Standard Specifications SRA-01-FD11 SRA-01A-FD11 SRA-L-01-FD11 SRA-EL-01-FD11
Standard Specifications SRA-01-FD11 SRA-01A-FD11 SRA-L-01-FD11 SRA-EL-01-FD11
Standard Specifications SRA-01-FD11 SRA-01A-FD11 SRA-L-01-FD11 SRA-EL-01-FD11
SRA-01-FD11
SRA-01A-FD11
SRA-L-01-FD11
SRA-EL-01-FD11
14th edition
1608, SSRAEN-041-014,001
Table of contents
1. Outline........................................................................................................................ 1
2. Basic specifications.................................................................................................... 2
3. Robot dimensions and working envelope................................................................... 5
4. Detail of load mounting plate.................................................................................... 12
5. Installation procedure ............................................................................................... 16
6. Allowable wrist load.................................................................................................. 19
7. Option specifications ................................................................................................ 31
8. Application wiring and piping diagram ...................................................................... 33
9. Transport procedure................................................................................................. 37
10. Delivery style (specification which contains a robot) .............................................. 39
11. Consuming power (Robot + Controller) .................................................................. 39
12. Paint color .............................................................................................................. 39
13. Warranty................................................................................................................. 39
Page-1
1. Outline
NACHI ROBOT “SRA series” is optimal robot for spot welding, material handling and other
applications, and provides dramatically improved productivity by its overwhelming speed and
compact body.
This series contains not only the “Standard type” but also the “A-Trac4 type” which equips the best
designed cable support system for spot welding, and furthermore contains the “Long arm type”
which spreads its operating range.
Standard type
Max. payload Max. payload Max. payload Max. payload Max. payload
100 kg 166 kg 210 kg 240 kg 250 kg
Floor mount SRA100-01 SRA166-01 SRA210-01 SRA240-01 SRA250-01
A-Trac4 type
Max. payload Max. payload Max. payload
100 kg 166 kg 210 kg
Floor mount SRA100-01A SRA166-01A SRA210-01A
*1; Comparison of SRA166-01-FD and existing model ST166-AX, spot welding work with 27 spots on flat panel.
*2; “Application” is the purpose of robot’s usage. For example, spot welding and material handling.
*3; “Off-line programming” is teaching the robot program on desk, prior to installing the real robot. Computer (hardware)
and special simulator (software) are necessary except robot.
Page-2
2. Basic specifications
Standard type
Item Specifications
Robot model SRA100-01 SRA166-01 SRA210-01 SRA240-01 SRA250-01
Construction Articulated
Number of axis 6
Drive system AC servo motor
Axis 1 ±3.14 rad (±180°)
Axis 2 -1.40 ~ +1.05 rad (-80 ~ +60°)
-2.44 ~ +2.62rad
Max. working Axis 3 -2.56 ~ +2.62 rad (-146.5 ~ +150°)
(-140 ~ +150°)
envelope
Axis 4 ±6.28 rad (±360°)
Axis 5 ±2.36 rad (±135°) ±2.27 rad (±130°)
Axis 6 ±6.28 rad (±360°)
Axis 1 2.37 rad/s (136°/s) 2.18 rad/s(125°/s) 2.01 rad/s(115°/s) 1.83 rad/s (105°/s) 1.75 rad/s (100°/s)
Axis 2 2.36 rad/s (135°/s) 2.01 rad/s(115°/s) 1.83 rad/s(105°/s) 1.57 rad/s ( 90°/s) 1.57 rad/s ( 90°/s)
Axis 3 2.36 rad/s (135°/s) 2.11 rad/s(121°/s) 1.97 rad/s(113°/s) 1.74 rad/s (100°/s) 1.66 rad/s (95°/s)
Max. speed
Axis 4 4.19 rad/s (240°/s) 3.14 rad/s(180°/s) 2.44 rad/s(140°/s) 2.27 rad/s (130°/s) 2.18 rad/s (125°/s)
Axis 5 4.07 rad/s (233°/s) 3.02 rad/s(173°/s) 2.32 rad/s(133°/s) 2.18 rad/s (125°/s) 2.18 rad/s (125°/s)
Axis 6 6.13 rad/s (351°/s) 4.54 rad/s(260°/s) 3.49 rad/s(200°/s) 3.40 rad/s (195°/s) 3.32 rad/s (190°/s)
Wrist 100 kg 166 kg 210 kg 240 kg 250 kg
Max. pay load
Forearm *1 45 kg (90 kg at maximum) 20 kg (45 kg at maximum)
Axis 4 580 N・m 951 N・m 1,337 N・m
Allowable
static load Axis 5 580 N・m 951 N・m 1,337 N・m
torque
Axis 6 290 N・m 490 N・m 720 N・m
Axis 4 60 kg・m 2
88.9 kg・m 2
141.1 kg・m2 225.4 kg・m2
Allowable
moment of inertia Axis 5 60 kg・m2 88.9 kg・m2 141.1 kg・m2 225.4 kg・m2
*2
Axis 6 30 kg・m
2
45.0 kg・m2 79.0 kg・m2 196.0 kg・m2
Position repeatability *3 ±0.1 mm ±0.15 mm ±0.2 mm
Installation Floor mounting
Temperature: 0 to 45 ºC *4
Ambient conditions Humidity: 20 to 85%RH (No dew condensation allowed)
Vibration to the installation face: Not more than 0.5G (4.9 m/s2)
Dust-proof / Drip-proof performance Wrist ; IP67 equivalent, Body ; IP54 equivalent,
Noise *5 79.6 dB
Robot mass 960 kg 990 kg 1030 kg
1[rad] = 180/π[°], 1[N・m] = 1/9.8[kgf・m]
- On controller display, axis 1 to 6 is displayed J1 to J6 for each.
- The specification and externals described in this specification might change without a previous notice for the improvement.
- Explosion-proof is not available.
*1: This value changes by placement and load conditions of a wrist. *2: The Allowable moment of inertia of a wrist changes with
load conditions of a wrist. *3: This value conforms to "JIS B 8432". *4: Permitted height is not higher than 1,000m above sea level.
If used in higher place, permitted temperature is affected by height. *5: Robot noise is A-weighted equivalent sound level
measured under “JIS Z 8737-1” (ISO 11201) with max. payload and max. speed.
Page-3
A-Trac4 type
Basic specifications when cable support “A-trac4” is equipped (only difference from standard type)
Item Specifications
【SRA210-01】【SRA240-01】
Page-7
【SRA250-01】
Page-8
【SRA100-01A】 【SRA166-01A】
This figure is for the robot equipping the cable support (A-trac4) on the arm for spot welding application.
Page-9
【SRA210-01A】
This figure is for the robot equipping the cable support (A-trac4) on the arm for spot welding application.
Page-10
【SRA120EL-01】
Page-11
【SRA133L-01】 【SRA166L-01】
Page-12
【SRA100-01】【SRA166-01】【SRA120EL-01】【SRA133L-01】【SRA166L-01】
【SRA210-01】【SRA240-01】【SRA250-01】
Tightening torque of
M10 Hex. socket head cap screw
JIS: Strength class 10.9 55 N・m
JIS: Strength class 12.9 67 N・m
Page-13
Be sure to screw the M10 tool fixing bolts in the wrist not deeper than the screw depth in
the mounting face. Screwing the bolts deeper than the screw depth may damage the
CAUTION spring and cable inside of A-Trac4.
Use the mounting P.C.D.125 or 160 when tool weight is 100 kg or more.(Only when the
IMPORTANT customer doesn't consider strength of the bolt.)
【SRA100-01A】【SRA166-01A】
【SRA210-01A】
※
※
Page-16
5. Installation procedure
The installation location and the installation procedure of the robot are critical factors to maintain robot
functions. The ambient conditions of installation location not only have influence on the life of mechanical
sections of the robot, but also get involved in safety issues. Consequently, strictly observe the
environmental conditions shown below. Furthermore, utmost care should be exerted for the installation
procedure and the foundation for the robot in order to maintain the robot performance. Strictly observe
the installation procedure for the robot provided below.
Installation
To install the robot, give it first priority to thoroughly consider safety of workers and take safety
measures. The following describes precautions for this purpose.
IMPORTANT
■ Installation procedure
While robot moves, large reaction force is applied to the swiveling base from all directions.
Consequently, the robot should be installed in such a manner that the foundation endures not
only the static loads but also the reaction force caused by robot movement.
Repair uneven spots, cracks, and others on the floor, and then install the robot by following to
the table below. If thickness of floor concrete is less than needed level, an independent
foundation should be constructed. Inspect the foundation prior to the robot installation, and then
construct the foundation, if necessary.
SRA210-01
SRA166-01
SRA100-01 SRA210-01A
Robot Model SRA166-01A SRA240-01 SRA250-01
SRA100-01A SRA120EL-01
SRA133L-01
SRA166L-01
Thickness of floor concrete Not less than 160 mm
8 bolts of M20 (JIS: Strength class 12.9) not less than 65mm
Installation parts *1 8 plain washers of not less than 4.5 mm in thickness
and HRC35 in hardness
Tightening torque *2 560 ± 30 Nm
Appx. Appx. Appx. Appx. Appx.
Allowable repeated tensile *3
18,000 N 22,000 N 28,000 N 30,000 N 32,000 N
*1 : Installation parts are not accessory of robot.
*2 : Apply a coating of lubricating oil to the threaded parts of bolts, and then tighten bolts by using torque wrench to the
specified tightening torque.
*3 : This tensile is per installation bolt when robot is installed with all bolts written in table above.
Page-17
■ Installation space
To install the robot, lock the swiveling base of the robot.
The mechanical stopper end is located in a position exceeding the specified working
envelope (software limit) of axis 1 by 3°. To install the safety fence, with consideration
CAUTION given to the wrist configuration and the shape of end effecter.
On axes 1, 2 and 3, the robot working envelope can be regulated for safety (optional
function). Since optional parts should be installed to enable this function, do not
WARNING independently move the standard parts (e.g. mechanical stopper).
If mechanical stopper collides and robot stops, it’s possible that some parts are already
damaged, for example, mechanical stopper is transformed or fixing bolts are broken. In
this case, sufficient intensity and function can not been kept. Mechanical stopper and
WARNING
reduction gear of collided joint are needed to be replaced to the new one.
Robot type R
SRA100-01
SRA166-01
2654
SRA100-01A
SRA166-01A
SRA210-01
SRA240-01 2674
SRA210-01A
SRA250-01 2792
SRA120EL-01 3099
SRA133L-01
2951
SRA166L-01
Page-18
When installing robot, strictly observe precautions listed below to cause no deformation in the swivel base.
(1) Make the deviation from the flatness of the 4 plates on the robot installation surface fall within 1.0 mm.
(2) Make the deviation in height between the 4 places of each base plate installation surface and the
robot installation surface fall in the range of 1.0 mm (±0.5 mm).
Protect the space (4 places of the front, back, left and right) on robot bottom and installed side by the
cover etc. as follows when you weld with the base plate installed in the robot body by the welding
spatter and the spark, etc. so that wiring in the robot should not receive damage. After welding the
outer line, once remove the robot and weld the inner line.
Temporary install the robot, and weld the outer line of Once remove the robot and weld the inner
base plate. line.
Four
Base plates
→ → Installing
■ Torque map
C.O.G. of wrist load should exist inside the range shown below.
【SRA100-01】
【SRA100-01A】
Page-20
【SRA166-01】
【SRA166L-01】
【SRA166-01A】
Page-21
【SRA210-01】
【SRA210-01A】
Page-22
【SRA240-01】
【SRA250-01】
Page-23
【SRA120EL-01】
【SRA133L-01】
Page-24
Static load torque and moment of inertia of wrist load should exist inside the range shown below.
If the real inertia is over the limit written in “2. Basic specifications”, maximum speed will
IMPORTANT be restrained by software.
Axis 6
Axis 4,5
【SRA166-01】
【SRA166-01A】
【SRA166L-01】
Axis 6
Page-25
Axis 4,5
【SRA210-01】
【SRA240-01】
【SRA210-01A】
Axis 6
Axis 4,5
【SRA250-01】
Axis 6
Axis 6
Page-26
Axis 4,5
【SRA133L-01】
Axis 6
Page-27
Y
IY : Around Y on wrist coordinat e system
IZ: Around Z on wrist coordinate system
m Ix : Around x on tool C OG coordinate system
z (X m, Ym , Z m)
Iy : Around y on tool C OG coordinate system
Iz : Around z on tool C OG coordinate system
Wrist m: Tool mass
lz coordinate
(Xm, Ym, Zm): COG (ce nter of gravity) of tool
Z
IZ
1 Calculate inertia moment on tool Inertia moment example on tool COG coordinate system
COG coordinate system (xyz).
lx If tool is regarded as prism
If tool is regarded as prism, it is A B 1 2 2
calculated as right formula. Ix = m ⋅( A + B )
12
1
C I y = m ⋅ ( A2 + C 2 )
m 12
lz ly 1
I z = m ⋅ ( B2 + C 2 )
12
Inertia moment
on wrist coordinate system
3 Calculate inertia moment around Axis 4 and 5 inertia moment is adopted larger value of
robot wrist joint (axis 4, 5 and 6). around wrist coordinate system X and Y. (Because this
This result must not be larger than depends on the axis 6 position.)
“Allowable moment of inertia” Axis 6 inertia moment is around wrist coordinate
written in robot specification sheet. system Z itself.
I J 4 = I J 5 = max ( I X , I Y )
IJ6 = IZ
Page-28
Use the robot under condition that COG of the ancillary equipment on the forearm falls in the
range shown below.
[SRA100-01]
When wrist
load is 100kg
[SRA100-01A]
When wrist
load is 100kg
or 80Kg
[SRA166-01]
When wrist
load is 166kg
[SRA166-01A]
When wrist
load is 166kg
or 145Kg
Page-29
[SRA210-01]
When wrist
load is 210kg
[SRA210-01A]
When wrist
load is 210kg
or 180Kg
[SRA240-01]
When wrist
load is 240kg
[SRA250-01]
When wrist
load is 250kg
Page-30
[SRA120EL-01]
When wrist load
is 120kg
[SRA166L-01]
When wrist load
is 166kg
[SRA133L-01]
When wrist load
is 133kg
Page-31
7. Option specifications
○: Possible to correspond/-: Impossible to correspond
Robot model
SRA120EL-01
SRA100-01A
SRA166-01A
SRA210-01A
SRA133L-01
SRA166L-01
SRA100-01
SRA166-01
SRA210-01
SRA240-01
SRA250-01
No. Item Specifications Parts No.
■Motion range limit option table (Please select the option part number to order referring to the following table.)
Adjustable stopper
Adjustable stopper
adjustable LS)
Function Axis name
Axis 2
Axis 3
Axis 2
Axis 3
OP-S5-019 *1
OP-A5-027 *1
OP-A6-023 *1
OP-A6-029 *1
OP-D7-008
OP-D7-017
OP-S8-007
OP-S4-009
OP-S4-014
●
Axis 1 -
*2
Without Only adjustable
Axis 2 - ●
LS stopper
Axis 3 - ●
Axis 2 ● ●
Adjustable LS
Dual circuit Axis 3 ● ●
Limit Switch
Axis 1 ● ●
Adjustable stopper
and Axis 2 ● ● ●
Adjustable LS
Axis 3 ● ● ●
*1 : These parts are packed separately from the robot. (Not attached on the robot)
*2 : In this option, both axis 1 adjustable stopper and axis 1 adjustable LS dog part are supplied in 1 package.
(Please be sure that even if only the stopper part is used and no LS is used, the dog part is also included in this package)
(Example 2) To add dual circuit adjustable limit switch for axis 2 and 3, please order the following options.
OP-D7-008 or OP-D7-017、OP-S8-007、OP-S4-009 or OP-S4-014
(NOTE) To use the limit switch for axis 1 as an adjustable limit switch, OP-S5-019 is also necessary.
Page-33
【SRA100-01A】【SRA166-01A】【SRA210-01A】
Page-34
■ Standard specification
【SRA100-01】【SRA166-01】【SRA210-01】【SRA240-01】【SRA250-01】
【SRA120EL-01】【SRA133L-01】【SRA166L-01】
【SRA100-01A】【SRA166-01A】【SRA210-01A】
(These are option for 【SRA100-01】【SRA166-01】【SRA210-01】【SRA240-01】【SRA250-01】【SRA120EL-01】【SRA133L-01】
【SRA166L-01】)
(1) BJ1 side (connector)
User-side Connectors
Wire-side shell: JFM-WSA-4-A (JST)
or JFM-WSA-4-C (JST)
Guide plate A kit: JFM-GPAK-4 (JST)
Receptacle housing: JFM2FDN-22V-K (JST)
Receptacle contact:
a: SJ2F-01GF-P1.0 (JST) (0.20 ∼ 0.50sq)
b: SJ2F-21GF-P1.0 (JST) (0.30 ∼ 0.75sq)
Manual crimp tool:
a: YRS-8861
b: YRF-1120
Cable diameter suitable for wire-side shell:
JFM-WSA-4-A φ26.2~φ28.0
JFM-WSA-4-C φ15.5~φ16.5
(Pin location shows the connector mounted on robot
body and is the view from connecting side.)
※ In spot specification, CN61 and CN62 are connected directly with the wrist flange as an
application cable. Connectors are not attached.
Page-37
9. Transport procedure
Safety measures against transport
The following describes precautions for transporting the robot. Fully understand the precautions for
safe transport work.
The robot must be transported by personnel who have licenses required for slinging
work, crane operation, forklift truck operation, and others. The weight of the robot and
controller is listed in the Operating Manual and the Maintenance Manual. Check for the
WARNING
weight, and then handle them according to procedures suitable for the weight.
To lift the robot or the controller, follow the procedures specified in the Maintenance
Manual. Following any procedures other than those specified will cause the robot to
WARNING topple over or drop during transport, thus resulting in accidents.
During transport or installation work of the robot, pay utmost care not to cause damage
to wirings. Furthermore, after installing the robot, take protective measures such as using
protective guards so that the wirings will not be damaged by workers or other persons, or
WARNING
forklift trucks or else.
Gas in balancer must be released when robot is transported by air.
Gas in balancer must be charged before using robot, so customer needs to prepare the
nitrogen gas and charging unit. Please contact to NACHI-FUJIKOSHI office to order the
WARNING
charging unit. Charging procedure is written in manipulator maintenance manual.
Hanging bolt
installation hole
(4-M20)
The screw hole of the ※ sign is not used for the hanging bolt.
If hanging wires push the encoder connectors or wiring/piping, they may be broken when
hanging the robot. When hanging the robot, please pay attention not to make the wires
CAUTION touch the encoder connectors and wiring/piping.
Page-39
Style Details
Robot is delivered on the truck near the entrance of
1 Delivery on the truck
customer’s plant. (Installation and test-run is not included)
Delivery after installation and Robot is installed and test-run is done. (Teaching with work
2
test-run piece is not included.)
Delivery after installation and
3 After style 2, teaching with work piece is done.
teaching with work piece
Because the expense is different, which form to choose be sufficiently examined.
Gas in balancer is not filled when robot is transported by air. Gas in balancer must be charged before
using robot, so customer needs to prepare the nitrogen gas and charging unit. Please contact to
NACHI-FUJIKOSHI office to order the charging unit. Charging procedure is written in manipulator
maintenance manual.
13. Warranty
Elapse of 1 year after delivery. (8 hours/day running)
The specification and externals described in this specifications might change without a previous
notice for the improvement.
http://www.nachi-fujikoshi.co.jp/
South Carolina Service Center Phone: 248-305-6545 Fax: 248-305-6542 Greenville, South Carolina
Canada Branch Office Phone: 905-760-9542 Fax: 905-760-9477 89 Courtland Ave., Unit No.2, Concord, Ontario, L4K 3T4, CANADA
Phone: Fax: Unit 3, 92, Kettles Wood Drive, Woodgate Business Park,
U.K. branch
+44-0121-423-5000 +44-0121-421-7520 Birmingham B32 3DB, U.K.
Phone: Fax:
Sydney office Unit 1, 23-29 South Street, Rydalmere, N.S.W, 2116, AUSTRALIA
+61-(0)2-9898-1511 +61-(0)2-9898-1678
Phone: Fax:
Brisbane office 7/96 Gardens Dr,Willawong,QLD 4110, , AUSTRALIA
+61-(0)7-3272-4714 +61-(0)7-3272-5324