1cd r1 Motoadmin
1cd r1 Motoadmin
1cd r1 Motoadmin
Upon receipt of the product and prior to installation, initial operation, or maintenance read these
instructions thoroughly and retain for future reference.
MOTOMAN INSTRUCTIONS
DX100, NX100, or XRC INSTRUCTIONS
DX100, NX100, or XRC OPERATORS MANUAL
DX100, NX100, or XRC MAINTENANCE MANUAL
The DX100, NX100, or XRC operators manual above corresponds to specific usage.
Be sure to use the appropriate manual.
MANUAL NO.
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MANDATORY
General items related to safety are listed in Section 2 of the DX100,
NX100, or XRC Controller Manual. To ensure correct and safe
operation, carefully read the DX100, NX100, or XRC Controller Manual
before reading this manual.
CAUTION
The drawings and photos in this manual are representative
examples, and differences may exist between them and the
delivered product.
YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications.
If such a modification is made, the manual number will also be
revised.
If the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids the
products warranty.
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WARNING
Before operating the MotoAdmin Program, check that servo power
is turned OFF by pressing the EMERGENCY STOP button on the
operator station or Programming Pendant (refer to Figure 1). When
servo power is turned OFF, the SERVO ON LED on the
Programming Pendant is turned OFF.
Injury or damage to machinery may result if the Emergency Stop button
cannot stop the positioner during an emergency. The positioner should
not be used if the EMERGENCY STOP buttons do not function.
Figure 1: EMERGENCY STOP Button
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CAUTION
Perform the following inspection procedures prior to conducting
positioner teaching. If problems are found, repair them immediately
and be sure that all other necessary processing has been
performed.
Check for problems in positioner movement.
Check for damage to insulation and sheathing of external wires.
Always return the Programming Pendant to the hook on the cabinet
of the DX100, NX100, or XRC controller after use.
The Programming Pendant can be damaged if it is left in the work
area, on the floor, or near fixtures.
Read and understand the Explanation of Warning Labels in the
DX100, NX100, or XRC Controller Manual before operating the
MotoAdmin Program.
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Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
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1 Introduction
Chapter 1 Introduction
This chapter provides a list of reference documents, and customer service
information.
Chapter 2 Safety
This chapter provides information regarding the safe use and operation of
the MotoAdmin Program.
Chapter 3 MotoAdmin
This chapter provides detailed descriptions of the MotoAdmin Program
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(937) 847-3200
For routine technical inquiries, you can also contact Yaskawa Motoman
Customer Support at the following e-mail address:
techsupport@motoman.com
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2 Safety
2.1 Introduction
We suggest that you obtain and review a copy of the ANSI/RIA National
Safety Standard for Industrial Robots and Robot Systems. This
information can be obtained from the Robotic Industries Association by
requesting ANSI/RIA R15.06. The address is as follows:
Robotic Industries Association
900 Victors Way
P.O. Box 3724
Ann Arbor, Michigan 48106
TEL: (734) 994-6088
FAX: (734) 994-3338
Ultimately, the best safeguard is trained personnel. The user is
responsible for providing personnel who are adequately trained to
operate, program, and maintain the robot cell. The robot must not be
operated by personnel who have not been trained!
We recommend that all personnel who intend to operate, program, repair,
or use the robot system be trained in an approved Motoman training
course and become familiar with the proper operation of the system.
This safety section addresses the following:
Section 2.2 - "General Safeguarding Tips"
Section 2.3 - "Safety Devices"
Section 2.4 - "Installation Safety"
Section 2.5 - "Programming Safety"
Section 2.6 - "Operation Safety"
Section 2.7 - "Maintenance Safety"
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2 Introduction
NOTICE TO USER:
THIS IS A CONTRACT BETWEEN YOU AND YASKAWA Europe GmbH, Allershausen,
Germany. BY INDICATING YOUR ACCEPTANCE BELOW, YOU ACCEPT ALL THE
TERMS AND CONDITIONS OF THIS AGREEMENT.
This End User License Agreement accompanies an YASKAWA Europe GmbH software
product ("Software") and related explanatory written materials ("Documentation"). The term
"Software" shall also include any upgrades, modified versions, updates, additions, and copies
of the Software licensed to you by YASKAWA Europe GmbH. This copy of the Software is
licensed to you as the end user or to your employer or another third party authorized to permit
your use of the Software. "You" as used in the remainder of this License Agreement refers to
the licensee. YASKAWA Europe GmbH may have a written agreement with the licensee that
varies some of the terms of this Agreement (e.g. user of DEMO versions). The licensee must
read this Agreement carefully before indicating acceptance at the end of the text of this
Agreement. If you are the licensee and you do not agree with the terms and conditions of this
Agreement, decline where instructed, and you will not be able to use the Software. If you
cannot understand this license or do not think this license applies to you then please contact
the YASKAWA Europe GmbH.
YASKAWA Europe GmbH grants to you a non-exclusive license to use the Software and
Documentation, provided that you agree to the following:
1. Use of the Software. You may install the Software in a single location on a hard disk or
other storage device of one (1) computer.
2. Make one backup copy of the Software, provided your backup copy is not installed or used
on any computer.
3. Home Use: The primary user of each computer on which the Software is installed or used
may also install the Software on one home or portable computer. However, the Software may
not be used on the secondary computer by another person at the same time the Software on
the primary computer is being used.
.
Copyright.
The Software is the intellectual property of YASKAWA Europe GmbH and its suppliers and
is protected by copyright law, international treaty provisions, and applicable laws of the coun-
try in which it is being used. The structure, organization and code of the Software are the
valuable trade secrets and confidential information of YASKAWA Europe GmbH and its
suppliers. Therefore you must treat the Software just as you would any other copyrighted ma-
terial, such as a book. You may not copy the Software or the Documentation except as set
forth in the "Use of the Software" section. Any copies that you are permitted to make pursuant
to this Agreement must contain the same copyright and other proprietary notices that appear
on or in the Software.
You agree not to modify, adapt or translate the Software.
Transfer.
You may not rent, lease, sublicense, or lend the Software or Documentation. You may, how-
ever, transfer all your rights to use the Software to another person or legal entity provided that
you transfer this Agreement, the Software, including all copies, updates and prior versions,
and all Documentation to such person or entity and that you retain no copies, including copies
stored on a computer.
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Introduction 3
YASKAWA Europe GmbH AND ITS SUPPLIERS DO NOT AND CANNOT WARRANT
THE PERFORMANCE OR RESULTS YOU MAY OBTAIN BY USING THE SOFTWARE
OR DOCUMENTATION. THE FOREGOING STATES THE SOLE AND EXCLUSIVE
REMEDIES FOR YASKAWA Europe GmbH'S OR ITS SUPPLIERS' BREACH OF WAR-
RANTY, YASKAWA Europe GmbH AND ITS SUPPLIERS MAKE NO WARRANTIES
OR CONDITIONS, EXPRESS OR IMPLIED, AS TO NONINFRINGEMENT OF THIRD
PARTY RIGHTS, MERCHANTABILITY, SATISFACTORY QUALITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. IN NO EVENT WILL YASKAWA Europe GmbH
OR ITS SUPPLIERS BE LIABLE TO YOU FOR ANY DAMAGES WHATSOEVER (IN-
CLUDING, WITHOUT LIMITATION CONSEQUENTIAL, INCIDENTAL OR SPECIAL
DAMAGES, INCLUDING ANY LOST PROFITS OR LOST SAVINGS) ARISING OUT
OF THE USE OR INABILITY TO USE THE SOFTWARE EVEN IF AN YASKAWA
Europe GmbH REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES, OR FOR ANY CLAIM BY ANY THIRD PARTY. WHERE LEGALLY
LIABILITY CANNOT BE EXCLUDED, BUT IT MAY BE LIMITED, YASKAWA Europe
GmbH'S LIABILITY AND THAT OF ITS SUPPLIERS SHALL BE LIMITED TO THE
AMOUNT PAID FOR THE SOFTWARE.
Nothing contained in this Agreement shall prejudice the statutory rights of any party dealing
as a consumer. Nothing contained in this Agreement limits YASKAWA Europe GmbH's li-
ability to you in the event of death or personal injury resulting from YASKAWA Europe
GmbH's negligence.
YASKAWA Europe GmbH is acting on behalf of its suppliers for the purpose of disclaiming,
excluding and/or restricting obligations, warranties and liability as provided in this Clause 7,
but in no other respects and for no other purpose.
Please note that you may not decompile the Software unless it is essential to do so in order to
achieve operability of the Software with another software program and you have first re-
quested YASKAWA Europe GmbH to provide the information necessary to achieve such
operability. YASKAWA Europe GmbH has the right to impose reasonable conditions and to
request a reasonable fee before providing such information. Any information supplied by
YASKAWA Europe GmbH or obtained by you, as permitted hereunder, may only be used by
you for the purpose stated in the Directive and may not be disclosed to any third party or used
to create any software which is substantially similar to the expression of the Software.
Requests for information should be directed to the Customer Support:
YASKAWA Europe GmbH
Kammerfeldstrasse 1
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4 Introduction
85391 Allershausen
Germany
Telphone: +49 (0)8166-90-0
Telefax: +49 (0)8166-90-103
e-mail: software-technology@yaskawa.eu.com
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Introduction 5
Table of contents
1 INTRODUCTION 8
2.1 Components 10
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6 Introduction
5 KNOWN LIMITATIONS 40
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Introduction 7
LIST OF FIGURES
Figure 1 Main window MotoAdmin .....................................................................................8
Figure 2 Robot profile.........................................................................................................16
Figure 3 Com Port settings .................................................................................................17
Figure 4 Selection of robot profile......................................................................................17
Figure 5 Check connection .................................................................................................18
Figure 6 Language selection ...............................................................................................18
Figure 7 Register licenses ...................................................................................................19
Figure 8 Mode Menu ..........................................................................................................19
Figure 9 Change security level............................................................................................19
Figure 10 Change password..................................................................................................20
Figure 11 Establish connection .............................................................................................22
Figure 12 Close connection ..................................................................................................23
Figure 13 Working directory ................................................................................................23
Figure 14 Status ....................................................................................................................24
Figure 15 Job window...........................................................................................................26
Figure 16 Multitasking task-selection...................................................................................26
Figure 17 Job Editor window for ascii based editing of jobs ...............................................27
Figure 18 Display Job list .....................................................................................................28
Figure 19 Global variables....................................................................................................29
Figure 20 Edit variables ........................................................................................................30
Figure 21 Initialization of position variables ........................................................................30
Figure 22 Confirm initialization ...........................................................................................31
Figure 23 Select type of position variable ............................................................................31
Figure 24 I/O Signals ............................................................................................................32
Figure 25 Floppy function ....................................................................................................33
Figure 26 File group..............................................................................................................34
Figure 27 Job selection for saving jobs.................................................................................34
Figure 28 Saving of system data ...........................................................................................35
Figure 29 Message window ..................................................................................................35
Figure 30 Backup definition files .........................................................................................36
Figure 31 Naming of One-Button-Backup folders ...............................................................36
Figure 32 Deleting data.........................................................................................................37
Figure 33 System Information ..............................................................................................38
Figure 34 Alarm History .......................................................................................................39
LIST OF TABLES
Table 1 Basic settings NX100/DX100 ..............................................................................12
Table 2 Ethernet/http function ...........................................................................................13
Table 3 CommandRemote mode settings NX100/DX100 ................................................13
Table 4 Basic settings XRC...............................................................................................14
Table 5 Context menu job window....................................................................................27
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8 Introduction
1 Introduction
MotoAdmin is a software for controlling Motoman Yasnac XRC, NX100 and DX100 control-
lers from remote side.
MotoAdmin runs on Windows PC with Windows2000/XP operating systems. Connection to
robot controller is possible directly via serial interface, using com server device or Ethernet
interface (recommended). The necessary hardware is not part of MotoAdmin.
To get the full functionality of MotoAdmin, the robot controller must run in CommandRe-
mote mode.
File access, loading, saving and deleting of job files is possible. System data handling is
limited.
Backup profiles for One-Button-Backups can be used.
Displaying and editing of global variables.
Displaying of I/O signals (changing output signals is possible with modified ladder pro-
gram).
22.08.2011 Yaskawa Europe GmbH
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Introduction 9
The functions are grouped into 3 different security zones. It must be considered that depend-
ing on selected security level, there are some functions which can cause danger to human and
machine. Therefore it is important that only well-trained staff members are consulted to work
with MotoAdmin.
MotoAdmin base package is limited to 4 robot controllers. If more robot controllers should be
managed by MotoAdmin additional licences must be purchased.
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10 Installation and basic configuration
2.1 Components
MotoAdmin package contains:
1 CD-ROM
1 Hardware key
1 RS232 cable; robot controller (9pin) <-> pc (9pin)
1 user manual
Before starting software installation procedure, login to windows system with local adminis-
trative rights.
Insert CDROM into CDROM drive of computer. The installation now starts automatically. If
not use windows explorer, change to CDROM drive letter and run cdstarter.exe directly
from CDROM. After splash screen is displayed select installation of MotoAdmin.
Execution of MotoAdmin is only possible, if the hardware key is attached to the parallel port
(optional USB port) of your computer. Please confirm selected interface is a parallel interface
and not a 25pin serial one.
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Installation and basic configuration 11
Select MotoAdmin out of the list of installed software and click on the Uninstall button.
Serial communication
For serial communication an appropriate cable is necessary. MotoAdmin package contains
such a cable which is a standard null modem cable with 9pin female connectors on both sides.
To connect robot and pc attach one end of the cable to a RS232 port of your pc, the other end
of the cable connect to the serial port of robot controller. In case of XRC it is not possible to
use RS232 port of Teachbox.
Ethernet communication
XRC robot controllers are not delivered with an Ethernet interface by default. Therefore to
use Ethernet communication with XRC an additional extension board must be ordered. For
installation of this board refer to YASNAC XRC Ethernet I/F Board Instructions. NX100
and DX100 controllers are always equipped with an Ethernet port.
Also PC system needs to have an Ethernet interface. Connection between PC and controller is
established by using standard Ethernet hardware.
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12 Installation and basic configuration
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Installation and basic configuration 13
Ethernet/http must also be selected during setup of robot profiles in MotoAdmin (see Figure
2).
CommandRemote settings
To access robot controller by MotoAdmin, controller must run in host mode. Besides the ba-
sic settings there are four more parameters which influence host mode.
CommandRemote mode:
CommandRemote mode is activated by enabling special pseudo input signal: Main-
Menu=>In/Out=>Pseudo Input Signal=>Command remote selection.
Remote Mode:
To enable remote mode, put rotary switch on teachbox to position Remote.
RS005/RS007-Parameter:
Parameter section.
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14 Installation and basic configuration
2.6.2 XRC
Table 1 shows the basic settings necessary for MotoAdmin and XRC
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Installation and basic configuration 15
CommandRemote settings
To access robot controller by MotoAdmin, controller must run in host mode. Besides the ba-
sic settings there are four more parameters which influence host mode.
CommandRemote mode:
CommandRemote mode is activated by enabling special pseudo input signal: Top-
Menu=>In/Out=>Pseudo Input Signal=>Command remote selection.
Remote Mode:
To enable remote mode, hit remote key on controller cabinet.
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16 Management functions in main menu
With the Add and Delete buttons robot profiles can be added or removed. For each profile a
unique name must be inserted.
In the second step the transfer type must be selected. Basically Ethernet or serial communica-
tion can be used, dependent on how the robot controller is connected to the MotoAdmin PC.
In case of serial communication the parameters of serial interface must be specified. This can
be done by selecting Setup... button. These settings must correspond with the settings on robot
controller side. Refer to Figure 3 for the default (factory) settings of Yasnac controllers serial
port.
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Management functions in main menu 17
In the last step controller type and a working directory must be specified. It is recommended
to create a new working directory for every robot controller, because all data is stored in this
directory.
E.g.
C:\Cell1\Robot1
C:\Cell1\Robot2
C:\Cell2\Robot1
All configuration data is stored in a file named robot.ini. So after application is closed data is
still present.
The name of the currently selected robot profile can be seen in the toolbar of MotoAdmin.
The list contains all available robot profiles, which are created in previous steps. To connect
to another robot controller, stop current session, select desired robot profile out of the list and
push the connect button again. Only one connection per time is possible in MotoAdmin. The
name of the last selected profile is automatically stored in MotoAdmin.
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18 Management functions in main menu
To prevent MotoAdmin from displaying the language selection dialog at every application
start, select option Ignore language selection at program start on dialog. Changing language
is still possible by selecting menu item Select language in Tools menu.
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Management functions in main menu 19
If the entered password is valid for the selected security level the level will be changed. You
can see the current security level in the title bar of the main window.
Es existieren in MotoAdmin 3 Sicherheitsmodi:
Operator Mode:
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20 Management functions in main menu
The operator is allowed to do control functions. He can connect to robots (if the robot
configuration is already available), he has the rights to get status information, to read in-
puts and outputs, to read variables and to save robot data files. The Operator Level is the
default level. So no password is needed.
Programmer Mode:
In addition to the functions the operator can execute, the programmer is allowed to start
robot jobs and to load robot data files.
Administrator Mode:
The administrator is allowed to do everything which is possible in MotoAdmin.
The passwords can be changed by clicking on the Change password menu item. In the dis-
played dialog the new password must be entered twice. The new password must be entered
twice.
To change the password your security level must be higher then the level you want to change
the password. So the operator is not allowed to change a password, while the administrator
can change all passwords.
Das erfolgreiche ndern des Passworts wird mit einer entsprechenden Meldung besttigt.
Wichtig:
The actions which can be made in operator mode are safe. But if you are logged on with hig-
her security level keep in mind that you are able to move the robot. Do not move the robot if
you cannot see the robot manipulator.
Motoman robotec GmbH is not responsible for damages caused by using MotoAdmin.
Info:
The initial passwords of administrator and programmer level are set to motoadmin.
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Management functions in main menu 21
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22 Working with MotoAdmin
If the language selection dialog is displayed after starting application, select desired language.
If the connection protocol is (siehe Figure 2) Ethernet/http, multiple instances can connect to
the same robot controller. In contrast Ethernet/Bsc allows only one client.
Innerhalb einer Instanz von MotoAdmin kann gleichzeitig nur auf eine Robotersteuerung zu-
gegriffen werden.
If you want to connect your PC to multiple robot controller at the same time you have to open
multiple instances of MotoAdmin.
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Working with MotoAdmin 23
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24 Working with MotoAdmin
Figure 14 Status
The status of the robot is not displayed continously. So changings are not displayed automati-
cally. But there are also some functions in MotoAdmin, which refresh the status display.
To display the current status of the robot you can click on the Refresh button.
The status information contains error or alarm status information for example. MotoAdmin
signals an alarm or an error graphically. You have to click on the Reset button to reset an
alarm. To confirm an error you have to click the Cancel button.
Another status item is the Emergency Stop signal, which is displayed in the upper right corner
(refer to Figure 14) of MotoAdmin.
XRC:
At XRC controller connect:pin 5 - EXVON1+ and pin 6 - EXVON1 as well as pin 7 - EX-
VON2+ and pin 8 EXVON2 on XC001 board, connector CN05.
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Working with MotoAdmin 25
NX100:
In case of NX100 controller two pins on MTX connector block (-X18, see cabinet door) have
to be connected. There are two different types of MTX block:
DX100:
No special wiring is necessary.
In case of NX100 and DX100 controller full functionality is only available if rotary switch at
programming pendant is set to Remote. This mode is called Remote/Play mode. In MotoAd-
min it is possible to change to Remote/Teach mode, if parameter S2C177 (NX100) respec-
tively S2C225 (DX100) is set to 0.
By pushing Start button the job is executed. Job execution can be stopped at each time by
selecting Hold button. To exit job execution Hold button must be selcted again. With Start
button job execution can be resumed. Different button colors show the current status of job
execution.
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26 Working with MotoAdmin
Task:
Dependent on the job structure there might be some jobs running in parallel SUB tasks. By
selecting the desired task the corresponding job is displayed, if available.
Befehle Aktion
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Working with MotoAdmin 27
Displayed job
The jobname of the currently displayed job in job window is written below the job window.
In the Edit window job content and also job header can edited without limitations. To store
modificated job on robot controller select Save button..
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28 Working with MotoAdmin
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Working with MotoAdmin 29
In the upper part of the window you can specify the variable type. The following types are
available:
Byte
Integer
Real
Double Integer
Position variable Robot
Position variable Base
Position variable Station
String
To navigate through the variables use the arrow button or click on variable and insert desired
variable number.
You can edit the values of the variables. To do so, click on the value of the variable. An input
box appears at the bottom of the window. You can now enter the new value. To stop editing
and transmit the new value to the controller press Enter. If you want to cancel editing without
transmitting the entered value to the robot press Escape.
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30 Working with MotoAdmin
If a position variable is not yet initialized asterisks will appear instead of the values.
Position variables can be initialized by clicking on the type of the variable (****, Pulse, Ro-
bot, Base etc.). If a position variable is reinitialized the old values get lost. The following
message appears:
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Working with MotoAdmin 31
The display is static. To update the variable values you have to click on the Refresh button.
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32 Working with MotoAdmin
External Inputs
External Outputs
Universal Inputs
Universal Outputs
Special Inputs
Special Outputs
AUX Relais
System Status
Pseudo Input Signald
Network Inputs
Network Outputs
Use the arrow buttons to navigate through the outputs or inputs. All outputs are read-only.
You can only write "Network IN" signals. So if there are some other signals you want to set
by MotoAdmin, you have to map these signals to "Network IN" signals by changing the lad-
der program of the controller (see LadderEditor software).
The display of the I/O signals is static. To update the displayed values you have to click on
the Refresh button. Select Close to return to the main window of the application.
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Working with MotoAdmin 33
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34 Working with MotoAdmin
4.17.1 Jobs
If Jobs is selected all available jobs in the robot controller (save) or all available jobs in the
working directory of the current robot configuration (load) are displayed.
You can select the desired jobs by clicking on the job name in the list. Hold the Shift or Ctrl
key to select multiple jobs.
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Working with MotoAdmin 35
A window is displayed where you can see if operation was successful or not.
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36 Working with MotoAdmin
Beside the full filename also *.JBI can be used as a placeholder for all available jobs on con-
troller. Backup definition files can only be used in case of saving data. For one controller mul-
tiple backup definition files can be defined (see Figure 26). The files must be stored in the
working directory of the robot controller. The files can be created with an ascii editor and
must have *.bkp file extension.. The saved data is stored in subfolders of the working direc-
tory. The folder names contain a time and data information in addition to the backup defini-
tion file name.
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Working with MotoAdmin 37
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38 Working with MotoAdmin
Software version,
Robot type,
Base axis and external axis,
Current pulse and cartesian position,
Installed functions.
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Working with MotoAdmin 39
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40 Known Limitations
5 Known Limitations
To enable linenumber display a specific entry has to be added to the corresponding configura-
tion section in file robot.ini:
[Boot]
Name=default
[Robot0]
Name=default
IPaddr=HTTP.192.168.11.230
Path=\\motoman.local\Data\MMU-
Develop\MotoSoft_Standard\MotoAdmin\V2.10_beta\Source
Controller=4
ShowLinenumber=true
[Robot1]
.
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Known Limitations 41
Imprint
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MOTOADMIN
DX100, NX100, AND XRC MANUAL
MANUAL NO.
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