January 6th, 2016

Presenter: Dr. Massimo Mitolo, ESI Inc.

Understanding NEC and IEC in the matter of
Title:
bonding and grounding of low-voltage power systems

Event to start shortly

Scheduled time: 11:00 USA Eastern Standard Time

IAS Webinar series - 1/6/2015

1 IAS Webinar Series
Webinar Presenter: Dr. Massimo Mitolo
Massimo Mitolo, Ph.D., P.E., P. Eng.
Ph.D. in Electrical Engineering from the University of Napoli
Federico II, Napoli, Italy
Prominent Lecturer of IAS
Authored over 75 journal papers
Two books:
1. Electrical Safety of Low-Voltage Systems (McGraw-
Hill, 2009)
2. Laboratory Manual for Introduction to Electronics: A
Basic Approach (Pearson Prentice-Hall, 2013)
Registered Professional Engineer in California and Italy
Currently working as a senior consultant with Engineering
Systems Inc. (ESI) in Foothill Ranch, CA, USA
Area of expertise includes electrical safety engineering, and
the analysis and grounding of power systems
Active within the Industrial and Commercial Power Systems
Department of IAS, as Department Secretary, Chair of the
Power Systems Analysis Subcommittee, and Chair of the
Grounding Subcommittee

2 IAS Webinar Series

 Outline
Identify key concepts in the NEC for bonding and
grounding
Clarify the terminology used by IEC standards, with
regards to the protection against indirect contact in ac
(50/60 Hz) systems by automatic disconnection of
supply.
Examine types of grounding systems
Examine Bonding
Compare the EGCs/PE Conductor sizing procedures in
IEC and NEC
Discuss key technical concepts present in the IEC
world regarding bonding
3
3 IAS Webinar Series
 NEC Art. 90.1 (1)
Purpose.
(A)Practical Safeguarding. The purpose of this Code is the
practical safeguarding of persons and property from
hazards arising from the use of electricity.
(B)Adequacy. This Code contains provisions that are
considered necessary for safety. Compliance therewith and
proper maintenance results in an installation that is
essentially free from hazard but not necessarily efficient,
convenient, or adequate for good service or future
expansion of electrical use.

4 IAS Webinar Series

 NEC Art. 90.1(2)
The requirements in this Code address the fundamental principles of
protection for safety contained in Section 131 of IEC 60364-1,
Electrical Installation of Buildings:

5 IAS Webinar Series

 NEC Art. 250.4(3)
Bonding of Electrical Equipment.
Normally noncurrent-carrying conductive materials enclosing
electrical conductors or equipment, or forming part of such
equipment, shall be connected together and to the electrical
supply source in a manner that establishes an effective ground
fault current path.

6
IAS Webinar Series
 NEC Art. 250.4(4)
Bonding of Electrically Conductive Materials and
Other Equipment
Normally non-current-carrying electrically conductive
materials that are likely to become energized shall be
connected together and to the electrical supply source in a
manner that establishes an effective ground fault current path.

7
IAS Webinar Series
 IEC 60364-1 Definitions (1)
Exposed-Conductive-Parts (ECP): conductive elements,
forming part of the electrical system, which can be touched
(even if out of reach) and is not live, but likely to become
live when basic insulation fails.

8
IAS Webinar Series
 IEC 60364-1 Definitions (2)
A conductive part of electrical equipment, which can
only become live through contact with an ECP, which
has become live, is not considered an ECP by IEC.

Bonding the
drawers?
9
IAS Webinar Series
 IEC 60364-1 Definitions (3)
direct contact: contacts with parts normally live (e.g.
a damaged wire)
indirect contact: contacts with metal parts normally
not energized, but likely to become live upon faults
(e.g. faulty equipment).
Protections against direct and indirect contact are also
respectively referred to as basic and fault protections.

10
IAS Webinar Series
 IEC 60364-1 Definitions (4)

Both IEC and NEC prescribe that ECPs shall:

be connected to the same earthing system individually, in

groups or collectively, via a protective conductor (PE).
be connected to earth, together and to the electrical
supply source via an equipment grounding conductor.

IEEE Standard P3003.2 "Recommended Practice for Equipment Grounding and Bonding in
Industrial and Commercial Power Systems; August 2014.

11
IAS Webinar Series
 IEC 60364-1 Definitions (5)
Extraneous-Conductive-Parts (EXCP): conductive
elements, not forming part of the electrical system, liable to
introduce a zero potential or an arbitrary potential.

12
IAS Webinar Series
continued EXCP

Jamb non-intentionally grounded if in

contact with re-bars.

??

13
IAS Webinar Series
 continued EXCP

Totem: one that serves as an emblem or revered symbol

14
IAS Webinar Series
 NEC Grounding Electrode (1)
NEC defines the IEC EXCPs as non-intentional ground
electrodes within the facility, such as:

metal underground water pipe

metal frame of the building (if effectively grounded)
reinforcing bars in concrete foundations.

[] All the grounding electrodes present in a building

must be bonded together to form a grounding electrode
system.

15
IAS Webinar Series
 Grounding Electrode (2)

NEC Article 250.68 (B): [...] Where necessary to ensure the

grounding path for a metal piping system used as a
grounding electrode, bonding shall be provided around insulated
joints and around any equipment likely to be disconnected for repairs or
replacement [].

16 IAS Webinar Series

 Grounding Electrode (3)

Both IEC and NEC do not permit the metal gas pipe to be an earth electrode.
However:
IEC does require always the bonding of gas pipes (load side of meter).
NEC does require the bonding of gas pipes installed in buildings only if they are
likely to become energized (250.104(B)). 17
IAS Webinar Series
 Ground electrode (3)
IEC 60364-5-54 does not permit water pipes to be relied
upon as earth electrodes, even with the consent of the water
distributor, being questionable their metallic continuity in
time;
both NEC and IEC 60364-5-54 concur that metallic pipes
employed for flammable liquids or gases must not be used as
an earth electrode.
However, as per IEC 60364-5-54 this requirement does not
preclude the protective bonding connection of such pipes
on the load side of the meter.
IEC 60364-5-54 Electrical installations of buildings Part 5-54: Selection and erection of electrical
equipment Earthing arrangements, protective conductors and protective bonding conductors:
18 IAS Webinar Series
 World Grounding Map

Unknown

19
IAS Webinar Series
 TT (Terre Terre) Systems

Algeria, Belgium, Denmark, Egypt, France, Greece, Italy,

Japan, Kenya, Luxemburg, Morocco, Tunisia, Spain,
Portugal, Turkey, United Arab Emirates, etc. 20
IAS Webinar Series
 TT System (1)
L1
L2
L3
N

R
N

ECP
System Grounding PE
R
G

ECPs are connected to earth independently of the ground electrodes of the

source.
The ground-fault current IG returns to the source through the actual earth.
21
IAS Webinar Series
 TT System (2)
Overcurrent devices can protect against indirect contact only if the
following condition is fulfilled:
L1
L2
L3
N
V ph
R
IG = Ia
N
Z Loop
ECP
System Grounding PE
R
G

ZLoop= summation of fault-loop impedances of the source + the line conductor up to the
point of the fault + the users ground RG + the utility ground RN.
Ia is the current that causes the tripping of the over-current protective device within the safe
time specified in the following Table (applicable to final/branch circuits not exceeding 32
A)

22 IAS Webinar Series

 TT System (3)

Maximum disconnection times

Voltage (V)
ta (s)
50 < Vph 120 0.3
120 < Vph 230 0.2
230 < Vph 400 0.07
Vph > 400 0.04

23 IAS Webinar Series

 TT System (4)
In practice, the previous condition is very difficult to fulfill, as
generally, ZLoop is not a sufficiently low value.

Residual Current Devices (RCDs) (also referred to as Ground Fault

Circuit Interrupters (GFCIs) in the NEC) must be employed.

RGIdn 50 V

Idn is the rated residual operating current of the RCD in amperes,

providing supply disconnection in the time specified in the previous
Table.

24 IAS Webinar Series

 TT System (5)
NEC Art. 250.4(5)
Effective Ground-Fault Current Path

(5). Electrical equipment and wiring and other electrically

conductive material likely to become energized shall be
installed in a manner that creates a low-impedance circuit
facilitating the operation of the overcurrent device or
ground detector for high-impedance grounded systems. It
shall be capable of safely carrying the maximum ground-
fault current likely to be imposed on it from any point on
the wiring system where a ground fault may occur to the
electrical supply source. The earth shall not be
considered as an effective ground-fault current path

25 IAS Webinar Series

 TN (Terre Neutral) Systems

Australia, Canada, Germany, South Africa, Sweden,

Switzerland, the UK, USA, etc.
26
IAS Webinar Series
 TN System (1)
L1
L2
L3
PEN N
PE

R
N

ECP ECP

ECPs are directly connected to the solidly grounded point of

the source.
27
IAS Webinar Series
 TN System (2)
Protective devices (i.e. overcurrent/RCD) can protect against indirect
contact only if the following condition is fulfilled:
ZLoopIa Vph
L1
L2
L3
N
PE

R
N

ECP
System Grounding

ZLoop= summation of fault-loop impedances of the source + the line conductor up to the
point of the fault + the protective conductor between the point of the fault and the source.

Ia is the current that causes the tripping of the over-current protective device within the safe
time specified in the following Table:
28 IAS Webinar Series
 TN System (3)

Voltage (V) Maximum disconnection times ta (s)

50 < Vph 120 0.8

120 < Vph 230 0.4

230 < Vph 400 0.2

Vph > 400 0.1

29 IAS Webinar Series

 IT (Isolation -Terre) Systems

Norway; Albania; Iran; Iraq; Peru; critical facilities

30
IAS Webinar Series
 IT System (1)

Excerpted from: M. Mitolo Electrical Safety of Low-Voltage Systems, McGraw-Hill, 2009

The capacitive current, although relatively small (i.e., tens of

amperes), is large enough to be lethal to persons. To avoid this
hazard, the ECPs shall be grounded.
31
IAS Webinar Series
 IT System (2)
Equipotential bonding

Connections between enclosures of equipment and EXCPs, when

simultaneously accessible.
The equipotential bonding should also connect, if practicable, the
metal frame of the building or the reinforced bars embedded in the
structures concrete.
32
IAS Webinar Series
 Public IT System (3)

The neutral point of the source of energy may be connected to earth through a
spark gap, (also referred to as a disneuter) for protection against overvoltages

the utility generally delivers the PE to low-voltage dwelling units in urban

areas, where it is connected to a local earthing electrode;

Outside the city centers and in rural areas, the PE is generally not shipped, and
users equipment is solely grounded through their local earthing electrode

33
IAS Webinar Series
 IT System (4)
L1
L2
L3

PE ECP 1 PE ECP 2

Source is isolated from ground, or connected to it through

sufficiently high impedance (e.g. 5 A rated neutral grounding
resistor).
Although not forbidden, it is advisable not to ship the neutral wire to
loads, in order to safeguard its isolation from ground.
ECPs are required to be grounded individually, or

34 IAS Webinar Series

 IT System (5)
L1
L2
L3
N

PD 1 PD 2

ECP 1 PE ECP 2

In groups, or collectively.
if touch voltages are less than 50 V, the disconnection of
supply as a protection against indirect contact is neither
required, nor necessary for safety
35
IAS Webinar Series
 IT System (6) (individually grounded )
L1
L2
L3
N

PE ECP 1 PE ECP 2

Upon the second ground-fault, the IT system becomes TT, and

the following safety condition must be fulfilled for each and
every ECP:
RG Ia 50 V
36
IAS Webinar Series
 IT System (7) (collectively grounded)

Excerpted from: M. Mitolo Electrical Safety of Low-Voltage Systems, McGraw-Hill, 2009

Upon the second L-G ground-fault, the IT system becomes TN,

and the following safety condition must be fulfilled:

3V ph
Ia
2Z S 37
IAS Webinar Series
 IT System (8) (with neutral wire)

Excerpted from: M. Mitolo Electrical Safety of Low-Voltage Systems, McGraw-Hill, 2009

Upon the 2nd N-G ground-fault, the following safety condition

must be fulfilled :
V ph
'
Ia
2Z S 38
IAS Webinar Series
 Sizing EGCs (NEC)

SEGC (AWG) SEGC (mm2)

#14 2.08
#12 3.31
#10 5.26
#10 5.26
#10 5.26
#8 8.36
#6 13.30

39 IAS Webinar Series

 Sizing Protective Conductors
(IEC 60364-5-54)

Minimum sizes as a function of the cross-sectional area S of the phase

conductor

Phase conductor S (mm2) PE (mm2)

S 16 S
16 < S 35 16
S > 35 S/2

40 IAS Webinar Series

A comparison between EGC and PE (1)

NEC IEC
IN SEGC SEGC S (mm2) SPE (mm2)
I (A)
(A) (AWG) (mm2) Z (trade size) (trade sizes)
15 #14 2.08 17.5 1.5 1.5
20 #12 3.31 24 2.5 2.5
30 #10 5.26 32 4 4
40 #10 5.26 41 6 6
60 #10 5.26 76 16 16
100 #8 8.36 101 25 16
200 #6 13.30 232 95 50

41 IAS Webinar Series

A comparison between EGC and PE (2)

46.5
41.5
36.5
31.5
S (mm )
2

26.5 SEGC
SPE
21.5
16.5
11.5
6.5
IN (A)
1.5
15 35 55 75 95 115 135 155 175 195

42
42 IAS Webinar Series
Ground Electrode conductor (1)

43 IAS Webinar Series

 Sline conductor SEC (mm2)
Sline conductor SGEC SGEC (mm2) SEC (mm2)
Ground
(mm2) IEC trade sizes

Electrode
1 2 3 4 2 2.5
#6 or smaller 13.3 #8 8.36 13.3 16
#4 21.15 #8 8.36 16 16 conductors
(2)
#3 26.67 #8 8.36 16 16
#2 33.62 #8 8.36 16 16
#1 42.41 #6 13.3 21.2 25
#1/0 53.49 #6 13.3 26.74 35
#2/0 67.43 #4 21.15 33.71 35
#3/0 85.01 #4 21.15 42.5 50
#4/0 107.2 #2 33.62 53.6 70
250 127 #2 33.62 63.5 70
350 177 #2 33.62 88.5 95
400 203 #1/0 53.49 101.5 120
500 253 #1/0 53.49 126.5 150
600 304 #1/0 53.49 152 185
700 355 #2/0 67.43 177.5 185
800 405 #2/0 67.43 202.5 240
900 456 #2/0 67.43 228 240
1000 507 #2/0 67.43 253.5 300
1250 633 #3/0 85.01 316.5 -
44 IAS Webinar Series
 Ground Electrode conductors (3)

258

208
SGEC/SEC (mm2)

SGEC (mm2)
158
SEC (mm2)
(IEC trade sizes)
108

58

8
13 63 113 163 213 263 313 363 413 463

Sline (mm2)

45
IAS Webinar Series
 Conclusions

Careful determination of the specific earthing

system adopted in the system being designed,
which may vary with/within the country and/or
the application.
Fault-loops do not necessarily include the actual
earth, therefore the terms earth/ground as applied
to conductors should be used accordingly to
prevent confusion.
IEC yields larger minimum cross-sectional areas
of protective/earthing conductors than NEC.
46
46 IAS Webinar Series
 IAS WEBINAR SERIES
Questions and Answers
January 6th, 2016
Presenter: Dr. Massimo Mitolo, ESI Inc.
Title: Understanding NEC and IEC in the matter of bonding
and grounding of low-voltage power systems

If you have any question for the presenter:

Use the Webex Q&A tab to send your question to the moderator

47 IAS Webinar Series

 IAS WEBINAR SERIES
CONCLUSION
We thank the presenter, Massimo Mitolo,
and we thank you for your attention
This session was recorded and will be posted on line at:
www.ias.ieee.org

Next webinar: February 3rd, 2016

Presenter: Prof. Georges Zissis, Universit de Toulouse, France
Title: Advances in Lighting Systems Technologies:
Revolutions, Drawbacks and Strategies

48 IAS Webinar Series