ABS LIFTING STATION

DIN/EN 12050-1
SYNCONTA 801 TO 902L
Synthetic-prefabricated sump for ABS submersible
pumps designed as a single or twin pumping station
for the automatic pumping of wastewater and sewage
in accordance with DIN/EN 12056 from locations and
areas below the backwash level.
Applications
The fully equipped synthetic prefabricated sump SYNCONTA is
used where medium quantities of wastewater and sewage must
be pumped away quickly and effectively. It is ideal where civil
work or erection time must be kept to a minimum. It is a fully
functioning wastewater or sewage lifting station fitted with one or
two pumps.
The sump is installed outside the building in open ground. A spe-
cial lid is available which makes it suitable for vehicular traffic.
Suitable for installations according to DIN EN 124 Group 1 per-
missible traffic tonnage 5 kN/m2. Maximum permissible outside
pressure 0.4 bar.
Max. medium temperature: 40 C for continuous operation,
60 C for intermittent use (max. 5 min).
Construction
The collection sump is made of high quality synthetic material
and floating prevention is standard.
SYNCONTA 801: one pump.
Variable depth,1420mm to 1645mm - stepless adjustment.
(1420mm to 2245mm with extension kit).
Three inlet ports DN 150 and one DN 100 with DIN connection
system and one DN 70 port for the vent/cable duct with plug/
cable inlet. Fitted with pedestal, installation kit and non-return
valve as standard. The automatic level control system is sup-
plied as an accessory. Easily transportable, corrosion resistant synthetic
SYNCONTA 901:one pump,902:two pumps. collection tank. Simple, economical installation.
Standard depth sump, 1690mm.
SYNCONTA 901L:one pump, 902L:two pumps. Avoids major earth removal work.
Maximum depth sump, 2190mm.
Four inlet ports DN 150 are supplied for the connection of sewer
collection lines with DIN-push-on connectors. There are four Simple pump installation and maintenance, it is not
connections DN 100 for the vent/cable duct with plug/cable inlet. necessary to enter the sump.
Fitted with high level coupling and bracket for ABS submersible
pumps, ball-type non-return valve, shut-off valve and pneumatic Simple pipe connection by means of DIN push-on
level control as standard.
connection system. Four inflow ports.
The SYNCONTA can be fitted with the following pumps:

ABS PIRANHA submersible grinder pump (DN 32) Standard ABS submersible pumps of the series AS
For the pumping of sewage and effluent containing faecal matter, and PIRANHA can be installed.
including applications where long distances and high heads are
required. Shredding system consisting of spiral bottom plate with
stationary cutter ring with cutting edges and a shredding rotor
With self-sealing coupling system. Pump seals
located before the impeller for optimum blockge-free running. itself automatically when powered into position.
ABS submersible wastewater pump AS (DN 50)
ABS submersible pumps of the AS series have been designed Pump controls by automatic level control system.
for the economical and reliable pumping of sewage and
wastewater in private, commercial and municipal applications.
The AS pumps are available with Vortex hydraulics or with Discharge line of stainless steel.
CONTRABLOCK-system. The pipework set in the SYNCONTA
for AS pumps contains an adapter DN 80/DN 65 to G 2 male
threaded as standard. In case of installation of AS 0530 a G 2
threaded adapter must be supplied by customer. Weight* DN 32 DN 50
SYNCONTA 801 _________________________ 65 kg, 72 kg
SYNCONTA 901__________________________ 86 kg, 111 kg
SYNCONTA 901L_________________________ 99 kg, 124 kg
*Weights include installation pipework
and do not include weight of pump
ABS LIFTING STATION SYNCONTA 801 TO 902L

Technical Data

Motor power* Speed Rated voltage Rated Cable Weight***

at current type**
Motor Dis- P1 P2 50 Hz
Type Standard Ex charge Hydraulics kW kW min-1 V A Stand Ex kg
PIRANHA 08 W (no Ex) G 1 1.4 1.0 2900 Single phase 220240 ~ 6.4 (4) n.a. 18
PIRANHA 08 D (no Ex) G 1 1.34 1.0 2900 Three phase 400 ~ 2.7 (5) n.a. 18
PIRANHA 09 W (no Ex) G 1 2.6 1.8 2900 Single phase 220240 ~ 11.6 (4) n.a. 23
PIRANHA 09 D (no Ex) G 1 2.6 2.0 2900 Three phase 400 ~ 4.6 (5) n.a. 23
PIRANHA S12/2 W (Ex) G 1 1.8 1.2 2900 Single phase 220240 ~ 8.2 (1) (2) 32
PIRANHA S12/2 D (Ex) G 1 1.7 1.2 2900 Three phase 400 ~ 3.3 (1) (2) 32
PIRANHA S17/2 W (Ex) G 1 2.4 1.7 2900 Single phase 220240 ~ 10.6 (1) (2) 32
PIRANHA S17/2 D (Ex) G 1 2.3 1.7 2900 Three phase 400 ~ 4.0 (1) (2) 32
PIRANHA S21/2 D (Ex) G 1 2.8 2.1 2900 Three phase 400 ~ 4.6 (1) (2) 37
PIRANHA S26/2 D (Ex) G 1 3.4 2.6 2900 Three phase 400 ~ 5.6 (1) (2) 40
AS 0530 S12/2 W (Ex) G 2 Vortex 1.8 1.2 2900 Single phase 220240 ~ 8.2 (1) (2) 34
AS 0530 S12/2 D (Ex) G 2 Vortex 1.7 1.2 2900 Three phase 400 ~ 3.3 (1) (2) 34
AS 0530 S17/2 D (Ex) G 2 Vortex 2.3 1.7 2900 Three phase 400 ~ 4.0 (1) (2) 34
AS 0530 S26/2 D (Ex) G 2 Vortex 3.4 2.6 2900 Three phase 400 ~ 5.6 (1) (2) 40
AS 0630 S10/4 W (Ex) DN 65 Vortex 1.7 1.0 1450 Single phase 220240 ~ 7.5 (1) (2) 37
AS 0630 S13/4 D (Ex) DN 65 Vortex 1.9 1.3 1450 Three phase 400 ~ 3.6 (1) (2) 37
AS 0630 S22/4 D (Ex) DN 65 Vortex 2.9 2.2 1450 Three phase 400 ~ 5.2 (1) (2) 42
AS 0631 S12/2 W (Ex) DN 65 Vortex 1.8 1.2 2900 Single phase 220240 ~ 8.2 (1) (2) 38
AS 0631 S12/2 D (Ex) DN 65 Vortex 1.7 1.2 2900 Three phase 400 ~ 3.3 (1) (2) 38
AS 0631 S17/2 W (Ex) DN 65 Vortex 2.4 1.7 2900 Single phase 220240 ~ 10.6 (1) (2) 38
AS 0631 S17/2 D (Ex) DN 65 Vortex 2.3 1.7 2900 Three phase 400 ~ 4.0 (1) (2) 38
AS 0631 S30/2 D (Ex) DN 65 Vortex 3.7 3.0 2900 Three phase 400 ~ 6.2 (1) (2) 46
AS 0641 S30/2 D (Ex) DN 65 CONTRABLOCK 3.7 3.0 2900 Three phase 400 ~ 6.2 (1) (2) 42
AS 0830 S10/4 W (Ex) DN 80 Vortex 1.7 1.0 1450 Single phase 220240 ~ 7.5 (1) (2) 40
AS 0830 S13/4 D (Ex) DN 80 Vortex 1.9 1.3 1450 Three phase 400 ~ 3.6 (1) (2) 40
AS 0830 S22/4 D (Ex) DN 80 Vortex 2.9 2.2 1450 Three phase 400 ~ 5.2 (1) (2) 42
AS 0840 S12/2 W (Ex) DN 80 CONTRABLOCK 1.8 1.2 2900 Single phase 220240 ~ 8.2 (1) (2) 35
AS 0840 S12/2 D (Ex) DN 80 CONTRABLOCK 1.7 1.2 2900 Three phase 400 ~ 3.3 (1) (2) 35
AS 0840 S17/2 D (Ex) DN 80 CONTRABLOCK 2.3 1.7 2900 Three phase 400 ~ 4.0 (1) (2) 35
AS 0840 S26/2 D (Ex) DN 80 CONTRABLOCK 3.4 2.6 2900 Three phase 400 ~ 5.6 (1) (2) 40
* P1 = Power taken from the mains; P2 = Power at the motor shaft ** Special rubber compound cable *** Weight with 10 m
For single phase versions start and run capacitor required in addition unless with free cable ends cable
purchased with control panel. (1) 4G1,5 (2) 7G1,5 (4) 3G1,0 (5) 4G1,0

Performance Curves 50 Hz Performance Curves 50 Hz

m
PIRANHA AS 0530, 0630 and 0830
40 22
H = Discharge head H = Discharge head
Q = Flow rate Q = Flow rate
H [m] 36 Curves to ISO 9906
H [m] 20 Curves to ISO 9906

18
32
PI
R 16
PI S2
28 R. 6/
2 D
S2
PI 1/
R. 2 14
S1 D
24 7/
2W
S2
S1

S1

+D
6/2
2/

7/

12
2D
2D

PI
R.
D

20 S1
&

2/
W

1
1

2W
10
42
25

+D
PI

16
R.

S1
08

8 3/4
W

D
+D

PI S2
12 R. 2/4
09 D
W 6 1
+ 86
D S1
0/4 2
8 W& S1 05
4 S13 0/4
/4 D W&
1

S1
3/4
10

4 D
2 160
1
30

0 0
0 2.5 5 7.5 10 12.5 15 17.5 3
[m /h]
Q
[m3/h]
[l/s]
Q [l/s] 0
0
10
4
20
8
30 40
12
50
16
60 70
20

Performance curves for 60 Hz are available on request. Performance curves for 60 Hz are available on request.
 ABS LIFTING STATION SYNCONTA 801 TO 902L

Performance Curves 50 Hz Performance Curves 50 Hz

AS 0631 and 0641 AS 0840

22
H = Discharge head H = Discharge head
H [m] Q = Flow rate H [m] 20 Q = Flow rate
30 Curves to ISO 9906 Curves to ISO 9906

18
AS
25 06 16
41

AS 14
06
20 31

S
26
/2
12

D
AS
06 S
31 S 30
15 30 /2 10

S
AS /2 D S

17
12

/2
06 D /2

D
31 8 D
S &
17 W
10 S /2
12 D
/2 & 6 S
D W 12

1
& D1 /2

42
W D
D1 43 &
51 4 W
5 1
D1

1
D1 1 18
28

25
42 10
2

0
0 10 20 30 40 50 60 70 0
[m3/h]
Q [l/s]
0 2 4 6 8 10 12 14 16 18 20 Q
[m3/h]
[l/s]
0
0
10
4
20
8
30 40
12
50
16
60 70
20

Performance curves for 60 Hz are available on request. Performance curves for 60 Hz are available on request.

Dimensions

30
DN150 DN150
DN100
50 All dimensions in mm
DN100
45
63

G2

* 15 900
DN150
45

30 DN150
825
DN100 600
DN70
DN150
DN150 DN100 DN150
DN100
80
*DN32 to DN50 Coupling available as accessory
520

30
**Height up to 2245mm with extension
1325
1500

588
DN100
2190
80
520
830
1010
1645 MAX**

110
1420 MIN

DN100

G2
1690

G2
160

DN150 DN150
745

625

800
980 1200 1200

SYNCONTA 801 SYNCONTA 901/902 SYNCONTA 901L /902L

ABS LIFTING STATION SYNCONTA 801 TO 902L

Installation example SYNCONTA 901/902

11 ABS submersible pump

Height adjustment ring 80 mm height
10 22 ABS high level coupling system

9 33 Ball-type non-return valve

44 Shut-off valve
Backwash level
55 Pressure pipe for
pneumatic level control

8 66 Discharge pipe DN 50

4 77 Four inlet connections DN 150

3
6
88 Connection ports DN 100,
5 Discharge line to be
laid below frost level for venting and cable brought
2 7
7 and protected against above roof level
backwash

1 99 ABS control panel

10 Sump cover class A,

(not suitable for vehicular traffic)
Attention: Please pay particular attention to section 5.3
Filling in of the pit in the installation and operating instructions.

ABS High Level Coupling for SYNCONTA 901/902 Description Part no.
SYNCONTA 801
The ABS high level Tank,complete with pedestal and installation kit, including
coupling ensures bracket, non-return valve, chain and shackle etc.
a quick and easy
installation. It is DN32 for PIRANHA pumps 07565411
installed and secured DN50 for AS pumps 07565412
in the sump together
Accessories:
with the valves before the
sump itself is installed. The Sump cover (Cast iron for frame
complete pump unit is lowered with concrete filling) Class A 14995000
with a chain by hand Height adjustment ring (Concrete) 80 mm height 44505000
down into the guide
claws. The unit Level Sensor Kit 62665180
automatically aligns Float Kit (10m) 62665181
and locates itself in the correct position, Extension Kit (600mm) 62665182
effecting a seal on the ABS high level
discharge coupling, without the need to Vacuum breaker 61180521
enter the sump. Coupling (DN32 internal thread to DN50 plastic pipe) 13740039

211588 GB 12.05 ABS reserves the right to alter specifications due to technical developments.
This automatic coupling process is espe-
cially useful where checking or inspec-
tion work is needed. The pump unit can SYNCONTA 901 to 902L
be lifted out and lowered down even if
DN 32 tank 901/902 07565401/2
the sump is flooded.
DN 32 tank 901L /902L 07565403/4
DN 50 tank 901/902 07565288/9
DN 50 tank 901L /902L 07565290 /1
A Cross beam Accessories:
B High level coupling with guide claws
Sump cover (Cast iron for frame
C Bracket with pipe work
with concrete filling) Class A 14995000
D Chain to withdraw and lower pump
for inspection Height adjustment ring (Concrete) 80 mm height 44505000
E Ball-type non-return valve Flushing connection with discharge line connection,
F Shut-off valve shut-off valve and coupling Geka 1 61185001
G Discharge line con- Vacuum breaker 61180521
nection G 2
H Flushing connection Control unit for 801 to 902L: Basic unit for internal erection with
J Pneumatic level control alarm, potential-free fault indicator. Option of float switch or
K Vacuum breaker electropneumatic level control system.
L Flushing connector Control units for external erection also available.
Contact ABS for further information on our range of Control Panels