................................... 6-24 Interfaces
ELK 02 firmware update .................................... 8-37 USB ............................................................... 3-15
ELK data X1 .................................................................. 3-15
reading........................................................... 8-43 X2 .................................................................. 3-15
Error messages and error correction measures .. 14- X20 ................................................................ 3-15
119 X3 .................................................................. 3-15
Extended trigger ELT ......................................... 8-49 X5/X6/X7 ....................................................... 3-15
External control .................................................. 8-49
L
F Labels .................................................................. 1-9
Factory settings Languages ......................................................... 8-66
display ........................................................... 8-48 Languages menu............................................... 8-28
send to ELK 02 .............................................. 8-48 lbs ...................................................................... 8-41
Faults LED light ............................................................ 3-14
general notes ............................................. 14-119 LED signal
what to do, when...? .................................. 14-119 system settings ............................................. 8-58
File menu ........................................................... 8-29 Lip seal .......................................................... 10-102
Backup/Restore ............................................. 8-28 Lock nut ............................................................. 3-14
New close data table ............................ 8-28, 8-30 Lubricant .......................................................... 10-98
Open close data tables.................................. 8-28
Pincer type overview ..................................... 8-28 M
Quit ................................................................ 8-28
Filter .................................................... 10-98, 13-117 Main plug ....................................................... 13-106
Firmware version ............................................... 8-42 Maintenance .................................................... 10-97
Force calibration ................................................ 8-45 after maintenance work............................... 10-97
Force priority ...................................................... 9-80 annual maintenance jobs ............................ 10-98
Force priority for PG 192 / 168T1 ...................... 9-86 maintenance jobs as and when required .... 10-98
Force priority with verification ............................ 9-82 weekly maintenance jobs ............................ 10-98
Force setting ...................................................... 8-45 Maintenance and repairs ................................. 10-97
Force test ........................................................... 9-72 general safety instructions .......................... 10-97
Friction test ........................................................ 9-71 Maintenance notice after ................................... 8-42
Frictional forces ................................................. 9-70 Maintenance requirements ................................ 8-42
Maintenance work ............................................. 2-12
Measure............................................................. 8-28
G Measure menu .................................................. 8-39
Gap priority ........................................................ 9-81 Menu navigation in PC program........................ 7-25
Gap priority with verification .............................. 9-84 Modifications, changes ...................................... 2-11
Gap test ............................................................. 9-73 Mounting surfaces ............................................. 3-14
Grease nipple .................................................... 3-14
N
N - lbs switchover .............................................. 8-41
Issued 03.12 08902266 18-130

New features on the ELK 02 V1.0 ....................... 1-7 cover plates ............................................... 10-101
New hardware features........................................ 1-7 grease nipple ............................................ 10-100
New software features ......................................... 1-7 pincer plate................................................ 10-100
NO H ............................................................. 8-40 retaining rings ........................................... 10-100
NO closures Pincer head set
reading........................................................... 8-44 installing .................................................... 10-103
total number .................................................. 8-42 scope of supply ......................................... 10-102
NO signal Pincer jaw replacement kit ............................ 10-101
negation ......................................................... 8-63 Pincer jaws ........................................................ 3-14
system settings .............................................. 8-56 changing...................................................... 10-99
Nominal force entry............................................ 8-38 replacement kit ............................................ 10-99
Non-prescribed usage ....................................... 2-10 Pincer plate ....................................................... 3-14
Pincer test ....................................... 8-28, 8-45, 9-70
O mandatory ..................................................... 9-70
reading .......................................................... 8-46
OK signal request .......................................................... 8-37
negation ......................................................... 8-63 system settings ............................................. 8-61
system settings .............................................. 8-51 Pincer test menu ............................................... 8-37
On/Off switch ............................................ 3-16, 6-24 Authorize ....................................................... 8-28
Open (OF) .......................................................... 9-77 Nominal force entry ....................................... 8-28
Open (OS) ......................................................... 9-77 Request ......................................................... 8-28
Opening gap (OS).... 8-56, 9-77, 9-80, 9-82, 9-84, 9- Pincer type ........................................................ 8-45
92, 9-94 sort ................................................................ 8-32
Opening gap tolerance (OS-T) .. 9-77, 9-80, 9-82, 9- Pincer type change............................................ 8-42
94 Pincer type file ................................................... 8-35
Operating modes Pincer type overview ......................................... 8-35
automatic mode ............................................. 8-60 Piston ring with wedge piston ........................ 10-102
step-by-step mode......................................... 8-60 Pneumatic pincer............................................... 3-13
system settings .............................................. 8-60 connection ..................................................... 5-22
Operating system............................................... 7-25 Procedure .......................................................... 4-18
Optional extras................................................... 3-14 Process data ..................................................... 8-41
Options .............................................................. 8-28 Process description ........................................... 4-17
Options menu .................................................... 8-41
Force display PC .................................. 8-28, 8-41 Q
Interface................................................ 8-28, 8-41
Password .............................................. 8-28, 8-41 Qualification ....................................................... 4-17
Process data ........................................ 8-28, 8-41 Qualified personnel ........................................... 2-12
Screen scaling ...................................... 8-28, 8-41 Quantification .................................................... 4-17
Statistics ........................................................ 8-28
System settings .................................... 8-28, 8-41 R
P Recommissioning .......................................... 11-104
Removal time (OF-Z)......................................... 9-77
Password ........................................................... 8-41 Removal time OF-Z ........................................... 9-92
for service mode ............................................ 8-47 Repairs ............................................................ 10-99
user rights ............................................. 8-36, 8-47 Rotary adapter ................................................... 3-14
Password menu ................................................. 8-46
PC program S
installation...................................................... 7-26
layout ............................................................. 8-28 Safe working practices ...................................... 2-11
quit ................................................................. 8-37 Safety instructions
structure......................................................... 7-27 general .......................................................... 2-10
Pincer body ........................................... 3-14, 10-100 special ........................................................... 2-11
Pincer head .................................................... 10-100 Scope .................................................................. 1-6
aligning .......................................................... 5-23 Screen scaling ................................................... 8-41
changing .................................................... 10-102 Screen scaling menu ......................................... 8-48
compression spring ................................... 10-101 Sending pincer types to ELK 02 ........................ 8-35
Sequence menu
Issued 03.12 08902266 18-131

Define sequence ........................................... 8-32 U

Delete sequence ........................................... 8-33
Sequence of operations ..................................... 4-19 Union nut ........................................................... 3-14
Signal interface .................................................. 8-64 USB ...................................................... 3-15, 13-116
Spacer shim ................................................... 10-102 USB interface ................................................ 13-116
Spare parts ........................................................ 2-11 User rights ......................................................... 7-25
START button ........................................... 3-14, 4-18
Statistics ............................................................ 8-41 V
Statistics menu .................................................. 8-42
ELK data ........................................................ 8-42 Vent holes in pincer body .................................. 3-14
NO closures ................................................... 8-44 Verification ......................................................... 4-17
Pincer tests .................................................... 8-45 Verification force................................................ 9-86
Status lamp ........................................................ 3-13 Verification force (VK) ............9-78, 9-82, 9-83, 9-85
Storage .......................................................... 11-104 Verification force holding time (VK-HZ) ... 9-79, 9-83,
Suppress pincer test .......................................... 8-38 9-85, 9-86
Suspension loop ................................................ 3-14 Verification force tolerance (VK-T) .. 9-78, 9-83, 9-86
Swivel coupling .................................................. 5-22 Verification value (VW) .................... 9-78, 9-83, 9-86
Symbols and means of representation used ....... 1-6 Verification value tolerance (VW-T) 9-78, 9-83, 9-86
System requirements ......................................... 7-25
System settings ................................................. 8-41 W
quit ................................................................. 8-65
START ........................................................... 8-49 Warranty
System settings menu ....................................... 8-48 conditions .................................................. 16-126
consequential damage .............................. 16-126
costs .......................................................... 16-127
T period ........................................................ 16-126
Technical data ............................................... 13-106 warranty claims ......................................... 16-126
color ........................................................... 13-117 Warranty conditions....................................... 16-126
electrical connection and interfaces .......... 13-106 Wedge ........................................................... 10-100
ELK 02 housing ......................................... 13-117 Wedge piston ................................................ 10-100
external dimensions .................................. 13-117
fluidic connections ..................................... 13-117 X
operating voltage ....................................... 13-106
power consumption ................................... 13-106 X1 interface ................................................... 13-107
storage temperature .................................. 13-118 X2 interface ................................................... 13-107
temperature ............................................... 13-118 X20
weight ........................................................ 13-117 connection diagram ................................... 13-115
working temperature.................................. 13-118 X20 interface ................................................. 13-114
working temperature range ....................... 13-118 PIN assignments ....................................... 13-115
Test level .................................................. 4-19, 9-69 X3 interface (RS232) ..................................... 13-110
Troubleshooting ............................................. 14-119
Issued 03.12 08902266 18-132

Ba Elk 02 - En-Us

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Electronically Controlled Instruction Manual

Original instruction manual Item no. 08902266

2 Basic safety instructions .......................................................................................................................2-10

3 Design of the ELK 02 system ................................................................................................................3-13

4 Process description ...............................................................................................................................4-17

5 Assembling and connecting the ELK 02 ..............................................................................................5-21

Issued 03.12 08902266 1-2

5.3 Aligning the pincer head ...........................................................................................................5-23

6 Working with the ELK 02 .......................................................................................................................6-24

7 Menu navigation in the PC program .....................................................................................................7-25

8 Layout of the PC program .....................................................................................................................8-28

9 Menu navigation in the ELK 02 .............................................................................................................9-67

Issued 03.12 08902266 1-3

9.4.2 Force priority ........................................................................................................................9-80

10 Maintenance and repairs .....................................................................................................................10-97

11 Decommissioning, storage, recommissioning ...............................................................................11-104

Issued 03.12 08902266 1-4

13.1.5 X20 interface ....................................................................................................................13-114

16 Warranty conditions ...........................................................................................................................16-126

17 Declaration of Conformity .................................................................................................................17-128

Issued 03.12 08902266 1-5

1 Information about this manual

1.1 Symbols and means of representation used

DANGER Hazardous situation.

WARNING Hazardous situation.

CAUTION Hazardous situation.

CAUTION Information on the avoidance of property damage.

NOTICE Information relating to the understanding or optimization of working practices.

Issued 03.12 08902266 1-6

1.3 New features on the ELK 02 V1.0

All pincer types are stored in the ELK 02

Issued 03.12 08902266 1-7

Issued 03.12 08902266 1-8

1.5 Labels on the ELK 02

Fig. 1: Labels on the ELK 02

1 Warning label 3 Do not loosen bolts warning label

Issued 03.12 08902266 1-9

2 Basic safety instructions

2.2 Correct usage

2.3 General safety instructions

Issued 03.12 08902266 2-10

2.4 Special safety instructions

2.5 Safe working practices

2.6 Modifications, changes

Issued 03.12 08902266 2-11

2.7 Qualified personnel

2.8 Maintenance work

Issued 03.12 08902266 2-12

3 Design of the ELK 02 system

Fig. 2: Design of the ELK 02 system

1 Status lamp *) 5 Pneumatic pincer EL

Issued 03.12 08902266 3-13

3.1 Optional extras

3.2 Design of the HO EL pincers

1 Rotary adapter 7 Union nut

Damage caused by broken pincer jaws

Issued 03.12 08902266 3-14

3.3 Connections on the ELK 02 control unit

Fig. 4: Control unit, connections